Challenger 9909 Rotator [0501158] [12/2001]

Challenger 9909 Rotator [0501158] [12/2001]
OWNER'S MANUAL
9909 & 8808 ROTATORS
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501158
12 / 01
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in
material and workmanship for a period of twelve (12) months from date placed in service, but in no event
shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The
purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event
shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve
(12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at
the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be
used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not
obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or
replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime,
claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages
concerning or relating to any product or parts, whether based on negligence, strict liability, breach of
contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss
resulted from any general or particular requirement which MILLER knew or had reason to know about at
the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any
accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C. Alterations or modifications that affect performance, operation or reliability.
D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
SERIAL NUMBER
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the Challenger Rotator and SDU2 Underlift that
may be required when part replacement is necessary.
Be certain to use only original equipment replacement parts for warranty
purposes as well as for keeping your Challenger Rotator and SDU/2
Underlift in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner. Should additional information be
required for repair or replacement of certain components, contact your
Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-1
Section VI - PARTS (cont'd)
BODY ASSEMBLY
VI-2
Section VI - PARTS (cont'd)
BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35 FT.
1
1
6
8
76
6
8
76
6
108
1
1
2
6
1
1
1
1
1
2
2
0300345
0303728
0303729
0400066
0400122
0400303
0400369
0400392
0400436
0400451
0400566
0705090
0705091
0705092
0706609
0712761
0712155
0712156
0712157
0712159
0801175
VA0588
FENDER, RUBBER
TOOL COMPARTMENT, LEFT 180" C.B.
TOOL COMPARTMENT, RIGHT 180" C.B.
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 7/8"-9 X 2-1/2" HEX HD CAP
CLIP, 1/4" "J" TINNERMAN
NUT, 3/8"-16 HEX NYLOK
NUT, 7/8"-9 HEX NYLOK
WASHER, 1/4" FLAT
RIVET, 1/4"
ANGLE, MUDFLAP MOUNTING LEFT
ANGLE, MUDFLAP MOUNTING RIGHT
BAR, MUDFLAP
RETAINING STRIP, RUBBER FENDER
PANEL, CONTROL
PANEL, CONTROL, 12 SLOT
PANEL, GAUGE
PANEL, WINCH FREE SPOOL
PANEL, CONTROL
FORK STORAGE BRACKET
CHALLENGER MUDFLAP
-23
24
-6
2
0902286
0400035
DE0186
CHALLENGER NAMEPLATE KIT
SCREW, #10-24 X 1/2" OVAL HD SELF TAP
CHALLENGER NAMEPLATE
-25
26
27
-2
4
4
0902113
0300097
0400101
0400382
BOARDING STEP KIT
FOLDING STEP
SCREW, 5/16"-18 X 1" RD HD SLOTTED
NUT, 5/16"-18 HEX NYLOK
-28
29
30
-1
2
2
0903069
0303061
0400057
0400367
BACKUP ALARM KIT (Not Shown)
BACK UP ALARM
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
-31
32
-16
16
0903999
0301934
0400016
DOOR BUMPER KIT (Not Shown)
DOOR STOP
SCREW, #8-32 X 1" FL PHL HD MACH
DESCRIPTION
VI-3
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
VI-4
Section VI - PARTS (cont'd)
SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
3 FT.
8
16
7 FT.
4
20
4
8
8
4
20
8
4
8
2
1
1
1
0301851
0302540
0302541
0303056
0400066
0400218
0400276
0400281
0400430
0400452
0400491
0400506
0400508
0400510
0712204
0714342
0714343
0805880
TRIM-LOK, 1/8"
CENTER BONDED MOUNT
SPECIAL WASHER
"D" GASKET (NOT SHOWN)
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 1/2"-20 X 1-1/4" HEX HD CAP
SCREW, 5/8"-11 X 4-1/2" HEX HD CAP
SCREW, 3/4"-10 X 3-1/2" HEX HD CAP
NUT, 3/4"-10 HEX NYLOK
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 1/2" HELICAL
WASHER, 5/8" FLAT
LOCKWASHER, 5/8" HELICAL
WASHER, 3/4" FLAT
REINFORCEMENT, OUTER TUBE
COVER, LT CHAIN BOX
COVER, RT CHAIN BOX (Not Shown)
SUBFRAME WELDMENT
-19
20
21
-2
2
2
0902553
0708452
9046388
GA0215
"D" RING KIT (Not Shown)
"D" RING, TOWING
ROLL PIN, 3/8" X 2-1/2"
PIN, "D" RING
-22
23
-2
4
0904049
0303481
0400223
BOOM/TAILGATE BUMPER KIT
SLIDE PAD, BUMPER
SCREW, 3/8"-16 X 3/4" FL HD SKT
-24
25
26
27
28
29
-12
12
2
2
1
1
0904739
0400070
0400452
0714344
0714365
0714366
0714366
JACK COVER KIT
SCREW, 1/4"-20 X 3/4" HEX HD CAP
LOCKWASHER, 1/4" HELICAL
COVER, SPADE TUBE
MOUNTING ANGLE (Not Shown)
LT COVER, FRONT OUTRIGGER (Not Shown)
LT COVER, FRONT OUTRIGGER (Not Shown)
-30
31
32
-2
2
2
0906642
0303445
0400421
0400506
SAFETY CHAIN ASSEMBLY
SAFETY CHAIN - SYSTEM 10
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/8" FLAT
DESCRIPTION
VI-5
REF.
NO.
NO.
