AirCare air preparation systems

Installation Components
AirCare™ Air Preparation Systems
Modular Air Line Filters
Part
No.
Material of Construction
Maximum
Air Supply
Body
Bowl
Zinc
Zinc*
Aluminum
Aluminum*
602104
602106
250 psig /
17 bar
602108
602109
Part
No.
Drain Type
602106
¹⁄₄
Manual
³⁄₈
602108
602109
Particle Size
Sintered
Polypropylene
40µ
A
B
C
Dia.
Weight
lbs. / kg
5.27 / 1.34
0.75 /
19
1.98 / 50
1.91 / 48
1.1 / 0.5
1.00 /
25
3.15 / 80
2.89 / 74
1.8 / 0.8
6.95 / 177
¹⁄₂
Automatic
Material
Dimensions - in. / mm
Port Size
PTF
602104
Element
6.35 / 161
Modular Air Line Regulators
Part
No.
Operating
Maximum
Temperature
Air Supply
Range
Material of Construction
Body
Bonnet
Valve
Seals
Bottom
Plug
Secondary
(Gauge)
Connections
in.
602004
300 psig /
20 bar
0° to 150°F /
-18° to 65°C
Zinc
Acetal
Brass
Nitrile
Acetal
¹⁄₈ NPT (F)
602005
300 psig /
20 bar
0° to 150°F /
-18° to 65°C
Zinc
Acetal
Brass
Nitrile
Acetal
¹⁄₈ NPT (F)
602006
300 psig /
20 bar
0° to 150°F /
-18° to 65°C
Zinc
Acetal
Brass
Nitrile
Acetal
¹⁄₈ NPT (F)
602007
300 psig /
20 bar
0° to 175°F /
-18° to 79°C
Aluminum Aluminum
Brass
Nitrile
Acetal
¹⁄₄ NPT (F)
602008
300 psig /
20 bar
0° to 175°F /
-18° to 79°C
Aluminum Aluminum
Brass
Nitrile
Acetal
¹⁄₄ NPT (F)
Part
No.
Outlet
Pressure
Adj. Range
Connections
NPT-Female
in.
602004
¹⁄₄
602005
602006
5 to 150 psig
/ 0.3 to 4 bar
³⁄₈
602007
602008
602009
10 to 250
psig / 0.7 to
16 bar
¹⁄₂
5 to 150 psig
/ 0.3 to 4 bar
Dimensions - in. / mm
A
C
D
4.0 /
102
2.88 /
73
4.0 /
102
5.95 /
151
Weight
lbs. / kg
T-Handle
1.31 /
33
2.0 /
50
3.2 /
83
2.88 /
73
5.0 /
127
41
B
Adjuster
Knob
0.8 / 0.4
T-Handle
Knob
1.69 /
43
3.15 /
80
5.1 /
130
T-Handle
1.77 / 0.80
Knob
Installation Components
AirCare™ Air Preparation Systems
Modular Air Line Lubricators
Part
No.
Material of Construction
Maximum
Operating
Air
Temperature
Supply
Range
602204
602206
250 psig /
17 bar
602208
Recommended
Lubricants
Sight
feed
Dome
Body
Bowl
0° to 150°F /
-18° to 65°C
Zinc
Zinc
0° to 175°F /
-18° to 79°C
Aluminum
Aluminum*
Misting type oil 50
to 200 SSU (ISO
Grade 7 to 46) at
100°F (38°C)
Transp.
Nylon
* Transparent nylon liquid level indicator lens.
Part
No.
Connections
NPT-Female
in.
602204
¹⁄₄
602206
³⁄₈
602208
½
Bowl
Capacity
ozs. / ml
Dimensions - in. / mm
A
B
C
D
Weight
lbs. / kg
2.0 / 58
5.27 /
134
1.63 / 41
1.98 / 50
1.91 / 48
1.1 / 0.5
7.0 / 207
6.95 /
177
2.12 / 53
3.15 / 80
2.89 / 74
1.6 / 0.7
Integrated/Modular Filter/Regulator with Gauge
Can be used with other AirCare Modular Components.
