Series D i r e c t s o... 55 35

Series D i r e c t   s o... 55 35
Direct solenoid and solenoid pilot operated valves
Series 55
Individual mounting
Series
inline
35
Manual operator
Sealed solenoid
enclosure
200
Pilot filter
Pilot exh.
Ext. pilot
Ext. pilot port
U cup
Pilot housing
Internal pilot
supply
Check valve
Pilot cartridge
Pilot piston
Precision ground molded,
balanced spool
55
56
57
58
59
45
3
EXH.
3
EXH.
Accumulator
100
2
CYL.
2
CYL.
1
IN
1
IN
700
900
Normally closed main
spool shown
Air/spring return
82
6300
SERIES FEATURES
• The patented MACSOLENOID® with its non-burn out feature on AC service.
• Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions.
May be plugged for 2-way operation.
• A large checked accumulator which supplies the pilot and air/spring return for consistent shifting.
• Use on lube or non-lube service.
• Extremely rapid response and cycle rate.
• Various types of manual operators and solenoid enclosures.
• Optional low wattage DC solenoids down to 1 watt.
6500
6600
1300
800
ISO 1
ISO 2
ISO 3
MAC125A
MAC250A
MAC500A
45
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
100%
OF
PRODUCTION
TESTED
100%
WARRANTY
18
MONTHS
Series 55
VALVE CONFIGURATIONS AVAILABLE
• 3-Way Normally Open or Normally Closed (solenoid or remote air).
• 2-Way (by plugging a port) Normally Open or Normally Closed (solenoid or remote air).
• Internal pilot or External pilot for vacuum to 30 PSI main valve pressures on solenoid or
25 on remote air operated models. Manual and mechanical operators available.
SERIES FEATURES-REMOTE AIR PILOT OPERATED VALVES
These air versions feature:
• A large checked accumulator for air/spring return.
• Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions.
May be plugged for 2-way operation.
• Use on lube or non-lube service.
SERIES FEATURES-REMOTE AIR PILOT, PILOT OPERATED
VALVES
These special air versions have the same features as the remote air pilot operated
models, but additionally feature:
• Ability to use a pilot signal pressure different from the main valve pressure. Pilot signal
can be from 30 to 150 PSI, regardless of main valve pressure.
• A manual operator and position indicator standard.
SPECIAL APPLICATIONS:
• VACUUM APPLICATIONS: Connect the vacuum source to port #3 with port #1 open to
atmosphere, and use external pilot on solenoid pilot operated models. On remote air
pilot models, use -RE.
• SELECTOR APPLICATIONS: Pipe higher pressure to port #1 and lower pressure to port #3.
• INTERNAL PILOT: Use for main valve pressure of 30 to 150 PSI on all models. Includes
ball check in the body and an M5x0.8 plug installed in the external pilot port.
• EXTERNAL PILOT: An external pilot supply is required when main valve pressures are
lower than 30 psi on solenoid pilot or 25 psi on remote air pilot operated models. To
convert from internal to external pilot on solenoid models simply rotate pilot housing
180 degrees and connect external pilot source. (Use either M5 or#10-32 fitting.) On
remote air pilot models, specify -RE.
46
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
Direct solenoid and solenoid pilot operated valves
Series 55
Function
Port size
Flow (Max)
3/2 NO-NC, 2/2 NO-NC
1/4” - 3/8”
2.2 Cv
Individual mounting
Series
inline
OPERATIONAL BENEFITS
1. Balanced spool, immune to variations of
pressure.
2. Short stroke with high flow.
3. The piston (booster) provides maximum
shifting forces.
4. Checked accumulator guarantees maximum
pilot pressure.
5. Powerful return force thanks to the
combination of mechanical and air springs.
6. Bonded spool with minimum friction, shifting
in a glass-like finished bore.
35
7. Wiping effect eliminates sticking.
8. Pilot valve with balanced poppet, high flow,
short and consistent response times.
100
200
HOW TO ORDER
Port size
Pilot air
NC valve
NO valve
CYL
CYL
IN EXH
1/4” NPTF
Internal
3/8” NPTF
1/4” NPTF
External
3/8” NPTF
IN EXH
55B-11-PI-XXYZZ
55B-21-PI-XXYZZ
55B-12-PI-XXYZZ
55B-22-PI-XXYZZ
55B-11-PE-XXYZZ
55B-21-PE-XXYZZ
55B-12-PE-XXYZZ
55B-22-PE-XXYZZ
XX
Voltage
Y
Manual operator
ZZ
Electrical connection
11
12
22
59
87
61
120/60, 110/50
240/60, 220/50
24/60, 24/50
24 VDC (2.5 W)
24 VDC (17.1 W)
24 VDC (8.5 W)
1
2
Non-locking
Locking
JB
JD
JA
JC
BA
CA
Rectangular connector
Rectangular connector with light
Square connector
Square connector with light
Flying leads (18”)
Conduit 1/2” NPS
* Other options available, see page 349.
