Siltronix Comanche 1011D Amateur Transceiver Installation, Operation and Maintenance Manual

Siltronix Comanche 1011D Amateur Transceiver Installation, Operation and Maintenance Manual

The Siltronix Comanche 1011D is a single sideband amateur radio transceiver designed for use in the 10-meter band. It also includes a tunable receiver in the CB band and features a power output of over 300 watts P.E.P. on single sideband and 60 watts on AM. The transceiver also includes automatic gain control (AGC) and automatic level control (ALC).

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Siltronix Comanche 1011D Installation, Operation and Maintenance Manual | Manualzz
INSTALLATION
OPERATION AND MAINTENANCE
SILTRONIX MODEL 1011D
SILTRONIX
330 VIA EL CENTRO
OCEANSIDE, CALIFORNIA 92054
April 1976
Reprinted 2006
NOTICE
The Siltronix Model 1011D Transceiver is designed and constructed using the finest of available components. To insure its long
service life perforated material has been used in construction of the cabinet to provide a continuous, large volume flow of cooling air.
No other equipment should be placed on top of the Model 1011D as it may interfere with this airflow and affect component life.
Page 2
Copyright 2006 Robert A. Larson, KC9ICH
INTRODUCTION
The Siltronix Model 1011D Single Sideband Transceiver is designed to be used in SSB or AM modes in the 10-meter amateur radio
band. In addition the 1011D is also a tunable receiver in the CB band.
Power input exceeds 300 watts P.E.P. on single sideband and 60 watts on AM. The Model 1011D includes automatic gain control
(AGC) and automatic level control (ALC).
The internal AC power supply permits fixed station or portable operation wherever 117 volts. 50-60 Hertz is available.
Export models for 208-220-240 volts are available on special order.
For 12-14 volts DC operation in mobile, marine, or portable applications, a DC converter unit, Model 14A is available. It attaches to
the back of the 1011D in place of the AC power cord connector. Its dimensions are only 1-1/2 x 3 x 4 in.
The Model 1011D generates a single sideband signal by means of a crystal lattice filter, and the transceive operation automatically
tunes the transmitter to the received frequency. Provisions are included in the transceiver for operation on either upper or lower side
band.
Two power receptacles on the rear panel provide 117 VAC to accessory equipment. One of the receptacles is connected through the
front panel power switch and the other is connected directly to the line.
CAUTION
Accessory equipment must not be plugged into the accessory receptacles when the model 14A, 12VDC power converter is in use.
Damage to accessory equipment may result.
A digital frequency indicator, Model FD-1011, is available for use with the 1011D. This accessory is powered from the accessory
receptacle of the 1011D and indicates the frequency, in megahertz, to which the transmitter or receiver is tuned, on an LED display
having five, one-half inch high digits. Installation requires only that mating connectors be plugged into connectors on the rear panel
of the 1011D marked “FD-1011 ACC”. The FD-1011 may also be powered from 12VDC in mobile installations.
CAUTION
Refer to the Operation Section, Page 9, before applying power to the transceiver. Failure to follow the Preliminary Checks procedure,
therein, will result in permanent damage to the Power Amplifier (P.A.) tube.
SPECIFICATIONS
FREQUENCY RANGES
28.5-29.0 MHz.
26.94-27.44 MHz. (Receive only)
POWER INPUT
Single Sideband, Suppressed Carrier: 300 watts. P.E.P. minimum
AM (Single Sideband with Carrier): 60 watts DC input
DISTORTION
Distortion products down approx. 30db.
UNWANTED SIDEBAND SUPPRESSION
Unwanted sideband down more than 50db.
CARRIER SUPPRESSION
Carrier suppression greater than 50db.
RECEIVER SENSITIVITY
Less than 0.5 microvolt at 50 ohms impedance for signal-plus-noise to noise ratio of 10db.
AUDIO OUTPUT AND RESPONSE
Audio output, 3 watts into a 3.2 ohm load. Response is essentially flat from 300 to 3000 Hz in both receive and transmit.
TRANSMTTER OUTPUT
Wide range Pi-network output matches resistive loads from 50 to 70 ohms.
METERING
Power amplifier cathode current 0-400 ma. on transmit, S-Meter 0-70db over S9 on receive, Relative output in TUNE mode.
FRONT PANEL CONTROLS
A.F. GAIN, R.F. GAIN, AM Sideband Selector, Function Switch (REC.-TUNE), Meter Switch,
Tuning Dial, Dial Set, SPOT Switch, ANL Switch, P.A. LOAD, P.A. TUNE, Band Switch, CARRIER INSERTION,
PRESELECTOR Control, MIC Jack, MIC GAIN Control.
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Copyright 2006 Robert A. Larson, KC9ICH
SPECIFICATIONS (continued)
REAR PANEL CONTROLS AND CONNECTIONS
P.A. BIAS Potentiometer, HEADPHONES Jack, Fuse Holder, Antenna Connector, Jones Plug Power Connector, S-Meter Zero
Potentiometer, Two Accessory AC outlets, VFO Output (For FD-1011), and external relay connection (+12VDC on Transmit).
OTHER CONTROLS AND CONNECTIONS
Carrier Balance Control accessible bottom cover.
VACUUM TUBE COMPLEMENT
V1
VFO Amplifier
12BA6
V2
Transmitter Mixer
12BE6
V3
Driver
6GK6
V4
Power Amplifier
8950
V5
Receiver RF Amplifier
6CB6A
V6
Receiver Mixer
12BE6
V7
First IF Amplifier
12BA6
V8
Second IF Amplifier
12BA6
V9
Product Detector Receive Audio
12AX7
V10
AGC Amplifier / Rectifier
6AV6
V11
AF Output
6GW8
V13
Balanced Modulator
6JH8
V14
Microphone Amplifier
12AX7
TRANSISTOR COMPLEMENT
Q1
Oscillator
2N706
Q2
Buffer
2N5130
Q3
Carrier Oscillator
2N706
POWER REQUIREMENTS
117 VAC 50-60 Hz at 4 amps. 12-14 volts DC operation with model 14-A converter unit plugged into back of 1011D.
Current drain: 8 amps, receive mode, 12 Amps average with voice modulation, 25 amps maximum in TUNE position.
DIMENSIONS
Height
5-1/2 in.
Width
13 in.
Depth
11 in.
WEIGHT
Weight
24 lbs.
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Copyright 2006 Robert A. Larson, KC9ICH
INSTALLATION
GENERAL
The installation of the Siltronix 1011D is not at all difficult, and it involves only the placement of the transceiver in its operational area
(fixed or mobile), connection of power (either 117 volts AC, or 12 volts DC), and the connection to an antenna. The following
paragraphs are, therefore, devoted to the installation requirements involving microphones, fixed and mobile operation, and
recommended antenna types. Before actual installation, be sure to check for possible shipment damage. Remove the cabinet three
screws on each side, and check to make sure that all tubes are firmly in place. Remove packing from around the P.A. tube. Replace
cabinet.
FIXED INSTALLATION
Locate the 1011D in an area that is well ventilated and which provide complete operational freedom of the front panel controls.
Connect the AC power cord to the 12 pin Jones connector on the rear panel. Plug the power cord into a standard 117 volt, 50-60 Hz
outlet having a capacity of at least 10 amps.
FIXED ANTENNA
A standard PL-259 coax connector plug will fit the antenna connector on the rear panel of the 1011D. For feed line runs up to 50 feet,
RG58 or RG59 is recommended. For longer runs RG8 or RG11 produce less line loss, particularly on 10 meters.
Any of the common antenna systems designed for use on the 10-meter amateur band will work well with the 1011D. However, the
amateur should consider an antenna system which best fits his operational requirements. For example, a rotatable beam antenna is
usually best suited for DX operation. Methods for constructing antennas and antenna tuners are described in detail in the ARRL
Antenna Handbook and similar publications. It is recommended that these publications be consulted during the design of any antenna
system.
MOBILE INSTALLATION
Many different methods of mobile installation are possible, and it is expected that hams will find methods which are best suited for
their installation requirements. Siltronix has available a Mobile Mounting Kit which is suitable for under-the-dash installations.
Figure 1 shows the recommended mounting methods using this kit.
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Copyright 2006 Robert A. Larson, KC9ICH
FIGURE 1. MOBILE MOUNTING ON TRANSMISSION HUMP
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Copyright 2006 Robert A. Larson, KC9ICH
DC CONVERTER, MODEL 14A
For 12-14 volt DC operation in mobile installations, it will be necessary to use the Siltronix 14A Converter. The Model 14A D.C.
