Graco Magnum X5 Sprayer Operational and Repair Parts Manual

Graco Magnum X5 Sprayer Operational and Repair Parts Manual
Operation
TM
X5™
, X7™
, ProX7™ & ProX9™
Airless Sprayers
The manual provided with
this sprayer contains
English and Español.
Visit our website;
http://MAGNUM.Graco.com
312001P
EN
- For portable spray applications of architectural paints and coatings Models 262800, 262805, 261815, 261820
See page 2 for model and series information including
dispense rate, recommended hose length, guns, and
maximum working pressure.
IMPORTANT SAFETY INSTRUCTIONS.
Read all warnings and instructions in this
manual. Save these instructions.
MAGNUM X5
Model: 262800
Series D
ti11304a
MAGNUM X7
Model: 262805
Series C
X5 & X7 Models ONLY: Use water-based or mineral spirit-type materials only. Do not use materials having flash points lower than 70° F (21° C).
For more information about your material, request
MSDS from distributor or retailer.
MAGNUM ProX7
Model: 261815
Series B
ti9369b
MAGNUM ProX9
Model: 261820
Series B
ti11305a
ti16976a
C.J. Spray, Inc.
6270 Claude Way E
Inver Grove Heights, MN 55076
1-888-CJSPRAY
(888-257-7729)
Specifications
Specifications
This equipment is not intended for use with flammable or combustible materials used in places such as
cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible
materials.
Model Name
Series
Dispense
Rate gpm
(lpm)
Hose Length and
Diameter
Gun
Model
Maximum Working
Pressure
PSI
MPa
bar
MAGNUM X5
D
0.27 gpm
(1.02 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
SG2
3000
21
207
MAGNUM X7
C
0.31 gpm
(1.17 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
SG2
3000
21
207
MAGNUM ProX7
B
0.34 gpm
(1.29 lpm)
1/4 in. X 50 ft
(6.4 mm x 15 m)
SG3
3000
21
207
MAGNUM ProX9
B
0.38 gpm
(1.44 lpm)
1/4 in. X 50 ft
(6.4 mm x 15 m)
SG3
3000
21
207
TM
2
312001P
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. Refer back to these warnings. Additional, product-specific warnings may be found throughout
the body of this manual where applicable.
WARNING
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the
risk of electric shock by providing an escape wire for the electric current. This product is
equipped with a cord having a grounding wire with an appropriate grounding plug. The plug
must be plugged into an outlet that is properly installed and grounded in accordance with all
local codes and ordinances.
•
•
•
•
•
•
Improper installation of the grounding plug is able to result in a risk of electric shock.
When repair or replacement of the cord or plug is required, do not connect the grounding
wire to either flat blade terminal.
The wire with insulation having an outer surface that is green with or without yellow stripes is
the grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions are not
completely understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed
by a qualified electrician.
This product is for use on a nominal 120V circuit and has a grounding plug similar to the
plug illustrated in the figure below.
ti9164a
•
•
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle
that accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12
AWG (2.5 mm2) minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
TM
312001P
3
Warnings
WARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition
such as cigarettes, motors, and electrical equipment. For X5 and X7 models: only use
water-based or mineral spirit-type materials with a flash point greater than 70° F (21° C).
• Paint or solvent flowing through the equipment is able to result in static electricity. Static
electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All
parts of the spray system, including the pump, hose assembly, spray gun, and objects in
and around the spray area shall be properly grounded to protect against static discharge
and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2
adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
Keep pump assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray
area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint
and solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
TM
4
312001P
Warnings
WARNING
WARNING
SKIN INJECTION HAZARD
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop
leaks with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs
while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving
the pressure before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in
use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.
• High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In
the event that injection occurs, get immediate surgical treatment.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3000 psi. Use Graco replacement parts or accessories
that are rated a minimum of 3000 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in
use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using
it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
312001P
5
Warnings
WARNING
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air
supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
TM
6
312001P
Grounding and Electric Requirements
Grounding and Electric Requirements
Sprayer must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for electrical current due to static build
up or in the event of a short circuit.
• The 120 Vac sprayers require a 120
Vac, 60 Hz, 15A circuit with a grounding receptacle.
•
Never use an outlet
that is not grounded
or an adapter.
•
Do not use the sprayer if the
electrical cord has a damaged ground prong.
•
Only use an extension cord
with an undamaged 3-prong
plug.
ti5573a
Solvent pails used when flushing: follow local
code. Use only conductive metal pails, placed on a
grounded surface such as concrete. Do not place
the pail on a nonconductive surface, such as paper
or cardboard, which interrupts grounding continuity.
Grounding the metal pail: connect a ground wire
to the pail by clamping one end to pail and other
end to ground such as a water pipe.
Maintaining grounding continuity when flushing or
relieving pressure: hold
metal part of the spray gun
firmly to the side of a
grounded metal pail, then
trigger the gun.
ti9207a
Thermal Overload
ti5572a
Recommended extension cords for use with
this sprayer:
• 50 ft (15.0 m) 14 AWG (2.1 mm2)
• 100 ft (30.0 m) 12 AWG (3.3 mm2)
Spray gun: ground through connection to a properly grounded fluid hose and pump.
NOTE: Smaller gauge or longer extension cords
may reduce sprayer performance.
Motor has a thermal overload switch to shut itself
down if overheated. If unit overheats, allow approximately 45 minutes for unit to cool. Once cool,
switch will close and unit will restart.
To reduce risk of injury from motor starting unexpectedly when it cools, always turn power switch
OFF if motor shuts down.
Fluid supply container: follow local code.
TM
312001P
7
Component Identification
Component Identification
A
Airless spray gun
Dispenses fluid.
B
Power switch
Turns sprayer ON and OFF.
C
Pressure control knob
Increases (clockwise) and decreases (counter-clockwise) fluid pressure in
pump, hose, and spray gun.
C1
Setting Indicator
To select function, align symbol on pressure control knob with setting
indicator, page 14.
D
Pump fluid outlet fitting
Threaded connection for paint hose.
InstaClean™ fluid filter
(ProX Sprayers Only)
•
E
•
F
ProX Power-Piston™ Pump
(behind Easy Access door,
not shown)
(ProX Sprayers Only)
Pumps and pressurizes fluid and delivers it to paint hose.
F1
Easy Access door
(ProX Sprayers Only)
Easy Access door permits quick access to outlet valve. To remove door, insert
flat blade of screwdriver into slot on the bottom of the door (as shown on page,
7).
G
Suction tube
Draws fluid from paint pail into pump.
H
Prime tube (with diffuser)
Drains fluid in system during priming and pressure relief.
J
Prime/Spray valve
•
•
•
In PRIME position (pointing down) directs fluid to prime tube.
In SPRAY position (pointing forward) directs pressurized fluid to paint
hose.
Automatically relieves system pressure in overpressure situations.
K
Autoprime
Automatically taps the inlet ball when you turn the sprayer on.
L
Inlet screen
Prevents debris from entering pump.
M
Paint hose
Transports high-pressure fluid from pump to spray gun.
Q
Tip guard
Reduces risk of fluid injection injury.
R
Reversible spray tip
•
•
8
Filters fluid coming out of pump to reduce tip plugging and improve
finish.
Self cleans only during pressure relief.
Atomizes fluid being sprayed, forms spray pattern and controls fluid flow
according to hole size.
Reverse unclogs plugged tips without disassembly.
S
Gun trigger safety lever
(page 10)
Prevents accidental triggering of spray gun.
T
Gun fluid inlet fitting
Threaded connection for paint hose.
U
Power Flush attachment
Connects garden hose to suction tube for power flushing water-base
fluids.
V
Gun fluid filter
Filters fluid entering spray gun to reduce tip clogs.
W
Hose wrap Rack
Stows paint hose. (X7, ProX7, and ProX9 only)
X
Pail hanger
(X7, Prox7, and ProX9)
For transporting pail by its handle.
312001P
Component Identification
ti9724a
U
ti9346a
B
W
J
F1
F
ti9670a
K
H
X
C
C1
G
ti9368b
L
ti9669a
E
D
S
R
Q
A
TM
ti16978a
T
ti9667a
M
312001P
V (SG2/SG3)
9
Operation
Operation
Trigger Lock
Always engage the trigger lock when you stop
spraying to prevent the gun from being triggered
accidentally by hand or if dropped or bumped.
2. Turn Prime/Spray valve to
PRIME to relieve pressure.
ti9346a
3. Hold gun firmly to side of
pail. Trigger the gun to
relieve pressure.
ti8908a
ti8909a
ti9207a
Trigger Locked
Trigger Unlocked
4. Engage trigger lock.
Pressure Relief Procedure
ti8908a
Follow this Pressure Relief Procedure whenever
you stop spraying and before cleaning, checking,
servicing, or transporting equipment.
1. Turn power switch OFF and unplug
power cord.
ti2810a
NOTE: Leave Prime/Spray valve in the PRIME
position until you are ready to spray again.
If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction. Read Unclogging Spray
Tip, page 14.
Pressure Control Knob Settings
ti5597a
High Pressure
Spray
Low Pressure Prime/ Rolling
Spray
Clean
NOTE: To select function, align symbol on pressure control knob with setting indicator on sprayer.
10
312001P
Setup
Setup
Prime and Flush Storage Fluid
1. Unscrew tip and guard
assembly from gun.
NOTE: To spray lacquers with the ProX7 or ProX9,
you must purchase lacquer conversion kit 256212,
and follow priming procedure for oil-based materials. The X5 and X7 units are not intended for lacquers.
ti9714a
Before you use your sprayer for the first time or begin a new spraying project, you need to prime the
sprayer and flush the storage fluid out of the sprayer.
2. Uncoil hose and connect
one end to gun. Use two
wrenches to tighten
securely
Oil- or Water-based Materials
•
When spraying water-based materials, flush
the system thoroughly with water.
•
When spraying oil-based materials, flush the
system thoroughly with mineral spirits or compatible, oil-based flushing solvent.
•
To spray water-based materials after spraying oil-based materials, flush the system thoroughly with water first. The water flowing out of
prime tube should be clear and solvent-free
before you begin spraying the water-based
material.
•
To spray oil-based materials after spraying
water-based materials, flush the system thoroughly with mineral spirits or a compatible
oil-based flushing solvent first. The solvent
flowing out of the prime tube should not contain
any water.
•
When flushing with solvents, ground pail and
gun. Read Grounding and Electric Requirements, page 7.
•
To avoid fluid splashing back on your skin or
into your eyes, always aim gun at inside wall of
pail.
ti9681a
3. Connect other
end of hose to
sprayer.
ti11456a
(X5 & X7)
ti9674b
(ProX7 & ProX9)
NOTE: If hose is already connected, make sure
connections are tight.
4. Turn OFF power switch.
ti2810a
5. Turn Pressure Control
Knob all the way left
(counter-clockwise) to
minimum pressure.
ti9344a
312001P
11
Setup
1. Make sure the power switch is
OFF and the sprayer is
unplugged.
Allow fluid to flow out of prime tube, into waste
pail, for 30 to 60 seconds.
ti2810a
10. Turn power switch OFF.
2. Separate prime tube (smaller)
from suction tube (larger).
ti2810a
11. Transfer suction tube to
paint pail and submerge
suction tube in paint.
ti2039a
ti9653a
12. Turn power switch ON.
3. Place prime tube in waste
pail.
13. When you see paint coming out
of prime tube:
ti9652a
a. Point gun into waste pail.
b. Unlock gun trigger lock.
4. Submerge suction tube in
water or flushing solvent.
c. Pull and hold gun trigger.
ti8909a
d. Turn Prime/Spray valve to
SPRAY.
ti9651a
5. Turn Prime/Spray Valve to
PRIME.
ti9346a
6. Plug sprayer in a grounded outlet.
NOTE: Some fluids may prime
faster if the Power Switch is
momentarily turned off so the
pump can slow and stop. Repeat
several times if necessary.
ti9345a
14. Continue to trigger gun into waste pail until you
see only paint coming out of gun.
15. Release trigger. Engage trigger
lock.
7. Turn power switch ON.
ti5580a
8. Align setting indicator with
Prime/Clean setting on
Pressure Control knob until
pump starts, page 10.
ti9718a
16. Transfer prime tube to paint pail
and clip prime tube to suction
tube.
ti8908a
NOTE: Motor stopping indicates pump and hose
are primed with paint. If motor continues to run the
sprayer is not properly primed. To reprime, turn
Prime/Spray valve to PRIME and repeat step 12.
9. When sprayer starts pumping, flushing solvent
and air bubbles will be purged from system.
12
312001P
Setup
Install Tip and Guard on Gun
Spraying Techniques
Preventing Excessive Tip Wear
•
Spray should be atomized (evenly distributed,
no gaps at edges). Start at low pressure setting, increase pressure a little at a time until you
see a good spray pattern, without tails.
•
Spray at lowest pressure that atomizes paint.
•
If maximum sprayer pressure is not enough for
a good spray pattern, tip is too worn. See
Reversible Spray Tip Selection Chart, page 16.
1. Engage trigger lock.
ti8908a
2. Verify tip and guard parts are assembled in
order shown.
retaining nut
tails-gaps
at edges
good
spray pattern
black rubber gasket and
metal seat
pressure
too low
guard
ti5592a
ti8911a
tip
Use tip to align seat
in guard
Tip must be pushed
all the way into guard
NOTE: If tails persist when spraying at the highest
pressure, a smaller tip is needed or the material
may need to be thinned.
Adjust Spray Pressure
ti9574a
ti5606a
This sprayer is set up for most airless spraying
applications. Details on tip selection, tip wear, coat
thickness, etc. are provided on page 15.
3. Screw tip and guard assembly
on gun. Tighten retaining nut.
NOTE: Motor only runs when gun is triggered.
Sprayer is designed to stop pumping when gun
trigger is released.
ti9713a
Align setting indicator with function symbol on
Pressure Control knob, page 10.
312001P
•
Turning knob to right (clockwise), increases
pressure at gun.
