DEMON TEMPEST PRESSURE WASHERS OPERATOR MANUAL

DEMON TEMPEST PRESSURE WASHERS OPERATOR MANUAL
DEMON TEMPEST
PRESSURE WASHERS
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777
Fax: 01684 850707
Web: www.clemas.co.uk
Email: [email protected]mas.co.uk
Technical Specifications
Tempest 1
Pump
Pump pressure
Flow rate
Max by-pass setting
Min pressure setting
100 bar
111pm
110 bar
50 bar
H.P nozzle
Motor power
Pump oil
Unloader valve
15045
2.2KW
10W40
MM4B
XT11.14
Boiler
1500psi
Fuel type
2.45gpm Pressure
1650psi
Nozzle
750psi
Nozzle make
Electrode gap
Ignition Transformer
Fuel pump
Fan motor
Fuses
Kerosene/gas oil/derv
7 bar
100psi
1.5 US galls
Monarch 60°R or AR
Danfoss 60° S
6mm ± 1mm
70 Watts
50 Watts
75 Watts
1 amp semi delay 20mm glass
Tempest 2
Pump
Pump pressure
Flow rate
Max by-pass setting
Min pressure setting
120 bar
111pm
130 bar
50 bar
H.P nozzle
Motor power
Pump oil
Unloader valve
1504
2.2KW
10W40
MM4B
XT11.14
Boiler
1750psi
Fuel type
2.45gpm Pressure
1900psi
Nozzle
750psi
Nozzle make
Electrode gap
Ignition Transformer
Fuel pump
Fan motor
Fuses
Kerosene/gas oil/derv
7 bar
100psi
1.5 US galls
Monarch 60°R or AR
Danfoss 60° S
6mm ± 1mm
70 Watts
50 Watts
75 Watts
1 amp semi delay 20mm glass
Tempest 3
Pump
Pump pressure
Flow rate
Max by-pass setting
Min pressure setting
110 bar
91pm
120 bar
50 bar
H.P nozzle
Motor power
Pump oil
Unloader valve
1504
1.8KW
10W40
MM4B
RK9.14
1600psi
2.45gpm
1750psi
750psi
Demon Tempest Manual - Issue 12/01
Boiler
Fuel type
Pressure
Nozzle
Nozzle make
Electrode gap
Ignition Transformer
Fuel pump
Fan motor
Fuses
page 2
Kerosene/gas oil/derv
7 bar
100psi
1.5 US galls
Monarch 60°R or AR
Danfoss 60° S
6mm ± 1mm
70 Watts
50 Watts
75 Watts
3 amp semi delay 20mm glass
Tempest 4
Pump
Pump pressure
Flow rate
Max by-pass setting
Min pressure setting
170 bar
131pm
170 bar
50 bar
H.P nozzle
Motor power
Pump oil
Unloader valve
15045
4.0KW
10W40
GM3B
RK13.17
Boiler
2500psi
Fuel type
2.8gpm
Pressure
2500psi
Nozzle
750psi
Nozzle make
Demon Tempest Manual - Issue 12/01
Electrode gap
Ignition Transformer
Fuel pump
Fan motor
Fuses
page 3
Kerosene/gas oil/derv
7 bar
100psi
1.5 US galls
Monarch 60°R or AR
Danfoss 60° S
6mm ± 1mm
70 Watts
50 Watts
75 Watts
1 amp semi delay 20mm glass
FAULT FIN D ER
FALUT
M achine s tops s udde nly
or will not s tart.
CAUSE
R EM ED Y
Che ck mains powe r
powe r, ove rload 13 amp
fus e and 1 or 3 amp
control fus e s
Blown fus e .
Burs t D is k failure .
Che ck wate r s upply.
Che ck che mical drum,
clos e valve .
R e place dis k.
Low pre s s ure .
H.P nozzle worn or
unloade r s e t incorre ctly.
R e place H.P nozzle .
R e s e t unloade r valve .
Low pre s s ure with nois e
and vibration
Valve s worn or blocke d.
Cle an/re place as
re qiure d.
R e place .
Che ck wate r s upply pipe
and unions .
Sudde n pre s s ure los s .
N o wate r.
N o che mical.
Pis ton s e als worn.
Pump s ucking air.
Pump will not by-pas s .
N on re turn valve dirty or
jamme d.
Cle an or re place .
Wate r drips from pump
box.
Pump s e als worn.
R e place .
Oil drips from pump
bottom.
Oil s e al worn.
R e place .
Burne r will not ignite .
