Airstar Parts Breakdown

Figure 8-1 . Frame and External Parts - Coil Chain Models.
Ref.
No.
1
2
3
t4
t5
t6
7
8
9
10
11
12
13
14
15
18
19
22
23
t24
t25
Part
Number
BAH-105
BAH-108
BAH-107
BAH-106
BAH-145
BAH-146
BAH-147
BAH-148
BAH-149
BAH-150
BAH-151
BAH-152
BAH-170
BAH-171
BAH-172
BAH-113
BAH-153
BAH-119
BAH-115
BAH-116
BAH-1 17
Description
Bolt - Suspension Bracket
Lockwasher - Shakeproof, External
Nut - Hex, Cadmium Plated
Hook and Bracket Assembly - Suspension
Hook and Nut Assembly - Upper (Includes Ref. No. 6)
Latch Kit
Bushing - Machinery
Bracket - Suspension
Washer - Thrust, Bearing
Bearing Assembly - Needle
Shield - Bearing
Nut - Hook
Pin - Spring Drive
Screw - Hex Socket Head Cap
Washer - Flat
Cover - Brake Housing
Screw - Slotted Head
Shaft - Control
Bushing - Oilite, Control Shaft
**Chain - Load, Coil Type (11'-5" Lg.)
"Chain - Load, Coil Type (22'-7" Lg.)
Lever - Control
(Continued On Next Page)
Page 18
1/4 Ton
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
3
1
1
Quantity Required
1/2 Ton
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
3
1
1
1 Ton
2
2
2
1
1
1
2
1
3
1
1
Figure 8-1. Frame and External Parts - Coil Chain Models (Cont'd.).
Ref.
No.
t26
t27
t28
t29
30
31
32
33
34
35
t36
37
38
39
40
41
t
t42
43
t44
t45
t46
t47
t48
49
50
51
52
53
54
t55
t56
57
58
t59
Part
Number
BAH-154
BAH-155
BAH-156
BAH-157
BAH-158
BAH-160
BAH-149
BAH-150
BAH-151
BAH-152
BAH-121
BAH-122
BAH-124
BAH-125
BAH-126
BAH-128
BAH-127
BAH-129
BAH-161
BAH-130
BAH-132
BAH-135
BAH-136
BAH-137
BAH-131
BAH-146
BAH-133
BAH-134
BAH-141
BAH-142
BAH-143
BAH-138
BAH-139
BAH-140
BAH-146
BAH-101
BAH-162
BAH-173
BAH-174
BAH-175
Description
Quantity Required
1/4 Ton
1/2 Ton
1 Ton
1
1
1
1
1
1
Block Assembly - Lower (1/4 Ton)
Block Assembly - Lower (1/2 Ton)
Body - Lower Block (1/4 Ton)
Body - Lower Block (1/2 Ton)
Latch Kit
Hook and Nut Assembly (With Latch)
Washer -Thrust, Bearing
Bearing Assembly - Needle
Shield - Bearing
Pin - Spring Drive
Nut - Hook
Pin - Spring Drive
Pin - Connecting, Lower Block
Cord Assembly - Control (Includes Ref. Nos. 37 thru 40)
Handle - Down Control
Handle - Up Control
Cord - Down Control
Cord - Up Control
Clip - Cord, 1/4" (Not Shown)
Pin - Spring Drive, Control Lever
Block Assembly-Lower (1 Ton, Includes Ref. Nos. 42 thru 49)
Body - Lower Block (Pair)
Bearing Assembly - Needle
Washer
Sprocket - Coil Chain
Screw - Socket Head Cap
Latch Kit - Lower Hook
Hook, Bearing and Nut Assembly (With Latch)
Nut - Hex, Self-Locking
Bracket - Lug Suspension (Parallel Mount)
Bracket - Lug Suspension (Parallel Mount)
Bracket - Lug Suspension (Cross Mount)
Pin - Cotter
Pin - Chain Anchor
Hpok and Bracket Assembly (With Latch)
Latch Kit
Frame Assembly (Includes Ref. No. 23)
Lockwasher - Spring
Label - Rated Load
1/4 Ton
1/2 Ton
1 Ton
I
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
-
I
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
3
1
1
3
1
1
2
1
1
1
1
2
1
-
1
tSee Special Parts Table (Figure 8-7) for Spark Resistant Models.
*Hook nut is drilled in place on hook shank and is not available separately.
**Load chain lengths listed are for standard 10 foot lifts. Longer chains are available on order.
NOTES
Page 19
Figure 8-2. Frame and External Parts - Roller Chain Models.