•
Turning it left (counter-clockwise), decreases
pressure.
•
General spraying instructions are provided in
Getting Started with Basic Spraying Techniques section of this manual, page 17.
13
Setup
Getting Started
Unclogging Spray Tip
Use a piece of scrap cardboard to practice these
basic spraying techniques before you begin spraying the surface.
•
Hold gun 12 in. (30 cm) from surface and aim
straight at surface. Tilting gun to direct spray
angle causes an uneven finish.
12 in.
(30 cm)
even
finish
thick
To avoid fluid splashback:
• Never pull gun trigger when arrow-shaped handle is between SPRAY and UNCLOG positions.
•
uneven
finish
ti5585a
Tip must be pushed all the way into guard.
1. To UNCLOG tip obstruction,
engage trigger lock.
thin
•
Flex wrist to keep gun pointed straight. Fanning
gun to direct spray at angle causes uneven finish.
even finish
thin
thick
ti8908a
thin
ti2036a
2. Point arrow-shaped
handle backward to
UNCLOG position.
3. Aim gun at piece of
scrap or cardboard.
ti9048a
Triggering Gun
Pull trigger after starting stroke. Release trigger
before end of stroke. Gun must be moving when
trigger is pulled and released.
4. Unlock trigger lock. Pull trigger to clear clog.
ti8909a
ti2037a
5. When obstruction is
cleared, engage trigger
lock and rotate
arrow-shaped handle
back to SPRAY position.
Aiming Gun
Aim tip of gun at bottom edge of previous stroke,
overlapping each stroke by half.
ti9049a
Point the arrow-shaped handle on the spray tip
forward to SPRAY and backward to UNCLOG
obstructions.
ti2038a
14
312001P
Setup
Tip Selection
Selecting Tip Hole Size
Tips come in a variety of hole sizes for spraying a
range of fluids. Your sprayer includes an 0.015 in
(0.38 mm) tip for use in most spraying applications.
Use the following table to determine the range of
recommended tip hole sizes for each fluid type. If
you need a tip other than the one supplied, see the
Reversible Tip Selection Chart on page 16.
•
Maximum tip hole sizes supported by the
sprayer:
– X5: 0.015 in. (0.38 mm)
– X7: 0.017 in. (0.43 mm)
– ProX7: 0.017 in. (0.43 mm)
– ProX9: 0.019 in. (0.48 mm)
HINTS:
• As you spray, the tip wears and enlarges. Starting with a tip hole size smaller than the maximum will allow you to spray within the rated
flow capacity of the sprayer.
Coatings
Tip Hole Size
Stains
0.011 in. (0.28 mm)
✔
0.013 in. (0.33 mm)
✔
0.015 in. (0.38 mm)
Enamels
Primers
Interior Paints
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
0.017 in. (0.43 mm)
Exterior Paints
✔
0.019 in. (0.48 mm)
Choosing the Correct Tip
Consider coating and surface to be sprayed. Make
sure you use best tip hole size for that coating and
best fan width for that surface.
Tip Hole Size
Tip hole size controls flow rate - the amount of
paint that comes out of the gun.
HINTS:
• Use larger tip hole sizes with thicker coatings
and smaller tip hole sizes with thinner coatings.
•
Maximum tip hole sizes supported by sprayer:
– X5: 0.015 in. (0.38 mm)
– X7: 0.017 in. (0.43 mm)
– ProX7: 0.017 in. (0.43 mm)
– ProX9: 0.019 in. (0.48 mm)
•
Fan Width
Fan width is the size of the spray pattern, which
determines the area covered with each stroke. Narrower fans deliver a thicker coat, and wider fans
deliver a thinner coat.
HINTS:
• Select a fan width best suited to the surface
being sprayed.
•
Wider fans allow provide better coverage on
broad, open surfaces.
•
Narrower fans provide better control on small,
confined surfaces.
Tips wear with use and need periodic replacement.
312001P
15
Setup
Reversible Tip Selection Chart
Understanding Tip Number
The last three digits of tip number (i.e.: 221413)
contain information about hole size and fan width
on surface when gun is held 12 in. (30.5 cm) from
surface being sprayed.
First digit when doubled
= approximate
fan width
413 tip has
8-10 in.
fan width
413 tip has
a 0.013 in.
hole size
Tip
Part
No.
Hole Size
221311
6 - 8 in.
(152 - 203 mm)
0.011 in.
(0.28 mm)
221411
8 - 10 in.
(203 - 254 mm)
0.011 in.
(0.28 mm)
221313
6 - 8 in.
(152 - 203 mm)
0.013 in.
(0.33 mm)
221413
8 - 10 in.
(203 - 254 mm)
0.013 in.
(0.33 mm)
221415
8 - 10 in.
(203 - 254 mm)
0.015 in.
(0.38 mm)
221515
10 - 12 in.
(254 - 305 mm)
0.015 in.
(0.38 mm)
221417
8 - 10 in.
(203 - 254 mm)
0.017 in.
(0.43 mm)
221517
10 - 12 in.
(254 - 305 mm)
0.017 in.
(0.43 mm)
221619
12 - 14 in.
(305 - 356 mm)
0.019 in.
(0.48 mm)
ti5559a
Last two digits = tip hole size in thousands of an inch
Fan Width 12 in.
(305 mm) from
surface
Example: For an 8 to 10 in. (203 to 254 mm) fan
width and 0.013 (0.33 mm) hole size, order Part No.
221413.
16
312001P
Shutdown and Cleaning
Shutdown and Cleaning
Pail Flushing
•
For short term shutdown periods (overnight to
two days) refer to Short Term Storage, page 22.
•
For flushing after spraying oil-based coatings,
use compatible oil-based flushing fluid or mineral spirits. Read Priming and Flushing Storage
Fluid, page 11.
•
For flushing after spraying water-based coatings, use water. Read Priming and Flushing
Storage Fluid, page 11 or Power Flush, page
19.
6. Place prime tube in waste
pail.
ti9652a
7. Submerge suction tube in
water or flushing solvent.
ti9651a
1. Relieve pressure, page 10.
2. Remove tip and guard assembly from gun and
place in flushing fluid.
8. Turn pressure control knob to
the Prime/Clean setting.
3. Lift suction tube and prime tube from paint pail.
Let them drain into paint pail for a while.
ti9344a
9. Turn power switch ON.
4. Separate prime tube (smaller)
from suction tube (larger).
ti5580a
ti2039a
10. Flush until approximately 1/3 of the flushing
fluid is emptied from the pail.
11. Turn power switch OFF.
5. Place empty waste and
water or solvent pails
side by side.
ti2018a
ti9726a
312001P
17
Shutdown and Cleaning
NOTE: Step 12 is for returning paint in hose back
to paint pail. One 50-ft hose holds approximately
1-quart (1-liter) of paint.
12. To preserve paint in hose:
a. Point gun into paint pail.
13. While continuing to trigger
gun, quickly move gun to
redirect spray into waste
pail. Continue triggering
gun into waste pail until
flushing fluid dispensed
from gun is relatively
clear.
ti9745a
b. Unlock gun trigger lock.
14. Stop triggering gun. Engage
the trigger lock.
c. Pull and hold gun trigger.
ti8909a
ti8908a
d. Turn Prime/Spray valve to
SPRAY.
15. Turn prime/spray valve to
Prime.
ti9345a
ti9346a
e. Turn power switch ON.
16. Turn power switch OFF.
f.
Continue to hold gun trigger until you see paint
diluted with flushing fluid
starting to come out of
gun.
ti2018a
ti5580a
17. Clean InstaClean Fluid Filter and gun, page 21.
18. Fill unit with Pump Armor™ storage fluid. Read
Long Term Storage, page 22.
o preserve paint in hose, trigger gun into paint pail
to expel the remaining paint.
18
312001P
Shutdown and Cleaning
Power Flush
Power flushing is a faster method of flushing. It can
only be used after spraying water-based coatings.
10. Unscrew inlet screen from suction
tube. Place inlet screen in waste
pail.
1. Relieve pressure, page 10.
2. Remove tip and guard assembly from gun and
place in waste pail.
ti2040a
11. Connect garden hose to suction
tube with Power Flush attachment.
Leave prime tube in waste pail.
3. Place empty waste and
paint pails side by side.
ti9726a
4. Lift suction tube and prime tube from paint pail.
Let them drain into paint for a while.
5. Place suction and prime tube in waste pail.
6. Turn Pressure Control knob to the
Prime/Clean setting.
ti2042a
12. Turn power switch ON.
ti5580a
13. Open lever on Power
Flush attachment.
ti9344a
7. Screw power flush attachment
to garden hose. Close valve.
OPEN
ti9413a
ti2043a
14. Circulate water through sprayer, into waste pail,
for 20 seconds.
8. Turn on water. Open valve.
Rinse paint off suction tube,
prime tube and inlet screen.
15. Turn power switch OFF.
9. Turn lever to close power flush
attachment.
ti9727a
ti2018a
312001P
19
Shutdown and Cleaning
NOTE: Step 16 is for returning paint in hose back
to paint pail. One 50-ft (15-m) hose holds approximately 1-quart (1-liter) of paint.
18. Stop triggering gun. Engage
trigger lock.
16. To preserve paint in hose:
ti8908a
a. Point gun into paint pail.
19. Turn prime/spray valve to
Prime.
b. Unlock gun trigger lock.
ti8909a
c. Pull and hold gun trigger.
ti9346a
d. Turn Prime/Spray valve to
SPRAY.
20. Turn power switch OFF.
ti9345a
ti2810a
e. Turn power switch ON.
ti5580a
f.
Continue to hold gun trigger
until you see paint diluted
with water starting to come
out of gun.
17. While continuing to
trigger gun, quickly move
gun to redirect spray into
waste pail. Continue
triggering gun into waste
pail until water coming
out of gun is relatively
clear.
20
ti9413a
21. Turn off garden hose. Close
Power Flush attachment.
22. Unscrew Power Flush
attachment from suction tube.
ti9745a
23. Clean InstaClean Fluid Filter
and gun, page 21.
ti2047a
312001P
Shutdown and Cleaning
Cleaning InstaClean™ Fluid
Filter (ProX Sprayers Only)
The InstaClean Fluid Filter prevents particles from
entering paint hose. After each use, remove and
clean it to insure peak performance.
4. Tighten outlet fitting and
reconnect hose (a) to
sprayer. Use two
wrenches to tighten
securely.
a
ti9674b
1. Relieve pressure, page
10.
Cleaning Gun
•
2.
a. Disconnect airless
spray hose (a) from
sprayer
b
c
b. Unscrew outlet fitting
(b).
d
ti9668a
a
ti9347a
c. Remove InstaClean Fluid Filter (c).
•
Remove tip and guard and
clean with water or flushing
solvent. A soft brush can be
used to loosen and remove
dried on material if needed.
•
Wipe paint off outside of gun
using a soft cloth moistened
with water or flushing solvent.
3. Check InstaClean Fluid Filter (c) for debris. If
needed, clean filter with water and a soft brush.
a. Install closed (square)
end of InstaClean
Fluid Filter (c) in
sprayer.
b. Screw outlet fitting (b)
into sprayer.
Clean gun fluid filter (d) with
water or flushing solvent and a
brush every time you flush the
system. Replace gun filter if
damaged.
ti9671a
c
b
ti9347a
312001P
21
Storage
Storage
Short Term Storage
Long Term Storage
(up to 2 days)
(more than 2 days)
Always circulate Pump Armor storage fluid through
system after cleaning. Water left in sprayer will corrode and damage pump. Follow Shutdown and
Cleaning, page 17, or Power Flush Cleaning, page
19.
1. Relieve pressure, page
10.
2. Leave suction tube and
prime tube in paint pail.
1. Place suction tube in
Pump Armor storage
fluid bottle and prime
tube in waste pail.
ti9353b
ti2057a
3. Cover paint pail and hoses
tightly with plastic wrap.
2. Turn Prime/Spray valve
to PRIME.
ti9346a
ti9350a
3. Turn power switch ON.
4.
ti5580a
a. Engage trigger lock.
b. Leave gun attached to
hose.
c. If you have not already
cleaned them, remove
tip and guard from gun
and clean with water or
flushing solvent. A soft
brush can be used to
loosen and remove
dried on material if
needed.
ti8908a
4. Turn pressure control knob
clockwise until the pump
turns on.
ti9343b
ti9671a
d. Wipe paint off outside of gun using a soft
cloth moistened with water or flushing solvent.
5. When storage fluid comes
out of prime tube (5-10
seconds) turn power switch
OFF.
ti2018a
6. Turn Prime/Spray valve to
SPRAY to keep storage
fluid in sprayer during
storage.
ti9345a
22
312001P
Storage
Stowing Sprayer
NOTICE
•
Before storing sprayer make sure all water is
drained out of sprayer and hoses.
•
Do not allow water to freeze in sprayer or hose.
•
Do not store sprayer under pressure.
1. Screw inlet screen onto
suction tube.
3. Secure a plastic bag around
suction tube to catch any
drips.
4. Store sprayer indoors.
ti9433a
ti5552a
2. Coil hose. Leave it
connected to sprayer.
Wrap hose around hose
wrap bracket.
ti9366b
312001P
23
Maintenance and Service
Maintenance and Service
Tips
NOTICE
Protect the internal drive parts of this sprayer
from water. Openings in shroud allow cooling of
mechanical parts and electronics inside. If water
gets into these openings, the sprayer could malfunction or be permanently damaged.
•
Always clean tips with
compatible solvent and
brush after spraying.
•
Tips may require
replacement after 15 gallons (57 liters) or they
may last through 60 gallons (227 liters) depending on abrasiveness of paint.
Caring for Sprayer
Keep sprayer and all accessories clean and in good working
order.
•
ti3388a
To avoid overheating motor,
keep vent holes in shroud clear
for air flow. Do not cover sprayer
while spraying.
ti2055a
Do not spray with worn tip.
Pump Packings
When pump packings wear,
paint will begin to leak down
outside of pump.
• Replace pump packings at
first sign of leaking or additional damage could occur.