Converter attaches to the rear of the Model 1011D transceiver and converts it to 12-14 volts D.C. input. The 14A D.C. Converter is
for normal negative ground systems. Two No. 6 sheet metal screws must be used to attach the 14A firmly to the transceiver.
The Model 14A is conservatively designed for long reliable service with a minimum failure rate. It is designed for easy access and
servicing when required. The 14A may be detached quickly from the transceiver and tested individually, thus isolating the source of
trouble. It uses two power transistors for switching in a flip-flop oscillator circuit. They are rated at 50 amperes, with a 40 volt rating.
Diode spike clipping provides protection against one of the common sources of transistor failure.
The 12 volt electrical system in an automobile will sometimes generate high voltage transients. These can be caused by the starter
motor, the alternator or generator, or loose wiring, representing a serious hazard to the transistors in your DC power supply.
It is strongly recommended that the following checks be performed before operating the 1011D.
1) Clean and tighten the battery terminals and clamps.
2) Tighten battery cables where they attach to the starter solenoid and engine block.
3) Inspect battery cables for corrosion or wear. Replace them if their condition is questionable.
4) Check battery condition frequently. If the cells do not hold a similar charge or water level, replace the battery.
5) Check alternator or generator, and regulator connections for security. Also, primary ignition wiring, horn wiring, lights, etc.
6) Check the charging voltage from the alternator. Often the regulator is mis-adjusted, and the voltage setting may be
excessive. It should not read more than 14.5 volts at normal engine speeds.
Recommended wire size depends on length. For runs up to 5 feet, use 10 gauge. For 5 to 10 feet, use 8 gauge. Fuse should be
rated for 30 amperes, and may be in-line cartridge style, or insulated block holder. The fuse should be located near the battery
end of the cable. The transceiver DC cables should be connected directly to the battery.
MOBILE ANTENNAS
The standard type mobile antennas designed for 10 meters or CB band will perform well with the 1011D. Generally speaking, a full
length, 8 or 9 foot whip will be more efficient than the shorter inductively loaded types.
MICROPHONE
The microphone input is designed for high impedance microphones only. The choice of microphone is important for good speech
quality, and should be given serious consideration. The crystal lattice filter in the transceiver provides all the restriction necessary on
audio response, and further restriction in the microphone is not required. It is more important to have a microphone with a smooth,
flat, response throughout the speech range. The microphone plug must be a standard 1/4 inch diameter, three contact phone type. The
tip connection is for push-to-talk relay control, the ring connector is the microphone terminal and the sleeve is the common chassis
ground. The microphone manufacturer’s instructions should be followed when connecting the microphone cable to the plug. Either
hand-held or desk type microphones with push-to-talk control will provide a suitable installation.
ACCESSORY OUTPUT JACK
A miniature jack on the rear panel, labeled “FD-1011 ACCESS” is provided for connection of the Model FD-1011 Digital Frequency
Indicator which is available from Siltronix distributors and dealers. Consult the instructions furnished with the FD-1011 for its
connection to the 1011D and its operation.
AUXILIARY RELAY JACK
Connections to the microphone push-to-talk circuit are brought out to the rear panel mounted AUX RELAY jack. The jack is a
standard RCA audio connector that is insulated from the chassis. The center connection is connected to +12V and the shell is
connected to the microphone keying circuit. Connection to the AUX RELAY jack permits simultaneous keying of the 1011D and
accessory units such as a linear amplifier, coaxial relay, etc. on.
CAUTION
Use an insulated cable for interconnecting the 1011D and the accessory unit. Guard against a metal objects making contact between
the connector shell and the chassis as undesired keying of the transmitter and accessory unit will result.
CAUTION
The current limit for the aux relay power source is 80 ma. Make certain that this limit is not exceeded or internal damage to the
1011D circuits may result.
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Copyright 2006 Robert A. Larson, KC9ICH
HEADPHONE JACK
A standard 1/4 inch diameter headphone plug will mate with the rear panel mounted headphone jack. A closed circuit jack is used
which will disconnect the speaker when the headphone plug is inserted. Headphones with an impedance of 600 ohms or less should
be used.
ACCESSORY POWER RECEPTACLES
Two rear panel mounted power receptacles provide 117VAC for accessory equipment only when the unit is powered from an AC
source. The one labeled “1I7VAC SW.” is connected through the front panel power switch and will be used for equipment that is to
be turned on and off with the 1011D. Note that the maximum available current limit is 1 ampere. Equipment requiring no more than
3 amperes maximum may be connected to the other receptacle.
Equipment connected to this receptacle will not be switched off with the 1011D but will have power applied whenever the line cord
from the rear panel of the 1011D is plugged into an AC source.
CAUTION
Do not connect equipment to these receptacles when the Model 14A, 12 volt converter is used to power the 1011D. Damage to such
equipment from over voltage will result.
Figure 2. SILTRONIX MODEL 1011D REAR VIEW
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Copyright 2006 Robert A. Larson, KC9ICH
OPERATION
The following pages contain instructions on operation of the 1011D including descriptions of all front and rear panel controls and their
functions, preliminary checks, transmitter tune-up adjustments and receiver operation in the various modes.
CONTROL FUNCTIONS, FRONT PANEL
S-METER / METER SWITCH
The meter has four functions that are controlled by the position of the Meter Switch:
1) S-Meter: (Switch in S-Meter position). Meter indicates relative strength of received signal. Upper scale is calibrated in S units.
2) Relative Output: (Switch in S-Meter position). Meter indicates relative power output when transmitter is keyed. Scale
calibrations are ignored.
3) P.A. Cathode: (Switch held in P.A. Cathode position). Meter indicates total P.A. cathode current in milliamperes read on lower
scale of meter.
4) P.A. Bias Indicator: (Switch held in P.A. Cathode position. When transmitter keyed in USB/LSB mode, meter indicates correct
bias adjustment when pointer is on small triangle on bottom scale..
TUNE / REC SWITCH
Used during tune-up of transmitter. Transmitter is keyed for tuning purposes when switch is held in Tune position.
MAIN TUNING CONTROL
Adjusts transceiver operating frequency as indicated by calibrations on associated dial.
DIAL SET
This is a dial calibration control. With a known frequency being received, the main tuning dial is set to that frequency and the signal
“fine tuned” with the Dial Set Control.
P.A. LOAD CONTROL
This control affects both the transmit and receive sections of the unit. It should be adjusted for maximum power output on transmit.
This will also be the correct adjustment for maximum receiver sensitivity.
P.A. TUNE CONTROL
This control affects both the transmit and receive sections of the unit. It should be adjusted for maximum power output on transmit.
This will also be the correct adjustment for maximum receiver sensitivity.
BAND SWITCH
The markings on the Band Switch are 27.0 REC and 28.5 XCV. Controls frequency range of the unit. Bottom scale of tuning dial is
read when the switch is in the 27.0 position. The upper scales are read when it is in the 28.5 position. The transmitter is inoperative
with the switch in the 27.0 position.
CARRIER INSERTION CONTROL
Used on AM Transmit only! Controls the input level to power amplifier tube. Proper AM transmit operation is dependent on proper
adjustment of this control. A careful review of the AM Operation section of this manual is recommended before operation in the AM
mode.
A.F. GAIN CONTROL
Adjusts the level of receiver audio at the speaker or headphone jack.
R.F. GAIN CONTROL
Adjusts receiver gain. For normal operation, set fully clockwise.
MODE SELECTOR SWITCH
(Marked LSB-USB-AM REC.)
LSB — When in this position, the receiver operates on lower sideband when the Band Switch is in the 27.0 position. Transceiver
operation is obtained when the Band Switch is in the 28.5 position.
USB — When in this position, the receiver operates on upper sideband when Band Switch is in the 27.0 position. Transceiver
operation is obtained when the Band Switch is in the 28.5 position.
AM REC — Receiver operates on AM when Band Switch is at 27.0 position. Transceiver operates on AM when Band Switch is in
the 28.5 position.
WARNING
It is unlawful to transmit in the 28.5 position unless a valid amateur radio operators license is obtained from the Federal
Communications Commission.
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Copyright 2006 Robert A. Larson, KC9ICH
CONTROL FUNCTIONS, FRONT PANEL (Continued)
SPOT SWITCH
Used in AM Receive only while tuning in a station. This allows the operator to hear the carrier of an incoming AM station.
ANL SWITCH
Automatic Noise Limiter Switch. Reduces ignition and atmospheric static at the output of the receiver.
