42004-627L2D

Pub. 42004-627L2D
GAI-TRONICS CORPORATION
A HUBBELL COMPANY
Model 10457-010
Card Rack Assembly
Confidentiality Notice
This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.
General Information
The Model 10457-010 Card Rack Assembly is a component of the SmartSeries system that is used for
public address, intercommunication, and emergency notification.
How to Use the Assembly
Application
The Model 10457-010 Card Rack contains an internal ac power supply. The card rack is capable of
housing one or more SmartSeries printed circuit board assemblies (PCBAs). The quantity of PCBAs
varies depending on the system architecture.
Connectors and cable assemblies are used to interface the card rack, the Master Control Unit, and the
PCBAs. The Model 10457-010 mounts easily into a standard EIA 19-inch rack. The card rack’s power
supply requires an input voltage of 120 V ac/240 V ac (auto-switchable), 50/60 Hz. The power supply
allows the card rack assembly to be used in almost all installations.
There are no user controls on the card rack assembly.
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 „ 800-492-1212 „ Fax: 610-796-5954
VISIT WWW .GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
MODEL 10457-010 CARD RACK ASSEMBLY
Hardware Configuration
Figure 1. Model 10457-010 Card Rack Assembly
f:\standard ioms - current release\42004 instr. manuals\42004-627l2d.doc
11/10
Pub. 42004-627L2D
Page 2 of 5
MODEL 10457-010 CARD RACK ASSEMBLY
Pub. 42004-627L2D
Page 3 of 5
Installation
Direct questions about installation of this product to GAI-Tronics' Field Service Department at 800-4921212 inside the USA or 610-777-1374 outside the USA.
Installation Guidelines
Please adhere to all warnings, safety, and operating instructions on the unit and in the installation
manual.
WARNING
•
•
•
•
•
•
•
•
Notify plant personnel of a system shutdown prior to servicing the unit.
Disconnect power before installing or removing the plug-in card modules.
NOTE: Removal and replacement of the card rack modules while the card rack has power
applied will result in electrical damage to the respective module.
Do not force plug-in cards into the backplane connectors.
Secure plug-in cards with screws.
Avoid servicing the unit during electrical storms.
Do not touch uninsulated wires.
Do not remove power supply cover. There are no user-serviceable parts inside.
Ensure that the installation is in accordance with local electrical codes.
Mounting
NOTE: Mounting hardware is not included and must be purchased separately.
1. Remove the Model 10457-010 Card Rack from its protective packing.
2. Position the card rack in the 19-inch EIA enclosure and secure the card rack with the appropriate
screws. When installed correctly, the power supply assembly is at the top rear of the enclosure.
The VME-style backplane on the card rack mates with the upper connector of each module. The
module’s lower connector mates with the lower 64-pin DIN connector in the card rack. Card rack slots
are numbered to aid in identifying the respective connections on the rear of the card rack.
Power
The power supply is mounted on the rear of the Model 10457-010 Card Rack Assembly. AC power is
supplied to the card rack via the ac line cord connector.
NOTE: The power cord (GAI-Tronics Part No. 61002-007) is included. It is packaged as part of the
Model 10457-010 Card Rack Assembly.
f:\standard ioms - current release\42004 instr. manuals\42004-627l2d.doc
11/10
MODEL 10457-010 CARD RACK ASSEMBLY
Pub. 42004-627L2D
Page 4 of 5
Maintenance
Troubleshooting
Problem
Action
Power lights on the MCU
PCBA do not illuminate.
1. Verify connection of ac power cord.
2. Verify ac power is applied.
3. Verify the MCU is fully seated in the card rack.
4. Call for service of the applicable power supply.
Plug-in cards do not
operate in one of the slots.
1. Check slot with a known good plug-in card.
2. Call for service of the backplane PCBA.
Specifications
Electrical
Power supply........................................................Each supply is fused at 2 A, 250 V (not user-serviceable)
Input voltage .................................................................................................................... 120 V ac/240 V ac
Total power consumed (card dependent)............................................................. 336 VA, 212 W maximum
Input frequency range ..................................................................................................................... 50/60 Hz
Input surge current (cold start) ..............................................................................Less than 40 A peak max.
Output current available: (max. not to exceed each power supply’s total output power):
(current based on convection cooling)
5 V power supply................................................................................... output 1 = 16 A @ +5 V dc
±12 V power supply................................................................................. output 1 = 5 A @ 12 V dc
output 2 = 4A @ −12 V dc
Total output power of each supply (50º C ambient temp. continuous)
Convection ....................................................................................................................... 80 W max.
Conducted EMI....................................................Compliance to EN55022, conducted and radiated class B
AC input power connector (rear)....................................................................................IEC 320-style, 3-pin
f:\standard ioms - current release\42004 instr. manuals\42004-627l2d.doc
11/10
Pub. 42004-627L2D
Page 5 of 5
MODEL 10457-010 CARD RACK ASSEMBLY
Environmental
Temperature operating.......................................................................... +32° F to +122° F (0° C to +50° C)
Temperature storage .......................................................................................................... −40° C to +85° C
Relative humidity.................................................................................................Non-condensing 5% - 85%
Mechanical
Unit dimensions .................................. 10.47 H × 19.00 W × 13.88 D inches (265.9 × 482.6 × 352.55 mm)
Unit weight ................................................................................................................................. 21 lbs. max.
Approval
CE Mark
Replacement Parts
Model No
Description
12560-104
Power Supply Kit - AC Card Rack Assembly
61002-007
AC Power Cord
f:\standard ioms - current release\42004 instr. manuals\42004-627l2d.doc
11/10
Warranty
Equipment.
GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any
GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall
comply with the then-current product specifications and product literature, and if applicable, shall be fit
for the purpose specified in the agreed-upon quotation or proposal document. If (a) Seller’s goods prove
to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above,
Buyer may return such goods to GAI-Tronics’ nearest depot repair facility, freight prepaid, at which time
they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall
be Buyer’s sole and exclusive remedy. The warranty period on any repaired or replacement equipment
shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original
equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment
exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the
manufacturer’s warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability
of any such third-party warranty will be determined by GAI-Tronics.
Services.
Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,
shall be performed in accordance with the standard of care with which such services are normally
provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will
re-perform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided
any and all issues are identified prior to the demobilization of the Contractor’s personnel from the work
site. Re-performance of services shall be Buyer’s sole and exclusive remedy, and in no event shall GAITronics warranty obligations with respect to services exceed 100% of the total cost of the services
provided hereunder.
Warranty Periods.
Every claim by Buyer alleging a defect in the goods and/or services provided
hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty
periods as set forth above. Provided, however, that if the defect complained of is latent and not
discoverable within the above warranty periods, every claim arising on account of such latent defect shall
be deemed waived unless it is made in writing within a reasonable time after such latent defect is or
should have been discovered by Buyer.
Limitations / Exclusions.
The warranties herein shall not apply to, and GAI-Tronics shall not be
responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent
caused by Buyer’s neglect, failure to follow operational and maintenance procedures provided with the
equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the
equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Return Policy
If the equipment requires service, contact your Regional Service Center for a return authorization number
(RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a
purchase order number. If the equipment is under warranty, repairs or a replacement will be made in
accordance with the warranty policy set forth above. Please include a written explanation of all defects to
assist our technicians in their troubleshooting efforts.
Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the
Regional Service Center closest to you.
(Rev. 10/06)