Parts Manual Preliminary 7A

Parts Manual Preliminary 7A
PARTS LIST
MARINE DIESEL ENGINE
7 AOne
PUBLICATION NO.
PRELIMINARY
LSd'.
,. C....DlUnoN
f . . . . . . . . . . . . . .. . .
D . ' _ _ . ,...731........
• •'.bUI.id8r&>I:OIr
MCIIIMT
~8IIIMnI"".51111111..
..,..im:tuw..-..tIIddaI7_
t7 • ole 7 .... 17'. r .,....,..... _Cll7WUWI
; 1: ; 'lI·-=~.:AUl:..a:'':::!U
·'tt::'=1D
_ar..,. ....
.........
ar.....
, _ .lIII7wlII7IGP ........... .., ... _ _ .., ...
4
5 " .....
4,.,. .. W ...... .
....................8IIIIIICl'. . . . . ar
......
.................. ,.7II1IIIfiIr . . . . ariElnllllll ar
55
.,.,•..;,1....'7C
1II... _ ........ ar =-_ar........... ar,.at
=
n , .........,........, ....... _
........, . ,
1", 157 LarwNdl'l'
,
L. . . . .
. . _In""", • • 1 II,.IIS ' - ....,,' .......
_ar..................
5'
5 , • ....". . _
.. ..., . . -¢CI~
...... .,' '15 ,..,.,. ...... _ . . _155' 51 .ar
...... _010 .. ' • • 5 ................... "77 Ii•
... 1 1
q
7 ,....., ..... _
7
" .,......... "dna
t
•
. . . . . . ., . . , . ' ,
, ,; ................
•
,
,.....,upon
alllt....,
• ............. ,....,... ." 7 7 5 ............
l' ..... " ......IIIt .......
.,.,.=__
••
,
5 ........
7' £ _ • • •-'.0
U .at
......................... ' 7 . . . . .- - .
........,.............. 7IiInI .. , .'' ....
0
,
.,
13
'12
3-
-2
1 14
Crankcase
Pos.
Pres.
1
2
3
4
5
7
7
8
1
2
2
4
1
I
I
1
9
6
10
11
12
13
14
15
16
11
18
19
20
1
1
1
1
4
4
1
1
3
1
2
I
Designation
CRANKCASE ASSY
STUD·CYL MTG
STUD·CYL MTG
STUD
OIL PRESSURE SWITCH I·POL
GASKET·CRANKCASE
GASKET
COVER
SCREW HD C.S. MeXI6
O·RING99X3
MAIN BEARING HOUSING
RETAINING RING aoX2.5
OIL SEAL 6OXaoX8
NUT·HEXM8
TOOTHED SPRING WASHER 18.4
OIL PUMP
GASKET-OIL PUMP
LOCK WASHER 6
SCREW HEX M6X20
SCREW HEX M6X30
"'' 0
1./
'1
'-IS', 1'"/
'111"'11 ,.
'1nl".
'In II
"SOn"
.y ;-r,'fP
'I S'f"~
"n,,~
OJ S"I/ /I.i
'-Ir,,;,)
"i 1"11"1
., s-I J"t
~
.-'
,,~--
-Q;) .
b
I
'17'
18
r::rr---~
19
6
5
7
Crankshaft; Cyl./Piston
Designation
POS. : Pres:.
Ti
1
3
1
1
4
5'
6
7
1
2
8
8
8
9
9
9
10
11
12
12
12
12
13
15
16
17
18
19
20,
~l
~; I
26
27
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
2
2
1
4
2
2
1
-~.-.--
..-
....
---
CRANKSHAFT ASSY
O·RING32X2
ANGLE RING
WASHER·BEllEVlllE 52X36Xl.2
FLYWHEEL NUT
GEAR
MAIN BUSHING S..-o
MAIN BUSHING .1l'
MAIN BUSHING • ~V
BEARING SHEll
(PR) , til
BEARING SHEll
(PR)· l
BEARING SHELL
(PR). ~'V
BEARING·MAlN F .5.
GROOVED BALL BEARING 6307 C3
GOVERNOR N=3000E
GOVERNOR N=3000
GOVERNOR N=3600E
GOVERNOR N=2000
PIN4X27.6
PISTONASSY
PISTON RING SET
LOCK·PISTON PIN A22X1.5
PISTON PIN
CONNECTING ROD
CONRODBOLT
COlLAR NUT
BUSHINGE
PLUG-WELCH 22MM
WATER TRANSFER PIPE
O·RING 10X2.2
CYLINDER ASSY
r
..,.,r,
4(,
~'f1,IP
1./" l L/q L/ S"''i ., ")
.., f"t. I "1
.., S"'~~()
'H~" 10
Jo/ $"'71. /.of
.,~'7(11
,?,"S'J'
"/ )"'iSlI
~ 'V'1'7
L/n"
10-.