MIC JACK
A three conductor plug fits into this jack. Always use a high impedance microphone with the 1011D, (Siltronix CM1011, Shure 444,
etc).
MIC GAIN CONTROL
This control adjusts the level of the microphone audio into the transmitter modulator.
PRESELECTOR
This control affects both the transmit and receive sections of the unit. It should be adjusted for maximum power output on transmit.
This will then be the correct adjustment for maximum receiver sensitivity.
REAR PANEL CONTROLS / CONNECTORS
POWER CONNECTOR
The AC power cord from commercial service or from the Model 14A DC to AC converter plugs into this receptacle. An AC power
cord is supplied with every new 1011D.
P.A. BIAS ADJUSTMENT
This adjustment controls the amount of P.A. idling current which should always be 40 mA. This is preset at the factory but should be
checked periodically, usually at the beginning of a day’s operation.
ACCESSORY POWER RECEPTACLES
There are two 117 VAC receptacles. One, marked 3A MAX, has power whenever power is applied to the rear panel power connector
through the line cord. The other, marked 1A MAX, is switched on and off by the front panel power switch. Neither of these can be
used when the unit is being powered by the Model 14A DC to AC converter.
ACCESSORY OUTPUT
The connector marked “FD-1011 ACCESS” is the output to the FD-1011 digital frequency indicator. A mating plug, from the
accessory, plugs into the connector. The power for the FD-1011 is obtained from the 117 VAC switched receptacle.
AUX RELAY CONNECTOR
The center pin of this connector is at 12VDC continuously. The outer metal ring is grounded when the transmitter is keyed. It can be
used to key the power to a linear amplifier, coaxial antenna relay, etc.
HEADPHONE JACK
For Headphone connection. Speaker is automatically disconnected when headphone plug is inserted. Use low impedance
headphones.
S-METER ZERO ADJUSTMENT
Provides a zero adjustment for S-Meter. Adjustment is accomplished with RF GAIN control set fully clockwise and the antenna
disconnected.
ANTENNA CONNECTOR
Common antenna connector for receiver and transmitter sections. Mates with PL259 coaxial connector. (Use RG58 or RG8 cable).
FUSEHOLDER
Accepts type 3AG fuse. Protects set from damage due to internal short circuit and overload of the 117 VAC SW receptacle.
Use only 4 ampere fuse.
Page 10
Copyright 2006 Robert A. Larson, KC9ICH
1011D PRELIMINARY CHECKS AND ADJUSTMENTS
1)
2)
Locate the P.A. compartment and remove the packing material from the P.A. tube if not previously accomplished. (This requires
removal of cabinet cover).
Set all front panel controls and switches as follows:
a) A.F. Gain Control fully counterclockwise (A.C. Power off in this position).
b) Mode Switch to USB.
c) R.F. Gain Control fully clockwise.
d) Band Switch to 28.5 XCV position.
e) Dial setting 28.7 MHz.
f) ANL Switch OFF.
g) Spot Switch OFF.
h) Dial Set Knob 12 o’clock.
i) Preselector 3 o’clock.
j) Mic Gain Control fully counter-clockwise.
k) Carrier Insertion fully counter-clockwise.
l) P.A. Tune 12 o’clock.
m) P.A. Load 12 o’clock.
n) Meter Switch in the S-Meter position.
o) Tune Receive switch in Rec position.
p) P1ug Microphone into Mic Jack.
q) At this time, all front Panel controls are preset. No power should be applied to the set.
Rear Panel Preset Instructions:
a) Connect a 50 ohm dummy load or an antenna through a 50 or 75 ohm feed line to the antenna connector.
b) A good earth ground should be connected to the chassis ground stud bolt on rear panel.
c) The A.C. power cord should now be connected to the rear Power Connector. Plug AC. Cord into 117V A. C. wall
outlet.
WARNING
The cabinet cover should be in place whenever the power cord is connected to the unit as dangerously high voltages are present at the
plate connection of the power amplifier and other locations with in the unit. Serious injury or death may occur if personnel come in
contact with these voltage sources.
3)
At this time the set is still turned off and all controls are preset, antenna or dummy load is now connected to the Set and power cord is
attached to the set.
4)
Turn A.F. Gain Control clockwise to about 10 o’clock. Power will now come on and the dial light should light. Let the set warmup for about 5 minutes before proceeding to the next Step.
P.A. BIAS CURRENT CHECK
The P.A. bias has been preset at the factory. However, since it is extremely important that it be set correctly at all times, a check
should be made as follows:
1) Perform Preliminary Checks outlined above.
2) Push the Meter Switch down to read P.A. Cathode current.
3) At the same time, key your microphone.
4) While looking at the bottom scale on the front panel meter, note the meter reading. It should be on or near the triangle (40
mA).
5) If adjustment is required, use a small screwdriver to turn the P.A. Bias control on the rear of the set. A small triangle delta
symbol on the meter indicates the proper setting of 40 mA. (Be certain that the mode selector is still in the USB position).
The P.A. Tube Bias idling current has now been adjusted. No further bias adjustment should be required. However, it is
wise to always check the P.A. Bias before the first transmission of the day. The unit is now ready for tune up on the air.
TRANSMITTER TUNING PROCEDURE
Up to this point, all controls and the P.A. Idling Current have been preset. The following steps explain proper transmitter tune up
procedure.
1) Ascertain that all front panel controls have been preset correctly as instructed in “B” of the Preliminary Checks.
2) With the antenna connected, locate a clear frequency on which to tune up.
3) Push both the Tune / Rec switch and the P.A. Cathode / S-Meter switch down at the same time. (The transmitter will now be
keyed). Peak the preselector for maximum P.A. Cathode Current on the meter as quickly as possible.
CAUTION
Key transmitter for not more than ten seconds at a time and allow ten seconds to elapse between keying periods while tuning up
transmitter.
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Copyright 2006 Robert A. Larson, KC9ICH
4)
5)
6)
Release P. A. Cathode / S-Meter switch and again push Tune / Rec switch down. Quickly peak P.A. Tune Control for
maximum reading on meter. (Meter is now reading relative power output). Release switch.
Once again, push Tune Rec switch down and quickly peak PA. Load to maximum meter reading. Release switch.
Push Tune / Rec switch down and re peak the P.A. Tune Control. Release switch.
If a calibrated wattmeter is in the antenna line, it should read 70 watts or more when the set is properly tuned - up (Tune /
Rec switch in tune position).
You have now completed the transmitter tune - up procedure. If you desire to change frequency and move the dial more than 50 KHz,
it will be necessary to re peak the P. A. Tune, P.A. Load, and Preselector Controls Steps 3 through 6.
CAUTION
PROPER TUNING AT ALL TIMES IS EXTREMELY IMPORTANT. IMPROPER TUNING WILL CAUSE PREMATURE
POWER AMPLIFIER TUBE FAILURE.
If the receiver is operated with the Band Switch in the 27.0 REC position and the Preselector, P.A. Tune, and P.A. Load controls are
adjusted for maximum receiver sensitivity, it will be necessary to retune the transmitter when returning it to operation with the Mode
Selector in the 28.5 XCV position.
OPERATION
RECEIVING SINGLE SIDEBAND
In the following instructions, it is assumed that all proceeding Preliminary Checks, P.A. Bias Adjustment and Transmit Tuning
procedures have been accomplished as instructed.
Place the Mode Selector Switch in the USB or LSB position as desired. Turn the A.F. Gain Control clockwise to the 3 o’clock
position. (If the unit was not previously turned on, wait 30 seconds or more for the tube filaments to warm up). Check that the Carrier
Insertion Control is at MIN. Turn the main tuning dial to the desired frequency indication and then carefully adjust the preselector and
P.A. Tune Controls for maximum noise output. Readjust A.F. Gain Control as necessary to increase or decrease receiver output to a
comfortable level,
NOTE
The PRESELECTOR resonates the transmitter driver stages and the receiver RF amplifier plate circuit. The P.A. TUNE and P.A.
LOAD controls adjust the input and output capacitors in the transmitter power amplifier final plate circuit, as well as the receiver RF
amplifier grid circuit. Proper adjustment of these controls in the receive position will result in approximately resonant conditions in
the transmitter stages.
In practice, the receiver will often be tuned across the band until a signal is heard to which the 1011D operator will want the 1011D
transmitter stages tuned. Adjusting the Preselector and P.A. Tune controls for maximum S-Meter indication will provide this tuning
while listening to the received signal.
If there is ignition or atmospheric noise present that interferes with the received signal set the ANL switch to the upper position. This
will activate the Anti Noise Limiter to limit the peak excursion of the noise in the receiver audio circuits.
