MODEL: 3205

OWNERS MANUAL

WARNING:

Read Tecumseh Engine Owner’s Manual and Important

Rules for Safe Operation before Operating Vehicle

WARNING:

YOU MUST ADD OIL TO THE ENGINE PRIOR TO USE!!!

20 oz. or 1 ¼ Pints (.6 Liters) OF SAE 30 MOTOR OIL

This vehicle is sold for off-road use only. Before operating this vehicle, read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle. Pay close attention to all caution and warning labels on the Fun-Kart.

For Replacements Parts Call:

1-888-389-5522 (U.S.) 1-888-707-1880 (Canada)

9/11/02

04308

Rev. A

Read These Important Rules For Safe Operation

NOTE: All the items (1-33) below should be read and understood by the Operator and Parent. Failure to follow these instructions could endanger personal safety of the operator and any passenger.

1. This vehicle is not licensable. IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD, STREET,

SIDEWALK or ALLEY. To do so would be a violation of local law. This vehicle may be operated only on private property and upon areas approved by local law.

2. This vehicle should NEVER be operated indoors. The exhaust from the engine contains carbon monoxide, which is tasteless, odorless, and poisonous gas.

3. This Fun-Kart is not intended nor designed for racing.

4. The operator of this vehicle should always wear a D.O.T approved helmet and other

protective equipment as recommended by state and local laws. The operator should also

wear face shields or goggles, boots, gloves, and other appropriate protective clothing.

5. Unless otherwise specified in this manual, all screws, nuts, and bolts must be kept tight to ensure that the vehicle is in safe operating condition. The engine must be kept free of all dirt and other accumulations, paying particular attention to throttle linkage area.

6. Prevailing Torque type locknuts lose their locking capability with repeated use and require replacement. Ensure locknuts are functioning properly.

2

7. The tire pressure should be checked prior to each use. The recommended inflation pressure is the maximum tire pressure which is printed on the tire’s sidewall. Improper tire pressure may cause

instability and may prevent proper braking or steering.

8. Modification of this vehicle or removal of any original equipment or safety decals may render the vehicle unsafe or illegal. Never remove any chained guard, or belt clutch guard. These covers are for the riders’ protection.

9. The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle.

10. Never attempt to start this vehicle without having the operator sitting in the proper position to ensure control of the kart.

11. The operator’s ability to operate this off-road vehicle safely is largely dependent upon the operator’s ability to exercise proper judgement. An operator also must not be too small or too large for controlled operation. The operator must be at least 16 years of age and have understanding, mental capacity and physical capability to safely operate this vehicle. This vehicle should only be operated after mature, supervised instruction and sufficient practice in non-congested areas.

12. This vehicle is designed for one operator and one passenger. A passenger on any vehicle must be sufficient age, understanding, mental capacity, and physical capability to act to protect himself/ herself, and wear a D.O.T approved helmet at all times. This kart is not recommended for cumulative weights exceeding 250 pounds.

13. The engine should be stopped when the vehicle is not in use.

14. Loose clothing, long hair, or articles worn by any riders must be fully contained, or covered to prevent them from possibly being caught in rotating parts of the vehicle or the surrounding environment while riding. Failure to obey could endanger the personal safety

of the Riders.

15. Do not place hands, feet, or any other part of the body or any clothing near the engine, muffler, wheels, chain, and other rotating parts of the vehicle while riding or running the

engine. Caution must be used in performing required maintenance on or near an operating engine.

Special caution should be taken after the engine has been running, since the engine and other drive components may be extremely hot.

16. Wet, slippery, rough, or steep terrain is potentially dangerous and may result in injury if proper caution is not observed. Slow speeds are required to safely operate this vehicle under those conditions. The

Operator must use mature judgement, skill, and experience to choose a speed suitable for the terrain and riding conditions.

17. The Governor settings for this vehicle’s engine must not be tampered with, altered or

changed. The governor is set by the engine manufacturer and limits the maximum speed of the engine (and vehicle) and protects the engine from damage. Excessive speeds are potentially dangerous to the rider and the engine.