REQ'D
PART
NUMBER
-33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
-1
1
1
1
1
8
1
1
2
6
1
2
5
2
2
7
1
8
5
1
1
1
1
1
1
2
1
1
1
1
1
0906643
0300341
0302230
0302231
0302641
0303215
0400066
0400070
0400095
0400118
0400122
0400133
0400365
0400367
0400382
0400388
0400392
0400393
0400452
0400480
0400492
0705698
0709331
0709380
0709655
0711970
0712230
0712741
0715717
0802859
0803056
HD0900
HOUSE LOCK KIT (Not Shown)
KNOB, BLACK
ADJUSTABLE CLEVIS, AC-210
ADJUSTABLE CLEVIS, AC-218
SPRING, PLUNGER PIN
CONTROL CABLE, 74"
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 5/16"-18 X 1/2" SHOULDER
SCREW, 5/16"-18 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 3" HEX HD CAP
NUT, 1/4"-28 HEX
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 HEX NYLOK
NUT, 3/8"-24 HEX NYLOK
NUT, 3/8"-16 HEX NYLOK
NUT, 3/8"-16 HEX JAM
LOCKWASHER, 1/4" HELICAL
WASHER, 3/8" FLAT
WASHER, 1/2" FLAT
CONNECTOR, ALLTHREAD
RETAINING PIN, HOUSE LOCK
BELL CRANK, HOUSE LOCK
PLATE, CONTROL CABLE MOUNTING
BRACKET, HOUSE LOCK CONTROL
BOSS, TURNTABLE LOCK
COVER PLATE, HOUSE LOCK
SPRING, SPACER
CONTROL HANDLE, WELDMENT
COVER, HOUSE LOCK WELDMENT
BEARING, ROD END 1/4"-28
-64
65
66
67
68
-17
17
1
1
1
0906980
0400066
0400452
0716815
0716816
0804114
ACCESS COVER KIT
SCREW, 1/4"-20 X 3/4" HEX HD CAP
LOCKWASHER, 1/4" HELICAL
PLATE, VALVE COVER
PLATE, VALVE COVER (REAR)
CYLINDER COVER WELDMENT
DESCRIPTION
Section VI - PARTS (cont'd)
SDU/2 ASSEMBLY
VI-6
Section VI - PARTS (cont'd)
SDU/2 ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
4
15
4
1
2
1
3
3
1
2
1
2
2
1
2
1
8
2
6
4
1
4
2
8
8
2
1
8
8
6
2
1
2
2
1
1
0300110
0300113
0300329
0301197
0301397
0301398
0301817
0301818
0301822
0302538
0303088
0303097
0303098
0303501
0303902
0306508
0400044
0400139
0400151
0400196
0400219
0400228
0400271
0400288
0400306
0400392
0400408
0400430
0400437
0400481
0400508
0703233
0703277
0707034
0707179
0708470
DESCRIPTION
SNAP RING, 1"
GREASE FITTING
SNAP RING, 2" EXTERNAL
COMPRESSION SPRING
GREASE FITTING, 90°
STEEL BALL,1-3/16"
SLIDE PAD
SLIDE PAD
O-RING, PIVOT PIN
SPRING BUSHING,3.5" OD X 3" ID X 2.5"
BUSHING, PIVOT PIN
THRUST WASHER, 1/8"
THRUST WASHER, 1/16"
EXTEND CYLINDER
TILT CYLINDER
FOLD CYLINDER
DRIVE SCREW, #10 X 1/2" RD HD
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 3/8"-24 X 3/4" HEX HD CAP
SCREW, 1/2"-13 X 1-1/4" SKT HD CAP
SCREW, 1/2"-13 X 4-1/2" HEX HD CAP
SCREW, 3/8"-24 X 5/8" BUTTON HD SKT
SCREW, 5/8"-11 X 4-1/2" SKT HD CAP
SCREW, 3/4"-10 X 2-1/2" HEX HD CAP GR8
SCREW, 7/8"-9 X 3" HEX HD CAP GR8
NUT, 3/8"-16 NYLOK HEX
NUT, 1/2"-13 NYLOK HEX
NUT, 3/4"-10 NYLOK HEX
NUT, 7/8"-9 NYLOK HEX
LOCKWASHER, 3/8" EXTERNAL TOOTH
LOCKWASHER, 5/8" HELICAL
STOP PLATE
SLIDER PAD
STOP PLATE
PIN
SPACER, DETENT BALL
VI-7
REF.
NO.
NO.
REQ'D
PART
NUMBER
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
0709242
0710051
0710052
0710450
0712174
0712195
0714209
0714218
0714219
0714240
0802914
0803441
0803442
0804029
0804030
0804032
0804034
0804303
0804304
HC0159
HD0152
UK0126
-59
60
61
62
63
64
65
66
67
68
69
70
-2
4
2
1
4
2
2
4
2
8
4
2
0904785
0400082
0400191
0400366
0400367
0400413
0400451
0700188
0703484
0703487
0703488
0714388
AWS-1011-A
DESCRIPTION
PIN, MAIN PIVOT
PIVOT PIN, TOP HALF
PIVOT PIN, BOTTOM HALF
RETRACT BAR
SHAFT, EXTEND CYLINDER INNER BOOM
SHAFT, EXTEND CYLINDER OUTER BOOM
PIVOT PIN
PIN, TILT CYLINDER ROD END
PIN, LIFT CYLINDER ROD END
PIN, FOLD CYLINDER
CROSSBAR WELDMENT
2ND STAGE BOOM WELDMENT
INNER BOOM WELDMENT
OUTER BOOM WELDMENT
OUTER MAST WELDMENT
INNER MAST WELDMENT
TILT CYLINDER MOUNTING BRACKET
LEFT PIVOT SUPPORT WELDMENT
RIGHT PIVOT SUPPORT WELDMENT
LIFT CYLINDER
SNAP RING, 3" EXTERNAL
PIN, TILT CYLINDER BASE END
HOSE TENSION KIT (Not Shown)
EYEBOLT, 1/4"-20 X 1-1/8"
SCREW, 1/2"-13 X 3-3/4" HEX HD CAP
NUT, 1/4"-20 HEX
NUT, 1/4"-20 NYLOK HEX
NUT, 1/2"-20 NYLOK HEX
WASHER, 1/4" FLAT
BRACKET, BULKHEAD
PULLEY, HOSE TENSIONER
BRACKET, HOSE TENSIONER PULLEY
WASHER, HOSE TENSIONER PULLEY
ANGLE, NYLON SHEAVE
CLAW SPRING
Section VI - PARTS (cont'd)
SDU/2 LIFT & EXTEND HYDRAULICS
VI-8
Section VI - PARTS (cont'd)
SDU/2 LIFT & EXTEND HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
2
1
2
2
2
1
1
2
2
2
2
2
1
2
2
1
1
1
2
2
2
1
1
0300044
0300644
0301425
0301470
0301620
0301731
0301782
0301998
0302065
0302510
0302575
0303017
0303093
0303170
0303187
0303501
0303967
0303968
0400078
0400367
0400451
0703001
HC0159
DESCRIPTION
CONNECTOR, 6MJ-8MB
HOSE CLAMP, 8"
CONNECTOR, 6MJ-6MP
ELBOW, 6MJ-8MB90
ELBOW, 6MJ-6MB90
HOLDING VALVE
MALE RUN TEE, 6MJ-4MP-6MJ
HOSE ASSEMBLY, 24"
CAP, 6MJ
ADAPTER, 6MJ-6MBL
BULKHEAD RUN TEE, 6MJ
CONNECTOR, 8MB-6FB
CONTROL VALVE, VDP11DDDC110
HOSE ASSEMBLY, 75"
HOSE ASSEMBLY, 141"
EXTEND CYLINDER
HOSE ASSEMBLY, 7"
HOSE ASSEMBLY, 10"
SCREW, 1/4"-20 X 2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
WASHER, 1/4" FLAT
BRACKET, CHECK VALVE MOUNTING
LIFT CYLINDER
VI-9
Section VI - PARTS (cont'd)
SDU/2 TILT & FOLD HYDRAULICS
VI-10
Section VI - PARTS (cont'd)
SDU/2 TILT & FOLD HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
1
3
2
2
2
1
1
1
2
2
1
2
5
2
2
2
1
2
1
6
6
2
2
0300044
0300365
0301388
0301425
0301619
0301620
0301730
0301731
0301782
0301837
0301997
0301998
0302510
0302808
0302813
0302886
0303017
0303093
0303902
0306508
0400078
0400367
0400451
0703001
DESCRIPTION
CONNECTOR, 6MJ-8MB
CLAMP, CHECK VALVE RETAINING, 7"
ELBOW, 8MJ-8MB90
CONNECTOR, 6MJ-6MP
BRANCH TEE, 6MJ-6MJ-6MB
ELBOW, 6MJ-6MB90
DOUBLE HOLDING VALVE
HOLDING VALVE
MALE RUN TEE, 6MJ-4MP-6MJ
INLINE ORIFICE
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 24"
ADAPTER, 6MJ-6MBL
HOSE ASSEMBLY, 18"
HOSE ASSEMBLY, 108"
HOSE ASSEMBLY, 45"
CONNECTOR, 8MB-6FB
CONTROL VALVE, VDP11DDDC110
TILT CYLINDER
FOLD CYLINDER
SCREW, 1/4"-20 X 2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
WASHER, 1/4" FLAT
BRACKET, CHECK VALVE MOUNTING
VI-11
Section VI - PARTS (cont'd)
SDU/2 LIFT ADAPTERS
.
