MELSEC Consolidated Catalog P r o g r a m m a b l e C o n t r o l l e r designed with automation in mind Global Player GLOBAL IMPACT OF MITSUBISHI ELECTRIC Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future. Mitsubishi Electric is involved in many areas including the following We bring together the best minds to create the best technologies. At Mitsubishi Electric, we understand that technology is the driving force of change in our lives. By bringing greater comfort to daily life, maximizing the efficiency of businesses and keeping things running across society, we integrate technology and innovation to bring changes for the better. Energy and Electric Systems A wide range of power and electrical products from generators to large-scale displays. Electronic Devices A wide portfolio of cutting-edge semiconductor devices for systems and products. Home Appliance Dependable consumer products like air conditioners and home entertainment systems. Information and Communication Systems Commercial and consumer-centric equipment, products and systems. Industrial Automation Systems Maximizing productivity and efficiency with cutting-edge automation technology. 1 designed with automation in mind Committed to ever higher customer satisfaction Mitsubishi Electric is a global leader in the research, manufacturing and marketing of electrical and electronic equipment used in areas such as communications, consumer electronics, industrial technology, energy and transportation. Within this, the industrial automation business has grown significantly since the first induction motor was manufactured over 90 years ago and has closely followed the automation industry in Japan, Asia, and beyond. Mitsubishi Electric industrial automation boasts a wide-range of product areas such as production control, drives, and mechatronics that are used in various industries. In addition, Mitsubishi Electric offers e&[email protected] and iQ Platform, leveraging its total industrial automation solution portfolio. Intelligence in everything automated—MELSEC The MELSEC (Mitsubishi ELectric SEquence Control) brand is well known in the automation industry for robust quality and excellent performance that realizes a reduction in total cost of ownership (TCO). The MELSEC lineup consists of various products, the flagship products being the MELSEC-Q Series and recently introduced MELSEC iQ-R Series. These high-end programmable controllers, mainly used for controlling processes in manufacturing lines and advanced machines are complimented by small- to medium-sized controllers like the MELSEC-L Series, MELSEC-F Series and the new MELSEC iQ-F Series, which are commonly utilized for cell manufacturing and stand-alone applications. Over the years, a main characteristic of the MELSEC Series has been seamless connection, from the sensor level all the way through to Enterprise covering all aspects of manufacturing. INDEX FA Integrated Solution [email protected]················3 Application-specific CPUs Network······················································39 MELSEC Series············································5 MELSEC Process Control·······················27 MELSEC History·········································41 Application Examples···································7 C Controller··············································28 Support·······················································43 MELSEC Selection Guide····························9 Servo System Controller··························29 Programmable Controller Robot Controller·······································31 MELSEC iQ-R Series······························11 MELSEC-Q Series···································15 CNC CPU·················································32 Engineering Software MELSEC-L Series····································17 MELSOFT iQ Works································33 MELSEC iQ-F Series·······························19 MELSOFT GX Works3····························35 MELSEC-F Series···································23 MELSOFT GX Works2····························37 MELSEC Safety·······································25 2 Maximizing productivity and reducing costs [email protected] is the Mitsubishi Electric solution for improving the performance of any manufacturing enterprise by enhancing productivity, and reducing the maintenance and operations costs together with seamless information flow throughout the plant. [email protected] helps to reduce the overall TCO* and is achieved in the following four areas: *TCO: Total Cost of Ownership Reduce energy costs Factory Energy Management Systems (FEMS) - e&[email protected] Modern manufacturing depends much on reducing energy costs as a way to realize an efficient manufacturing enterprise. [email protected] supports this by allowing visualization of real‑time energy usage, helping to reduce the overall energy consumption. Integrate FA and IT systems at low cost Connecting enterprise with the shop floor [email protected] solutions provide direct connectivity from the shop floor to enterprise, such as Manufacturing Execution System (MES) without requiring a gateway computer. This enables leaner operations, improved yield, and efficient management of the supply chain. Reduce development, production, and maintenance costs iQ Platform The iQ Platform minimizes costs at all phases of the automation life cycle by improving development times, enhancing productivity, reducing maintenance costs, and making information more easily accessible. Integration is at the heart of the iQ Platform, with a highly intelligent controller platform as the core, combined with a seamless communication network and an integrated engineering environment. Reduce setup and maintenance costs iQ Sensor Solution Easily setup and maintain various types of sensors. Maintenance and design costs can be reduced as compatible iQSS partner sensors can be managed together. 3 designed with automation in mind For further details, please refer to the "Mitsubishi FA Integrated Solution [email protected]", "iQ Platform Integrated Automation Concept", and "iQ Sensor Solution" catalogs. L(NA)16012E, L(NA)08340ENG, L(NA)16029ENG across the entire enterprise IT system ERP MES FA-IT Information collaborating product group Production planning, cost control, Stock control, yield control, Process control, quality control ... Information Network Ethernet MES interface IT EcoWebServer3 Energy-saving data collection sever GOT2000 display unit (HMI) MES interface MELQIC data collection analyzer MES interface product group Controller network High-speed data logger C Controller BOX data logger Information network Ethernet Electricity equipment controller network MELSEC iQ-R Programmable controller B/NET MELDAS Numeric control unit Production facility MELLASER DIAX Laser Electrical processing discharge machine system Field network Geared motor FR-E700EX/ FR-A800 MM-GKR INVERTER MELFA Robot Information link MELSEC-Q Power measurement module MELSEC-L Programmable controller MELSEC-Q Programmable controller Wire-saving network CC-Link CC-Link IE Field MELSEC-F MELSEC iQ-F target product Programmable Programmable controller controller MELSEC iQ-R MELSEC Safety Motion CPU Safety Programmable controller Safety field network Safety remote I/O Transformer MDU breaker Power measurement EcoMonitorPro Electronic module Energy measurement multi-indicator module Energy-saving devices INVERTER+ IPM motor mapping sensor Servo network MR-J4 MR-J4 Sensor Solution Best-in-class solutions across the ecosystem [email protected] Alliance The [email protected] Alliance is an ecosystem offering best-in-class solutions by combining products between Mitsubishi Electric and its various partners. Close collaboration with such partners broaden the choices for the customer and realize the best solution possible. 4 Comprehensive controller lineup available to meet customers’ requirements, from small‑scale and stand-alone to medium- and large-scale systems Application-specific CPUs NEW Process/ Redundant CPU NEW C Controller Motion CPU Robot CPU CNC CPU These best-in-class CPUs, integrated into the iQ Platform, are designed for specific needs across various different industry areas. 5 designed with automation in mind Medium- to large-scale control ❚ MELSEC iQ-R Series A next-generation programmable automation controller (PAC), the MELSEC iQ-R Series incorporates a revolutionary high-speed system bus that improves productivity through advanced performance and functionality. ❚ MELSEC-Q Series The first to incorporate the multiple CPU architecture, the MELSEC-Q Series wide-range of CPUs enables control of multiple operations, improving the performance and scalability of the overall production system. Small- to medium-scale control Optimum automation control area ❚ MELSEC-L Series The MELSEC-L Series is a baseless highly scalable controller ideal for applications having limited space. With various I/O functionality embedded into the CPU head, exceptional cost versus performance is achieved in a compact body. Small-scale and stand-alone ❚ MELSEC iQ-F Series Designed to provide outstanding performance and superior drive control, the MELSEC iQ-F Series is a high-performance compact-class controller with a rich assortment of integrated functions. Safety control ❚ MELSEC-F Series MELSEC-QS Series MELSEC-WS Series Incorporating abundant features with a flexible system configuration, the MELSEC-F Series has a power supply, CPU and I/Os into a single compact body. Furthermore, a diverse range of options are available to further expand its capabilities. 6 MELSEC Designed with automation in mind Mitsubishi Electric offers a wide range of controllers capable of satisfying the diversified application needs in various industries. The high-speed, high-accuracy controllers in the MELSEC series covers them all, providing highly flexible cost-effective solutions. iQ-R : MELSEC iQ-R Series Q C : C Controller S : Safety (MELSEC-QS/ WS Series) P : MELSEC-Q Series L : MELSEC-L Series : Process/Redundant system Automotive iQ-R Q M R : Servo system controller F : MELSEC-F Series N : Robot controller : CNC CPU Automated warehouse R N S iQ-R Q iQ-F F C M R Improve productivity and realize flexibility in different automotive assembly lines with high-accuracy motion control, including linear/circular interpolation and electric cam profile. Realize advanced logistics coordination and eliminate errors in repetitive processes. Servo-based high‑speed material handling and highly accurate positioning improving productivity and reduce energy consumption. Food and beverage, CPG Semiconductor iQ-R Q L iQ-F F P M iQ-R Q C M Realize improvements in various packaging applications such as high-speed filling, which requires a highly accurate, continuous feed rate and precision. Reduce maintenance costs using the high-durability MELSEC Series. Having the compact, robust design desired for semiconductor manufacturing, MELSEC products solve the small footprint, high-performance requirements. Pick-and-place Flat panel display (FPD) iQ-R M Achieve highly precise, fast and accurate placement of components in various sizes and shapes such as that required by SMT pick-and-place equipment, further improving productivity. 