RECEIVER TUNING (SSB)
Precise tuning of a single sideband signal is very important. Do not be satisfied to merely tuning until the voice can be understood,
but take the extra care of setting the dial to the exact spot where the voice sounds natural. Above all avoid the habit of tuning so that
the voice is pitched higher than normal. This is an unfortunate habit practiced by quite a number of operators.
The following points help to explain the effects of mistuning:
1)
If you tune so that the received voice is higher than normal pitch, you will then transmit off frequency and your voice will
sound lower than normal pitch to the other station. He will probably retune his dial to make you sound right. If this
continues, you will gradually ‘‘waltz’’ one another across the band. If you are both mistuning to an unnaturally higher
pitch, you will “waltz’’ across the band twice as fast. And someone will, no doubt, be accused of frequency drift.
2)
Mistuning results in serious harmonic distortion of voice, and should be quite noticeable to the average ear. Some will claim
that if they don’t know how the other person’s voice actually sounds, they can’t tune him in properly, but this is not true.
With a little practice it is quite easy to tell. Some voices are rich in harmonics, and are easier to tune in than a person with a
‘‘flat’ voice. Also, a transmitter operated properly, with low distortion, is easier to tune in than one which is overdriven and
generating excessive distortion. You will know when you have a station tuned in right on the nose. It will sound just like
“AM”, so to speak. Mainly, avoid the habit of tuning so everyone sounds higher than normal pitch, or like “Donald Duck”.
This is incorrect, unnecessary, and irritating to the ear.
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Copyright 2006 Robert A. Larson, KC9ICH
TRANSMITTING SINGLE SIDEBAND
The transmitter frequency will be the same as the received signal frequency as indicated by the position of the main tuning dial, or to
any frequency to which the dial is set. If the frequency for transmission is to be the same frequency as the received signal, or on a
clear frequency, the transmitter should be tuned per the Transmitter Tuning Procedure on page 11. If it has been tuned up previously,
only minor adjustments will be required on a new frequency.
Be certain that the Carrier Insertion Control is in its full counter clockwise position.
After tune-up, key the microphone and turn the MIC GAIN control clockwise as you speak into the microphone until the S-Meter
pointer is swinging into the upper third of the scale on voice peaks. No further adjustments will be required from one transmission to
another unless frequency is changed. The meter is heavily damped and its peak reading with average voice modulation may not be
impressive. However, the voice peaks are well over the 200 watt input rating of your Siltronix 1011D.
NOTE
The unit will not transmit when the Band Switch is in the 27.0 REC position. Transmission on 28.5 XCV is illegal unless the operator
holds a valid and appropriate Amateur Radio License issued by the Federal Communications Commission.
RECEIVING AM
In the following instructions, it is assumed that all preceding Preliminary Checks, PA. Bias Adjustment and Transmitter Tuning
procedures have been accomplished as instructed.
Place the Mode Selector switch in the AM REC position. Turn the A.F. Gain Control clockwise to the 3 o’clock position. (If unit was
not previously turned on. wait 30 seconds or more for the tube filaments to warm up).
Rotate the tuning dial until an AM signal is heard. Place the SPOT switch in the ON (up) position. This will produce a whistle’ in the
output which should then be adjusted to “zero beat” by fine adjustment of the tuning dial. Turn the SPOT switch OFF (down). The
AM station is then precisely tuned in and when transmitting in reply, the 1011D will be on the exact same frequency. Adjust the audio
gain for a comfortable listening level. The P.A. Tune and Preselector controls may be adjusted for maximum S-Meter reading.
NOTE
The PRESELECTOR resonates the transmitter driver stages and the receiver RF amplifier plate circuit. The P.A. TUNE and P.A.
LOAD controls adjust the input and output capacitors in the transmitter power amplifier final plate circuit, as well as the receiver RF
amplifier grid circuit. Proper adjustment of these controls in the receive position will result in approximately resonant conditions in
the transmitter stages.
TRANSMITTING AM
The transmitter frequency will be the same as the received signal, as indicated by the main tuning dial, or to any frequency to which
the dial is set. If the frequency for transmission is to be the same frequency as the received signal, or a clear frequency, the transmitter
should be tuned per the Transmitter Tuning Procedure on page 11. If it has been tuned previously, only minor adjustments will be
required on a new frequency.
After Tune-up, push the S-Meter switch down to the P.A. Cathode position and key the microphone. (Work out a means for doing this
with one hand as you will need the other free for the next step). Next turn the Carrier Insertion Control clockwise to set the PA.
Cathode current at 120 milliamperes then release the switch and microphone switch.
Key the transmitter with the microphone switch and speak into the mike. Advance the microphone Gain Control from its minimum
position until the S-Meter pointer just begins to respond on voice peaks.
CAUTION
The Microphone Gain setting is critical. Do not exceed the setting obtained when following the directions in the preceding paragraph.
Excessive over modulation, with its attendant distortion, will result. Your signal will be difficult to understand and will contain
excessive harmonics that may cause interference on this and other frequency bands.
Proper Microphone Gain settings will be obtained with the control at the 8 or 9 o’clock position. “Power Mikes” are not
recommended for use with the 1011D. Use a Siltronix CM1011, Shure 144 or other microphone, with similar characteristics.
If the previous adjustments have all been completed correctly, R.F. output will be 10 to 30 watts dead carrier with mike keyed. Do not
exceed the carrier insertion limits of 120 mA. or damage to the P.A. tube will result. If reduced carrier power is desired, the carrier
insertion can be reduced to produce a meter reading of 100 mA.
DIAL SET
A DIAL SET control provides for precise calibration of the frequency tuning dial. To perform this calibration, a signal of known
frequency, preferably from a frequency standard, is required. The procedure requires coupling of the signal to the antenna input
directly or by radiation to the connected antenna. The dial is then set to the known frequency. A “whistle” will be heard in the
transceiver output. The DIAL SET control is then adjusted to bring the “whistle” frequency to zero (zero beat).
Page 13
Copyright 2006 Robert A. Larson, KC9ICH
CIRCUIT THEORY
GENERAL DISCUSSION
The Siltronix 1011D transceiver provides single sideband, suppressed carrier transceive operation, and generates the single sideband
signal by means of a crystal lattice filter. To permit a logical discussion of this mode of operation, certain definitions are necessary.
In a normal AM signal (double sideband with carrier) a radio frequency signal is modulated with an audio frequency signal. This is
considered by many to be merely a case of varying the amplitude of the carrier at an audio rate. In fact, however, there are actually
sideband frequencies generated, which are the result of mixing the RF and the AF signals. These sidebands are the sum of, and the
difference between, the two heterodyned signals. In the detection of this conventional AM signal, the two sidebands are mixed with
the carrier to recover and reproduce the audio intelligence. This is an inefficient means of transmission because only 25 percent of the
transmitted power is used to transmit intelligence. There are other attendant drawbacks also. The bandwidth of AM voice
transmission is approximately 6 KHz, while the actual demodulated audio is only approximately 3 KHz. The result is inefficient use
of the frequency band, and over half of the allotted band is unusable due to heterodynes, interference, and congestion.
In the single sideband, suppressed carrier mode of transmission, only one of the sideband signals is transmitted. The other sideband
and the carrier are suppressed to negligible level. In addition to increasing the transmission efficiency by a factor of four, single
sideband effectively doubles the number of stations or channels which can be used in a given band of frequencies.
It should be remembered that in the single sideband, suppressed carrier mode of transmitting, the unwanted sideband and carrier are
only suppressed, not entirely eliminated. Thus, with a transmitted signal from a transmitter with a 50 db sideband suppression, the
unwanted sideband will be present and will be transmitted, but its level will be 50 db below the wanted sideband. When this signal is
received at a level of 20 db over S9, the unwanted sideband will be present at a level of approximately S5. The same is true of carrier
suppression. With carrier suppression of 60 db, and a signal level of 20 db over S9, carrier will be present at a level of approximately
S3 to S4.
For the following discussion refer to the schematic diagram and to Figures 3, 4, and 5.