3

18. Each time before using this vehicle, the fuel supply should be checked. The fuel tank should never be filled while the engine is running or while the engine is hot. Do not fill tank in closed area such as a garage, while smoking, or in the vicinity of an open flame. Do not overfill the tank. Always allow at least ¼ inch of space at the top of the tank for expansion. Never top off tank. Replace cap tightly to prevent spillage of fuel and potential fire hazard. After filling tank, move the vehicle at least 15 feet away from spot of filling before starting.

19. If the vehicle should start making unusual noise or vibrating abnormally, the engine should be stopped and the spark plug wire disconnected. The vehicle should then be checked for damage. Excessive noise or vibration is generally a warning of loose or worn parts.

20. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine, the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting. When working on or around or when restarting engine, use extreme caution to avoid contact with the muffler, cylinder head, or any other potentially hot area on or around the engine.

21. Always perform a Pre-Ride Inspection before starting the engine. See Pre-Ride Inspection in the manual.

22. The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be removed.

23. When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame or spark. For long periods of storage, such as for winter, the fuel tank should be drained in the open, cool area. The engine must be allowed to cool before storage in any enclosure. Read and keep all printed material supplied with this vehicle. Timely and specific instructions and an Operators Manual revisions are included in supplements. If any printed material included is unclear, please call

1-888-389-5522 for assistance.

24. Never operate this vehicle while under the influence of alcohol, drugs, or medication of any

kind. Such operation could be dangerous to you and/or others.

25. Always slow down while turning. High speed turning may cause loss of control, possible injury to the

Operator.

26. Do not race, jump, and perform “stunt” riding or ”spinouts” when operating the Fun-Kart.

The Fun-Kart is not designed or intended for such operation.

27. This manual provides guidelines for the assembly, maintenance, and operation of this Fun-Kart and is not intended as a service manual.

28. Assembly, maintenance, and/or repair of this Fun-Kart should only be performed by persons of sufficient mechanical skill, experience, and judgment (such as outdoor equipment dealers, motorcycle dealer/shops, or small engine dealers) so that no unsafe condition or modification is made.

29. Always use extreme caution when starting the engine. Avoid touching the engine, muffler, or drive components. These areas could cause burns on contact.

30. Operator must always be appropriately supervised at all times while operating this vehicle.

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31. Riding your Fun-Kart requires skill acquired through practice over a period of time. Take the time to learn the basic techniques before attempting to ride the vehicle.

32. Ride only on safe and familiar terrain. Avoid loose gravel and rocks. Be careful on wet surfaces and allow for extra braking distance.

33. ALWAYS mount the caution flag provided on the Fun-Kart for safety purposes. This flag could help prevent dangerous situations.

Pay close attention to all Caution and Warning labels on the Fun-Kart.

ASSUMPTIONS OF RISK

The Owner Or Operator Assumes All The Risks

Incident To Or Arising Out Of The Operation Of This

Vehicle.

Failure To Follow And Comply With All Warnings May

Cause Serious Injury Or Death

5

YERF-DOG Fun-Karts by Flexible Flyer

LIMITED WARRANTY

The Limited Warranty on this vehicle is in two (2) parts:

We offer the original purchaser of this product the following warranty:

PART 1

ENGINE

Tecumseh warrants the engine for (2) years, not Flexible Flyer. See Tecumseh Engine Owner’s

Manual. Engine repair, replacement parts, and warranty claims must be handled through an authorized dealer in your locality. Tecumseh has an extensive authorized sales and service dealer network. (See yellow pages of phone directory under “Engine-Gas”).

PART 2

FRAME

The frame and related components are warranted by Flexible Flyer and are applied to any part found to be defective due to material and/or workmanship when inspected at the Flexible Flyer factory.

Flexible Flyer will at its’ option, repair or replace the defective parts to the original purchaser at no charge.

The warranty periods are as follows from the date of purchase:

A. Frame for 90 days, Void if:

1. Frame is broken or bent due to abuse (underside scraped abusively).

2. Wheels are bent or broken due to impact.

3. Spindles are bent due to impact.

4. Paint is worn off of rear bumper indicating an extra rider.

5. Axels are bent out of ordinary position either horizontally or vertically.

6. Non-Factory altering of engine or it’s components.

B. Bearings and sprocket for 30 days

C. Clutch for 30 days against breakage of its parts. No warranty is applied for wear of clutch shoes or clutch bearings due to service.

D. Throttle cable, brake cable, brake band, chain, tires, seat, shocks, fasteners and other components are not warranted because due to normal service they are subject to excessive wear and abuse.

