Vehicle Technology Motor Speed Controllers Instrumentation Throttles

Vehicle Technology Motor Speed Controllers Instrumentation Throttles
CURTIS INSTRUMENTS, INC.
Vehicle Technology
Motor Speed Controllers
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•
Instrumentation
•
Throttles
•
Other Vehicle Products
1
CURTIS PRODUCTS
AC MOTOR CONTROLLERS
AC MOTOR CONTROLLERS
Curtis AC induction motor controllers provide OEMs with
an unbeatable combination of power, performance and
functionality. They are very reliable and well proven in
counterbalance trucks, warehouse trucks, tow tractors and
many different types of electric vehicles worldwide.
Curtis VCL™—Vehicle Control Language is standard on all
Curtis AC motor controllers. It is an integrated, customizable
application layer in addition to the standard motor control
features. VCL allows vehicle developers to write powerful logic
functions and create a “virtual system controller” embedded
within the motor controller.
Indirect Field Orientation (IFO) vector control algorithm
provides superb drive “feel,” improved speed regulation
and maximum torque.
Curtis Auto-Tune function allows quick and easy characterization of the AC motor
without the need for dynamometer testing. Curtis AC controllers are fully compatible
with any brand of induction motor.
Dual-Drive functionality is standard, allowing correct control of applications featuring
twin traction motors. This function ensures smooth and safe operation, minimal tire
wear and correct load sharing between the traction motors at all times.
Configurable CANopen connection allows communication with other CAN devices.
Curtis AC controllers are CANopen compatible and can be further customized and
configured using VCL.
Integrated System Controller Curtis AC controllers are
powerful system controllers, featuring comprehensive
multi-function I/O pins for analog or digital inputs,
contactor coil drivers and proportional valve
drivers. VCL can map and configure the
remote I/O available on other CAN
devices to control and monitor
the entire system.
2
3
E SERIES AC CONTROLLERS
E SERIES AC CONTROLLERS
series
The safest.
•Dual-micro architecture delivers the highest levels of
functional safety.
•CE marked as a programmable safety device under
EN ISO 13849-1:2008.
•Utilizes a Category 2 designated architecture to
provide a Performance Level of up to PL=D, surpassing
the requirements of EN1175-1: 1998 + A1: 2010.
The New Curtis “E-series” AC Controllers –
Packed with new features and capabilities
•Listed with Underwriter’s Laboratories (UL) as a
recognized component under UL583.
The new Curtis AC controller series is fast, powerful and feature-rich and
enables our customers to develop better vehicles quicker than ever.
With unmatched performance and flexibility.
•Outlasts and outperforms with more
features, improved ratings and simple motor
auto-characterization routine.
•Faster 64 MHz main-microprocessor and
increased FLASH memory capacity.
•Proprietary Curtis IFO Vector Control
Algorithm provides the maximum
possible torque and highest efficiency
across the entire speed range.
•Configurable CAN master capability
with proprietary Vehicle Control Language
(VCL).
The most reliable.
•Decades of Curtis controller experience, by
a global technology leader with millions
sold, back every unit.
Curtis E-Series AC Motor Controllers EN ISO 13849-1 data
Model
1232
1234
1236
1238
1239
Safety Function
Performance
Level (PL)
Uncommanded Powered Movement
d
≥ 40 years
≥ 90
Motor Braking Torque
c
≥ 16 years
≥ 90
Uncommanded Powered Movement
d
≥ 40 years
≥ 90
Motor Braking Torque
c
≥ 16 years
≥ 90
Uncommanded Powered Movement
d
≥ 36 years
≥ 90
Motor Braking Torque
c
≥ 12 years
≥ 90
Uncommanded Powered Movement
d
≥ 36 years
≥ 90
Motor Braking Torque
c
≥ 12 years
≥ 90
MTTFd = Mean Time To Failure (Dangerous)
DC = Diagnostic Coverage
Designated
Level (PL)
Category 2
MTTFd
DC
4
5
AC MOTOR CONTROLLERS
SYSTEMS CONTROL
6
VEHICLE SYSTEMS CONTROL
1352 I/O Expansion Module
•Flexible I/O expansion module for CANopen
controller networks.
•12–36V or 36–80V.
•Nine multi-purpose I/O pins including 6 x 3A
output drivers.