SIGNAL GENERATION
When the push-to-talk switch on the microphone is depressed, the transmitter portion of the transceiver is activated, and it generates a
single sideband, suppressed carrier signal in the following manner. Carrier is generated by Carrier Oscillator Q3, connected as a
Pierce oscillator with the crystal operating in parallel resonance. This stage operates in both the transmit and receive modes. When
transmitting, the RF output of the oscillator is injected into the control grid of the Balanced Modulator, V13. This balanced modulator
is a beam deflection tube, and operates similar to a cathode ray tube in that the electron beam from the cathode is deflected to one
output plate or the other by the charge appearing on the deflection plates. The carrier signal applied to the control grid of the balanced
modulator appears on both plates of the output. The two plates are connected to Transformer T1301. The deflection plate DC
voltages are adjusted by means of the carrier balance control, R1305, so that the RF signals being applied to the output plates will
cancel each other, and the output from T1301 will be zero. Audio signals from the Microphone Amplifier, Vii are applied as a
modulating voltage to one deflection plate and the two sidebands resulting from the sum and difference frequencies of the audio and
carrier signals appear in the output of transformer T1301. Carrier suppression is approximately 60 db down. The Carrier Insertion
control limits the carrier level that can be inserted in AM and thus protects the final amplifier from being overdriven.
The double sideband, suppressed carrier signal is then coupled from the secondary winding of T1301 to the crystal filter, which
suppresses the lower sideband, and permits only the upper sideband to be applied to the First IF Amplifier, V7. The carrier frequency
is generated at approximately 5500.0 KHz, when the unit is in the upper sideband mode (USB). With the lower LSB sideband crystal
the carrier crystal frequency will be 5504.6 KHz, and this positions the double sideband signal on the other side of the filter response
curve, attenuating the upper sideband by at least 50 db.
Q1, the VFO 2N706 Oscillator, operates in the common base configuration as a Colpitts oscillator. Q2, the buffer, is used for
isolation. The extremely good regulation achieved through using the Zener diode regulator, D1712, across the bias supply voltage,
also contributes to the stability.
The VFO, in the Model 1011D, exhibits extremely good stability after the initial warm-up period. Drift from a cold start will be less
than 2 KHz during the first hour. After the initial warm-up period drift will be negligible.
The single sideband, suppressed carrier signal from the First IF Amplifier is fed to the Transmit Mixer, V2, where it is heterodyned
with the VFO signal. The resultant signal at the desired transmit frequency is amplified by the Driver, V3, and the Power Amplifier,
V4.
Page 14
Copyright 2006 Robert A. Larson, KC9ICH
FIGURE 3. BLOCK DIAGRAM, TRANSMIT MODE.
FIGURE 4. BLOCK DIAGRAM, RECEIVE MODE.
The signal from the VFO Amplifier is initiated in the transistorized VFO/Buffer circuit comprised of Q1 and Q2. The signal from the
VFO is routed to the VFO Amplifier and is mixed with the single sideband from the IF amplifier, resulting in output in the 10 meter
band. When the transceiver is in the TRANSMIT mode, the gain of the First IF Amplifier is controlled through the Automatic Level
Control (ALC) network (using the AGC Amplifier Vl0) to control the gain of the stage in response to the average input power to the
Power Amplifier. This ALC system will compensate for extremely strong input signals, but does not completely eliminate the
necessity of proper adjustment of the MIC GAIN control. This feature will help prevent the transmitter from flat topping and
generating spurious emissions, but considerable distortion may occur if the MIC GAIN control is not properly adjusted. Refer to
Operating Instructions.
TUNE OPERATION
Normally, the frequency of the carrier oscillator is approximately 300 Hertz outside the 6 db passband of the crystal lattice filter. In
TUNE position, the frequency of the carrier oscillator is moved approximately 800 Hertz to place it well within the passband of the
crystal lattice filter.
RECEIVE
In RECEIVE position, or at any time when the transmitter is not in TRANSMIT, all circuits used in transmitting are disabled through
circuits controlled by relay K1. The relay is energized for transmitting and dc-energized for receiving. One contact, when deenergized, allows received signals from the antenna to be applied, through the transmitter tank circuit, to the receiver R. F. Amplifier,
Page 15
Copyright 2006 Robert A. Larson, KC9ICH
V5, where they are amplified and then applied to the control grid of the Receiver Mixer, V6. The local oscillator signal from the VFO
Amplifier is then heterodyned with the received signal to produce the IF Frequency. All IF amplification is accomplished at this
frequency, nominally 5500.0 KHz, through IF amplifiers V7 and V8. In the Product Detector, V9A, the IF signal is heterodyned with
the carrier frequency generated by Carrier Oscillator, Q3. The resultant audio is then amplified by V9B, which then couples to the
AGC amplifier, V10, and the audio output stage, V11.
FREQUENCY CALIBRATION
Frequency calibration of the Model 1011D tuning dial is in 5 KHz increments. Dial accuracy and tracking are quite good, but caution
must always be observed when operating near band edges. Measuring the frequency with a frequency standard or marker generator
when working near band edges is recommended. The procedure for adjusting the dial calibration is covered in the OPERATION
section.
TRANSMIT AND RECEIVE SWITCHING
Transmit and receive switching is performed by relay K1. In TRANSMIT, only those tubes that operate in the transmit mode are
operative, all others being biased to cutoff through the relay contacts. In RECEIVE, with the relays de-energized, the tubes that are
used only in transmit are cut off in the same manner. Relay K1 when de-energized, applies signals from the output Pi-network to the
receiver. Note that relay K1 will not operate when the BAND SWITCH control is in the 27.0 REC position.
POWER RATING
The Siltronix 1011D is capable of over 200 watts P.E.P input under steady state two-tone test conditions. The peak envelope power,
when voice modulated, is considerably greater, typically 300 watts or more.
The built-in power supply produces a no-load plate voltage of approximately 830 volts. Under TUNE conditions, this voltage will
drop to approximately 680 volts and maximum input
power will be reduced considerably below the voice
P.E.P. rating. Under voice modulation, because
average power is considerably less, the power
amplifier plate and screen voltages will be maintained
higher, even during voice peaks, by the power supply
filter capacitors. Peak plate current will, therefore,
also be higher than with two-tone test conditions.
Under typical operating conditions, peak plate current
before flat-topping will be 380 mA at 800 volts, to
result in an input of about 300 watts P.E.P. Meter
readings of cathode current will not reflect this power
input, however, because of the damping in the meter.
Cathode current readings under normal voice input
should not average more than 100 to 120 mA.
POWER AMPLIFIER PLATE DISSIPATION
There is often a misunderstanding about the plate
dissipation of tubes operated as AB1 amplifiers under
voice modulation. In the Siltronix 1011D, while in
the transmit mode, and with no modulation, the plate
voltage will be approximately 830 volts, the plate
current 40 mA., and the power input 33 watts.
Authorities agree that the average voice power is 10 to
20 db below peak voice power. Normally, some peak
clipping in Conditions, the average power input will
be 80 watts, and average plate current will be the
power amplifier can be tolerated, and a peak-toaverage ratio of only 6 db may sometimes occur.
Under such conditions, the input power will be 80
watts, and the average plate current will be 100 mA.
With power amplifier efficiency of 65 percent, plate
dissipation will be approximately 26 watts. The 8950
is rated at 40 watts, continuous duty cycle. Thus it
can be seen that under normal operating conditions,
the Power Amplifier tube in the 1011D is not being
driven very hard. Note, however, that proper
modulation level must be maintained by correct setting of MIC GAIN and that the length of time in TUNE position must be limited to
not more than 10 seconds at a time.
FIGURE 5. CRYSTAL FILTER CHARACTERISTICS.
Page 16
Copyright 2006 Robert A. Larson, KC9ICH
ALIGNMENT AND TROUBLESHOOTING
The alignment procedures presented in this section are routine touch-up procedures for all tuned circuits and other adjustments. It is
recommended that the procedures be performed in the order presented. However, if complete realignment is not required (as may be
the case when just one tube is replaced), perform just those procedures required. Refer to Figures 6 and 7 for component placement.
RECEIVER ALIGNMENT
Receiver alignment involves only the adjustment of the Second IF coil. The RF coils which affect receiver performance are also used
in the TRANSMIT mode. Their adjustment is covered under “TRANSMITTER ALIGNMENT”.
1) After allowing approximately five minutes for warm-up, tune the receiver to the middle of the band and on a “clear”
frequency.
2) Adjust the P.A. TUNE, P.A. LOAD, and PRESELECTOR for maximum noise.
3) Adjust the second IF coil (L801) for maximum background noise.
S-METER ADJUSTMENT
With the antenna disconnected, R.F. GAIN control fully clockwise, and S-Meter switch in S-METER position, set R705, (S-Meter
zero), located on the rear panel, for zero meter reading. Determine that no local signals are being received.
