Manufacturing Engineering & Technology
BIJU PATNAIK UNIVERSITY OF TECHNOLOGY,
MANUFACTURING ENGINEERING & TECHNOLOGY
SEMESTER 4 th
Code Subject L-T-P Credits Code Subject s
Mathematics – III 3-1-0
Engineering Economics & Costing 3-0-0
Manufacturing Technology – I 3-0-0
Mathematics – IV
Manufacturing Technology – II
Strength of Materials
PCME4203 Introduction to Physicial Metallurgy &
PCMF4203 Theory of Machines
C++ & Object Orinted Programming
Work Study & Ergonomics
Credits (Theory) 20 Credits
PCMF7201 Metrology Lab.
PCMF7202 Manufacture Technology Lab – I.
2 PCMF7204 Manufacture Technology Lab – II. 0-0-3 2
2 BECS7207 C++ and Object Orinted Programming lab 0-0-3 2
PCMF7203 Computer Aided Drawing Lab. 0-0-3 2 PCMF7205 Material Testing Lab. 0-0-3 2
Credits (Practicals / Sessionals) 6 Credits
TOTAL SEMESTER CREDITS 26
TOTAL CUMULATIVE CREDITS
TOTAL SEMESTER CREDITS 26
TOTAL CUMULATIVE CREDITS
MATHEMATICS - III
Partial differential equation of first order, Linear partial differential equation, Nonlinear partial differential equation, Homogenous and non-homogeneous partial differential equation with constant co-efficient, Cauchy type, Monge’s method,
Second order partial differential equation
The vibrating string, the wave equation and its solution, the heat equation and its solution, Two dimensional wave equation and its solution, Laplace equation in polar, cylindrical and spherical coordinates, potential.
Analytic function, Cauchy-Riemann equations, Laplace equation, Conformal mapping,
Complex integration: Line integral in the complex plane, Cauchy’s integral theorem,
Cauchy’s integral formula, Derivatives of analytic functions
Power Series, Taylor’s series, Laurent’s series, Singularities and zeros, Residue integration method, evaluation of real integrals.
1. E. Kreyszig,” Advanced Engineering Mathematics:, Eighth Edition, Wiley India
Reading Chapters: 11,12(except 12.10),13,14,15
2. B.V. Ramana, “ Higher Engineering Mathematics”, McGraw Hill Education,
2008 Reading chapter: 18
1. E.B. Saff, A.D.Snider, “ Fundamental of Complex Analysis”, Third Edition,
Pearson Education, New Delhi
2. P. V. O’Neil, “Advanced Engineering Mathematics”, CENGAGE Learning, New
HSSM3204 ENGINEERING ECONOMICS & COSTING
Engineering Economics – Nature and scope, General concepts on micro & macro economics. The Theory of demand, Demand function, Law of demand and its exceptions, Elasticity of demand, Law of supply and elasticity of supply.
Determination of equilibrium price under perfect competition (Simple numerical problems to be solved). Theory of production, Law of variable proportion, Law of returns to scale.
Time value of money – Simple and compound interest, Cash flow diagram, Principle of economic equivalence. Evaluation of engineering projects – Present worth method, Future worth method, Annual worth method, internal rate of return method,
Cost-benefit analysis in public projects. Depreciation policy, Depreciation of capital assets, Causes of depreciation, Straight line method and declining balance method.
Cost concepts, Elements of costs, Preparation of cost sheet, Segregation of costs into fixed and variable costs. Break-even analysis-Linear approach. (Simple numerical problems to be solved)
Banking: Meaning and functions of commercial banks; functions of Reserve Bank of
India. Overview of Indian Financial system.
1. Riggs, Bedworth and Randhwa, “Engineering Economics”, McGraw Hill Education
2. D.M. Mithani, Principles of Economics. Himalaya Publishing House
Reference Books :
1. Sasmita Mishra, “Engineering Economics & Costing “, PHI
2. Sullivan and Wicks, “ Engineering Economy”, Pearson
3. R.Paneer Seelvan, “ Engineering Economics”, PHI
4. Gupta, “ Managerial Economics”, TMH
5. Lal and Srivastav, “ Cost Accounting”, TMH
Manufacturing concepts; Primary and secondary manufacturing processes; Principle of metal casting; Terminology; Pattern; Types; Allowances; Materials; Core boxes;
Selection; Testing and preparation of moulding sands; Moulding tools and equipment; Machine moulding; Core making; Sprue; Runner, gates and risers;
Types and designing; Melting and pouring the metal; Shell mold casting; Investment casting; Permanent mould casting; Casting defects.
Formability of metals; Cold and hot working; Rolling; Types; Roll size; Stretch forming, metal spinning, embossing and coining; Peening; Sheet metal forming operations; Presses; Die design. Forging materials; Forging processes; Forging techniques; Forging presses; Forging pressure distribution and forging force;
Automation of forging; Swaging; Drawing; Extrusion; High energy rate forming.
Weldability; Welding metallurgy; Principles and processes of arc welding (SMAW,
GTAW, GMAW, FCAW, PAW, SAW); Welding equipment; Weld positioners and fixtures; Oxyacetylene welding; Flame cutting; Brazing and soldering; Principle of resistance welding; Types of resistance welds; Seam welding; Projection welding;
Resistance butt welding; Solid state welding; Weld inspection and testing.
1. Process and Materials of Manufacture (4th Edition) by Roy A. Lindberg, Prentice-
Hall of India Private Limited.
1. Manufacturing Engineering & Technology by Kalpak Jain, Addition Wesley Edition.
2. Materials and Processes in Manufacturing by De Margo, Black and Kohsen,
Prentice Hall of India.
3. Principles of Metal Casting by Hein and Rosenthol, Tata Mc-Graw Hill India.
4. Manufacturing Technology-Foundary, Forming and Welding by P.N. Rao, Tata
McGraw-Hill Publishing Company.
Metrology: Need of Inspection, Precision and accuracy, Accuracy and cost, Sources of error, Types of error, and Geometry of form on shape. Line standard, end standard, limits, fits, tolerances-Hole & shaft basis system, Interchangeability, selective assembly, ISO system for limits & fits, Limit gauges-Snap, plug, ring, taper, position gauges-Gauge design, Taylor’s principle. Wear allowance, Screw allowance
Screw thread gauge, Thread pitch gauge.
Comparators- Characteristics, Relative Advantages of various types of comparators-
Mechanical, optical, Pneumatic, Fluid displacement type, Measurement by light wave optical
Measurement of straightness- Autocollimator flatness testing measurement of circularity-types of irregularities. Angular measurement-measurement of angle of tapered
Surface Measurements- Roughness and waviness, Surface texture, cut off length,
RMS & CLA values, Surface roughness measuring instruments, Principle of working.
Metrology of screw thread- Errors in threads, measurement of element of threads, 2wire &3- wire methods, Measurement & testing of gears-Measurement of error, rolling test, gear tooth calliper, base tangent comparator.
1. Engineering Metrology- R.K. Jain
2. Production Technology- P.C. Sharma
1. Engineering Dimensional Metrology- Miller, Edward Arnold pub.
2. Precision Engineering in Metrology- R.L. Murty, New Age Int.
INTRODUCTION TO PHYSICAL METALLURGY
AND ENGINEERING MATERIALS
Classification of Engineering Materials, Engineering properties of materials.
Characteristic property of metals, bonding in solids, primary bonds like ionic, covalent and metallic bond, crystal systems, common crystal structure of metals, representations of planes and directions in crystals, atomic packing in crystals, calculation of packing density, voids in common crystal structures and imperfections crystals.
Concept of plastic deformation of metals, critical resolve shear stress, dislocation theory, deformation by slip and twin, plastic deformation in polycrystalline metals, yield point phenomenon and related effects, concept of cold working preferred orientation. Annealing ; recovery; recrystalization and grain growth; hot working.
Concept of alloy formation, types of alloys, solid solutions, factors governing solids solubility viz. size factor, valency factor, crystal structure factor and chemical affinity factor; order-disorder transformation.
Binary phase diagrams a) Isomorphism system, (b) Eutectic system, (c) Peritectic system, (d)Eutectoid system and (e) Peritectoid system. Allotropic transformation.
Lever rule and its application, Interpretation of solidification behaviors and microstructure of different alloys belonging to those systems, Effect of nonequilibrium cooling, coring and homogenization.
Iron-cementite and iron-graphite phase diagrams, microstructure and properties of different alloys (alloy steels; stainless steel, tool steel, HSS, high strength low alloy steel) types of cast iron, their microstructures and typical uses. Specification of steel.
T.T.T. diagram: concept of heat treatment of steels i.e. annealing, normalizing, hardening and tempering; microstructural effects brought about by these processes and their influences on mechanical properties; factor affecting hardenability.
Optical properties of Materials: Scattering, Refraction, Theory of Refraction and absorption, Atomic Theory of optical properties. Lasers, Optical fibres- Principle, structure, application of optical fibres.
Plastic-: Thermosetting and thermoplastics.
Ceramics: Types, structure, Mechanical properties, application
Composite Materials: Agglomerated Materials: Cermets .Reinforced Materials:
Reinforced Concrete. Glass fiber reinforced plastics, Carbon fibre reinforced plastics, fibre reinforced plastics, Laminated plastic sheets. Tefnol, Properties of composites,
Metal matrix composites, manufacturing procedure for fiber reinforced composite.
Introduction to Nano-materials
1. Engineering Physical Metallurgy and Heat Treatment by Y.Lakhtin, Mir Publisher,
2. Introduction to Physical Metallurgy by Avner, Tata McGraw Hill
3. Materials Science and Engineering by W.D.Callister, Wiley and Sons Inc.
Reference Books :
1. Elements of Material Science and Engineering, L.H.Van Vlack, Addison Wesley
2. Physical Metallurgy: Principles and Practice by Ragahvan, PHI
3. The Science and Engineering of Materials by Donald R. Askeland and Pradeep P
Phule, Thomson Learning (India Edition)
4. Materials Science and Engineering by V.Raghavan, Prentice Hall of India Pvt.Ltd.
5. Essentials of Material Science and Engineering by Donald R. Askeland and
Pradeep P Phule, Thomson Learning
6. Processes and Material of manufacture by Lindberg, PHI.
7. Elements of Materials Science & Engineering by Van Vlack, Pearson
8. Mechanical Metallurgy by Dieter, Tata MacGraw Hill
9. Materials Science and Metallurgy By Daniel Yesudian, Scitech
10. Material Science and Metallurgy by C.K.Dutta, Dhanpat Rai
11. Materials Science and Metallurgy by R.B.Choudhary, Khanna Publishers
12. Principles of Engineering Metallurgy by L.Krishna Reddy, New Age International
13. Material Science and Processes by S.K.Hazra Chowdhury, Indian Book distributing Co.
14. Engineering Materials, Properties and Selection by Kenneth G. Budinski and
Michael K. Budinski, Prentice Hall of India
15. Materials Science by M.S. Vijaya , G.Rangarajan, TMH
THEORY OF MACHINE
Mechanism: Basic Kinematic concepts and definitions, mechanism, link, kinematic pair, classification of kinematic pairs, degree of freedom, kinematic chain, binary ternary and quaternary joints and links, degrees of freedom for plane mechanism, grubler’s equation, inversion of mechanism, four bar chains and their inversions, single slider crank chain, double slider crank chain and their inversion.
Friction of a screw and nut, square threaded crew, V-threaded screw, pivot and collar, friction circle, friction axis, friction clutches, transmission of power by single and clutches.
Gear trains: simple train, compound train, reverted train, epicyclic train and their application. Toothed gears: Theory of shape and action of tooth properties methods of generation of standard Tooth profiles, Standard proportions, Interference and
Cams: Simple harmonic, constant velocity and constant acceleration types.
Displacement, velocity and acceleration of follower. Cams with specified Contours.
Governors: Centrifugal Governors-watt and Porter Governors, Spring loaded
Governor-Hartnell Governor ,sensitiveness, stability, Isochronism ,Hunting,
Balancing: Balancing of revolving masses in one plane and different planes, Partial
1. Theory of machines – SS Ratan, Tata McGraw Hill.
2. A Textbook of theory of machines (in S.I units) – R.K.Bansal, Laxmi
1. Mechanism and machine Theory- Rao and Dukkipati, Wiley Eastern Ltd.
2. Theory of Machines –Thomas Beven.
LIST OF EXPERIMENTS
1. Calibration of Dial gauge, Micrometer, Vernier and Height gauge
2. Use of Sine bar for measuring angles
3. Study and use of Profile Projector
4. Measurement of thread parameters using Floating Carriage Micrometer
5. Surface roughness measurement
6. Use of Mechanical and Pneumatic comparator
7. Measurement of gear tooth thickness
8. Measurement of Internal, External angles and Bores using standard Balls, and Height gauge.
9. Measurement of Straightness and Flatness using precision level.
10. Study and use of Toolmaker's microscope
11. Study of Digital measuring instruments
MANUFACTURING TECHNOLOGY LAB- I
LIST OF EXPERIMENTS
Measurement of the Machined Components and Machining time estimation of:
1. Taper Turning
2. External thread cutting
3. Internal thread cutting
4. Eccentric Turning
6. Square Head Shaping
7. Hexagonal Head Shaping
8. Drilling and Tapping
9. Determination of Cutting forces in Turning and Milling Operations.
1. Hajra Choudhury, S.K and Hajra Choudhury. A.K., “ Elements of Workshop
Technology’, Volume I and II, Media Promoters and Publishers Private
Limited, Mumbai, 1997.
2. Sharma, P.C.A Text book of Production Technology, S. Chand and Co. Ltd.,
3. Roy. A. Lindberg, “Process and Materials of Manufacture”, Pearson Education
Fourth Edition 2006
COMPUTER AIDED DESIGN LAB
1. Basic concepts of CAD/CAM.
2. Introduction to Fundamentals of AutoCAD with operating system commands/menus, familiarization with computerized drafting software use at help and tutorial menus.
