Classic Upright Bike CLSC-XXXX-01
Customer Support Services
PARTS MANUAL
rev 15 Feb 2010
CLASSIC UPRIGHT BIKE
Contents
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Miscellaneous ..........................................................................................................3
Console Components.................................................................................................. 4
Console Mounting Screws and Polar Covers ....................................................................... 5
Alternator w/Pulley...................................................................................................6
Crankshaft and Bearing Assembly .................................................................................. 7
Intermediate Shaft and Bearing Assembly ........................................................................ 8
Seat Latch Assembly ..................................................................................................9
Seat Post Assembly...................................................................................................10
Seat Post Shrouds ....................................................................................................11
Idler Bracket Assembly ..............................................................................................12
Console Support Assembly ..........................................................................................13
Left Side Shroud and Crank Arm ...................................................................................14
Right Side Shroud and Crank Arm..................................................................................15
PCB Mounting Bracket Assembly ...................................................................................16
Front Wheels ..........................................................................................................17
Resistor Assembly ....................................................................................................18
Handlebar Assembly .................................................................................................19
Belts ................................................................................................................... 20
Cables ................................................................................................................. 21
2
CLASSIC UPRIGHT BIKE
Miscellaneous
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Description
Part No.
OPERATION MANUAL
M051-00K63-A263
HARDWARE BAG
GK63-00002-0044
NETWORK C-SAFE KIT
GK63-00002-0003
POWER OPTION KIT – 120V
GK63-00002-0005
POWER OPTION KIT – 220/50 UK
GK63-00002-0039
POWER OPTION KIT – 240V+ AUS
GK63-00002-0040
POWER OPTION KIT – 220/50
GK63-00002-0041
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL
M051-00K63-A009
3
CLASSIC UPRIGHT BIKE
Console Components
Overlay
Bezel
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Console Board - Upper
A084-92219-A027
Phillips Pan Screws (13)
0017-00101-1650
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Cable
Phillips Pan Screws (13)
0017-00101-1650
Lower Display PCB
B084-92222-B000
Language
Eng
Eng Met
Ger Met
Spn Met
Jap Met
Frn Met
Itl Met
Dut Met
Battery Door
0K63-01029-0001
Console
Assembly
AK63-00291-0001
AK63-00291-0002
AK63-00291-0003
AK63-00291-0004
AK63-00291-0006
AK63-00291-0007
AK63-00291-0008
AK63-00291-0009
4
Bezel/Switch
w/Overlay Assembly
AK63-00165-0001
AK63-00165-0001
AK63-00165-0003
AK63-00165-0004
AK63-00165-0006
AK63-00165-0007
AK63-00165-0008
AK63-00165-0009
CLASSIC UPRIGHT BIKE
Console Screws and Polar Covers
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Upper Cover
0K63-01145-0001
Lower Cover
0K63-01146-0001
Cover Screws (4)
0017-00101-1744
Console
Mounting Screws (4)
0017-00101-1744
Polar Receiver
AK40-00045-0001
Accessory Tray
0K63-01030-0001
Accessory Tray Screws (4)
0017-00101-1744
Bolts (4)
0017-00101-1755
Washers (4)
0017-00104-0464
(not shown)
Leg leveler
AK61-00035-0000 (2)
5
CLASSIC UPRIGHT BIKE
Alternator w/Pulley
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Alternator w/Pulley
Ak63-00093-0000
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Brushes
0017-00009-0895
Locking Nut
0017-00103-0117
Washers (2)
0017-00104-0044
6
Bolt
0017-00101-0956
CLASSIC UPRIGHT BIKE
Crankshaft and Bearing Assembly
Crank Arm Hub
0K63-01095-0001
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Washers (3)
0017-00104-0458
Flywheel Screws (3)
0017-00101-1715