7 M iQ-F : MELSEC iQ-F Series iQ-R Q C M R S Improve the large data bandwidth and high performance requirements common in FPD manufacturing processes using MELSEC’s integrated control platform. The integrated controller and network solution offer increased flexibility and enhanced performance. designed with automation in mind Chemical iQ-R Q Inspection machines P iQ-R C Improve control of processes involving chemical manufacturing using highly scalable solutions that integrate process control and factory automation. Easily integrate Inspection machine control into automated systems, thereby reducing maintenance and overall operational costs. Renewable energy Building automation iQ-R C P iQ-R Q L iQ-F F C Easily integrate renewable energy plant management utilizing plant-wide data acquisition and extensive real‑time control, thereby reducing overall investment and maintenance costs. Increase security and ensure effective use of energy management capabilities by supporting various building automation protocols, resulting in a reduced carbon footprint. Printing Injection molding iQ-R Q C M iQ-R Q iQ-F F M Realize high-speed, high-quality printing through various solutions offered depending on the printing process involved such as roll paper feed-in, offset printing, binding, and sortation. Achieve reductions in machine operation costs and improve productivity by integrating MELSEC controllers that utilize an easy-to-use control platform combined with highly accurate motion control. Machine tool General automation iQ-R Q L iQ-F F N Improve productivity, operating efficiency and overall equipment effectiveness using the scalable control of MELSEC products, supporting tasks such as drilling, grinding, and milling. iQ-R Q L iQ-F F C Alternative automation applications such as automatic car washes and automated hydroponic farming require a high-level of automation similar to industrial solutions. 8 M E L S E C Select ion Guide Controller lineup Modular type Modular type Baseless type Series MELSEC iQ-R MELSEC-Q MELSEC-L PAC (Programmable automation controller) Programmable controller CPU Programmable controller CPU Programmable controller CPU (Universal model): 25 models Process CPU: 4 models •• Redundant CPU: 2 models •• C Controller: 4 models •• Motion controller: 2 models •• Robot controller: 1 model •• CNC CPU: 1 model •• Programmable controller CPU: 5 models •• Motion controller: 2 models •• Process CPU: 4 models •• C Controller: 1 model •• Lineup •• NEW •• •• •• Programmable controller CPU Sink type: 5 models Source type: 5 models Control method Stored program cyclic operation Stored program cyclic operation Stored program cyclic operation I/O control mode Refresh mode Refresh mode Refresh mode Ladder diagram •• Structured text (ST) •• Instruction list •• MELSAP3 (SFC), MELSAP-L •• Function block diagram (FBD) •• Function block (FB) •• C/C++*2 •• Ladder diagram •• Structured text (ST) •• Sequential function chart (SFC) Coming soon! •• Function block diagram (FBD/LD) •• Function block (FB) •• C/C++*2 •• Programming language Safety standard conformance level Ladder diagram Structured text (ST) •• Instruction list •• MELSAP3 (SFC), MELSAP-L •• Function block (FB) •• •• — — — MELSOFT GX Works3 MELSOFT MT Works2 CW Workbench MELSOFT GX Works2 MELSOFT PX Developer CW Workbench MELSOFT MT Works2 MELSOFT GX Works2 Program size (K step) 1200 1000 260 Number of I/O points [X/Y] (point) 4096 4096 4096 Device/label memory/ standard RAM (K byte) 3380 1792 768 Data memory/ standard ROM (byte) 40M 16M 2M LD instruction (ns) 0.98 1.9 9.5 MOV instruction (ns) 1.96 3.9 19 Floating point addition (μs) 0.01 0.014 0.057 Engineering environment Processing speed Memory interface Extended SRAM cassette *1 SD memory card *1 *5 SRAM card, FLASH card, ATA card — *4 — — External interface USB Ethernet (1000BASE-T*6/ 100BASE-TX/10BASE-T) *7 *5 RS-232 — *8 *9 RS-422/485 — — — Display unit — — Network connectivity (adapter/module) Ethernet (1000BASE-T*11/100BASE-TX/10BASE-T) CC-Link IE Control — CC-Link IE Field *13 CC-Link CC-Link Safety — — — CC-Link/LT — SSCNET#/H AnyWire BACnet™ MODBUS®/TCP MODBUS® 0...55: General specifications/conformed standards Operating ambient temperature 0...55: 0...55: Standard on corrosive atmosphere (JIS C 60721-3-3/ IEC 60721-3-3 3C2) *15 — — CE: Council Directive of the European Communities UL: Underwriters Laboratories Listing LR: Lloyd's Register of Shipping approval — — DNV: Norwegian Maritime approval — — RINA: Italian Maritime approval — — NK: ClassNK approval — — ABS: American Bureau of Shipping approval — — BV: Bureau Veritas approval — — GL: Germanischer Lloyd approval — Line manufacturing •• Distributed control •• Large-scale I/O control •• Security •• Inter-modular sync •• Built-in database •• Integrated network •• Key features/functions *1: QUDVCPU only. *2: When using CW Workbench *3: Required to use the logging function 9 Multiple CPU •• Process control •• C programming •• Data logging •• IT gateway •• Advanced motion •• Real-time monitor •• Line manufacturing •• Distributed control •• Large-scale I/O control •• Integrated network •• Multiple CPU •• Process control •• High-reliability control •• — C programming •• Data logging •• IT gateway •• Advanced motion •• *4: Does not support QnUDVCPU and certain models *5: Does not support L02SCPU(-P) *6: Supports the user Ethernet port of Q24DHCCPU-V/VG/LS only Machine control •• Distributed control •• Small-scale I/O control •• Large-scale I/O control •• Space/cost saving •• Integrated network •• Extensive built-in functions •• Data logging Motion control •• Real-time monitor •• •• *7: Supports QUDE(H)CPU and QUDVCPU only *8: Does not support QUDE(H)CPU and QUDVCPU *9: Supports L02SCPU(-P) only designed with automation in mind Compact type NEW Compact type Baseless type MELSEC iQ-F MELSEC-F MELSEC-QS MELSEC-WS Programmable controller CPU Programmable controller CPU Safety programmable controller Safety controller FX5U/FX5UC •• •• FX5U: 9 models FX5UC: 2 models FX3S •• FX3G/FX3GC •• FX3S: 27 models •• FX3G: 24 models FX3GC: 2 models FX3U/FX3UC •• FX3U: 37 models FX3UC: 12 models •• •• CPU: 1 models •• CPU: 3 models Stored program cyclic operation Stored program cyclic operation Stored program cyclic operation — Refresh mode Refresh mode Refresh mode — Ladder diagram Structured text (ST) •• Function block diagram (FBD/LD) •• Function block (FB) Ladder diagram Structured text (ST) •• SFC for FX Series •• Function block (FB) •• •• •• •• — — — MELSOFT GX Works3 •• •• •• — MELSOFT GX Works2 Ladder diagram Function block (FB) •• •• ISO 13849-1 PL e IEC 61508 SIL3 •• IEC 62061 SIL CL3 •• ISO 13849-1 PL e IEC 61508 SIL3 MELSOFT GX Developer Ver.8 Function block (FB) •• Setting/monitoring tool (free) 64 4 32 64 14 — 256 30 128 256 1024 144 120 — — — — — 5M — — — 128K — 34 210 210 65 100 — 34 520 520 640 350 — 3.06 11.96 11.96 14.2 — — — *10 *3 — — — — — — — — — — — — — — — — — — — — — — — — — *10 — — *12 *12 — — — — — — — — — — — — — — — — — — — — — — — *14 — — — — — — — — — — — — — — — — — — 0...55: 0...55: 0...55: 0...55: 0...55: −25...55: — — — — — — — — — — — — — — — — — — — — — — — — — — Machine control •• Distributed control •• Small-scale I/O control •• Space/cost saving •• Security •• Integrated network •• Extensive built-in functions •• Modular type Data logging •• Motion control •• *10: Supports FX3G only. *11: Supports the MELSEC iQ-R Series only *12: Supports with the dedicated adapter Machine control •• Small-scale I/O control •• Space/cost saving •• Motion control •• Line manufacturing •• Large-scale I/O control •• Safety •• *13: Does not support QPHCPU and QPRHCPU *14: Supports SSCNET # *15: For protection against aggressive atmosphere and gases, products with a conformal coating (JIS C 60721-3-3/IEC 60721-3-3 Class 3C2) are available on request — Line manufacturing •• Small-scale I/O control •• Safety •• 10 Programmable Controller Bridging the next generation of automation Revolutionary, next-generation controllers building a new era in automation To succeed in highly competitive markets, it’s important to build automation systems that ensure high productivity and consistent product quality. The MELSEC iQ-R Series has been developed from the ground up based on common problems faced by customers and rationalizing them into seven key areas: Productivity, Engineering, Maintenance, Quality, Connectivity, Security and Compatibility. Mitsubishi Electric is taking a three-point approach to solving these problems: Reducing TCO*1 , increasing Reliability and Reuse of existing assets. As a bridge to the next generation in automation, the MELSEC iQ-R Series is a driving force behind revolutionary progress in the future of manufacturing. *1: Total Cost of Ownership Productivity Improve productivity through advanced performance/ functionality Seamless network reduces system costs ● New high-speed system bus realizing shorter production cycle ● Super-high-accuracy motion control utilizing advanced multiple CPU features ● Inter-modular synchronization resulting in increased processing accuracy ● Seamless connectivity within all levels of manufacturing ● High-speed and large data bandwidth ideal for large scale control systems ● Easy connection of third-party components utilizing device library Engineering Security Reducing development costs through intuitive engineering Robust security that can be relied on ● Intuitive engineering environment covering the product development cycle ● Simple point-and-click programming architecture ● Understanding globalization by multiple language support ● Protect intellectual property ● Unauthorized access protection across distributed control network Maintenance Compatibility Reduce maintenance costs and downtime utilizing easier maintenance features ● Visualize entire plant data in real-time ● Extensive preventative maintenance functions embedded into modules Quality Reliable and trusted MELSEC product quality ● Robust design ideal for harsh industrial environments ● Improve and maintain actual manufacturing quality ● Conforms to main international standards 11 Connectivity Extensive compatibility with existing products ● Utilize existing assets while taking advantage of cutting-edge technology ● Compatible with most existing MELSEC-Q Series I/O designed with automation in mind Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control C programming Data logging IT gateway Motion control Advanced motion Space/cost saving Security For further details, please refer to the "MELSEC iQ-R Series iQ Platform-compatible PAC" or "MELSEC iQ-R Series iQ Platform-compatible PAC (Concise)" catalog. High-reliability Extensive builtcontrol in functions Safety Real-time monitor L(NA)08298ENG, L(NA)08293ENG Advanced performance/functions improve productivity Integrating high-performance capabilities based on the high-end iQ-R system bus, high-speed network, and an advanced motion control system; applications requiring these characteristics can be easily realized using the MELSEC iQ-R Series as the core of the automation system. Multiple CPUs High-speed data communication High-speed system bus (approx. 40x faster) Inter-module sync High-speed network sync Built-in database eliminates the need for a PC-based database server Recipe data and production results data, previously managed using a database server, can now be managed via the database in the programmable controller. Use of dedicated commands for the built-in database makes it easy to search, add and update data on the fly. • Recipe • Production data Powerful security features protecting intellectual property Functions such as hardware security key identification for protecting programs and an IP filter for preventing unauthorized access to the control system through the network are incorporated to protect customers intellectual property whilst ensuring secure and safe control throughout the plant. Extended SRAM cassette with registered security key Intuitive and easy engineering With GX Works3 graphic based programming cannot be made any easier with various intuitive features such as graphic based system configuration, and an extensive module library provided as standard. In addition to multiple language support realizing a global engineering tool required for current automation needs. 12 Programmable Controller A wide range of modules supporting various different applications The MELSEC iQ-R Series is a modular control system equipped with various modules such as CPUs, power supply, digital I/O, analog I/O and base unit and intelligent function modules, each having its own responsibility in the system. The core of the system is a base unit that interconnects all of the modules together and enables high-speed communications between each module. From small to large systems, scalability is simple. Up to seven extension bases can be connected and a maximum of 64 modules installed at any one time. An RQ extension base is also available, ensuring compatibility with existing MELSEC-Q Series modules. R04CPU Program capacity 40K steps R08CPU Program capacity 80K steps SD memory card slot SRAM cassette connector R16CPU Program capacity 160K steps R32CPU Program capacity 320K steps R120CPU Program capacity 1200K steps USB port High-speed USB2.0 (miniB) Extended SRAM cassette Ethernet port 100BASE-TX/10BASE-T System configuration CPU modules Base units Install up to four CPU modules together • Main base unit Main base • Programmable controller CPU module • Motion CPU module • Process CPU module • C Controller module Power supply module 7th extension base 2nd extension base 1st extension base • Extension base unit An extension base strictly for I/O and intelligent function modules. 