•
ti9355b
Purchase a pump repair kit
and install according to
instructions provided with
kit.
ti9356a
Paint Hoses
•
Consult a Graco/MAGNUM
authorized service center.
Check hose for damage every time you spray. Do
not attempt to repair hose if hose jacket or fittings
are damaged. Do not use hoses shorter than 25 ft
(7.6 m). Wrench tighten, using two wrenches.
24
312001P
Troubleshooting
Troubleshooting
Check everything in this Troubleshooting Table
before you bring the sprayer to a Graco/MAGNUM
authorized service center.
Problem
Cause
Power switch is on and sprayer is Pressure is set at zero pressure.
plugged in, but motor does not
run, and pump does not cycle.
Motor or control is damaged.
Electric outlet is not providing
power.
Solution
Turn pressure control knob clockwise to increase pressure setting.
Take sprayer to Graco/MAGNUM
authorized service center.
• Try a different outlet or plug in
something that you know is
working to test outlet.
•
Reset building circuit breaker
or replace fuse.
Extension cord is damaged.
Replace extension cord. Read
Grounding and Electric Requirements, page 7.
Sprayer electric cord is damaged. Check for broken insulation or
wires. Replace electric cord if
damaged.
Paint and/or water is frozen or
Unplug sprayer from outlet. If frohardened in pump.
zen do NOT try to start sprayer
until it is completely thawed or you
may damage the motor, control
board and/or drivetrain.
Make sure power switch is OFF.
Place sprayer in a warm area for
several hours. Then plug in powercord and turn sprayer ON.
Slowly increase pressure setting
to see if motor will start.
If paint is hardened in sprayer,
pump packings, valves, drivetrain
or pressure switch may need to
be replaced. Take sprayer to
Graco/MAGNUM authorized service center.
312001P
25
Troubleshooting
Problem
Pump does not prime.
Cause
Solution
Prime/Spray Valve is in SPRAY
position.
Inlet screen is clogged or suction
tube is not immersed.
Turn Prime/Spray Valve to PRIME
position (pointing down).
Clean debris off inlet screen and
make sure suction tube is
immersed in fluid.
Remove suction tube from paint.
Prime pump with water or
solvent-based flushing fluid, page
11.
Remove suction tube and place a
pencil into the inlet section to dislodge the ball, allowing pump to
prime properly. OR Power Flush
sprayer, page 19.
AutoPrime may need replacement. Turn power switch ON and
listen for “tap” in pump. If you do
not hear “tap”, AutoPrime is damaged. Take sprayer to Graco/MAGNUM authorized service center.
Remove inlet fitting. Clean or
replace ball and seat.
ProX7 and ProX9: Insert screw
driver in slot and remove
Easy-Access™ door, page 8.
Unscrew outlet valve with a 3/4 in.
socket. Remove and clean
assembly.
Pump was not primed with
flushing fluid.
Inlet valve check ball is stuck.
Inlet valve check ball or seat is
dirty
Outlet valve check ball is stuck.
Suction tube is leaking.
Pump does not prime with fluid.
Fluids are viscous or sticky.
26
X5 and X7: Remove outlet fitting
and clean outlet check ball.
Tighten suction tube connection.
Inspect for cracks or vacuum
leaks.
Remove suction tube from paint.
Prime pump with water or solvent-based flushing fluid.
Some fluids may prime faster if
the Power Switch is momentarily
turned off so the pump can slow
and stop. Repeat several times if
necessary.
312001P
Troubleshooting
Problem
Cause
Pump cycles but does not build up Pump is not primed.
pressure.
Inlet screen is clogged .
Suction tube is not immersed in
paint.
Suction tube is leaking.
Prime/Spray Valve is worn or
obstructed with debris.
Pump check ball is stuck.
Pump cycles, but paint only dribbles or spurts when spray gun is
triggered.
Pressure is set too low.
Spray tip is clogged.
InstaClean fluid filter is clogged.
Spray gun fluid filter is clogged.
Spray tip is too large or worn.
312001P
Solution
Prime pump.
Clean debris off inlet screen and
make sure suction tube is
immersed in fluid.
Make sure suction tube is
immersed in paint.
Tighten suction tube connection.
Inspect for cracks or vacuum
leaks. If cracked or damaged,
replace suction tube.
Take sprayer to Graco/MAGNUM
authorized service center.
Read Pump does not prime section in Troubleshooting, page 26.
Slowly turn Pressure Control
Knob clockwise to increase pressure setting which will turn motor
on to build pressure.
Unclog spray tip, page 14.
Clean or replace InstaClean fluid
filter, page 21.
Clean or replace gun fluid filter,
page 21.
Replace tip.
27
Troubleshooting
Problem
Pressure is set at maximum but
cannot achieve a good spray
pattern.
Cause
Reversible spray tip is in
UNCLOG position.
Spray tip is too large for sprayer.
Spray tip is worn beyond
capability of sprayer.
Extension cord is too long or not
heavy enough gauge.
Spray gun fluid filter is clogged.
InstaClean fluid filter is clogged.
Inlet screen is clogged.
Pump valves are worn, or debris
is clogging valve.
Solution
Rotate arrow-shaped handle on
spray tip so it points forward in
SPRAY position, page 14.
Select smaller spray tip.
Replace spray tip.
Replace extension cord.
Grounding and Electrical
Requirements, page 7.
Clean or replace spray gun fluid
filter, page 21.
Clean or replace InstaClean fluid
filter, page 21.
Clean debris off inlet screen.
Check for worn pump valves.
a. Prime sprayer with paint
b. Trigger gun momentarily.
When trigger is released,
pump should cycle
momentarily and stop. If
pump continues to cycle,
pump valves may be worn.
Spray gun stopped spraying.
When paint is sprayed, it runs
down the wall or sags.
When paint is sprayed, coverage
is inadequate.
28
c. Remove valves and check
for debris.
Material is too thick.
Thin material.
Hose is too long (if extra section is Remove section of hose.
added).
Suction tube is leaking.
Tighten suction tube connection.
Inspect for cracks or vacuum
leaks.
Spray tip is clogged.
Unclog spray tip, page 14.
Coat is going on too thick.
Move gun faster.
Choose a tip with smaller hole
size.
Choose tip with wider fan.
Make sure gun is far enough from
surface.
Coat is going on too thin.
Move gun slower.
Choose tip with larger hole size.
Choose tip with narrower fan.
Make sure gun is close enough to
surface.
312001P
Troubleshooting
Problem
Fan pattern varies dramatically
while spraying.
Cause
Solution
Pressure control switch is worn
and causing excessive pressure
variation.
Take sprayer to Graco/MAGNUM
authorized service center.
OR
Sprayer does not turn on promptly
when resuming spraying.
Cannot trigger spray gun.
Spray gun trigger lock is locked.
Paint is coming out of pressure
control switch.
Prime/Spray valve actuates
automatically relieving pressure
through prime tube.
Paint leaks down outside of pump.
Motor is hot and runs intermittently. Motor automatically shuts
off due to excessive heat. Damage can occur if cause is not corrected.
See Thermal Overload, page 7.
Pressure control switch is worn.
System is over pressurizing.
Rotate trigger safety lever to
unlock trigger lock, page 10.
Take sprayer to Graco/MAGNUM
authorized service center.
Take sprayer to Graco/MAGNUM
authorized service center.
Pump packings are worn.
Vent holes in enclosure are
plugged or sprayer is covered.
Replace pump packings.
Keep vent holes clear of
obstructions and overspray and
keep sprayer open to air.
Extension cord is too long or not a Replace extension cord. Read
heavy enough gauge.
Grounding and Electrical
Requirements, page 7.
Unregulated electrical generator Use electrical generator with a
being used has excessive voltage. proper voltage regulator. Sprayer
requires 120VAC, 60 Hz,
1500-Watt generator.
TM
312001P
29
Technical Data
Technical Data
MAGNUM X5 (Series D)
MAGNUM X7 (Series C)
0-3000 psi (0-21 MPa, 0-207 bar)
0-3000 psi (0-21 MPa, 0-207 bar)
9.0A (open frame, universal)
9.0A (open frame, universal)
1/2
5/8
0.27 gpm (1.02 lpm)
0.31 gpm (1.17 lpm)
1/4 in. x 25 ft (6.4 mm x 7.5 m)
1/4 in. x 25 ft (6.4 mm x 7.5 m)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
Weight, sprayer only
13.3 lb (6.0 kg)
23.3 lb (10.6 kg)
Weight, sprayer, hose & gun
16.5 lb (7.5 kg)
26.5 lb (12.0 kg)
Length
14.5 in. (36.8 cm)
19.3 in. (49.0 cm)
Width
12.4 in. (31.5 cm)
15.3 in. (38.9 cm)
Height
17.9 in. (45.5 cm)
37.0 in. (94.0 cm)
Length
N/A
19.3 in. (49.0 cm)
Width
N/A
15.3 in. (38.9 cm)
Height
N/A
29.2 in. (74.2 cm)
Working pressure range
Electric motor
Operating horsepower
Maximum delivery (with tip)
Paint hose
Maximum tip hole size
Dimensions (Upright):
Dimensions (Folded):
Power cord
Fluid inlet fitting
Fluid outlet fitting
Inlet screen (on suction tube)
Wetted parts, pump & hose
Wetted parts, gun
Generator requirement
18 AWG, 3-wire, 6 ft (1.8 m)
3/4 in. internal thread (standard garden hose thread)
1/4 NPSM external thread
35 mesh (450 micron)
stainless steel, brass, leather, ultra-high molecular weight polyethylene
(UHMWPE), carbide, nylon, aluminum, PVC, polypropylene, fluroelastomer
aluminum, brass, carbide, nylon, plated steel, stainless steel, UHMWPE, zinc
1500 Watt minimum
Electrical power requirement
120 Vac, 60 Hz, 15A, 1 phase
Storage temperature range ◆❖
-30° to 160°F (-35° to 71°C)
Operating temperature range ✔
40° to 115°F (4° to 46°C)
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in
pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
TM
30
312001P
Technical Data
MAGNUM ProX7
(Series B)
Working pressure range
Electric motor
Operating horsepower
Maximum delivery (with tip)
Paint hose
MAGNUM ProX9
(Series B)
0-3000 psi (0-21 MPa, 0-207 bar)
5.8A
(open frame, permanent magnet DC)
9.4A
(open frame, permanent magnet DC)
3/4
7/8
0.34 gpm (1.29 lpm)
0.38 gpm (1.44 lpm)
1/4 in. x 50 ft (6.4 mm x 15 m)
Maximum tip hole size
0.017 in. (0.43 mm)
0.019 in. (0.48 mm)
Weight, sprayer only
33 lb (15 kg)
Weight, sprayer, hose & gun
36 lb (16 kg)
Dimensions (Upright):
Length
23.75 in. (60.32 cm)
Width
17.5 in. (44.45 cm)
Height
36.5 in. (92.71 cm)
Dimensions (Folded Handle):
Length
23.25 in. (59.05 cm)
Width
17.5 in. (44.45 cm)
Height
22.00 in. (55.88 cm)
Power cord
Fluid inlet fitting
Fluid outlet fitting
Inlet screen (on suction tube)
Wetted parts, pump & hose
Wetted parts, gun
Generator requirement
16 AWG, 3-wire, 6 ft (1.8 m)
3/4 in. internal thread (standard garden hose thread)
1/4 NPSM external thread
35 mesh (450 micron)
stainless steel, brass, leather, ultra-high molecular weight polyethylene
(UHMWPE), carbide, nylon, aluminum, PVC, polypropylene, fluroelastomer
aluminum, brass, carbide, nylon, plated steel, stainless steel,
UHMWPE, zinc
1500 Watt minimum
Electrical power requirement
120 Vac, 60 Hz, 15A, 1 phase
Storage temperature range ◆❖
-30° to 160°F (-35° to 71°C)
Operating temperature range ✔
40° to 115°F (4° to 46°C)
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
TM
312001P
31
TM
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by
Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within
two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach
of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English.
Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis
et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.
TO PLACE AN ORDER or to identify the nearest Graco/MAGNUM distributor, contact us at 1-888-541-9788
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 312001
Graco Headquarters: Minneapolis
C.J. Spray, Inc.
6270 Claude Way E International Offices: Belgium, China, Japan, Korea
Inver
Grove
Heights,
MN 55076
GRACO
INC.
AND SUBSIDIARIES
• P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
1-888-CJSPRAY
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
(888-257-7729)
www.graco.com
Revised June 2012
Repair and Parts
TM
Visit our website;
http://MAGNUM.Graco.com
X5™
,
X7™
,
ProX7™
&
ProX9™
Airless Sprayers
312667H
EN
- For portable spray applications of architectural paints and coatings. For professional use
onlyModels 262800, 262805, 261815, 261820
See page 3 for model and series information including
dispense rate, recommended hose length, guns, and
maximum working pressure.
X5 and X7 Models ONLY: Use water based or
mineral-spirit type material only. Do not use materials
IMPORTANT SAFETY INSTRUCTIONS.
having flash points lower than 70°F (21°C). For more
Read all warnings and instructions in this manual.
information about your material request MSDS from
Save these instructions.
distributor or retailer.
Related Manual
312001
MAGNUM X5
Model: 262800
Series A, B, C, D
MAGNUM ProX7
Model: 261815
Series A
MAGNUM ProX9
Model: 261820
Series A
ti11304a
ti9369a
MAGNUM X7
Model: 262805
Series A, B, C
ti11305a
C.J. Spray, Inc.