45
700
XX Y ZZ *
SOLENOID OPERATOR ®
55
56
57
58
59
900
82
6300
6500
6600
1300
800
ISO 1
ISO 2
ISO 3
MAC125A
MAC250A
MAC500A
47
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
100%
OF
PRODUCTION
TESTED
100%
18
WARRANTY
MONTHS
Series 55
technical data
Fluid :
Compressed air, vacuum, inert gases
Pressure range :
Internal pilot : 30 to 150 PSI
External pilot : vacuum to 150 PSI
Pilot pressure :
30 to 150 PSI
Lubrication :
Not required, if used select a medium aniline point lubricant (between 180°F and 210°F)
Filtration :
40 µ
Temperature range :
0°F to 120°F (-18°C to 50°C)
Flow (at 6 bar, ∆P=1bar) :
Norm. Closed :1/4” (1.4 Cv), 3/8” (1.6 Cv), Norm. Open : 1/4” (1.8 Cv), 3/8” (2.2 Cv)
Leak rate :
100 cm3/min
Coil :
General purpose class A, continuous duty, encapsulated
Voltage range :
-15% to +10% of nominal voltage
Protection :
Consult factory
Power :
∼ Inrush : 14.8 VA
Holding : 10.9 VA
= 1 to 17 W
Response times :
24 VDC (8.5 W)
Energize : 9 ms
De-energize : 4.8 ms
120/60
Energize : 5-11 ms
De-energize : 5-11 ms
Spare parts :
• Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234.
• Pilot valve : PID-XXYZZ, including mounting screws 35214 and seal 16363. • Check valve : 70061.
Options :
• BSPP threads.
Dimensions shown are metric (mm)
dimensions
56,0
2 MTG. HOLES
Ø 6,6 mm
112,5
EXHAUST PORT.
3/8”
2
1
38,0
INLET & CYL PORTS
EXT
PILOT
43,7
26,0
23,5
44,5
29,5
56,0
46,0
48
Consult “Precautions” page 364 before use, installation or service of MAC Valves
O
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OPTIONS
Codification table for voltages / Manual operator / Electrical connection / Wire length
VALVE CODE ®
- XX Y ZZ (-VV)
1 2 3 4
OPTIONS AVAILABLE FOR
- valves type 100 Series
OPTIONS AVAILABLE FOR
- valves type 200 Series
- pilot valves "CNOMO"
- Pilot operated valves with pilots type 100 Series
Series : 55 - 56 - 700 - 800 - 900
- pilot operated valves with pilots type 200 Series
Series : 200 - 57 - 58 - 59.
- 6300 - 6500 - 6600 - 1300
- ISO 1 - ISO 2 - ISO 3.
- MAC 125 - MAC 250 - MAC 500
- Pilot operated valves with pilots "CNOMO"
Series : ISO1 - ISO2 - ISO3
349
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
s
OPTIONS
Used on valve series: 100, 55, 56, 700, 800, 900, 6300, 6500, 6600, 1300, MVA1C,
MVA2B, MVA3B, MAC125, MAC250, MAC500.
Used on valve series: 200, 57, 58, 59.