13 I/O & intelligent function modules 7 Max. n bases sio exten • Input module • Output module • I/O combined module • Analog input module • Analog input module (channel isolated) • Analog output module • Analog output module (channel isolated) • Temperature input module • Simple motion module • Positioning module • High-speed counter module • Ethernet interface module • CC-Link IE Control Network module • CC-Link IE Field Network master/local module • CC-Link system master/local module • Serial communication module • RQ extension base unit An extension base for MELSEC-Q Series modules (further extensions requiring the MELSEC-Q Series extension base version). designed with automation in mind Highly accurate synchronization The MELSEC iQ-R Series system provides highly accurate synchronization between modules on the control system which is realized through inter-modular synchronization. Additionally, use of the CC-Link IE Field Network realizes network-level synchronization, providing node-level synchronization that ensures deterministic data flow void of any influence from data transmission delays. This is ideal for applications such as “cutting and folding” inside an offset printer, which requires synchronization between the printing quality sensor, high-speed rotary cutter, folding roller and conveyor. Drying/cooling Paper feed Printing Cutter Folder Printing quality sensor Feeder Cutting/folding Crank folder Positioning module High-speed counter module High-speed counter module Input module CC-Link IE Field Network module Reject mechanism Output module CC-Link IE Field Network module Intuitive root cause analysis When the SD memory card is installed, device data is saved automatically to the SD memory at the time of system failure. This data is useful for investigating the cause of the failure, enabling various data collected before and during the event to be analyzed. The data can be used in a situation such as when the origin of a machine is different than where the machine was actually being used, and the data can simply be sent by e-mail (for example) as a data file for analysis. Overseas production site Domestic development dept. Easy setup just by setting trigger conditions Visual representation of data when error occurs Data sent via email Data logged automatically when an error occurs Quicker root cause analysis SD memory card 14 Programmable Controller Model flexibility supports versatile applications and improved productivity Multi-discipline design offers a broad spectrum of automation controllers Current production requirements are calling for an increase in productivity and carrying out production processes even faster due to an increase in production information such as production results and traceability. The MELSEC-Q Series programmable controller “Universal Model QnU” is ideal for these market needs. High‑speed basic instruction processing dramatically increases control system and machine performance. Inheriting the highly robust and easy-to-use design of the Q Series, the MELSEC QnU programmable controller opens up new possibilities in automation. Program capacity (step) 1000K Q100UDEH 500K … High-speed Universal model QCPU 260K … Built-in Ethernet port QCPU 200K Q50UDEH … Built-in RS-232 port CPU 130K Q26UDH Q26UDEH Q20UDH Q20UDEH Q26UDVCPU Q13UDVCPU Q13UDH Q13UDEH 100K Q10UDH Q10UDEH 60K Q06UDH Q06UDEH Q06UDVCPU 40K Q04UDH Q04UDEH Q04UDVCPU 30K Q03UD 20K Q03UDVCPU Q03UDE Q02U 15K Q01U 10K Q00UJ Q00U 120 80 60 40 20 operation 1.9 Basic processing speed 9.5 (ns) System configuration CPU modules Main base Up to 12 modules CPU Base unit Install up to four CPU modules together*2 • Programmable controller CPU • Motion controller • Process CPU • Redundant CPU • C Controller • Robot controller • CNC CPU Up to 4 modules Base units*3 Power supply I/O & intelligent function modules modules • Main base (3, 5, 8, 12) • Multiple CPU high-speed main base (5, 8, 12) • Slim type main base (2, 3, 5) • Redundant power main base (8) • Extension base (2, 3, 5, 8, 12) • Redundant power extension base (8) • Redundant type extension base (5) • Power supply • Power supply with life function • Slim type power supply Redundant power supply module • Redundant power supply When the main base and 7 extension bases are used up to 64 modules can be connected. *1: The maximum number of modules that can be installed depends on the CPU configuration. *2: Except redundant CPU. *3: The number within brackets is the number of slots. 15 The 2nd and subsequent CPUs can be installed using slots No. 0 to 2 Up to 12 modules 7th extension base 2nd extension base 1st extension base Power supply module • Channel isolated • I/O module pulse input module • Interrupt module • Relay terminal module • Energy measuring • Analog I/O module module • Load cell input module • Isolation monitoring • CT input module module • Temperature input • MES interface module module • Temperature control • High-speed data module logger module • Loop control module • Web server module • Simple motion • Intelligent module communication • Positioning module module • High-speed counter • Network module module • Digital link sensor module designed with automation in mind Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control C programming Data logging IT gateway Motion control Advanced motion Space/cost saving Security For further details, please refer to the "Programmable Controllers MELSEC-Q series [QnU]" catalog. High-reliability Extensive builtcontrol in functions Safety Real-time monitor L(NA)08101E High-speed, high-accuracy machine control To achieve truly high-speed synchronized control between multiple CPUs, a dedicated bus is used, independent of sequence program operation (0.88 ms operation cycle)*1. This multiple CPU high-speed communication is synchronized with motion control to maximize computational efficiency. Additionally, the performance of the motion control CPU is twice as fast as the previous model, ensuring high-speed, high‑accuracy machine control. Multiple CPU high-speed communication Programmable controller CPU Device memory Multiple CPU high-speed communication memory Universal model Programmable controller control processor Multiple CPU high-speed bus Motion CPU Device memory Multiple CPU high-speed communication memory SSCNET #/H Q Series programmable controller system bus Programmable Motion CPU controller CPU Multiple CPU high-speed main base unit Programmable controller I/O module(Digital I/O) Programmable controller intelligent function module (A/D, D/A, etc.) Motion control processor Motion modules (Proximity dog signal, manual pulse input) Servo amplifier Motor *1: Q00UJ, Q00U, Q01U, and Q02U are not supported. Large data volume at high-speed Conventionally, continuous access to the standard RAM and SRAM card’s file register area could not be achieved which had to be reflected in the user program. When an 8 MB extended SRAM cassette*2 is installed in the High-Speed Universal model QCPU, the standard RAM can be as one continuous file register with up to 4736K words capacity, simplifying the user program. Even if device memory is insufficient, the file register area can be expanded easily by installing an extended SRAM cassette. High-speed Universal model QCPU Standard RAM (File register, Expansion D/W) ZR 0 Program example Standard RAM Expansion D device image Access a max. 4736K words device memory as a continuous area ZR 12200 ZR 12201 MOV K100 ZR12200 MOV K101 ZR12201 Continuously access standard RAM and extended SRAM cassette! Extended SRAM cassette Extended SRAM cassette (File register, Expansion D/W) *2: Q03UDV, Q04UDV, Q06UDV, Q13UDV and Q26UDV are not supported. Easy logging without a program*3 Logging can be easily performed using the Wizard setting tool. The data collected can be saved in CSV format on an SD memory card and be displayed on a computer or GOT (HMI). Various reference materials including daily and general reports can be created easily using the saved CSV file. This data can be used for a wide variety of applications requiring traceability, production data, etc. Logging data display and analysis tool GX LogViewer GOT (HMI) log viewer function *3: Supports Q03UDV, Q04UDV, Q06UDV, Q13UDV, and Q26UDV. 16 Programmable Controller Amazingly small footprint and loaded with high-performance features Convenience that fits in the palm of your hand The L Series is a compact-class controller, part of the MELSEC products renowned for exceptional cost verses performance and strong reliability. It provides the performance, functions, and capabilities required for today's demanding applications in a small package. MELSEC-L Series greatly expands the range of functionality traditionally associated with compact programmable controllers and through user-centric design, pushes the limits of ease of use. Program capacity (step) ...... Sink type 260K ...... Source type L26CPU-BT L26CPU-PBT L26CPU L26CPU-P L06CPU L06CPU-P ...... Communication interface : RS-232 ...... Communication interface : Ethernet ...... Communication interface : Ethernet, built-in CC-Link function 60K 20K L02SCPU-P L02SCPU L02CPU 60 L02CPU-P 40 Example of largest system configuration with L26CPU-BT Main block 10 modules Branch module Extension module Extension block 1 END cover 11 modules Branch module Extension cable Extension block 2 When the main block and 3 extension blocks are used, up to 40 modules can be connected.*1 Extension block 3 CPU module 17 Number of extension blocks L02SCPU(-P) L02CPU(-P) Up to 2 L06CPU(-P) L26CPU(-P) L26CPU-(P)BT Up to 3 Number of installable modules*2 Main block: 10 Extension block: 11 Basic operation processing speed(ns) 9.5 CPU module Option • Programmable controller CPU (sink type/source type) Built-in communication interface RS-232 Ethernet Ethernet + CC-Link • Display unit • RS-232 adapter • RS-422/485 adapter • Battery • SD/SDHC memory card Power supply modules Branch/extension modules Modules • Power supply module • Power supply module (slim type) • Branch module • Extension module • I/O module • Analog module • Multiple input (voltage/current/ temperature) module • Temperature control module • Simple motion module • Positioning module • High-speed counter module • Network module • Digital link sensor *1: Total number of I/O, intelligent function, and network modules. Does not include branch module. *2: Total number of I/O, intelligent function, network, and branch modules. Does not include power supply module, CPU module, display unit, extension module, RS-232 adapter, RS‑422/485 adapter and END cover. designed with automation in mind Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control Data logging IT gateway Motion control Advanced motion C programming Space/cost saving Security High-reliability Extensive builtcontrol in functions Safety Real-time monitor For further details, please refer to "Programmable Controllers MELSEC-L series" catalog. L(NA)08159E Various built-in I/O features and communication interfaces come as standard In its compact body, a large variety of I/O features are built in as standard. Due to an abundance of advanced functionality, L Series CPUs are flexible enough to meet a wide variety of needs. With a display unit enabling routine operation without a computer, an SD memory card, and easy-to-use programming environment, the L Series dramatically improves system designing and system operation and contributes to improve work efficiency. The display unit*1 shows system statuses and enables setting changes to be made without a program. Even when an error occurs, the error status can be easily