15-8
14-e
7-tiJ
9- "
-10
8
2
t'!') -
L.4
lJ--42
j-49
32
.-50
20
54
19
'16
53
"17
-35
4-
~!
~-t,.7
45
-52
Cyllnderhead
Pos.
Pres.
1
2
3
3
3
4
5
8
1
1
1
1
1
1
2
7
2
1
2
2
1
1
1
1
1
2
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
8
9
10
11
12
14
15
18
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
44
45
48
2
1
2
1
1
1
2
1
6
1
1
49
2
50
51
52
53
2
1
2
1
54
1
55
1
Designation
Art.No.
i
-.-----CYLINDER HEAD ASSY
BREATHER VALVE
CYLINDER HEAD GASKET
CYLINDER HEAD GASKET 1,3MM
CYLINDER HEAD GASKET 1,4MM
,"/
VALVE CONE
WASHER
VALVE GUIDE
VALVE SEAL W/OUT SPRING 80 803
PRESSURE SPRING
RETAINER·VALVE SPG
VALVECOTIER
VALVE CONE
RING
ROTdCAP·VALVE K85 2901.011540
PRESSURE SPRING
SPRING-RETAINING
STUD M5Xl0
WASHER 5.3
NUT-HEX5MM
BOLT
ROCKER ARM
ROCKER ARM
PRESSURE SCREW
NUT-HEX7MM
FUEL INJECTOR
WASHER
NOZZLE·FUEL INJ.
LOCATOR-NOZZLE
SPRING-NOZZLE
FlANGE
STUDM8X50
STUDM8X45
LOCK WASHER 6
NUT-HEXSMM
PUSH ROD TUBE
O-RING 24X3.5
PLUG-WELCH 22MM
PlUG-WELCH 18MM
GASKET-ROCKER COVER
ROCKER COVER
WASHER8M8
HANGER
COLLAR NUT
PlUG-WELCH 18MM
COPPER WASHER A14X20Xl.5
SCREW HEX M8X20
SPRING WASHER 88
SPlINT2X16
GASKET
THERMOSTAT 40'C
CONNECTING PIECE
TEMPERATURE SWITCH 85' 2 POLE
".
,,,.....-r, n.,.jc..,(
>I "'" I '2.-
.., ~ii'} ~
,.Wt''1 fj
I
I
'1 ~"1-ln
....., ,''717
>,,). "2-
1./ . f 1'3
.., ~f" I
_~
".'7..,(,
'" .1.
.., ,ft.]
'I
~..,
!f''' ., 'I
I./.? v)-'Int."
45"'" '>
"!>"J~
'1$"8'1''1
'1trto ~
'-I :r'7:l.~
'" 5"7 !F8
".
:tT1rI'Z
1./ $"'7'"
'I.'{,3
'i~'i""
.,
-.., f""'~
)""~'"t
)?"S'3
a'l3{''-!
If
:1'-,
5"'
"I>I' I
()
.Ie ... (l9
'" F,,,V
;1"''''-/
"")10"7
4J ~ 3')
"I .....,~{, l
'1~"'7 't ()
. , .r,.,
Gear end cover
Pos.
Pres.
1
3
1
1
4
2
5
6
7
B
9
10
11
12
13
14
15
16
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
2
1
1
3
1
1
1
1
1
1
1
17
18
19
20
21
24
25
26
26
26
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
40
42
43
44
45
46
47
46
49
50
50
51
52
53
54
55
56
57
58
60
61
62
63
2
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
4
1
1
1
1
2
2
2
Designation
COVER GEAR
GASKET-GEAR COVER
PIN-ROLL 10X16
GEAR
SCREW HEX M8X90
COOLWATERPUMP ASSY
SPRING WASHER A6
SCREW HEX
GASKET
CAP-OIL FILLER
DIPSTICK
STUD M5X20
OILFILTER
PLUG-OIL DRAIN 3/5"
COPPER WASHER A 17X23Xl.5
GASKET
COPPER WASHER A6Xl OX1.5
SCREW HEX M6X20
SCREW HEX M8X70
HANDLE
PRIMER ASSY
SCREW HEX M8XBO
SHIM 0.2
SHIM 0.5
SHIM 0.35
. SHIM lMM (STEEL)
GASKET
ROLLER TAPEl
FUEL INJECTION PUMP 1065/38
SPRING WASHER B8
NUT-HEXM8
WASHER
PRESSURE VALVE
SPRING-DEL. VALVE
FUEL PUMP ELEMENT
PUSH ROD
O-RING 32X3
SCREW HEX M5X30
COMPRESSION RELEASE
GASKET-GEAR COVER
GASKET
GROOVED BALL BEARING 6007
O-RING 32.7Xl.3
BOLT
CAMSHAFT
GEAR
FITTING-KEY A6X4X12
STUD M6X20
GASKET
FUEL FEED PUMP
RETAINING RING 12Xl
LOCKWASHERA6
NUT-HEX6MM
GASKET
SCREW HEX M6X25
TOOTHED SPRING WASHER J6.4
COVER
OIL SEAL 34.BX50X7I7.5 WOl
GEAR
COOLING WATER PUMP
STUDM8X22
LOCK WASHER AS
NUT-HEX M8
~
n','-/
'"' 'is' 1
>-"
..,'-'~""'"J
n,,,~
"':r?, '7
'"' !f"" f (,/"
'1
>1'~
., ~A
1~
't 'Va. l
.., 'f"1 ~
I
'-I )Y'f()
f{P/"j-
" V(,()
4f"r,'7"
'I ~At'7'7
'7,
'"I.If?"