6270 Claude Way E
Inver Grove Heights, MN 55076
1-888-CJSPRAY
(888-257-7729)
MAGNUM ProX7
Model: 261815
Series B
ti9369b
ti9368a
MAGNUM ProX9
Model: 261820
Series B
ti16976a
Table of Contents
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Getting Started
Fold-n-Store™ Cart (ProX, Series A Sprayers
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . 8
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grounding and Electric Requirements . . . . . . . 10
Thermal Overload . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Procedure . . . . . . . . . . . . . . . . 11
Pressure Control Knob Settings . . . . . . . . . . . . 11
General Repair Information . . . . . . . . . . . . . . . . . 12
Basic Troubleshooting . . . . . . . . . . . . . . . . . . . . . 13
Advanced Troubleshooting . . . . . . . . . . . . . . . . . 18
General Problem: Motor Does Not Operate . . . 18
General Problem: Circuit Breaker is Tripping . . 21
General Problem: Erratic Motor Operation . . . . 22
General Problem: Low or Fluctuating Output . . 23
General Problem: Excessive Pressure Build Up 24
Motor Diagnostics (X5 and X7) . . . . . . . . . . . . . . . 25
Motor Diagnostics (ProX7 and ProX9) . . . . . . . . . 25
Pressure Control Switch Diagnostics . . . . . . . . . 26
Control Board Diagnostics (ProX7 and ProX9) . . 27
Control Board Diagnostics (X5 and X7) . . . . . . . . 27
Pump Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 27
List of Kits (Series A) . . . . . . . . . . . . . . . . . . . . . . . 28
List of Kits (Series B, C, D) . . . . . . . . . . . . . . . . . . 29
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
X5 Model 262800 (Series A) . . . . . . . . . . . . . . . 30
X5 Model 262800 (Series B, C, D) . . . . . . . . . . 33
X7 Model 262805 (Series A) . . . . . . . . . . . . . . . 36
X7 Model 262805 (Series A) . . . . . . . . . . . . . . . 38
X7 Model 262805 (Series B, C) . . . . . . . . . . . . . 39
X7 Model 262805 (Series B, C) . . . . . . . . . . . . . 40
X7 Model 262805 (Series B, C) . . . . . . . . . . . . . 41
ProX7 and ProX9 Models 261815 and 261820
(Series A, B) . . . . . . . . . . . . . . . . . . . . . . . . 42
ProX7 and ProX9 Models 261815 and 261820
(Series A) . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ProX7 and ProX9 Models 261815 and 261820
(Series B) . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 46
X5 and X7 Models 262800 and 262805 (Series A)
46
ProX7 and ProX9 Models 261815 and 261820 . 48
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50
TM
2
312667H
Specifications
Specifications
This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops
or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply
with NFPA 33 and OSHA requirements for the use of flammable and combustible materials.
Maximum Working
Pressure
Dispense Rate
gpm (lpm)
Hose Length and
Diameter
Gun
Model
PSI
MPa
bar
A, B, C
0.24 gpm
(0.91 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
SG2
2800
19
193
MAGNUM X5
D
0.27 gpm
(1.02 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
SG2
3000
21
207
MAGNUM X7
A, B, C
0.31 gpm
(1.17 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
SG2
3000
21
207
A, B
0.34 gpm
(1.29 lpm)
1/4 in. X 50 ft
(6.4 mm x 15 m)
SG3
3000
21
207
A, B
0.38 gpm
(1.44 lpm)
1/4 in. X 50 ft
(6.4 mm x 15 m)
SG3
3000
21
207
Model Name
Series
MAGNUM X5
MAGNUM
ProX7
MAGNUM
ProX9
Getting Started
Fold-n-Store™ Cart (ProX, Series A Sprayers Only)
1. Unfold Fold-n-Store
handle (a) and align
as shown.
d
a
4. Install hose rack (d) to frame
handle. Install lock nuts.
Tighten securely.
2. Tighten wingnuts (b).
b
3. Grasp cart handle
securely with one hand.
With the other hand, lift
and pull handle (a)
located in front of
sprayer frame, toward
you. Lift up front of
sprayer until you hear a
click and the cart is
locked in place.
ti9675a
ti9369a
5. Secure power cord in clip
(e) located underneath
storage compartment.
c
ti9679a
e
312667H
ti9719a
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer
back to these warnings. Additional, product specific warnings may be found throughout the body of this manual
where applicable.
WARNING
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that
is properly installed and grounded in accordance with all local codes and ordinances.
•
•
•
•
•
•
Improper installation of the grounding plug is able to result in a risk of electric shock.
When repair or replacement of the cord or plug is required, do not connect the grounding wire to
either flat blade terminal.
The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figure below.
ti9164a
•
•
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that
accepts the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
(2.5 mm2) minimum to carry the current that the product draws.
An undersized cord results in a drop in line voltage and loss of power and overheating.
4
312667H
Warnings
WARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment. For X5 and X7 models: only use water-based or mineral spirit-type materials with a flash point greater than 70° F (21° C).
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall
be properly grounded to protect against static discharge and sparks. Use Graco conductive or
grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep
pump assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents
manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or
cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
SKIN INJECTION HAZARD
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks
with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3000 psi. Use Graco replacement parts or accessories that are
rated a minimum of 3000 psi.
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
TM
312667H
5
Warnings
WARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
6
312667H
Warnings
WARNING
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
TM
312667H
7
Component Identification
Component Identification
A
Airless spray gun
Sprays fluid.
B
Power switch
Turns sprayer ON and OFF.
C
Pressure control knob
Increases (clockwise) and decreases (counter-clockwise) fluid pressure in pump, hose, and spray gun.
C1
Setting Indicator
To select function, align symbol on pressure control knob with setting
indicator, page 11.
D
Pump fluid outlet fitting
Threaded connection for paint hose.
E
InstaClean™ fluid filter
(ProX Sprayers Only)
Filters fluid coming out of pump to reduce tip plugging and
improve finish.
•
Self cleans only during pressure relief.
F
ProX Power-Piston™ Pump (behind
Easy Access door, not shown)
(ProX Sprayers Only)
Pumps and pressurizes fluid and delivers it to paint hose.
F1
Easy Access™ door
(ProX Sprayers Only)
Easy Access door permits quick access to outlet valve. To remove
door, insert flat blade of screwdriver into slot on the bottom of the door
(as shown on page 8).
G
Suction tube
Draws fluid from paint pail into pump.
H
Prime tube (with diffuser)
Drains fluid in system during priming and pressure relief.
J
8
•
•
In PRIME position (pointing down) directs fluid to prime tube.
•
In SPRAY position (pointing forward) directs pressurized fluid to
paint hose.
•
Automatically relieves system pressure in overpressure situations.
Prime/Spray valve
K
Storage compartment
(ProX Series A Sprayers Only)
Provides onboard storage for spray tips and/or tools.
L
Inlet screen
Prevents debris from entering pump.
M
Paint hose
Transports high-pressure fluid from pump to spray gun.
™
N
Fold-n-Store Cart
(ProX Series A Sprayers Only)
Folding cart frame for hanging on wall.
Q
Tip guard
Reduces risk of fluid injection injury.
R
Reversible spray tip
•
Atomizes fluid being sprayed, forms spray pattern and controls
fluid flow according to hole size.
•
Reverse unclogs plugged tips without disassembly.
S
Gun trigger safety lever (page 11)
Prevents accidental triggering of spray gun.
T
Gun fluid inlet fitting
Threaded connection for paint hose.
U
Power Flush attachment
Connects garden hose to suction tube for power flushing water-base
fluids.
V
Gun fluid filter
Filters fluid entering spray gun to reduce tip clogs.
W
Hose wrap Rack
(X7, ProX7, and ProX9 Only)
Stows paint hose.
X
Pail hanger
(X7, Prox7, and ProX9 Only)
For transporting pail by its handle.
AA
QuickAccess™ Inlet
(ProX9 Series A Only)
Permits quick access to inlet valve to clear debris.
312667H
Component Identification
ti9724a
U
ti9346a
B
W
K
J
F1
F
ti9670a
N
X
H
C
C1
G
ti9368a
AA
ti9669a
E
D
L
ProX Series A shown
S
R
Q
A
ti16978a
ti16977a
V (SG3)
V (SG2)
T
ti9667a
M
312667H
9
Installation
Installation
Grounding and Electric
Requirements
NOTE: Smaller gauge or longer extension cords may
reduce sprayer performance.
Fluid supply container: follow local code.
Sprayer must be grounded. Grounding reduces the risk
of static and electric shock by providing an escape wire
for electrical current due to static build up or in the event
of a short circuit.
•
•
•
•
This sprayer requires
a 120 Vac, 60 Hz,
15A circuit with a
grounding receptacle.
Never use an outlet
that is not grounded
or an adapter.
ti5573a
Grounding the metal pail: connect a ground wire to the
pail by clamping one end to pail and other end to ground
such as a water pipe.
Maintaining grounding
continuity when flushing or
relieving pressure: hold metal
part of the spray gun firmly to
the side of a grounded metal
pail, then trigger the gun.
Do not use the sprayer if the
electrical cord has a damaged
ground prong.
ti9207a
Thermal Overload
Only use an extension cord with
an undamaged 3-prong plug.
ti5572a
Recommended extension cords
for use with this sprayer:
• 50 ft (15.0 m) 14 AWG (2.1 mm2)
• 100 ft (30.0 m) 12 AWG (3.3 mm2)
Spray gun: ground through connection to a properly
grounded fluid hose and pump.
10
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface such as concrete. Do not place the pail on a
nonconductive surface, such as paper or cardboard,
which interrupts grounding continuity.
Motor has a thermal overload switch to shut itself down
if overheated. If unit overheats, allow approximately 45
minutes for unit to cool. Once cool, switch will close and
unit will restart.
To reduce risk of injury from motor starting unexpectedly when it cools, always turn power switch OFF if
motor shuts down.
312667H
Operation
Operation
Pressure Relief Procedure
See Operation manual 312001 for basic information on
sprayer set-up, flushing, and storage.
Follow this Pressure Relief Procedure whenever you
stop spraying and before cleaning, checking, servicing,
or transporting equipment.
Trigger Lock
1. Turn power switch OFF and unplug
power cord.
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
ti2018a
2. Turn Prime/Spray valve to
PRIME to relieve pressure.
ti9346a
ti8923a
Trigger Locked SG10
ti8922a
Trigger Unlocked SG10
3. Hold gun firmly to side
of pail. Trigger the gun
to relieve pressure.
ti9207a
4. Engage trigger lock.
ti8908a
Trigger Locked SG20,
SG2, SG3, SGPro
ti8909a
ti8923a
Trigger Unlocked SG20,
SG2, SG3, SGPro
SG10
ti8908a
SG2, SG3
SG20, SGPro
NOTE: Leave Prime/Spray valve in the PRIME position
until you are ready to spray again.
If you suspect the spray tip or hose is clogged or that
pressure has not been fully relieved after following the
steps above, VERY SLOWLY loosen tip guard retaining
nut or hose end coupling to relieve pressure gradually,
then loosen completely. Clear hose or tip obstruction.
Read Unclogging Spray Tip instructions in the Sprayer
or Gun Operation manual.
Pressure Control Knob Settings
ti5597a
High Pressure
Spray
Low Pressure
Spray
Prime/
Clean
Rolling
NOTE: To select function, align symbol on pressure control knob with setting indicator on sprayer.
312667H
11
General Repair Information
General Repair Information
To reduce risk of serious injury, including electric shock:
• Do not touch moving or electric parts with fingers or
tools while testing repair.
Flammable materials spilled on hot, bare, motor could
cause fire or explosion. To reduce risk of burns, fire or
explosion, do not operate sprayer with cover removed.
•
Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair procedures. These
parts usually are not provided with replacement kits.
• Unplug sprayer when power is not required for testing.
• Install all covers, gaskets, screws and washers
before you operate sprayer.
NOTICE
• Do not run sprayer dry for more than 30 seconds.
Doing so could damage pump packings.
•
Test repairs after problems are corrected.
•
If sprayer does not operate properly, review repair
procedure to verify you did it correctly. See Basic
Troubleshooting, page 13 and Advanced Troubleshooting, page 18.
• Protect the internal drive parts of this sprayer from
water. Openings in the cover allow for air cooling of
the mechanical parts and electronics inside. If
water gets in these openings, the sprayer could
malfunction or be permanently damaged.
•
Overspray may build up in the air passages.
Remove any overspray and residue from air passages and openings in the enclosures whenever
you service sprayer.
•
Do not operate the sprayer without the cover in
place. Replace if damaged. Covers direct cooling air
around motor to prevent overheating.
• Prevent pump corrosion and damage from freezing.
Never leave water or water-base paint in sprayer
when its not in use in cold weather. Freezing fluids
can seriously damage sprayer. Store sprayer with
Pump Armor to protect sprayer during storage.
TM
12
312667H
Basic Troubleshooting
Basic Troubleshooting
Check everything in this Basic Troubleshooting table before you bring the sprayer to a Graco/MAGNUM authorized service center.
Problem
Power switch is on and sprayer is
plugged in, but motor does not run,
and pump does not cycle.
Cause
Solution
Pressure is set at zero pressure.
Turn pressure control knob clockwise to increase pressure setting.
Electric outlet is not providing power. •
•
Check that lighted plug on
sprayer is lit (this indicates
electric power at outlet).
Reset building circuit breaker or
replace fuse.
Extension cord is damaged.
Replace extension cord. Read
Grounding and Electric Requirements, page 10.
Sprayer electric cord is damaged.
Check for broken insulation or wires.
Replace electric cord if damaged.
Motor or control is damaged.
Take sprayer to Graco/MAGNUM
authorized service center.
TM
312667H
13
Basic Troubleshooting
Problem
Pump does not prime.
Cause
Solution
Prime/Spray Valve is in SPRAY posi- Turn Prime/Spray Valve to PRIME
tion.
position (pointing down).
Inlet screen is clogged or suction
tube is not immersed.
Clean debris off inlet screen and
make sure suction tube is immersed
in fluid.
Pump was not primed with flushing
fluid.
Remove suction tube from paint.
Prime pump with water or
solvent-based flushing fluid, see
Operation manual 312001.
Inlet valve check ball is stuck.
Remove suction tube and place a
pencil into the inlet section to dislodge the ball, allowing pump to
prime properly. Or, Power Flush
sprayer, see Operation manual
312001.
AutoPrime may need replacement.