TRANSMITTER ALIGNMENT
1)
2)
3)
4)
To adjust the Power Amplifier Bias (after allowing approximately five minutes for warm-up):
a) Hold Meter Switch in P.A. CATHODE position.
b) Rotate CARRIER INSERTION control fully counterclockwise.
c) Rotate Mic Gain control fully counterclockwise, then key the transmitter with the microphone switch. Adjust the Carrier
Balance control, R1309 on the bottom cover, for a null.
d) Again, key the transmitter with the microphone switch, and without speaking into the microphone, adjust the P.A. BIAS
control on the rear panel until the meter reads 40 mA of idling current. This point is indicated on the meter by the small
triangular “delta” symbol.
The alignment of transmitter circuits involves the adjustment of tuned circuits in the VFO Amplifier, V1, the Transmit MIXER,
V2, and the DRIVER stage, V3. It is recommended that a 50 ohm dummy load be connected to the antenna jack during this
series of adjustments
a) Set the tuning dial to approximately 28.5 MHz, and the PRESELECTOR control at 12 o’clock.
b) Set P.A. LOAD control to 9 o’clock.
c) Set Meter switch to P.A. CATHODE.
d) Press Mic button. Check idling current. It should be on the “delta” symbol when the CARRIER BALANCE control is
nulled, and the CARRIER INSERTION control is fully counterclockwise. Adjust P.A. BIAS control, on rear panel if
necessary.
e) With Mic button depressed, adjust CARRIER BALANCE control for slight increase in meter reading, (50 to 60 mA.).
Adjust P.A. TUNE control to resonance (dip).
f) Adjust coils L101, L201, and L301, for maximum reading. When reading goes higher than 80 mA., or so, adjust CARRIER
BALANCE control for 60 mA. again.
g) Adjust coils carefully for maximum peak. Exercise caution with CARRIER BALANCE control. Do not exceed 100 mA
reading for more than a few seconds. Be sure P.A. TUNE control is resonated (adjusted for “dip” in meter reading).
Power Amplifier Neutralization.
a) After allowing approximately five minutes for warm-up, tune transmitter to approximately 28.5 MHz.
b) Set the P.A. LOAD control to 9 o’clock.
c) Set S-Meter switch to P.A. CATHODE.
d) Key the transmitter with the Mic button, and without speaking into the microphone, adjust the CARRIER BALANCE
control for a reading of approximately 100 mA. Quickly adjust the PRESELECTOR for a peak. Quickly readjust the
CARRIER BALANCE control to 100 mA. if it increased to a higher reading.
e) With the Mic button still depressed, rotate the PA. TUNE control through its range from 9 o'clock to 3 o'clock. You will
note a pronounced dip in meter reading at resonance. Observe any tendency for the meter to “peak” above the 100 mA.
plateau on either side of resonance. If there is such a peak, adjust C101, the P.A. NEUTRALIZING trimmer, to suppress the
peak. When properly neutralized, the meter reading will hold steadily at 100 mA. except for the sharp dip at resonance, but
there will be no peak above the 100 mA. level.
f) Key the transmitter with the Mic button, and readjust the CARRIER BALANCE control for minimum Power Amplifier
current. Power Amplifier idling current should be on the “delta” symbol. If not, repeat the Power Amplifier Bias
adjustment described in TRANSMITTER ALIGNMENT, STEP 1.
Carrier Frequency Adjustment. A dummy load, wattmeter and audio generator are required for this adjustment.
a) After allowing a five minute warm-up period, tune the transmitter to approximately 28.5 MHz with the Mode Selector at
USB.
b) Key the transmitter with the Mic button, and adjust the CARRIER BALANCE control for minimum Power Amplifier
current.
c) Insert a 1500 Hz audio signal from an audio generator into the MIC jack on the front panel. Adjust the gain of the audio
generator and the MIC GAIN control (R1404) until the wattmeter reads approximately 10 to 15 watts.
Page 17
Copyright 2006 Robert A. Larson, KC9ICH
d)
e)
f)
g)
Adjust the First I.F. coil, L701, for maximum RF output. Adjust both slugs of the balanced modulator transformer, T1301,
for maximum RF output.
Increase the output of the audio generator until the wattmeter reads 40 watts. Reset the audio generator to 200 Hertz and
adjust the USB carrier oscillator trimmer, C1503, for a reading of 10 watts.
Switch the Mode Selector to the LSB position. Adjust the LSB carrier oscillator trimmer, C1501, for a reading of 10 watts.
Reset the audio generator to 1500 Hertz, the output power to 40 watts. Reset the audio generator to 200 Hertz and readjust
carrier oscillator trimmers, if required, for 10 watts.
NOTE
An HF signal generator or AM transmitter covering the CB or 10-meter bands will be required for the following adjustments.
h)
i)
Set the Mode Selector switch to USB. Tune in an AM carrier from the transmitter or an unmodulated signal from the
generator. Adjust the main tuning dial for a zero heat at the transceiver output.
Set the Mode Selector switch to LSB and retune for zero heat using the LSB VFO shifter (C1621)
NOTE
An AM transmitter must be used for the following steps.
Apply voice modulation to the AM transmitter and adjust the AM VFO shifter (C1613) for best received audio quality.
Remove modulation from the AM transmitter. Turn the SPOT switch on and adjust the AM carrier oscillator trimmer (1507)
for zero beat.
VFO Calibration.
After allowing approximately five minutes for warm up, set the main tuning dial to the frequency standard or marker generator
signal nearest to the center of the band to be calibrated. Adjust the DIAL SET to the 12 o’clock position. Locate the VFO cover
and adjust the appropriate trimmer to zero beat the VFO with the standard or generator signal. This adjustment procedure should be
performed for both bands with the Sideband Selector in the USB position.
Use an insulated alignment tool for adjustment. Accuracy in other parts of the bands will be quite good, but remember that the
1011D is not to be considered a frequency standard; be cautious when operating near band edges.
Troubleshooting.
The information contained in Figures 6 and 7, together with the voltage and resistance measurements in Table 1, and the
information in Table 2, should be sufficient for most troubleshooting by the average licensed amateur radio operator. Note that the
conditions for making the voltage and resistance measurements of Table 1 are as follows:
a) RECEIVE:
i) R.F. Gain Control in “minimum” position.
ii) Mode Selector Switch in “AM REC” position.
iii) Main Tuning Control set to middle of range.
iv) Band Switch set to “28.5”
v) Antenna connection terminated in 50 ohm dummy load.
vi) A.F. Gain Control:
(1) In “OFF” position for resistance measurements.
(2) Switch at “ON” position but gain set at “minimum” for voltage measurements.
vii) ANL in “OFF” position.
viii) Spot Switch in “OFF” position.
b) TRANSMIT:
i) Mic Gain Control in “minimum” position.
ii) Band Switch set to “28.5”.
iii) Transmitter fully tuned in middle of band.
iv) Voltage measured with Tune-Rec Switch in the “TUNE” position.
j)
k)
5)
6)
NOTE: All voltages / resistances are plus or minus 20%.
Page 18
Copyright 2006 Robert A. Larson, KC9ICH
FIGURE 6. SILTRONIX MODEL 1011D, TOP VIEW.
Page 19
Copyright 2006 Robert A. Larson, KC9ICH
FIGURE 7. SILTRONIX MODEL 1011D, BOTTOM VIEW.
Page 20
Copyright 2006 Robert A. Larson, KC9ICH
TABLE 1. VOLTAGE AND RESISTANCE MEASUREMENTS.
Voltage measurements were taken using a HEWLETT PACKARD Model 410C/B VTVM. Resistance measurements were taken
using a SIMPSON Model 260 Volt-Ohm meter. Refer to other conditions for measurements on page 18.
TUBE
TYPE
R =Rec.
T =Trans.
Socket Pin Numbers
1
R Volts
T Volts
Ohms
0
0
852
0
0
0
0
0
0
4
12.6AC
12.6AC
0
V2 12BE6
Trans. Mixer
R Volts
T Volts
Ohms
-2.5
-2.5
l00K
0
0
0
0
0
0
12.6AC
l2.6AC
0
212
195
>50K
-2.5
105
25K
0
-10.0
25K
V3 6GK6
Driver
R Volts
T Volts
Ohms
0
.9
10 -6.2
-6.2
50K
0
0
0
12.6AC
12.6AC
0
6.3AC
6.3AC
0
NC
NC
NC
260
230
>30K
VS 6CB6A
Rec. R.F.