Fue l tank e mpty.
Fue l filte r blocke d.
Fue l nozzle blocke d.
Ele ctrode s dirty or out of
adjus tme nt.
Flow s witch out of
adjus tme nt.
R e fil.
R e place .
cle an or re place .
cle an, re place or adjus t.
Wate r igre s s through oil
filte r plug.
R e place oil.
Oil is milky in colour.
Adjus t.
IF IN DOUBT ASK - OUR ADVICE IS FREE AND CAN SAVE YOU MONEY
Demon Tempest Manual - Issue 12/01
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MINIMUM SERVICE SCHEDULES
DAILY CHECK THE FOLLOWING
a.
b.
c.
d.
e.
Oil level - top up as reqiured.
Fuel tank - top up as reqiured.
All hose unions for leaks- replace O rings if leaking.
Hose condition - cuts etc.
Electrical led and plug - damaged etc.
EVERY 500 HOURS OR SIX MONTHS (WHICHEVER COMES FIRST)
a.
b.
c.
d.
e.
f.
g.
h.
Drain and replace pump oil.
Drain and refil fuel tank.
Cleanand reset electrodes.
Replace fuel filter.
Clean water filter.
Replace high pressure nozzle.
Replace fuel nozzle.
Descale water system. (hard water areas only)
EVERY 1000 HOURS OR 12 MONTHS (WHICHEVER COMES FIRST)
a.
b.
c.
d.
e.
f.
g.
h.
i.
Complete 500 hour service.
Replace pump seals.
Replace oil seals.
Check float level.
Replace chemical pipes.
Cheak unloading pressure and safety valve pressure and adjust.
Replace fuel nozzle and set fuel pressure.
Check flow switch and adjust if necessary.
Check electrical connections for tightness.
The above service schedules are intended as a guide only. Actual service times and
replacement parts reqiured will vary according to the area and usage of the machine.
Demon Tempest Manual - Issue 12/01
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PREPARATION
a.
Connect hose to water inlet connector and turn on.
b.
Connect high pressure hose to connector.
c.
Connect lance to hose.
d.
Connect plug to suitable RCD protected supply nad turn on.
e.
Top up fuel levels and check oil levels in pump and engine.
f.
If chemical is to be used place filter in drum of chemical and open valve. If not make sure valve is
closed.
OPERATION TO START MACHINE
a.
Push blue switch once to start the engine.
b.
Pull trigger until operating pressure is reached.
c.
Push red switch once, burner will then operate.
d.
Burner will then ignite once trigger is pulled.
OPERATION TO STOP MACHINE
a.
Close the chemical valve if opened.
b.
Switch to cold by pressing red button once and run the machine until the water turns cold.
c.
Switch off by pressing blue button once.
d.
Pull trigger to release excess pressure and disconnect from machine.
e.
If the machine is to be stored, drain water system and top up the fuel and oil levels.
IF IN DOUBT ASK - OUR ADVICE IS FREE
Demon Tempest Manual - Issue 12/01
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SAFETY
i.
Under the terms of the Health & Safety at Work Act and for the operators protection a Residual
Current Device (R.C.D) or Earth Leakage Trip MUST be used with this machine.
ii
Water at high pressure is dangerous and can cause serious injury. This machine is to be used
with great caution.
a.
NEVER point the high pressure spray jet at any person, animal, glass or any other material which
may
shatter.
b.
PREVENT any over-spray from injuring other people or damaging property.
c.
DO NOT even try to use a pressure washer on machinery or electrical equipment that is connected
in any
way to the manis supply. (all switches in the off position, pull out all plugs and if
possible remove fuses).
Cover or seal electric motors and fittings to prevent entry of water.
d.
ALWAYS when using machine:- wear safety goggles and helment or helment with a visor.
- wear waterproof clothing and gloves.
- take particular care with detergents and chemicals.
e.
NEVER attempt to disconnect any hose with pressure in it or allow the hose to be flattened or
kinked.
f.
DO NOT use a high pressure hose from a ladder. Use a platform tower or proper scaffolding.
g.
CHECK that your supply voltage agrees with that shown on the machine.
h.
Extentions leads are not recommended for use with this equipment. Fit extention hoses or
contactthe
service department.
i.
Where a cable is found to be damaged, the power must be switched off and the plug removed before
attempting to remove the equipment.
j.
ALWAYS disconnect the hoses when the machine is not in operation and protect the machine from
frost
and cold winds.
k.
ALWAYS use the machnie in a well ventilated area.