3. Introduction to CAD tools and commands. To draw 2D basic shapes. Lines, curves, areas, circles etc.
4. Modify tools: copy, more, offset, array etc. Working with Blocks.
5. Dimensioning, Use of layers, & Drawing template. To draw simple 2D drawing.
6. Printing, export, import of CAD files in different format like jpg, dxf any dwg dwt., iges, stl. etc.
7. Introduction solid modeling of 3D components using sketching and feature like extrude, revolve, sweep, fillet etc.
8. Over view of projection of solid standard views, sectional views, and detail views.
9. Creating assembly drawing.
10. Development of drawing surface features.
11. Projection of different solid models.
12. Thread profiles Nomenclature types – Metric, BSP, BCW, ACME, Buttress, and Knuckle thread.
13. Nut & bold and fasteners.
14. Machining assemblies: Gib and cotton joint, shaft coupling.
15. Making one screw jack assembly and its 2D drawing and parts lists generation with bill of materials.
1. Machine Drawing by N.D.Bhatt, V.M.Panchal, Charotar Publishing House.
2. Machine Drawing with AutoCAD by Goutam Pohit and Goutam Ghosh,
3. Machine Drawing includes AutoCAD by Ajeet Singh, Tata MacGraw Hill
Machine Drawing (Includes AutoCAD) by Ajeet Singh, Tata McGraw Hill
5. Engineering Drawing with an Introduction to AutoCAD by Dhanjay A. Johle, Tata
1. Engineering Drawing and Graphics using AUTOCAD by T.Jayapoovan, Vikas
2. Engineering Drawing by N.D.Bhatt, Charotar
3. Engineering Drawing and Graphics + AutoCAD by K. Venugopal, New Age
4. Design Data Book, PSG Technology, Coimbatore
BSCM1210 MATHEMATICS – IV
Approximation and round of errors, Truncation error and Taylor’s series
Roots of equation: The bisection method, the false-position method, fixed point iteration, the Newton-Raphson method, Muller’s method
Linear algebraic equation: LU decomposition, the matrix inverse, Gauss-Seidel method
Interpolation: Newton divided difference interpolation, Lagrange Interpolation,
Newton’s forward and backward interpolation.
Numerical integration: The trapezoidal rule, The Simpson’s rules, Gauss quadrature
Ordinary differential equation: Euler’s method, Improvement of Euler’s method,
Probability, Random variables, Probability distributions, Mean and variance of distribution, Binomial, Poisson and Hypergeometric distributions, Normal distribution,
Distribution of several random variables.
Random sampling, Estimation of Parameters, Confidence Intervals, Testing of hypothesis, Acceptance sampling, Chi square test for goodness of fit , Regression
Analysis, Fitting Straight Lines, Correlation analysis.
1. S. C. Chapra and R. P. Canale, “ Numerical methods for Engineers”, Fifth
Edition, McGraw Hill Education
Reading Chapters : 2, 3(3.1, 3.2), 4(4.2, 4.3), 5(5.1, 5.2, 5.3), 6(6.4), 9(9.1, 9.2),
10(10.2), 13(13.1,13.2,13.5), 16(16.1, 16.2), 17(17.3), 20(20.1, 20.2, 20.3)
2. E. Kreyszig,” Advanced Engineering Mathematics:, Eighth Edition, Wiley India
Reading Chapters: 22, 23( except 23.5 and 23.8)
1. Jay L. Devore, “Probability and Statistics for Engineering and Sciences”,
Seventh Edition, Thomson/CENGAGE Learning India Pvt. Ltd
2. P. V.O’Neil, “Advanced Engineering Mathematics”, CENGAGE Learning, New
The study of Organizational Behaviour: Definition and Meaning, Why Study OB
Learning – Nature of Learning, How Learning occurs, Learning and OB.
Foundations of Individual Behaviour : Personality – Meaning and Definition,
Determinants of Personality, Personality Traits, Personality and OB.
Perception – Meaning and Definition, Perceptual Process, Importance of Perception in OB. Motivation – Nature and Importance, Herzberg’s Two Factor Theory,
Maslow’s Need Hierarchy Theory, Alderfer’s ERG Theory, Evaluations.
Organizational Behaviour Process : Communication – Importance, Types, Gateways and Barriers to Communication, Communication as a tool for improving Interpersonal
Effectiveness, Groups in Organizations – Nature, Types, Why do people join groups,
Group Cohesiveness and Group Decision-making Managerial Implications, Effective
Team Building. Leadership-Leadership & Management, Theories of Leadership-Trait theory, Leader Behaviour theory, Contingency Theory, Leadership and Follower ship, How to be an effective Leader, Conflict-Nature of Conflict and Conflict
Resolution. An Introduction to Transactional Analysis (TA).
Organization : Organizational Culture – Meaning and Definition, Culture and
Organizational Effectiveness. Introduction to Human Resource Management-
Selection, Orientation, Training and Development, Performance Appraisal,
Incentives Organizational Change – Importance of Change, Planned Change and
OB techniques. International Organisational Behaviour – Trends in International
Business, Cultural Differences and Similarities, Individual and Interpersonal
Behaviour in Global Perspective.
Text Books :
1. Keith Davis, Organisational Behaviour, McGraw-Hill.
2. K.Aswathappa, Organisational Behaviour, Himalaya Publishing House.
Reference Books :
1. Stephen P. Robbins, Organisational Behaviour, Prentice Hall of India
2. Pradip N. Khandelwal, Organizational Behaviour, McGraw-Hill, New Delhi.
3. Uma Sekaran, “Organizational Behaviour”, TATA McGraw-Hill, New Delhi.
4. Steven L McShane, Mary Ann Von Glinow, Radha R Sharma” Organizational
Behaviour” , TATA McGraw- Hill.
5. D.K. Bhattachayya, “Organizational Behaviour”, Oxford University Press
6. K.B.L.Srivastava & A.K.Samantaray, “Organizational Behaviour” India Tech
7. Kavita Singh, “Organizational Behaviour”, Pearson
Basic shapes of machine tools. Wedge action, function of different angles of cutting tools, tool geometry, and Nomenclatures ASA, ORS systems. Conversion of angles, geometry of twist drill & slab milling cutter, grinding of single point cutting tool. Tool materials.
Force system in turning- Merchant circle diagram, velocity relationship .Stress in conventional shear plane, Energy of cutting process, Ernst & Merchant angle relationship, Forces in drilling and plane slab milling. Measurement of forcesdynamometer for measuring turning & drilling forces.
Mechanism of chip formation: Mode of failure under stress- fracture & yielding mechanism.
Thermodynamics of chip formation: The shear plane temperature-interface temperature from dimensional analysis-Experimental determination of chip tool interface temperature. Coolants-mechanism cooling action
Tool wear: Criteria of wear. Machinability and tool life, Flank wear. Taylor’s tool life equation, Crater wear, Causes and mechanism of tool failure. Vibration & chatter in machining. Economics of metal machining.
1. Metal cutting Theory & Practice- A.Bhattacharya, C.B.Pub.
2. Production Technology- P.C Sharma.
1. Fundamentals of Metals machining & machine Tools- Boothroyd- International student Edition.
2. Theory of Metal cutting- Milton Shaw
STRENGTH OF MATERIALS
Elasticity: Stress and strain, compressive, tensile, shear and bearing stress - Stress - strain diagram, Hooks law, modulus of elasticity, modulus of rigidity, bulk modulus of rigidity, bulk modulus, Poisson's ration. Relationship between elastic constraints and temperature stresses, composite bars, dead, live and shock loads.
Properties of section, calculation of areas, centroid, neutral axis, moment of inertia, modulus of section, radius of gyration with reference to structural shapes.
Theory of simple bends - relationship between load shearing force and bending moment. Bending moment and shear force diagram for cantilever, simple supported and over hanging beams - bending stresses.
Deflection - deflection of beams in simple cases. Principal stresses and stains.
Torsion in solid and hollow shafts - combined bending and torsion.
Thin and thick cylinders and shells subjected to internal and external pressures.
Column and struts - long and short columns - axial and eccentric loading - effect of end conditions – equivalent length and slenderness ratio - Euler and Rankine formulae.
1. R.S. Khurmi, Applied Mechanics and Strength of Materials S.Chand & Co., (6th ed), New Delhi, 1987.
2. P.N. Singh and I.K.Jha, Elementary Mechanics and Solids, Wiley Eastern, New
3. Timoshenko, Strength of Materials
4. Singer, Strength of Materials
C++ & OBJECT ORIENTED PROGRAMMING
Introduction to object oriented programming, user defined types, structures, unions, polymorphism, encapsulation. Getting started with C++ syntax, data-type, variables, strings, functions, default values in functions, recursion, namespaces, operators, flow control, arrays and pointers.
Abstraction mechanism: Classes, private, public, constructors, destructors, member data, member functions, inline function, friend functions, static members, and references.
Inheritance: Class hierarchy, derived classes, single inheritance, multiple, multilevel, hybrid inheritance, role of virtual base class, constructor and destructor execution, base initialization using derived class constructors.
Polymorphism: Binding, Static binding, Dynamic binding, Static polymorphism:
Function Overloading, Ambiguity in function overloading, Dynamic polymorphism:
Base class pointer, object slicing, late binding, method overriding with virtual functions, pure virtual functions, abstract classes.
Operator Overloading: This pointer, applications of this pointer, Operator function, member and non member operator function, operator overloading, I/O operators.
Exception handling: Try, throw, and catch, exceptions and derived classes, function exception declaration.
Dynamic memory management, new and delete operators, object copying, copy constructor, assignment operator, virtual destructor.
Template: template classes, template functions.
Namespaces: user defined namespaces, namespaces provided by library.
1. Object Oriented Programming with C++ - E. Balagurusamy, McGraw-Hill
2. ANSI and Turbo C++ - Ashoke N. Kamthane, Pearson Education
1. Big C++ - Wiley India
2. C++: The Complete Reference- Schildt, McGraw-Hill Education (India)
3. C++ and Object Oriented Programming – Jana, PHI Learning.
4. Object Oriented Programming with C++ - Rajiv Sahay, Oxford
5. Mastering C++ - Venugopal, McGraw-Hill Education (India)
WORK STUDY & ERGONOMICS
Definition, objective and scope of work study and ergonomics and its historical background, Interrelationship between work study & ergonomics, role of work study
& ergonomics in productivity improvement
Definition, objectives and procedure of method analysis, Principles of motion economy and methodology of motion analysis.
Definition, objective and different methods of work measurement – stop watch time study, predetermined motion time system (PMTS)
Principle, techniques and applications of work sampling studies
Job Evaluation and Merit Rating
Definition, objectives and techniques of job evaluation and merit rating
Wages & Salary
Definition and principles of wage and salary administration, comparative study of incentive schemes
Man – machine interaction, design of man-machine environment system, workstation design
1. Motion & Time Study Barnes Ralph. M., John Wieley & sons, 7 th
2. Work Study O. P. Khanna, Dhanpat Rai & sons, New Delhi
3. Motion and time study – principles and practice M.E.MUNDELpRENTICE Hall india pvt. Ltd.
4. Introduction to work Study – ILO
5. Human Factors in Engineering Design – E.J.McCormick, Tata McGrawHill
6. Hand book of Ergonomic Design – Martin Helender
MANUFACTURE TECHNOLOGY LAB – II.
LIST OF EXPERIMENTS
1. Measurement of cutting force in drilling.
2. Measurement of cutting force in milling.
3. Measurement of cutting force in turning.
5. Vibration study of machine tools.
6. Verification of Taylor’s tool life equation.
7. Study of different types of chips.
8. Determination of shear angles.
9. Ring Compression test.
10. Determination of coefficient of friction by using compression tests.
11. Formability test-Ericsson cupping test.
C++ & OBJECT ORIENTED PROGRAMMING LAB
. Programs on concept of classes and objects.(1 class)
2. Programs using inheritance.(1 class)
3. Programs using static polymorphism.(1 class)
4. Programs on dynamic polymorphism.(1 class)
5. Programs on operator overloading.(1 class)
6. Programs on dynamic memory management using new, delete operators.(1 class)
7. Programs on copy constructor and usage of assignment operator.(1 class)
8. Programs on exception handling. (1 class)
9. Programs on generic programming using template function & template class.(1 class)
10. Programs on file handling.(1 class)
MATERIAL TESTING LAB
LIST OF EXPERIMENTS
1. Preparation of testing specimen
2. Tensile strength
3. Impact strength
4. Hardness strength
5. Rigidity modulus
6. Compression / Bending strength
7. Fatigue strength
8. Wear resistance test
9. Thermal characterization of materials using DSC and TGA
BIJU PATNAIK UNIVERSITY OF TECHNOLOGY, ORISSA
MANUFACTURING ENGINEERING & TECHNOLOGY
Production and Operation
BEME2209 Fluid Mechanics & Machines 3-0-0 3 PCMF4301
HSSM3303 Environmental Engineering &
PCME4303 Design of Machine Elements 3-1-0 4
Professional Elective – I
Advanced Casting and Welding
Maintenance Engineering &
Free Elective – I (Any One)
PCMF4303 CAD/CAM for manufacturing 3-0-0 3
Professional Elective – II
Finite Element Methods
Plastic Mould and Die Design
Free Elective – II (Any One)
Non conventional Energy
Heat Power Engineering
Credits (Theory) 19 Credits (Theory) 19
PCMF7301 Fluid Mechanics Lab. 0-0-3 2 PCMF7304 Tool Design Lab. 0-0-3 2
PCMF7302 Machine Design Sessional
Manufacturing Technology Lab.
Credits (Practicals / Sessionals)
TOTAL SEMESTER CREDITS
TOTAL CUMULATIVE CREDITS
0-0-3 2 PCMF7305
0-0-3 2 PCMF7306
Metallurgy and Non Destructive
Manufacturing Technology Lab.
6 Credits (Practicals/Sessionals)
25 TOTAL SEMESTER CREDITS
133 TOTAL CUMULATIVE CREDITS
HSSM3302 OPTIMIZATION ENGINEERING (3-0-0)
Idea of Engineering optimization problems, Classification of optimization algorithms,
Modeling of problems and principle of modeling.
Formulation of LPP, Graphical solution, Simplex method, Big-M method, Revised simplex method, Duality theory and its application, Dual simplex method , Sensitivity analysis in linear programming
Finding an initial basic feasible solution by Northwest Corner rule, Least Cost rule, Vogel’s approximation method, Degeneracy, Optimality test, MODI method, Stepping stone method
Hungarian method for solution of Assignment problems
Branch and Bound algorithm for solution of integer
General characteristics, Markovian queuing model, M/M/1 model,
Limited queue capacity, Multiple server, Finite sources, Queue discipline.
Introduction to non-linear programming.
Fibonacci and Golden Section Search method.
Constrained optimization with equality constraint:
Lagrange multiplier, Projected gradient method
Constrained optimization with inequality constraint:
Introduction to Genetic Algorithm.
Recommended text books
1. A. Ravindran, D. T. Philips, J. Solberg, “ Operations Research- Principle and
Practice”, Second edition, Wiley India Pvt Ltd
2. Kalyanmoy Deb, “ Optimization for Engineering Design”, PHI Learning Pvt Ltd
Recommended Reference books:
1. Stephen G. Nash, A. Sofer, “ Linear and Non-linear Programming”, McGraw Hill
2. A.Ravindran, K.M.Ragsdell, G.V.Reklaitis,” Engineering Optimization”, Second edition, Wiley India Pvt. Ltd
3. H.A.Taha,A.M.Natarajan, P.Balasubramanie, A.Tamilarasi, “Operations Research”,
Eighth Edition, Pearson Education
4. F.S.Hiller, G.J.Lieberman, “ Operations Research”, Eighth Edition, Tata McDraw Hill
5. P.K.Gupta, D.S.Hira, “Operations Research”, S.Chand and Company Ltd.
BEME2209 FLUID MECHANICS & MACHINES
Introduction: Scope of fluid mechanics and its development as a science
Physical property of Fluid: Density, specific gravity, specific weight, specific volume, surface tension and capillarity, viscosity, compressibility and bulk modulus, Fluid classification.