'"I ~-f
'f !I"$''"':I.
~I ~-?:;'7
"'~'7.,.q
<J,? !i"D
"I ~-?P,-
" !I"?
I
~/~""~'"
4~''''
'"'''f1f~
"I,?ill.
,,~tJg
1(s'i''1 ~
'1 ~Yjl
'"' !I""S-.., .
'" >101 V
., >-1' It..
H'
.., 'i""~::1 '1
'I""
't -rY'7(,
.., !>'l> I "
"I >"1Ii , z...
'aAf '75-'I )700
.., ~"'7f ,. 1./
"I P, 'i (,.-
.., '.f? " )
Gear end cover
Pus. Pres.
Designation
- - t - - + - - - - t - - - - - - - - " " " " - - " ----:-:-=-::-:-0-1
64
2
65
1
66
67
2
1
68
1
CONNECTOR GES 10-318"
FITTING-KEY A3X3X12
ClAMP
IMPELLER
GASKET
"I"~'"
Jif 91:J.1t
f./S7" V
L/
",,,c,
, ''',a
I
I
r
2
3
7
B
20
o.'
21221
"'~<.
'10
1
~24
6
12
13
14-
I
25
Governor linkage and controls
Pos.
Pres.
1
2
3
4
5
1
6
7
8
9
10
"11
>(12
. 13
14
15
18
17
18
19
20
21
22
23
24
25
26
1
1
1
1
"1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
2
1
Designation
SPRING·RETURN
CONTROL LEVER
ADJUSTING SCREW
LOCKING PLATE
SPRING·STOP NUT·HEX M6
CLIP·RETAINING
ECCENTRIC SHAFT
O·RING 10X2.2
TORSION SPRING
PLATE·CONTROL
LEVER
LEVER
WASHER
BEARING NUT
BUSHING
BRACKET
SCREW·HEADLESS M6X2S
NUT·HEX6MM
STUD BOLT M8Xl0
BRACKET
ClAMP
SHIM
SCREW HEX MSX16
SPRING WASHER AS
NUT·HEX5MM
CONNECTOR
'I ~'Y":S
"'!r/ 'fc,
Ii !f"~'
., "11'15
10/ J"~"O
"'!i"
(,'1
'i~"t.1 )
'"i .,V'I'1
~, ~-fl"'"
.,""3"r
~""''"I''
I.,
~""ag
'I £?"I'i
1{~72"
4/r'llJ~
>"
I{n~-
~I
'"I
3'"i
~...,,,o
lie;
~ PI
'"I >~1fl;1
'-If? S'V
2
'\9
0·---'\9
_.,"';._~'
~~,;
'\ '1---toi'o
'\ '1---""'"
1-.<.--1
13
<0
'\6
Fuel lines
Pos.
Pres.
1
2
1
7
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
4
Designation
'I~'"l)1
BANJO-BOLT M8X1
COPPER WASHER A8X12X1
BANJO BOLT
COPPER WASHERA12X18X1 5
GASKET
.
BANJO-BOLT M8X1
BANJO BOLT M8
CONNECTOR·FUEL LINE
FUEL PIPE
BRACKET
SCREW HEX M8X90
BANJO-BOLT AS M14X1 5
FUEL FILTER
A-,vrJ
BRACKET.CLAMP40-60 60- NQ
FUEL PIPE
FUEL PR~SSURE PIPE
FUEL PIPE
BUSHING
COPPER WASHER A 14X18X1.5
F\IeL
W7'1(lY
1.jf{'13 I
;H.'~ "J
'f H167
~~r;J I
'I )-.",
LI 11'73')..
