Turn-key Plural Component Spray Solutions Custom Packages to Spray High Solids, Quick-Setting Protective Coatings Designed to Perform. Built to Last. Engineered Customized Packages for the Latest Coating Technologies Purchase pre-engineered packages from CJ Spray and take the guess work out of configuring your own solution. Turn-key Solutions CJ Spray has designed equipment packages to spray hundreds of different coatings, including some of the most difficult to spray coatings in the world. Work out of the box Pre-assembled packages come configured with electrical wiring and air/fluid plumbing already installed. Reduce material and solvent waste Properly configured equipment allows you to mix closer to the tip, reducing mixed material and solvent waste. Simplified operation and training Centralized control panels with well-labeled knobs and switches simplifies operation. Minimize human error Easier operation means less mistakes. Optional warnings and alarms will shut down the machine if problems occur. Applications Infrastructure • Water towers • Wastewater facilities Oil and Gas • Tank storage facilities • Pipelines • Fireproofing • Off-shore • Gas processing and LNG • Secondary Containment 1 Transportation • Railcar • Shipping • Marine Building and Construction • • • • • • Roof Coatings Structural Steel Rust Proofing Floor Coatings Waterproofing Air Vapor Barrier Roadways • Bridges • Highways • Manhole and Sewer Production and Manufacturing • • • • • Heavy Equipment Steel Structure Walkway and Mezzanine Tank/Container Pipe Utilities and Power • • • • Electrical Utilities Nuclear Wind Coal Mining • Extraction • Processing • Infrastructure Features and Benefits of Graco XP Proportioning Technology Engineered Specifically for Two-component Coatings High-pressure to handle highviscosity coatings • Rated up to 7250 psi (500 bar, 50 MPa) to handle viscous materials and long hose lengths NXT Air Motor • Standard anti-icing feature means production won’t stop due to motor icing • Modular design for easier maintenance • Rugged body armor won’t rust or dent Compact cart-mounted • Designed for easy handling by one person • Can be floor mounted after removing wheels • Easy mounting of optional flush pump and heaters Outlet manifold and valves • Fluid pressure gauges to monitor pump output • Provides automatic overpressure relief • • Material Hoppers • Includes circulation back to the supply for pump priming, purging, or relieving outlet pressure Side-mounted 7-gal (26 liter) hoppers hold A and B components until it’s time to spray • Allows fluid warm-up circulation when optional heaters are used Made of rugged polyethylene — unaffected by harsh solvents • Optimized for direct pump feed Xtreme Pump lowers • Standard Severe Duty® coating on rods and cylinder maximizes wear life • Quick knockdown design and throat seal cartridges provide fast and easy maintenance • Multiple sizes available to provide various fixed mix ratios • Easily change one or both lowers to get desired mix ratio Mix Manifold • Provides simple fluid control for mixing or flushing • Accurately dispenses A and B fluids to the static mix tube • Handles high-solids coatings with large ports and low pressure drop • Choose to use mix manifold remote to reduce solvent and material waste Questions? Need advice? Call CJ Spray toll-free today! 1-888-CJSPRAY (1-888-257-7729) 2 Features and Benefits of CJ Spray XP Systems Engineered Specifically for Two-component Coatings Master Electrical Control Panel • All electrical components come pre assembled and wired to best practice industry standards • Panel is well labeled with illuminated switches for easy operation and training • Optional digital controls for set-it and forget-it temperature control Air Control Panel • All pneumatic components come pre assembled and plumbed • Panel comes well labeled with regulator and gage for each component simplifying operation and training Auto Fill Panel • Automatically fill heated hoppers from larger bulk containers • Allows for continuous spraying by adding material in small volumes (reducing temperature drop of product in hopper) Solvent Flush Pump • Integrated flush pump quickly flushes mixed material from mix manifold through integrated hose and spray gun • Integrated air regulator and gauge allows operator to easily increase fluid pressure up to 4,500 psi to flush the thickest protective coatings • 3 Optional Solvent Flush Pump Auxiliary Air Tank provides dedicated air source to flush in the event air source is disrupted Inlet Y-Strainer • Filters incoming material reducing downtime Material Supply Systems Heated and Unheated 25 and 35 gallon Hoppers • Pressure feed material to the proportioner inlet to avoid risk of cavitation causing an off-ratio condition • Large volume hoppers with optional heaters to precondition material • Packages for hoppers, 5-gallon pails, 55-gallon drums and bulk tanks • • Agitators, elevators, heat, auto-fill, meters, and level sensors are options to improve efficiencies Durable carbon steel design. Powder coated blue (A component) and green (B component) for easy identification • Immersion heaters available in standard or explosion proof design • Easily mounts to Graco XP cart or CJ Spray custom frames Auto Fill Sensors • Low, Full and Over Fill Level Sensors on hoppers works in tandem with the Auto Fill panel to automatically keep the hoppers filled from a bulk supply container (i.e.., 55 gallon drum or other bulk container) • As material is dispensed out of hoppers the Auto Fill kit automatically turns on feed supply pumps. It adds approximately 35% of tank volume per fill. This dosing amount prevents the remaining pre-conditioned material from being overly cooled causing potential issues with mil coverage • Over Fill Level Sensor signals operator at panel in event Full Level Sensor fails — preventing overfilling Power Unit • Electric Hydraulic (shown) — available in single or three phase to power Graco XP-h •Pneumatic — Graco’s reliable NXT air motor design standard on XP CJ Spray Frames Single Air Inlet and Electrical Connection • Quick and easy setup with single air and electrical connection • Heavy-duty powder coated frames allow easy access to key components for maintenance and repair • Optional wheel kit available (not shown) • Forklift pockets accessible from all four sides with D-Ring lift hooks 4 XP Pneumatic-driven Proportioners Mix Ratio Max Fluid by Volume Pressure (psi) Flow Rate at 40cpm (gpm) XP70* 1:1 7250 1.91 1.5:1 7250 1.52 2:1 7250 1.84 2.5:1 6500 2.14 3:1 6800 2.04 4:1 7250 1.91 1:1 4500 3.06 1.5:1 5500 2.55 2:1 4800 2.87 2.5:1 5200 2.68 3:1 4500 3.06 4:1 4500 2.87 1:1 3800 1.91 2:1 4000 1.84 2.5:1 3400 2.14 3:1 3600 2.04 4:1 3800 1.91 XP50* XP35* *Other mix ratios available Benefits of Pneumatic-Driven XP Proportioner: • Utilize your own air source to power the proportioner (80 140 scfm depending on options) • Lower initial cost than Hydraulic system • Easy operation and minimal maintenance Three Models to Choose From: 5 • XP70 — Extreme pressure (up to 7,250 psi) to handle high viscosity epoxy coatings up to 100% solids content • XP50 — Same equipment as XP70 but with larger volume displacement pumps. Ideal for high volume applications when extreme pressure is not required • XP35 — Uses smaller NXT 3400 air motor which is optimal for lower viscosity coatings. Lower 3,500 psi pressure rating is ideal for mix-at-gun applications. XP-h Hydraulic-Driven Proportioner Mix Ratio Max Fluid by Volume Pressure (psi) Flow Rate at 40cpm (gpm) XP-h 70* 1:1 7250 1.9 2:1 7250 1.8 2.5:1 6786 2.1 3:1 7100 2 4:1 7250 1.9 1:1 4700 3.1 2:1 5050 2.9 2.5:1 5430 2.7 3:1 4700 3.1 4:1 5000 2.9 1:1 3150 4.6 2:1 3150 4.6 2.5:1 3384 4.3 3:1 3500 4.1 4:1 3800 3.8 XP-h 50* XP-h 35* *Other mix ratios available Benefits of Hydraulic-Driven XP Proportioner: • Ideal for turn-key mobile systems or in-plant when compressed air system is adequate, or for improved energy efficiency • Lower operating cost than Pneumatic system. Hydraulic system is more energy efficient than Pneumatic • Mobile systems • Easy operation and minimal maintenance • Like XP: Three pressure ranges to choose from Power Unit Options: • Electric — Available in 240 V or 480 V. Single or three phase • Gasoline — Air or liquid cooled • Diesel — Liquid cooled • PTO Takeoff — From vehicle or generator engine 6 Material Feed Supply Plastic 7 gallon non-heated hoppers • Manually filled from pails • Made of polyethylene and unaffected by harsh solvents • Color coded Metal heated hoppers • For temperature conditioning of high viscosity materials • 25 gallon and 35 gallon double-walled fluid hoppers • Comes standard with agitator • Set up for gravity or accommodates supply pump (2:1, 5:1, 10:1) • Three heat options: - Immersion heater with thermostat (non-hazardous) - Explosion proof immersion heater with thermostat (hazardous) - Viscon in line heaters • Porting to accommodate circulation from heated hose and/or proportioner • Manually filled from pails or bulk container using pump • Automatically filled from bulk supply with optional Auto-Fill kit • Can be mounted to Graco’s standard XP cart or CJ’s custom skid and cart Auto Fill System • Automatically fill heated hoppers from larger supply container (55 gallon or tank) • Fills hoppers more often in smaller dosing amounts preventing delays during application while waiting for material to come up to temperature • Overflow sensor provides extra layer of protection against overfill if main fill sensor fails. Indicator light alerts applicator of failure • Manual Fill Override easily allows applicator to top off hoppers at end of day 55 gallon drum supply • Can configure for open and tight head drums • Supply pumps include 1:1, 2:1, 5:1 and 10:1 options •Agitators - Bung mount Twistork (screw) or expandable blade - Back-geared paddle agitators for higher viscosity materials • Drum heaters • Elevators for open head drum applications • Drum return tubes for circulation kits with optional desiccant dryer cartridges Bulk tank supply • Dimple-jacketed stainless steel heated tanks (hot glycol flows through dimple-jacket) • Polyurethane bulk tanks • Pressure tanks in various sizes Questions? Need advice? Call CJ Spray toll-free today! 1-888-CJSPRAY (1-888-257-7729) 7 Primary Heaters Condition the A/B material providing a consistent spray pattern and consistent mil coverage control In remote mixing applications, independent heaters and temperature controls help balance the fluid back pressures at the mix manifold to assure mix ratio accuracy Reduce the component viscosities allowing the mixed materials to be applied using lower fluid pressures Graco Viscon® HP • Models available for hazardous and non-hazardous locations • 7250 psi maximum fluid working pressure • 2300 watt models available in 120VAC, single phase • 4000 watt models available in 200, 240, 380 and 480VAC, single phase • Set-it-and-forget-it temperature controls available with “Advanced” control panel Graco Viscon® HF • Supports high production flow rates — 7250 psi maximum fluid working pressure • Models available for non-hazardous locations • 5400 watt thermostat controlled or externally controlled RTD feedback model available • Cleanable heater core design • Set-it-and-forget-it temperature controls available with “Advanced” control panel Remote Mix Manifold and Static Mixers Reduce material waste and solvent costs by locating the mix manifold close to the spray gun. This minimizes the amount of mixed coating and solvent required to flush. Also, required for coatings with short pot lives. Manifold meters A/B material into downstream static mixers that thoroughly blend the two mixed materials for spraying Optional Carriage • Standard single-flush mix manifold is mounted on sprayer and can be removed and remote mounted using an optional carriage Quick-Set Manifold • Quick-set mix manifold includes independent A/B solvent flush ports (dualflush), carriage, gauges and static mixers www.cjspray.com 8 Heated and Unheated Hose Maintains primary heater set-point temperature. Graco Water (glycol)-jacketed Heated Hose • Uses Graco Husky diaphragm pump and Viscon heater to circulate glycol to heat hose • Faster temperature rise than electrical heated • More uniform heat over length of hose without “hot-spots” for more consistent spray pattern and mil coverage (pressure ranges up to 7250 psi) • Approved for hazardous environments Graco Low-Voltage Heated Hose • Graco Low-Voltage Heated Hose (pressure ranges up to 5000 psi) • Not approved for hazardous environments • Uniform and even heated material, however “hot-spots” arise when hose overlap occurs • Large transformer controller required to convert high voltage to low voltage WIWA High-Voltage Heated Hose • Pressure ranges up to 8100 psi • Approved for hazardous environments • Digital controller available for hazardous and non-hazardous environments • Uniform and even heated material, however “hot-spots” arise when hose overlap occurs Unheated Hose 9 • Pressure ranges up to 7250 psi • Custom and pre-configured sizes and lengths • Insulation and scuff jacket available to help better maintain fluid temperatures Spray Guns Graco XTR 5 (5,000 psi) and XTR 7 (7,250 psi) • Two and four-finger trigger options • Insulated and non-insulated handles • Built-in hose swivel • Change tip sizes in seconds without removing the tip guard housing Binks Airless 75 (shown) and 75 Direct Connect (7,500psi) • Airless 75 equipped with large fluid tube inlet • Airless 75 Direct-Connect utilizes spray hose connecting to gun inlet • Both models ideal for high solids and filled materials due to low inlet restriction • Heated material does not pass through handle for operator comfort • Change tip sizes in seconds without removing the tip guard housing Graco XHF Spray Gun (7,250 psi) • High-flow, high pressure gun • Easily handles high-viscosity coatings, fiber filled materials and epoxy intumescent materials • Reduced clogging means more uptime Binks Airless 43P (3,500 psi) • Two-component mechanically operated spray gun • Solvent purge • Equal and off-ratio mix ratio available Graco Probler P2 (3,500 psi) • Two component air-operated spray gun • Air purge • Equal and off-ratio mix available Graco Fusion MP and AP (3,500 psi) MP • Two component air-operated spray gun • Mechanical Purge MP / Air Purge AP • Equal and off-ratio mix available AP Other manual and automatic spray gun models available. Optional accessories are also available including tips, extensions, swivels, RAC tips and pole guns. 10 Optional Equipment Graco Pressure Monitor • Monitors A/B spray pressure and shuts down sprayer if conditions occur such as running out of material, pump cavitation, packing failures, leaks in valves and fittings or plugged filters • Provides better overall productivity — projects are done on time! • Reduced labor and rework costs — confidence in end results and quality Graco Merkur 45:1 Solvent Flush Pump • Higher output pressure allows spraying out of mixed material reducing waste • Easily mounts on slotted holes of Graco XP cart Data Track • Material usage • Runaway protection • Pump Diagnostics Stroke Counter • Totalizer and resetable job counter • Inexpensive proximity sensor design • No moving parts • Does not come into contact with fluid Graco Gun Splitter • Allows two spray guns with XP proportioner systems improving production • Can independently clean and flush one gun while the other remains in use • Optional mixed material through port for third gun CJ Spray Custom Frame Assembles 11 • Provided completely assembled and ready for use (optional wheel kit available) • Rugged, durable frame construction • Panel controls centrally located for ease of use • Equipment accessible for easy service and repair • Single electrical and pneumatic connection Integrated Controls Electrical Enclosure Graco electric heaters come without electrical wiring leaving it up to the end user to safely wire an electrical control enclosure and associated wiring. CJ Spray’s optional electrical enclosures come pre configured using industry best practices for safety and equipment protection. Available in 240 or 480 Volt power source. CJ Spray electrical enclosure features: • All electrical equipment comes pre-wired to control panel reducing setup time and cost • Clearly labeled controls and illuminated switches simplify operation • Each electrical component is safely protected by a dedicated circuit breaker • Main on/off disconnect for incoming power to enclosure • Emergency Stop (e-stop) shuts down all pumps and electrical components Basic Electrical Enclosure (not for explosive atmospheres): Clearly labeled controls simplifies employee training and reduces operator error. Package comes completely wired and ready to accept a single incoming power source. Power cord and plug styles are available upon request. Packages include NEMA 4 enclosure with main on/off power disconnect, individual on/off illuminated switches per heater, circuit breakers, and vapor-tight connections. The basic electrical configuration provides best practice electrical design and the on/ off electrical function for the heaters only. The temperature setting is controlled at the thermostat knob on each individual heater. • Primary heater • Heated hose (electrically heated or Graco water (glycol)-jacketed heated hose • Heated Hoppers Advanced Electrical Configuration (not for explosive atmospheres) — “Set-It and Forget-It Controls”: This package makes “dumb” Graco heaters “smart” by providing controls to monitor and maintain a fluid temperature