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
19
20
21
22
Part
Number
BAH-105
BAH-108
BAH-107
BAH-106
BAH-145
BAH-146
BAH-147
BAH-148
BAH-149
BAH-150
BAH-151
BAH-152
BAH-201
BAH-172
BAH-113
BAH-153
BAH-119
BAH-203
BAH-204
BAH-1 17
Description
Bolt - Suspension Bracket
Lockwasher - Shakeproof, External
Nut - Hex, Cadmium Plated
Hook and Bracket Assembly - Suspension
Hook and Nut Assembly - Upper (Includes Ref. No. 6)
Latch Kit
Bushing - Machinery
Bracket - Suspension
Washer - Thrust, Bearing
Bearing Assembly - Needle
Shield - Bearing
Nut- Hook
Pin - Spring Drive
Link Assembly - Roller Chain (For Connecting Tail End of
Chain Only. Must Not Be Used to Join Chain.)
Cover - Brake Housing
Screw - Slotted Head
Shaft - Control
Bushing - Oilite, Control Shaft
"Chain - Load, Roller Type (11'-1/2" Lg.)
"Chain - Load, Roller Type (22'-1" Lg.)
Lever - Control
(Continued On Next Page)
Page 20
1/4 Ton
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
3
1
1
Quantity Required
1/2 Ton
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
3
1
1
1 Ton
2
2
2
1
1
1
1
1
1
1
1
1
2
1
3
1
1
Figure 8-2. Frame and External Parts - Roller Chain Models (Cont'd.).
Ref.
No.
23
Part
Number
BAH-215
BAH-216
BAH-217
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
55
56
57
58
59
60
BAH-154
BAH-155
BAH-156
BAH-157
*
BAH-152
BAH-151
BAH-149
BAH-150
BAH-160
BAH-158
BAH-121
BAH-122
BAH-218
BAH-219
BAH-124
BAH-125
BAH-126
BAH-128
BAH-127
BAH-129
BAH-161
BAH-207
BAH-220
BAH-135
BAH-136
BAH-211
BAH-131
BAH-146
BAH-133
BAH-134
BAH-138
BAH-213
BAH-212
BAH-146
BAH-101
BAH-162
BAH-222
BAH-171
BAH-170
BAH-173
BAH-174
BAH-175
Description
Adapter - Roller Load Chain
Block Assembly - Lower, Complete (Includes Ref. Nos.
23, 24, 33, 34, 35 & 36)
Block Assembly - Lower, Complete (Includes Ref. Nos.
23, 24, 33, 34, 35 & 36)
Block Assembly,- Lower (Includes Ref. Nos. 25 thru 32)
Block Assembly - Lower (Includes Ref. Nos. 25 thru 32)
Body - Lower Block (1/4 Ton)
Body - Lower Block (1/2 Ton)
Nut - Hook
Pin - Spring Drive
Shield - Bearing
Washer - Thrust, Bearing
Bearing Assembly - Needle
Hook and Nut Assembly (With Latch)
Latch Kit
Pin - Spring Drive
Pin - Connecting, Lower Block
Pin - Spring Drive
Pin - Connecting, Roller Chain Adapter
Cord Assembly - Control (Includes Ref. Nos. 37 thru 40)
Handle - Down Control
Handle - Up Control
Cord - Down Control
Cord - Up Control
Clip - Cord, 1 /4" (Not Shown)
Pin -Spring Drive, Control Lever
Block Assembly-Lower (1 Ton, Includes Ref. Nos. 42 thru 50)
Body - Lower Block (Pair)
Bearing Assembly - Needle
Washer
Sprocket - Roller Chain
Screw - Socket Head Cap
Latch Kit
Hook, Bearing and Nut Assembly (With Latch)
Nut - Hex, Self-Locking
Pin - Cotter
Pin - Chain Anchor
Hook and Bracket Assembly (With Latch)
Latch Kit
Frame Assembly (Includes Ref. No. 20)
Lockwasher - Spring
Dead End - Roller Chain Link
Washer - Flat
Screw - Hex Socket Head Cap
Label - Rated Load
1/4 Ton
1/2 Ton
1 Ton
Quantity Required
1/4 Ton
1/2 Ton
1 Ton
1
1
1
-
-
1
1
-
1
1
1
-
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
_
1
1
1
1
1
1
1
1
1
2
2
1
3
1
1
3
2
1
1
1
1
2
1
1
1
1
-
1
-
1
*Hook nut is drilled in place on hook shank and is not available separately.