Fluid static Pressure, Pascal’s Law, Pressure variation for incompressible fluid, atmospheric pressure, absolute pressure, gauge pressure and vacuum pressure, manometer.
Hydrostatic process on submerged surface, force on a horizontal submerged plane surface, force on a vertical submerged plane surface.
Buoyancy and flotation, Archimedes’ principle, stability of immersed and floating bodies, determination of metacentric height.
Fluid kinematics : Introduction, description of fluid flow, classification of fluid flow.
Acceleration of fluid particles, flow rate and continuity equation, differential equation of continuity,
Fluid dynamics : Introduction, Euler’s equation along a streamline, energy equation,
Hydraulic Measurements: Water level measurements, velocity measurements, discharge measurements, venturimeter, orifice meter, current meter, pitot tube, orifice, notch and weir.
Hydraulic turbines and pumps: Impulse and reaction turbines, construction and working principle of tangential, radial and axial type turbines. Power of turbines, efficiency of turbines. Construction and working principles of centrifugal type pumps. Power and efficiency of the pump. Positive displacement pump.
Hydraulic systems: hydraulic accumulator, hydraulic intensifier, hydraulic ram, hydraulic lift, hydraulic crane, hydraulic press, hydraulic torque converter.
1. Fluid Mechanics and hydraulic machines, Modi & Seth
2. Hydraulics fluid machines and fluid machines by S. Ramamrutham
1. Fluid Mechanics by A.K. Mohanty, PHI
2. Introduction to Fluid Mechanics by Fox and McDonald, Willey Publications
3. Fluid Mechanics by Kundu, Elsevier
4. An Introduction to Fluid Dynamics by G.K.Batchelor, Cambridge University Press
5. Engineering Fluid Mechanics by Garde et. al., Scitech
6. Fluid Mechanics by J.F.Douglas, J.M.Gasiorek, J.A.Swaffield and L.B.Jack, Pearson
HSSM3303 ENVIRONMENTAL ENGINEERING & SAFETY (3-0-0)
Module – I
Ecological Concepts: Biotic components, Ecosystem Process: Energy, Food Chain, Water cycle, Oxygen cycle, Nitrogen cycle etc., Environmental gradients, Tolerance levels of environment factor, EU, US and Indian Environmental Law. Chemistry in Environmental
Engineering: Atmospheric chemistry, Soil chemistry. Noise pollution- Noise standards, measurement and control. Water Treatment: water quality standards and parameters,
Ground water. Water treatment processes, Pre-treatment of water, Conventional process,
Advanced water treatment process.
Module – II
:(a)Waste Water Treatment: DO and BOD of Waste water treatment process, pretreatment, primary and secondary treatment of waste water, Activated sludge treatment:
Anaerobic digestion, Reactor configurations and methane production.
(b)Air Pollution : Air pollution and pollutants, criteria pollutants, Acid deposition, Global climate change –greenhouse gases, non-criteria pollutants, air pollution meteorology,
Atmospheric dispersion. Industrial Air Emission Control. Flue gas desulphurization, NOx removal, Fugitive emissions.
(c) Solid waste, Hazardous waste management, Solid Waste Management, Source classification and composition of MSW: Separation, storage and transportation, Reuse and recycling, Waste Minimization Techniques. Hazardous Waste Management, Hazardous waste and their generation, Transportation and treatment: Incinerators, Inorganic waste treatment. E.I.A., Environmental auditing,
Module – III
:Occupational Safety and Health Acts, Safety procedures, Type of Accidents,
Chemical and Heat Burns, Prevention of Accidents involving Hazardous substances, Human error and Hazard Analysis. Hazard Control Measures in integratednsteel industry, Petroleum
Refinery, L.P.G. Bottling, Pharmaceutical industry. Fire Prevention – Detection,
Extinguishing Fire, Electrical Safety, Product Safety. Safety Management- Safety Handling and Storage of Hazardous Materials, Corrosive Substances, Gas Cylinders, Hydro Carbons and Wastes. Personal Protective Equipments.
Text Book :
1. Environmental Engineering Irwin/ McGraw Hill International Edition, 1997, G. Kiely,
2. Environmental Engineering by Prof B.K. Mohapatra, Dhanpat Rai & Co Publication
3. Industrial Safety Management, L. M. Deshmukh, Tata McGraw Hill Publication.
1. Environmental Engineering by Arcadio P. Sincero & Gergoria A. Sincero PHI Publication
2. Principles of Environmental Engineering and Science, M. L. Davis and S. J. Masen,
McGraw Hill International Edition, 2004
3. Environmental Science, Curringham & Saigo, TMH,
4. Man and Environment by Dash & Mishra
5. An Introduction to Environmental Engineering and Science by Gilbert M. Masters &
Wendell P. Ela - PHI Publication.
6. Industrial Safety Management and Technology, Colling. D A – Prentice Hall, New Delhi
PCME4303 DESIGN OF MACHINE ELEMENTS (3-1-0)
Stages in design, Standardization, Interchangeability, Preferred numbers, Fits and
Tolerances, Engineering materials, Ferrous, Non-ferrous, Non-metals, Indian standard specifications for Ferrous materials, Fundamentals of Machine Design, Allowable stress,
Factor of safety, Use of Code/Data books.
Design of Joints: Riveted joints, Boiler joints, Welded and bolted joints based on different types of loading. Illustrative problems with solutions.
Design of Cotter joints with socket and spigot, with a Gib. Design of knuckle joint.
Illustrative problems with solutions.
Design of shafts, solid and hollow based on strength and on rigidity. Illustrative problems with solutions.
Design of keys and pins, Suck key, Feather key, Taper pin. Illustrative problems with solutions.
Design of shaft couplings : Rigid Flange coupling, Flexible Flange coupling.
Design of circular section, Helical springs, Tension and compression types, Design of leaf springs: Cantilever and semi-elliptical types. Illustrative problems with solutions.
Levers, classification, Design of Foot levers, Hand lever, Cranked lever, Lever of lever loaded – safety - valve. Design of belt and pulley Power screw design with square thread, such as screw jack. Illustrative problems with solutions.
[Only specified data book as mentioned in the syllabus is permitted during examination]
1. Mechanical Engineerng Design, J.E.Shigley, C.R.Mischke, R.G.Budynas and K.J.Nisbett,
2. Machine Design, P.Kanaiah, Scietech Publications
1. Design of Machine Elements, V.B. Bhandari, Tata McGraw Hill Publishing Company Ltd.,
New Delhi, 2 nd
2. Machine Design, P.C.Sharma and D.K.Agrawal, S.K.Kataria & Sons
3. Machine Design, Pandya and Shah, Charotar Book Stall
4. Machine Design, Robert L. Norton, Pearson Education Asia, 2001.
5. Machine Design, A CAD Approach: Andrew D Dimarogonas, John Wiley Sons, Inc, 2001.
6. Fundamentals of Machine Component Design, Robert C. Juvinall and Kurt M Marshek,
Wiley India Pvt. Ltd., New Delhi, 3 rd
7. A Text Book of Machine Design, R.S.Khurmi and J.K.Gupta, S.Chand Publication
8. Machine Design, H.Timothy and P.E.Wentzell, Cengage Learning
9. Computer Aided Analysis and Design, S.P.Regalla, I.K.International Publishing
DESIGN DATA HAND BOOKS:
1. P.S.G.Design Data Hand Book, PSG College of Tech Coimbature
2. Design Data Hand Book, K. Lingaiah, McGraw Hill, 2nd Ed. 2003.3. Design Hand Book by
S.M.Jalaluddin ; Anuradha Agencies Publications
PROFESSIONAL ELECTIVES ‐1
PEMF5301 PLASTIC PROCESSING
INJECTION MOULDING, COMPRESSION MOULDING & TRANSFER MOULDING
Injection moulding -Principles processing- Process variables - Mould cycle – Moulding
Machine–Specifications - Construction and maintenance –Mould setup- process trouble shooting. Compression moulding- principles - Bulk factor and flow properties moulding materials- Process variables-Curing time- Mould temperature and Pressure requirements- performs and preheating- common moulding faults and their correction-Finishing of moulded product. Fundamental principles of transfer moulding-advantages over compression moulding-Equipment used- pressures requirements -Line pressures- Injection ram pressureclamping-Heating requirements-Moulding faults - causes and remedies.
EXTRUSION, BLOW MOULDING, THERMOFORMING
Basic principles of extrusion – Types of extruders, extruder parts- polymer flow mechanism, die entry effects and exit instabilities-melt fracture & Bambooing. Factors affecting the output of an extruder, process variables in extrusion- downstream equipments for the production of films, blown film, cast film/slot film, BO film, co extruded film. Tube/pipe-sizing take off equipment, extrusion coating, wire & cable covering
Injection and extrusion blow moulding processes, accumulation blow moulding-processing parameters- materials requirements -blow moulding machine features and operation -faults, causes and remedies-parison programming, blow moulding of difficult articles like fuel tanks, odd shaped containers with handles, limitation in blow moulding,
Basic principles and types of thermoforming processes, Thermoforming moulds-processing parameters—faults, causes and remedies.
CALENDARING, ROTATIONAL MOLDING AND FRP & LAMINATES
Calendaring - principle and process description- types of calendar units -design of calendar roll, Heating and temp control, roll crown, roll crossing and roll bending - calendaring sheets and films, embossing, coating and lamination by calendar, comparison between calendaring and extrusion.
Introduction-principle-process-machinery used-materials-moulds process parameters-merits
& demerits of rotomolding.
1. Injection Molding Theory & Practice, Irvin I. Rubin, Wiley-Interscience (1973)
2. Injection Molding Hand Book Third Ed., D.V Rosato, D.V. Rosato & M.G. Rosato, Kluwer academic publishers (2000)
3. Plastics: Material & Processing, A. Brent Strong, Third Ed., Prentice Hall (2005)
1. A Guide to Injection Molding of Plastics, P.C. Bolur, allied Publishers (2000)
2. Injection Molding, A.S. Athalye, second Ed. (1997).
3. Extrusion The definitive Processing Guide and Hand Book - By Giles, H.H & Others
4. Compression Molding - By Iyesew, A.I
5. Polymer Extrusion - By Rauwedaal, Chris
6. Basic Principle of rotational molding - By Crawford, R.J & Throne, J.L
7. Basic Principle of Thermoforming - By Brycle, D.M
8. Calendering of Plastics - By Elden & Swan
PEMF5302 ADVANCED CASTING & WELDING
MELTING AND POURING: Principles of melting practice-fluxing- Degasification and inoculation- types of furnaces- Crucibles, Cupola, Oil fired furnaces – Electric arc and induction furnaces –Melting practice of cast iron, SG iron, steel, aluminium and copper alloys.
CASTING DESIGN: Solidification of pure metals and alloys-shrinkage in cast metals-design of sprue, runner, gate and risers-problems in design and manufacture of thin and unequal sections designing for directional solidification, minimum distortion and for overall economy - design problems of L, T, V, X and Y junctions.
WELD DESIGN AND WELDING METALLURGY: Design of welded components-symbolic representation of welds on drawings- welding classes-residual stresses in welds-weld distortions-design consideration-strength consideration of welded joints-analysis of statistically loaded welded joints-welded structures subjected to fatigue loads.
SPECIAL CASTING AND WELDING PROCESSES: Evaporative pattern casting-ceramic mould casting –electro magnetic moulding-squeeze casting –investment casting-shell moulding- PAW-electron beam welding-laser beam welding- friction welding-ultrasonic welding – diffusion welding-high velocity oxy fuel processes
QUALITY CONTROL AND AUTOMATION : Cleaning and inspection of castings – Casting defect and remedies – foundry automations-moulding machines-Automation of sand plant, moulding and fettling sections of foundry-Dust and fume control-Welding defects –causes and remedies – Non Destructive tests – arc welding using robots-weld positioner and manipulators –weld seam tracking-vision system-arc sensing welding
1. PARMAR, R.S., Welding Processes and Technology, Khanna Publishers, 1997.
2. JAIN, P.L., Principles of Foundry Technology, Tata McGraw Hill, 2003.
1. A.S.M Hand book, vol 15, casting, ASM international, 1988
2. KLAS WEMAN, welding processes hand book, CRC press, 2003
3. CARY and HOWARD,B., Modern Welding Technology, Prentice-Hall, 1989.
4. HEINE, R.W., LOPER.L.R., and ROSENTHAL,C, Principles of Metal Casting, TMH
5. MINKOFF,J., solidification and cast structure,wiley.1986
6. DAVIES, A.C., Welding (10th Edition), Cambridge University Press, 1996.
PEMF5303 MAINTENANCE ENGINEERING & MANAGEMENT (3-0-0)
Objectives and functions – Tero technology – Reliability Centered Maintenance (RCM) – maintainability prediction – availability and system effectiveness- maintenance costs – maintenance organization, Minimal repair – maintenance types – balancing PM and breakdown maintenance- PM schedules: deviations on both sides of target values – PM schedules: functional characteristics – replacement models
TOTAL PRODUCTIVE MAINTENANCE: Zero breakdowns – Zero Defects and TPM – maximizing equipment effectiveness – autonomous maintenance program – five pillars of
TPM – TPM small group activities – TPM organization – management decision – educational campaign – creation of organizations – establishment of basic policies and goals – formation of master plan. - TPM implementation
MAINTENANCE LOGISTICS :Human factors in maintenance – maintenance manuals – maintenance staffing methods – queuing applications – simulation – spare parts management – maintenance planning and scheduling
DIAGNOSTIC MAINTENANCE: Leak detection-wear monitoring-Temperature monitoring-
Vibration monitoring-Signature analysis-Shock monitoring-Lubricant-Analysis-Methodology-
ONLINE MONITORING: Condition Monitoring Techniques– Vibration Monitoring, Signature
Analysis – Wear Debris Monitoring – Maintenance Management Information System - Expert systems –Corrosion Monitoring and Control
1. Seiichi Nakajima, Introduction to TPM, Productivity Press, Chennai, 1992.
2. Gopalakrishnan, P. and Banerji, A.K., Maintenance and Spare Parts Management,
3. Prentice – Hall of India Pvt. Ltd., 1991.
1. Goto, F., “Equipment planning for TPM Maintenance Prevention Design”, Productivity
2. Shirose, K., “Total Productive Maintenance for Workshop Leaders”, Productivity
3. Shirose, K., “TPM for Operators”, Productivity Press, 1996.
4. Suzuki, T., “New Directions for TPM”, Productivity Press, 1993.
5. Kelly, A.., “Maintenance Planning and Control”, Butterworth, London, 1991.
FREE ELECTIVES -I
PEME5408 COMPOSITE MATERIALS
Module – I (14 hours)
1. Introduction :
Classification and characteristics of composite materials, mechanical behaviour of composites, constituents, Reinforcements, Matrices, Fillers, Additives, Applications and advantages of composites.