CAUTION - if using chemicals some brands will adversely affect the brass components fitted to this
machine. If in doubt please telephone our technical department for advice.
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WARRANTY
This warranty covers the cost of all replacement parts and labour charges
incurred. It does not cover the cost of transport or carriage. It is the
owners responsibility to return the machine to a service depot or pay the
travelling expenses of a service engineer to attend. Demon International’s
decision in warranty matters is final and binding.
Demon International Ltd undertake to repair or replace, any component which may fail due to a
manufacturing fault within a period of 12 months from the date of purchase, provided that any
fault or damage was not sustained by;
A.
Lack of regular and proper maintainance, user negligence, misuse, or damage caused by ice
and frost.
B. The effects of contaminated fuel or water, the use of non-approved chemicals or an in
sufficient
or unsuitable electrical supply.
C.
The effects of un-authorised modification and use.
D.
Compression damage to high pressure hose.(HOSES WARRANTED FOR 1 MONTH ONLY)
E.
Worn out items considered fair wear and tear.
Parts which may or may not wear out during the first year and which are considered service items
which will need replacing from time to time: High pressure nozzle, lance, trigger, hoses, fuel nozzle,
fuel filter, piston seals, valves, unloader seats and seals, water filter, non-return valve, chemical
barbs, chemical pipes and pump oil seals.
It is the owners responsibility to ensure the Pressure Washer is kept in a safe and suitable
environment and any faults reported by operatives to be rectified at the earliest possible date.
It is the operators responsibility to check the Pressure Washer for any faults and report them
immediately. The Pressure Washer must be used in accordance with the manufacturers
specifications and guidelines.
Demon International Ltd undertake to use the highest quality components available during
manufacture, but cannot be held responsible for any undue consequence arising from the use of
there Pressure Washer.
This warranty is given to the original purchaser only and is not tranferable without the fully
authorised and written consent of Demon International Ltd.
Demon Tempest Manual - Issue 12/01
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Warranty Procedure
End Users
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem as best you can.
3. If the problem cannot be resolved over the phone then the machine can be booked in for repair and if
the faults are covered by the warranty the repair will be carried out free of charge.
4. If you cannot bring the machine in for repair then we will despatch an engineer. If the fault is covered
by the warranty then we will not charge for labour or spares used, however the transport charge will
be payable weather or not the repair is warranty.
Hire Centres and Dealers
If your machine develops a problem:
1. Phone Demon for advice with the model and serial number to hand.
2. Describe fully the problem.
3. We will advise you on the best course of action, however if parts are required you must raise a
purchase order number to cover the parts. When the parts are fitted they must be returned for
examination before a credit note is issued.
4. If you are unable to repair the machine then we will despatch an engineer to carry out the repair. We
will need a purchase order to cover the cost of transport to and from the site and for parts and labour
if the repair is not covered under the warranty.
5. If required Demon will arrange for a carrier to collect a damaged machine, if the warranty claim is
valid we will pay this cost, if not it will be charged to the customer.
Notes:
You will not invalidate the warranty by investigating faults and repairing them yourself providing you follow
our advice. Hire Centres and Dealers are expected to carry out all repairs themselves with Demon crediting
faulty parts upon receipt and inspection.
Spare parts fitted to machines are guaranteed for 1 month only or the remainder of the warranty period
whichever is longer.
