Windsor E50 Carpet Extractor Operating Instructions
Below you will find brief information for Carpet Extractor E50. The Ensign is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
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CARPET EXTRACTOR
Operating Instructions (ENG)
MODEL: E50
Read these instructions before operating the machine
N
98635 08/30/03
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Ensign is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
2
ENSIGN 98635 04/04/03
Machine Data Log/Overview. .........................1
Table of Contents ...........................................2
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level. ..................................2-2
Safety Label Location.....................................2-3
Grounding Instructions...................................2-4
OPERATIONS
Technical Specifications................................3-1
Controls ..........................................................3-2
Machine Operation.........................................3-3
General Information ....................................3-3
Pre-Run Machine Inspection ......................3-3
Equipment Set-up. ......................................3-3
Emptying & Cleaning Tanks.......................3-3
MAINTENANCE
Daily Maintenance .........................................4-1
Periodic Maintenance ....................................4-1
Monthly Maintenance.....................................4-1
Semi-annually ................................................4-1
Lubrication......................................................4-1
Storage...........................................................4-1
Vacuum Motor Replacement.........................4-2
Solution Pump Replacement .........................4-2
Pump Replacement Kit ..................................4-2
Machine Troubleshooting...............................4-3
TABLE OF CONTENTS
GROUP PARTS LIST
Pump Group................................................. 5-1
Recovery Tank Group.................................. 5-3
Solution Tank Group ................................... 5-5
Vacuum Motor Group .................................. 5-7
Wiring Group................................................ 5-9
Suggested Spare Parts................................ 5-10
Notes ............................................................ 5-11
Warranty ...................................................... 5-12
ENSIGN 98635 04/03/03
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
-
MAINTENANCE
-
PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the front of the Access Panel.
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
-
Maintenance
-
Lubrication
-
Vacuum Motor Replacement
-
Solution Pump Replacement
-
Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
-
REF – column refers to the reference number on the parts illustration.
-
PART NO. – column lists the part number for the part.
-
QTY – column lists the quantity of the part used in that area of the machine.
-
DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front cover is the part number for this manual.
1-1
ENSIGN 98635 04/04/03
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
ENSIGN 98635 04/04/03
2-1
.
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death
.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
2-2
ENSIGN 98635 04/04/03
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
LABEL WARNING
500009
ENSIGN 98635 04/04/03
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine.
Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
2-4
ENSIGN 98635 04/04/03
ITEM
Electrical
Vacuum Motor
Solution Pump
Solution Capacity
Recovery Capacity
Weight - Empty
Weight –Full Solution
Height
Height – (Handle Folded Down)
Length
Width
Power Cord
TECHNICAL SPECIFICATIONS
MEASURE
115 Volt, 60hz
Single 3 stage
50 psi
7 gal (26 L)
6 gal (22 L)
50 lbs (110 kg)
105 lbs (230 kg)
35 inches (88.90 cm)
28.5 inches (72.39 cm)
25 inches (63.50 cm)
15.5 inches (39.37 cm)
22 feet (6.71 m)
ENSIGN 98635 04/04/03
3-1
CONTROLS
1
VAC
ON
OFF
ON
OFF
PUMP
2
1.
Vacuum Switch
2.
Pump Switch
3-2
ENSIGN 98635 04/04/03
GENERAL INFORMATION
As the carpet is being cleaned, check to see if there is foam building up in the recovery
bucket. Add a little defoaming compound to the recovery tank but never to the solution tank.
For infrequent use or long periods of
storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water.
Flush the system with clean hot water after neutralizing.
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
PROTECT THIS MACHINE FROM
FREEZING.
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler (located on the solution tank) and push into the connection.
To avoid leaks, check to be sure that a positive connection was made.
5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.
ENSIGN 98635 04/04/03
MACHINE OPERATION
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.
6. Turn pump and vacuum switch(s) to the on position.
7. Start cleaning.
EMPTYING AND CLEANING
Always use defoamer if foaming occurs.
Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied, you may once again proceed with cleaning
3-3
MAINTENANCE
DAILY MAINTENANCE
Unplug power cord(s) before servicing or making any repairs
.
1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.
4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.
5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
8. Run clean water through solution pump when work is complete.
9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
10. Store with access covers removed to allow tanks to dry.
DO NOT attempt to repair hose!
Repairing highpressure hoses may result in severe burns and serious injury.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in the system.
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.
3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean solution screen.