KING PIN & FIFTH WHEEL ADAPTERS
VI-12
Section VI - PARTS (cont'd)
SDU LIFT ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2
2
2
2
2
2
2
4
2
2
1
1
2
1
1
2
2
2
0200018
0200019
0200020
0200021
0200022
0200023
0200024
0306564
0400585
0711002
0801186
0801187
0801459
0803591
0803592
0802810
0900900
0902321
DESCRIPTION
FORK, SHORT 3" OPENING
FORK, SHORT 4-1/2" OPENING
FORK, MEDIUM 3" OPENING
FORK, MEDIUM 4-1/2" OPENING
FORK, LONG 3" OPENING
FORK, LONG 4-1/2" OPENING
FORK, OFFSET REAR AXLE 6" OPENING
TEE HANDLE, ALUMINUM 5/8" X 1-1/4"
HAIR PIN COTTER, 1-1/4"
BOLT, MODIFIED 5/8"-11 X 6" w/HOLE
CHAIN HOOK ADAPTER, RT
CHAIN HOOK ADAPTER, LT
RISER BRACKET
OFFSET FORK ADAPTER, LT
OFFSET FORK ADAPTER, RT
SPRING LIFT BRACKET
RETAINING PIN ASSEMBLY
RETAINER PIN, SPRING LIFT BRACKET
KING PIN & FIFTH WHEEL ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0803605
KING PIN ADAPTER WELDMENT
-2
3
4
5
6
-1
2
1
1
1
0902782
0400555
HD1259
VA0660
VA0661
VA0662
FIFTH WHEEL ADAPTER (COMPLETE)
ROLL PIN, 3/8" X 1-1/2"
PIN, SNAPPER
5TH WHEEL PIVOT PLATE WELDMENT
PULL PIN WELDMENT
PIVOT PIN WELDMENT
-7
8
9
10
-1
4
4
1
124002211
0302198
0400176
0400491
0803604
11
2
0902378
DESCRIPTION
PINTLE HOOK KIT (COMPLETE)
PINTLE HOOK (Not Shown)
SCREW, 1/2"-13 X 1" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
5TH WHEEL, KING PIN ADAPTER & PINTLE
HOOK BRACKET
RETAINING PIN ASSEMBLY
VI-13
Section VI - PARTS (cont'd)
9909 RECOVERY BOOM ASSEMBLY
VI-14
Section VI - PARTS (cont'd)
9909 RECOVERY BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
10
4
2
2
2
1
2
9
8
12
2
6
4
2
4
2
2
16
1
35
36
8
5
16
8
12
8
16
42
30
6
1
1
0300113
0301334
0301895
0302538
0302776
0303026
0303507
0306535
0400059
0400066
0400120
0400121
0400130
0400221
0400248
0400255
0400265
0400307
0400318
0400336
0400338
0400392
0400421
0400437
0400451
0400452
0400482
0400513
0400522
0400523
0400557
0705907
0706042
DESCRIPTION
GREASE FITTING
CATERPILLAR GROMMET, 1/2"
GREASE FITTING
SPG BUSHING, 3.5" OD X 3" ID X 2.5"
SNAP RING, EXTERNAL 2"
SLEW RING
WINCH, DP 60K-2 SPEED
WEAR PAD
SCREW, 1/4"-20 X 5/8" HEX HD CAP
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1/2" ALLEN HD SET
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1" SKT HD SET
SCREW, 5/8"-11 X 1" HEX HD CAP
SCREW, 5/8"-11 X 5-1/2" HEX HD CAP
SCREW, 5/8"-11 X 4" HEX HD CAP
SCREW, 7/8"-9 X 4" HEX HD CAP GR8
SCREW, 1"-8 X 3" SKT HD CAP
SCREW, 1"-8 X 3" HEX HD CAP GR8
SCREW, 1"-8 X 6-1/2" HEX HD CAP GR8
NUT, 3/8"-16 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
NUT, 7/8"-9 HEX NYLOK GR8
WASHER, 1/4" FLAT
LOCKWASHER,1/4" HELICAL
LOCKWASHER, 3/8" HELICAL
WASHER, 7/8" FLAT
WASHER, 1-1/16 X 2 X 1/8" HARDENED
WASHER, 1-1/16 X 2-1/2 X 1/8" HARDENED
ROLL PIN, 1/2" X 1-1/4"
PLATE, ACCESS COVER
CABLE WING, LONG
VI-15
REF.
NO.
NO.
REQ'D
PART
NUMBER
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
1
2
2
2
1
4
1
9
2
1
1
2
1
2
2
2
2
1
2
1
2
1
2
2
1
2
2
2
1
0706043
0708452
0708555
0708561
0708562
0713202
0715588
0715672
0801788
0802733
0802738
0803721
0805825
0906537
9048800
945030007
CH0197
DR0220
DR0221
DR0237
DR0242
DR0244
DR0422
HC0129
HC0151
HD0151
HD0167
HD0243
HD0252
-63
64
-1
4
0904612
0303887
0400045
DESCRIPTION
CABLE WING, MEDIUM
"D" RING, TOWING
"D" RING, TOWING
PIN, "D" RING PIVOT (DR0422)
PIN, "D" RING
ANGLE, MOUNTING
CABLE WING, EXTRA LONG
PLATE, WEAR PAD SUPPORT
CABLE TIE BACK WELDMENT
OUTER BOOM WELDMENT
INNER BOOM WELDMENT
LOCK WELDMENT
WRECKER FRAME WELDMENT 9909
BOOM SWIVEL ASSEMBLY
WELDLESS CHAIN LINK, 5/8"
CABLE TIE BACK SPRING
WIRE ROPE, 6 X 26 IWRC, 7/8" X 250 FT.