1. VOLTAGE (100 Serie type coil)
- XX Y
ZZ
VOLTAGE
1. VOLTAGE (200 Serie type coil)
- XX Y
ZZ
VOLTAGE
11
120/60, 110/50
11
120/60, 110/50, 24 VDC (6 W)
12
240/60, 220/50
12
240/60, 220/50
13
100/60, 100/50
13
100/60, 100/50
15
200/60, 200 /50
14
200/60, 200/50
16
10/60
20
6/60
20
6/60
21
12/60
21
12/50, 12/60
22
24/60, 24/50
22
24/60, 24/50
23
32/60, 32/50
23
32/60, 32/50
24
48/60, 42/50
24
48/60, 42/50
25
240/50
26*
380/50, 440/50, 440/60, 480/60
26
480/60, 440/50
29
220/60
27
127/60
34
127/50, 120/50
28
415/50
35
48/50
29
220/60
36
16/60
30
380/50
B1
24/50
31
550/60, 550/50
50
24 VDC (6 W)
32
120/60, 110/50
51
24 VDC (4 W)
33
600/60
54
12 VDC (4 W)
34
127/50
55
12 VDC (6 W)
35
48/50
57
12 VDC (2.5 W)
50
24 VDC (6 W)
59
24 VDC (2.5 W)
51
24 VDC (4.5 W)
60
12 VDC (8.5 W)
52
24 VDC (2.5 W)
61
24 VDC (8.5 W)
53
24 VDC (1.0 W)
64
6 VDC (6 W)
55
12 VDC (6 W)
65
32 VDC (7 W)
57
12 VDC (2.5 W)
66
48 VDC (5.8 W)
58
48 VDC (2.5 W)
67
64 VDC (7.5 W)
60
12 VDC (9.5 W)
68
120 VDC (6.4 W)
61
24 VDC (8.5 W)
69*
220 VDC (8.7 W), 250 VDC (11.2 W)
64
6 VDC (8.5 W)
75
90 VDC (8.8 W)
65
32 VDC (10 W)
76*
100 VDC (6.9 W)
66
48 VDC (11.5 W)
84*
125 VDC (10.9 W)
67
64 VDC (10.5 W)
87*
24 VDC (17.1 W)
68
120 VDC (12.3 W)
88*
12 VDC (17.4 W)
69
250 VDC (9.2 W)
89*
36 VDC (18.8 W)
71
8 VDC (8.2 W)
90
28 VDC (8.2 W)
72
24 VDC (12 W)
91*
6 VDC (10.6 W)
73
198 VDC (10 W)
92
190 VDC (6.5 W)
74
72 VDC (11.3 W)
94
3 VDC (7 W)
75
90 VDC (11.3 W)
95
38 VDC (6.4 W)
76
100 VDC (9 W)
A1
24 VDC (1 W)
77
220 VDC (10 W), 230 VDC (11.6 W)
A2
12 VDC (1 W)
78*
24 VDC (24 W)
A3
9 VDC (1 W)
80
55 VDC (10.6 W)
MOD. DD01 : Protection diode (DC) - MAX. 8.5W
82
170 VDC (11.1 W)
MOD. MOV1 : Protection varistor (AC) - MAX. 8.5W
83
15 VDC (8.1 W)
* Voltages are CLSF only
84
125 VDC (10 W)
86
36 VDC (11 W)
93*
12 VDC (24 W)
350
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
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OPTIONS
2. MANUAL OPERATOR (Common options for 100 & 200 Series type coils)
- XX Y
ZZ
MANUAL OPERATOR
0
No operator
5*
No Operator with Light
1
Non-locking recessed
6*
Non-Locking Recessed with Light
2
Locking recessed
7*
Locking Recessed with Light
3
Non-locking extended
8*
Non-Locking Extended with Light
4
Locking extended
9*
Locking Extended with Light
* Lights used with “AA” electrical connection
3. ELECTRICAL CONNECTION (100 Serie type coil)
- XX Y
3. ELECTRICAL CONNECTION (200 Serie type coil)
ZZ
ELECTRICAL CONNECTION
ZZ
ELECTRICAL CONNECTION
AA
Wiring box with 1/2" NPS conduit
AA
Wiring box with 1/2" NPS conduit
BA
Flying leads
BA
Flying leads
CA
1/2" NPS conduit
CA
1/2" NPS conduit
CC
1/2" NPT conduit
CC
1/2" NPT conduit
FA
Military type 2 PIN
EA
Explosion proof (200 Series)
GA
Military type 3 PIN
EA
Explosion proof (57, 58 & 59 Series)
HA
AA with ground wire
FA
Military type 2 PIN
JA*
Square connector
GA
Military type 3 PIN
JB
Rectangular connector
HA
AA with ground wire
JC*
Square connector with light
JA*
Square connector
JD
Rectangular connector with light
JC
Square connector with light
JE
Square connector on top
JJ
Square connector, male only
(ISO2, ISO3)
NA
CA with ground wire
Rectangular connector on top
NC
CC with ground wire
JF
- XX Y
(ISO1, ISO2, ISO3)
JG
JE with light
JH
JF with light
JJ
Square connector, male only
JM
Rectangular connector, male only
MA
Electrical common conduit
(100 Series-Manifold/900 Series)
MB
Electrical common conduit
(100 Series-Stacking/700 Series)
NA
CA with ground wire
NC
CC with ground wire
RA
3/8" NPS conduit
* Not to be used with 100, 800 and 900 Series manifold mounting
351
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
s
OPTIONS
4. COIL WIRE LENGTH (Common options for 100 & 200 Serie type coils)
- XX Y ZZ (-VV)
WIRE LENGTH
AA
18”
AB
24”
AD
36”
AE
48”
AF
72”
AG
6”
AR
12”
AU
120”
BA
60”
BB
144”
Series 6000 : wire length, from the base
MOD L024
24”
MOD L036
36”
MOD L048
48”
MOD L060
60”
MOD L072
72”
MOD L120
120”
352
Consult “Precautions” page 356 before use, installation or service of MAC Valves.
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