Part No.
Maximum Air Supply
Element Particle Size
Outlet Pressure
Adj. Range
250 psig / 17 bar
40µ
5 to 150 psig / 0.3 to
10 bar
602134
602136
602138
Part
No.
Drain
Type
602134
602136
Dimensions - in. / mm
Port Size
PTF
¹⁄₄
Manual
³⁄₈
602138
¹⁄₂
A
B
C
D
Weight
lbs. / kg
5.27 / 134
2.89 / 73
1.98 / 50
3.29 / 83
1.2 / 0.5
6.95 / 177
4.98 / 127
3.15 / 80
5.10 / 130
2.6 / 1.2
Modular Air Line Combination Units
Filter-Regulator with Gauge-Lubricator
Part
No.
Maximum Air
Supply
85387-4
85387-6
85387-8
250 psig / 17
bar
Operating
Temperature
Range:
0° to 150°F / -18°
to 65°C
0° to 175°F / -18°
to 79°C
Element
Particle
Size
Outlet
Pressure
Adj. Range
40µ
5 to 150 psig /
0.3 to 10 bar
Lubricator
Bowl
Capacity
ozs. / ml
2.0 / 58
7.0 / 207
* Transparent nylon liquid level indicator lens.
Part
No.
Drain
Type
Port Size
PTF
Dimensions - in. / mm
A
B
C
Weight lbs /
kgs
85837-4
Manual
¹⁄₄
5.27 / 134
1.63 / 41
6.46 / 164
3.3 / 1.5
85837-6
Manual
³⁄₈
5.27 / 134
1.63 / 41
6.46 / 164
3.3 / 1.5
85837-8
Manual
¹⁄₂
6.95/ 177
2.12 / 53
10.52 / 267
6.2 / 2.8
42
Installation Components
AirCare™ Air Preparation Systems
Modular Air Line Combination Units
Filter-Regulator with Gauge
Part
No.
Maximum
Air Supply
Operating
Temperature Range
85388-4
250 psig / 17
bar
0° to 150°F / -18° to 65°C
85388-8
Element
Particle Size
Outlet Pressure
Adj. Range
40µ
5 to 150 psig / 0.3
to 10 bar
0° to 175°F / -18° to 79°C
* Transparent nylon liquid level indicator lens.
Part
No.
85388-4
85388-8
Dimensions - in. / mm
Drain Type Port Size PTF
Manual
A
B
Weight
lbs. / kg
C
¹⁄₄
5.27 / 134
1.31 / 33
4.22 / 108
2.0 / 1.0
¹⁄₂
6.95 / 177
1.69 / 43
6.84 / 174
4.2 / 2.0
Modular Air Line Combination Units
Filter-Lubricator
Part
No.
Maximum
Air Supply
Operating
Temperature Range
Element Particle
Size
Lubricator Bowl
Capacity ozs.
/ ml
85389-8
250 psig /
17 bar
0° to 175°F /
-18° to 79°C
40µ
7.0 / 207
* Transparent nylon liquid level indicator lens.
Dimensions - in. / mm
Part
No.
Drain
Type
Port Size
PTF
A
B
C
Weight
lbs. / kg
85389-8
Manual
¹⁄₂
6.95/ 177
2.12 / 53
6.84 / 174
3.8 / 1.7
High-Capacity Air Line Filters
Part
No.
Maximum
Air
Supply
Operating
Temperature
Range
250 psig /
17 bar
0° to 175°F /
-18° to 79°C
Material of
Construction
Body
Bowl
Material
Particle Size
Aluminum
Aluminum*
w/ Pyrex
sight glass
Sintered
Bronze
50µ
602112
602113
602116
Element
602117
* Pyrex liquid level indicator.
Part
No.