PIN, BOOM PIVOT
PIN, LIFT CYLINDER
PIN, EXTEND CYLINDER, BASE END
PIN, LIFT CYLINDER
PIN, EXTEND CYLINDER, ROD END
PIN, "D" RING PIVOT
BOOM LIFT CYLINDER
BOOM EXTEND CYLINDER, ALTERED
SNAP RING, 2" INTERNAL
SNAP RING, 1-3/8" EXTERNAL
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP GR8
SCREW, 5/8"-11 X 5" HEX HD CAP
BOOM ANGLE KIT (Not Shown)
INCLINOMETER KIT
SCREW, #10-32 X 1/2" THRD CUT RD HD
Section VI - PARTS (cont'd)
8808 RECOVERY BOOM ASSEMBLY
VI-16
Section VI - PARTS (cont'd)
8808 RECOVERY BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
10
4
2
2
2
1
2
9
8
12
2
6
4
2
4
2
2
16
1
35
36
8
5
16
8
12
8
42
30
6
1
2
0300113
0301334
0301895
0302538
0302776
0303026
0303504
0306535
0400059
0400066
0400120
0400121
0400130
0400221
0400248
0400255
0400265
0400298
0400318
0400336
0400338
0400392
0400421
0400431
0400451
0400452
0400482
0400522
0400523
0400557
0705907
0706042
DESCRIPTION
GREASE FITTING
CATERPILLAR GROMMET, 1/2"
GREASE FITTING
SPG BUSHING, 3.5" OD X 3" ID X 2.5"
SNAP RING, EXTERNAL 2"
SLEW RING
WINCH, DP 50K SINGLE SPEED
WEAR PAD
SCREW, 1/4"-20 X 5/8" HEX HD CAP
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1/2" ALLEN HD SET
SCREW, 3/8"-16 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP
SCREW, 3/8"-16 X 1" SKT HD SET
SCREW, 5/8"-11 X 1" HEX HD CAP
SCREW, 5/8"-11 X 5-1/2" HEX HD CAP
SCREW, 5/8"-11 X 4" HEX HD CAP
SCREW, 3/4"-10 X 5" HEX HD CAP GR5
SCREW, 1"-8 X 3" SKT HD CAP
SCREW, 1"-8 X 3" HEX HD CAP GR8
SCREW, 1"-8 X 6-1/2" HEX HD CAP GR8
NUT, 3/8"-16 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
NUT, 3/4"-10 HEX NYLOK GR8
WASHER, 1/4" FLAT
LOCKWASHER,1/4" HELICAL
LOCKWASHER, 3/8" HELICAL
WASHER, 1-1/16 X 2 X 1/8" HARDENED
WASHER, 1-1/16 X 2-1/2 X 1/8" HARDENED
ROLL PIN, 1/2" X 1-1/4"
PLATE, ACCESS COVER
CABLE WING, LONG
VI-17
REF.
NO.
NO.
REQ'D
PART
NUMBER
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1
2
2
2
1
4
9
2
1
1
2
1
2
2
2
2
1
2
1
2
1
2
2
1
2
2
2
1
0705103
0708452
0708555
0708561
0708562
0711998
0715672
0801788
0802616
0804277
0803721
0805826
0906537
9048800
945030007
0301215
DR0220
DR0221
DR0237
DR0242
WK0249
DR0422
HC0158
HC0163
HD0151
HD0167
HD0243
HD0252
-61
62
-1
4
0904612
0303887
0400045
DESCRIPTION
SUPPORT PLATE
"D" RING, TOWING
"D" RING, TOWING
PIN, "D" RING PIVOT (DR0422)
PIN, "D" RING
ANGLE, WINCH MOUNTING
PLATE, WEAR PAD SUPPORT
CABLE TIE BACK WELDMENT
OUTER BOOM WELDMENT
INNER BOOM WELDMENT
LOCK WELDMENT
WRECKER FRAME WELDMENT 8808
BOOM SWIVEL ASSEMBLY
WELDLESS CHAIN LINK, 5/8"
CABLE TIE BACK SPRING
WIRE ROPE, 6 X 37 XIPS, 3/4" X 250 FT.
PIN, BOOM PIVOT
PIN, LIFT CYLINDER
PIN, EXTEND CYLINDER, BASE END
PIN, LIFT CYLINDER
PIN, EXTEND CYLINDER, ROD END
PIN, "D" RING PIVOT
BOOM LIFT CYLINDER
BOOM EXTEND CYLINDER
SNAP RING, 2" INTERNAL
SNAP RING, 1-3/8" EXTERNAL
SCREW, 3/8"-16 X 3-1/2" HEX HD CAP GR8
SCREW, 5/8"-11 X 5" HEX HD CAP
BOOM ANGLE KIT (Not Shown)
INCLINOMETER KIT
SCREW, #10-32 X 1/2" THRD CUT RD HD
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
VI-18
Section VI - PARTS (cont'd)
RECOVERY BOOM HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
15
2
2
4
2
2
1
2
1
2
2
2
4
4
4
2
2
1
1
0300041
0300113
0300657
0300659
0301388
0301410
0301445
0302304
0302488
0302575
0303165
0303182
0400078
0400367
0400451
HC0129
HC0158
HC0151
HC0163
17
DESCRIPTION
CONNECTOR, 8MJ-8MB
GREASE FITTING
HOSE ASSEMBLY, 46"
HOSE ASSEMBLY, 45"
ELL, 8MJ-8MB90
HOSE ASSEMBLY, 23"
EXTENDED CONNECTOR, 8MJ-8MBL
HOSE ASSEMBLY, 42"
ELB, 8MJ-8FJX90
BULKHEAD RUN TEE
HOLDING VALVE
HOSE ASSEMBLY, 41"
SCREW, 1/4"-20 X 2" HEX HD CAP (NotShown)
NUT, 1/4"-20 NYLOK HEX (NotShown)
WASHER, 1/4" FLAT (NotShown)