Turn power switch ON and listen for
“tap” in pump. If you do not hear
“tap”, AutoPrime is damaged. Take
sprayer to Graco/MAGNUM authorized service center.
Inlet valve check ball or seat is dirty
Remove inlet fitting. Clean or replace
ball and seat.
Outlet valve check ball is stuck.
ProX7 and ProX9: Insert screw
driver in slot and remove
Easy-Access door, page 8. Unscrew
outlet valve with a 3/4 in. socket.
Remove and clean assembly.
X5 and X7: Remove outlet fitting and
clean outlet check ball.
Suction tube is leaking allowing air to Check suction tube for cracks and
enter.
cuts. Make sure suction tube clamp is
on hose. Replace suction tube if
cracked or damaged.
Pump valves are worn.
Check for worn valves, see page 14.
Paint is very thick or sticky.
Thin material per manufacturer’s
instructions.
Momentarily turn power switch OFF
to allow pump to slow and stop.
Repeat as necessary.
14
312667H
Basic Troubleshooting
Problem
Pump cycles but does not build up
pressure.
Cause
Solution
Prime/Spray valve in PRIME position Turn Prime/Spray valve to SPRAY
(pointing down).
position (pointing forward).
Pump is not primed.
Prime pump, see Operation manual
312001.
Inlet screen is clogged or suction
tube is not immersed.
Clean debris off inlet screen and
make sure suction tube is immersed
in fluid.
Suction tube is leaking, allowing air to Check suction tube for cracks and
enter.
cuts. Make sure suction tube clamp is
on hose. Replace suction tube if
cracked or damaged.
Pump cycles, but paint only dribbles
or spurts when spray gun is triggered.
Prime/Spray Valve is worn or
obstructed with debris.
Take sprayer to Graco/MAGNUM
authorized service center.
Pump check ball is stuck.
Read Pump does not prime section
in Troubleshooting, page 14.
Pressure is set too low.
Slowly turn pressure control knob
clockwise to increase pressure setting which will turn motor on to build
pressure.
Spray tip is clogged.
Unclog spray tip, see Operation manual 312001.
InstaClean fluid filter is clogged.
(ProX7 and ProX9 Only)
Clean or replace InstaClean fluid filter, see Operation manual 312001.
Spray gun fluid filter is clogged.
Clean or replace gun fluid filter, see
Operation manual 312001.
Spray tip is too large or worn.
Replace tip.
TM
312667H
15
Basic Troubleshooting
Problem
Cause
Pressure is set at maximum but
Spray tip is clogged.
cannot achieve a good spray pattern.
Solution
Unclog spray tip, see Operation
manual 312001.
Reversible spray tip is in UNCLOG
position.
Rotate arrow-shaped handle on
spray tip so it points forward on gun.
Spray tip is too large for sprayer.
Select smaller spray tip.
Spray tip is worn beyond capability of Replace spray tip.
sprayer.
Extension cord is too long or not
heavy enough gauge.
Replace extension cord. See
Grounding and Electrical
Requirements, page 10.
Spray gun fluid filter is clogged.
Clean or replace spray gun fluid filter,
see Operation manual 312001.
InstaClean fluid filter is clogged.
(ProX7 and ProX9 Only)
Clean or replace InstaClean fluid
filter, see Operation manual 312001.
Inlet screen is clogged.
Clean debris off inlet screen.
Pump valves are worn.
Check for worn pump valves.
a. Prime sprayer with paint
b.
Trigger gun momentarily.
When trigger is released,
pump should cycle momentarily and stop. If pump continues to cycle, pump valves
may be worn.
Material is too thick.
Thin material.
Hose is too long (if extra section is
added).
Remove extra section of hose.
Spray gun stopped spraying. Pump is Spray tip is clogged.
not cycling.
Unclog spray tip, see Operation manual 312001.
When paint is sprayed, it runs down
the wall or sags.
Move gun faster.
Coat is going on too thick.
Choose a tip with smaller hole size.
Choose tip with wider fan.
Make sure gun is far enough from
surface.
When paint is sprayed, coverage is
inadequate.
Coat is going on too thin.
Move gun slower.
Choose tip with larger hole size.
Choose tip with narrower fan.
Make sure gun is close enough to
surface.
16
312667H
Basic Troubleshooting
Problem
Cause
Solution
Fan pattern varies dramatically while Pressure control switch is worn and Take sprayer to Graco/MAGNUM
spraying.
causing excessive pressure variation. authorized service center.
OR
Sprayer does not turn on promptly
when resuming spraying.
Cannot trigger spray gun.
Spray gun trigger lock is locked.
Rotate trigger safety lever to unlock
trigger lock, page 11.
Paint is coming out of pressure
control switch.
Pressure control switch is worn.
Take sprayer to Graco/MAGNUM
authorized service center.
Prime/Spray valve actuates
automatically relieving pressure
through prime tube.
System is over pressurizing.
Take sprayer to Graco/MAGNUM
authorized service center.
Paint leaks down outside of pump.
Pump packings are worn.
Take sprayer to Graco/MAGNUM
authorized service center.
Motor is hot and runs intermittently.
Vent holes in enclosure are plugged
Motor automatically shuts off due to or sprayer is covered.
excessive heat. Damage can occur if
cause is not corrected. See Thermal
Extension cord is too long or not a
Overload, page 10.
heavy enough gauge.
Unregulated electrical generator
being used has excessive voltage.
Keep vent holes clear of obstructions
and overspray and keep sprayer
open to air.
Replace extension cord. Read
Grounding and Electrical
Requirements, page 10.
Use electrical generator with a proper
voltage regulator. Sprayer requires
120VAC, 60 Hz, 1500-Watt
generator.
TM
312667H
17
Advanced Troubleshooting
Advanced Troubleshooting
See Basic Troubleshooting first, page 13 for problems that are more easily remedied.
General Problem: Motor Does Not Operate
Specific Problem
Cause
Solution
Power switch is on and sprayer See Basic Troubleshooting,
is plugged in; pump does not
page 13.
cycle.
Basic mechanical problems.
Paint is frozen or hardened in
pump.
Unplug sprayer from electrical outlet.
If paint is frozen in sprayer:
Do NOT try to start sprayer until completely
thawed or you may damage the motor, control
board, and/or drivetrain.
1. Turn power switch OFF.
2. Place sprayer in warm area for several hours.
3. Plug sprayer in.
4. Turn power switch ON and flush sprayer with
water or mineral spirits.
a. Turn on sprayer.
b.
Turn prime valve to PRIME position.
If paint hardened in sprayer:
ProX7 and ProX9: Replace pump packings. See
List of Kits, page 28.
X5 and X7: Replace complete pump. See List of
Kits, page 28.
Remove all residue from inlet and outlet valves.
18
Gears are damaged.
Remove motor enclosure and rotate motor fan to
check for bad gears. If gears bind or slip, remove
pump cover and replace failed gears. See List of
Kits, page 28.
ProX7 and ProX9: Yoke is
broken because pump is
locked up due to dried paint or
worn packings.
Repair or replace using Gear/Yoke Kit. See List
of Kits, page 28.
Replace pump packings on ProX7 and ProX9
sprayers. See List of Kits, page 28.
312667H
Advanced Troubleshooting
Specific Problem
Basic electrical problems.
Cause
Solution
Motor overheated.
Allow motor to cool for 45 minutes. Retry.
Electrical outlet is damaged.
Reset building circuit breaker or replace fuse. Try
another outlet.
Check electric supply with volt meter. Meter must
read 85 to 130V AC. If voltage is too high, do not
plug sprayer in until outlet is corrected.
Control board leads are
improperly fastened,
improperly mated, or
corroded.
Replace any loose terminals. Make sure all leads
and harnesses are firmly connected.
ProX7 and ProX9: Check pressure control
harness connection on front side of drive housing.
Clean control board terminals. Securely reconnect
leads.
Motor brushes are worn.
Check length of BOTH brushes (brushes do not
wear evenly on both sides of the motor). Brush
length must be 0.25 in. (6.4mm). If brushes are
worn replace motor using Motor Kit, page 28.
Motor armature commutator
damaged.
Check for burn spots, gouges and extreme
roughness. If damaged or if shorts are evident,
replace motor using Motor Kit, page 28.
Fuse is blown.
Find cause for blown fuse before replacing. Turn
the motor fan to check for a locked gear or pump.
Use a continuity meter to check for a short to
ground caused by a pinched wire.
ProX7 and ProX9: Replace the fuse with correct
fuse kit. See List of Kits, page 28.
X5 and X7: The fuse is not replaceable. Replace
control board. See List of Kits, page 28.
Motor armature shorting.
Check for shorts. See Motor Diagnostics, page
25. If shorts are evident, replace motor using
Motor Kit, page 28.
Motor armature open circuit.
Check motor leads for continuity. If open circuit,
check brushes. Use Motor Kit to replace motor.
See List of Kits, page 28.
Control board damaged.
See Control Board Diagnostics, page 27.
Replace control board if damaged using Control
Board Kit, page 28.
CAUTION: Do not perform
control board diagnostics until
you have determined the
armature is good. A damaged
armature can burn out a good
control board.
312667H
19
Advanced Troubleshooting
Specific Problem
Sprayer Wiring Problems
Cause
Sprayer power cord damaged.
Solution
Unplug sprayer power cord.
Disconnect black power cord wire at power switch.
NOTE: Remove enclosure
mounting screws and pull
enclosure away from drive
housing. Take care not to pull
on leads from electrical cord
and power switch.
Unplug in-line connection white cord wire.
Plug in power cord.
Test voltage between black and white wires of
power cord. Meter must read 85 to 130V AC.
Replace power cord if no voltage.
Sprayer power switch
damaged.
1. Unplug sprayer power cord.
2. Disconnect black control board wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in power cord.
5. Turn power switch ON.
6. Test voltage between open terminal of power
switch and white power cord wire. Meter must
read 85 to 130V AC.
7. Replace power switch if no voltage.
Motor thermal overload cutoff
switch damaged.
1. Unplug sprayer power cord.
WARNING: See Startup
Hazard After Thermal
Overload on page 10.
3. Check for continuity between yellow leads or
motor harness (ProX7 and ProX9 only).
2. Remove motor harness from control card.
4. If thermal relief switch is open (no continuity)
allow motor to cool.
5. If switch remains open after motor cools,
replace motor using Motor Kit, page 28.
6. If thermal relief switch closes after motor
cools, find correct cause of overheating.
TM
20
312667H
Advanced Troubleshooting
General Problem: Circuit Breaker is Tripping
Specific Problem
Building circuit breaker opens
as soon as sprayer is turned
on.
NOTE: Remove enclosure
mounting screws and pull
enclosure away from drive
housing. Take care not to pull
on leads from electrical cord
and power switch.
Cause
Sprayer electrical wiring is
pinched or insulation is
damaged.
Repair or replace any damaged wiring or
terminals. Securely reconnect wires.
Wires between pressure
control switch and control
board are pinched.
Motor armature is shorting.
Check for shorts. See Motor Diagnostics, page
25. If shorts are evident, replace motor using
Motor Kit, page 28.
Control board is damaged.
See Control Board Diagnostics, page 27.
Replace control board if damaged using Control
Board Kit, page 28.
CAUTION: Do not perform
control board diagnostics until
you have determined the
armature is good. A bad motor
armature can burn out a good
motor control board.
Building circuit breaker opens
as soon as sprayer is plugged
into outlet and sprayer is NOT
turned on.
Solution
Sprayer power cord damaged.
Unplug sprayer power cord.
Disconnect black power cord wire at power switch.
Unplug in-line connection white cord wire.
Plug in power cord.
NOTE: Remove enclosure
mounting screws and pull
enclosure away from drive
housing. Take care not to pull
on leads from electrical cord
and power switch.
Test voltage between black and white wires of
power cord. Meter must read 85 to 130V AC.
Replace power cord if no voltage.
Sprayer power switch
damaged.
1. Unplug sprayer power cord.
2. Disconnect black control board wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in power cord.
5. Turn power switch ON.
6. Test voltage between open terminal of power
switch and white power cord wire. Meter must
read 85 to 130V AC.
7. Replace power switch if no voltage.
Also see Basic Electrical Problems, and Sprayer Wiring Problems, pages 19 - 20.
312667H
21
Advanced Troubleshooting
General Problem: Erratic Motor Operation
Specific Problem
Sprayer quits after running for
5 to 10 minutes
Cause
Solution
Building circuit is overloaded.
Remove other loads from building circuit or find
another circuit that has less load. See Grounding
and Electric Requirements, page 10.
Electrical outlet supplying
wrong voltage.
Try another outlet. Check electric supply with volt
meter. Meter must read 85 to 130V AC. If voltage
is too high, do not use outlet until corrected.
Also see Basic Electrical Problems and Sprayer Wiring Problems, pages 19 - 20.
Motor is overheating.
Warning: See Thermal
Overload, page 10.
After motor cools, operate sprayer and determine
if motor stops when trigger on gun is released. If
sprayer runs continuously, replace Pressure
Control. See List of Kits, page 28.
Relieve pressure and remove motor enclosure.
Turn motor fan by hand to check for binding gears
or seized pump. See List of Kits, page 28.
TM
22
312667H
Advanced Troubleshooting
General Problem: Low or Fluctuating Output
Specific Problem
Cause
Solution
Pump cycles, but output is low or See Basic Troubleshooting,
surging.
page 13.
Worn or obstructed inlet and
outlet valves.
Check for worn pump valves as follows:
Prime sprayer with paint. Turn the Prime/Spray valve
to SPRAY position. Turn pressure control fully
clockwise.
Trigger spray gun briefly.
When spray gun trigger is released pump should
cycle momentarily and stop.
If pump continues to cycle, pump valves may be
worn or obstructed.
For replacement inlet and outlet valve kits, see List
of Kits, page 28.
Prime/Spray valve is leaking out
drain line when Prime/Spray
valve is in SPRAY position.
Check Prime/Spray valve for debris trapped on seat
and for worn parts. Torque to 130 - 180 in-lb
(15.8 - 18.1 N•m). Replace if parts are worn using
Prime/Spray Valve Kit, page 28.