*Crankshaft & Bearing Kit
GK63-00002-0077
*Crankshaft
0K63-01012-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
*Needle Bearing (2)
0K63-01344-0000
*Small Snap Ring (2)
0017-00100-0241
Crank Arm Hub (2)
0K63-01095-0001
7
Bolt (2)
0017-00101-1705
CLASSIC UPRIGHT BIKE
Intermediate Shaft and Bearing Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Retaining Ring
0017-00100-0242
Clutch Assembly
AK63-00026-0000
Spacer
DELRIN Washers
0017-00104-0455
8
CLASSIC UPRIGHT BIKE
Seat Latch Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Seat Latch Assembly
AK63-00043-0001
Latch Spring
0K63-01117-0000
NYLINER
0017-00042-1129
Latch Bracket
0K63-01064-0000
E-Ring
0017-00100-0050
Setscrews (2)
0017-00101-0333
Latch Rack
0K63-01061-0000
NYLINER
0017-00042-1129
Link Shaft Assembly
AK63-00113-0001
9
CLASSIC UPRIGHT BIKE
Seat Post Assembly
Seat Post Assembly
AK63-00232-0002
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Seat Post Decal
0K63-01310-0000
Screw
0017-00101-1750
Deluxe Seat Assembly
AK63-00229-0003
Lock Washers (4)
0017-00104-0064
Hex Bolts (4)
0017-00101-1121
Extrusion Guide Cap
0K63-01044-0000
Seat Post Assembly
AK63-00099-0001
Pan Screws (3)
0017-00101-1614
Spring Support Bracket
0K63-01210-0000
Seat Adjustment Rack
0K63-01049-0001
Guide Base
0K63-01045-0000
Polylastomer Bumper
0017-00042-1131
10
CLASSIC UPRIGHT BIKE
Seat Post Shrouds
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Left Seat Post Shroud
0K63-01092-0010
Screw
0017-00101-1741
Right Seat Post Shroud
0K63-01092-0009
11
CLASSIC UPRIGHT BIKE
Idler Bracket Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Idler Bracket Assembly
AK63-00021-0000
Idler Bracket
0K63-01050-0000
Lock Nut
0017-00103-0218
Idler w/Bearing
AK63-00008-0000
12
CLASSIC UPRIGHT BIKE
Console Support Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Cable Assembly: Jack/Hr
AK36-00021-0003
End Cap
0K63-01320-0000
Console Support
Weldment Assembly
AK63-00089-0002
Support Screws (4)
0017-00101-1755
Washers (4)
0017-00104-0464
(not shown)
Polar Bracket
0K63-01113-0000
Nuts (2)
0017-00103-0318
Pan Screws (4)
0017-00101-1753
HR Electrode Cable
AK63-00069-0000
Handlebar Cover-RT
0K63-01192-0003
I-Beam Joint
0K63-01178-0002
Console Cable
AK63-00037-0002
Handlebar Cover-LT
0K63-01192-0004
13
CLASSIC UPRIGHT BIKE
Left Side Shroud and Crank Arm
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Left Side Shroud w/decal
AK63-00299-0000
Shroud Screws (3)
0017-00101-1741
Decal
0K63-01358-0000
Crank Arm Screws (3)
0017-00101-1855
Shroud Plug
0K63-01084-0001
Crank Arm, LT
0K39-01042-0008
14
Left Pedal
AK63-00263-0004
Left Pedal Strap
0K63-01238-0004
CLASSIC UPRIGHT BIKE
Right Side Shroud and Crank Arm
Right Pedal
AK63-00263-0003
Right Pedal Strap
0K63-01238-0003
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Right Side Shroud w/decal
AK63-00298-0000
Decal
0K63-01358-0000
Crank Arm Screws (3)
0017-00101-1855
Crank Arm, RT
0K39-01042-0007
Right Side Shroud Screws (8)
0017-00101-1741
15
CLASSIC UPRIGHT BIKE
PCB Mounting Bracket Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
PCB Mounting Bracket Assembly
AK63-00049-0000
Battery Screws (2)
0017-00101-0975
Battery - 6V
0017-00003-0685
Plastic Grommets (4)
0017-00042-0821
PCB Circuit Board
B084-92218-D002
Positive
Terminal
Battery Mounting Bracket
0K63-01211-0000
Pan Screws (4)
0017-00101-0823
16
CLASSIC UPRIGHT BIKE
Front Wheels
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Front Wheels
AK63-00017-0001
Wheel Screw
0017-00101-1747
Wheel/Bearing Assembly
AK63-00016-0001
Wheel Insert
0K63-01039-0000
Pan Screws (2)
0017-00101-1747
Flat Washer
0K63-01041-0000
17
CLASSIC UPRIGHT BIKE
Resistor Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Resistor Assembly
AK63-00047-0001
Resistor
.5 OHM 240 Watt
100E-00002-0092
Nuts (3)
0017-00103-0081
Resistor Mounting Rod
0K63-01166-0000
Retainer
0K63-01215-0000
Pan Screws (2)
0017-00101-1057
Power Control
Cable Assembly
AK63-00029-0001
Resistor Brackets (2)
0K63-01165-0000
18
CLASSIC UPRIGHT BIKE
Handlebar Assembly
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Handlebar Assembly
AK63-00091-0001
Molder Grip Handlebar
AK63-00156-0001
Electrode Molded Inserts (4)
AK63-00014-0003
Electrode Cable Assembly
AK63-00028-0001
Insulated Plugs (4)
0K63-01167-0001
Handlebar End Caps (2)
0K63-01114-0001
19
Phillips Screws (4)
0017-00101-1752
CLASSIC UPRIGHT BIKE
Belts
CLSC-XXXX-01
S/N CLU100000 - CLU108080
Alternator Belt
0K63-01065-0000
Intermediate Belt
0K63-01066-0001
20
CLASSIC UPRIGHT BIKE
Cables
CLSC-XXXX-01
S/N CLU100000 - CLU108080
21
Download PDF