2. Processing :
Initial form of constituent materials, Manufacturing procedures for fibre-reinforced plastics, quality control.
3. Macromechanical Behaviour :
Stress strain relations of anisotropic materials - Engineering constants for orthotropic materials, Stress strain relations for specially orthotropic lamina. Transformation relationships for a lamina of arbitrary fibre orientation.
Module – II (12 hours)
Testing of Composites, Evaluation of Engineering Constants and Strengths.
Micromechanical Analyses of orthotropic lamina, Evaluation of Engineering Constants using Micromechanical principles, Rules of Mixtures, Kelly Davis Model for Minimum and
Critical Volume Fractions.
Module – III (10 hours)
FRP Composite Laminate designation and codes, Macromechanical Behaviour of FRP
Composite Laminates, Classical Lamination Theory.
General Design Consideration and Suitable laminating Scheme.
1. Mechanics of Composite Materials, R.M. Jones, Mc. Graw Hill Book Co.
Reference Book :
1. Fibre - Reinforced composites :- Materials, manufacturing and Design by P.K. Mallick,
2. Engineering Mechanics of Composite Materials, I.M.Danel, O.Issai, Oxord University
3. Composite materials, Broutman & Crock,
4. Principles of Composite Material Mechanics, R.F.Gibson, CRC Press
FEME6302 PROJECT MANAGEMENT
‐I Project Management Concepts and Needs Identification
Attributes of a Project, Project Life Cycle, The Project management Process, Benefits of
Project Management, Needs Identification, Project Selection, Project organization, the project as part of the functional organization.
Project feasibility Analysis: Technical feasibility, commercial and financial visibility,
‐II Project Planning and Scheduling:
Design of project management system; project work system; work breakdown structure, project execution plan, work packaging plan, project procedure manual; project scheduling; bar charts, line of balance (LOB) and Network Techniques (PERT / CPM)/ GERT, Resource allocation, Crashing and Resource Sharing, capacity planning and expansion capacity decision.
Module III Project Monitoring and Control and Project Performance
Planning, Monitoring and Control; Design of monitoring system; Computerized PMIS (Project
Management Information System). Coordination; Procedures, Meetings, Control;
Scope/Progress control, Performance control, Schedule control, Cost control, Performance
Indicators; Project Audit; Project Audit Life Cycle, Responsibilities of Evaluator/ Auditor,
Responsibilities of the Project Manager.
1. Project Planning, Analysis, Selection, Financing, Prasana Chandra, TMH
2. Project Management, Grey, TMH.
3. Project Management, Richman, PHI
4. Project Management, Vasant Desai, HPH
5. Project Management, Bhavesh M.Patel, Vikash
6. Project Engineering & Management- Prasanna Chandra, Prentice Hall.
MODULE- I (12 hours)
Study of various parameters: Viscosity, flow of fluids, viscosity and its variation -absolute and kinematic viscosity, temperature variation, viscosity index determination of viscosity, different viscometers used. Hydrostatic lubrication: Hydrostatic step bearing, application to pivoted pad thrust bearing and other applications, hydrostatic lifts, hydrostatic squeeze films and its application to journal bearing.
Hydrodynamic theory of lubrication: Various theories of lubrication, petroffs equation,
Reynold’s equation in two dimensions -Effects of side leakage - Reynolds equation in three dimensions, Friction in sliding bearing, hydro dynamic theory applied to journal bearing, minimum oil film thickness, oil whip and whirl anti -friction bearing.
Concept of gas lubricated bearing -Concept of Elastohydrodynamic lubrication -Friction and power losses in journal bearings: Calibration of friction loss friction in concentric bearings, bearing modulus, Sommerfield number, heat balance, practical consideration of journal bearing design considerations. Air lubricated bearing: Advantages and disadvantages application to Hydrodynamic journal bearings, hydrodynamic thrust bearings. Hydrostatic thrust bearings. Hydrostatic bearing Analysis including compressibility effect. Bearing materials: General requirements of bearing materials, types of bearing materials
1. Fundamentals of Tribology, Basu, SenGupta and Ahuja/PHI
2. Tribology in Industry: Sushil Kumar Srivatsava, S. Chand &Co.
1. Introduction to Tribology of Bearings – B.C. Majumdar, S. Chand & Co.
2. Tribology – Hutchins, Asterix Publishers(1992)
3. Tribology - Lambert M Surhone, Miriam T Timpledon, Susan F Marseken, Betascript
PCMF7301 FLUID MECHANICS LABORATORY
LIST OF EXPERIMENTS:
1. FLOW MEASUREMENT
Calibration of Flow Measuring instruments
Calibration of flows in
Weirs and notches.
Estimation of friction factor in flow through pipes.
Determination of performance characteristics of pumps
Turbine pumps and
Positive displacement pumps
Determination of performance characteristics of turbines
PCMF7302 MACHINE DESIGN SESSIONAL (0-0-3)
LIST OF EXPERIMENTS:
1. Design of coupling –Rigid & flexible type
2. Design of riveted joints (under axial & eccentric loading)
3. Design of Welded joints (under axial & eccentric loading)
4. Design of cotter & knuckle joint
5. Design & Analysis of leaf & Helical springs under various loading
6. Design of Piston
7. Design of Connected rod/crankshaft,
8. Design of Spur gear under various loading
9. Design of Helical & bevel gear under various loading
10. Design of Screw Jack under various loading
11. Practice in computer aided design of some of the above mentioned design using 3D
PCMF 7303 MANUFACTURING LABORATORY – III (0-0-3)
LIST OF EXPERIMENTS:
1. a) Study of gear parameters.
b) Experimental study of velocity ratios of simple, compound, Epicyclic and differential
20 gear trains.
2. a) Kinematics of Four Bar, Slider Crank, Crank Rocker, Double crank, Double rocker,
Oscillating cylinder Mechanisms.
b) Kinematics of single and double universal joints.
3. a) Determination of Mass moment of inertia of Fly wheel and Axle system.
b) Determination of Mass Moment of Inertia of axis symmetric bodies using Turn Table
c) Determination of Mass Moment of Inertia using bifilar suspension and compound
4. Motorized gyroscope – Study of gyroscopic effect and couple.
5. Governor - Determination of range sensitivity, effort etc., for Watts, Porter, Proell, and
6. Cams – Cam profile drawing, Motion curves and study of jump phenomenon
7. a) Single degree of freedom Spring Mass System – Determination of natural
frequency and verification of Laws of springs – Damping coefficient determination.
b) Multi degree freedom suspension system – Determination of influence coefficient.
8. a) Determination of torsional natural frequency of single and Double Rotor systems.-
Undamped and Damped Natural frequencies.
b) Vibration Absorber – Tuned vibration absorber.
9. Vibration of Equivalent Spring mass system – Undamped and damped vibration.
10. Whirling of shafts – Determination of critical speeds of shafts with concentrated
11. a). Balancing of rotating masses.
b). Balancing of reciprocating masses.
12. a) Transverse vibration of Free-Free beam – with and without concentrated masses.
b) Forced Vibration of Cantilever beam – Mode shapes and natural frequencies.
c) Determination of transmissibility ratio using vibrating table.
PCME4404 PRODUCTION AND OPERATION MANAGEMENT (3-0-0)
The course aims at acquainting all engineering graduates irrespective of their specializations the basic issues and tools of managing production and operations functions of an organization.
1. Operations Function in an Organization, Manufacturing Vrs Service Operations, System view of Operations, Strategic Role of Operations, Operations Strategies for Competitive
Advantage, Operations Quality and Productivity Focus, Meeting Global Challenges of
Production and Operations Imperatives.
2. Designing Products, Services and Processes: New Product Design- Product Life Cycle,
Product Development Process, Process Technology : Project, Jobshop, Batch, Assembly
Line, Continuous Manufacturing; Process Technology Life Cycle, Process Technology
Trends, FMS, CIM, CAD, CAM; Design for Services, Services Process Technology.
3. Work Study: Methods Study- Techniques of Analysis, recording, improvement and standardization; Work Measurement : Work Measurement Principles using Stopwatch Time
Study, Predetermined Motion Time Standards and Work Sampling, Standard Time
4. Location and Layout Planning : Factor Influencing Plant and Warehouse Locations,
Impact of Location on cost and revenues. Facility Location Procedure and Models :
Qualitative Models, Breakeven Analysis, location Model, centroid method.
Layout Planning: Layout Types : Process Layout, Product Layout, Fixed Position Layout
Planning, block diagramming, line balancing, computerized layout planning- overview.
5. Forecasting : Principles and Method, Moving Average, weighted Moving Average,
Exponential Smoothing, Winter’s Method for Seasonal Demand, Forecasting Error.
6. Manufacturing Planning and Control : The Framework and Components : Aggregate
Planning, Master Production Scheduling, Rough-cut-Capacity Planning, Material
Requirements Planning, Capacity Requirements Planning.
7. Sequencing and Scheduling : Single Machine Sequencing : Basics and Performance
Evaluation Criteria, Methods for Minimizing Mean Flow Time, Parallel Machines :
Minimization of Makespan, Flowshop sequencing : 2 and 3 machines cases : Johnson’s
Rule and Jobshop Scheduling : Priority dispatching Rules.
8. Inventory Control : Relevant Costs, Basic EOQ Model, Model with Quantity discount,
Economic Batch Quantity, Periodic and Continuous Review Systems, Safety Stock, Reorder
Point and Order Quantity Calculations. ABC Analysis.
9. Modern Trends in Manufacturing : Just in Time (JIT) System : Shop Floor Control By
Kanbans, Total Quality Management, Total Productive Maintenance, ISO 9000, Quality
Circle, Kaizen, Poka Yoke, Supply Chain Management.
1. S.N.Chary, “Production and Operations Management”, Tata McGraw Hill.
2. R. Paneerselvam, “Production and Operations Management, Prentice Hall of India.
3. Aswathappa & Bhatt – Production & Operations Management, HPH.
4. Gaither & Frazier - Operations Management, Cengage Publication
5. Russell & Taylor - Operations Management, PHI Publication
6. Chase, Aquilanno, Jacob & Agarwal - Operations Management, TMH Publication.
7. E.E. Adam and R.J. Ebert “Production and Operations Management”, Prentice Hall of
PCMF4301 MATERIALS DEFORMATION PROCESSES (3-1-0)
INTRODUCTION TO METAL FORMING: Classification of Forming Processes -
Temperature in Metal working - Hot and Cold working - Introduction to the theory of Plastic
THEORY AND PRACTICE OF BULK FORMING PROCESSES :Analysis of plastic deformation in Forging, Rolling, Extrusion and rod/wire drawing processes - Effect of friction, calculation of forces, work done - Process parameters, equipment used - Defects - applications - Recent advances in Forging, Rolling, Extrusion and drawing processes -
Experimental techniques of evaluation of friction in metal forming.
SHEET METAL FORMING: Conventional processes - H.E.R.F. techniques - Super plastic forming techniques - Principles and process parameters - Advantages, limitations and applications.
SPECIAL FORMING PROCESSES: Orbital forging - Isothermal forging - Hot and cold
Isostatic pressing - High speed extrusion - Rubber pad forming - Water hammer forming -
POWDER METALLURGY FORMING: Overview of P/M technique - Advantages - applications - Powder perform forging - powder rolling - Tooling and process parameters.
1. George E. Dieter, Mechanical Metallurgy, McGraw Hill International Book Company,
1. Schuler - Metal forming hand book - Springer verlag publication, 1998.
2. Hosford, WF and CAD Dell, R.M. - Metal forming : Mechanics and Metallurgy,
Prentice Hall, Englewood Cliffs, 1993.
3. Narayanasamy,R - Theory of Metal Forming Plasticity, Narosa Publishers, New
Delhi Nagpal,G.R - Metal Forming Processes, Khanna Publishers, 1988.
4. Chakrabarthy,J - Theory of Plasticity, McGraw Hill Co, 1987.
5. Altan T - Metal Forming - Fundamentals and applications - American Society of
PCMF4302 TOOL DESIGN (3-0-0)
Tool design objectives - types of tools, Principles of design and construction of jigs and fixtures, principles of location and clamping, locating and clamping devices, Analysis of clamping force-Tolerance and error analysis.
Different types of jigs-plate latch, channel, box, post, angle plate, angular post, turnover, pot jigs-Automatic drill jigs-Rack and pinion operated. Air operated Jigs components. Drill bushes Design and development of Jigs for given components.
General principles of boring, lathe, milling and broaching fixtures- Grinding, planning and shaping fixtures, assembly, Inspection and welding fixtures- Modular fixtures.
Design and development of fixtures for given components.
Terminologies and elements of dies and strip layout. Press working terminology-Presses and press accessories-Computation of capacities and tonnage requirements. Elements of progressive, combination and compound dies: Die block-die shoe. Bolster plate-punch platepunch holder-guide pins and bushes – strippers –knockouts-stops – pilots-Selection of standard die sets strip lay out-strip lay out calculations.
DESIGN AND DEVELOPMENT OF DIES:
Design and development of progressive and compound dies for Blanking and piercing operations. Bending dies – development of bending dies-forming and drawing dies-
Development of drawing dies. Design of tools for production of holes, surfaces of revolution, and flat surfaces like single point cutting tools, drills, form tools and milling cutters.
Economics of toolings.
(Use of approved design data book is permitted)
1. Edward G Hoffman, Jigs & Fixture Design, Thomson – Delmar Learning, Singapore 2004
2. Donaldson. C, Tool Design, Tata McGraw-Hill, 1986
1. Kempster, “Jigs & Fixtures Design, The English Language Book Society”, 1978
2. Joshi, P.H., “Jigs & Fixtures, Second Edition”, TMH Publishing, New Delhi 2004
3. Hiram E Grant, “Jigs and Fixture” Tata McGraw-Hill, New Delhi, 2003
3. “Fundamentals of Tool Design”, CEEE Edition, ASTME, 1983
4. PSG College of Technology, Coimbatore - Design Data Handbook
4303 CAD/CAM FOR MANUFACTURING ENGINEERING
Computer Graphics: Raster scan graphics coordinate system, database structure for graphics modeling, transformation of geometry, 3D transformations, mathematics of projections, clipping, hidden surface removal. Geometric modeling : Requirements, geometric models, geometric construction models, curve representation methods, surface representation methods, modeling facilities desired.
Numerical control: NC, NC modes, NC elements, NC machine tools, structure of CNC machine tools, features of Machining center, turning center, CNC Part Programming: fundamentals, manual part programming methods, Computer Aided Part Programming.
Group Tech: Part family, coding and classification, production flow analysis, advantages and limitations, Computer Aided Processes Planning, Retrieval type and Generative type.
Computer Aided Quality Control: Terminology in quality control, the computer in QC, contact inspection methods, noncontact inspection methods-optical, noncontact inspection methodsno optical, computer aided testing, integration of CAQC with CAD/CAM.