Voltage from electrical outlet is
too low. Low voltages reduce
sprayer performance.
Check voltage of outlet. Meter must read 85 to 130V
AC.
Extension cord is too long or not Replace extension cord.
heavy enough gauge.
See Grounding and Electrical Requirements,
page 10.
Leads from motor or pressure
switch to control board are
damaged, loose, pinched, or
overheated.
Be sure terminals are centered and firmly
connected. Inspect for pinched wiring and wiring
insulation and terminals for signs of overheating.
Replace any loose terminals or damaged wiring.
Securely reconnect terminals.
Motor brushes are worn.
Check length of BOTH brushes (brushes do not
wear evenly on both sides of the motor). Brush
length must be 0.25 in. (6.4mm). If brushes are worn
replace motor using Motor Kit, page 28.
Motor brush springs are broken. If springs are broken, replace motor using Motor Kit,
page 28.
Motor brushes are binding in
brush holders.
Clean brush holders. Remove carbon dust with small
cleaning brush.
Motor stops before sprayer
reaches correct pressure (stall
pressure is too low).
Replace pressure control using Pressure Control
Switch Kit, page 28.
Control board is damaged.
See Control Board Diagnostics, page 27. If
damaged, replace control board using Control
Board Kit, page 28.
CAUTION: Do not perform
control board diagnostics until
you have determined the
armature is good. A damaged
armature can burn out a good
control board.
312667H
23
Advanced Troubleshooting
Specific Problem
Cause
Motor runs and pump cycles,
Intake valve or outlet valve is
but pressure does not build up. not seating properly.
Pump packings are worn or
damaged.
Solution
Remove and clean inlet valves and outlet valves.
Replace if necessary. See List of Kits, page 28.
Check for leaking around pump.
ProX7 and ProX9: Replace pump packings. See
List of Kits, page 28.
X5 and X7: Replace complete pump. See List of
Kits, page 28.
General Problem: Excessive Pressure Build Up
Specific Problem
Prime/Spray Valve actuates
automatically, relieving
pressure through drain tube.
Cause
Solution
Pressure control switch has
pinched wires or switch is
worn.
Replace pressure control switch using Pressure
Control Switch Kit, page 28.
Water or paint entered
pressure control switch or
shorted control board.
Use Pressure Control Switch Kit, to replace
switch. See List of Kits, page 28.
Control board failed.
See Control Board Diagnostics, page 27.
Replace damaged control board using Control
Board Kit, page 28.
TM
24
312667H
Motor Diagnostics (X5 and X7)
Motor Diagnostics (X5 and X7)
If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/4 in. (6.4 mm) replace the motor
using Motor Kit, page 28.
Setup
1. Unplug power cord and Relieve Pressure, page 11.
2. Remove enclosure and disconnect two black motor
leads to control board (see Wiring Diagram, page
46).
3. Remove motor fan cover by gently prying up on
retention tabs on sides of motor. Motor shaft should
spin easily when turning fan. If motor shaft does not
turn easily, there is a problem with pump, gears, or
motor (see Troubleshooting, page 13).
4. Inspect motor windings for evidence of overheating. If
windings appear burnt and motor smells, replace
motor.
5. Use Ohmmeter to measure resistance across two
black motor leads. Resistance of motor should fall
within range of 1.5 to 4.5 ohms. If motor falls outside
resistance range or is open circuit, replace motor.
6. Use Ohmmeter to measure resistance of motor leads
to motor laminations. If resistance is not open circuit,
replace motor.
7. Inspect length of both brushes by looking at brush
torsion spring. If spring is not bottomed out in slot for
brush spring, brush length is acceptable. If brushes
are worn out, replace motor.
Motor Diagnostics (ProX7 and ProX9)
Check for electrical continuity in motor armature, windings and brush as follows:
If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 1/4 in. (6.4 mm) or if the motor shaft
cannot turn, replace the motor using Motor Kit, page 28.
Setup
Armature Short Circuit Spin Test
1. Relieve Pressure, page 11.
Quickly turn motor fan by hand. There should not be
electrical shorts and fan should coast two or three
revolutions before stopping. If fan does not spin freely,
armature is shorted. Replace motor using Motor Kit,
page 28.
2. Unplug electric cord.
3. Remove enclosure and disconnect motor leads from
control card.
4. Remove fan brace.
5. Remove four screws and front cover.
6. Remove yoke and guide rods.
7. Remove gear.
Armature, Brushes and Motor Wiring Open Circuit
Test (Continuity)
1. Connect red and black motor leads together with test
lead.
2. Turn motor fan by hand, about two revolutions per
second.
3. If there is an uneven resistance or no resistance,
replace motor using Motor Kit, page 28.
312667H
25
Pressure Control Switch Diagnostics
Pressure Control Switch Diagnostics
ProX7, ProX9, X5, and X7
If pressure control switch diagnostics reveal a damaged pressure control, replace it with the correct Pressure Control Switch Kit, see page 28. X5 and X7 sprayers have different pressure control kits because stall pressure is preset at the factory.
1. Unplug power cord and Relieve Pressure, page 11.
2. If paint is leaking from pressure control switch
between pressure control knob and base, replace
pressure control switch.
3. ProX7 and ProX9: Remove front cover, yoke, and
pins. Disconnect pressure control switch connector
from control board.
X5 and X7: Remove enclosure and disconnect
pressure control switch connector from control
board. Use finger to support control board when
removing pressure control switch connector.
4. Use ohmmeter to check for no continuity between
sprayer ground and both pressure control terminals
in connector. If either pressure control switch lead is
shorted to ground, pressure control switch wires
have been pinched to ground during assembly and
pressure control switch needs to be replaced.
5. Use Ohmmeter to measure across two terminals in
pressure control connector. No continuity or open
circuit should exist when pressure control knob is at
lowest pressure setting (full counter-clockwise).
Replace pressure control switch if continuity exists.
6. Using ohmmeter to measure across two terminals in
pressure control connector. Continuity or closed
circuit should exist when pressure control knob is
set at maximum pressure (full clockwise). Replace
pressure control switch if no continuity exists.
TM
26
312667H
Control Board Diagnostics (ProX7 and ProX9)
Control Board Diagnostics (ProX7 and ProX9)
NOTE: Check for motor problems before replacing control board. A damaged motor may burn out a good control
card.
Check for a damaged control board or pressure control
switch as follows:
7. Attach harness from a pressure control switch you
know is functioning correctly to control board.
NOTE: Pressure control switch does not have to be
installed in pump.
1. Relieve Pressure, page 11.
2. Unplug electrical cord.
3. Remove four cover screws and front cover.
Remove motor enclosure.
8. Turn pressure control adjustment knob (C) +to maximum pressure setting.
9. Plug electrical cord into 120VAC receptacle.
10. Turn power switch (B) ON.
•
If motor runs, replace pressure switch.
Pressure Control Switch Kit, page 28.
•
If motor does not run, replace control board
repeat test. Control Board Kit, page 28.
4. Remove yoke and guide rods.
5. Remove gear.
6. Remove pressure control harness from control
board. Using tip of small, flat blade screwdriver,
press tab on right side connector to release.
Control Board Diagnostics (X5 and X7)
NOTE: Check for motor problems before replacing control board. A damaged motor may burn out a good control
card.
2. Remove enclosure and check all control board
connectors for proper installation (see Wiring
Diagram, page 46).
1. Unplug electrical cord and Relieve Pressure, page
11.
3. Check fuse on control board. If fuse is blown,
determine the cause before replacing control board
(see Advanced Troubleshooting, page 18).
Pump Diagnostics
NOTICE
When repairing or cleaning the pump, never submerge
pump in water or allow fluid to enter pressure control.
When pump packings wear, paint begins to leak down
the outside of the pump. At the first sign of leakage,
replace the pump or additional damage to the drive train
could occur.
312667H
1. X5 and X7: Replace pump using Pump Replacement (Complete). See List of Kits, page 28.
ProX7 and ProX9: Replace pump using Pump
Repair kit. See List of Kits, page 28.
2. If there is no paint leakage, see Advanced
Troubleshooting, page 18. Pump may not be
defective.
27
List of Kits (Series A)
List of Kits (Series A)
Kit Number
Models
Kit Description
289107
X5, X7, ProX7, ProX9
AutoPrime
288706
X5, X7
Control Board
288705
ProX7
Control Board
288900
ProX9
Control Board
244035
X5, X7, ProX7, ProX9
Drain Tube Diffuser
289680
X5
Enclosure (includes labels and screws)
289681
X7
Enclosure (includes labels and screws)
288695
ProX7, ProX9
Enclosure (includes labels and screws)
287770
ProX7, ProX9
Fan Replacement
288747
ProX7, ProX9
Filter Kit (InstaClean™)
289682
X5, X7
Front Cover
288692
ProX7, ProX9
Front Cover
119276
ProX7
Fuse
119277
ProX9
Fuse
289209
X5, X7
Gear and Drive
289102
ProX7, ProX9
Gear/Yoke
247339
X5, X7
Hose 1/4 in. x 25 ft
247340
ProX7, ProX9
Hose 1/4 in. x 50 ft
243082
X5, X7, ProX7, ProX9
Inlet Strainer
256212
ProX7 and ProX9
Lacquer Conversion Kit
262012
X7
Leg, Left
262014
X7
Leg, Right
289915
X5, X7
Motor
289104
ProX7, ProX9
Motor
289989
X5 (Series A), X7 (All Series)
Power Cord (includes warning label)
244266
X5
Pressure Control Switch
244267
X7, ProX7, ProX9
Pressure Control Switch
235014
X5, X7, ProX7, ProX9
Prime/Spray Valve
288701
X5, X7
Pump Inlet Valve
288700
ProX7
Pump Inlet Valve
288699
ProX9
Pump Inlet Valve
289878
X5, X7
Pump Outlet Valve
243094
ProX7, ProX9
Pump Outlet Valve
288818
ProX7, ProX9
Pump Repair Kit
289650
X5, X7
Pump Replacement (Complete)
288703
ProX7
Pump Replacement (Complete)
288702
ProX9
Pump Replacement (Complete)
197607
X5
Suction Tube
15T122
X7
Suction Tube
15K617
ProX7, ProX9
Suction Tube
288709
ProX7, ProX9
Tool Box
TM
28
312667H
List of Kits (Series B, C, D)
List of Kits (Series B, C, D)
Kit Number
Models
Kit Description
289107
X5, X7, ProX7, ProX9
AutoPrime
16E829
X5, X7 (Series B, C, D)
Control Board
288705
ProX7, ProX9 Series B
Control Board
288900
ProX9 Series A
Control Board
244035
X5, X7, ProX7, ProX9
Drain Tube Diffuser
16E830
X5
Enclosure (includes labels and screws)
16E831
X7
Enclosure (includes labels and screws)
288695
ProX7, ProX9
Enclosure (includes labels and screws)
287770
ProX7, ProX9
Fan Replacement
288747
ProX7, ProX9
Filter Kit (InstaClean™)
16E833
X5, X7
Front Cover
288692
ProX7, ProX9
Front Cover
119276
ProX7
Fuse
119277
ProX9
Fuse
289102
ProX7, ProX9
Gear/Yoke
247339
X5, X7
Hose 1/4 in. x 25 ft
247340
ProX7, ProX9
Hose 1/4 in. x 50 ft
288716
X5, X7, ProX7, ProX9
Inlet Strainer
256212
ProX7 and ProX9
Lacquer Conversion Kit
24K633
X5 (Series A, B, C, D)
Leg, Left
262012
X7
Leg, Left
24K632
X5 (Series A, B, C, D)
Leg, Right
262014
X7
Leg, Right
289104
ProX7, ProX9
Motor
16E843
X7
Power Cord (includes warning label)
244266
X5
Pressure Control Switch
244267
X7, ProX7, ProX9
Pressure Control Switch
235014
X5, X7, ProX7, ProX9
Prime/Spray Valve
16E844
X5, X7
Pump Inlet Valve
288700
ProX7, ProX9 Series B
Pump Inlet Valve
288699
ProX9
Pump Inlet Valve
16E845
X5, X7
Pump Outlet Valve
243094
ProX7, ProX9
Pump Outlet Valve
288818
ProX7, ProX9
Pump Repair Kit
16F047
X5, X7
Pump Replacement
288703
ProX7, ProX9 Series B
Pump Replacement (Complete)
288702
ProX9
Pump Replacement (Complete)
243011
X5 Series C, X7, Series C
Spray Gun SG2
243012
ProX9 Series B
Spray Gun SG3
197607
X5
Suction Tube
15T122
X7 (Series A)
Suction Tube
16E847
X7 (Series B, C)
Suction Tube
15K617
ProX7, ProX9
Suction Tube
16H348
ProX9 Series B
Suction Tube
Suction Tube Assembly
24J019
ProX9 (Series B)
288709
ProX7, ProX9 Series A
Tool Box
16E842
X5 (Series B, C, D)
Power Cord (includes warning label)
Motor (Johnson)
16F392
X5, X7
16E838
X5, X7
Motor (Cinderson)
16E778
X5, X7
Gear and Drive (for Johnson motor)
16E835
X5, X7
Gear and Drive (for Cinderson motor)
312667H
29
Parts
Parts
X5 Model 262800 (Series A)
Ref
Part
Description
1
1a
1b
7
7a
7b
14
14a
14b
16
17
22
23
24
25
26
29
289682
120724
15R605
244266
15A464
15K530
289650
289209
115477
289915
289878
235014
224807
187625
111600
196574
288701
29a
29b
30
31
32
32a
33
34
35
36
37
38
39
40
105445
115719
289107
15R549
288706
115492
288716
244035
115489
195084
197607
116295
195400
118899
KIT, housing cover (includes 1a, 1b)
SCREW
LABEL, Magnum X5, front
KIT, pressure control, (includes 7a, 7b)
LABEL, control
LABEL, control
KIT, pump, (includes 14a, 14b)
KIT, gear
SCREW, mach, torx, pan hd
KIT, motor
KIT, outlet valve, X5 and X7
KIT, drain valve
BASE, valve
HANDLE, valve, drain
PIN, grooved
FITTING, drain
KIT, pump, inlet valve
(includes 29a, 29b)
BALL, intake
O-RING
KIT, solenoid
COVER, solenoid
KIT, control board (includes 32a)
SCREW, mach, slot hex wash hd
KIT, strainer
DEFLECTOR, barbed
CLAMP, drain tube
TUBE, drain
TUBE, suction
CLAMP, tube
CLIP, spring
SWITCH, rocker, spdt
Qty
1
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
Ref
Part
Description
41
289680
41a▲
41b
43
44
47
15E072
115477
260212
15R543
24K633
47a
51
125116
24K632
66
67
15K744
289989
67a
67b▲
68
70
71
72
72a
111593
15T069
15R979
121092
198547
15K551
15K552
84
85
86
91
92
93
247339
243011
121423
115648
244168
179960
KIT, enclosure, X5
(includes 1a, 41a, 41b)
LABEL, identification
SCREW, mach, torx, pan hd
SCREW, hex washer hd, thd form
BRACKET, motor
KIT, left leg, X5
(includes 3 screws, 47a)
SCREW, hex washer hd, thd form
KIT, right leg, X5
(includes 3 screws, 47a, 47b)
FOAM, pump drain
KIT, power cord, X5/X7
(includes 67a, 67b)
SCREW, grounding
LABEL, Magnum, warning
WIRE, jumper
CLIP, spring
TAG, hang, instructional
GUIDE, Magnum quick guide, English
GUIDE, Magnum quick guide, Spanish
(not shown)
HOSE, cpld, 14 in. x 25 ft
GUN, spray, SG2, Magnum
RETAINER, wire
VALVE, shutoff (not shown)
FLUID, pump armor, 8 oz (not shown)
CARD, medical wallet (not shown)
Qty
1
1
4
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
▲ Replacement Warning labels, tags and cards are available
at no cost.