All Warranties are voided if the vehicle has been altered in any way or is used in racing or competition, rented, used under abnormal conditions, or subject to abuse, misuse, neglect, or improper maintenance.

Flexible Flyer is not liable for any damage claim or liability claim, personal or otherwise resulting from the operation of this vehicle in any way.

6

FLEXIBLE FLYER

100 Tubb Avenue

West Point, MS 39773

FOR REPLACEMENT PARTS PLEASE CALL:

1-888-389-5522 (U.S.) 1-888-707-1880 (Canada)

ASSEMBLY

1. Complete the Fun-Kart registration and warranty confirmation on the back of this owner’s manual and mail in within 10 days of purchase. The information is required when ordering parts.

2. Steering Wheel - Bolt the steering wheel to the anchor plate with fasteners provided in the parts bag included with the Fun-Kart. See “Steering Wheel Assembly Instructions” page 12.

3. Seat - Install the seat frame to chassis frame with fasteners provided in the parts bag. See “Seat

Assembly Instructions” page 13.

4. Brush Guard - Bolt the brush guard to chassis frame with fasteners provided in the parts bag. See

“Brush Guard Instructions” page 14.

5. Foam - Attach Foam to Brush Guard. See “Foam Attachment Diagram” page 15.

6. Bolts - Check the screws, nuts and bolts on your vehicle to see that all are tightened securely. For safe operating conditions, do periodic checks and tighten securely.

7. Engine - Fill the crankcase with oil until it reaches the FULL mark on the dip stick. DO NOT

fill above the FULL mark. Approximately 20 oz. or 1¼ pints (.6 Liters) of SAE 30 weight oil.

For additional information refer to Tecumseh engine manual for servicing the engine.

8. Fill fuel tank with regular gasoline, leaded or unleaded. Do not use premium gasoline. Do not overfill (No fuel in filler neck).

9. Tire Pressure

CHECK AIR PRESSURE IN TIRES!!

It is common industry practice to overinflate the tires. This is done to guarantee an airtight seal. Prior to riding the Fun-Kart for the first time, you may need to reduce the air pressure in the tires to the specifications stated below:

Rear Tires

Front Tires

10 PSI

12 PSI

Proper tire pressures will increase the life of the tire and enhance the performance of the Fun-Kart.

Driving on asphalt or concrete will significantly reduce the life of the tire!!

7

PRE-RIDE INSPECTION

WARNING - Perform this pre-ride inspection everyday before riding the vehicle. If not performed, serious damage to the vehicle and personal injury may result.

1. Engine Oil Level – Add oil if required. Check for leaks. Tighten filler cap securely.

2. Fuel Level – Add fuel if necessary. Do not overfill (no fuel in filler neck). Replace cap tightly. Check for leaks. Do not mix oil with gas. Only refuel when engine is off and cool.

3. Brakes – Perform a Brake Test: Sit in the vehicle with the brake actuated by pressing on the brake pedal. Start the engine with the ignition switch on. Increase the engine RPM gradually to ensure the brake is effective. Do not operate this Fun-Kart unless the brake is working properly.

4. Tires – Check conditions and pressure.

5. Drive Chain – Check condition, tension, lubricate as necessary.

6. Throttle – Check for smooth operation. Assure throttle “snaps” back to idle. Also, check for frayed cable or damaged cable conduit. If either condition exists replace the cable assembly before riding.

7. Stop Switch – Perform this stop switch test. While the engine is running, move the steering column remote stop switch to the “OFF” position. If this does not stop the engine, move the engine remote switch to the “OFF” position. If the engine is not equipped with an engine remote switch, pull the spark plug wire. Check to insure that the stop switch wire is attached to the terminal on the engine. Do not

operate this vehicle with a stop switch that is not functioning properly.

8. All Nuts, Bolts and Fasteners – Check wheels to assure that all axle nuts and lug nuts are tightened properly. Check and tighten all other fasteners as necessary. Regularly check set screws on sprockets and drum.

9. Guards – Ensure all protective guards are in place. Never remove any chain guard, or clutch

guard. Each of these covers have a protective purpose, if removed it could endanger the personal safety of the operator or passenger.