set-point. Digital controllers work with: • Graco Viscon family of primary heaters • Graco water (glycol)-jacketed heated hose — monitors product temperature and controls glycol temperature to maintain product temperature set-point. • WIWA electric heated hose • Immersion heaters used on heated hoppers Explosion-proof control panel (for use in explosive atmospheres): Same functionality as basic electrical enclosure package but configured with a Class 1, Division 2 electrical control box for hazardous duty environments. Use in combination with hazardous duty Viscon heaters and hazardous duty immersion tank heaters. Questions? Need advice? Call CJ Spray toll-free today! 1-888-CJSPRAY (1-888-257-7729) 12 Pneumatic Controls Air Control Panel Simplify operation and setup using CJ Spray’s pre configured pneumatic control panel. CJ Spray pneumatic control panel features: • All pneumatic equipment comes pre-plumbed to control panel providing single air inlet attachment for the system • Clearly labeled regulators and gauges all in one place simplifies operation • Single 3/4” vented inlet air valve quickly shuts off all pneumatic equipment in case of emergency (not used with e-stop configured electrical control panel) Independently control: • Each feed pump • Hose heat pump (water-(glycol) jacketed hose only) • Solvent flush pump • Agitator on/off valve (tamper-proof regulator and needle valve used to control agitators) Auxiliary Solvent Flush Pump Air Tank Dedicated air source to solvent flush pump allowing applicator to flush integrated hose even if air source is interrupted. XM Plural Component Sprayer For more info check out the XM Sprayer Brochure Variable Ratio Control with the Push of a Button Be more flexible with your coatings by investing in a system that can quickly and accurately change ratios from 1:1 to 10:1. Go to www.cjspray.com/graco-xm for more information and configure your own XM. 13 Premium Mobile Spray Rigs The Lineup 16 ft Bumper-Pull Trailer 20 ft Bumper-Pull Trailer 28 ft Gooseneck Trailer Custom Box Truck Turn-key Trailer and Truck Installations CJ Mobile Rigs are designed specifically for the protective coatings market. We understand what it takes to make a successful, portable spray system. Our rigs are completely turnkey with the spray system, generator, air compressor, air drying equipment, fresh air supply, heaters, air conditioners and circulation systems. Go to www.cjspray.com/mobile-foam-spray-rig for more information. For more info check out the Mobile Spray Rig Brochure Standard Features Fully Insulated Heated Hose Wrap Work Bench and Cabinet Generator/Air Compressor CJ Spray Mobile Rigs are fully insulated with sprayed polyurethane foam for the best insulation while adding structural strength to the trailer. Holds up to 410 ft. of hose. Designed with no sharp edges to tear or fray protective scuff jacket. Includes mounting bracket for heated hose circulation manifold. Galvanized steel work bench with vise, grinder and overhead white aluminum locking cabinets. All rigs come with generators and air compressors from leading manufacturers and are approved installations backed by warranty. Fit and Finish Trailer Specs Barrel Braces Separated Utility Room Interior lined with white laminated plywood. White aluminum trim in corners keeps the fluid and air hoses concealed for professional look. Manufactured by United Trailers w/ 7.5’ interior height, double I-beam construction w/ support studs on 16” centers. Backed with a 5-year warranty. Engineered to hold two or three sets of material securely for a mobile application. Generator is installed in separate utility compartment, sealed from the spray/work space — reducing noise and exposure to emissions. 14 CJ Spray 6270 Claude Way E. Saint Paul, MN 55076 2845 W. Service Road Eagan, MN 55121 Toll-free 1-888-CJSPRAY (1-888-257-7729) [email protected] www.cjspray.com About CJ Spray, Inc. CJ Spray was formally a spray equipment manufacturer which was purchased by Graco Inc. in 1993. In 1995, CJ Spray was started as a distributor/wholesaler of equipment to spray, meter, mix and dispense liquids servicing consumer, contractor and industrial markets. By teaming with material supplier, CJ Spray has developed turn-key spray packages for some of the most difficult to handle coatings in the world. For more information on CJ Spray equipment solutions, visit us at www.cjspray.com.