Drain
Type
602112
Manual
602113
Automatic
602116
Manual
602117
Automatic
Port Size
PTF
³⁄₄
1
43
Dimensions - in. / mm
A
B
C
Dia.
Weight
lbs. / kg
1.25 / 32
4.75 / 121
5.52 / 140
4.1 / 1.9
10.44 / 265
10.06 / 256
10.44 / 265
10.06 / 256
Installation Components
AirCare™ Air Preparation Systems
High-Capacity Air Line Regulators
Part
No.
602012
602013
602016
Part
No.
300 psig /
20 bar
Body
0° to 175°F /
-18° to 79°C
602013
602016
10 to 250 /
0.7 to 16
5 to 150 /
0.3 to 10
10 to 250 /
0.7 to 16
Valve
Seals
Bonnet
Aluminum Aluminum
Outlet Press. Connections
Adj. Range NPT-Female
psig / bar
in.
602012
Secondary
(Gauge)
Bottom Connections
Plug
in.
Material of Construction
Operating
Maximum
Temperature
Air Supply
Range
Aluminum
Aluminum
/ Nitrile
Dimensions - in. / mm
A
B
C
Adjuster
D
5.69/145
³⁄₄
Weight
lbs. /
kg
T-Handle
2.38/
60
4.71/120
1
¹⁄₄ NPT (F)
4.25/
108
2.38/
60
5.69/145
Knob
2.5 / 1.1
T-Handle
High-Capacity Air Line Lubricators
Part
No.
602212
602216
Maximum
Air Supply
Operating
Temperature
Range
250 psig /
17 bar
0° to 175°F /
-18° to 79°C
Material of Construction
Body
Bowl
Sight
feed
Dome
Aluminum
Aluminum*
Transp.
Nylon
Recommended
Lubricants
Misting type oil 50
to 200 SSU (ISO
Grade 7 to 46) at
100°F (38°C)
* Pyrex liquid level indicator.
Part
No.
Connections
NPT-Female
in.
602212
³⁄₄
602216
1
Bowl
Capacity
ozs. / ml
32 / 946
Dimensions - in. / mm
A
B
C
Dia.
10.24 /
260
2.22 /
56
4.50 /
114
5.52 /
140
Weight
lbs. / kg
3.6 / 1.6
High-Capacity Air Line Combination Units
High-Capacity Filter-Regulator with Gauge-Lubricator
Part
No.
Maximum Air
Supply
Operating
Temperature
Range
Element
Particle
Size
Outlet
Pressure
Adj. Range
Lubricator
Bowl
Capacity
ozs. / ml
85387-12
250 psig /
17 bar
0° to 175°F /
-18° to 79°C
50µ
5 to 125 psig /
0.3 to 8.6 bar
32 / 946
85387-16
* Pyrex liquid level indicator.
Part
No.
Drain Type
Port Size PTF
85837-12
Manual
³⁄₄
85837-16
Manual
1
44
Dimensions - in. / mm
A
B
C
Weight
lbs. / kg
10.44 / 265
2.22 / 56
14.75 / 375
10.6 / 4.8
Installation Components
AirCare™ Air Preparation Systems
High-Capacity Air Line Combination Units
Filter-Regulator with Gauge
Part No.
Maximum
Air Supply
Operating Temperature
Element
Range:
Particle Size
85388-12
250 psig / 17
bar
0° to 175°F / -18° to 79°C
Outlet Pressure
Adj. Range
5 to 125 psig / 0.3 to
8.6 bar
50µ
* Pyrex liquid level indicator.
Dimensions - in. / mm
Part No.
Drain
Type
Port Size
PTF
A
B
C
Dia.
Weight
lbs. / kg
85388-12
Manual
³⁄₄
10.44 / 265
2.38 / 60
10 / 254
5.52 / 140
6.9 / 3.1
High-Capacity Air Line Combination Units
Filter-Lubricator
Part No.