•Three analog inputs with 12-bit resolution.
•Suitable for 12V internal combustion applications.
•Use with Curtis AC controllers, 1310 system
controller or 3rd-party CAN devices.
•Controls up to 6 proportional hydraulic valves.
•Compact, rugged housing
sealed to IP 65.
AC Motor
1222
1232
1234
1298
1236
1238
1239
Models
Application
Electric Power Steering
Traction or Pump
Traction or Pump
Combined AC Traction
and DC Pump
Traction or Pump
Traction or Pump
Traction
Voltage [VDC]
24–48
24–80
24–80
24
24–80
24–96
72–144
Isolated Logic
No
No
No
No
No
No
Yes
Current (2 min) [A]]
70
150–250
200–350
250–300
300–550
450–800
500–650
Control Type
Position/Speed
Speed or Torque
Speed or Torque
Speed or Torque
Speed or Torque
Speed or Torque
Speed or Torque
Control Method
IFO Vector
IFO Vector
IFO Vector
IFO Vector
IFO Vector
IFO Vector
IFO Vector
CANbus
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Auto Tuning
No
Yes
Yes
Yes
Yes
Yes
Yes
Dual Drive
N/A
Yes
Yes
Yes
Yes
Yes
Yes
IP Rating
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
IP 65
7
SYSTEM INTELLIGENCE & PROGRAMMING
Vehicle Control Language – VCL™
•Curtis VCL is an easy to use, powerful
programming language that allows vehicle
developers to customize controller functionality
for each application.
•Curtis AC motor controllers and the Model
1310 system controller include VCL
application environments.
•VCL provides CAN communications control, I/O
configuration and mapping, as well as feedbackloop process blocks, such as Proportional
Integrator Differentiator (PID) functions.
•A comprehensive library of VCL commands
allows the rapid development of application
specific logic functions.
•For multi-controller CANbus applications, VCL
enables the developer to configure the network
and fully utilize all available I/Os.
•VCL allows the easy integration of CAN
Instrumentation and other 3rd-party CAN devices.
•Curtis offers VCL training, or Curtis engineers
will customize code as required.
1313 Handheld Programmer
•Comprehensive handheld diagnostic and
programming tool designed for use in harsh
field service environments.
•Color LCD, USB port, and
SD memory card slot.
•Enables parameter files to
be created, edited and
cloned to other controllers
or transferred to a PC.
SEPEX MOTOR CONTROLLERS
8
SepEx® MOTOR CONTROLLERS
•Curtis SepEx® motor controllers deliver smooth, silent and
seamless control of separately excited (SEM) DC motors.
•SepEx® motor controllers eliminate the need for reversing
contactors and provide regenerative braking to near
zero speed.
•Curtis’ renowned MOSFET power sections, combined
with a sophisticated microprocessor, provide high
efficiency and flexibility.
•Real-time monitoring and
logging of system variables.
•Displays event history logs, system timers, and
fault codes with comprehensive help text.
1314 PC Programming Station
•Windows® programming and troubleshooting
software for Curtis control systems.
SepEx®
1243/1243CAN
1244/1244CAN
1266A/1266R
1268
Vehicle Type
Industrial
Industrial
Golf/Utility
Heavy-Duty Golf/Utility
Application
Traction
Traction
Traction
Traction
Voltage [VDC]
24–36
24–80
36–48
36–48
Armature Current
(2 min) [A]
200–350
400–700
275–350
400–500
Field Current
(2 min) [A]
25–35
50–60
20
50
WalkAway®
No
No
A Yes / R No
Yes
Control Method
Speed
Speed
Speed
Speed
Field Mapping
Yes
Yes
Yes
Yes
MultiMode®
Yes
Yes
Yes
Yes
VCL
No
No
No
No
CANbus
Option
Option
No
No
840 Spyglass
Support
Yes
Yes
No
No
IP Rating
IP 53
IP 64
IP 53
IP 64
•USB to CANbus or serial interface.
•Powerful programming, full-system diagnostics and
graphical monitoring and logging functions.
•Compatible with Microsoft
XP, Vista and Windows 7
operating systems.
Models
9
SERIES MOTOR CONTROLLERS
PERMANENT MAGNET CONTROLLERS
PERMANENT MAGNET CONTROLLERS
•Curtis Permanent Magnet motor controllers
provide fully programmable, 4-quadrant speed
control of brushed DC permanent magnet motors.