checked, assisting troubleshooting on-site. USB Display unit*1 SD memory card slot*2 Built-in I/O functions Data logging Positioning Backup & Restore High-speed counter Pulse catch Interrupt input General-purpose I/O Built-in CC-Link connectivity*3 Ethernet*2 Time setting function Simple PLC communication function Predefined protocol support function *1: Option (sold separately). Not compatible with L02SCPU (-P). *2: Supports L02CPU (-P), L06CPU(-P), L26CPU(-P), L26CPU(-P) BT. *3: Supports L26CPU (-P) BT. Gain more flexibility with an integrated system bus structure L Series modules do not require a base unit. Having an integrated system bus structure, the L Series can be attached directly to a DIN rail by using the minimal required space. Furthermore, adding modules to the system is not restricted by the number of available base unit slots, and costs may be reduced due to the elimination of extension base units. Improved debugging for system startup and troubleshooting Device values in the CPU can be monitored in real-time with a detailed setting including interval and timing. Additionally, changes in the device value can be monitored within the GX LogViewer trend graph and are exportable to a computer for further analysis. Register up to 16*4 word data Register up to 16 bit data *4: Up to 15 when a bit data is registered 18 Programmable Controller The next level of industry New micro PLC designed on the concept of ... Outstanding Performance Completely redesigned, high‑speed system bus Extensive built-in functions Enhanced security functions No internal battery required Superior Drive Control Intuitive Programming Environment Easy programming by drag and drop Reduced development time with module FB Parameterized setup for a variety of functions Built-in positioning (4-axis 200 kHz) Simple linear interpolation Synchronous control with Simple Motion unit (4-axis) without requiring dedicated positioning software ■ System configuration Number of input/output points on whole system...................... Up to 512 points 1. Number of input/output points (including input/output occupied points)....... Up to 256 points Up to 16 modules Expansion adapter (analog) Expansion adapter (communication) Up to 4 Up to 2 modules modules Input module, output module Intelligent module Extension power supply module*1 Input module, output module Bus conversion module Intelligent module Up to 1 module Up to 8 modules Up to 8 modules Expansion board Up to 12 modules Up to 10 modules Up to 1 module FX3 Series modules are connected via the bus conversion module. Extension power supply module*1 Intelligent module Intelligent module Up to 8 modules 2. Number of remote input/output points for CC-Link CC-Link system Remote I/O station 19 *1: Up to two extension power supply modules are connectable. Remote I/O station Remote I/O station Remote I/O station designed with automation in mind ■ Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control C programming Data logging IT gateway Motion control Advanced motion Space/cost saving Security For further details, please refer to the “MELSEC iQ-F Series iQ Platform-compatible PLC” catalog. High-reliability Extensive builtcontrol in functions Safety Real-time monitor HIME-L081 Integrated functions The high-speed system bus realizes faster communications speed of up to 150 times*1, increasing overall machine performance. The CPU module has many integrated features (Ethernet, RS-485 (MODBUS®RTU supported), analog I/O*2, SD memory card slot, etc.) providing greater flexibility and helping to reduce system costs. Built-in SD memory card slot Built-in analog (with the warning output function) FX5U CPU performance Instruction PC MIX value Program capacity processing speed 14.6 64K (LD, MOV) instructions/µs steps 34 ns High-speed system bus CC-Link IE Field Built-in RS-485 Future support (MODBUS®) communication Inverter communication Fixed cycle interrupt min. 1 ms Space saving Built-in Ethernet port Socket communication SSCNET #/H Remote maintenance SLMP communication MODBUS®/ TCP client *1: Compared to FX3U Series. *2: Not available in FX5UC. Easy parameter setup With the MELSEC iQ-F, setting of parameters has been made even easier by the integration of parametrization functionality into GX Works3 engineering software. Setting of parameters for built‑in functions, external devices, and program execution trigger are simply done. Built-in function parameters CPU module RS-485 MODBUS® Ethernet Program parameters Initial execution type (home position return, initial communication, etc.) Scan execution type Expansion device parameters Settable parameters • CPU parameters, Ethernet port, RS-485 communication port, I/O response time, expansion board, memory card, security key functions, etc. • Expansion adapter, intelligent function module settings Board Adapter Intelligent function modules Fixed cycle execution (sampling, positioning communication, etc.) Standby type Event execution type (emergency stop, etc.) Standard function/function blocks Approx. 110 types of standard function and functions blocks are available to utilize in the control program. These functions/function blocks are conveniently located as parts library further helping to reduce overall engineering time. Drag & Drop 20 Programmable Controller Positioning solution Built-in positioning (4-axis built-in) • Positioning that support 20 μs high-speed startup The built-in high-speed pulse inputs and outputs on the FX5U, with special positioning operations instructions, are designed to satisfy simple independent-axis positioning applications using servo and stepping motors with speed and precision. Positioning operations on different axes can also be started simultaneously. Up to 8 ch 200 kHz* *FX5U-32M : 6 ch 200 kHz+2 ch 10 kHz FX5UC-32M : 6 ch 200 kHz+2 ch 10 kHz 1st axis 200 kHz 2nd axis 200 kHz Packaging machine example with built-in positioning 3rd axis Pulse Output 200 kHz ON (Forward Rotation) 4th axis 200 kHz Simple linear interpolation (2-axis simultaneous start) Y coordinate OFF (Reverse Rotation) Direction y Start point Target position(x,y) X X coordinate Simple motion module (4-axis module) • Positioning control via SSCNET #/H Positioning control is easily executed using a point table. The machine can coat the work piece by using a combination of linear interpolation, 2-axis circular interpolation, and continuous trajectory control. A smooth trajectory can be traced with the S-curve acceleration/deceleration function. 3 Main functions 1. X-axis 2. Y-axis 3. Z-axis 4. Sealant 1 2 4 • Linear interpolation • Circular interpolation • Continuous trajectory control • S-curve acceleration/deceleration Application examples • Sealing • Vending machine • Palletizer • Grinding machine 21 FX5-40SSC-S designed with automation in mind Advanced motion control Making Simple Motion with compactly packed extra functions Similar to positioning modules, simple motion modules are capable of a wide range of high-precision control such as positional control, advanced synchronous control, cam control, and speed-torque control with setup being done easily by parameters and programming. FX5U FX5-40SSC-S RS-485 • Use synchronous control and cam functionality to make systems that work continuously and maximize output. Axis 1 • With 64 cam profiles available, the same machine can be used for many different packing styles. • Continuous operation without stopping the movement of the work piece Inverter MR-J4 Series Axis 2 Axis 3 Packing machine example with Simple Motion Advanced synchronous control Software-based synchronous control can be used as an alternative to mechanical control, such as gear, shaft, transmission and cam. In addition, cam control is even easier with cam auto-generation. Synchronous control can be simply performed (start/stop) for each axis, allowing synchronous and positional control axes within the same program. Up to 4 control axes can be synchronized when using the synchronous encoder, such as that used for packing machines, for example. Cam auto-generation Cam data for a rotary cutter can be generated automatically simply by registering the sheet length, synchronization width, rotary cutter axis dimension, etc. Cam data User-created GOT (HMI) screen Synchronous axis length (circumference) Sheet feeding Synchronization width Mark Detection Cam Auto-generation Sheet length Cam axis (synchronized axis) speed Sheet feeding speed Stroke ratio Parameter settings, including items like sheet length, etc. Synchronization width Rotary cutter control example with mark detection and cam data Mark detection The actual position of the servo motor can be obtained based on the registration mark printed on the high‑speed moving film. Compensation of the cutter axis position, based on the registration marks, keeps the constant cutting position. 22 Programmable Controller All-in-one model with built-in power supply, CPU, and I/O The third generation of micro programmable controller, the FX3 Series The FX Series is renowned for its speed, capacity, performance and extensive features. Integrated with many features including analog, communication, Ethernet, and positioning, the FX3 Series realizes high-performance in many different applications. Program capacity (steps) … Terminal block type … Connector type 64K FX3U 32K FX3G 4K FX3UC FX3GC FX3S 30 128(256*1) 256(384*1) Number of control points *1: Number of maximum I/O points including remote I/O. ■ System configuration Special adapter Main unit*2 Extension unit Expansion boards, options ■ Main units ■ Special adapters • FX3U/FX3UC • FX3G/FX3GC • FX3S ■ Expansion boards • Communication • Analog I/O • 8-point variable analog potentiometer • Extended I/O • Special adapter connection • Analog I/O • Communication • Data collection • High-speed I/O ■ Options ■ Expansion units • I/O extension block • Analog I/O block • Temperature control block • Temperature sensor input block • Positioning control block • Communication/network block • Extension power supply unit • Display module • Memory cassette • Battery • Extension cable • Conversion adapter *2: Connectable special adapters, extension units, expansion boards, and other options differ by the models. For details, please refer to the manual of the relevant product. 23 designed with automation in mind Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control C programming Data logging IT gateway Motion control Advanced motion Space/cost saving Security For further details, please refer to the “PROGRAMMABLE CONTROLLERS MELSEC-F FX Family Catalog” High-reliability Extensive builtcontrol in functions Safety Real-time monitor HIME-B215 Extensive built-in functions Including high-speed counter, positioning, high-speed I/O, communication ports, 24 V DC power supply, and other built-in functions, the main control unit can be easily connected with various different external control devices. GOT (HMI) Combining with other Mitsubishi Electric factory automation products In addition to its extensive built-in functions, the FX Series is highly scalable by being connectable to various different devices such as analog, positioning, communication networks, and sensor control through its expansion unit capability. MELSOFT iQ Works GX Works2 GT Works3 GOT (HMI) Ethernet Vision system FX3 Series MODBUS® A800/D700 Series inverters MR-JN/MR-J4 servo amplifiers Remote I/O Sensors Compatibility FX Series compatibility The FX3 Series shares the same size with the FX1S, FX1N/FX1NC, and FX2N/FX2NC Series supporting various different extension blocks Reusing the existing programs The dedicated programming tool enables any existing program to be converted, just as simply by changing the PLC type. 24 Programmable Controller Integrating safety control on the shop floor Mitsubishi Electric's total safety solution The concept of safety is shifting from human intervention based "zero accidents" to risk assessment based "zero risk". To follow this shift, Mitsubishi Electric has introduced the MELSEC Safety solution, which realizes safety control*1 while keeping compatibility with the MELSEC Programmable Controllers. This solution supports the "zero risk" system required today. *1: Safety