R Volts
T Volts
Ohms
-.35
-9.5
26K
0
0
0
6.3AC
6.3AC
0
12.6AC
12.6AC
0
215
200
>30K
95
-4.6
>40K
0
0
0
R Volts
T Volts
Ohms
R Volts
T Volts
Ohms
-4.0
-3.8
82 -1.2
-1.5
l00K
0
0
0
0
0
0
0
0
0
0
0
0
12.6AC
12.6AC
0
12.6AC
12.6AC
0
260
220
>40K
200
165
>30K
95
0
l00K
100
95
40K
-.7
-10.0
56 0
0
0
V8 12BA6
2nd IF.
R Volts
T Volts
Ohms
-1.5
-33
13K
0
0
0
0
0
0
12.6AC
12.6AC
0
195
0
>30K
95
0
>40K
0
0
0
V9 12AX7
Det. A.F.
R Volts
T Volts
Ohms
95
-4.3
370K
-2.5
-3.6
7.5 0
0
270 0
0
0
NC
NC
NC
125
0
125K
-1.1
-1
1M
V10 6AV6
AGC Amp
R Volts
T Volts
Ohms
0
0
500K
1.7
1.4
5K
6.3AC
6.3AC
0
12.6AC
12.6AC
0
NC
NC
NC
0
-.37
210
165
>40K
R Volts
T Volts
Ohms
R Volts
T Volts
Ohms
0
0
110 0
0
3K
1.5
.4
2.7K
0
9
110K
215
0
>30K
0
90
6K
0
0
0
6.3AC
6.3AC
0
6.3AC
6.3AC
0
0
0
0
255
225
>30K
-2
-1.8
25K
V14 12AX7
Mic Amp
R Volts
T Volts
Ohms
55
55
820K
-.47
-.47
2M
0
0
0
0
0
0
12.6AC
12.6AC
0
1
2,6
3,11
4,10
V4 8950
Power Amp
R Volts
T Volts
Ohms
0
0
0
0
22
3
0
175
100
0
0
0
V1 12BA6
VFO Amp
V6 12BE6
Rec. Mixer
V7 12BA6
1st IF.
V11 6GW8
A.F. Output
V13 6JH8
Bal. Mod.
2
3
5
130
120
>50K
6
7
40
38
l00K
.38
.38
60 8
9
0
170
100
0
0
0
0
0
0
6.3AC
6.3AC
0
6.5
0
270 0
0
0
0
-.85
1.1M
0
130
14K
155
-.2
120K
0
130
14K
-42
76
200K
0
0
0
.13
.53
1K
NC
NC
NC
5,9
7,8
12
Plate
-60
-60
18K
NC
NC
NC
12.6AC
12.6AC
0
+840
+750
Page 21
Copyright 2006 Robert A. Larson, KC9ICH
TABLE 2. TROUBLESHOOTING GUIDE.
Defect
Possible Cause
PA Idling Current
Unstable
1. Defective Power Amplifier Tube (V4).
2. Defective BIAS control and/or associated components.
3. Defective bias power supply.
Inability to Load per
Operating Instructions
1. Antenna not resonant at operating frequency.
2. Defective transmission line.
3. Defective antenna loading coil(s).
4. Tubes V1 through V4 defective
Insufficient Sideband Suppression
1. Carrier Oscillator (Q3) operating on incorrect frequency.
2. Crystal filter defective or mistuned.
1. Tube V13 defective.
2. Transformer T1301 defective or mistuned.
3. Carrier Oscillator (Q3) operating on incorrect frequency.
Insufficient Carrier Suppression
Microphonics in Transmitter
1. Tubes V13 and / or V14 defective.
2. IF coil L701 Defective or incorrectly adjusted.
3. Microphone defective.
Low Receiver Sensitivity
1. Tubes V5 through V10 defective.
2. Incorrect adjustment of the transmitter Pi-Network.
3. IF coil L801 incorrectly adjusted or defective.
4. K1 relay contacts defective.
TABLE 3. VF0 AND CARRIER OSCILLATOR FREQUENCIES.
Tuning Dial
26,950 KC
27,260 KC
28,500 KC
29,000 KC
V1
Injection
Frequency
21,450 KC
21,760 KC
23,000 KC
23,500 KC
Q1
Osc.
Frequency
(1/2) 10,725 KC
(1/2) 10,880 KC
(l/2) 11,500 KC
(1/2) 11,750 KC
Page 22
Copyright 2006 Robert A. Larson, KC9ICH
Q3
Osc. Carrier
Frequency
5500 KC
5500 KC
5500 KC
5500 KC
PARTS LIST
CAPACITORS
Unless otherwise specified, capacitors are listed in picofarads with a whole number and in microfarads with a decimal number.
C101
C102
C103
C105
C106
C107
C110
C111
C112
C202
C203
C201
C205
C206
C207
C2A
C2B
C302
C303
C301
C305
C401
C402
C403
C404
C405
C406
C407
C408
C409
C410
C501
C502
C503
C601
C602
C603
C701
C702
C703
C704
C705
C706
C801
C802
C803
C804
C805
C806
C901
C902
C903
C904
C905
0.01 , + 80, -20°/o, 500V Disc
0.002. 20%, 1KV Disc
27 pf Disc.
15 pf Disc.
5 pf Disc.
2 pf Disc.
0.01 , + 80, -20°/o, 500V Disc
0.002. 20%, 1KV Disc
100pf. 500V Disc
0.002, 20%, 1KV Disc
470pf SM
2pf, 500V Ceramic
0.002, 20%, 1KV Disc.
1.5 pf
0.01
20pf Driver Tuning
20pf Driver Tuning
0.002, 20°/o, 1KV Disc
510 pf SM
0.002, 20%, 1KV Disc
5pf
20 pf Neutralization Trimmer
l5 pf, 3KV Disc
0.01, ± 80, -20%, 500V Disc
0.002. 20%, 1KV Disc
0.01, + 80, -20%, 500V Disc
270 pf. 2500V Mica
40 pf P.A. Tune
410 pf P.A. Load
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
30 pf Disc
0.01, + 80, -20%, 500V Disc
220 pf Disc
430 pf SM
1 mfd, 50V
50 pf Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
2pf Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
50 pf Disc
50 pf Disc
2 mfd., 450V
220pf Disc
0.002, 20%, 1KV Disc
150pf Disc
2 mfd., 450V
500pf Disc
C1001
C1002
C1003
C1004
C1005
C1006
C1007
C1101
C1102
C1103
C1104
C1105
C1106
C1301
C1302
C1303
C1304
C1305
C1306
C1307
C1401
C1402
C1403
C1404
C1405
C1406
C1407
C1501
C1502
C1503
C1504
C1505
C1506
C1507
C1601
C1602
C1603
C1605
C1608
C1609
C1610
C1611
C1612
C1613
C1614
C1615
C1616
C1617
C1618
C1619
C1620
C1621
C1622
C1701
0.05, 200V, Mylar
0.05, 200V, Mylar
0.001, 20% Disc
0.01, + 80, -20%, 500V Disc
0.001, 20% Disc
0.001, 20% Disc
0.001, 20% Disc
220 pf Disc
0.002, 20%, 1KV Disc
500 pf Disc
0.01, 10%, 1KV Tubular
20 mfd., 25V
2 mfd., 450V
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
220 pf Disc
0.002, 20%, 1KV Disc
0.01, + 80, -20%, 500V Disc
0.1, 10%, 400V Mylar
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.1, 10%, 400V Mylar
100 pf Disc
0.01, + 80, -20%, 500V Disc
6-30 pf Ceramic Trimmer
10 pf Disc
6-30 pf Ceramic Trimmer
270 pf SM
270 pf SM
0.01, + 80, -20%, 500V Disc
30 pf
Selected Value
5 pf Trimmer
5 pf Trimmer
Selected Value
10 pf Main Tuning
Selected Value
2 pf Dial Set
20 pf Disc
270 pf SM
5-30 pf Ceramic Trimmer
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
300 pf SM
27 pf SM
0.01, + 80, -20%, 500V Disc
0.01, + 80, -20%, 500V Disc
0.002, 20%, 1KV Disc
5-30 pf Ceramic Trimmer
0.01, +80, 20%, 500V Disc
0.01, + 80, 20%, 500V Disc
Page 23
Copyright 2006 Robert A. Larson, KC9ICH
CAPACITORS (Continued)
C906
C907
C1705
C1706
C1707
C1708
C1709
C1710
C1711
0.002, 20%, 1KV Disc
40 mfd., 350V
0.0047, 1KV
0.0047, 1KV
150 mfd., 150V
100 mfd., 350V
100 mfd., 350V
0.002, 20%, 1KV Disc
0.01, +80, -20%, 500V Disc
C1702
C1703
C1712A
C1712B
C1712C
C1712D
C1713
C1714
100 mfd., 35V
0.01 , + 80, -20%, 500V Disc
80 mfd., 400V
80 mfd., 100V
5 mfd., 400V
5 mfd., 400V
150 mfd., 150V
150 mfd., 150V
DIODES
D201
D401
D501
D701
D702
D703
D901
D1001
D1002
D1003
D1601
D1701
D1702
D1703-1711
D1712
1N914
1N34A
1N914
1N914
1N914
1N914
1N34A
1N914
1N34A
1N34A
1N914
1N4005
1A, 600V
RCA 39804
1N4742 Zener
COILS
L101
L201
L301
L302
L401
L402
L403
L404
L701
L801
L1501
L1601
L1602
L1603
L1701
L1702
Z401
VFO Amp
Trans. Mixer
Driver
82uh Choke
82uh Choke
55uh Choke
Pi-Network
3Ouh Choke
5500 KHz IF
5500 KHz IF
200uh Choke
VFO Coil
200uh Choke
200uh Choke
200uh Choke
17uh Choke
Parasitic Suppressor
RELAYS
K1
3PDT Relay, 12 VDC Coil
TRANSISTORS
Q1
Q2
Q3
2N706
2N5130
2N706
Oscillator
Buffer
Carrier Oscillator
Page 24
Copyright 2006 Robert A. Larson, KC9ICH
RESISTORS
All resistors are 1/2 watt 10% tolerance unless otherwise specified.