•All units offer programmable acceleration,
deceleration and current limiting, load
compensation, control of electromagnetic brakes,
and full protection against over-temperature,
under-voltage and over-voltage.
•Models are available for light industrial
applications, such as sweeper-scrubbers or
power-movers, and for medical mobility scooters.
SERIES CONTROLLERS
•Curtis invented the world’s first practical MOSFET series
motor controller in the 1980s.
•Millions of units are in use worldwide, for every
imaginable application.
•Curtis Series Controllers are available in a wide range of
models, from simple analog controllers to sophisticated,
microprocessor-based controllers with CANbus
communications and comprehensive diagnostics.
•Simple, tough and easy to troubleshoot, Curtis series
controllers offer excellent value for many applications
and markets.
Permanent Magnet
1210
10
1212P
1228
1229
Models
Voltage [VDC]
24
24
24–36
24–48
Armature Current [A]
45–70
45–90
70–110
200–250
Integral line contactor
Yes
Yes
Yes
No
MultiMode®
Yes
Yes
Yes
Yes
EM brake driver
Yes
Yes
Yes
Yes
Emergency Reverse
No
Yes
No
Yes
Actuator Output
No
No
No
Yes
Push-too-fast function
Yes
Yes
Yes
Yes
BDI output
Yes
Yes
Yes
Yes
CANopen
No
No
No
Yes
UL approved
No
Yes
No
Yes
Yes
No
Yes
No
TÜV/FDA approved
1207B
1204M
1205M
1209M
1221M
1221C
1231C
1253
Application
Traction
Traction or Pump
Traction or Pump
Traction or Pump
Traction or Pump
Traction
Traction
Pump
Voltage (VDC)
24
24–72
24–72
36–72
48–72
72–120
72–144
48–80
Armature Current
(2 min) [A]
250–300
275–325
400–500 (1min)
400–450
550
400
500–550
600
Plug Braking
Yes
Option
Yes
Yes
Yes
Yes
Yes
No
Programmable
Parameters
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Line Contactor
Driver
Yes
Yes
Yes
Yes
Yes
No
No
Yes
CANbus
No
No
No
No
No
No
No
No
IP Rating
IP 54
IP 54
IP 54
IP 54
IP 54
IP 65
IP 65
IP 54
Series
Models
11
COLOR LCD CAN VEHICLE INSTRUMENT
•The Curtis enGage® VI and VII color LCD
vehicle instruments are CAN compatible with full
Input/Output integration.
ENGAGE VI & VII
•Rich, vivid colors, sharp imagery, strong contrast and
high-color vibrancy.
•Available in both cased and module versions.
•Large and sharp, easy-to-read, high-resolution LCD
screen for optimum viewing.
•Integrates comprehensive panel functionality into
a single display.
•Seamlessly integrates with Curtis AC vehicle speed
controllers and input devices.
•Vehicle OEMs can design a unique, special and
fully customized panel.
•Two video inputs interface directly with cameras in
either PAL or NTSC format.
enGage® VI & VII Cased
enGage VI – 3.5” LCD
enGage® VII with Optional Camera
enGage VII – 5.7” LCD
enGage® VI & VII Module
12
13
PROGRAMMABLE INSTRUMENTATION
HOUR METERS, COUNTERS AND BATTERY INSTRUMENTS
PROGRAMMABLE CAN AND SERIAL
COMMUNICATION INSTRUMENTS
700 SERIES
700 Series Cased
•Highly reliable solid-state hour meters and counters
provide unprecedented performance, reliability
and value.
•CAN and Serial Communication instruments from
Curtis display vehicle data and fault information,
and can be used to program or configure
vehicle settings.
•Ideal for scheduled maintenance, warranty and
lease monitoring.
•Easily, seamlessly and conveniently connect directly
to Curtis controllers and I/O modules.
•Non-volatile EEPROM memory.
•Wide voltage ranges minimize stocking requirements.
•CANbus communication enables lower vehicle cost
by minimizing wiring between system components.
•Many case styles to fit in all types of standard cutouts.
•Additional I/O allows all devices near the operator
to be routed through a single gauge to the
controllers to minimize wiring.
•Wide selection of miniature AC & DC modules for
PC board mounting in a variety of sizes, voltages
and customizable options.