TM
30
312667H
Parts
X5 Model 262800 (Series A)
16
7a
14
14b
66
7b
7
32a
1
32
1a
31
30
14a
22
17
1b
23
25
26
29
29a
24
29b
39
38
39
37
35
36
ti11318a
33
35
34
312667H
31
Parts
X5 Model 262800 (Series A)
41
71
72
70
41a
67a
40
86
41
67
68
67b
41b
44
51
85
43
47a
ti11319b
47
84
32
312667H
Parts
X5 Model 262800 (Series B, C, D)
Ref
17
18
22
23
24
25
29
16E833
120724
15R605
244266
15A464
15K530
16F047
16E835
16E778
16E838
16F392
16E845
24E510
235014
24E578
187625
111600
16E844
Qty
KIT, housing cover (includes 1a, 1b)
1
SCREW
4
LABEL, Magnum X5, front
1
KIT, pressure control (includes 7a, 7b)
1
LABEL, control
1
LABEL, control
1
KIT, pump (includes 17, 29, 43)
1
DRIVE (for Cinderson motor)
1
DRIVE (for Johnson motor)
1
KIT, motor (Cinderson)
1
KIT, motor (Johnson)
1
KIT, outlet valve, X5 and X7
1
COVER, gear
1
KIT, drain valve
1
BASE, valve
1
HANDLE, valve, drain
1
PIN, grooved
1
KIT, pump, inlet valve
1
29a
29b
29c
30
31
32
32a
33
34
35
36
37
38
39
124249
103338
123849
289107
15Y296
16E829
115477
288716
244035
115489
195084
197607
116295
195400
(includes 29a, 29b, 29c)
BALL, intake
O-RING
SPRING, inlet
KIT, solenoid
COVER, solenoid
KIT, control board (includes 32a)
SCREW, mach, torx
KIT, strainer
DEFLECTOR, barbed
CLAMP, drain tube
TUBE, drain
TUBE, suction
CLAMP, tube
CLIP, spring
1
1a
1b
7
7a
7b
14
15
16
Part
Description
1
1
1
1
1
1
1
1
1
2
1
1
1
2
Ref
Part
Description
40
41
118899
16E830
41a▲
41b
43
44
47
15E072
115477
112689
16D682
24K633
47a
47b
51
260212
102040
24K632
67
67a
67b▲
68
70
71
72
72a
16E842
111593
15T069
16E212
121092
198547
15K551
15K552
84
85
86
91
92
93
247339
243011
121423
115648
244168
179960
SWITCH, rocker, spdt
KIT, enclosure, X5
(includes 1a, 41a, 41b)
LABEL, warning
SCREW, mach, torx, pan hd
SCREW, button, thd form
BRACKET, motor
KIT, left leg, X5
(includes 2 screws, 47a, 47b)
SCREW, hex washer hd, thd form
NUT, lock, hex
KIT, right leg, X5
(includes 3 screws, 47a, 47b)
KIT, power cord, X5 (includes 67a, 67b)
SCREW, grounding
LABEL, Magnum, warning
WIRE, jumper
CLIP, spring
TAG, hang, instructional
GUIDE, Magnum quick guide, English
GUIDE, Magnum quick guide, Spanish
(not shown)
HOSE, cpld, 14 in. x 25 ft
GUN, spray, SG2, Magnum
RETAINTER, wire
VALVE, shutoff (not shown)
FLUID, pump armor, 8 oz (not shown)
CARD, medical wallet (not shown)
Qty
1
1
1
4
4
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
▲ Replacement Warning labels, tags and cards are available
at no cost.
TM
312667H
33
Parts
X5 Model 262800 (Series B, C, D)
16
15
18
7a
7b
14
7
1
1a
32a
32
43
31
30
22
23
25
17
1b
29
39
29c
29a
24
29b
39
37
38
35
36
ti11318c
33
35
34
TM
34
312667H
Parts
X5 Model 262800 (Series B, C, D)
71
41
72
41a
67b
67a
40
70
86
41
67
68
41b
43
44
47a
51
47b
85
ti17895a
47
84
312667H
35
Parts
X7 Model 262805 (Series A)
Ref
Part
1
1a
1b
7
7a
7b
14
14a
14b
16
17
22
23
24
25
26
29
289682
120724
15R606
244267
15A464
15K530
289650
289209
115477
289915
289878
235014
224807
187625
111600
196574
288701
29a
29b
30
31
32
32a
33
34
35
36
37
38
39
40
41
105445
115719
289107
15R549
288706
115492
288716
244035
115489
195108
15T122
116295
195400
118899
289681
41a▲ 15E072
41b
115477
41c
121481
Description
KIT, housing cover, includes 1a, 1b
SCREW
LABEL, Magnum X7, front
KIT, pressure control, includes 7a, 7b
LABEL, control
LABEL, control
KIT, pump, includes 14a, 14b
KIT, gear
SCREW, mach, torx pan hd
KIT, motor
KIT, outlet, valve
KIT, drain valve
BASE, valve
HANDLE, valve, drain
PIN, grooved
FITTING, drain
KIT, pump, inlet valve, includes 29a,
29b
BALL, intake
O-RING
KIT, solenoid
COVER, solenoid
KIT, control board, includes 32a
SCREW, mach, slot hex wash hd
KIT, strainer
DEFLECTOR, barbed
CLAMP, drain tube
TUBE, drain
TUBE, suction
CLAMP, tube
CLIP, spring
SWITCH, rocker, spdt
KIT, enclosure, X7, includes 1a, 41a,
41b, 41c, 41d
LABEL, warning
SCREW, mach, torx pan hd
NUT, U-type, tinnerman
Qty
1
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
4
1
Ref
Part
Description
41d
43
44
47
47a
51
120093
260212
15R587
262012
260212
262014
52
53
54
55
56
57
58
60
62
66
67
120788
15R602
115095
112612
15R569
16H350
120689
115480
15R566
15K744
289989
67a
67b▲
68
70
71
72
72a
111593
15T069
15R979
121092
198547
15K551
15K552
84
85
86
91
92
93
247339
243011
121423
115648
244168
179960
SCREW, self drilling
SCREW, hex washer hd, thd form
SHELF, motor
KIT, left leg, X7, includes 2 screws 47a
SCREW, hex washer hd, thd form
KIT, right leg, X7, includes 2 screws
47a
SCREW, carriage
AXLE, cart
WHEEL, 9 in.
CAP, hub
HANDLE, cart
RACK, hose
NUT, hex, acorn, 5/16 - 18 nickel
KNOB, t-handle
HANGER, pail
FOAM, pump drain
KIT, power cord, X5/X7, includes 67a,
67b
SCREW, grounding
LABEL, Magnum, warning
WIRE, jumper
CLIP, spring
TAG, hang, instructional
GUIDE, Magnum quick guide, English
GUIDE, Magnum quick guide, Spanish
(not shown)
HOSE, cpld, 1/4 in. x 25 ft
GUN, spray, SG2, Magnum
RETAINER, wire
VALVE, shutoff (not shown)
FLUID, pump armor, 8 oz (not shown)
CARD, medical wallet (not shown)
Qty
1
2
1
1
4
1
2
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
▲ Replacement Warning labels, tags and cards are available
at no cost.
TM
36
312667H
Parts
X7 Model 262805 (Series A)
16
14b
14
7a
7b
66
7
32a
32
31
14a
30
1a
22
23
25
17
29
1b
29a
1
29b
38
32a
24
26
35
62
39
36
37
35
33
34
ti11320a
312667H
37
Parts
X7 Model 262805 (Series A)
41a
86
71
41
68
70
41b
57
58
40
41
67a
41c
47a
43
72
52
56
44
41d
67
60
67b
53
54
85
51
47
55
84
ti11321b
38
312667H
Parts
X7 Model 262805 (Series B, C)
Ref
1
1a
1b
7
7a
7b
14
15
Part
17
18
22
23
24
25
29
16E833
120724
15R606
244267
15A464
15K530
16F047
16E835
16E778
16E838
16F392
16E845
24E510
235014
24E578
187625
111600
16E844
29a
29b
29c
30
31
32
32a
33
34
35
36
37
38
39
40
41
124249
103338
123849
289107
15Y296
16E829
115477
288716
244035
115489
195108
15T122
116295
195400
118899
16E831
16
41a▲ 15E072
41b
115477
Description
Qty
KIT, housing cover (includes 1a, 1b)
1
SCREW
4
LABEL, Magnum X7, front
1
KIT, pressure control (includes 7a, 7b)
1
LABEL, control
1
LABEL, control
1
KIT, pump (includes 17, 29, 43)
1
KIT, drive (for Cinderson)
1
KIT, drive (for Johnson)
1
KIT, motor (Cinderson)
1
KIT, motor (Johnson)
1
KIT, outlet, valve
1
COVER, gear
1
KIT, drain valve
1
BASE, valve
1
HANDLE, valve, drain
1
PIN, grooved
1
KIT, pump, inlet valve (includes 29a,
1
29b, 29c)
BALL, intake
O-RING
SPRING, inlet
KIT, solenoid
COVER, solenoid
KIT, control board (includes 32a)
SCREW, mach, torx
KIT, strainer
DEFLECTOR, barbed
CLAMP, drain tube
TUBE, drain
TUBE, suction
CLAMP, tube
CLIP, spring
SWITCH, rocker, spdt
KIT, enclosure, X7 (includes 1a, 41a,
41b, 41c, 41d)
LABEL, warning
SCREW, mach, torx pan hd
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
Ref
Part
Description
41c
41d
43
44
47
47a
51
121481
120093
112689
16D683
262012
260212
262014
NUT, U-type, tinnerman
SCREW, self drilling
SCREW, button hd, thd form
FRAME, X7 and LTS17
KIT, left leg, X7 (includes 2 screws 47a)
SCREW, hex washer hd, thd form
KIT, right leg, X7
(includes 2 screws 47a)
SCREW, carriage
AXLE, cart
WHEEL, 9 in.
CAP, hub
HANDLE, cart (Series B)
HANDLE, cart (Series C)
RACK, hose
NUT, hex, acorn, 5/16 - 18 nickel
KNOB, t-handle
HANGER, pail
KIT, power cord, X7 (includes 67a, 67b)
SCREW, grounding
LABEL, Magnum, warning
WIRE, jumper
CLIP, spring
TAG, hang, instructional
GUIDE, Magnum quick guide, English
GUIDE, Magnum quick guide, Spanish
(not shown)
HOSE, cpld, 1/4 in. x 25 ft
GUN, spray, SG3, Magnum
RETAINER, wire
VALVE, shutoff (not shown)
FLUID, pump armor, 8 oz (not shown)
CARD, medical wallet (not shown)
52
53
54
55
56
120788
15R602
115095
112612
15R569
16H354
57
16H350
58
120689
60
115480
62
16D907
67
16E843
67a
111593
67b▲ 15T069
68
16E212
70
121092
71
198547
72
15K551
72a
15K552
84
85
86
91
92
93
247339
243012
121423
115648
244168
179960
Qty
1
1
4
1
1
4
1
2
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
▲ Replacement Warning labels, tags and cards are available
at no cost.
1
4
TM
312667H
39
Parts
X7 Model 262805 (Series B, C)
16
18
32
7b
15
68
7a
7
32a
14
31
43
30
22
32a
17
25
23
1a
29c
29a
1b
29b
29
24
62
1
38
35
39
36
37
35
34
33
ti11320b
40
312667H
Parts
X7 Model 262805 (Series B, C)
41a
86
41
41b
57
40
56
41
68
70
58
41c
43
71
47a
67a
52
72
44
41d
67
67b
60
53
51
54
47
85
84
ti11321b
55
312667H
41
Parts
ProX7 and ProX9 Models 261815 and 261820 (Series A, B)
Ref.