9909 BOOM LIFT CYLINDER
8808 BOOM LIFT CYLINDER
9909 EXTEND CYLINDER
8808 EXTEND CYLINDER
VI-19
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
VI-20
Section VI - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2
2
2
6
1
1
1
4
1
1
15 FT.
1
1
15 FT.
2
1
1
2
3
1
1
1
1
1
1
2
1
1
2
1
3
2
3
0300052
0300055
0300056
0300071
0300136
0300212
0300288
0300364
0300434
0300446
0300558
0300660
0300666
0300671
0300692
0301373
0301541
0301545
0301547
0301695
0301762
0301763
0301792
0301836
0301880
0301894
0301904
0301905
0301961
0301965
0301995
0302010
0302052
DESCRIPTION
ELBOW, 8MJ-10MB90
HOSE BARB, 12C4-12MP
BARB, 16C4-16MP
CLAMP, HOSE, 1"
RETURN LINE FILTER ASSEMBLY
HOSE ASSEMBLY, 115"
STREET ELBOW, 90°, 3/4"
CLAMP, HOSE, 1" - 2-1/4"
HOSE BARB, 2"
PIPE PLUG, 3/4" NPT MALE
SUCTION HOSE, 2"
HOSE ASSEMBLY, 120"
BARB, 24C4-24MP
SUCTION HOSE, 1-1/2"
STREET ELBOW, 90°, 1"
PIPE BUSHING, 2" NPT-1-1/2" NPT
SIGHT GAGE, TYPE S-1
ELBOW, 12MJ-12MB90
ELBOW, 8MJ-12MB90
HOSE ASSEMBLY, 91"
CONTROL VALVE, VDP12DDDDDD10
H.P.C.O. ADAPTER
ELBOW, 16MB-12FR90
HYDRAULIC PUMP, OPPOSITE ENGINE
HOSE ASSEMBLY, 107"
SPIN-ON FILTER ASSEMBLY
ELBOW, 8MJ-12FL90
"O" RING FLANGE KIT, 12FH
BALL VALVE, BRONZE
HOSE ASSEMBLY, 106"
ADAPTER, 8FJ-6MJ
STREET ELL, 2" 45 DEG.
TEE, 8MJ-8FJX-8MJ
VI-21
REF.
NO.
NO.
REQ'D
PART
NUMBER
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
2
2
2
3
4
4
1
1
1
1
2
3
2
1
2
1
12
1
6
12
6
3
2
4
6
13
12
4
6
1
1
1
0302108
0302169
0302170
0302205
0302227
0302228
0302242
0302277
0302296
0302334
0302367
0302577
0302901
0302931
0302932
0303093
0303290
0305006
0400036
0400122
0400135
0400140
0400150
0400177
0400357
0400392
0400482
0400491
0704045
0705910
0706114
0802799
DESCRIPTION
REDUCER BUSHING, 20MP-16FP
"O"-RING CONNECTOR, 16MJ-12MB
BENT TUBE, SWIVEL 16C2-16FJX90
GAUGE, FLUSH MOUNT, 6000 PSI
CENTER BONDED MOUNT (Not Shown)
SPECIAL WASHER (Not Shown)
FLANGE FITTING, 24FL-24HOSE90
HOSE ASSEMBLY, 106"
CONTROL VALVE, VDP12CDD118
CONTROL VALVE, VDP12CDCD10
PIPE NIPPLE, 2" X 4"
CONNECTOR, 6MJ-4FP
HOSE ASSEMBLY, 120"
ELBOW, FLANGE 24-32FL90 W/ FLANGE KIT
ELBOW, 12MJ-20FL90 W/ FLANGE KIT
CONTROL VALVE
CLAMP, 2-1/2" INSULATED (Not Shown)
FILLER CAP
SCREW, #10-32 X 1" RD HD MACH
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 4-1/2" HEX HD CAP (N.S.)
SCREW, 3/8"-16 X 4" HEX HD CAP (N.S.)
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP (N.S.)
SCREW, 1/2"-13 X 1-1/4" HEX HD CAP
NUT, #10-32 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX (Not Shown)
LOCKWASHER, 3/8" HELICAL
LOCKWASHER, 1/2" HELICAL
SPACER, CONTROL VALVE (Not Shown)
COVER PLATE
GASKET, CLEANOUT & FILLER COVER
RESERVOIR WELDMENT
Section VI - PARTS (cont'd)
WRECKER HYDRAULICS
VI-22
Section VI - PARTS (cont'd)
WRECKER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
2
3
3
3
1
1
2
2
3
1
4
0300787
0301370
0301376
0301445
0302296
0302334
0302827
0302828
0303176
0303182
0303183
HOSE ASSEMBLY, 53"
HOSE ASSEMBLY, 65"
CONNECTOR, 8MJ-10MB
EXTENDED CONNECTOR, 8MJ-8MBL
CONTROL VALVE, VDP12CDD118
CONTROL VALVE, VDP12CDCD10
CONNECTOR, 10MJ-10MB
CONNECTOR, 10MJ-10MBL
CONNECTOR, 10MB-8FB
HOSE ASSEMBLY, 41"
HOSE ASSEMBLY, 50"
-12
13
14
15
16
17
18
-5
4
4
2
2
2
2
0903031
0300041
0301388
0302031
0302508
0303028
0400272
0400421
ROTARY SWIVEL ASSEMBLY
CONNECTOR, 8MJ-8MB
ELL, 8MJ-8MB90
PLUG, 8MB HEX SKT
ELBOW, 8MJ-8MB90LL
HYDRAULIC SWIVEL
SCREW, 5/8"-11 X 2-3/4" HEX HD CAP
NUT, 5/8"-11 NYLOK HEX
--
--
0904469
19
20
21
22
23
24
25
26
27
28
29
30
2
1
1
1
1
4
2
16
6
16
1
1
0301376
0303030
0303031
0306703
0306943
0400176
0400192
0400254
0400491
0400508
0709366
IC209
PLANETARY GEAR REDUCER
& HYDRAULIC MOTOR ASSEMBLY
CONNECTOR, 8MJ-10MB
PLANETARY GEAR BOX
PINION GEAR (Not Shown)
HYDRAULIC MOTOR
GEARBOX BRAKE (Not Shown)
SCREW, 1/2"-13 X 1" HEX HD CAP
SCREW, 1/2"-20 X 1-3/4" SKT HD CAP (N.S.)
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP
LOCKWASHER, 1/2" HELICAL
LOCKWASHER, 5/8" HELICAL
PINION RETAINER (Not Shown)
ADAPTER, 6MJ-4MB90
-31
32
33
34
35
36
37
-4
4
1
1
2
2
1
0904741
0301376
0301471
0303994
0306924
0400367
0400615
HC1291
SWING VALVE KIT
CONNECTOR, 8MJ-10MB
HOSE ASSEMBLY, 30"
HOSE ASSEMBLY, 22"
SWING CONTROL VALVE
NUT, 1/4"-20 NYLOK HEX
SCREW, 1/4"-20 X 4-1/2" HEX HD CAP
FITTING, 4MJ-4MB STR THR
DESCRIPTION
VI-23
Section VI - PARTS (cont'd)
9909 WINCH HYDRAULICS
& AIR FREE SPOOL
VI-24
Section VI - PARTS (cont'd)
9909 WINCH HYDRAULICS
& AIR FREE SPOOL
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
4
4
20 FT.
4
20 FT.
1
1
4
2
2
1
2
2
2
7
4
2
1
0300041
0301388
0301577
0302320
0302495
0302677
0303028
0303189
0303507
0306977
0306980
0400367
0400458
0402024
9010024
9010030
9011053
9011071
CONNECTOR, 8MJ-8MB
ELBOW, 8MJ-8MB90
AIR HOSE, 1/4" O.D.