10. Steering System – Ensure that it turns freely.

STARTING INSTRUCTIONS

NOTE: Do not attempt to start or operate this machine without being completely familiar with all controls necessary to operate this vehicle safely. Do not start the engine before reading and under standing all the rules, warnings, and instructions in this manual.

8

1. Before starting the engine, the operator should be seated in the Fun-Kart. If the rider is not seated in the vehicle, it should be placed against a stationary object and started.

2. Do not start the engine before checking to make sure the throttle assembly is in the idle position.

Warning – Each time prior to starting the engine, check throttle assembly to ensure that when the throttle pedal (right side) is pushed all the way forward the assembly is working smoothly and returns to idle when released. Do not operate if pedal and engine throttle linkage fail to return to idle.

3. To start a cold engine, pump the engine primer “3” times. If the engine is hot, priming may not be necessary to restart the engine.

4. Pull recoil starter rope sharply. See Tecumseh engine owner’s manual. Do not flood the engine by continuously pulling the starter rope. If engine does not start after two or three pulls of the starter rope, wait a few minutes then repeat the above procedures.

OPERATIONAL SAFETY TIPS

TURNING MANUEVERS

The new rider must learn to shift his weight and control the throttle to allow the rear tires to negotiate the turn. This is the primary technique to be mastered in riding this vehicle. Practice turning at slow constant speeds. Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain.

Steer in the direction of the turn, and lean your body to the inside of the turn in order to maximize front tire traction. Use the throttle to maintain posture throughout the turn.

Incorrect turning techniques may cause the front tires to slide straight ahead without affecting the vehicles direction of travel. If this should occur, come to a stop, then resume the technique outlined above.

If the front wheels tend to skid in mud, sand, or snow, you may be able to improve control by releasing the throttle and allowing the vehicle to coast through the turn.

If rear wheel inadvertently skid sideways, correct your slide by steering in the direction of the skid, if you have room to perform this maneuver safely. Avoid braking or accelerating until you have control.

To avoid skids while traveling on slippery terrain, the rider must exercise a high degree of caution. Turning maneuvers on slippery terrain are more hazardous than those performed under full traction and must be done slowly.

PREVENTIVE MAINTENANCE

STORAGE

In the event your vehicle is not to be operated for a period in excess of 30 days and at the end of riding season prepare for storage as follows:

WARNING

-

Do not drain fuel while engine is hot. Be sure to move

vehicle outside before draining fuel.

9

1. Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the fuel with a clean rag or towel. Remove all fuel remaining in the carburetor by allowing engine to run out of fuel. Do not perform any fuel removal procedure while smoking or near an open flame. Dispose of any rags or towels properly.

2. Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil through the spark plug hole into the cylinder. Crank the engine slowly to spread oil and replace spark plug.

3. Do not save or store gasoline over winter. Using old gasoline that has deteriorated from storage will cause hard starting and affect engine performance.

4. When the vehicle is removed from storage re-read the owner’s manual, perform any assembly required, and perform a pre-ride inspection. See Pre-Ride Inspection section of this manual.

GENERAL

Just as your automobile needs professional, mechanical maintenance from time to time, so does this vehicle. Replacement of the spark plug and ignition points is made necessary by normal use.

Professional air-cooled engine service is easily obtained. Check your phone book yellow pages under

“Engine Gasoline”.

SERVICE INSTRUCTIONS

Engine Lubrication – You must change the oil in the crankcase after the first two hours of operating your new engine and after each 25 hours of use thereafter. That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear. Refer to Engine Maintenance Instructions.

Kart Lubrication – Every two or three hours of use lubricate the following items with several drops of oil; steering bearing points, brake rod pivot points, pedal pivot points, steering spindles, and steering rod ends.

Use the same grade of lubricating oil that is used in the engine crankcase.

Chain Lubrication – For the best chain life, it should be lubricated with a graphite type of lubricant

such s the spray-on type which evaporates leaving the graphite on the chain. Using oil or grease on the chain in dusty or sandy riding conditions may cause dirt particles to stick to the chain resulting in rapid wear from abrasion.

Front Wheel Replacement – Care must be used when replacing wheels. Do not over tighten nuts. It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay. If the wheel does not turn freely the nut is too tight.

Rear Wheel Replacement – Loosen the large locknut in the center of the wheel to remove the rear wheel.