Computer integrated manufacturing systems: Types of Manufacturing systems, Machine tools and related equipment, material handling systems, computer control systems, human labor in the manufacturing systems, CIMS benefits.
1. CAD / CAM A Zimmers & P.Groover/PE/PHI
2. CAD / CAM Theory and Practice / Ibrahim Zeid / TMH
1. Automation, Production systems & Computer integrated Manufacturing/ Groover/P.E
2. CAD / CAM / CIM / Radhakrishnan and Subramanian / New Age
3. Principles of Computer Aided Design and Manufacturing / Farid Amirouche / Pearson
4. CAD/CAM: Concepts and Applications/Alavala/ PHI
5. Computer Numerical Control Concepts and programming / Warren S Seames / Thomson
PROFESSIONAL ELECTIVE – II
5304 PRECISION ENGINEERING (3-0-0)
PRECISION ENGINEERING: Introduction - Accuracy & precision – Need – application precision machining –Tool based Micro & Ultra precision Machining grinding – Thermal effects – Materials for tools and machine elements – carbides – ceramic, CBN & diamond.
TOLERANCE AND FITS :Tolerance – Zone – fits – Variation – Hole & shaft system – limits
– expected Accuracy of machining processes – Selective assembly – gauges acceptance tests for machine tools.
ULTRA PRECISION MACHINE ELEMENTS: Introduction – Guide ways – Drive systems –
Spindle drive – preferred numbers – Rolling elements – hydrodynamic & hydrostatic bearings – pneumatic bearings.
MEMS: Introduction – MEMS – principle – Elements – Characteristics – Design –
Application: automobile defence, aerospace etc.,
ERROR CONTROL :Error – Sources – Static stiffness – Variation of the cutting force – total compliance –Different machining methods – Thermal effects – heat source – heat dissipation
–Stabilization – decreasing thermal effects – forced vibration on accuracy – clamping
&setting errors – Control – errors due to locations – principle of constant location surfaces.
1. Nakazawa, H. Principles of Precision Engineering, Oxford University Press, 1994.
2. Precision Engineering – R.L. Murthy
1. Institute of Physics Publishing, Bristol and Philadelphia, Bristol, BSI 6BE U.K.
FEME6301 FINITE ELEMENT METHODS (3-0-0)
Review of 2-D and 3-D stress analyses, vibration, fluid flow and heat conduction problems.
FEM fundamental concepts, Variational principles, Rayleigh Ritz and Galerkin Methods.
Finite Element Modeling of one dimensional problems.
Finite Element Analysis of 2-D and 3-D framed structures.
FEM formulation of 2-D and 3-D stress analysis problems.
Axisymmetric solids subjected to axisymmetric loadings.
Two-dimensional isoparametric elements and numerical integration.
FE modeling of basic vibration problems
Finite element modeling of fluid flow and heat conduction problems
Computer programs: preprocessing and post processing.
Exposure to commercial FE codes such as ANSYS, NASTRAN and IDEAS etc.
1. Finite Elements in Engineering, T.R.Chandraputla and A.D.Belegundu, PHI
2. The Finite Element Method – Its Basis & Fundamentals, Zienkiewicz, Taylor and Zhu,
Elsevier, 6 th
1. Introduction to Finite Element Method, C.Desai and J.F.Abel, CBS publishers
2. Introduction to Finite Element Method, J.N.Reddy, Tata McGraw Hill
3. Numerical Methods in Finite Element Analysis, K.J.Bathe and E.L.Wilson, PHI
4. Concepts & Applications of Finite Element Analysis,Cook, D.S.Malkus & M.E.Plesha,
5. The Finite Element Method in Engineering, S.S.Rao, Elsevier
6. A First Course in the Finite Element Method, D.L.Logan, Cengage Learning
7. Fundamentals of Finite Element Analysis, David V. Hutton, Tata McGraw Hill
PEMF5305 PLASTIC MOULD & DIE DESIGN (3-0-0)
PRODUCT DESIGN: Basic Principles-Shrinkage-Flash lines-Undercuts-suggested Wall thickness-Draft-Tolerance-Moulded holes-threads-radius- moulded hinges-integral hingesnap fits - product design thumb rules - case studies and product design.
MOULD DESIGN: Parting line-Construction of core and cavity-types of gate-types of ejection-Mould temperature control - cooling - Mould alignment Mould anciliary parts. Types of moulds-two plate - three plate - split moulds - Machine selection-Principles of shrinkage allowances-materials for mould parts-life of mould-mould maintenance-case studies on mould design. Injection Moulds for threaded components – automatic unscrewing – various unscrewing methods
EXTRUSION DIE DESIGN: Construction features of an extruder, Process, Characteristics of
Polymer melt, Die geometry, Die head Pressure, characteristics of land length to Profile thickness, Extrudate die swell, Die materials, Classification of dies-Dies for Solid Section,
Dies for Hollow Profiles, Blown film dies, Flat film dies, Parison dies, Wire and cable Coating dies, Spiral mandrel die, Fish tail die, Adjustable Core die
1. Injection Mould Design for Thermoplastic - By Pye, R.G.W
2. Injection Mould & Molding - By Dym
3. Injection Moulds – 130 Proven Design - By Gastrow, H
4. Plastics Product Design Engineering Hand Book - By Dubois, H
FREE ELECTIVE – II
PEME5308 NON-CONVENTIONAL ENERGY SOURCES (3-0-0)
Energy, Ecology and environment:
Introduction, Classification of Energy Resources, Common
Forms of Energy, Energy Chain, Advantages and Disadvantages of Conventional Energy
Sources, Importance and Salient Features of Non-Conventional Energy Sources, Environmental and ecological Aspects of Energy use, Environment-Economy-Energy and Sustainable
Development, World Energy Status, Energy Scenario in India.
Energy Conservation and Energy Storage:
Salient Features of “Energy Conservation Act,
2001”, Various Aspects of Energy Conservation, Principles of Energy Conservation, General
Electrical ECO’s (Energy Conservation Opportunities),
The Sun as a Source of Energy, Sun, Earth Radiation Spectrums,
Extraterrestrial and Terrestrial Radiations, Spectral Energy Distribution of Solar Radiation,
Depletion of Solar Radiation, Measurements of Solar Radiation, Solar Time (Local Apparent
Time), Solar Radiation Geometry, Solar Day Length, Empirical Equations for Estimating
Solar Radiation( Hourly Global, Diffuse and Beam Radiations) on Horizontal Surface Under
Cloudless and Cloudy Skies, Solar Radiation on Inclined Plane Surface only (empirical relations for numerical)
Solar Thermal Systems:
Solar Collectors: Flat plate and concentric collectors, Solar Water
Heater, Solar Passive Space - Heating and Cooling Systems, Solar Refrigeration and Air-
Conditioning Systems, Solar Cookers, Solar Furnaces, Solar Green House, Solar Dryer,
Solar Distillation (or Desalination of Water ),
Solar Photovoltaic Systems:
Solar Cell Fundamentals, Solar Cell Characteristics, Solar
Cell Classification, Solar Cell, Module, Panel and Array Construction, Solar PV Systems,
Solar PV Applications.
Origin of Winds, Nature of Winds, Wind Turbine Siting, Major Applications of
Wind Power, Wind Turbine Types and Their Construction, Wind Energy Conversion Systems
(WECS), Effects of Wind Speed and Grid Condition (System Integration),
Photosynthesis Process, Usable Forms of Biomass, their Composition and
Fuel Properties, Biomass Resources , Biomass Conversion Technologies, Urban Waste to
Energy Conversion, Biomass Gasification ,Biomass Liquefaction, Biomass to Ethanol
Production, Biogas Production from Waste Biomass, Energy Farming.
Miscellaneous Non-conventional Technologies
Applications, Origin and Distribution of Geothermal Energy, Types of
Tidal Energy, Wave Energy, Ocean Thermal Energy
Fuel Cell Technology:
Types, Principle of operation, Advantages and disadvantages.
1. Non Conventional Energy Sources: B.M Khan, TMH Publications
2. Renewable Energy Sources and Emerging Technology: D.P.Kothari and etal., PHI
3. Renewable Energy Sources & Conversion Technology: N.K.Bansal, Manfred Kleenman &
Michael Meliss, TMH Publication.
1. Renewable Energy Sources:Fundamentals & Applications:G.N.Tiwari & M.K.Ghosal,
2. Non Conventional Energy Resources: D.S. Chauhan and S.K.Srivastava, New Age
3. Non Conventional Energy Sources: H.P.Garg
4. Non-Conventional Energy Systems: G.D.Rai, Khanna publications
FEMF6303 HEAT POWER ENGINEERING (3-0-0)
Water tube & fire tube boilers, circulating principles, forced circulation, critical pressure, superheaters, reheaters, attemperators, induced draught, forced draught and secondary air fans, boiler performance analysis and heat balance. Combustion systems, environmental protection – esp, cyclone separator, dust collector etc.
Rotary thermodynamic devices – steam turbines & their classifications – impulse & reaction type turbines, thermodynamics of compressible fluid-flow, equation and continuity – isentropic flow through nozzles, velocity diagram, blade efficiency, optimum velocity ratio, multi-staging, velocity
& pressure compounding,
losses in turbines, erosion of turbine blades, turbine governing, performance analysis of turbine, condensing system.Ic engines – classification. Analysis of a standard cycle, fuel characteristic of si & ci engine, combustion, engine performance. Automotive engine exhaust emission and their control.
Gas turbine analysis – regeneration - reheating, isentropic efficiency. Combustion efficiency.
1. P.k.Nag- Engineering Thermodynamics – TMH ,2 nd
2. P k Nag- power plant engg. - TMH publication
3. P.S. Ballaney- thermal engineering – khanna pub
4. Domkundwar & Arora- power plant engineering –.dhanpat rai & co.
1. Cengel --- Thermodynamics , 3/e ,tmh
2. ET-WAKIL—power plant engineering , mh
3. M W ZEMANSKY & R.H.DITTMAN -heat and thermodynamics – MCGRAW HILL ,7 th
PEIT5301 E COMMERCE (3-0-0)
Introduction to e-business and e-commerce:
Introduction, What is the difference between e-commerce and e-business?, How significant are e-commerce and e- business?, Business adoption of digital technologies for e-commerce and e-business,
Introducing the B2B and B2C companies, Management responses to e-commerce and e-business.
: Introduction, The e-commerce environment, The e- commerce marketplace, Focus on portals, Location of trading in the marketplace,
Commercial arrangement for transactions, Focus on auctions, Business models for e- commerce, Revenue models, Focus on internet start-up companies-the dot-coms.
Introduction, What is the internet?, How does it work?
Internet standards, Focus on who controls the internet, Managing e-business infrastructure, Focus on web service and service and service-oriented, Focus on new access devices,
Dave Chaffey, “E-Business and E-Commerce Management”, Third Edition, 2009,
1. Henry Chan, Raymod Lee and etl., “E-Commerce Fundamental and Applications”,
2. Brian Mennecke and Troy Strader, “Mobile Commerce: Technology, Theory and
Applications”, Idea Group, 2003.
3. Nansi Shi, “Mobile Commerce Applications”, IGI Global, 2004.
4. Gary P. Schneider, “Electronic Commerce”, Seventh Edition, CENGAGE Learning
India Pvt. Ltd., New Delhi.
5. K. K. Bajaj, D. Nag “E-Commerce”, 2 nd
Edition, McGraw Hill Education, New Delhi
6. P. T. Joseph, “E-Commerce an Indian Perspective”, PHI Publication, New Delhi.
7. Bhaskar Bharat, “Electronic Commerce-Technology and Application”, McGraw Hill
Education, New Delhi
PCMF7304 TOOL DESIGN LABORATORY
1. Design and development of dies for Blanking and piercing operations.
2. Exercise on wire drawing die.
3. Exercise on Press tool Design.
4. Exercise on Forging Die Design.
5. Exercise on Plastics Mould Design. a. Two Plate / Three plate b. Three Plate Mould
1. MATLAB basics, Dealing with matrices, Graphing-Functions of one variable and two variables
2. Use of Matlab to solve simple problems in vibration and Laplace Transforms
1. Stress analysis of a plate with a circular hole.
2. Stress analysis of rectangular L bracket
3. Stress analysis of an axi-symmetric components
4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends)
5. Mode frequency analysis of a 2 D component
6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends)
7. Harmonic analysis of a 2D component
8. Transient analysis of spring mass system
9. Spectrum analysis of spring mass system
10. Thermal stress analysis of a axisymmetric component
11. Conductive heat transfer analysis of a 2D component
12. Convective heat transfer analysis of a 2D component
METALLURGY & NON DESTRUCTIVE TESTING LAB
1. Microstructure analysis of steel (Mild, Medium carbon, High carbon, Hardened &
Spheroidised Steel), Cast iron
2. Jominy and Quench test apparatus
3. Microstructure analysis of Non ferrous alloys
4. Heat treatment of steel
5. Cooling curve experiment
6. Liquid penetrant test
7. Ultrasonic flaw detection
8. Magnetic particle testing
9. Eddy current testing.
PCMF7306 MANUFACTURING TECHNOLOGY LABORATORY IV
(MECHATRONICS & MICROPROCESSOR LAB)
1. Study of 8085 Microprocessor and 8051 Microcontroller trainer kits and identifying the components.
2. 8085 and 8051 Assembly language programs
i) ii) Ascending/descending order and finding largest/ smallest number in an array.
3. 8085 and 8051 Assembly Language Program for code conversion i) BCD to binary ii) binary to BCD
4. 8051 Assembly Language Program for timer operations.
5. Interfacing of 8 bit A/D and D/A converters using 8085 and 8051
6. Stepper motor interface using 8085 and 8051
7. Display unit interface with 8051 and 8051 b)
1. Design and testing of the circuits such as i) Pressure control valves ii)Flow control valves iii)Directional control valves
2. Design of circuits with logic sequence using Electro pneumatic trainer kits.
3. Simulation of basic hydraulics, pneumatic and electric circuits using software.
4. Circuits with multiple cylinder sequences in Electro pneumatic using PLC
5. Speed measurement using Inductive pickup/Proximity sensor.
6. Temperature measurement using thermocouple, thermistor and RTD
7. Servo controller interfacing i) open loop ii) closed loop
8. PID controller interfacing
9. Computer controlled relays, solenoids and DC motors
10. Study of CMM based instrumentation
11. Modeling and analysis of basic electrical, hydraulic and pneumatic systems using
12. LAB VIEW software
(Any 5 Each from both)
MANUFACTURING ENGINEERING & TECHNOLOGY
PCMF4401 Non Traditional Machining
PCMF4402 Statistical Quality Control &
PCMF4403 Machine Tool Design
PCMF4404 Flexible Manufacturing System
FEMT6041 Total Quality Management
Professional Elective –
Product Design & Development
Instrumentation & Control
Professional Elective – V (Any
Statistical Methods & Design of
Micro Electro Mechanical
Professional Elective – IV
Computational Fluid Dynamics
Free Elective – IV (Any One)
Supply Chain Management
Free Elective – III (Any One)
18 Credits (Theory)
PCMF7402 Manufacturing Technology Lab
Credits (Practicals / Sessionals)
TOTAL SEMESTER CREDITS
0-0-3 2 PCMF7404 Project-2
0-0-3 2 PCMF7405 Entrepreneurship Project
PCMF7407 Comprehensive Viva voce
TOTAL SEMESTER CREDITS
TOTAL CUMULATIVE CREDITS 182 TOTAL CUMULATIVE CREDITS
PCMF4401 NON TRADITIONAL MACHINING (3-0-0)
INTRODUCTION: History, Classification, comparison between conventional and Non-conventional machining process selection. Ultra sonic machining (USM): Introduction, equipment, tool materials & tool size, abrasive slurry, cutting tool system design:- Effect of parameter: Effect of amplitude and frequency and vibration, Effect of abrasive grain diameter, effect of applied static load, effect of slurry, tool & work material, USM process characteristics: Material removal rate, tool wear, Accuracy, surface finish, applications, advantages & Disadvantages of USM.