control: Control performed to protect a human being from danger of machines. Easy to change Easy to wire ■ Safety programmable controller • LD/FB language support • More than 100 safety I/O points • Connectability and expandability with standard programmable controllers ■ Safety relay module • Create an internal safety circuit (program not required) • Expand with module connections ■ Safety controller • Integrated CPU and I/O • FB language support • Expansion with extension modules ■ Safety field network • Connect up to 42 safety remote stations • Use standard stations together with safety remote stations Increased safety system scale, easy changing and easy wiring are required ■ Safety communication now supported by CC-Link IE Field Network • Connect up to 32 safety programmable controllers • Safety and standard programmable controller can share the same network Scale (number of safety points) Up to several tens of points Several tens to several hundreds of points Incorporating into a standalone device or system When only a simple stopping condition is required ... Program-less When diverse stopping conditions are required ... Programming is required Safety relay module (MELSEC-QS series) Safety controller (MELSEC-WS series) Safety programmable controller (MELSEC-QS series) • Simple programming just with function blocks • High-speed response performance up to 8 ms • Supported Flexi Link with EFI for safety communications between safety controllers • Perform distributed control using safety programmable controllers and CC-Link IE Field Network with Safety Communication Functions. • Dispersed control using CC-Link Safety • Flexible programming using ladder & function blocks • Simple settings without a program 25 Incorporating into a line or dispersed system designed with automation in mind Main features/applications Line manufacturing Machine control Distributed control Small-scale I/O control Large-scale I/O control Inter-modular sync Built-in database Integrated network Multiple CPU Process control C programming Data logging IT gateway Motion control Advanced motion Space/cost saving Security For further details, please refer to "Safety Programmable Controller/Safety Controller Safety Relay Module" catalog. High-reliability Extensive builtcontrol in functions Safety Real-time monitor L(NA)08192E MELSEC safety programmable controller The MELSEC safety programmable controller is an ISO certified safety controller that ensures safety at production sites. Often connected to safety devices, such as emergency stop switches and light curtains, the safety programmable controller disconnects the power supplied to an abnormally operated machine, for example to a robot, which could be a danger to the whole system if left alone. A safety shutoff sequence program can be custom made by the user. The safety programmable controller is different from a general programmable controller in a way that it performs self-diagnosis. When a failure is detected in the self‑diagnosis, the safety programmable controller automatically and forcefully turns its safety outputs off. This means that any unsafe status will be never left alone. Safety control Machine control Safety programmable controller *Certified by TUV Rheinland Standard programmable controller E-Stop switch Robot Safety remote I/O station Hazard source (robot etc.) power shut off Safety controller The safety controller is an expandable compact controller suitable for the safety control of small to medium‑sized devices and systems. The controller can be expanded to a maximum 144 safety input/ output points (single channel) and two network interface units. The dedicated "Setting and Monitor Tool" is equipped with safety sensors, switch connections, and safety-dedicated function blocks, allowing a safety system to be structured easily. ■ Dedicated “Setting and Monitor Tool” Ethernet Safety plug Safety input Enabling switch E-Stop switch Safety controller Light curtain RS-232 • CPU module(WS0-CPU1) supports Flexi Link with EFI for safety communications between safety controllers. Safety communications between safety controllers can be easily established at a low cost just by connecting the CPU modules with dedicated cables (Flexi Link cables). Using Flexi Link, safety communication can be conducted between up to four safety controllers. Magnetic contactor (motor starter) Safety output Safety relay module The safety relay module integrates the emergency stop circuit and the restart circuit with a double safety relay. A basic safety function can be realized with just wiring, eliminating the need for programming and parameter settings. Furthermore, the number of I/O points can be increased by adding extension modules. Safety relay module (safety circuit) Readback input Safety output (magnetic switch etc.) Start-up input Safety input (E-Stop switch, light curtain, door switch, etc.) 26 Application Specific For further details, please refer to "MELSEC PROCESS CONTROL/REDUNDANT SYSTEM" catalog. L(NA)08030E High-speed processing for full-scale monitoring and control iQ-R Series Q Series Flexible process control in a cost-efficient automation control solution The MELSEC process control system consists of a number of specialized controllers specifically designed for use in process automation such as petrochemical refinement and food/beverage production. The CPUs include a specialized set of proportional-integral-derivative (PID) algorithms, and are highly flexible utilizing standard automation control system features rather than highly-specialized distributed control system (DCS) solutions that can be costly to replace and maintain. The system is available in two types, general and high-reliability; the latter of which is in applications such as water treatment and waste incineration. Discrete process control Continuous process Factors unpredictable by Mitsubishi Electric; damages to products and to other duties. control Chemical, steel, environmental and water treatment plants, Food processing equipment, semiconductor systems, air-conditioning equipment, industrial furnaces, etc. DCS replacement, etc. Program capacity Continuous process control R120PCPU (1200K steps) R32PCPU (320K steps) Q25PHCPU (252K steps) Q25PRHCPU (252K steps) R16PCPU(160K steps) Q12PHCPU (124K steps) Q12PRHCPU (124K steps) R08PCPU (80K steps) Q06PHCPU (60K steps) iQ-R Series Process CPU Q Series Process CPU Q Series Redundant CPU Q02PHCPU (28K steps) Discrete process control 10 50 100 500 Number of PID loops*1 *1: The maximum amount of usable PID loops may change depending on the actual program size used. Please refer to the relevant manuals for further details. The MELSEC process CPU includes dedicated algorithms such as two-degree-of-freedom PID, sample PI, and auto-tuning. In addition, a high-reliability version is available which consists of dual CPU, power supply module, and network modules used together with a specialized high-reliability base unit. With high reliability, bumpless switch-over is achieved when a failure occurs such as in the CPU, network or power supply failure, ensuring continuous control where it is needed. Monitoring station Monitoring station Ethernet ■ Process CPU Flow rate, pressure, concentration Sensor (i.e., limit switch) ■ Redundant local I/O system Temperature Extension cable Pump Tracking cable Control valve Redundant type extension base unit Extension cable GOT (HMI) 27 GOT (HMI) designed with automation in mind For further details, please refer to "iQ Platform C Controller" catalog. L(NA)08165E C Controller Expand on the embedded capabilities of the C Controller iQ-R Series Q Series Robust and deterministic alternative to microcomputer/computer based systems The MELSEC C Controller product range is capable of programming using C language and offers a realistic alternative to mainstream microcomputer/computer based systems. Being part of the MELSEC Series, the C Controller utilizes its robust industrial design and long product life cycle, offering an easy way to realize a cost-efficient solution together with supporting partner products, open source and custom-made applications. This lineup is further enhanced with the new MELSEC iQ-R Series multi-core ARM®-based C Controller. Information processing together with flexible expansion can be realized from inheriting the Intel ® ATOM™ performance, ideal for replacing existing PC based information processing systems. Information processing Utilizing the 2MPU architecture with integrated display port, installation of an OS specific to the application is possible, realizing an advanced information-processing control system. OS independent model Q24DHCCPU-LS R12CCPU-V Q24DHCCPU-V/VG VxWorks version OS Replacing microcomputer Replacing computer Control various MELSEC-Q Series modules when space is limited. This is ideal for replacing microcomputer-based control systems. Q12DCCPU-V I/O control Generic platform utilizes partner products and open source applications Highly customizable solution enables the integration of partner products, open source applications, and OS-independent capabilities onto a generic open platform. Partner Zone Customize ● OS ● Plug-in ● System integrator ● Application development ● Application ● Open source ● Device ● C Controller ● MELSEC-Q Series/ MELSEC iQ-R Series ● CW Workbench CW-Sim ● C Controller Setting & Monitoring Tool Open Platform Reduce common overhead expenses realizing a cost effective solution The C Controller platform is a solution that realizes computer-level functionality without the burden of high maintenance costs usually associated with computers. In addition, by being based on the MELSEC control system, the C Controller has a robust design that is ideal for industrial environments. Common drawbacks associated with embedded and industrial computers ● Discontinued production of boards & chips ● Specialized, costly driver development ● Short product life cycle ● Large physical space required ● Frequent maintenance required Old Platform (Microcomputer/ computer) • Disrupted product supply due to discontinued production • Escalating management and maintenance costs Merits of using MELSEC-Q Series hardware ● Highly reliable, long-term stable supply ● Utilization of C language programs ● Significantly reduced maintenance costs ● Reduced equipment size ● Total solution provided by a large number of I/Os and seamless network access New Platform (MELSEC-Q/ MELSEC iQ-R) • Stable product supply • Lower maintenance and management costs allows resources to be focused on development 28 Application Specific SERVO SYSTEM CONTROLLER Total system performance leads to maximum performance iQ-R Series Q Series L Series iQ-F Series Lineup capable of responding to versatile sizes and applications A full lineup of servo system controllers from Simple Motion modules to Motion Controllers supports all types of system configurations. Simple Motion modules are ideal for simple positioning control, and Motion Controllers are capable of controlling high-speed, multi-axis systems. Performance MELSEC iQ-R Series Simple motion module MELSEC iQ-R Series MELSEC-Q Series MELSEC-L Series MELSEC iQ-F Series RD77MS2 RD77MS4 RD77MS8 RD77MS16 •• Simple positioning is executed simply by setting sequence programs •• Advanced synchronous control and cam control are available •• Safety system can be configured using the Functional Safety Unit. Q172DSCPU Q173DSCPU QD77MS2 QD77MS4 QD77MS QD77MS16 MELSEC-L Series Motion controller MELSEC iQ-R Series R16MTCPU R32MTCPU MELSEC-Q Series QD77GF LD77MS MELSEC-Q Series •• Increases productivity by supporting the iQ Platform •• Advanced synchronous control and cam control are available •• Safety system can be configured using the Functional Safety Unit. FX5-40SSC-S System size MELSEC iQ-F Series Total system performance leads to maximum performance Mitsubishi Electric servo system controllers bring a revolutionary change to machine systems, with outstanding features including multiple CPUs connected through iQ Platform, advanced communication between servo amplifiers and motors, and partnerships with third-party companies. Easy-to-use engineering environment Works perfectly with PLC