REDUCER, 8MB-4FP
CONVOLUTED LOOM, 1/4"
BREATHER VENT, 2MP
HYDRAULIC SWIVEL
HOSE ASSEMBLY, 105"
WINCH, DP 60K-2 SPEED
FITTING BRASS PLUG 1/8
AIR SOLENOID STK
NUT, 1/4"-20 HEX NYLOK
LOCKWASHER, 1/4" STAR
SCREW, 1/4"-20 X 1-1/4" SKT HD
FITT, BRASS CONN 1/4T-1
FITT, BRASS ELB 1/4T-1/
FITT, BRASS CONN 1/4T-1
FITT, BRASS TEE 1/4T-1/
VI-25
Section VI - PARTS (cont'd)
8808 WINCH HYDRAULICS
& AIR FREE SPOOL
VI-26
Section VI - PARTS (cont'd)
8808 WINCH HYDRAULICS
& AIR FREE SPOOL
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
8
4
60 FT.
4
60 FT.
1
4
2
2
2
2
2
1
0301388
0300897
0301577
0302320
0302495
0303028
0303189
0303504
9010024
9010030
9010520
9011053
9011071
ELBOW, 8MJ-8MB90
RUBBER GROMMET
AIR HOSE, 1/4" O.D.
REDUCER, 8MB-4FP
CONVOLUTED LOOM, 1/4"
HYDRAULIC SWIVEL
HOSE ASSEMBLY, 105"
WINCH, DP 50K SINGLE SPEED
FITT, BRASS CONN 1/4T-1
FITT, BRASS ELB 1/4T-1/
FITT, BRASS ELB 1/4T-1/4MP
FITT, BRASS CONN 1/4T-1
FITT, BRASS TEE 1/4T-1/
VI-27
Section VI - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
VI-28
Section VI - PARTS (cont'd)
LEFT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
2
1
2
1
2
5
3
1
11
11
1
1
1
1
2
4
2
4
13
11
11
4
11
11
11
2
1
1
1
11
1
0300834
0300835
0300836
0300837
0301884
0301969
0302455
0302457
0302726
0303008
0303379
0303380
0303381
0303382
0400066
0400107
0400367
0400379
0400382
0400383
0400393
0400451
0400512
0400532
0400541
0711235
0711245
0711574
0711984
0803294
0804066
CONTROL KNOB, IN-OUT
CONTROL KNOB, BOOM UP-DOWN
CONTROL KNOB, JACK UP-DOWN
CONTROL KNOB, BOOM IN-OUT
CONTROL CABLE, 96"
CONTROL CABLE, 84"
CONTROL CABLE, 79"
CONTROL CABLE, 104"
GREASE FITTING, 1/4"-28 X 45°
ADJUSTABLE CLEVIS
CONTROL KNOB, SWING CW-CCW
CONTROL KNOB, UNDERLIFT IN-OUT
CONTROL KNOB, UNDERLIFT UP-DOWN
CONTROL KNOB, FOLD UP-DOWN
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX NYLOK
NUT, 3/8"-16 HEX JAM
WASHER, 1/4" FLAT
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 1/16" X 3/4"
CLAMP, SHAFT CONTROL BOX
PLATE, SHAFT SUPPORT
TUBE, SPACER
PIN, CONTROL BOX
CONTROL HANDLE WELDMENT
CONTROL FRAME WELDMENT
-32
33
34
35
36
37
38
39
40
-7
10
28
7
10
28
3
2
7
0906749
0400112
0400122
0400383
0400384
0400392
0400466
0711249
0711251
0801054
LEFT & RIGHT CONTROL LINK KIT
SCREW, 5/16"-24 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
NUT, 5/16"-24 HEX
NUT, 5/16"-24 HEX NYLOK
NUT, 3/8"-16 HEX NYLOK
LOCKWASHER, 5/16" INT. TOOTH
PLATE, CONTROL (NOT SHOWN)
PLATE, CONTROL (NOT SHOWN)
CONTROL CABLE CONNECTOR
DESCRIPTION
VI-29
SDU REMOTE CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
-41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
-10
1
15 FT.
2
2
2
2
1
35
1
12
1
1
1
8 FT.
1
1
1
1
1
3
2
3
2
2
5
3
2
3
1
3
1
0903804
0300166
0301574
0301577
0301610
0301618
0302048
0302340
0302431
0302434
0302677
0302678
0302844
0303226
0303235
0303322
0303363
0303364
0303365
0303735
0303781
0306698
0400025
0400057
0400078
0400351
0400367
0400401
0400451
0400527
0711277
0803181
HA0132
DESCRIPTION
SDU REMOTE CONTROL ASSEMBLY
WIRE CONNECTOR, SPADE
ELBOW, 4TB-4MP90
AIR HOSE, 1/4" O.D.
CONNECTOR, 4TB-4MP
BRASS PLUG, 4MP
CABLE SEALING GRIP
HEX PIPE BUSHING
CONVOLUTED LOOM, 3/8" X 8"
CABLE TIE, 4" 18 LB.