ABRASIVE JET MACHINING (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas, Type of abrasive, size of abrasive grain, velocity of the abrasive jet, mean number. Applications, advantages
& Disadvantages of AJM. Water Jet Machining: Principal, Equipment, Operation, Application,
Advantages and limitations of water Jet machinery
ELECTROCHEMICAL MACHINING (ECM): Introduction, study of ECM machine, elements of ECM process: Cathode tool, Anode work piece, source of DC power, Electrolyte, chemistry of the process,
ECM Process characteristics – Material removal rate, Accuracy, surface finish, ECM Tooling:
Applications such as Electrochemical turning, Electrochemical Grinding, Electrochemical Honing, deburring, Advantages, Limitations.
ELECTRICAL DISCHARGE MACHINING (EDM): Introduction, machine, mechanism of metal removal, dielectric fluid, spark generator, EDM tools (electrodes) Electrode feed control, Electrode manufacture, Electrode wear , EDM tool design choice of machining operation electrode material selection, under sizing and length of electrode , machining time. Application EDM accessories / applications, electrical discharge grinding, Traveling wire EDM.
PLASMA ARC MACHINING (PAM): Introduction, equipment non-thermal generation of plasma, selection of gas, Mechanism of metal removal, PAM parameters, process characteristics. Safety precautions, Applications, Advantages and limitations.LASER BEAM MACHINING (LBM):
Introduction, equipment of LBM mechanism of metal removal, LBM parameters, Process characteristics, Applications, Advantages & limitations.
1. Advanced machining processes / VK Jain/ Allied Publishers
1. Modern Machining Process / Pandey P.C. and Shah H.S./ TMH
2. New Technology / Bhattacharya A/ the Institution of Engineers, India 1984
PCMF4402 STATISTICAL QUALITY CONTROL & RELIABILITY (3-0-0)
STATISTICAL QUALITY CONTROL:Methods and Philosophy of Statistical Process Control - Control
Charts for Variables andAttributes -Cumulative sum and Exponentially weighted moving average control charts -Other SPC Techniques – Process - Capability Analysis - Six sigma concept.
ACCEPTANCE SAMPLING :Acceptance Sampling Problem - Single sampling plans for attributes – double sampling -multiple sampling - sequential sampling - Military standards - The Dodge
Romingsampling plans – Random sampling.
RELIABILITY ENGINEERING: Definition of reliability – Performance and reliability - Reliability requirements – Life Testing -Systemlife cycle – Mean time between failures – Mean time to failure -
Mortality Curve -Availability – Maintainability.
FAILURE DATA ANALYSIS:Statistical failures of components – failute distributions – Bath tub curve
– Negativeexponential distribution – Normal distribution - log normal distribution – Gammadistribution
- Weibull distribution Life distribution measurements – Accelerated life tests -Data requirements for reliability.
RELIABILITY PREDICTION AND MANAGEMENT:
Failure rate estimates - Effect of environment and stress - Series and Parallel systems -
RDB analysis – Standby Systems - Complex Systems - Reliability demonstration testing
- Reliability growth testing - Duane curve - Risk assessment – FMEA and Fault tree analysis.
1. Khanna, O.P., Statistical Quality Control, DhanpatRai Publications (P) Ltd., 2001.
2. Lewis, E.E., Introduction to Reliability Engineering, John Wiley and Sons, 1987.
1. Mohamed Zairi, “Total Quality Management for Engineers ", Woodhead Publishing
2. HarvidNoori and Russel, " Production and Operations Management - Total Quality and Responsiveness ", McGraw-Hill Inc, 1995.
3. Douglus C. Montgomery, " Introduction to Statistical Quality Control ", 2nd Edition,
John Wiley and Sons, 1991.
4. Klaasssen , H.B. and Van Peppen, J.C.L., System reliability concepts and applications, Edward Arnold, 1989.
PCMF4403 MACHINE TOOL DESIGN (3-0-0)
Introduction: Developments in machine tools, classification of machine tools, General requirement of machine tool design. Machine tool design process. A brief review of the elements of mechanical transmission e.g. gear, belt and chain drives, slider-crank mechanism, cam mechanism, nut & Screw transmission, Devices for intermittent motion, reversing & differential mechanisms.
Couplings and clutches Elements of hydraulic transmission system. e.g. pumps, cylinder, directional control valves, pressure valves etc.
Kinematics of machine tools:
Types of drives, selection and design requirements, regulation of Speed and Feed rates: Laws of stepped regulation, selection of range ratio, standard progression ratio, selection of best possible structural diagram, speed chart, Design of feed box, Developing gearing diagrams. Stepless regulation of speed and feed in machine tool, speed and feed control.
Design of Machine Tool Structure: Requirements and design criteria for machine tool structures, selection of material Basic design procedure for machine tool structures, design of bed, table, column and housing, Model technique in design.
Design of guideways and power screws: Basic guideway profiles, Designing guideway for stiffness a wear resistance & hydrostatic and antifriction guideways. Design of sliding friction power Screws. Design of spindlier & spindle supports.
Layout of bearings, selection of bearings machine tools
Dynamics of machine tools: General procedure for assessing the dynamic stability of cutting process, closed loop system, chatter in machine tools.
Control Systems: Functions, requirements & types of machine tool controls, controls for speed & feed change. Automatic and manual Controls.Basics of numerical controls. Sources, effects and elimination of vibration and chatter, ergonomic considerations applied to the design of control members.
1. Machine Tools Design & Numerical Controls –N.K. Mehta, T.M.H. New Delhi.
2. Design of Machine Tools – S.K. Basu Allied Publishers.
3. Principles of Machine Tools, Bhattacharya A and Sen.G.C. New Central Book
PROFESSIONAL ELECTIVE – III(ANY ONE)
PEMF5401PRODUCT DESIGN & DEVELOPMENT (3-0-0)
Need for IPPD – Strategic importance of Product development – integration of customer,designer, material supplier and process planner, Competitor and customer – Behaviouranalysis. Understanding customer – prompting customer understanding – involvecustomer in development and managing requirements – Organization – processmanagement and improvement – Plan and establish product specifications.
CONCEPT GNERATION AND SELECTION :Task – Structured approaches – clarification – search – externally and internally –explore systematically – reflect on the solutions and processes – concept selection –methodology – benefits.
PRODUCT ARCHITECTURE :Implications – Product change – variety – component standardization
– productperformance – manufacturability – product development management – establishing thearchitecture – creation – clustering – geometric layout development – fundamental andincidental interactions – related system level design issues – secondary systems –architecture of the chunks – creating detailed interface specifications.
INDUSTRIAL DESIGN :
Integrate process design – Managing costs – Robust design – Integrating
CAE, CAD,CAM tools – Simulating product performance and manufacturing processeselectronically –
Need for industrial design – impact – design process – investigation offor industrial design – impact – design process – investigation of customer needs –conceptualization – refinement – management of the industrial design process –
Technology driven products – user – driven products – assessing the quality of industrialdesign.
DESIGN FOR MANUFACTURING AND PRODUCT DEVELOPMENT:Definition – Estimation of
Manufacturing cost – reducing the component costs and assembly costs – Minimize system complexity – Prototype basics – principles ofprototyping – planning for prototypes – Economic Analysis – Understanding andrepresenting tasks – baseline project planning – accelerating the project – projectexecution.
1. Kari T.Ulrich and Steven D.Eppinger,”Product Design and Development”, McGrtaw-
Hill International Edns. 1999.
1. KemnnethCrow,”Concurrent Engg./Integrated Product Development”, DRM
Associates, 26/3, Via Olivera, Palos Verdes, CA 90274(310) 377-569, Workshop
2. Stephen Rosenthal, ”Effective Product Design and Development”, Business
OneOrwin, Homewood, 1992, ISBN 1-55623-603-4.
3. Staurt Pugh, ”Tool Design –Integrated Methods for Successful Product Engineering”,
Addison Wesley Publishing, New york, NY.
PEMF5402 SURFACE ENGINEERING (3-0-0)
Definition and Scope of Surface Coating : Purpose of surface coating, resistance / wear hardness, corrosion resistance, weather resistance, surface coating for conduction and insulation, aesthetics and surface finish, etc. Pretreatment for Surface Coating: Degreasing, pickling, phosphating, descaling, cleaning, etc. Metal Coatings: Characteristics; Operational parameters, application and limitations of galvanizing, sherardising, chromating, zinc and aluminum spraying. Hot dipping, gas spraying, arc spraying, plasma spraying.
Electro Plating : Vat, barrel, automatic reverse current plating, equipment, operational parameters and electrolytes for electro plating; productivity comparison between metal coating and electroplating, base metals and plating metals, application and limitations. Ceramic Coating: Characteristics of ceramic coating, types of ceramics used for coating, base materials, methods of ceramic coating, vitreous enameling. Polymer Coating: Characteristics, types of polymers and their relative merits and demerits, base materials for polymer coating, equipment for polymer coating; types of polymer coating, spraying, dipping, fluidized bed, powder spraying; use of extrusion, principles, selection of polymers.
Paint Coating: Types of paints, their characteristics and properties, selection of paints; technology of application of paints, brush, spray, electrostatic spray, airless spray, dipping flow coating, rumbling, roller coating, etc.
Curing of Paint Coatings: air drying, catalyst drying, convention staving, infrared staving, electron beam curing, UV curing. Miscellaneous Processes: Chemical coloring, blackening, bluing, etc; chromating, chemical polishing, lead sheathing, Newer coating processes and advances in surface technology.
1. Electroplating and Other Surface Treatments; C.D.Varghese; TMH, 1993.
2. Metal Pretreatment; N.D.Banik; TMH, 1992.
PEMF5403 INSTRUMENTATION & CONTROL ENGINEERING (3-0-0)
INTRODUCTION TO INSTRUMENTATION
Function block of instrumentation-Intelligent instruments -I/O elements-Automatic test equipment records -D/A converters-A/D converters-Types.
ADAPTIVE CONTROL SYSTEMS: Definition of AC types-AC applications-Self tuning control systems-Real time parameter estimation-Expert system and neural network-Fuzzy control.
TRANSDUCERS AND MEASUREMENT PRINCIPLES :Variable resistance transducers-Variable reactive transducers-Piezo electric transducers-Fiber optic transducers- Laser instrumentationanalogue and digital type -incremental and absolute measurement-inductorsyn-resolver.
COMPUTER CONTROL SYSTEM
Data acquisition system-Supervisory control-Direct Digital control-Programmable logic controls-
Ladder logic diagrams-communication in PLC.
DIAGNOSTIC AND CONDITION MONITORING METHODS
Objectives of machine diagnostics-causes of failure in machine tools-Distribution of fault occurrences-
Aims of monitoring-Telephone diagnostic method applied to CNC machine.
1. C.S.Rangan,V.S.V.Mani and G.R.Sarma - “Instrumentation Devices and systems ", Tata
1. M.P.Groover - “Automation, Production Systems and computer integrated manufacturing ",
2. Week - “Machine tools ", John Wiley, 1980
3. A.J.Baauvans - “Digital Instrumentation ", McGraw Hill, 1987.
PROFESSIONAL ELECTIVE – IV (ANY ONE)
PEMF5404RAPID PROTOTYPING (3-0-0)
INTRODUCTION: History – Development of RP systems – Applications in Product Development,
Reverse Engineering, Rapid Tooling, Rapid Manufacturing- Principle – Fundamental – File format–
Other translators – medical applications of RP - On demand manufacturing – Direct material deposition - Shape Deposition Manufacturing.
LIQUID BASED AND SOLID BASED RAPID PROTOTYPING SYSTEMS: Classification – Liquid based system - Stereo lithography Apparatus (SLA), details of SL process, products, Advantages,
Limitations, Applications and Uses. Solid based system- Fused Deposition Modeling, principle, process, products, advantages, applications and uses - Laminated Object Manufacturing
POWDER BASED RAPID PROTOTYPING SYSTEMS: Selective Laser Sintering – principles of SLS process, principle of sinter bonding process, Laser sintering materials, products, advantages, limitations, applications and uses. Three Dimensional Printing – process, major applications, research and development. Direct shell production casting – key strengths, process, applications and uses, case studies, research and development. Laser Sintering System, e-manufacturing using Laser sintering, customized plastic parts, customized metal parts, e-manufacturing - Laser Engineered Net
MATERIALS FOR RAPID PROTOTYPING SYSTEMS: Nature of material – type of material – polymers, metals, ceramics and composites liquid based materials, photo polymer development – solid based materials, powder based materials - case study.
REVERSEENGINEERING AND NEW TECHNOLOGIES :Introduction, measuring device- contact type and non-contact type, CAD model creation from point clouds-pre-processing, point clouds to surface model creation, medical data processing - types of medical imaging, software for making medical models, medical materials, other applications - Case study.
1. Rafiq I. Noorani, Rapid Prototyping – Principles and Applications, Wiley & Sons,
2. Chua C.K, Leong K.F and Lim C.S, Rapid Prototyping: Principles and Applications, second edition, World Scientific, 2003.
1. N.HOPKINSON, R.J.M, HAUGE, P M, DICKENS, “Rapid Manufacturing – An
Industrial revolution for the digital age”, Wiley, 2006
2. IAN GIBSON, “Advanced Manufacturing Technology for Medical applications:
Reverse Engineering, Software conversion and Rapid Prototyping”, Wiley, 2006
3. Paul F.Jacobs, Rapid Prototyping and Manufacturing, “Fundamentals of Stereo lithography”,
McGraw Hill 1993.
4. D.t.Pham and S.S.Dimov, “Rapid Manufacturing”, Springer Verlog 2001.
PEME5404 COMPUTATIONAL FLUID DYNAMICS (3-0-0)
Basics of Computational Fluid Dynamics (CFD)- Introduction to One dimensional computation:
Finite difference methods (FDM)-Finite element method(FEM)-Finite volume method(FVM).