..,
..,5"'(((7
'1)<;,,)"
4 S"'il2 .
"''In"
'-I'' ''"'
4 r;r,f''-I
.., ~""'O"I
F\. LTL~ -\f-
~~rrA-(... M D \T
NO
FlL~'
~ l T1 IN' &5
-
l~
U.\'\l~.~
tHTS -Hose 6ft~rb5."
\.'\l l n+ ~ MJO 60(,1""
A~A(l.ft'-6LE..
/
~)©
6
1
5
2
Exhaust silencer
Pos.
Pres.
1
2
3
1
1
1
4
5
6
7
8
1
2
2
1
1
Designation
INJECTION ELBOW
GASKET-AIR CLN. MTG
STUD M8X25
,$1' l ()
STUDM8X70
LOCK WASHER A8
NUT·HEXM8
COPPER WASHER A 16X22Xl.5
PLUG SCREW M16X1.S
.2 ~ ~ oS'
Air cleaner
Pos.
Pres.
1
2
3
1
1
4
5
6
7
6
9
10
11
12
13
14
15
1
1
1
1
1
1
1
1
1
1
1
1
2
Designation
STUD
GASKET
INTAKE ELBOW
GASKET·AIR CLN. MTG
LOWER PART
SCREW HEX M6X60 "S ,~t:5
GASKET
LOCK WASHER 86
NUT·HEX 10110
DISTANCE SLEEVE
AIR FILTER ELEMENT
AIR FILTER
WASHER 6.4
WING NUT
GlOW PLUG 12V112A 142 MJ
W)"'Ii/O
Iirt'll'7
~/~"t-
"1)""'7
<I!iro:l,
1/'9'''~
L/ t"?lV
'/$-" 77
'"Vag
"i ~"'I'"
"/ S'?f~
2
Flywheel
Pas. Pres.
Designation
1
1
flYWHEEL
2
1
GEAR RING
11
I
12
I
Alternator assy.
Pos.
Pres.
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
.. 8
8
1
1
3
3
3
1
1
3
1
2
1
1
2
2
2
1
1
Designation
PULLEY
SCREW HEX M6X25
LOCK WASHER 6
TORSIONAL DAMPER
BRACKET
DISTANCE BUSH
SCREW HEX M8X45
SPRING WASHER B8
SCREW HEX Ml0Xl00
SCREW HEX Ml0X50
WASHER 10.5
SPRING WASHER Al0
NUT-HEX 10MM
SHIM
CLAMP
SCREW HEX M5X16
SPRING WASHER A5
NUT-HEX5MM
ALTERNATOR
V-BELT SPZ 800 LW He'
"""-<-........., .
~r?'5
tt,O"
Ii"'U.
4f"7o"
/oj
S-f('("
I J .,7()
IU2~
'-1>-'1 Y 3
4"Z."'a
-
Starter motor
Pas.
Pres.
1
2
3
4
5
1
1
2
2
2
Designation
STARTER MOTOR 12V
BUSHING
STUD M10X25
LOCKWASHERA10
NUT·HEX M10 SW15
4-
:3
1
9
10
5
Spacer assy.
Pas.
Pres.
1
1
2
3
4
4
4
4
5
1
7
6
6
8
9
10
1
1
Art.No.
Designation
FlANGE
STUDM10X25
LOCKWASHERA10
NUT-HEX M10 SW15
BUSHING
SCREW HEX M8X20
LOCK WASHER A8
REDUCTION GEAR·BOX HBW40·2R
CONNECTOR
'/0-0.,
'1mb
-'1
--2
Crankhandle
Pos.
1
Designation
Pres.
CRANK-HANDLE
Cooling water circulation
Pas.
1
2
3
4
5
6
7
Pres.
1
1
1
1
6
1
2
Designation
DISTRIBUTOR
HOSE 9X2.5X40
HOSE 9X2.5X260
HOSE 010/50x120
BRACKET-CLAMP 8·16/9
HOSE 010/50x120
BRACKET-CLAMP 12-2219
5
,I
4
5
I
4
~~I
3
Vibration mounting
Pas.
Pres.
1
1
2
3
4
1
4
4
5
4
Designation
ENGINE MOUNT LEFT
ENGINE MOUNT RIGHT
SCREW HEX M10X40
SPRING WASHER Al0
NUT-HEX 10MM
Joint set
I
Designation
GASKET SET
Panel, remote control PN 44576
Keyswitch PN 24777
Buzzer PN 13355
Hour meter PN 42388
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