R101
R102
R103
R104
R201
R202
R204
R205
R206
R207
R301
R302
R303
R304
R401
R402
R403
R404
R405
R406
R407
R408
R501
R502
R503
R504
R505
R506
R507
R601
R701
R702
R703
R704
R705
R706
R707
R708
82 Ohm
47K Ohm
10K Ohm, 2W
56 Ohm
27K Ohm
100K Ohm
10K Ohm 2W
470K Ohm
2.7K Ohm
100K Ohm
100K Ohm
100K Ohm
10 Ohm
100 Ohm
100 Ohm
25K Ohm Bias Pot
4.7K Ohm
1K Ohm
3 Ohm, 5W
100 Ohm, 5W
2.7K Ohm
15K Ohm
100K Ohm
220K Ohm
470 Ohm
10K Ohm
25K Ohm RF Gain Pot
10K Ohm
470K Ohm
470K Ohm
1.5K Ohm
33K Ohm, 2W
1K
47K Ohm
25K Ohm, S-Meter Zero
15K Ohm
47K Ohm, 2W
100K Ohm
R801
R802
R803
R901
R902
R903
R904
R905
R906
R907
R908
R909
R100l
R1002
R1003
R1004
R1005
R1006
R1007
R1008
R1009
R1010
R1101
R1102
R1103
R1104
R1105
R1106
R1301
R1302
R1303
R1301
R1305
R1306
R1307
R1308
R1309
R1310
100K Ohm
1K Ohm
4.7K Ohm
100K Ohm
270 Ohm
270K Ohm
47K Ohm
10M Ohm
1M Ohm
47K Ohm
100K Ohm
1K Ohm, 1W
1M Ohm
270K Ohm
470K Ohm
4.7K Ohm
15K Ohm
2.2M Ohm
270K Ohm
2.2M Ohm
l00K Ohm
150K Ohm, 1/2W
1M Ohm AF Gain Pot
2.7K Ohm
100K Ohm
1M Ohm
270 Ohm
680 Ohm, 1/2W
1K Ohm
10K Ohm
10K Ohm
270K Ohm
10K Ohm, 1W
27K Ohm
27K Ohm
5K Ohm Car Bal. Pot
1K Ohm
100K Ohm
SWITCHES
S1A-B
S2
S3
S4
S5
S6
Bandswitch
Power Off / On (Part of AF Gain)
Rec. Tune
P.A. Cath / S-Meter
ANL
Sideband Selector
Page 25
Copyright 2006 Robert A. Larson, KC9ICH
R1311
R1312
R1313
R1401
R1402
R1403
R1404
R1405
R1406
R1407
R1408
R1501
R1502
R1503
R1504
R1505
R1506
R1507
R1601
R1602
R1603
R1604
R1605
R1606
R1607
R1608
R1609
R1610
R1701
R1702
R1703
R1704
R1705
R1706
R1707
R1708
R1709
R1710
27K Ohm
Selected Value
5K Ohm Car Ins Pot
15K Ohm
47K Ohm
1K Ohm
1M Ohm Mic Gain Pot
270K Ohm
470K Ohm
2.2M Ohm
47K Ohm
47K Ohm
68K Ohm, 2W
22K Ohm
2.2K Ohm
1.5K Ohm
100 Ohm
47K Ohm
2.7K Ohm
1.5K Ohm
1K Ohm
4.7K Ohm
470 Ohm
2.7K Ohm
1K Ohm
470 Ohm
470 Ohm
47K Ohm
10K Ohm, 2W
4.7 Ohm
150K Ohm, 2W
150K Ohm, 2W
800 Ohm, 10W
1.2K Ohm, 5W
270K Ohm
2.7K Ohm
800 Ohm, 10W
500 Ohm, 10W
TRANSFORMERS
T1101
T1301
T1701
A.F. Output Transformer
5500 KHz Bal. Mod. Transformer
Power Transformer
TUBES
V1
V2
V3
V4
V5
V6
V7
V8
V9
V10
V11
V13
V14
12BA6
12BE6
6GK6
8950
6CB6A
12BE6
12BA6
12BA6
12AX7
6AV6
6GW8
6JH8
12AX7
VFO Amp
Trans. Mixer
Driver
Power Amp
Rec. RF Amp
Rec. Mixer
First IF Amp
Second IF Amp
Product Detector / Rec. Audio
AGC / ALC Amp
AF Output
Bal. Mod.
Trans. AF / Mic Amp
CRYSTALS
Y1501
Y1502
5500 KHz.
5504.6 KHz
Carrier Osc.
Carrier Osc.
Page 26
Copyright 2006 Robert A. Larson, KC9ICH
FIGURE 8. SCHEMATIC DIAGRAM, MODEL 14A POWER SUPPLY.
Page 27
Copyright 2006 Robert A. Larson, KC9ICH
LIMITED WARRANTY POLICY
SILTRONIX warrants this equipment against defects in material or workmanship, except for tubes and solid-state devices, under
normal service for a period of six (6) months from original purchase date. Tubes and solid-state devices are warranted for a
period of ninety days (90) days. This warranty is valid only if the enclosed warranty registration card is properly completed and
mailed to the factory within ten (10) days of purchase date.
If warranty service is required, do not ship equipment to the factory without prior authorization obtained from the SILTRONIX
factory. This warranty is limited to repairing or replacing the defective parts only and is not valid if the equipment has been
tampered with, misused or damaged.
Liability for damage during shipment lies with the carrier and not with SILTRONIX. Any claims or adjustments for shipping
damages must be filed directly with the carrier.
THE LIABILITY OF THE COMPANY ON THIS EQUIPMENT IS LIMITED TO THE EXPRESS TERMS OF THE
WARRANTY PROVIDED ABOVE. NO WARRANTY OF MERCHANTABILITY AND NO WARRANTY OF FITNESS
FOR A PARTICULAR USE IS IMPLIED IN THIS SALE.
Page 28
Copyright 2006 Robert A. Larson, KC9ICH

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Key Features

  • Single sideband (SSB) operation
  • AM operation
  • Tunable receiver in CB band
  • Power output exceeding 300 watts P.E.P. on SSB
  • Automatic gain control (AGC)
  • Automatic level control (ALC)
  • Internal AC power supply for fixed station operation
  • DC converter unit available for mobile operation
  • Digital frequency indicator available as an accessory

Frequently Answers and Questions

What is the power output of the Siltronix Comanche 1011D transceiver?
The Siltronix Comanche 1011D transceiver has a power output exceeding 300 watts P.E.P. on single sideband and 60 watts on AM.
What frequency bands does the Siltronix Comanche 1011D transceiver operate on?
The Siltronix Comanche 1011D transceiver is primarily designed for use in the 10-meter amateur radio band. It also includes a tunable receiver in the CB band.
What are the benefits of the Siltronix Comanche 1011D's automatic gain control (AGC) and automatic level control (ALC) features?
The AGC feature helps to maintain a consistent signal strength by automatically adjusting the receiver gain, while the ALC feature prevents the transmitter from being overdriven, which can result in distortion.

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