Solution of Discretised Equations: The tri-diagonal matrix algorithm (Thomas Algorithm for one dimensional case)
The Finite Volume Method for Diffusion Problems-Introduction -Finite volume method for onedimensional steady state diffusion -Worked examples: one-dimensional steady state diffusion
The Finite Volume Method for Convection-Diffusion Problems – Introduction - Steady onedimensional convection and diffusion - The central differencing scheme - Assessment of the central differencing scheme for convection-diffusion problems - The upwind differencing scheme
- Assessment of the upwind differencing scheme - The hybrid differencing scheme - Assessment of the hybrid differencing scheme - The power-law scheme - Higher order differencing schemes for convection-diffusion problems - Quadratic upwind differencing scheme: the QUICK scheme
The Finite Volume Method for Unsteady Flows - Introduction - One-dimensional unsteady heat conduction - Explicit scheme - Crank-Nicolson scheme - The filly implicit scheme - Illustrative examples - Implicit method for two- and three-dimensional problems - Discretisation of transient convection-diffusion equation - Worked example of transient convection-diffusion using QUICK differencing.
1. Versteeg, H. K. , Malalasekera W , An Introduction to Computational Fluid Dynamics- The
Finite Volume Method, Longman Scientific & Technical.
1. Patenkar V. Subas, Numerical Heat Transfer & Fluid Flow, Taylor & Francis
2. Muralidhar, K. and Sundararajan, T., Computational Fluid Flow and Heat Transfer, Norosa
Publishing House, N. Delhi.
3. Ozisik, M. N. , Finite Difference Method, CRC Press.
4. Anderson, D. A. Jr, Computational Fluid Mechanics and Heat Transfer, McGraw-Hill Education.
PEME5407 MECHATRONICS (3-0-0)
Introduction to Mechatronics Systems – Measurement Systems – Control Systems –
Microprocessor based Controllers. Sensors and Transducers – Performance Terminology – Sensors for Displacement, Position and Proximity; Velocity, Motion, Force, Fluid Pressure, Liquid Flow, Liquid
Level, Temperature, Light Sensors – Selection of Sensors
Actuation systems: Pneumatic and Hydraulic Systems – Directional Control Valves –
Rotary Actuators. Mechanical Actuation Systems – Cams – Gear Trains – Ratchet and pawl – Belt and Chain Drives – Bearings. Electrical Actuation Systems – Mechanical Switches – Solid State
Switches – Solenoids – D.C Motors – A.C Motors – Stepper Motors.
SYSTEM MODELS AND CONTROLLERS: Building blocks of Mechanical, Electrical, Fluid and
Thermal Systems, Rotational – Transnational Systems, Electromechanical Systems – Hydraulic –
Mechanical Systems. Continuous and discrete process Controllers – Control Mode – Two – Step mode – Proportional Mode – Derivative Mode – Integral Mode – PID Controllers – Digital Controllers
– Velocity Control – Adaptive Control – Digital Logic Control – Micro Processors Control.
Programmable Logic Controllers – Basic Structure – Input / Output Processing –
Programming – Mnemonics – Timers, Internal relays and counters – Shift Registers – Master and
Jump Controls – Data Handling – Analogs Input / Output – Selection of a PLC Problem. DESIGN OF
MECHATRONICS SYSTEM: Stages in designing Mechatronics Systems – Traditional and
Mechatronics Design - Possible Design Solutions Case Studies of Mechatronics Systems, Pick and place robot – automatic Car Park Systems – Engine Management Systems.
1. W. Bolton, “Mechatronics”, Pearson Education, Second Edition, 1999.
1. Michael B. Histand and David G. Alciatore, “ Introduction to Mechatronics and Measurement
Systems”, McGraw-Hill International Editions, 2000.
2. Bradley D. A., Dawson D., Buru N.C. and. Loader A.J, “Mechatronics”, Chapman and Hall, 1993.
3. Dan Necsulesu, “Mechatronics”, Pearson Education Asia, 2002 (Indian Reprint)
4. Lawrence J. Kamm, “Understanding Electro – Mechanical Engineering”, An Introduction to
Mechatronics, Prentice – Hall of India Pvt., Ltd., 2000.
5. NitaigourPremchandMahadik, “Mechatronics”, Tata McGraw-Hill publishing Company Ltd, 2003
FREE ELECTIVE – III (ANY ONE)
FEME6401 HUMAN RESOURCES MANAGEMENT (3-0-0)
Perceptive in human resource management- Evolution of human resource management – The importance of the human factor – Objectives of human resource management – Inclusive growth and affirmative action -Role of human resource manager – Human resource policies – Computer applications in human resource management – Human resource accounting and audit.
Importance of Human Resource Planning – Forecasting human resource requirement – Internal and
External sources. Selection process screening – Tests - Validation – Interview - Medical examination
– Recruitment introduction – Importance – Practices – Socialization benefits. Training and executive development- Types of training methods purpose benefits resistance. Executive development programmes – Common practices - Benefits – Self development – Knowledge management.
Module III :
Sustaining employee interest - Compensation plan – Reward – Motivation – Theories of motivation – Career management – Development of mentor – Protégé relationships. Performance evaluation and control process- Method of performance evaluation – Feedback – Industry practices.
Promotion, Demotion, Transfer and Separation – Implication of job change. The control process –
Importance – Methods – Requirement of effective control systems grievances – Causes –
Implications – Redressal methods.
1. Decenzo and Robbins, Human Resource Management, Wiley, 8th Edition, 2007.
2. Dessler Human Resource Management, Pearson Education Limited, 2007
1. Mamoria C.B. and Mamoria S. Personnel Management, Himalaya Publishing Company, 2007
2.Bernadin , Human Resource Management ,Tata Mcgraw Hill ,6th edition 2006.
3. EugenceMckenna and Nic Beach, Human Resource Management, Pearson Education Limited,
4. Wayne Cascio, Managing Human Resource, McGraw Hill, 2007.
5. Ivancevich, Human Resource Management, McGraw Hill 2002
PEEE5401 SOFT COMPUTING (3-0-0)
MODULE I :
Fuzzy set theory - Introduction to Neuro – Fuzzy and Soft Computing – Fuzzy Sets –
Basic Definition and Terminology – Set-theoretic Operations – Member Function Formulation and
Parameterization – Fuzzy Rules and Fuzzy Reasoning – Extension Principle and Fuzzy Relations –
Fuzzy If-Then Rules – Fuzzy Reasoning – Fuzzy Inference Systems – Mamdani Fuzzy Models –
Sugeno Fuzzy Models – Tsukamoto Fuzzy Models – Input Space Partitioning and Fuzzy Modeling.
: Optimization- Derivative-based Optimization – Descent Methods – The Method of
Steepest Descent – Classical Newton’s Method – Step Size Determination – Derivative-free
Optimization – Genetic Algorithms – Simulated Annealing – Random Search – Downhill Simplex
MODULE III :
Neural networks - Supervised Learning Neural Networks – Perceptrons - Adaline –
Back propagation Multilayer Perceptrons – Radial Basis Function Networks – Unsupervised Learning
Neural Networks – Competitive Learning Networks – Kohonen Self-Organizing Networks – Learning
Vector Quantization – Hebbian Learning- Applications of computational intelligence - Printed
Character Recognition – Inverse Kinematics Problems – Automobile Fuel Efficiency Prediction – Soft
Computing for Color Recipe Prediction.
1. J.S.R.Jang, C.T.Sun and E.Mizutani, “Neuro-Fuzzy and Soft Computing”, PHI, 2004, Pearson
1. Timothy J.Ross, “Fuzzy Logic with Engineering Applications”, McGraw-Hill, 1997.
2. Davis E.Goldberg, “Genetic Algorithms: Search, Optimization and Machine Learning”, Addison
Wesley, N.Y., 1989.
3. S. Rajasekaran and G.A.V.Pai, “Neural Networks, Fuzzy Logic and Genetic Algorithms”, PHI,
4. R.Eberhart, P.Simpson and R.Dobbins, “Computational Intelligence - PC Tools”, AP Professional,
HMM3401 ENTREPRENEURSHIP DEVELOPMENT (3-0-0)
ENTREPRENEURSHIP - Entrepreneur – Types of Entrepreneurs – Difference between Entrepreneur and Intrapreneur – Entrepreneurship in Economic Growth, Factors Affecting Entrepreneurial
Growth.MOTIVATION - Major Motives Influencing an Entrepreneur – Achievement Motivation
Training, self Rating, Business Game, Thematic Apperception Test – Stress management,Entrepreneurship Development Programs – Need, Objectives.
BUSINESS - Small Enterprises – Definition, Classification – Characteristics, Ownership Structures –
Project Formulation – Steps involved in setting up a Business – identifying, selecting a Good
Business opportunity, Market Survey and Research, Techno Economic Feasibility Assessment –
Preparation of Preliminary Project Reports – Project Appraisal – Sources of Information –
Classification of Needs and Agencies.
FINANCING AND ACCOUNTING - Need – Sources of Finance, Term Loans, Capital Structure,
Financial Institution, management of working Capital, Costing, Break Even Analysis, Network
Analysis Techniques of PERT/CPM – Taxation – Income Tax, Excise Duty – Sales Tax.
SUPPORT TO ENTREPRENEURS - Sickness in small Business – Concept, Magnitude, causes and consequences, Corrective Measures – Government Policy for Small Scale Enterprises – Growth
Strategies in small industry – Expansion, Diversification, Joint Venture, Merger and SubContracting.
1. S.S.Khanka “Entrepreneurial Development” S.Chand& Co. Ltd. Ram Nagar NewDelhi, 1999.
2. Kuratko&Hodgetts, “Entrepreneurship – Theory, process and practices”, Thomsonlearning 6th edition.
1. Hisrich R D and Peters M P, “Entrepreneurship” 5th Edition Tata McGraw-Hill, 2002.
2. Mathew J Manimala,” Entrepreneurship theory at cross roads: paradigms and praxis”Dream tech
2nd edition 2006.
3. Rabindra N. Kanungo “Entrepreneurship and innovation”, Sage Publications, NewDelhi, 1998.
4. EDII “Faulty and External Experts – A Hand Book for New Entrepreneurs Publishers:
Entrepreneurship Development” Institute of India, Ahmadabad, 1986.
PRACTICALS / SESSIONALS
PCMF7401 PROJECT- 1
The main objective us give the students hands on training in the fabrication of one or more component working model which has been designed by them. The students maybe grouped into small groups and work under a Project supervisor. The components tobe fabricated may be decided in consultation with the Supervisor and if possible with anindustry.
PCMF7402 MANUFACTURING TECHNOLOGY LAB –V
(COMPUTER AIDED MANUFACTURING)
1. MANUAL PART PROGRAMMING (Using G and M Codes) in CNC lathe
a. Part programming for Linear and Circular interpolation, Chamfering and Grooving b. Part programming using standard canned cycles for Straight Turning, Step Turning, Facing,
Taper turning and Thread cutting & Machining Of internal Surface.
2. MANUAL PART PROGRAMMING (using G and M codes) in CNC milling
c. Part programming for Linear and Circular interpolation and Contour motions. d. Part programming involving canned cycles for Drilling, Slotting, Peck drilling, Boring & Other
e. NC code generation using CAD / CAM softwares - Post processing for standard CNC Controls like FANUC, Hiedenhain etc. f. Electro Discharge Machining Process parameter Selection. g. Wire cut EDM Machining and process study. h. Study of Laser Engraving machine i. Robot Programming – Material handling Application j. PLC Ladder logic programming.
PCMF7403 SEMINAR-1 (TECHNICAL)
PCMF4404FLEXIBLE MANUFACTURING SYSTEM & ROBOTICS
Introduction –Types of flexibility - Components of FMS - Application workstations - Computer control and functions - Planning, scheduling and control of FMS - Scheduling - Knowledge based scheduling
- composition of FMS- Hierarchy of computer control-Computer control of work center and assembly lines- FMS Supervisory computer- FMS Simulation And Data base – FMS Application in machining , sheet metal fabrications- Prismatic component Production – aerospace application – FMS development to factory of Future- Artificial Intelligence & expert system in FMS.
MODULE –II (12 Hours)
Definition of Robot – Robot Anatomy – Coordinate System – Types & classifications – Pitch ,yaw, roll
,joint notations – Speed of motion – pay load- Robot parts & their Functions- Different Applications –
ROBOT DRIVE System – Pneumatic Drive- Hydraulic Drive – Mechanical Drive- Electrical Drive –
Salient feature – Applications & Comparison of all these Drives. End Effectors – Grippers – Types of
Grippers - Selections & Design Considerations.
MODULE- III (11 Hours)
Requirements of Sensor-Principles & applications of Sensor –types of sensors- Robot Kinematics –
Homogenous Transformation Equation – Forward Kinematics – inverse kinematics - Forward &
Reverse Kinematics of manipulators – lead through programming – Robot programming languages-
VAL programming –Motion commands – Sensor Commands – End Effector commands & Simple program.
1. Groover M.P., “Automation, Production Systems and Computer Integrated Manufacturing ",
Prentice-Hall of India Pvt. Ltd., New Delhi, 1996.
2. M.P Groover ,” Industrial Robotics –Technology ,Programming & applications
McGraw Hill 2001.
3. Jha, N.K. “Handbook of Flexible Manufacturing Systems ", Academic Press Inc., 1991.
4. Kalpakjian, “Manufacturing Engineering and Technology ", Addison-Wesley Publishing Co.,
5. TaiichiOhno, Toyota, “Production System beyond Large-Scale production ", Productivity
Press (India) Pvt. Ltd., 1992.
6. R.D.Klafter , Chemieleskio, T.A.andnegin ., “Robotics Engineering an Integrated approach”,
Prentice Hall, 1989
1. G.Bekey, Autonomous Robots, MIT Press, 2005.
2. J.J.Craig, “Introduction to Robotics”Addision Wesley Publishers, 2005.
FEMT6041 TOTAL QUALITY MANAGEMENT (3-0-0)
- Definition of Quality, Dimensions of Quality, Quality Planning, Quality costs -
Analysis Techniques for Quality Costs, Basic concepts of Total Quality Management, Historical
Review, Principles of TQM, Leadership – Concepts, Role of Senior Management, Quality Council,
Quality Statements, Strategic Planning, Deming Philosophy, Barriers to TQM Implementation.
- Customer satisfaction – Customer Perception of Quality, Customer Complaints,
Service Quality, Customer Retention, Employee Involvement – Motivation, Empowerment, Teams,
Recognition and Reward, Performance Appraisal, Benefits, Continuous Process Improvement –
Juran Trilogy, PDSA Cycle, 5S, Kaizen, Supplier Partnership – Partnering, sourcing, Supplier
Selection, Supplier Rating, Relationship Development, Performance Measures – Basic Concepts,
Strategy, Performance Measure.
