Talon - Quick Start Guide

VOLTAGE SETTINGS
The chart settings shown below are “reference” settings to be used as
starting points. Actual voltage settings may vary depending upon the
conditions or each application and use.
PIN/STUD TYPE
PIN/STUD DIA PIN/STUD MAT’L. VOLTAGE SETTING
Cuphead Pin
12 GA
Mild Steel
85-95
12 GA
10 GA
Mild Steel
or Stainless
75-85
85-95
12 GA
10 GA
Aluminum
110-120
120-130
#10 or 3/16"
1/4"
Mild Steel
or Stainless
120-130
145-155
#8
#10 or 3/16"
Aluminum
120-130
130-140
Insulation Pin
Weld Studs
(Flanged)
Solid State — Capacitor Discharge
for ACCESSORIES
and SPARE PARTS
see:
Pin Welding System
Quick Startup Guide
Toll Free: 800-852-8352 • Fax: 937-866-4174
www.midwestfasteners.com
CD STUD WELDING ACCESSORIES
SPECIFICATION GUIDE
SET-UPS
MIDWEST FASTENERS
800-852-8352
STANDARD
COLLET PROTECTOR
Adjustable and with spark
shield, for Pins or Studs.
Fixed, for Pins.
CUP HEAD CHUCK
TEMPLATE ADAPTOR
For all Cup Head Pins.
For precise location of studs.
3/11
CD-2T WELD GUN
SETUP
MIDWEST FASTENERS INC.
PARTS
CDWG-201-35
POSI-Weld
Magnetic
Chuck
CUPHEAD PINS
Cuphead
Pin
1. Place POSI-Weld magnetic chuck in gun shaft and
retighten set screw.
2. Place Cup Head Pin on magnetic chuck.
NOTE:
A) When welding, maintain correct pressure
on gun (approximately 1/8" of gun spring.)
B) When welding through Foil Faced Insulation (FSK),
always use Cuphead Pins with paper washer installed.
Remove the controller, cables and weld gun from the shipping packaging.
Connect the Cable connectors to the controller as marked: “CD” or “CUPHEAD”
depending on the fastener type to be welded.
SETUP
CD-2T WELD GUN
SETUP
INSULATION PINS
WITH
COLLET PROTECTOR
Adjustable
Leg / Foot
“B”
Stop
(optional)
Collet
Protector
“B”
Collet
(inside
Protector)
Collet
Protector
Insert
Weld
Pin
1/8"- 3/16" Protrusion
1. If “B” Stop is used, seat weld pin firmly
against stop.
2. Loosen these adjustment screws.
3. Slide the Leg / Foot assembly until
weld pin flange extends 1/8"- 3/16"
beyond foot.
4. Retighten adjustment screw.
NOTE: All cables should be
laid out straight or in large loops.
MIDWEST FASTENERS
800-852-8352
MIDWEST FASTENERS
800-852-8352
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