85389-12
85389-16
Maximum
Air
Supply
Operating Temperature
Range:
Element
Particle Size
Lubricator
Bowl Capacity
ozs. / ml
250 psig /
17 bar
0° to 175°F / -18° to 79°C
50µ
32 / 946
* Pyrex liquid level indicator.
Part No.
85389-12
85389-16
Drain
Type
Dimensions - in. / mm
Port Size
PTF
³⁄₄
Manual
1
A
B
C
Dia.
Weight
lbs. / kg
10.44 / 265
2.22 / 56
10.25 / 260
5.52 / 140
7.8 / 3.5
Miniature Air Line Components—Air Line Filter
Part
No.
602103
Maximum
Air
Supply
Operating
Temperature
Range:
150 psig /
10 bar
0° to 125°F /
-18° to 52°C
Material of
Construction
Element
Body
Bowl
Material
Particle
Size
Zinc
Polycarbonate
Porous
Polypropylene
50µ
Dimensions - in. / mm
Part
No.
Drain
Type
Port Size
PTF
A
B
C
Dia.
Weight
lbs. / kg
602103
Manual
¹⁄₄
3.25 / 83
0.38 / 10
1.63 / 42
1.45 / 37
1.1 / 0.12
45
Installation Components
AirCare™ Air Preparation Systems
Miniature Air Line Components—
Air Line Regulator
Part
No.
Maximum
Air
Supply
602003
300 psig /
20 bar
Material of Construction
Operating
Temperature
Valve Bottom
Body Bonnet
Range
Seals
Plug
0° to 150°F /
-18° to 65°C
Zinc
Part
No.
Outlet
Pressure
Adj. Range
Connections
NPT-Female
in.
602003
5 to 100 psig /
0.3 to 7 bar
¹⁄₄
Brass/
Nitrile
Acetal
Secondary
(Gauge)
Connections
- in.
Acetal
¹⁄₈ NPT (F)
Dimensions - in. / mm
A
B
C
D
2.52 /
64
0.39 /
10
1.63 /
41
1.45 /
37
Adjuster
Weight
lbs./kg
Knob
0.3 / 0.13
Miniature Air Line Components—
Air Line Lubricator
Part
No.
602203
Material of Construction
Maximum
Operating
Air
Temperature
Supply
Range:
150 psig /
10 bar
0° to 125°F /
-18° to 52°C
Recommended
Lubricants
Body
Bowl
Sight
feed
Dome
Aluminum
Polycarbon
ate
Transp.
Nylon
Misting type oil 50
to 200 SSU (ISO
Grade 7 to 46) at
100°F (38°C)
Part
No.
Connections
NPT-Female
in.
Bowl
Capacity
ozs. / ml
Dimensions - in. / mm
A
B
C
Dia.
Weight
lbs. / kg
602203
¹⁄₄
1.0 / 30
3.25 / 83
1.98 / 50
1.63 / 41
1.45 / 37
0.3 / 0.13
Miniature Air Line Combination Units
Filter-Regulator with Gauge-Lubricator
Part
No.
Maximum
Air
Supply
Operating
Temp. Range
Element
Particle Size
Outlet
Pressure
Adj. Range
Lubricator
Bowl Capacity
ozs. / ml
85672
150 psig /
10 bar
0° to 150°F /
-18° to 65°C
50µ
5 to 100 psig /
0.3 to 6.9 bar
1.0 / 30
Part
No.
Drain Type
Port Size
PTF
A
B
C
Dia.
Weight
lbs. / kg
85672
Manual
¹⁄₄
3.25 / 83
1.98 / 50
5.61 / 143
1.45 / 37
1.3 / 0.6
46
Dimensions - in. / mm
Installation Components
AirCare™ Air Preparation Systems
Miniature Air Line Combination Units
Filter-Lubricator
Part
No.