•Easy to read, with large displays, and
sealed to meet the toughest
environmental conditions.
•Millions in use worldwide.
BATTERY STATE-OF-CHARGE
•Curtis Instruments has long been the
global technological leader in the
accurate measurement of state-of-charge
of lead acid batteries for batterypowered industrial vehicles.
CAN and Serial
840
14
enGage® II
enGage® III
enGage® IV
3501
Models
•Curtis offers the widest range of Battery
State-of-Charge (BSOC) instruments in
the industry and continues to develop
new algorithms to improve accuracy as
well as methods of measuring the stateof-charge of other battery chemistries
and alternative fuel sources.
BSOC
803
906
Display
Tri-Color, 10-bar LED
Red, 10-bar LED or
Tri-Color, 10-bar LED
Hour Meter
Yes
No
Output
1 Amp Relay
Logic Level 0–5V
Mounting
U-bracket
U-bracket (D,R) or
Snap-fit Bracket (J,Y,Z)
or Screws/Nuts (F,T)
Interconnect
Molex Connector
3/16” or 1/4”
Fast-On Terminals or
Packard Connector
or PCB Mount Pins
Low “Fuel”
Warning
Two LED Bars
Flash Alternately
Two LED Bars
Flash Alternately
Adjustable
Yes
No
Housing
52mm round
52mm round (R) or
24mm x 48mm
Rectangular (D) or
23mm x 36mm
Rectangular (F,J,T) or
28mm x 41mm
Rectangular (Y,Z)
Keyswitch Input
BDI Reset Method
Yes
Yes
CTR, OCR
CTR, OCR
Operating Voltage
12–80
12–48
Models
•Millions in use worldwide.
Display
TN LCD,
8-character
Dot Matrix,
Monochrome
TN LCD,
Fixed Segment,
Monochrome
TN LCD,
Fixed Segment,
Monochrome
FSTN LCD,
240x128,
Dot Matrix,
Monochrome
FSTN LCD,
240x128,
Dot Matrix,
Monochrome
Serial
Yes
No
No
Yes
Yes
CANbus
No
CANopen,
J1939
CANopen,
J1939
CANopen,
J1939
CANopen
Analog In
0
0
0
4
2 Freq.
Digital In
0
0
0
8
4
Outputs (MOSFET)
2 PWM
(optional)
0
1–0.5 AMP
3–2.0 AMP
1–1.0 AMP
LEDs
3 or 6
1
8 (icons)
1 (bi-color)
6
Push-Buttons
0
2 (optional)
2 (optional)
3
5
Connector
Molex
AMP
AMP or Molex
AMP
AMP
15
ACUITY
Finally, there is a solution for one of the greatest
dilemmas of fleet managers: complete and accurate
battery information for the life of the battery, to help
extend battery life, to improve productivity and
operating efficiency – all with significant impact on
the bottom line.
The newest innovation by Curtis Instruments, the
Acuity® Battery Monitoring System, is the result of
more than five decades of battery monitoring
experience. The unit mounts directly on an industrial,
lead-acid battery and measures, records and
communicates critical battery performance parameters
throughout the life of that battery. Acuity® provides
the most accurate, most reliable and complete set of
battery information. Fleet managers will know the true
state-of-charge, whether the battery has been operated
according to warranty terms, and whether the battery
is being used efficiently. This is accomplished by the
unique and proprietary Curtis algorithm based on
the simultaneous measurement of voltage, current
and temperature.
ACU-SET
16
•Programs and configures Acuity® to match the
battery on which it is installed.
•Retrieves historical battery data from the vehicle
and transmits it to a PC.
•Stores and displays instantaneous battery data
on a PC.
Acuity screen for enGage® VII
BATTERY
MFR:
Deka
Voltage:
Model Nr:
12-D85-7
MFG Date: 02 /09
Serial Nr:
2299DS
Weight:
570 lbs / 259 kg
Capacity:
255 A-Hr
Gravity:
1.280 - 1.295
Belongs To: Eng Lab
Acuity screen for enGage® IV
24VDC
17
OTHER VEHICLE PRODUCTS
DC/DC Converters
THROTTLES
Beacons
Pot Boxes
•Available in both 250W peak (Model 1410)
and 375W peak (Model 1400) ratings.