Chain Adjustment – After the first two hours of operation, check the chain adjustment and readjust it if it has more than 1/2” flex. Loosen the engine clamp nuts and slide the engine forward to tighten chain.

For Replacement Parts Please Call:

1-888-389-5522 (U.S.) 1-888-707-1880 (Canada)

10

SUSPENSION MAINTENANCE

The Suspension System on your Fun-Kart is specifically designed and set up for the smoothest possible ride, while maintaining top performance and kart durability. Your Fun-Karts suspension system uses four shock absorbers, two on the front suspension and two on the rear suspension, to comfortably tackle rough terrain.

The two front shock absorbers affect the camber or slant of your front tires. You may have noticed that your new Fun-Kart has an extreme outward camber or slant of the front tires as shown in Figure A. This is

normal. They were set this way at the factory for ensuring maximum tread life on the front tires. There are three important reasons for this outward camber:

1. The weight of the driver and/or passenger is not on the Kart.

The added weight of the driver and/or passenger pushes the front and rear suspension down.

2. The Fun-Kart is not in motion.

When the Kart is in motion, the front suspension is forced down slightly.

3. The shock absorbers are new and not “broken in”.

Your new Fun-Kart needs at least one hour of use to “break in” the shocks and level out the tires. After the first 30 minutes of use, the outward camber may be reduced by one half. After 1 hour of use the tires may have almost no or slight outward camber as shown in Figure B.

When your Fun-Kart gets an inward camber on the front tires from shock wear as shown in Figure C and steering becomes difficult, the shocks will need to be readjusted. Adjust the front suspension to a slight

outward camber as shown in Figure B by increasing the shocks. Adjust the shocks by following the

“Shock Absorber Adjustment “ instructions below. When your shocks cannot be adjusted any tighter, they must be replaced.

A. EXTREME OUTWARD CAMBER

(NEW SHOCKS, NOT BROKEN IN)

B. SLIGHT OUTWARD CAMBER

(SHOCKS BROKEN IN)

C. INWARD CAMBER

(SHOCKS NEED TO BE

ADJUSTED OR REPLACED)

Your Fun Kart has an added feature on the A-Arms for three quick Camber Adjustments Figure D.

Note: The factory attaches the shocks at position 2. You may choose to move them to position 1 and adjust shocks to set at Slight Outward Camber (Riding Position) until the shocks “break in” then either readjust the shocks as shown in “Shock Absorber Adjustment” or move to position 2. Shocks may bottom out (cannot be adjusted any tighter) before you need to set to position 3.

DISPLAY POSITION RIDING POSITION

SLIGHT

OUTWARD

CAMBER

To adjust: Remove 3/8” x 1-3/4”

Bolts and 3/8” Nylock Nuts attaching the bottom of the Shocks to the

Three Hole Brackets and move to

NO CAMBER desired hole then reattach Shocks.

Tighten Bolts.

NOTE: Outside holes can be used for new kart display purposes with new shocks.

(Setting at “NO CAMBER”)

POSITION 1

(OUTSIDE

HOLE)

POSITION 2

(MIDDLE

HOLE)

POSITION 3

(INSIDE

HOLE)

D. THREE QUICK CAMBER ADJUSTMENTS

11

SHOCK ABSORBER ADJUSTMENT

SHOCK ADJUSTMENT HOLE 78 SHOCK ABSORBER

1. Locate the SHOCK ABSORBERS (78) at the front and rear of the FUN-KART

2. The SHOCKS are pre-set for normal conditions at the factory.

3. Locate the SHOCK ADJUSTMENT HOLE at the base of the spring.

4. Place the end of a narrow screwdriver in the

SHOCK ADJUSTMENT HOLE.

5. Turn the SHOCK ADJUSTMENT HOLE counter-clockwise around the SHOCK to decrease shock absorption.

6. Turn the SHOCK ADJUSTMENT HOLE clockwise around the SHOCK to increase shock absorption.

7. Experiment with the adjustment until the desired effect is attained.

STEERING WHEEL ASSEMBLY INSTRUCTIONS

90 STEERING

WHEEL

1/4”

NYLOCK

NUT

55

9

1/4” - 20 x 1-3/4”

HEX HEAD BOLT

STEERING

SHAFT

89

STEERING

WHEEL

90

STEERING WHEEL HARDWARE

Item Description Qty.