Maximum Air
Supply
Operating
Temperature Range
Element
Particle
Size
Lubricator
Bowl Capacity
ozs. / ml
85674
150 psig / 10 bar
0° to 125°F / -18° to 52°C
5µ
1.0 / 30
Dimensions - in. / mm
Part
No.
Drain Type
Port Size
PTF
A
B
C
Dia.
Weight
lbs. / kg
85674
Manual
¹⁄₄
3.25 / 83
1.98 / 50
3.66 / 93
1.45 / 37
0.9 / 0.4
Modular Air Line Equipment Accessories—
Lockout Valve
Install in-line or modular with other AirCare products to help conform to OSHA
Lockout Regulations. In the closed position, valves block inlet air flow and exhaust
downstream air.
Part
No.
For
Modular
use with
For In-Line
use with
247770
¹⁄₄" Modular
¹⁄₄"
247771
⅜" Modular
⅜"
247772
¹⁄₂" Modular
¹⁄₂"
Maximum Air
Supply
Operating
Temperature Range:
250 psig / 17 bar
0° to 150°F /
-20° to 65°C
Modular Air Line Equipment Accessories—
Quick Clamp
Use with Modular Air Line Components to provide modular installation capability.
Flanges on the products slide into “V” grooves in the quick clamp. Two face-sealing
O-rings in the quick clamp provide an air tight connection when the clamp is closed.
Part No.
For Modular Sizes
Dimensions in. / mm
247782
¹⁄₄" and ³⁄₈"
1.50 / 38
247783
¹⁄₂" and ³⁄₄"
2.00 / 51
Modular Air Line Equipment Accessories—Quick
Clamp Wall Mounting Bracket
Use with quick clamp to provide secure mounting to a wall, machine panel or
other flat surface.
Dimensions - in. / mm
Part
No.
For Modular
Sizes
A
B
C
247792
¹⁄₄" and ³⁄₈"
2.32 / 59
0.55 / 14
2.91 / 74
247793
¹⁄₂" and ³⁄₄"
3.25 / 83
0.95 / 24
4.0 / 102
47
Installation Components
AirCare™ Air Preparation Systems
Modular Air Line Equipment Accessories—
Quick Mount Pipe Adapters
Use with quick clamp to provide threaded connections to the system piping.
Part No.
For Modular use with
247787
³⁄₈" Modular
247789
Port Size - in.
³⁄₈
¹⁄₂" and ³⁄₄" Modular
247791
³⁄₄
Modular Air Line Equipment Accessories—
Manifold Block
Installs with quick clamps. Ports are threaded pipe to provide manifolding capability for
up to three components.
Part
No.
Port Size
in.
For Modular
Sizes
247795
³⁄₄
¹⁄₂" and ³⁄₄"
Dimensions - in. / mm
A
B
2.27 / 57.8
3.15 / 80
Modular Air Line Equipment Accessories—
Tamper Resistant Cover & Seal Wire
Install on the adjusting knob of regulators to help prevent unauthorized adjustment of
the pressure setting.
Part No.
For Modular Sizes
247778
¹⁄₂" and ³⁄₄"
Modular Air Line Equipment Accessories—
Wall Mount Bracket
Use to secure Modular Air Line components to a wall, machine panel or other flat
surface.
Part No.
For Modular Sizes
247775
¹⁄₄" and ³⁄₈"
247776
¹⁄₂" and ³⁄₄"
Modular Air Line Equipment Accessories—
Pressure Switch
Monitors air pressure and provides an electrical signal when the pressure drops below
or exceeds the preset pressure. Installs between two quick clamps. Also provides three
additional ¹⁄₄" auxiliary outlets.
Part
No.
For Modular
Sizes
Maximum Inlet
Pressure
psi / bar
Operating
Temperature
Range
Adjustment
Range
psi / bar
247797
¹⁄₂" and ³⁄₄"
250 / 17
0° to 150°F /
-20° to 65°C
30 to 150 /
2 to 10
48
Installation Components
AirCare™ Air Preparation Systems
Air Line Equipment Accessories—Mounting
Bracket and Nut—Miniature
Use to secure Miniature Air Line components to a wall, machine panel or other flat
surface.