5. Clean outside of all tanks and check for damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in storage.
4-1
ENSIGN 98635 04/04/03
MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconnect at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the screws that fasten the pump to the frame.
5. Reverse process to install pump.
Vac Motor Carbon Brushes Replacement
Carbon Brushes
115V
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note: When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket.
If armature commutator is not concentric, extremely pitted, or grooved the motor will need to be replaced or sent to a qualified service center to restore vac performance.
Important:
These brushes wear quicker as the length shortens due to increased heat.
Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than 3/8" long.
PUMP REPLACEMENT KIT-50 PSI
Pump Head
Replacement
65188
Valve Asm
84162
ENSIGN 98635 04/04/03
Diaphragm
29207
4-2
TROUBLESHOOTING
PROBLEM
Loss of Power
Electrical shock
Vac motor speed varies or doesn’t run
Loss of vacuum
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet
Carpet browning
Solution not flowing properly
CAUSE SOLUTION
Dead electrical circuit
Faulty power cord
Equipment not grounding
Check building circuit breaker or fuse box.
Replace
Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Have a trained service technician check machine’s
Internal wiring problem
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome wiring
Replace
Replace
Replace
Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging vacuum screen
Loose cuffs on vacuum hose
With power off clean screen
Tighten cuffs turning counterclockwise
Vac motor seals leaking
Floor tool vac chamber
Replace clogged
Vac motor, hose, or dome gasket
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Pump air locked
Press trigger to open valve on cleaning wand to relieve air
Internal or external solution line damaged and leaking
Internal pump components wearing out
Check valves in pump head for particles or cuts in seals
Unit not plugged in
Loose wiring
Replace
Replace, see pump kit components (pg 4-3)
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Corrosion on fittings.
Severe soil conditions
Over saturation
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Leaving carpet too wet
Too much chemical
Light carpet with no brown prevention
Solution hose connection
Faulty pump
Faulty floor tool valve
Faulty pump switch
Go over carpet with browning prevent only
Check for positive connection
Repair or replace
Repair or replace
Repair
4-3
ENSIGN 98635 04/04/03
THIS PAGE LEFT BLANK INTENTIONALLY
ENSIGN 98635 04/04/03
4-4
PUMP GROUP
4
3
2
1
5
6
7
8
2
3
5-1
ENSIGN 98635 04/04/03
PUMP GROUP
REF PART NO.
QTY DESCRIPTION
7
8
5
6
3
4
1
2
39049
20042
40043
65216
110-22
87013
70020
39311
1
2
2
1
4
2
2
1
HOSE, 3/8” RUBBER X 11’
CLAMP, 3/8 HOSE (D-SLOT)
HOSEBARB, 3/8 MPT X 3/8 90D
PUMP ASM, 115V 3ST SENSEI SHURFLO
GROMMET 6 GAL. PORT
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 HHCS SS NP
HOSE, 3/8” RUBBER X 14”
SERIAL NO.
FROM
NOTES:
ENSIGN 98635 04/04/03
5-2
RECOVERY TANK GROUP
2
1
3
4
27
9
7
6
5
10
11
12
13
14
15
26
15
25
8
16
24
23
21
22
20 19
18
17
28
29
30
31
5-3
ENSIGN 98635 04/04/03
110-14A
57047
70393
87013
140-12
390-24
280-02
065-40
40001R
35255
34380
150-65
150-49
39573
47355
04094
34408
260-64A
70546
38299
110-14B
57106
87131
70051
140-03A
140-03
70013
15-808123
11-800444
35256
75338
REF PART NO.
QTY DESCRIPTION
25
26
27
28
29
30
31
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
1
1
1
1
1
1
1
2
1
1
1
2
2
3
2
2
1
1
1
1
2
1
1
3
2
1
2
1
6
1
1
ADPTR, 1.5FS X 1.5FS PVC “U”
FLOAT SHUT-OFF TUBE W/ADPTR
ACCESS COVER CLEAR 6” W/ RIM
SCR, 8 X 3/4 PFHT/S BLK ZINC
HANDLE, DK GRY
CAP PLUG 5/8”
NUT, 8-32 W/STAR WASHER PLTD
WASHER, #10 FLAT W/NEOPRENE
SCR, 8-32 X ½ PPHMS NP
STRIKE FOR 140-03
LATCH DRAW PULL 6 GAL.