**Load chain lengths listed are forstandard 10 foot lifts. Longer chains are available on order.
NOTES
Page 21
Figure 8-4. Throttle Control Head Parts - All Models.
Ref.
No.
25 .
Part
Number
1 BAH-1101
2 BAH-1102
3 BAH-1103
4 BAH-1104
5 BAH-1105
6 BAH-1106
7 BAH-1126
8 BAH-1108
9 BAH-1109
10 BAH-1 110
11 BAH-1111
12 BAH-1 112
13 BAH-1113
14 BAH-1114
15 BAH-812
16 BAH-813
17 BAH-1115
18 BAH-1116
19 BAH-1117
20 BAH-1118
21 BAH-161
22 BAH-1125
23 BAH-1120
24 BAH-1 121
BAH-1122
26 BAH-1 123
Description
Body - Swivel, Inlet (3/8" - 18 N.P.T.)
Seal - "0" Ring, Inlet Swivel
Bushing - Inlet Swivel
Gasket - Inlet Swivel Bushing (Brass)
Ring - Retaining, External
Screen - Inlet Swivel
Housing Assembly - Control Head (Includes Ref. No. 22 & Throttle Valve
Bushing (Not Shown)
Seal - "O" Ring, Throttle Valve
Guide - Spring, Throttle Valve
Spring - Throttle Valve
Gasket - "0" Ring, Valve Spring Retainer
Retainer - Spring, Throttle Valve
Screen - Muffler
Muffler - Exhaust
Gasket - Air Seal, Motor End Plate
Gasket - Control Head to Frame
Bearing Assembly - Needle, Control Shaft
Plug - Pipe, 1/8" N. P. T.
Pin - Valve Shifter
Shifter - Throttle Valve
Pin - Spring Drive
Valve - Throttle
Gasket - "O" Ring, Adjusting Screw
Screw - Adjusting, Speed
Screw - Hex Socket Cap
Lockwasher - Spring
Qty.
Req'd.
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
6
6
Page 23
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
30
34
35
38
t39
t40
Part
Number
BAH-301
BAH-302
BAH-303
BAH-304
BAH-305
BAH-306
BAH-307
BAH-308
BAH-309
BAH-312
BAH-313
BAH-314
BAH-315
BAH-316
BAH-350
BAH-355
BAH-351
BAH-352
BAH-318
BAH-325
BAH-326
BAH-327
BAH-311
BAH-360
BAH-328
BAH-345
BAH-353
BAH-338
BAH-354
BAH-321
BAH-347
BAH-339
BAH-340
Description
Ring - Retaining, External
Bearing Assembly - Ball, Sprocket
Guide Assembly - Chain (Roller Type Only)
Stripper - Chain (Roller Type Only)
Screw - Button Head
Lockwasher - Shakeproof, Internal
Sprocket - Chain (Roller Type Only)
Bearing Assembly - Ball, Sprocket
Plate - Clamp, Bearing
Gear - Internal
Nut - Spindle
Shaft - Intermediate Gear
Bearing Assembly - Needle
Gear - Intermediate
Thrust Plate
Spring - Brake Shoe
Plate - Gear
Screw
Screw - Socket Head (Self-Locking)
Ring - Retaining, External
Bearing Assembly - Ball, Brake Wheel
Plate - Clamp, Brake Wheel Bearing
Lockwasher - Shakeproof, Internal
Screw - Socket Head
Wheel - Load Brake
Screw - Socket Head (Self-Locking)
Cam - Brake Actuator
Pin - Spring Drive, Brake Cam
Shoe Assembly - Brake
Ball - Steel, Brake Fulcrum
Screw - Socket Head
Sprocket - Chain (Coil Type Only)
Guide and Stripper Assembly - Chain (Coil Type Only)
t See Special Parts Table (Figure 8-7) for Spark Resistant Models.
* Quantities shown are for roller chain models. Coil chain models require four (4) each.
Page 22
Qty.
Req'd.
1
1
1
1
*6
*6
1
1
1
1
1
2
4
2
1
1
1
1
2
1
1
1
6
4
1
4
1
1
2
2
6
1
1
Figure 8-5. Motor Parts - All Models.
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Part
Number
BAH-950
BAH-951
BAH-952
BAH-953
BAH-954
BAH-955
BAH-956
BAH-957
BAH-958
BAH-959
BAH-960
Description
0ty.
Req'd.
