Suzuki electrical system, battery charging system, electric starter system, starter motor, monitor-tachometer, electric parts holder Service manual

The electrical system is responsible for starting the engine, charging the battery, and powering the various electrical components. The battery charging system consists of the battery charge coil, rectifier & regulators, and battery. The three-phase AC current generated from the battery charge coil is converted by the rectifier & regulators into regulated DC current which is used to charge the battery. The electric starter system consists of the battery, starting motor, ignition switch, neutral switch, and related electrical wiring. These components are connected electrically to allow the engine to crank. The starter motor relay will only engage when the ignition switch is turned to the “START” position if the following conditions are satisfied: lock plate is attached to emergency stop switch, neutral switch is in “ON” position and engine is not already operating.

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Suzuki - Service Manual | Manualzz

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Key features

  • Battery charging system
  • Electric starter system
  • Starter motor
  • Monitor-tachometer
  • Electric parts holder

Frequently asked questions

To check the battery charging system, measure battery charge coil resistance, inspect the fuse case, and measure rectifier & regulator resistance between leads.

To inspect the electric starter system, check the ignition switch function, starter motor relay function, neutral switch function, emergency stop switch function, and starter motor operation conditions.

To remove the starter motor, disconnect battery cables, remove the bolts and ring gear cover, remove the starter motor band, remove the battery cables and connector holder, remove the bolts securing, and remove the starter motor and disconnect the lead wire.
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