CPU Programming efficiency is essential for optimal productivity. The MELSEC iQ-R Series optimizes all procedures, from design and debugging to startup. Connected via the high-speed system bus, the programmable controller CPU and motion CPU work together performing machine and motion control, respectively. High-speed system bus Approx. Operation cycle Approx. Data exchange cycle with PLC CPU Approx. Event task fixed cycle Fastest x faster 40x faster 61.5 axes/0.222 ms 4 x faster 0.222 ms previous model) Partnership for higher productivity High-performance servo amplifiers Equipped with advanced dual engines that are only possible with our cutting-edge iQ platform technology, the MELSEC iQ-R Series is one step ahead of competitors, accelerating equipment evolution by collaborating with partner companies. Connecting amplifiers to “SSCNET #/H” optical networks for highly accurate high-speed control when using the MR-J4 dedicated engine and high-resolution encoder. Speed frequency response of servo amplifier SSCNET Partner Association 29 0.222 ms (compared to AC servo MELSERVO-J4 Series SSCNET 3/H communication speed 2.5 kHz 150 Mbps designed with automation in mind For further details, please refer to "Mitsubishi Servo System Controllers MELSEC iQ-R Series" and "Mitsubishi Servo System Controllers" catalogs. L (NA)03100ENG, L (NA)03062 Extensive motion control Positioning, speed-torque (press-fit) and advanced synchronous control among other forms of motion control for various equipment, including X-Y table, packaging and press-fitting machines. Ideal features designed to provide optimal solutions for machines and applications. Performance Control An extensive lineup covers different performance, function, and programming needs. Performance Versatile motion control support different machine operations. Tightening & press-fit control Positioning control R16MTCPU R32MTCPU Q172DSCPU Q173DSCPU RD77MS Advanced synchronous control QD77MS QD77GF LD77MS FX5-40SSC-S Axis Programming language Functions Choose from various programming languages provided to meet user preferences. Sequence program FB(function block) Motion SFC Advanced synchronous control Select the functions best suited to match equipment requirements from an extensive list of options. Cam autogeneration Mark detection function Optional data monitor Absolute position system Unlimited length feed Target position change function Safety observation function M-code output Digital oscilloscope function Master-slave operation Vision system START F10 K100 G10 END Upgrading different equipment Wide range of motion control applications adaptable for machines of different types and sizes. Vertical form, fill & seal Converting machines Sealing machines Inspection and testing Spinner machines Alignment systems Material handling machines Pressing machines 30 Application Specific For further details, please refer to "Mitsubishi INDUSTRIAL ROBOT MELFA F Series" catalog. L(NA)09067ENG ROBOT CONTROLLER Opening up multiple communication options through integration to the iQ Platform Q Series Leveraging the integration of robots into manufacturing lines By integrating the use of MELFA robots into the iQ Platform, its possible to leverage communication with the automation controller, motion control and HMI. Utilizing the multi-CPU capabilities and integrated network/engineering environment, optimizing productivity can be achieved regardless of how complex or demanding the application. Improve reliability Higher productivity Fulltime Function ● Improved coordinated control between robots prevents interference ● Multiple hand option supporting a wide range of processes ● Supports monitoring varying application of forces improving stability ● Reduce temporary line shutdowns through detecting errors and auto-recovery Shorter operation Continuous operation Multiple hands Force sensor Cell manufacturing Increase usability Faster startup Flexibility Facilitation ● Detect multiple part variations through 2D/3D vision sensor ● Streamlined positioning jig 3D vision sensor Interference prevention Addition of models Shorter startup 2D vision sensor ● Integrated into iQ Works ● Detailed display of teaching positions ● Easy-to-use teaching box Robot CPU GOT (HMI) MELSEC-Q Series Slot in Robot CPU RV-F SERIES 31 Robot CPU Drive unit Drive unit Robot controller Robot controller RH-F SERIES designed with automation in mind For further details, please refer to "iQ Platform CNC C70 Series"catalog. K-KL2-9-C0050-G CNC CPU Providing maximum reduction in TCO Q Series Integrating high-performance CNCs and high-speed programmable controllers Integrate high-performance CNCs with the iQ Platform and experience substantially enhanced overall control system operation time, improving performance and enhancing productivity. Using standard modules contributes to reducing maintenance costs even further as replacements are generally available. iQ Platform makes it possible to optimize controller use for various lines. Power train machining Power train assembly PLC CNC GOT(HMI) CNC Servo Drive CNC Spindle Drive PLC Motion Controller GOT(HMI) Servo Drive Welding Final assembly PLC GOT(HMI) Servo Drive PLC GOT(HMI) Servo Drive High-speed communication between CNCs and programmable controllers High-speed CPU processing supported by fast communication bus speeds enable high-speed communication between controllers. Display configurations GX Works2 I/O, network CNC CPU(Q173NCCPU) Up to two CPU modules can be installed. CNC CPU GOT (HMI) Optical network for drive system Ethernet Machine operation screen CNC monitor screen For CNCs only Drive system Manual pulse generator Drive unit (MDS-D2/DH2 Series) Servo motor Spindle motor Drive unit (MDS-DJ Series) Servo motor Spindle motor Drive unit (MDS-DM2 Series) Servo motor Spindle motor GT Works3 Sensor 32 Engineering Software Programmable controller engineering software MELSOFT iQ Works MELSOFT iQ Works is an integrated software suite consisting of GX Works3, MT Works2, GT Works3, RT ToolBox2 mini and FR Configurator2, which are programming software for each respective product. Integration is further enhanced with MELSOFT Navigator as the central system configuration incorporating an easy-to-use, graphical user interface with additional project-sharing features such as system labels and parameters. The advantages of this powerful integrated software suite are that system design is made much easier with a substantial reduction in repetitious tasks, cutting down on errors while helping to reduce the overall TCO. mini 33 designed with automation in mind For further details, please refer to "MELSOFT iQ Works" catalog. L(NA)08232ENG System management software MELSOFT Navigator System level graphic-based configuration tool that simplifies the system design by providing a visual representation of the system. System management features such as system-wide parameterization, labels and block reading of project data are also included. Programmable controller engineering software MELSOFT GX Works3 Latest generation of software available for the MELSEC iQ-R and iQ-F Series control systems. Includes a graphic-based system configuration, integrated motion control setup, multiple language support, in addition to extensive diagnosis and troubleshooting functions. MELSOFT GX Works2 Incorporating backward compatibility of programs created with GX Developer, GX Works2 further improves its functionality resulting in reduced engineering costs. HMI/GOT screen design software MELSOFT GT Works3 The GOT (Graphic Operation Terminal) screen creation software is designed with three main features; Simplicity, Graphics Design, and Easy-Usability, further helping to create graphic screens in fewer steps. Motion controller engineering software MELSOFT MT Works2 The motion control design and maintenance software includes intuitive graphic based programming together with a digital oscilloscope simulator. Robot engineering software MELSOFT RT ToolBox2 mini Supports various steps from programming, to commissioning, evaluation, and maintenance. In addition, improved preventative maintenance is realized through the use of an integrated 3D robot simulator. Inverter setup software MELSOFT FR Configurator2 Simplifies the setup and maintenance of AC inverters. Parameters can be registered easily and distributed to multiple inverters when replacing, and activation of the PLC function all from one setup screen. 34 Engineering Software Programmable controller engineering software Reducing development costs through intuitive engineering The engineering software is sometimes considered a fundamental part of the control system in addition to the hardware components. The core of the system, it includes various steps of the product life cycle, from the design stage all the way to commissioning and maintenance of the control system. Today, intuitive, easy-to-use software suites are expected as a standard for modern manufacturing needs. GX Works3 is the latest generation of programming and maintenance software offered by Mitsubishi Electric specifically designed for the MELSEC iQ-R and MELSEC iQ-F Series control system. It includes many new features and technologies to ensure a trouble-free engineering environment solution. Intuitive engineering software covering the product development cycle Graphic-based configuration realizing easier programming Integrated motion-control system configuration Conforms to IEC 61131-3 Various intuitive features such as graphic-based system configuration and an extensive module library (module label/FB) provided as standard. From setting simple motion module parameters and positioning data setup to servo amplifier configuration, everything is packaged into an easy‑to‑use engineering environment. GX Works3 realizes structured programming such as ladder and ST, making project standardization across multiple users even easier. Simple point and click programming architecture Global realization by multi-language support System design To adhere to today’s global production needs, GX Works3 supports multi-language features at various levels, from the multiple language software menu to the device comment language switching feature. Programming Debug/maintenance Straightforward graphic based system configuration design • Simply drag and drop from the module list to easily create system configuration • Directly setup parameters for each module • Automatically reflect changes in the layout to the module parameters System design Programming Debug/maintenance MELSOFT library enables efficient programming through “Module Label/FB" • Assign convenient label names to internal devices, rather than manually entering a device name every time • Simply drag & drop module FBs from the MELSOFT Library directly into the ladder program, making programming even easier. System design Programming Easily parameterize each module directly from the configuration editor. Debug/maintenance Extensive version control features • Flexibly register program change (historical) save points • Easily visualize and confirm program changes 35 Module configuration Module list Simply drag & drop modules directly into the module configuration. designed with automation in mind For further details, please refer to “Programmable controller engineering software MELSOFT GX Works3. L(NA)08334ENG One Software, Many Possibilities Reduce engineering time by 60%*1 Tab view multiple editors Conveniently work on multiple editors without having to switch software screens. Module label/FB Automatically generate module function blocks simply by selecting one and placing it directly into the ladder editor. Simple motion setting tool Easily configure the simple motion module with this convenient integrated tool. *1: Based on new project test benchmarks between GX Works2 and GX Works3. 