BREATHER VENT, 2MP
ELBOW, 4TB-2MP
AIR SOLENOID VALVE (6)
CIRCUIT BREAKER, HI-AMP WATERPROOF
TERMINAL BLOCK
ELECTRICAL CABLE, 16/10 SO
AIR FILTER/REGULATOR
AIR LUBRICATOR
MOUNTING BRACKET
BREATHER VENT
POWER PAL, 8 POSITION
AIR CYLINDER
SCREW, #8-32 X 3/4" RD HD SLOTTED
SCREW, 1/4"-20 X 1-1/4" HEX HD CAP
SCREW, 1/4"-20 X 2" HEX HD CAP
HEX NUT & STAR WASHER, #8-32
NUT, 1/4"-20 HEX NYLOK
NUT, 7/16"-20 HEX JAM
WASHER, 1/4" FLAT
CLEVIS PIN, 5/16" X 5/8" COTTERLESS
SUPPORT, SOLENOID VALVE
CLEVIS WELDMENT
GAUGE, 0-160 PSI
Section VI - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY
VI-30
Section VI - PARTS (cont'd)
RIGHT CONTROL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
30
2
1
2
1
3
1
1
7
7
1
1
1
2
2
4
2
4
9
9
4
9
7
7
2
1
1
2
7
1
0300834
0300835
0300836
0300837
0301884
0301969
0302457
0302726
0303008
0303379
0303380
0303381
0303427
0400066
0400107
0400367
0400379
0400383
0400393
0400451
0400512
0400532
0400541
0711235
0711245
0711246
0711574
0803294
0804060
DESCRIPTION
CONTROL KNOB, IN-OUT
CONTROL KNOB, BOOM UP-DOWN
CONTROL KNOB, JACK UP-DOWN
CONTROL KNOB, BOOM IN-OUT
CONTROL CABLE, 96"
CONTROL CABLE, 84"
CONTROL CABLE, 104"
GREASE FITTING, 1/4"-28 X 45°
ADJUSTABLE CLEVIS
CONTROL KNOB, SWING CW-CCW
CONTROL KNOB, UNDERLIFT IN-OUT
CONTROL KNOB, UNDERLIFT UP-DOWN
CONTROL CABLE, 114"
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
NUT, 1/4"-20 HEX NYLOK
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX JAM
WASHER, 1/4" FLAT
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 1/16" X 3/4"
CLAMP, SHAFT CONTROL BOX
PLATE, SHAFT SUPPORT
PIN, CONTROL BOX
TUBE, SPACER (Not Shown)
CONTROL HANDLE WELDMENT
CONTROL FRAME WELDMENT
VI-31
Section VI - PARTS (cont'd)
CONTROL ASSEMBLY (2 REQ'D)
VI-32
Section VI - PARTS (cont'd)
CONTROL ASSEMBLY (2 REQ'D)
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4
4
4
4
4
4
4
4
4
6
4
4
2
1
4
1
0300341
0302449
0302726
0303008
0400107
0400379
0400382
0400383
0400393
0400512
0400532
0400541
0711235
0712760
0803294
0804063
DESCRIPTION
CONTROL KNOB
CONTROL CABLE, 148"
GREASE FITTING, 1/4"-28 X 45°
ADJUSTABLE CLEVIS
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
NUT, 5/16"-18 "J" TINNERMAN
NUT, 5/16"-18 HEX NYLOK
NUT, 5/16"-24 HEX
NUT, 3/8"-16 HEX JAM
WASHER, 3/4" FLAT (SPECIAL)
CLEVIS PIN, 5/16" X 1"
COTTER PIN, 1/16" X 3/4"
CLAMP, SHAFT CONTROL BOX
PIN, CONTROL BOX
CONTROL HANDLE WELDMENT
CONTROL FRAME WELDMENT
VI-33
Section VI - PARTS (cont'd)
FRONT OUTRIGGER ASSEMBLY
VI-34
Section VI - PARTS (cont'd)
FRONT OUTRIGGER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
8
4
8
2
2
4
16
4
16
2
2
2
2
2
2
0300110
0300113
0301923
0303550
0303688
0400139
0400248
0400392
0400508
0703137
0703458
0706812
0716813
0805904
0805905
DESCRIPTION
SNAP RING, 1"
GREASE FITTING
SLIDE PAD, BOOM BOTTOM
EXTEND CYLINDER
SPADE CYLINDER
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 5/8"-11 X 1" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 5/8" HELICAL
SHAFT, EXTEND CYLINDER OUTER BOOM
SHAFT, JACK CYLINDER ,LOWER
SHAFT, JACK CYLINDER, UPPER
SHAFT, EXTEND CYLINDER BASE
FRONT OUTRIGGER BEAM WELDMENT
FRONT OUTRIGGER VERT TUBE WELDMENT
VI-35
Section VI - PARTS (cont'd)
FRONT OUTRIGGER HYDRAULICS
VI-36
Section VI - PARTS (cont'd)
FRONT OUTRIGGER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
4
2
2
8
1
8
10
4
1
2
1
2
1
1
4
32 FT.
2
2
4
4
4
0300134
0300142
0301424
0301487
0301762
0301778
0302433
0302510
0302635
0303184
0303185
0303186
0303187
0303188
0303191
0303193
0303550
0303688
0307022
0307023
0307024
DESCRIPTION
HOSE CLAMP, INSULATED 1" (Not Shown)
ELBOW, 6MJ-4MP90
CONNECTOR, 6MJ-4MP
HOSE CLAMP, 1/2"
CONTROL VALVE, VDP12DDDDDD10
CONNECTOR, 6MJ-10MB
CABLE TIE (Not Shown)
ADAPTER, 6MJ-6MBL
HOSE ASSEMBLY, 131"
HOSE ASSEMBLY, 73"
HOSE ASSEMBLY, 66"
HOSE ASSEMBLY, 82"
HOSE ASSEMBLY, 141"
HOSE ASSEMBLY, 75"
HOSE ASSEMBLY, 96"
BLACK SKUFF JACKET
EXTEND CYLINDER
SPADE CYLINDER
HYDRAULIC TUBING
SADDLE CLAMP, 2-1/2" PIPE
FITTING, 6FB-8MP
VI-37
Section VI - PARTS (cont'd)
REAR OUTRIGGER ASSEMBLY
VI-38
Section VI - PARTS (cont'd)
REAR OUTRIGGER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
12
2
2
8
2
8
4
4
8
8
4
2
2
2
2
2
2
1
1
2
2
2
0300110
0303857
0307001
0400066
0400118
0400126
0400139
0400392
0400452
0400482
0703457
0703458
0705499
0707117
0716141
0716644
0716645
0804417
0804418
0804419
0804420
0805892
SNAP RING, 1"5100-100
CYL-SPADE 4BORE,23STRK
HYD TWIN CYL ASSY REAR OUTR
SCREW, 1/4"-20 X 3/4" HEX HD CAP
SCREW, 5/16-18 X 3/4" HEX HD CAP
SCREW, 3/8"-16 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
NUT, 3/8"-16 NYLOK HEX
LOCKWASHER, 1/4" HELICAL
LOCKWASHER, 3/8" HELICAL
SHAFT, JACK CYLINDER, UPPER
SHAFT, JACK CYLINDER, LOWER
SHAFT, UPPER SPADE
SHAFT UPPER SPADE
COVER, OUTER HORIZ OUTRIGGER
SPACER, TOP
SPACER, BOTTOM
OUTER OUTRIGGER WELDMENT, LH REAR
OUTER OUTRIGGER WELDMENT, RH REAR
2ND STAGE BOOM WELDMENT
3RD STAGE OUTRIGGER BOOM WELDMENT
PAD REAR OUTRIGGER PAD
23
-----
2
1
1
1
1
0906963
0400044
0705525
0805893
HD1259
PIN, REAR OUTRIGGER PAD ASSY
10X1/2 DRIVE SCREW RD
CHAIN-SASH 20" LONG
PIN WELDMENT REAR OUTRIGGER PAD
PIN-SNAPPER
-24
25
26
27
28
1
8
8
2
2
2
0907026
0400181
0400408
0711972
0805918
0900910
KIT-SPADE & BLADE-ROT. R. OUTR
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
NUT, 1/2"-13 NYLOK HEX
BLADE-REAR OUTRIG SPADE
SPADE WELD'T REAR OUTRIG SHORT
PIN ASSY, JACK PAD
DESCRIPTION
VI-39
Section VI - PARTS (cont'd)
REAR OUTRIGGER HYDRAULICS
VI-40
Section VI - PARTS (cont'd)