9 BOLT, 1/4"-20 X 1-3/4" HEX 3

55 NUT, 1/4" - 20 NYLOCK 3

A SCREW 1

12

89

STEERING

SHAFT

STEERING WHEEL CAP

9

PHILLIPS

HEAD

SCREW

1/4” - 20 x 1-3/4”

HEX HEAD BOLT

SEAT ASSEMBLY INSTRUCTIONS

1. Locate the SEAT ASSEMBLY with LAP

BELTS, and SHOULDER BELTS. Insert the bolt(9) and washers(8)(99) into the bottem of the SEAT ASSEMBLY as shown.

2. Align the STUDS on the bottom of the SEAT

ASSEMBLY with the SEAT TAB HOLES on the

FUN-KART FRAME.

3. Insert the STUDS into the SEAT TAB HOLES.

4. Secure the SEAT ASSEMBLY using four 5/16”

FLAT WASHERS (101) and four 5/16”

NYLOCK NUTS (60).

5. Run pull cord through Eye Bolt(108) and attach Eye bolt to frame using Nylock Nut(55) as shown below

NOTE: The ends of the SHOULDER BELTS will be mounted onto the sides of the RACK

BRUSH GUARD in step 6 of the BRUSH GUARD

ASSEMBLY INSTRUCTIONS on page 14.

SHOULDER

BELTS

LAP

BELTS

SEAT

ASSEMBLY

STUDS

107

75

55

108

FUN-KART

FRAME

SEAT TAB

13

SUGGESTED DECAL APPLICATION

Apply Decal kit (04197) as shown in the illustration below.

Before application,

1. Wipe surface with a clean cloth. Make sure surface is dry and free of dust and dirt.

2. Lay decal on floorpan to view the area it will cover.

To apply decals,

1. Peel from center of the backing to expose adhesive surface.

NOTE: DO NOT REMOVE DECAL BACKING COMPLETELY.

This will cause decal to curl and stick to itself.

2. Align decal with floorpan, gently press adhesive to floorpan to start application.

3. Slowly peel backing from underside of decal, gently pressing out any air bubbles.

Continue until the decal is completely adhered to floorpan.

4. Use a cotton rag working in a circular motion to press out any air bubbles.

14

BRUSH GUARD ASSEMBLY INSTRUCTIONS

NOTE: Attach all parts of BRUSH GUARD

BEFORE tightening bolts.

RACK (36), then to FRONT BRUSH GUARD

(33) using the hardware shown.

1. Attach the front portion of the RACK BRUSH

GUARD(36) to the middle tabs on the FUN-

KART FRAME, behind the SEAT, using the hardware shown.

2. Attach the rear protion of the RACK BRUSH

GUARD(36) and SAFETY FLAG (47) to the rear tabs on the FRAME using the hardware shown.

3. Attach the FRONT BRUSH GUARD (33) to the front tabs on the FRAME using the hardware shown.

4. Attach the TOP BRUSH GUARDS (31) to the

60

5. Join and secure the two portions of the TOP

BRUSH GUARD(31) with the CROSS BRUSH

GUARD(32) using the hardware shown.

6. TIGHTEN BOLTS starting at the back of the cart working toward the front.

7. Mount the ends of the SHOULDER BELTS to the sides of the RACK BRUSH GUARD (36) using the hardware shown.

NOTE: Do not overtighten the hardware attaching the ends of the SHOULDER BELT.

The BELT must rotate.

TOP BRUSH

GUARD

(31) 32

CROSS BRUSH

GUARD

(32)

47

60

31

19

FRONT BRUSH

GUARD

(33)

60

19

60

19

19

31

17 101

19

101

17

33

20

SHOULDER

BELT

20

36

17

RACK BRUSH

GUARD

(36)

TAB

TAB

FUN-KART

FRAME

BRUSH GUARD HARDWARE

Item

17

Description

Bolt: 5/16-18x1 Hex

19Bolt: 5/16-18x1.5 Hex

Qty

5

6

Bolt: 5/16-18 x 1.75; Hex 2 20

60

82

101

Nut: 5/16"-18 NYLOCK 11

Spacer: BLACK PLASTIC 1

Washer: 5/16" FLAT 15

15

FOAM ATTACHMENT DIAGRAM

Attach FOAM (48) to the BRUSH GUARDS using

CABLE TIES (35) on front sections as shown.