1
6
2
1
8
1
1
3
1
1
1
Motor Assembly - Air
Screw - Hex Socket Button Head
Bearing - Ball
Plate - End, Dead
Blade - Rotor
Rotor and Shaft Assembly
Pin - Spring
Pin - Spring
Body
Plate - End, Drive
Ring - Retaining
NOTES
Page 24
Figure 8-6. Control Cylinder and Pendant Throttle Control Parts.
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
'
15
Part
Number
BAH-1201
BAH-1202
BAH-1203
BAH-1204
BAH-1205
BAH-1206
BAH-1207
BAH-1208
BAH-1209
BAH-1210
BAH-1110
BAH-1 109
BAH-1108
BAH-1 125
Description
Cylinder Assembly - Control, Pendant (Includes Ref. Nos. 2 thru 10 and 15)
Ring - Lock, Cylinder
Screw - Set, Hex Socket
Cap - End, Cylinder
Spring - Piston, Cylinder
Seal - "U" Ring, Piston
Piston - Control Cylinder
Cylinder - Pendant Control
Seal - "O" Ring, Piston Stem
Retainer - "O" Ring Seal
Spring - Throttle Valve
Guide - Spring, Throttle Valve
Seal - "O" Ring, Throttle Valve
Valve - Throttle
BAH-1111
Gasket - "O" Ring, Control Cylinder
City.
Req'd.
2
1
1
1
1
1
1
1
1
1
2
2
2
1
2
(Continued On Next Page)
Page 25
Figure 8-6. Control Cylinder and Pendant Throttle Control Parts (Cont'd.).
Ref.
No.
16
Part
Number
Description
Hose and Strain Cable Assembly - Pendant Throttle
For 10' Lift
For 12' Lift
For 15' Lift
For 20' Lift
Pin - Valve Shifter
Shifter - Throttle Valve
Pin - Spring Drive
Eye Bolt - Strain Cable
"S" Hook - Wire, Strain Cable
Handle Assembly - Pendant Throttle Control (Includes Ref. Nos. 22 thru 32)
Case - Control Handle
Pin - Lever
Gasket - "0" Ring, Valve
Gasket - "0" Ring, Valve Bushing
Bushing - Throttle Valve
Valve - Throttle Control
Lever - Throttle Control
Screw - Machine, Round Slotted Head
Guard - Control Lever
Gasket
Spring
BAH-1211
BAH-1212
BAH-1213
BAH-1214
BAH-1117
BAH-1118
BAH-161
BAH-1231
BAH-1232
BAH-1217
BAH-1218
BAH-1219
BAH-1220
BAH-1221
BAH-1222
BAH-1223
BAH-1224
BAH-1225
BAH-1226
BAH-1227
BAH-1230
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Figure
Number
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-1
8-3
8-3
Qty.
Req'd.
Ref.
Number
4
5
6
24
24
25
26
27
28
29
36
42
44
45
46
47
48
55
56
59
59
39
40
Part
Number
BAH-1303
BAH-1304
BAH-1305
BAH-1308
BAH-1309
BAH-1310
BAH-1315
BAH-1318
BAH-1320
BAH-1319
BAH-1312
BAH-1322
BAH-1326
BAH-1330
BAH-1332
BAH-1324
BAH-1328
BAH-1327
BAH-1333
BAH-1334
BAH-1340
BAH-1341
BAH-1335
BAH-1336
Description
Hook and Bracket Assembly - Upper
Hook, Nut and Latch Assembly - Upper
Latch Kit - Upper Hook
Chain - Coil Type, Load (11'-5" Lg.)
Chain - Coil Type, Load (22'-7" Lg.)
Lever - Control
Block Assembly - Lower, Complete
Body - Lower Block
Latch Kit - Lower Hook
Hook, Nut and Latch Assembly - Lower
Pin - Connecting, Lower Block
Block Assembly - Lower, Coil Chain
Body - Lower Block
Washer
Sprocket - Coil Chain, Lower Block
Screw - Socket Head
Latch Kit - Lower Hook
Hook, Nut and Latch Assembly - Lower
Hook and Bracket Assembly - Upper (Includes Latch)
Latch Kit - Upper Hook
Label - Rated Load
Label - Rated Load
Sprocket - Coil Chain
Guide and Stripper Assembly - Coil Chain
Figure 8-7. Special Parts Table - Spark Resistant Models.
Page 26
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
2
2
4
1
2
2
Quantity Required
3/8 Ton
3/4 Ton
1
1
1
1
1
1
1
1
1
1
1
1
1
1 Pair
2
1
3
1
1
1
1
1
1
1
1
1
1
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