SCR, 8-32 X ¾ PPHMS SS
DUMP VALVE, 2”
ELBOW, 2” 45D PVC SCH40
GASKET, DUMP VALVE
TANK, RECOVERY DK GRY
CAP PLUG 1”
NUT, ¼-20 HEX NYLOCK
SET SCR, 1/4-20 X 1.25L
WASHER, 1/4 ID X 5/8 OD SS
KNOB 1/4-20 X 3/4 S/S CUPPOINT
WASHER 1/4 X 5/8 BONDED NEOPRN
RIVIT AL. 3/16 X 1/2 CLOSED
BAFFLE
HOSEBARB, 1.5 MPT X 1.5
GASKET, TANK LID
FLOAT, SHUT OFF
HOSE BAG 24”X 36”
VAC HOSE W/CUFF 16-1/2 X 1” DIA
HOSE ASM, 3/8 LP SLTN 16.5FT
KIT, HOSE ASM W/BAG ENSIGN
RECOVERY TANK GROUP
SERIAL NO.
FROM
NOTES:
ENSIGN 98635 08/30/03
5-4
SOLUTION TANK GROUP
20
21
4
5
*
PARTS INSIDE
TANK
6
7
10
9
6
8
6
41
3
*
2
1
CONNECT TO
PUMP ASM
11
8
19
18
22
15
17
14 13
16
26
27
6
5
12
39
40 39
38
36
37
35
31
18
30
29
28
34
33
32
23
25
23
24
5-5
ENSIGN 98635 04/04/03
70018
87013
70015
060-04A
320-05
73195
87018
70051
70052
57049
41394
70721
040-08
70020
065-41
040-12
56012
87015
75347
030-16
40014
20042
39311
40094
20054
280-02
290-08
31021
57105
57040
065-39A
61366
87086
065-41A
500379
335-08
170-22B
72142
70219
065-03F
40095
REF PART NO.
QTY DESCRIPTION
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
37
38
39
40
41
33
34
35
36
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
2
2
2
2
1
2
2
3
4
2
1
1
1
1
1
3
5
1
1
2
1
1
1
4
2
1
1
3
1
1
1
1
1
1
2
2
4
1
1
1
1
NIPPLE, 1/4FPT QD
WASHER, 9/16 ID X 1.06 OD SS
TANK, SOL ENSIGN DK BLUE
ELBOW, 1/4 NPT STREET LONG 90D
HOSEBARB, 1/4MPT X 3/8 BRASS DL
CLAMP, 3/8 HOSE (D-SLOT)
HOSE, 3/8 RUBBER X 14”
HOSEBARB, 1/4NPT X 3/8 NYLON
CLAMP, 3/8 NYLON UL/CSA
RIVET AL. 3/16 X ½ CLOSED
SOL SCREEN (ACORN) W. RUB BASE
ELBOW, 1/4 NPT 45D STREET
NUT, 1/4-20 HEX W/ STAR WASHER
NUT, 1/2 NPT CONDUIT
ACCESS PLATE NO HEAT
PLATE, ACCESS
SCR, ¼-20 X 1 HHCS SS
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 3/4 HHCS SS NP
CORD ASM, 14/3 SJT X 25’ BLK
VELCRO STRAP
STRAIN RELIEF, 3/4 NPT
WASHER, #10 X 9/16 OD
SCR, 8-32 X 1/2 PPHMS NP
SCR, 8-32 X 3/8 PPHMS SS
NUT, 6-32 HEX NYLOCK SS
HINGE, ACCESS PLATE
SHOULDER BOLT, 1/2 OD X 2.25 L
WHEEL 8” GRY CENTERED HUB
SCR, ¼-20 X ½ HHCS SS NP
WHEEL BRACKET
CASTER 2 1/2” THR’D 3/8-16
WASHER, M10 X 30 PLTD
WHEEL SUPPORT PLATE
LABEL, ENSIGN
SWITCH PLATE
LABEL W/O HEAT
SWITCH , SPST 15A EURO ROCKER
SCR, #6 X 1/2 SHT MTL BLK
SOLUTION COVER
HOSEBARB, 1/4NPT X 3/8 NYL 90D
SOLUTION TANK GROUP
SERIAL NO.
FROM
NOTES:
ENSIGN 98635 04/04/03
5-6
VACUUM MOTOR GROUP
5-7
1
2
3
4
5
ENSIGN 98635 04/04/03
REF PART NO.
QTY DESCRIPTION
3
4
1
2
5
065-24E
87013
70062
360-05V
35011
3
3
3
1
1
VAC SPACER 3 1/8
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 4 HHCS GR5 PLTD
VAC, 116765-13 110V 3ST 5.7
GASKET, 3/8T 5.7 VAC FAN SEAL
VACUUM MOTOR GROUP
SERIAL NO.