16

3205 REPLACEMENT PARTS IDENTIFICATION

42

43

44

45

38

39

40

41

34

35

36

37

30

31

32

33

52

53

55

56

46

47

48

51

57

58

H92140W

04310

04311

04312

31004600

M12501W

04313

M13501W

M01001W

00994

04306

03191

H91480W

02907

04197

02908

02458

H92700W

M72038W

H92250W

01134

Q33100W

001203P

HH10014

001205P

00995

Item Part No.

1

2

5

6

3

4

7

8

04248

04247

01132

H93110W

H92010W

H99502W

Q43203W

000710P

9H32503W

10

15

16

17

18

11

12

13

14

H33137W

H61610W

00922

22000300

00920

22000900

H95188W

2200040

H93290W

192200030

20

21

H33135W

00996

H33136W

H36254W

22001700

04249

04250

H92130W

Description

A-ARM, LEFT, YELLOW

A-ARM, RIGHT, YELLOW

AXLE SHAFT

BEARING RETAINER

BEARING, 1" I.D.

BEARING, 5/8" I.D.

BELT, DRIVE

1/4" LOCK WASHER

BOLT, 1/4-20 X 1.75 HEX

BOLT, 3/8-16 X 1.00 CARRIAGE

BOLT, 3/8-16 X 1.00 HEX

BOLT, 3/8-16 X 1.50 HEX

BOLT, 3/8-16 X 1.75 HEX

BOLT, 3/8-16 X 2.00 CARRIAGE

BOLT, 3/8-16 X 2.00 HEX

BOLT, 5/16-18 X 0.75 CARRIAGE

BOLT, 5/16-18 X 1.00 HEX

BOLT, 5/16-18 X 1.50 CARRIAGE

BOLT, 5/16-18 X 1.50 HEX

BOLT, 5/16-18 X 1.75 HEX

BOLT, 5/16-18 X 2.25 HEX

BOLT, 5/16-24 X 0.50 HEX 22

23

24

26

27

28

BOLT, 5/8-18 X 3.75 HEX

BOLT, 5/8-18 X 7.00 HEX

BRACKET, FOOT PEDAL, LEFT

BRACKET, FOOT PEDAL, RIGHT

BRAKE BAND

2901759 CABLE BRAKE ASSEMBLY

BRAKE DRUM, 4" DIAMETER

BRUSH GUARD, TOP YELLOW

BRUSH GUARD, CROSS YELLO

BRUSH GUARD, FRONT YELLO

CABLE ATTACHMENT, BLACK

CABLE TIE, 11" BLACK

BRUSH GUARD, RACK YELLOW

CABLE TIE, 23"

CABLE TIE, 3-1/4" BLACK

CHAIN, DRIVE, #40, 70 LINKS

CHASSIS, FULL, YELLOW

CLUTCH MOUNT ASSY, ZINC

COLLAR, 7/16" BORE X 7/8" O.D.

COVER MOUNT BRACKET

DECAL SET

DRIVE COVER, BLACK

ENGINE, 6.5 H.P. TECUMSEH

FLAG, SAFETY

FOAM, 2" X 72" BLACK

KEY, 1/4 X 1/4 X 2.00

KEY, 3/16 X 3/16 X 3.25

KILL SWITCH

NUT, 1/4-20 NYLOCK

NUT, 1-14 THIN NYLOCK

NUT, 3/8-16 NYLOCK

NUT, 3/8-16, JAM

102

104

105

106

107

108

110

111

94

95

96

97

98

99

100

101

65

66

67

68

61

62

63

64

Item Part No.