1
2
3
4
5
6
7
8
9
10
12
15
16
17
18
19
20
21
22
25
27
28
29
30
31
32
33
34
35
37
38
39
40
41
42
43
44
45
Part
15J632
15J633
15J641
15J675
15J678
15J691
15J695
15J699
247313
119547
247314
15J941
16H350
15J950
16H353
15J984
15J985
288458
112612
15J681
117630
120688
120689
15K617
16H348
288716
116295
195108
244035
115489
115099
235014
115648
187625
224807
247340
289102
244168
118899
288695
45a▲ 15K521
45b▲ 15K522
45c▲ 15K520
45d 118444
46
15J802
47
15J803
49
194507
50
196001
51
111600
52
115498
53
195400
55
289107
56
119275
57
15J790
58
15J952
59
288705
42
Description
Qty.
LEG, Series A
2
SUPPORT, frame, Series A
2
PULL ROD, Series A
1
SPACER, frame, Series A
4
BRACKET, Series A
2
AXLE PIN, Series A
2
TUBE CAP
2
TUBE CAP
4
ACTUATOR, Series A
1
NUT, hex, lock, nylon, 1/2-13 in. Series A
2
COVER, side, Series A
1
PIN, Series A
4
HOSE RACK
1
CART HANDLE, Series A
1
CART HANDLE, Pro X7, ProX9 Series B
1
SPACER, linkage, Series A
2
BRACE, center, Series A
1
BRACKET, frame, Series A
1
HUB CAP
2
BAR, linkage, Series A
2
SCREW, torx, 1/4-20 x .50 in. taptite,
4
Series A
SPRING, compression, Series A
2
NUT, hex, acorn, 5/16-18
2
SUCTION TUBE (Series A), includes 35
1
SUCTION TUBE (ProX9 Series B),
1
includes 35
KIT, Strainer
1
TUBE CLAMP
1
DRAIN TUBE
1
DEFLECTOR
1
DRAIN TUBE CLAMP
2
WASHER
1
KIT, drain valve
1
SHUTOFF VALVE (not shown)
1
DRAIN VALVE HANDLE
1
BASE, valve
1
HOSE, cpld,1/4 in. x 50 ft
'1
KIT, gear and yoke
1
FLUID, pump armor, 8 oz (not shown)
1
ROCKER SWITCH
1
KIT, Motor Shield, includes 45a, 45b,
1
45c, 45d
LABEL, warning skin injection
1
LABEL, warning fire explosion
1
LABEL, warning elec shock
1
SCREW, mach, hwhd 10-24 x .5 in.
2
SOLENOID COVER
1
SWITCH BRACKET
1
DOWEL PIN, 5/16
2
WASHER
2
PIN, grooved
1
SCREW, ground, 8-32 x .375 in. taptite
1
SPRING CLIP
1
KIT, solenoid
1
WIRE CLIP
1
PAIL HOOK
1
POWER CORD, lighted
1
KIT, control, ProX7, ProX9 Series B
1
Ref. Part
288900
62
244267
62a 15K530
62b 15A464
63
288703
288702
63a
63b
288747
288700
63c
63d
63e
63f
63g
66
67
288699
288818
243094
195947
115719
289820
288709
288692
67a
67b
15J809
115478
67c
15K492
15K493
289104
287770
101005
16A696
115094
115095
260212
68
68a
75
76
81
82
83
85
88
92
93
120788
115480
110
116
198547
179960
15K551
15K552
243012
121939
117
118
16F372
262014
119
262012
120
24J019
Description
Qty.
KIT, control, ProX9, Series A
1
KIT, pressure control, includes 62a, 62b
1
LABEL, control
1
LABEL, control
1
1
KIT, pump, (complete) ProX7, ProX9,
Series B, includes 37, 39, 40, 51, 63a,
63b, 63c, 63d, 63e
KIT, pump (complete) ProX9, Series A,
1
includes 37, 39, 40, 51, 63a, 63b, 63c,
63d, 63e
KIT, filter
1
KIT, pump inlet module, ProX7,
1
ProX9, Series B
KIT, pump inlet module, ProX9, Series A
1
KIT, packing repair
1
KIT, pump outlet valve
1
ADAPTER, filter
1
PACKING, o-ring
1
KIT, pump housing
KIT, tool box Series A
1
KIT, housing cover, includes 67a, 67b,
1
67c
COVER, pump outlet
1
SCREW, mach, 1/4 x 20 x 1.375 in.
4
taptite
LABEL, front, ProX7
1
LABEL, front, ProX9
1
KIT, motor, includes 68a
1
KIT, fan
1
RING, retaining, ext. Series A
6
WHEEL,10 inch, ProX7, Series A
2
WHEEL,10 inch, ProX9, Series A
2
WHEEL, 9 inch, Pro X7, ProX9, Series B
SCREW, hw hd, thd form 1/4-20 x .75 in. 10
SCREW, hw hd, thd form 1/4-20 x .75 in.
8
ProX9, Series B
SCREW, carriage, 1/4-20 x 3 in.
2
T-HANDLE KNOB
2
SERIAL LABEL
2
HANG TAG, instructional (not shown)
1
SIGN, warning (not shown)
1
QUICK GUIDE, English (not shown)
1
QUICK GUIDE, Spanish (not shown)
1
GUN, spray, SG3, Magnum
1
SCREW, plastite, Series A
6
SCREW, plastite, Series B
3
SHELF, motor, Pro X7, ProX9, Series B
1
KIT, right leg, Pro X7, ProX9, Series B
1
(includes 3 screws 81)
KIT, left leg, Pro X7, ProX9, Series B
1
(includes 3 screws 81)
TUBE, suction assy, ProX9, series B
(includes 29, 31, 32, 33, 34, 53)
▲ Replacement Warning labels, tags, and cards are available
at no cost.
312667H
Parts
ProX7 and ProX9 Models 261815 and 261820 (Series A and B)
45c
85
45d
116
45b
Series A Only
66
44
47
45
68a
45a
85
42
46
59
52
67
63c
67c
116
56
62b
62
62a
67b
68
63d
50
58
49
55
63f
63a
37
51
63g
63e
67a
39
63b
116
110
34
40
31
32
57
53
29
81
35
34
33
41
30
312667H
ti9503b
43
Parts
ProX7 and ProX9 Models 261815 and 261820 (Series A)
9
17
3
27
28
15
16
12
75
20
83
9
18
22
8
81
76
23
5
25
82
8
21
6
75
19
2
4
4
1
10
81
ti9504b
7
44
312667H
Parts
ProX7 and ProX9 Models 261815 and 261820 (Series B)
16
28
17
81
83
117
82
118
76
ti16979a
21
119
312667H
45
Wiring Diagrams
Wiring Diagrams
X5 and X7 Models 262800 and 262805 (Series A)
/./&&
37)4#(
0/7%2#/2$
",!#+7)2%
0/7%2#/2$
7()4%7)2%
!54/02)-%
0/7%2#/2$
'2%%.7)2%
7()4%
"/!2$7)2%
!&53%
#(!33)3
'2/5.$
Ref 67a
",!#+
-/4/2
,%!$
02%3352%
37)4#(
Thermal Switch 1
",!#+
-/4/2
,%!$
7)2).'$)!'2!-
ti11322c
1 When assembling motor to pump housing, make sure
Thermal Switch is positioned on top as shown above.
46
312667H
Wiring Diagrams
X5 and X7 Models 262800 (Series B, C, D) and 262805 (Series D, C)
ON/OFF
SWITCH
POWERCORD
BLACK WIRE
POWERCORD
WHITE WIRE
AUTO PRIME
POWERCORD
GREEN WIRE
WHITE
BOARD WIRE
10A FUSE
CHASSIS
GROUND
Ref 67a
PRESSURE
SWITCH
WIRING DIAGRAM
ti15763a
TM
312667H
47
Wiring Diagrams
ProX7 and ProX9 Models 261815 and 261820
/./&&
37)4#(
!54/02)-%
,
*
*
",+
",+
,
02%3352%
37)4#(
'2.
#/.42/,"/!2$
#(!33)3'2/5.$
0/7%2#/2$
2%&
7(4
7(4
ti9505a
7)2).'$)!'2!-
TM
48
312667H
Technical Data
TM
Technical Data
Working pressure range
Electric motor
Operating horsepower
MAGNUM X5
(Series A - C)
MAGNUM X5
(Series D)
MAGNUM X7
(SeriesC)
0-2800 psi
(0-19 MPa,
0-193 bar)
0-3000 psi
(0-21 MPa,
0-207 bar)
0-3000 psi
(0-21 MPa,
0-207 bar)
9.0A
9.0A
9.0A
(open frame, universal) (open frame, universal) (open frame, universal)
1/2
1/2
5/8
0.24 gpm (0.91 lpm)
0.27 gpm (1.02 lpm)
0.31 gpm (1.17 lpm)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
1/4 in. x 25 ft
(6.4 mm x 7.5 m)
0.015 in. (0.38 mm)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
Weight, sprayer only
13.3 lb (6.0 kg)
13.3 lb (6.0 kg)
23.3 lb (10.6 kg)
Weight, sprayer, hose & gun
16.5 lb (7.5 kg)
16.5 lb (7.5 kg)
26.5 lb (12.0 kg)
Length
14.5 in. (36.8 cm)
14.5 in. (36.8 cm)
19.3 in. (49.0 cm)
Width
12.4 in. (31.5 cm)
12.4 in. (31.5 cm)
15.3 in. (38.9 cm)
Height
17.9 in. (45.5 cm)
17.9 in. (45.5 cm)
37.0 in. (94.0 cm)
Length
N/A
N/A
19.3 in. (49.0 cm)
Width
N/A
N/A
15.3 in. (38.9 cm)
Height
N/A
N/A
29.2 in. (74.2 cm)
Maximum delivery (with tip)
Paint hose
Maximum tip hole size
Dimensions (Upright):
Dimensions (Folded):
Power cord
Fluid inlet fitting
Fluid outlet fitting
Inlet screen (on suction tube)
Wetted parts, pump & hose
Wetted parts, gun
Generator requirement
18 AWG, 3-wire, 6 ft (1.8 m)
3/4 in. internal thread (standard garden hose thread)
1/4 NPSM external thread
35 mesh (450 micron)
stainless steel, brass, leather, ultra-high molecular weight polyethylene
(UHMWPE), carbide, nylon, aluminum, PVC, polypropylene,
fluroelastomer
aluminum, brass, carbide, nylon, plated steel, stainless steel,
UHMWPE, zinc
1500 Watt minimum
Electrical power requirement
120 Vac, 60 Hz, 15A, 1 phase
Storage temperature range ◆❖
-30° to 160°F (-35° to 71°C)
Operating temperature range ✔
40° to 115°F (4° to 46°C)
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
312667H
49
Technical Data
TM
Working pressure range
Electric motor
Operating horsepower
Maximum delivery (with tip)
Paint hose
MAGNUM ProX7
(Series A, B)
MAGNUM ProX9
(Series A)
MAGNUM ProX9
(Series B)
0-3000 psi
(0-21 MPa,
0-207 bar)
0-3000 psi
(0-21 MPa,
0-207 bar)
0-3000 psi
(0-21 MPa,
0-207 bar)
5.8A (open frame,
permanent magnet DC)
9.4A (open frame,
permanent magnet DC)
3/4
7/8
0.34 gpm (1.29 lpm)
0.38 gpm (1.44 lpm) 0.38 gpm (1.44 lpm)
1/4 in. x 50 ft
(6.4 mm x 15 m)
Maximum tip hole size
1/4 in. x 50 ft
(6.4 mm x 15 m)
0.017 in. (0.43 mm)
1/4 in. x 50 ft
(6.4 mm x 15 m)
0.019 in. (0.48 mm) 0.019 in. (0.48 mm)
Weight, sprayer only
43 lb (20 kg)
43 lb (20 kg)
33 lb (15 kg)
Weight, sprayer, hose & gun
46 lb (21 kg)
46 lb (21 kg)
36 lb (16 kg)
Length
23.75 in. (60.32 cm)
23.75 in. (60.32 cm)
21.25 in. (54 cm)
Width
17.5 in. (44.45 cm)
19.25 in. (48.89 cm) 15.25 in. (38.7 cm)
Height
36.5 in. (92.71 cm)
36.5 in. (92.71 cm)
36.75 in. (93 cm)
Length
23.25 in. (59.05 cm)
23.25 in. (59.05 cm)
21.25 in. (54 cm).
Width
17.5 in. (44.45 cm)
19.25 in. (48.89 cm) 15.25 in. (38.7 cm)
Height
22.00 in. (55.88 cm)
22.00 in. (55.88 cm)
Dimensions (Upright):
Dimensions (Folded):
Power cord
30 in. (76 cm)
16 AWG, 3-wire, 6 ft (1.8 m)
Fluid inlet fitting
3/4 in. internal thread (standard garden hose thread)
Fluid outlet fitting
1/4 NPSM external thread
Inlet screen (on suction tube)
Wetted parts, pump & hose
Wetted parts, gun
Generator requirement
Electrical power requirement
35 mesh (450 micron)
stainless steel, brass, leather, ultra-high molecular weight
polyethylene (UHMWPE), carbide, nylon, aluminum, PVC,
polypropylene, fluroelastomer
aluminum, brass, carbide, nylon, plated steel, stainless steel,
UHMWPE, zinc
1500 Watt minimum
120 Vac, 60 Hz, 15A, 1 phase
Storage temperature range ◆❖
-30° to 160°F (-35° to 71°C)
Operating temperature range ✔
40° to 115°F (4° to 46°C)
◆ When pump is stored with non-freezing fluid. Pump damage will occur if water or latex paint freezes in pump.
❖ Damage to plastic parts may result if impact occurs in low temperature conditions.
✔ Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
50
312667H
Notes
TM
Notes
312667H
51
TM
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by
Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within
two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach
of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English.
Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis
et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.
TO PLACE AN ORDER or to identify the nearest Graco/MAGNUM distributor, contact us at 1-888-541-9788
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 312667
C.J. Spray, Inc.
Graco Headquarters: Minneapolis
6270 Claude Way E International Offices: Belgium, China, Japan, Korea
Inver Grove Heights, MN 55076
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
1-888-CJSPRAY
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
(888-257-7729)
www.graco.com
Revised April 2012
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