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C hem ical& W ater C ircuits
No
P artN o
D escription
Q ty
1
M TM 86010
C hem icalFilter
1
2
D E M 20500
H ose C lips
4
3
D E M 10115
C hem icalpipe
2
4
M TM 25801
C hem icalValve
1
5
PA 00100
C hem icalIntake
1
6
M TM 71167
H ose B arb C om plete
1
7
D E M 20500
Jubilee C lip
4
8
D E M 20400
H ose Tail
1
9
H H 0053
InletP ipe
1
10
M TM 85002
W aterFilter
1
11
D E M 10435
W aterTank
1
12
M TM 0012FF03
B rass E lbow
1
13
H H 0053
P ipe
1
14
D E M 10310
H ose Tail
1
15
D E M 10300
H ose Tail
1
16
M TM 0012FF02
B rass E lbow
1
17
D E M 20255
A daptor
1
18
M TM 0012FM 03
B rass E lbow
2
19
D E M 204110
H ose Tail
2
20
M TM 89011B
M esh Insert
1
21
M TM 89011
B rass Filter
1
FuelS ystem P artList
No
P artN o
1
D E M 10410
FuelTank 24 Litres
1
2
D E M 10420
FuelTank C ap
1
3
D E M 20450
FuelP ickup P ipe
1
4
D E M 20430
FuelP ickup A daptor
1
5
D B 002520
FuelP ipe -Tank to Filter
1
6
D E M 20440
InletTail
2
7
D E M 20502
O C lip
4
8
D B 002510
FuelP ipe -Filterto P um p
1
9
D B 002500
FuelFilter
1
Demon Tempest Manual - Issue 12/01
D escription
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Q ty
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AN N OVI PUM PS XT19.14 XT11.14 XT13.12
Ite m
Part N umbe r
D e s cription
1
AR 680570
He ad Bolts M 6x60
6
2
AR 620301
Bung N ut 1/8" Thre ad
1
7
AR 1260160
Valve Plug
6
8
AR 960160
O R ing for Valve Plug
6
9
AR 1269050
Comple te Valve (AR KIT1864)
6
10
AR 880830
O R ing - XT Valve (AR KIT1864)
6
11
AR 1320340
Support R ing 18mm (AR KIT1874)
3
12
AR 1260220
Se al (AR KIT1874)
3
13
AR 1320351
Pis ton Guide 18mm
3
14
AR 1260420
O R ing for Se al Holde r (AR KIT1874)
3
15
AR 1260450
Pis ton Se al 18mm (AR KIT1874)
3
16
AR 1260460
Oil Se al (AR KIT1872)
3
17
AR 1320320
Bung
1
18
AR 1320360
O R ing (AR KIT1872)
1
19
AR 1260790
Circlip 52mm
1
20
AR 1320370
Crank Be aring
1
21
AR 1320330
Crank Be aring Bus h
1
22
AR 1320010
Pump Body Cas ting
1
23
AR 880130
Oil Plug With D ips tick
1
24
AR 1260110
Pis ton N ut (AR KIT2629)
3
25
AR 1260100
Coppe r Was he r XT Pis ton N ut (AR KIT2629)
3
26
AR 1260210
Pis ton 18mm (AR KIT2629)
3
27
AR 480480
Pis ton O R ing (AR KIT2629)
3
28
AR 1260091
Se pe ration D is k (AR KIT2629)
3
29
AR 1260070
Pis ton Guide
3
30
AR 1260080
Pis ton Pin
3
31
AR 1260760
Bolt M 5x20
6
32
AR 1329010
Comple te Cove r
1
36
AR 1320140
Con R od (Bronze )
3
37
AR 1260040
Gas ke t (AR KIT1872)
1
38
AR 740290
O R ing
2
39
AR 880530
Bung N ut 1/2"
2
40
AR 1320020
XT Cylinde r He ad (Bras s )
1
41
AR 180101
O R ing
2
42
AR 820360
Bung N ut 1/2"
1
43
AR 1260180
Cranks haft XT9.14
1
43
AR 1260200
Cranks haft XT11.14
1
43
AR 1320260
Cranks haft XT13.12
1
44
AR 1380520
Ke y
1
45
AR 1320370
Crank Be aring
1
46
AR 1260750
Oil Se al (AR KIT1872)
1
83
AR 1260790
Circlip 52"
1
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Quantity
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ANNOVI GM 3B UNLOAD ER VALVE
Part Numbe r
ARGM 3B
D e s cription
Comple te Unloade r Valve
AR1560580
Cap
AR1660210
Nut
AR1560400
Adjus ting Knob
AR1560420
Adjus ting Cap
AR1080070
M ini M atic Pin
AR1560410
Spring Holde r
AR1560440
Spring Cap
AR1560350
Spring
AR1080610
Spring Plate
AR1080660
Pin GM Unloade r
AR1540080
Banjo Bolt
AR1560010
Valve Body (G)
AR1080540
Uppe r Pis ton GM Unloade r
AR1560100
Non Re turn Body
AR1560140
Spring
AR1560490
Che mical Barb
AR1250280
Ball
AR1560520
Spring
AR1560510
Nut
AR1560500
Exit Pie ce with Che mical Inje ctor
AR1560110
Exit Pie ce 3/8"
AR1560111
Exit Pie ce 3/8"
AR1560320
By Pas s Pis ton
AR880270
O'Ring
AR1560050
By Pas s Tube ( Gymatic)
AR1540050
Inle t 1/2" BSP
AR1540090
Banjo Bolt
AR1540020
Low Pre s s ure Hous ing
ARKIT2611
Unloade r Valve Kit ( 200 Bar)
Demon Tempest Manual - Issue 12/01
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