STATISTICAL PROCESS CONTROL
- The seven tools of quality, Statistical Fundamentals –
Measures of central Tendency and Dispersion, Population and Sample, Normal Curve, Control
Charts for variables and attributes, Process capability, Concept of six sigma, New seven
- Benchmarking – Reasons to Benchmark, Benchmarking Process, Quality Function
Deployment (QFD) – House of Quality, QFD Process, Benefits, Taguchi Quality Loss Function, Total
Productive Maintenance (TPM) – Concept, Improvement Needs, FMEA – Stages of FMEA.
- Need for ISO 9000 and Other Quality Systems, ISO 9000:2000 Quality
System – Elements, Implementation of Quality System, Documentation, Quality Auditing, TS 16949,
ISO 14000 – Concept, Requirements and Benefits.
1. Dale H.Besterfiled, et al., “Total Quality Management”, Pearson Education, Inc. 2003.(Indian reprint
1. James R.Evans& William M.Lidsay, “The Management and Control of Quality”, (5th Edition),
South-Western (Thomson Learning), 2002 (ISBN 0-324-06680-5).
2. Feigenbaum.A.V. “Total Quality Management”, McGraw-Hill, 1991.
3. Oakland.J.S. “Total Quality Management”, Butterworth Hcinemann Ltd., Oxford, 1989.
4. Narayana V. and Sreenivasan, N.S. “Quality Management – Concepts and Tasks”, New Age
5. Zeiri. “Total Quality Management for Engineers”, Wood Head Publishers, 1991.
PROFESSIONAL ELECTIVE – V (ANY ONE)
PEMF5405 STATISTICAL METHODS & DESIGN OF EXPERIMENTS (3-0-0)
RANDOM VARIABLES Discrete and Continuous random variables – Moments – Moment generating functions –Binomial, Poisson, Geometric, Uniform, Exponential, Gamma, Weibull and Normal distributions - Functions of a random variable.
TWO-DIMENSIONAL RANDOM VARIABLES :Joint distributions – Marginal and Conditional distributions – Covariance – Correlation and Linear regression – Transformation of random variables
– Central limit theorem (for independent and identically distributed random variables).
TESTING OF HYPOTHESIS :Sampling distributions - Tests for single mean, proportion, Difference of means (large and small samples) – Tests for single variance and equality of variances – χ2-test for goodness of fit – Independence of attributes – Non-parametric tests: Test for Randomness and Ranksum test (Wilcoxon test).
DESIGN OF EXPERIMENTS: Completely randomized design – Randomized block design – Latin square design - 22 -factorial design- Test of Significance and Model lack of fit
1. Milton, J. S. and Arnold, J.C., “Introduction to Probability and Statistics”, TataMcGraw Hill, 4th edition, (2007).
2. Johnson, R.A. and Gupta, C.B., “Miller and Freund’s Probability and Statistics for Engineers”,
Pearson Education, Asia, 7th edition, (2007).
PEMF5406 COMPUTER INTEGRATED MANUFACTURING (3-0-0)
PRODUCTION PLANNING AND CONTROL :
Basic concepts – Types of production System -
Functions of production planning and control – problems with Production Planning and Control –
Computer Integrated Production Management System– Forecasting – Purpose and methods of forecasting – Single and Double Moving average methods – Single and Double exponential smoothing methods – Simple regression method of forecasting – errors in forecasting.
MATERIAL REQUIREMENT PLANNING:
Basic MRP Concepts – Inputs to the MRP System –
Master production Schedule – Bill of Materials, Inventory Record File – MRP Logic – Gross requirements, net requirements, lot sizing - MRP reports – Capacity Planning – Benefits of MRP
Manufacturing Resource Planning (MRP II). SHOP FLOOR CONTROL: Functions of shop floor control – order scheduling – order progress – Data logging and acquisition – Automated data collection – Control types – Sensor Technology.
COMPUTER AIDED PROCESS PLANNING :
Need for process planning – Functions of process planning – Future trend of CAPP – Expert process planning system – case studies.-Variant process planning – part family search – Generative method of CAPP – Forward and Backward planning – input format – part description methods – CAD Models – Decision Logic – Artificial Intelligence –
Knowledge Representation – Databases and Algorithms – Automatic Process Planning –
Programming Practice using C, C++ for Computer Integrated Production Management System
1. MikellP.Groover, “Automation, Production Systems and Computer Integrated Manufacturing”,
Prentice Hall of India, 2004.
2. S.Kant Vajpayee, Principles of Computer Integrated Manufacturing, Prentice Hall of India, 2006
1. MikellP.Groover M.P., Emory W. Zimmers, “CAD/CAM, Computer Aided Design and
Manufacturing”, Prentice Hall of India, 2006.
2. Gideonha and Roland D.Well, “Principles of process planning”, Chapman and Hall,1995.
3. T.C.Chand, “Expert process planning for manufacturing”, Addison Wesley publishing company, 1990
PEEI5405 MICRO ELECTRO MECHANICAL SYSTEM
Overview of MEMS and Microsystems. (Chapter 1 of Text Book 1)
Micromachining Techniques: Silicon as material for micromachining, Photolithography, thin film deposition, doping, wet and dry etching, surface and bulk micromachining, Wafer bonding, packaging. (Chapter 3 and Section 8.2 of Text Book 1, Chapter 2 of Text Book 2)
Micro system Modeling and Design: Mechanics of deformable bodies, Energy method, Estimation of stiffness and damping for different micro-structures, Modeling of electromechanical systems, Pull-in voltage. (Section 4.1 to 4.3 and 6.2.2 of Text Book 1, Section 3.4 of Text Book 2)
MEMS Applications: Mechanical sensors and actuators: Piezo resistive pressure sensors, MEMS capacitive accelerometer, Gyroscopes, Piezoelectric actuators. (Section 8.3 of Text Book 1 and
Section 5.3 and 5.11 of Text Book 2)
Optical: Micro-lens, Micro-mirror, Optical switch (Section 7.5 to 7.7 of Text Book 2)
Radio frequency MEMS: Inductor, Varactor, Filter, Resonator. (Section 9.3 to 9.7 of Text Book 2)
Micro fluidics: Capillary action, Micro pumping, Electrowetting, Lab-on-a-chip. (Section 10.1 to 10.8 of
Text Book 2)
1. G.K. Ananthsuresh, K.J. Vinoy, S. Gopalakrishnan, K.N. Bhat and V.K. Atre: Micro and Smart
Systems, Wiley India, New Delhi, 2010.
2. N.P. Mahalik: MEMS, Tata McGraw-Hill, New Delhi, 2007.
1. T. Hsu: MEMS and Microsystems: Design and Manufacture, Tata McGraw-Hill, New Delhi, 2002.
FREE ELECTIVE – IV (ANY ONE)
FEMF6401 SUPPLY CHAIN MANAGEMENT (3-0-0)
MODULE I :
SCM : Changing Business Environment , Need ,Conceptual Model of Supply Chain Management
;Evolution - Traditional and Modern Approach Elements in SCM , Demand management in supply chain: Demand Planning and Forecasting, Demand Forecasting methods, Characteristics Measures of Forecast Error , Customer Order Decoupling Point (CODP ) . Industries: Classification Based on
Nature of Work , Volume , Manufacturing Environment ,Need for Strategy SCM in The Market: A
Paradigm Shift - Collaboration Strategy’ , Demand Flow Strategy , Customer Service Strategy ,
Technology integration Strategy . CPFR( Collaborative Planning Forecasting Replenishment) :
Concept and shift to CPFR , Issues and Facts in Collaboration , Connect Interact, integrate, and
Collaborate , CPFR Implementations, Profile of a Collaborative Company.
MODULE II :
Operations Management In Supply Chain : Introduction: Manufacturing System - Mass, Lean, Agile,
Quick Response Manufacturing. Lean Manufacturing – Evolution, Toyota Production System, Basic
Idea and Framework, Continuous Flow, Standardized Work, Value Stream, Value added Activities,
Pull Production, Integration of Lean Manufacturing and SCM. Mass Customization: Meaning,
Evolution, Drivers of Mass Customization: Technology and Globalization, Characteristics,
Approaches, Methods and Levels of Customization, Information Cycle in mass customization,
Benefits and Limitations, Supply Chain Management for Mass Customization.
Procurement Management In Supply Chain : Introduction, Purchasing Cycle, Type and classification of Purchases , Inventory Models ,Economic Order Quantity , Practicalities, Safety Stock ,Fixed Order interval System and Fixed Order Quantity System . Material Requirements Planning (MRP) ,and Just in Time (JIT ) Vendor Managed Inventory(VMI) - VMI Business Model , Challenges and Limitations of
VMI ,Just in Time (JIT)-II ,Multi-tier Supplier Partnership
Logistics Management Introduction, Evolution of Logistics Elements of Logistics Management.
Customer Order Processing, Location Analysis, Inventory Control, Material Handling, Packaging,
Transportation, Warehousing,Customer Service Distribution Management.Transportation
Management: Distribution Strategies - Cross Docking, Milk Runs, Direct Shipping, Hub and Spoke
Model, Pool Distribution. Packaging for Logistics: Concept, Requirements, Trends of Packaging,
Functionality ,Participants ,Transportation Formats, Private Fleet , Modes of transportation , Decision
Factors ,Transport Documentation .Service innovation, Inter-modal Transportation Mode
,Containerization ,RFID Third-Party Logistics (TPL/3PL) , Operations of Indian 3PLs Fourth-Party
Logistics (4PL)- Key Components including GPS and GIS Technology . Technology Component of
4PL .GPS and GIS Technology, Performance Measurement And Controls Benchmarking:
Introduction and Concept Forms, Gap Analysis
Supply Chain Management : Sunil Chopra , Peter Meindl ,D V Kalra ,Pearson Prentice Hall , 2007
Supply Chain Management: A.S.Altekar PHI Second Ed.2006
3. Logistics Management: James Stock and Douglas Lambert. McGraw Hill International Ed.2006
Supply Chain Management for Global Competitiveness: Ed.B.S.Sahay McMillan Publication 2000
2. Emerging Trends in Supply Chain Management: Ed.B.S.Sahay McMillan Publication 2000. 3. Logistics
Management: Bowersox TMH 2004
PETX5412 MANAGEMENT INFORMATION SYSTEM
Overview: Definition of MIS, Data processing and MIS, Characteristics of MIS, Need / importance of MIS in organization, Limitations of MIS; MIS and other disciplines
Data and Information; Characteristics of Information; Types of Information – Operational, Tactical and Strategic information; Managers as Information Processors;
System Approach: MIS as a system, Sub-systems of MIS – Activity sub-systems, Functional subsystem
Decision Making: Decision-making under certainty, risk and uncertainty; Phases of Decisionmaking Process; Decision Models - Classical Economic Model, Administrative Model;
Planning for development of MIS: Feasibility Analysis – Technical, Economic, Motivational,
Schedule and Operational Feasibility; MIS development as a project;
Overview of System Life Cycle Models – Waterfall model, Prototyping model and Spiral model
System Analysis and Design (SAD): Purpose, Requirement engineering, Typical content of
System Requirement Specification (SRS), System Design – high level design and low level design, Characteristics of good design – coupling and cohesion
Overview of tools used in SAD – Context diagram, Data Flow Diagram (DFD), Data Dictionary,
ER diagram, Structure charts, HIPO documentation, Decision Table, Decision Tree, Pseudocode
MIS in Organization: MIS in Marketing; Manufacturing; HRM; Accounting and Finance, Enterprise
Resource Planning (ERP) System.
Business Intelligence (BI): Role of BI in marketing, finance, human resource, and manufacturing;
Overview of DSS, Data Mining and Data Warehouse
Implementation of MIS: Critical Success Factor
Information System Security, Privacy, Social and Ethical issues
1. Management Information Systems, M Jaiswal& M Mital, Oxford Univ. Press
2. Information Systems for Modern Management, Murdick, Ross &Claggett, PHI
3. Management Information System, Launden&Launden, Pearson
4. Management Information System, James O Brian, TMH
5. Management Information Systems, A K Gupta, Sultan Chand & Sons
6. Management Information System, Jawadekar, McGraw Hill
HSSM3403MARKETING MANAGEMENT (3-0-0)
Marketing Management: Concept, Process, Functions and relevance in the current context.
Marketing Environment: Elements of micro and macro environment
Competition Analysis: Factors contributing to competition, porter’s five forces model, Identifying and analyzing competitors.
Marketing Planning: Exploring Opportunity, Product –market selection, Marketing Planning Process.
Market Research and Information Systems: Research Process, The Internet and World Wide Web based Information collection and processing, Database, Data Warehouses and Data Mining, Global
Consumer Behavior: Factors influencing consumer behavior, consumer decision process.
Organizational buying behaviour.
Market Segmentation, Targeting and Positioning: Definition, Bases of segmenting consumer and
Industrial markets. Target Market strategies: Market Positioning.
Market Demand Forecasting: Key Terms, Forecasting Tools: Short term tools: Moving average and
Exponential smoothing methods, Long-term forecasting Tools: Time series analysis, Econometrics methods, Qualitative tools : Buying Intention Survey, Sales Force Opinion and Delphi Techniques.
Product Planning : Product Life Cycle, New Product Development Process, Branding
Strategy, Positioning a Brand, Brand Equity, Packaging and Labeling, Product-mix and Product Line,
Pricing Decision: Objectives and Factors influencing pricing, Pricing method and strategies.
Integrated Marketing Communication (IMC)- Concept of IMC, the marketing communication process,
Promotion Mix, elements of promotion mix, Direct marketing.
Channels of Distributions: Types of intermediaries, functions of distribution channels, channel levels, Designing Distribution Channels, Physical Distribution, Supply Chain
Management (Basic only).
Trends in Marketing: Green Marketing, Customer Relationship Management, E-marketing, Rural
Marketing and Service Marketing (concepts only)
1. Etzel , Walker ,Stanton and Pandit, Marketing, 14/e, Tata McGraw Hill.
2. Philip Kolter ,KoshyJha “ Marketing Management” Pearson Education Indian Adapted Edition
3. Saxena, “Marketing Management” Tata McGraw Hill, 4/e.
1. Grewal, Levy, ‘Marketing’ Tata McGraw Hill, special Indian edition.
2. Karunakaran “Marketing Management”, Himalaya Publishing House, 2010/e.
A Project topic must be selected either from published lists or the studentsthemselves may propose suitable topics in consultation with their guides. The aim of theproject work is to deepen comprehension of principles by applying them to a newproblem which may be the design and manufacture of a device, a research investigation,a computer or management project or a design problem.
The progress of the project is evaluated based on a minimum of three reviews.
The review committee may be constituted by the Head of the Department.A project report is required at the end of the semester. The project work isevaluated jointly by external and internal examiners constituted by the Head of theDepartment based on oral presentation and the project report.
PCMF7405 ENTREPRENEURSHIP PROJECT