36 Engineering Software Programmable controller engineering software Sample comments are available to quickly input comments A comment for a word device can be set at bit level, differentiating similar devices In-line ST for directly inserting operation instructions into the ladder Easily setup intelligent function modules Title display enables program contents to be checked at a glance Project tree view showing the engineering process Easily switch connection targets within the same window Offline debugging with hardware emulation 37 Intuitive cross-reference list displays devices used in the program designed with automation in mind For further details, please refer to "iQ Platform Compatible Programmable Controller Engineering Software MELSOFT GX Works2" catalog. L(NA)08122E Engineering software designed for easy usability GX Works2 has been designed to realize intuitive programming, maintenance, and debugging through various integrated features. The software supports IEC 61131-3 programming amongst the compatible programming languages, making it easy to use across multiple applications. It has an extensive maintenance features set, allowing easy setup of the control system, connected networks, and various intelligent I/O. GX Works2 is designed with customers in mind including consolidated “all-in-one” packaged programming that integrates programming, configuration and simulation tools. Watch window for quick device/label monitoring Sampling trace enables reduced setup and maintenance System monitoring provides easier maintenance Further simplify debugging with device search functionality Intuitive project management Extensive program standardization Easy maintenance and debugging The project tree view, which is situated to the left of the docking window, enables easy understanding and management of the entire project. Various features such as viewing titles and handling multiple projects enable a very efficient and cost-effective way to manage projects, substantially reducing the overall engineering time. Project restoration is also easy using the back-up and restore feature. Program standardization is simplified using function blocks (FBs) within the program. The FBs make it easy to duplicate programming code that can be used multiple times in the project, or for other projects. This reduces programming time and realizes more efficient programming. A function library is also available, enabling standard FBs to be imported into projects, which saves on initial creation time. Dedicated system monitoring and PLC diagnostics simplify control system maintenance and make error monitoring easy. Various security features are incorporated to protect intellectual property, such as controlling access to projects involving multi-person development teams using hierarchal-dependent access. Debugging using comments and project simulation is fairly easy, requiring no hardware. 38 Network MES (Manufacturing execution system) Computer level (production management/ data system) MELSEC iQ-R Series C Controller Display device MELSEC iQ-R Series MELSEC-Q Series MODE RUN ERR USER BAT BOOT PULL PULL USB Control level (control system) Industrial-use switching hub Seamless data coordination Ethernet Analog adapter input module Analog output module Remote I/O module GOT (HMI) MELSEC-L Personal Series computer interface board High-speed counter module Inverter Servo amplifier MELSEC iQ-F Series CC-Link IE Field connectivity ( ) Future support Ethernet Field level (device system) Vision sensor GOT (HMI) Wireless LAN adapter (access point) Personal computer CC-Link− CC-Link/LT Bridge module Remote I/O module Personal computer MELSEC-F Series CC-Link−AnyWire DB A20 Bridge module AnyWire DB A20 ALT27XB-02G-P LC 2X1 1DS3D Remote I/O module ADDRESS No. Poka-yoke terminal Mapping terminal Seamless connectivity within all levels of manufacturing CC-Link IE Control is a high-reliability distributed control network designed to handle very large data communications (128 K word) over a high-speed (1 Gbps) dual-loop optical or twisted-pair cable topology. CC-Link is a high-speed and highly reliable deterministic I/O control network that realizes reduced wiring. This open field network is a global standard, originating from Japan and Asia with more than 1,400 partner products. AnyWire SSCNET #/H is a dedicated high-speed, high-performance, and highly reliable servo system control network that offers flexible longdistance wiring capabilities based on optical-fiber cable topology. CC-Link IE Field is a versatile gigabit Ethernet-based network integrating controller, I/O control, safety control, and motion control in a flexible wiring topology supporting star, ring, and line configurations. AnyWire is a sensor level distributed control network that is designed to reduce installation costs by utilizing general-purpose wiring and robot cables. BACnet™ MODBUS® Supporting the communication protocol standard BACnet™ client, this network is mainly used to monitor and control air-conditioning, lighting and fire detection, etc., in building automation applications. MELSEC supports the MODBUS® protocol network, realizing easy communication, with various MODBUS® slave devices compatible with Ethernet MODBUS®/TCP or RS-232/422/485 serial communication. 39 designed with automation in mind For further details, please refer to "Ethernet-based Open Network CC-Link IE Product" and "Open Field Network CC-Link Compatible Product" catalogs. L(NA)08111E, L(NA)08038E SCADA Programmable controller engineering software LAN (Ethernet) BACnet™, MODBUS®/TCP Personal computer interface board (twisted-pair) MELSEC iQ-R Series Process CPU Industrial-use switching hub MELSEC iQ-R Series MELSEC iQ-R Series Motion CPU module Simple motion module MELSEC iQ-R Series Ethernet module (built-in CC-Link IE) Central controller MELSEC iQ-R Series MELSEC-Q Series Industrial-use switching hub Remote I/O module Remote I/O PULL PULL USB CC-Link IE Field− AnyWire ASLINK Bridge module Bridge module Remote I/O module Photoelectric sensor (diffuse reflection type) Proximity sensor Photo interrupter MELSEC iQ-F Series Simple motion module Servo amplifier MELSEC-QS Series Safety programmable controller Safety remote I/O module Remote I/O module Safety remote I/O module Lighting device Robot Warning light Emergency stop switch Servo amplifier Reduce system configuration costs Seamless connectivity is possible between production management systems, programmable controllers and other devices without having to worry about network hierarchies or boundaries. Monitoring and programming can be performed from virtually anywhere on the network, and on Ethernet devices supporting SLMP*1, such as vision sensors and RFID controllers. *1: SLMP (Seamless Message Protocol): Is a client/server protocol that enables communications between Ethernet-ready and CC-Link IE compatible devices HVAC unit Servo amplifier Ethernet Information communication Controller distributed control AnyWire I/O control Safety control Motion control 40 M E L S E C H i s t o r y———————————— 1980s MELSEC ● MELSEC-K Series 1990s ● MELSEC-A Series ● MELSEC-QnA Series ● MELSEC-310 ● MELSEC-Q4AR redundant system ● MELSEC-008 ● MELSEC-007 Smaller size Smaller size ● MELSEC-QnAS Series ● MELSEC-AnS Series Programming machine ● F Series ● FX Series Safety system E n g i n e e r i n g e nv i ro n m e n t ● K6GPP ● A6GPP ● GPPA Personal computer version for A Series ( ● A6HGP ● A6PHP ) ● GPPQ Personal computer version for QnA Series ( ● A7HGP ● A7PHP Programming machine ● MELSEC MEDOC ● MELSEC MEDOC Plus (MM+) Network ● MELSECNET ● MELSECNET/MINI ● MELSECNET/10 ● [email protected] ● CC-Link 41 ) designed with automation in mind ——— MELSEC with history and experience. Satisfying new challenges while utilizing past expertise 2000s 2010s ● MELSEC-Q Series ● MELSEC iQ-R Series Towards high functionality/performance ● MELSEC-Q process CPU ● MELSEC-Q redundant system ● MELSEC-Q C Controller Medium- to large-scale control ● MELSEC iQ-R C Controller ● MELSEC iQ-R Process CPU ● MELSEC-L Series Small- to medium-scale control Towards high functionality/performance ● MELSEC iQ-F Series ● FX3 Series Towards high functionality/performance Small-scale and stand-alone ● MELSEC-QS Series Safety programmable controller ● MELSEC-WS Series safety controller Safety control ● MELSOFT iQ Works ● MELSOFT GX Developer (Windows® version GPP) ● MELSOFT GX Works2 ● MELSOFT GX Works3 Personal computer software ● MELSOFT GX IEC Developer ● MELSECNET/H ● CC-Link/LT ● CC-Link Safety ● CC-Link IE Field ● CC-Link IE Control ● CC-Link IE Control supporting twisted pair cables ● CC-Link IE Field safety communication function ● CC-Link IE Field motion function 42 Support Extensive global support coverage providing expert help whenever needed ■ Global FA centers @6 @4 @3 @[email protected] @7 !7 !4 !3 !5!6 w e u q r y !1 t i !2 MITSUBISHI ELECTRIC CORPORATION Nagoya Works !8 !9 o !0 @1 @0 China ASEAN America q Shanghai FA Center MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. o ASEAN FA Center MITSUBISHI ELECTRIC ASIA PTE. LTD. !8 North America FA Center MITSUBISHI ELECTRIC AUTOMATION, INC. 307, Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel: +65-6470-2480 / Fax: +65-6476-7439 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel: +1-847-478-2469 / Fax: +1-847-478-2253 No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Shanghai, China Tel: +86-21-2322-3030 / Fax: +86-21-2322-3000 w Beijing FA Center MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. Beijing Branch Unit 901, 9F, Office Tower 1, Henderson Centre, 18 Jianguomennei Avenue, Dongcheng District, Beijing, China Tel: +86-10-6518-8830 / Fax: +86-10-6518-2938 e Tianjin FA Center MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. Tianjin Branch Room 2003 City Tower, No.35, Youyi Road, Hexi District, Tianjin, China Tel: +86-22-2813-1015 / Fax: +86-22-2813-1017 r Guangzhou FA Center MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. Guangzhou Branch Room 1609, North Tower, The Hub Center, No.1068, Xingang East Road, Haizhu District, Guangzhou, China Tel: +86-20-8923-6730 / Fax: +86-20-8923-6715 Taiwan t Taichung FA Center MITSUBISHI ELECTRIC TAIWAN CO.,LTD. No.8-1, Industrial 16th Road, Taichung Industrial Park, Taichung City 40768, Taiwan, R.O.C. Tel: +886-4-2359-0688 / Fax: +886-4-2359-0689 y Taipei FA Center SETSUYO ENTERPRISE CO., LTD. 3F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel: +886-2-2299-9917 / Fax: +886-2-2299-9963 Korea u Korea FA Center MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. Indonesia Mexico !0 Indonesia FA Center PT. MITSUBISHI ELECTRIC INDONESIA Cikarang Office !9 Mexico FA Center MITSUBISHI ELECTRIC AUTOMATION, INC. Mexico Branch Jl. Kenari Raya Blok G2-07A Delta Silicon 5, Lippo Cikarang-Bekasi 17550, Indonesia Tel: +62-21-2961-7797 / Fax: +62-21-2961-7794 Mariano Escobedo #69, Col. Zona Industrial, Tlalnepantla Edo, C.P.54030, Mexico Tel: +52-55-3067-7511 Vietnam Brazil !1 Hanoi FA Center MITSUBISHI ELECTRIC VIETNAM COMPANY LIMITED Hanoi Branch @0 Brazil FA Center MITSUBISHI ELECTRIC DO BRASIL COMÉRCIO E SERVIÇOS LTDA. 6-Floor, Detech Tower, 8 Ton That Thuyet Street, My Dinh 2 Ward, Nam Tu Liem District, Hanoi, Vietnam Tel: +84-4-3937-8075 / Fax: +84-4-3937-8076 Rua Jussara, 1750-Bloco B Anexo, Jardim Santa Cecilia, CEP 06465-070, Barueri-SP, Brasil Tel: +55-11-4689-3000 / Fax: +55-11-4689-3016 !2 Ho Chi Minh FA Center MITSUBISHI ELECTRIC VIETNAM COMPANY LIMITED @1 Brazil Boituva FA Center MELCO CNC DO BRASIL COMÉRCIO E SERVIÇOS S.A. Unit 01-04, 10th Floor, Vincom Center, 72 Le Thanh Ton Street, District 1, Ho Chi Minh City, Vietnam Tel: +84-8-3910-5945 / Fax: +84-8-3910-5947 India !3 India Pune FA Center MITSUBISHI ELECTRIC INDIA PVT. LTD. Pune Branch Emerald House, EL-3, J Block, M.I.D.C Bhosari, Pune411026, Maharashtra, India Tel: +91-20-2710-2000 / Fax: +91-20-2710-2100 !4 India Gurgaon FA Center MITSUBISHI ELECTRIC INDIA PVT. LTD. Gurgaon Head Office 2nd Floor, Tower A & B, Cyber Greens, DLF Cyber City, DLF Phase-3, Gurgaon-122002 Haryana, India Tel: +91-124-463-0300 / Fax: +91-124-463-0399 7F-9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul 157-801, Korea Tel: +82-2-3660-9605 / Fax: +82-2-3663-0475 !5 India Bangalore FA Center MITSUBISHI ELECTRIC INDIA PVT. LTD. Bangalore Branch Thailand Prestige Emerald, 6th Floor, Municipal No. 2, Madras Bank Road (Lavelle Road), Bangalore-560001, Karnataka, India Tel: +91-80-4020-1600 / Fax: +91-80-4020-1699 i Thailand FA Center MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO., LTD. !6 India Chennai FA Center MITSUBISHI ELECTRIC INDIA PVT. LTD. Chennai Branch 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel: +66-2682-6522 / Fax: +66-2682-6020 “Citilights Corporate Centre” No.1, Vivekananda Road, Srinivasa Nagar, Chetpet, Chennai-600031, Tamil Nadu, India Tel: +91-44-4554-8772 / Fax: +91-44-4554-8773 !7 India Ahmedabad FA Center MITSUBISHI ELECTRIC INDIA PVT. LTD. Ahmedabad Branch B/4, 3rd Floor, Safal Profitaire, Corporate Road, Prahaladnagar, Satellite, Ahmedabad, Gujarat-380015, India Tel: +91-79-6512-0063 43 Acesso Jose Sartorelli, KM 2.1 CEP 18550-000 BoituvaSP, Brasil Tel: +55-15-3363-9900 / Fax: +55-15-3363-9911 Europe @2 Europe FA Center MITSUBISHI ELECTRIC EUROPE B.V. Polish Branch ul. Krakowska 50, 32-083 Balice, Poland Tel: +48-12-630-47-00 / Fax: +48-12-630-47-01 @3 Germany FA Center MITSUBISHI ELECTRIC EUROPE B.V. German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany Tel: +49-2102-486-0 / Fax: +49-2102-486-1120 @4 UK FA Center MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. Tel: +44-1707-28-8780 / Fax: +44-1707-27-8695 @5 Czech Republic FA Center MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch Avenir Business Park, Radlicka 751/113e, 158 00 Praha5, Czech Republic Tel: +420-251-551-470 / Fax: +420-251-551-471 @6 Russia FA Center MITSUBISHI ELECTRIC EUROPE B.V. Russian Branch St. Petersburg office Piskarevsky pr. 2, bld 2, lit "Sch", BC "Benua", office 720; 195027, St. Petersburg, Russia Tel: +7-812-633-3497 / Fax: +7-812-633-3499 @7 Turkey FA Center MITSUBISHI ELECTRIC TURKEY A.