G515/9 Cast Iron Boiler Engineering

G515/9
Cast Iron Boiler
Engineering
Submittal
Sheet
Boiler Overview
Engineering Specifications
There shall be provided and installed __ G515-9 Buderus
sectional cast iron hot water boiler(s), suitable for forced draft
firing with fuel oil #2, natural gas or propane.
Boiler(s) shall be fabricated with GL-180M high silicon cast iron.
They shall be of pressurized wet base, double wall, sectional
construction with precision machined steel push nipples.
Boiler(s) shall have a central return stainless steel distribution
pipe with two drilled openings per boiler section to allow
proportionate water distribution over the entire length of the
boiler.
Boiler(s) shall be constructed, tested and labeled in accordance
with ASME Section IV and shall bear IBR ratings and the ASME
stamp. Sections shall be labeled for 87psig maximum working
pressure.
Boiler(s) shall be of full three pass design, suitable for forced
draft firing and capable of achieving combustion efficiencies
up to 88% for oil firing and 85% for gas firing. Gross stack
temperatures at full firing rate shall not exceed 400°F.
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The design of the boiler and the geometry of the combustion
chamber shall eliminate the need for refractory material or a
combustion target wall. Boiler flue collector shall be cast iron
construction for long life.
Access to boiler firesides for inspection and maintenance shall
be through a fully insulated and jacketed door, field-adjustable
for left or right hinging. The seal between the door and the
boiler casing shall be a permanent dry gasket for repeated
positive sealing.
Boiler(s) shall be furnished with removable flue passage baffles
to easily alter gross stack temperatures.
Boiler shall have no minimum return water temperature and no
minimum flow requirement.
Boiler(s) shall not require any means of return water
temperature control or minimum flow condition.
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
Engineering Submittal Sheet
G515/9
Cast Iron Boiler
Performance Data
Unit
Value
Each
9
Oil input
GPH
10.00
Gas input
MBtu/h
1438
Rated gross output
MBtu/h
1200
IBR Rating
MBtu/h
1043
H.P.
35.9
AHRI Natural gas combustion efficiency
%
85.5
AHRI Natural gas thermal efficiency
%
83.5
Boiler sections
Boiler horsepower
AHRI Oil combustion efficiency
%
88.1
AHRI Oil thermal efficiency
%
86.1
General Data
Boiler category
Heat exchanger construction
Heating surface
Maximum allowable working pressure
Water content
Weight - shipping (approx.)
Unit
Value
–
Non-Condensing
–
Cast Iron
Sq. Ft.
150.30
PSIG
87
Gallons
87.20
Lbs
3505
Weight - operating (approx.)
Lbs
4233
Standard relief valve size (inlet x outlet)
Inch
¾x1
Standard relief valve pressure rating (other capacities available upon request)
PSI
50
MBH
1200
–
–
Unit
Value
Minimum relief valve capacity
Venting category (stack design will determine applicable category)
Operational Data
Fireside pressure drop
Inch W.C.
0.44 - 0.65
Required vent connection pressure
Inch W.C.
- 0.02
Maximum allowable firebox pressure
Inch W.C.
2.0
Minimum flow rate
GPM
none
Maximum flow rate
GPM
none
Maximum supply water temperature
°F
248
Minimum return water temperature
°F
none
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Bosch Thermotechnology Corp. reserves the right to make changes without notice due
to continuing engineering and technological advances | BTC 412008103 B | 03.2013
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
Engineering Submittal Sheet
G515/9
Cast Iron Boiler
Burner Data
Unit
Value
Allowable fuels
–
Natural gas, LP,
Oil#2
Motor voltages, gas/oil pressure and modes of operation will vary based upon final burner
selection - see burner specification sheet for additional details
–
–
Approval Data
Approval description
Approval number
Massachusetts Approval #
G3-0513-576
New York MEA #
MEA 293-97-E
CRN #
1530.9C
Boiler Pressure Drop Curve
Feet of Head
3
2
1
0
20
30
40
50
60
70
80
90
100
110
120
130
Flowrate (GPM)
3 of 6
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
to continuing engineering and technological advances | BTC 412008103 B | 03.2013
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
Engineering Submittal Sheet
G515/9
Cast Iron Boiler
Boiler Dimensions and Connections
2 3/8"
(60 mm)
38 9/16"
(980 mm)
Ø 10 5/8"
(270 mm)
3 3/16"
(80 mm)
(585 mm)
23 1/16"
RK
4 1/2"
(115 mm)
44 1/8"
(1120 mm)
51 3/4"
(1315 mm)
61 1/4"
(1556 mm)
VK
(586 mm)
23 1/16"
52 3/16"
(1325 mm)
4 1/2"
(114 mm)
EL
10"
(250 mm)
LK
L
Boiler Dimensions / Connections Data
Item
Description
Unit
Value
RK
Boiler return
Inch
4
VK
Boiler supply
Inch
4
EL
Boiler drain
Inch
¾
L
Boiler length including jacket
Inch
75¾
LK
Boiler block length
Inch
67½
−
Fire box depth
Inch
59¼
* All dimensions above are within +/- ¼".
4 of 6
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
to continuing engineering and technological advances | BTC 412008103 B | 03.2013
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
G515/9
Cast Iron Boiler
Engineering Submittal Sheet
Supply Manifold Connections
BOILER VIEW
Return Manifold Connections
BOILER VIEW
5 of 6
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
to continuing engineering and technological advances | BTC 412008103 B | 03.2013
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
Engineering Submittal Sheet
G515/9
Cast Iron Boiler
Boiler Clearances
W4
7¾"
W5
Supply header
W1
W2
W1
A
W2
W3
Top View
*) Requires removal of burner for fully opening burner door.
**) Assembled boiler block only. May require use of segmented brush for cleaning.
Front View
Description
Unit
Recommended clearance
(minimum clearance)
Wall clearance W1
Inch
32 (12)
Wall clearance W2
Inch
burner length + 4 (12*)
Wall clearance W3
Inch
burner length + 40 (48)**
Wall clearance W4
Inch
½ boiler length + 20 (36)
Top clearance W5
Inch
24 (24)
DISCLAIMER
Bosch Thermotechnology Corp. makes no warranty or representation, expressed or implied, with respect to the accuracy, completeness,
or usefulness of this information, nor assumes any liability with respect to the use of any information contained within this document.
6 of 6
Bosch Thermotechnology Corp. reserves the right to make changes without notice due
to continuing engineering and technological advances | BTC 412008103 B | 03.2013
Bosch Thermotechnology Corporation
Londonderry, NH • Ft. Lauderdale, FL
Tel: 1-800-283-3787 Fax: 1-603-965-7581 www.buderus.us
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