59HH37524

60 HH1256T

HH62518

01226

01225

01133

04336

01528

H91470W

00925

6927000100

70

71

72

75

76

77

001474P

02946

H93200W

04314

H92740W

26000900

78 02972B

79009

84

85

86

87

80

81

82

83

51

00919

00983

001467P

00513

04316

04317

H55030W

88

H92541W

23001100

8904318

90

91

92

93

H92561W

04319

36000700

02063

26000209

02451

02564

Q43200W

Q43201W

001812P

001616P

001618P

H53132W

H56251W

H92690W

00925

Description

NUT, 3/8-24 THIN NYLOCK

NUT, 5/16-18 NYLOCK

NUT, 5/8-18 THIN NYLOCK

NUT, 5/16-18 JAM

BOLT, 5/16-18 X 5/8" HEX

SPACER 0.78 ID DRIVE

PITMAN ARM, YELLOW

RETAINING RING, 1" HEAVY DUTY

RETAINING RING, 1/4"

WIRE, 16GA X 107" KILL SWITCH

ROLL PIN, 1/4 X .875

SCREW, SHEET METAL

HXHD BOLT FLTRD 1/4-20x1-1/2

SCREW, 1/4-28 X 0.250 SET

SEAT FRAME, YELLOW

SEAT RAIL, 1 PAIR

SEATBELT, RETRACTABLE

SHOCK ABSORBER BLACK

SLEEVE, 13-1/8" BLACK PLASTIC

SLEEVE, 2-3/8" BLACK PLASTIC

SLEEVE, 4-5/8" BLACK PLASTIC

SPACER, BLACK PLASTIC

SPACER, SPINDLE

SPINDLE, LEFT, YELLOW

SPINDLE, RIGHT, YELLOW

SPRING, 1/2 X 3.00 COMPRESSION

SPROCKET, 10 TOOTH

SPROCKET, 60 TOOTH

STEERING SHAFT, YELLOW

STEERING WHEEL, 13"

SWING ARM, YELLOW

THROTTLE CABLE, 40"

TIE ROD, SHORT

TIE ROD, LONG

TIRE, FRONT, TURF

TIRE, REAR, 20" SUPER TURF

TORQUE CONVERTER, DRIVEN

TORQUE CONVERTER, DRIVER

WASHER, 1/4" FLAT

WASHER, 3/8" SPECIAL FLAT

WASHER, 5/16" FLAT

WASHER, 5/16" INTERNAL TOOTH

WASHER, 5/8" NARROW FLAT

WIRE CLIP

WIRE, 16GA X 107" KILL SWITCH

04309SEAT CUSHION; GRAY

H12103W

H32505W

02625

02604

04308

H91780W

EYE BOLT

SCREW, SELF TAPPING 1/4"

SLEEVE AXLE, 4"

4-CYCLE ENGINE OIL

OWNERS MANUAL

OWNERS MANUAL, ENGINE

17

18

8

107

55

108

111

MODEL 3205

110

VEHICLE REGISTRATION AND WARRANTY CONFIRMATION

IMPORTANT!

Please return this informationwith Proof of Purchase, within 10 days of purchase, to validate your warranty.

Return to:

F.F. Acquisition Corp.

YERF-DOG Warranty Dept.

4014-E Broadway

Suite #405

Phoenix, AZ 85040

Thank-you for purchasing this fine YERF-DOG product. With proper use, maintenance and service this kart will bring many years of fun and enjoyment. Please complete this vehicle registration and warranty confirmation form to ensure protection under the terms and conditions of the warranty and to verify ownership of this product.

To ensure maximum safety while operating your YERF-DOG Fun Kart, observe the following precautions:

OPERATE THIS KART OFF ROAD ONLY

ADULT SUPERVISION FOR OPERATORS UNDER 16 YEARS OLD

WEAR A D.O.T. APPROVED HELMET, PROTECTIVE EYE WEAR, AND CLOTHING

SECURE LONG HAIR AND LOOSE CLOTHING; KEEP ARMS, LEGS, AND FEET INSIDE THE KART

DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL

To ensure maximum owner satisfaction and understanding of this product, you should:

READ OWNERS MANUAL BEFORE OPERATING KART

REVIEW AND FULLY UNDERSTAND THE KART AND ENGINE WARRANTIES

INSPECT THE KART UPON DELIVERY

SECURE A COMPLETED COPY OF THIS CERTIFICATE FOR YOUR RECORDS

In signing this document, the purchaser acknowledges that he/she understands the warranty limitations, safety, and maintenance guidelines outlined above and in the owner’s manual and, therefore, agrees that all riders/operators will adhere to these specifications.

Model No.

First Name

Serial No.

Initial

Date of Purchase

Last Name

Street Address

City State Zip Code

Home Telephone Number Parent’s Signature

(Please enclose a copy of your proof of purchase.)

20

21