Ş Ümraniye Branch Serifali Mahallesi Nutuk Sokak No:5, TR-34775 Umraniye, Istanbul, Turkey Tel: +90-216-526-3990 / Fax: +90-216-526-3995 designed with automation in mind Factory Automation Global website Mitsubishi Electric Factory Automation provides a mix of services to support its customers worldwide. A consolidated global website is the main portal, offering a selection of support tools and a window to its local Mitsubishi Electric sales and support network. ■ From here you can find: • Overview of available factory automation products • Library of downloadable literature • Support tools such as online e-learning courses, terminology dictionary, etc. • Global sales and service network portal • Latest news related to Mitsubishi Electric factory automation Mitsubishi Electric Factory Automation Global website: www.MitsubishiElectric.com/fa Online e-learning An extensive library of e-learning courses covering the factory automation product range has been prepared. Courses from beginner to advanced levels of difficulty are available in various languages. ■ Beginner level Designed for newcomers to Mitsubishi Electric Factory Automation products gaining a background of the fundamentals and an overview of various products related to the course. ■ Basic to Advanced levels These courses are designed to provide education at all levels. Various different features are explained with application examples providing an easy and informative resource for in-house company training. 44 Support Innovative next-generation, e-manual The e-manual viewer is a next-generation digital manual offered by Mitsubishi Electric that consolidates all manuals into an easy-to-use package with various useful features integrated into the viewer. The e-manual is modeled around a centralized database allowing multiple manuals to be cross-searched at once, further reducing the time for reading individual product manuals when setting up a control system. ■ Key features include • One-stop database containing all required manuals, with local file cache • Bundled with GX Works3 engineering software • Easily download manuals all at once • Automatic update of manual versions • Search information across multiple manuals • Visual navigation from hardware diagram showing various specifications • Customizable by adding user notes and bookmarks • Directly port sample programs within manuals to GX Works3 Microsoft, Windows, Excel are registered trademarks of Microsoft Corporation in the United States and other countries. Ethernet is a registered trademark of Xerox Corporation. SD/SDHC logo is a trademark of SD-3C, LLC. VxWorks is a registered trademark of Wind River Systems, Inc. in the United States and other countries. MODBUS is a registered trademark of Schneider Electric. BACnet is a registered trademark of ASHRAE. ARM is a registered trademark of ARM Limited (or its subsidiaries) in the EU and/or elsewhere. Cognex, In-Sight, DataMan, VisionView and UltraLight are registered trademarks of Cognex Corporation. 1DMax+, 2DMax+ and Hotbars are trademarks of Cognex Corporation. Intel and Intel Atom are trademarks of Intel Corporation in the United States and other countries. All other company names and product names used in this document are trademarks or registered trademarks of their respective companies. P r e c a u ti o n s b e fo r e u s e This publication explains the typical features and functions of the products herein and does not provide restrictions or other information related to usage and module combinations. Before using the products, always read the product user manuals. Mitsubishi Electric will not be held liable for damage caused by factors found not to be the cause of Mitsubishi Electric; opportunity loss or lost profits caused by faults in Mitsubishi Electric products; damage, secondary damage, or accident compensation, whether foreseeable or not, caused by special factors; damage to products other than Mitsubishi Electric products; or any other duties. 45 For s a fe us e ●● To use the products appearing in this publication properly, always read relevant manuals carefully before beginning operation. ●● The products are manufactured as general-purpose parts for general industries, and are not designed or manufactured to be incorporated in a device or system used for purposes related to human life. ●● Before using the products for special purposes such as nuclear power, electric power, aerospace, medicine or passenger-carrying vehicles, consult with Mitsubishi Electric. ●● The products are manufactured under strict quality control. However, when installing the products where major accidents or losses could occur if the products fail, install appropriate backup or fail-safe functions in the system. designed with automation in mind Automation solutions YOUR SOLUTION PARTNER Low voltage: MCCB, MCB, ACB Medium voltage: VCB, VCC Power monitoring, energy management Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to CNC and EDM machines. Compact and Modular Controllers A NAME TO TRUST Since its beginnings in 1870, some 45 companies use the Mitsubishi name, covering a spectrum of finance, commerce and industry. The Mitsubishi brand name is recognized around the world as a symbol of premium quality. Mitsubishi Electric Corporation is active in space development, transportation, semi-conductors, energy systems, communications and information processing, audio visual equipment and home electronics, building and energy management and automation systems, and has 237 factories and laboratories worldwide in over 121 countries. This is why you can rely on Mitsubishi Electric automation solution because we know first hand about the need for reliable, efficient, easy-to-use automation and control in our own factories. As one of the world’s leading companies with a global turnover of over 4 trillion Yen (over $40 billion), employing over 100,000 people, Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products. Inverters, Servos and Motors Visualization: HMIs, Software, MES connectivity Numerical Control (NC) Robots: SCARA, Articulated arm Processing machines: EDM, Lasers, IDS Air-conditioning, Photovoltaic, EDS 46 Country/Region Sales office USA MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel/Fax Tel : +1-847-478-2100 Fax : +1-847-478-2253 Mexico MITSUBISHI ELECTRIC AUTOMATION, INC. Mexico Branch Mariano Escobedo #69, Col. Zona Industrial, Tlalnepantla Edo, C.P.54030, Mexico Tel : +52-55-3067-7500 Brazil MITSUBISHI ELECTRIC DO BRASIL COMÉRCIO E SERVIÇOS LTDA. Rua Jussara, 1750-Bloco B Anexo, Jardim Santa Cecilia, CEP 06465-070, Barueri-SP, Brasil Tel : +55-11-4689-3000 Fax : +55-11-4689-3016 Germany MITSUBISHI ELECTRIC EUROPE B.V. German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany Tel : +49-2102-486-0 Fax : +49-2102-486-1120 UK MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. Tel : +44-1707-28-8780 Fax : +44-1707-27-8695 Ireland MITSUBISHI ELECTRIC EUROPE B.V. Irish Branch Westgate Business Park, Ballymount, IRL-Dublin 24, Ireland Tel : +353-1-4198800 Fax : +353-1-4198890 Italy MITSUBISHI ELECTRIC EUROPE B.V. Italian Branch Centro Direzionale Colleoni-Palazzo Sirio Viale Colleoni 7, 20864 Agrate Brianza(Milano) Italy Tel : +39-039-60531 Fax : +39-039-6053-312 Spain MITSUBISHI ELECTRIC EUROPE, B.V. Spanish Branch Carretera de Rubí, 76-80-Apdo. 420, 08173 Sant Cugat del Vallés (Barcelona), Spain Tel : +34-935-65-3131 Fax : +34-935-89-1579 France MITSUBISHI ELECTRIC EUROPE B.V. French Branch 25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68 Fax : +33-1-55-68-57-57 Czech Republic MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch Avenir Business Park, Radlicka 751/113e, 158 00 Praha5, Czech Republic Tel : +420-251-551-470 Fax : +420-251-551-471 Poland MITSUBISHI ELECTRIC EUROPE B.V. Polish Branch ul. Krakowska 50, 32-083 Balice, Poland Tel : +48-12-630-47-00 Fax : +48-12-630-47-01 Sweden MITSUBISHI ELECTRIC EUROPE B.V. (Scandinavia) Fjelievägen 8, SE-22736 Lund, Sweden Tel : +46-8-625-10-00 Fax : +46-46-39-70-18 Russia MITSUBISHI ELECTRIC EUROPE B.V. Russian Branch St. Petersburg office Piskarevsky pr. 2, bld 2, lit “Sch”, BC “Benua”, office 720; RU-195027 St. Petersburg, Russia Tel : +7-812-633-3497 Fax : +7-812-633-3499 Turkey MITSUBISHI ELECTRIC TURKEY A.Ş Ümraniye Branch Serifali Mahallesi Nutuk Sokak No:5, TR-34775 Umraniye, Istanbul, Turkey Tel : +90-216-526-3990 Fax : +90 -216-526-3995 Dubai MITSUBISHI ELECTRIC EUROPE B.V. Dubai Branch Dubai Silicon Oasis, P.O.BOX 341241, Dubai, U.A.E. Tel : +971-4-3724716 Fax : +971-4-3724721 South Africa ADROIT TECHNOLOGIES 20 Waterford Office Park, 189 Witkoppen Road, Fourways, Johannesburg, South Africa Tel : +27-11-658-8100 Fax : +27-11-658-8101 China MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Shanghai, China Tel : +86-21-2322-3030 Fax : +86-21-2322-3000 Taiwan SETSUYO ENTERPRISE CO., LTD. 6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499 Fax : +886-2-2299-2509 Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 7F-9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul 157-801, Korea Tel : +82-2-3660-9530 Fax : +82-2-3664-8372 Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD. 307, Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308 Fax : +65-6476-7439 Thailand MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO., LTD. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel : +66-2682-6522 Fax : +66-2682-6020 Vietnam MITSUBISHI ELECTRIC VIETNAM COMPANY LIMITED Hanoi Branch 6-Floor, Detech Tower, 8 Ton That Thuyet Street, My Dinh 2 Ward, Nam Tu Liem District, Hanoi, Vietnam Tel : +84-4-3937-8075 Fax : +84-4-3937-8076 Indonesia PT. MITSUBISHI ELECTRIC INDONESIA Gedung Jaya 11th Floor, JL. MH. Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461 Fax : +62-21-3192-3942 India MITSUBISHI ELECTRIC INDIA PVT. LTD. Pune Branch Emerald House, EL-3, J Block, M.I.D.C Bhosari, Pune-411026, Maharashtra, India Tel : +91-20-2710-2000 Fax : +91-20-2710-2100 Australia MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road, P.O. Box 11, Rydalmere, N.S.W 2116, Australia Tel : +61-2-9684-7777 Fax : +61-2-9684-7245 Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO 14001 (standards for environmental management systems) and ISO 9001(standards for quality assurance management systems) HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS: 1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN L(NA)08322ENG-A 1503[IP] New publication, effective Mar. 2015. Specifications are subject to change without notice.
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