•12 to 80V range of high-efficiency LED and
Xenon visual warning lights.
•0 to 5k Ω output for standard interface to Curtis
controller throttle inputs.
•Input: 24 to 96V.
•Operating temperatures from –40° to +77°C.
•Left- or right-hand operation available.
•Output: 12, 13.5, 24, 28V.
•Universal mounting base.
•Integral microswitch available to enhance safe
vehicle operation.
•Encapsulated electronics.
Alarms
•Available in 12 to 72V with output of 87
to 97dB.
•12 to 48V is available with output between
82dB and 107dB.
•Environmentally protected for
indoor or outdoor use.
DC Contactors
•High-quality Curtis/Albright contactors for vehicle
and industrial applications are available at ratings
of 80, 100, 125, 150 and 250A.
•Millions are in use worldwide, proven in the
toughest conditions.
•Built for reliability, these units
feature high continuous ratings
in compact, durable packages.
•Available with multiple cable lengths.
Pot Assemblies
•Wig-wag throttle for forward and reverse.
•Three million cycle-life rating.
•0 to 5k Ω output for standard interface to Curtis
controller throttle inputs.
•Shaft sealed to IP 65.
18
Foot Pedals
•Ideal for tough environments such as material
handling, Curtis foot pedals are used with Curtis
electronic motor speed controllers, as well as
models by other manufacturers.
•Designed for maximum installation flexibility and
durability, these pedals are made of rugged
aluminum castings.
Electronic Throttle Assemblies
•Provides a CAN, voltage or resistive output
proportional to throttle position as an input to a
Curtis motor controller.
•Ideal for rugged environments, as major
components are encapsulated to protect them from
environmental stresses.
•Hall-effect technology and solid-state contactor
drivers provide high reliability.
•Coils are available from
6 to 240V.
Steering Sensors
•Fully compatible with Curtis Model 1222 AC
Steering Controller.
•Dual-sensor outputs support the redundant safety
architecture of steer-by-wire systems.
•Variable torque version available
to provide tactile feedback.
Disconnect Switches
•Reliable double-pole and single-pole disconnect
switches provide a rapid means of manually
disconnecting batteries – or other power supplies –
in the event of serious electrical faults.
Tiller Heads
•Attractive and ergonomic control handles used in
pallet trucks, walkie-stackers, and tow tractors.
•These tiller heads include an emergency switch,
and may be equipped with a variety of functional
options.
•Outputs available as CAN or analog.
Electronic Code Switches
•Prevents unauthorized use of a vehicle.
•Wide voltage range of 12 to 120V allows one unit
to be used on all industrial vehicles.
•Low power consumption (10mA) ensures that
the ECS does not significantly discharge the
vehicle’s battery.
•IP 65 environmental protection
allows use in harsh applications.
•Can store up to 99 individual
access codes.
19
CURTIS WORLDWIDE
USA
Tel. 1 914 666 2971
Italy
Tel. 39 0254101214
China
Tel. 86 10 65260683
Korea
Tel. 82 10 9472 2015
United Kingdom
Tel. 44 (0) 1604 885201
Sweden
Tel. 46 (0) 302 22500
Hong Kong
Tel. 852 21103070
Japan
Tel. 81 (0) 3 5207 3161
Germany
Tel. 49 (0) 5251 50014 0
Bulgaria
Tel. 359 2 955 98 93
Taiwan
Tel. 886 2 2910 7250
India
Tel. 91 20 6685 3600
France
Tel. 33 (0) 1 53 99 95 40
CURTIS, YOUR PARTNER IN INDUSTRIAL VEHICLE SYSTEM INTEGRATION
WITH CUSTOMER SUPPORT ENGINEERS WORLDWIDE
Even the most experienced EV OEMs can be challenged by today’s highly specialized, advanced EV systems
technology. At Curtis, we understand that – and we have a solution. We provide an expert partner to assist you
from beginning to end, at every stage of the process.
Curtis has experienced and enthusiastic customer support engineers around the world. Each member of this highly
skilled team stands ready to support major OEMs in leading-edge product development. Our global network makes
Curtis an extension of your own engineering department. We will partner with you to specify, design and build a
complete electric vehicle control system, so you can build the best possible EV.
www.curtisinstruments.com
Specifications are subject to change without notice.
© 2013 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc.
50197 Rev B 7/13
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