FROM
NOTES:
ENSIGN 98635 04/04/03
5-8
WIRING DIAGRAM
5-9
ENSIGN 98635 04/04/03
PART NO.
34380
260-64A
11-800444
72142
320-05
35011
140-12
05058S
DESCRIPTION
FLOAT SHUT OFF
ACCESS COVER CLEAR 6” W/RIM
ELBOW, 1.5 FS X FS 45D PVC
SWITCH SPST 15A EURO ROCKER
VELCRO STRAPS
GASKET, 3/8T 5.7 VAC FAN SEAL
KNOB 1/4-20 X 3/4 S/S CUPPOINT
CARBON BRUSH SET 100V/115V
SUGGESTED SPARE PARTS
SERIAL NO.
FROM
NOTES:
ENSIGN 98635 04/04/03
5-10
NOTES
5-11
ENSIGN 98635 04/04/03
WINDSOR INDUSTRIES
New Machine Warranty
Limited Warranty
Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.
6 / 3 / 1 Warranty: 6 Years Polyethylene (PE) Housings, 3 Years Parts, and 1 Year Service Labor
Subject to conditions outlined below, Windsor Industries warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for six (6) years to the original owner.
Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects and for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)
Service labor charges are covered for up to one (1) year from the date of purchase through authorized Windsor service provider. No travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.
Product
Rider Scrubbers
Rider Sweepers
Walk Behind Scrubbers
Walk Behind Sweepers
Extractors
Polishers / Elec. Burnishers / GH
Wide Areas Vacuums
VacPak Vacuums
Air Movers / Dri-matic / TITAN
ä
Propane Burnishers / Strippers
Tracer/Flex Sweepers/Scrubbers
PE Housing & Parts Non- PE Parts
6 years
6 years
6 years
6 years
6 years
6 years
6 years
6 years
1 year
-
6 years
3 years
1 year
3 years
1 year
3 years
3 years
3 years
1 year
1 year
2 year
2 year
Service Labor
1 years
1 years
1 years
1 years
1 years
1 years
1 years
1 year
1 year
1 year
6 months
Travel
6 Months
6 Months
6 Months
6 Months
-
-
-
-
-
-
90 days
VERSAMATIC
Ò
SENSOR
Ò
Brush motor, Vacuum motor, Belts – 3 years
Vacuum motor, Belts – 2 years
All other parts – 1 year
All other parts – 1 year
Product exceptions and Exclusions:
· Extractor brush motors, pump motors, ALL PC boards and electronics, ALL Vacuum motors (other than VERSAMATICÒ and
SENSOR
Ò), ALL pumps, and FLEXSOLä diaphragms carry a one (1) year parts and service labor warranty.
· The OnanÒ engines have three (3) year manufacturer’s warranty. The HondaÒ and KawasakiÒ engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at an authorized service center.
Normal wear items and accessories including, but not limited to, belts, brushes, capacitors, carbon brushes, casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, propane tanks, and batteries will be warranted for manufacturing defects for 90-days from the purchase date.
The warranty commences on the purchase date by the original end user from an authorized Windsor agent, subject to proof of purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Windsor distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.
Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 1
Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800
WINDSOR INDUSTRIES
New Machine Warranty
90 Day Warranty Extension Available
Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.
This Warranty Shall Not Apply To:
1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).
2. Products that have experienced shipping or freight damage.
3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.
4. Excessive time for cleaning units in preparation for repair.
5. Any repairs resulting from poor initial service work or improper diagnosis.
6. Tune-up parts such as plugs, plug wires and condensers.
7. Any design alterations performed by an organization not authorized or specified by Windsor.
8. Battery and charger warranties are handled directly with the manufacturer (Trojan
Ò batteries and LesterÒ chargers).
9. High-pressure washing.
10. Electrical components exposed to moisture.
If difficulty develops during the warranty period, contact the authorized Windsor agent from whom the product was purchased.
Windsor Industries, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized Windsor Distributor/Service Center or to the Windsor factory.
Use Of Parts Not Approved By Windsor Industries, Inc. Will Void All Warranties
This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited warranty in effect at the date of sale to the original purchaser.
Windsor Industries reserves the right to change its warranty policy without notice – Rev2 10/16/02 2
Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800

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Key features
- Electric powered
- Commercial use
- Applies cleaning solution
- Vacuums soiled water
- Recovery tank