REAR OUTRIGGER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
4
4
1
4
4
4
1
4
1
4
4
2
2
4
4
4
28 FT.
2
2
0300040
0301696
0301762
0301778
0301816
0302032
0302296
0302372
0302334
0302509
0302510
0302835
0302836
0302837
0303174
0303175
0303193
0303857
0307001
DESCRIPTION
CONNECTOR, 8MJ-8MP
ELBOW, 6MJ-6FJX90
CONTROL VALVE, VDP12DDDDDD10
CONNECTOR, 10MB-6MJ
45 DEG FIT-JACK CYL
PIPE BLK NIPPLE 1/2
CONTROL VALVE, VDP12CDD118
HOSE ASSEMBLY, 240"
CONTROL VALVE, VDP12CDCD10
FITTING, ELB 45 DEG
ADAPTER, 6MJ-6MBL
CLAMPING UNIT
SOCKET-HD STACKING NUT
SPLIT BUSHING 1"
CONNECTOR, 10MB-6FB
HOSE ASSEMBLY, 102"
BLACK SCUFF JACKET SJ16
CYL-SPADE 4BORE,23STRK
HYD TWIN CYL ASSY REAR OUTR
VI-41
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
--
1
--
HC0159
0304522
CYLINDER, UNDERLIFT LIFT
SEAL KIT, UNDERLIFT LIFT CYLINDER
1
--
1
--
0303902
0304629
CYLINDER, UNDERLIFT TILT
SEAL KIT, UNDERLIFT TILT CYLINDER
2
--
1
--
0303501
0304590
CYLINDER, UNDERLIFT EXTEND
SEAL KIT, UNDERLIFT EXTEND CYLINDER
3
--
1
--
0306508
0304609
CYLINDER, UNDERLIFT FOLD
SEAL KIT, UNDERLIFT FOLD CYLINDER
4
--
2
--
HC0129
HC0716
CYLINDER, 9909 BOOM LIFT
SEAL KIT, 9909 BOOM LIFT CYLINDER
---
2
--
HC0158
0304605
CYLINDER, 8808 BOOM LIFT
SEAL KIT, 8808 BOOM LIFT CYLINDER
5
--
1
--
HC0151
HC0727
CYLINDER, 9909 BOOM EXTEND
SEAL KIT, 9909 BOOM EXTEND CYLINDER
---
1
--
HC0163
0304521
CYLINDER, 8808BOOM EXTEND
SEAL KIT, 8808 BOOM EXTEND CYLINDER
6
--
2
--
0303688
0301353
CYLINDER, FRONT OUTRIGGER SPADE
SEAL KIT, FRONT OUTRIGGER SPADE CYL.
7
--
2
--
0303550
0304594
CYLINDER, FRONT OUTRIGGER EXTEND
SEAL KIT, FRONT OUTRIGGER EXTEND CYL.
8
--
2
--
0303857
0301353
CYLINDER, REAR OUTRIGGER VERTICAL
SEAL KIT, REAR OUTRIGGER VERTICAL CYL.
9
--
2
--
0307001
0304674
CYLINDER, REAR OUTRIGGER EXTEND
SEAL KIT, REAR OUTRIGGER EXTEND CYL.
DESCRIPTION
VI-42
Section VI - PARTS (cont'd)
BOOM SWIVEL ASSEMLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
2
0906537
BOOM SWIVEL ASSEMBLY (COMPLETE)
1
2
3
4
5
6
7
8
9
1
1
2
1
3
2
1
1
1
0300113
0300311
0400133
0400140
0400392
0700511
0700563
0802027
0804451
GREASE FITTING
SHEAVE, 10"
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 4" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
CABLE GUIDE, BOTTOMS
HAFT, SHEAVE
CABLE GUIDE WELDMENT
SWIVEL WELDMENT
DESCRIPTION
VI-43
Section VI - PARTS (cont'd)
MODULAR LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
1
10
1
1
9 FT.
2
12
2
2
2
40
16
0300076
0300117
0300273
0300442
0300844
0302201
0302544
0302611
0306778
0306779
0400045
0402003
DESCRIPTION
LICENSE PLATE BRACKET
RUBBER GROMMET
LICENSE PLATE ILLUMINATOR
3-LIGHT BAR
3/4" X 1/8" CLOSED CELL SPONGE
BACKUP LIGHT
DOME LIGHT
LIGHT, AMBER OVAL
LIGHT, TAIL (LEFT)
LIGHT, TAIL (RIGHT)
SCREW, #10-32 X 1/2" THRD CUT RD SS
SCREW, #8-32 X 1-1/2" PH HD MACH SS
VI-44
Section VI - PARTS (cont'd)
GLAD HAND ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
2
2
2
1
1
1
9
2
2
6
2
1
1
1
1
1
0301862
0301909
0301944
0301945
0301946
0301947
0301948
0302534
0400062
0400070
0400367
0400451
0400463
0703795
0706925
0710003
0710444
0802151
DESCRIPTION
CATERPILLER GROMMET
RECEPTACLE BOOT
GLAD HAND COUPLING
GLAD HAND PLUG
BULKHEAD CONNECTOR
ADAPTER, 1/4" NPM X 3/8" 45° SYN. HOSE
HD 7-WAY TRAILER CONNECTOR
ELBOW, 1/4" NPTM X 1/2" 45° SYN. HOSE
SCREW, 1/4"-20 X 3/4" HEX HD SELF-TAP
SCREW, 1/4"-20 X 1" HEX HEAD CAP
NUT, 1/4"-20 NYLOK HEX
FLATWASHER, 1/4"
FLATWASHER, 5/16"
HOSE, 3/8" X 4 FT. SYNTHETIC
HOSE, 1/2" X 4 FT. SYNTHETIC
SUPPORT, GLAD HAND BOX (Not Shown)
LID, GLAD HAND HOUSING
GLAD HAND HOUSING
VI-45
Section VI - PARTS (cont'd)
TRUCK WHEEL LIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
2
2
2
1
1
1
1
2
4
2
2
0301932
0303150
0303680
0802839
0802841
0802842
0802877
0902947
0903089
0903480
CH0100
DESCRIPTION
5/16" X 12' H.T. CHAIN ASSEMBLY (N.S.)
RATCHET W/ HOOK (N.S.)
TIE-DOWN STRAP, ADJUSTABLE (N.S.)
TIRE SUPPORT RIGHT
OUTER CROSSTUBE LEFT
OUTER CROSSTUBE RIGHT
TIRE SUPPORT LEFT
CROSSTUBE RETAINER PIN
RETAINER PIN
ADJUSTMENT TUBE
5/16" HOOK W/ PIN (N.S.)
VI-46
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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