Part
No.
Component
247774
All Regulators and Lubricators
Air Line Equipment Accessories—
Pressure Gauges
Available in ¹⁄₈" NPT and ¹⁄₄" NPT back connection.
Part No.
For Regulator Sizes
247843
¹⁄₄" and ⅜"
Gauge Diameter Connection
1½"
⅛" NPT
0 to 160 psig /
0 to 11
¹⁄₂", ³⁄₄" and 1"
2"
¼" NPT
0 to 300 psig /
0 to 20 bar
247844
247863
Pressure Range
Manual Shut-Off Valves—High-Pressure Needle
Valves
For supply lines.
Dimension
Part
No.
Inlet/Outlet
Female
NPTF(F)
A (Valve Open)
in. / cm
B
in. / cm
778
¹⁄₄"
3¹⁄₁₆ / 7.8
2¹⁄₂ / 6.4
884
³⁄₈"
3³⁄₄ / 9.5
2⁷⁄₈ / 7.3
885
¹⁄₂"
3³⁄₄ / 9.5
2⁷⁄₈ / 7.3
Max. Working
Pressure
10000 psig /
680 bar
Manual Shut-Off Valves—Quarter-Turn Valves
For supply lines.
Dimension
Part
No.
Connections
Female
NPTF(F)
A
in. / cm
B
in. / cm
69503
¹⁄₂"
6¹⁄₃₂ / 15.3
1⁵⁄₈ / 4.1
69425
³⁄₄"
6⁵⁄₃₂ / 15.6
2⁷⁄₈ / 7.3
69423
1"
7¹⁹⁄₃₂ / 19.3
4¹⁄₄ / 10.8
Max. Working
Pressure
3000 psi /
206 bar
Manual Shut-Off Valves—Low-Pressure
Quarter-Turn Valves
Part
No.
Inlet/Outlet
NPTF (F) in.
Max. Working
Pressure
66084
¹⁄₂
710 psig / 48 bar
256200
¹⁄₄
300 psig / 20 bar
49
Installation Components
AirCare™ Air Preparation Systems
Pressure Gauges—High-Pressure Gauges
For lubricant supply lines.
Part
No.
Maximum
Register
Indicator
Needle
66689
2000 psig /
140 kg/cm²
Single
68946
69844
69827
66111
69039
Dual
3000 psig /
210 kg/cm²
Dial
Diameter
in. / mm
Size
in.
Location
Bottom
2¹⁄₂ / 65
¹⁄₄
NPT(M)
Single
Back Center
3¹⁄₂ / 88.9
5000 psig /
350 kg/cm²
Dual
Bottom
2¹⁄₂ / 65
Pressure Gauges—Low-Pressure Gauges
For air lines.
Part
No.
66100
600401
66101
Maximum
Register
Indicator
Needle
Dial Diameter
in.
200 psig /
14 kg/cm²
Single
2
Connection
Size
in.
Location
Bottom
¹⁄₄ NPT(M)
Back Center
¹⁄₈ NPT(M)
Bottom
Lubricant Filters
Remove solid contaminants before delivering lubricants to the supply line.Filters
mount in pump outlet before vent valve on reciprocating pump systems.
Part
No.
Element Size
micron
Maximum Pressure:
Connections
in.
Hex Body
Size - in.
84004
140
5000 psig / 340 bar
½ NPTF (M)
¼
* In-line filter with flouroelastomer seal.
Lubricant Strainers
Remove solid contaminants before delivering lubricants to the supply line.Strainers
mount at pump inlet.
Part No.
Use with Pump/Model Type
Strainer Size
82103
Series 20 Models 1823/282288
500 Micron
Note: Not recommended for use with heavy lubricants.
50
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