Midmark Asepsis 21® Systems Installation guide

Midmark Asepsis 21® Systems Installation guide
INSTALLATION INSTRUCTIONS
for the
TM
Asepsis 21 Cabinet
Mounted Instrument Head
SECTION I - REQUIREMENTS
1. PHYSICAL REQUIREMENTS ................................................................................... 1
4. WATER SUPPLY REQUIREMENTS ........................................................................ 1
5. AIR SUPPLY REQUIREMENTS ............................................................................... 1
SECTION II - INSTALLATION
1. UNPACKING THE CARTONS ................................................................................... 2
2. TUBING CONNECTIONS ......................................................................................... 2
6. UMBILICAL TUBING CONNECTIONS ....................................................................... 3
SECTION III - CONTROLS
1. ASEPSIS 21 HANDPIECE DELIVERY SYSTEM CONTROLS ................................ 4
2. EXTERNAL CONTROLS AND FUNCTIONS ............................................................ 5
SECTION IV - PURGING AND TESTING THE SYSTEM
PURGING AND TESTING THE SYSTEM ..................................................................... 6
SECTION V - FINAL CHECK LIST
FINAL CHECK LIST ........................................................................................................ 7
© Midmark Corporation 2001 SF-1785
Style F
003-1209-00 Rev. E
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INSTALLATION INSTRUCTIONS
for the
TM
Asepsis 21 Cabinet
Mounted Instrument Head
(Delivery System)
SECTION I - REQUIREMENTS
Electrical Requirements:
120VAC, 15 amp
1. PHYSICAL REQUIREMENTS
Before installing, ensure that the physical
requirements of the unit are met (See Figure 1).
This unit is designed to be used as a rear or side
delivery system.
2. WATER SUPPLY REQUIREMENTS
A 1/2 I.D. copper supply line, reduced to 3/8" O.D.
copper tubing as near the shut-off valve as possible
is required. The water pressure should be in the
range of 30-50 psi. A suitable pressure reducing
valve is essential for trouble free operation if the
pressure exceeds the recommended range.
3. AIR SUPPLY REQUIREMENTS
A 1/2" I.D. copper supply line reduced to 3/8" O.D.
copper tubing as near the shut-off valve as possible
is required.
The air pressure must be between 75-100 psi at
the valves. A pressure reducer should be installed
if the pressure exceeds 100 psi.
For maximum life and trouble free operation, the
air supply must be clean and dry. It is recommended
that a moisture separator and filter be installed as
near the connection as possible and accessible for
periodic cleaning.
© Midmark Corporation 2001 SF-1785
Figure 1
Cabinet Mounted Instrument Head Installation Instructions - 1
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SECTION II - INSTALLATION
1. UNPACKING THE CARTON
The unit is shipped in a carton containing the following items:
 Asepsis 21 instrument head
 Valve kit and hardware instructions
 Installation instructions (this manual), an operator’s manual, and warranty card
Check for signs of damage to the carton or to the contents. Make sure all items listed above are present. If
there is any evidence of damage due to shipping or if any of the items are missing from the carton, notify the
shipper at once. Be careful not to discard any small parts or instruction sheets with the packing material.
2. TUBING CONNECTIONS
When connecting the umbilical tubings to the unit
or other tubing, use the plastic retainers to secure
the connection (Refer to Figure 2).
1/8" Tubing Connection
1. Slip the retainer (large end first) onto the tubing.
2. Push tubing onto the barb fitting and slide the
retainer forward over the tubing on the barb
fitting.
3. Break the large collar loose and slide it toward
the fitting and over the small collar.
1/4" Tubing Connection
1. Slip the retainer onto the tubing with the large
opening toward the end of the tubing.
2. Push the tubing onto the barb fitting.
3. Slide the retainer over the tubing on the barb
fitting.
Figure 2
2 - Cabinet Mounted Instrument Head Installation Instructions
© Midmark Corporation 2001 SF-1785
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SECTION II - INSTALLATION (CONT)
3. UMBILICAL TUBING CONNECTIONS
Figure 2 shows the connections to be made to the umbilical tubings. The installation should be performed by
a qualified technician.
Figure 3
© Midmark Corporation 2001 SF-1785
Cabinet Mounted Instrument Head Installation Instructions - 3
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SECTION III - CONTROLS
1. ASEPSIS 21 HANDPIECE DELIVERY SYSTEM CONTROLS LOCATED UNDER COVER
A complete set of handpiece and syringe adjustments are located directly under the magnetically held cover
for protection against contamination. Lift up either back corner of cover for easy removal. All controls are
labeled with symbols identifying their function. A description follows and their locations are identified below.
I-2-3 HANDPIECE COOLANT WATER VOLUME Adjusts the amount of coolant water to each
respective handpiece.
4-5-6 DRIVE AIR PRESSURE SETTING Individual adjustments are provided - one for
each respective handpiece. Use to set
maximum handpiece pressure indicated on
gage. Refer to handpiece manufacturer’s
specifications for proper setting.
7- SYRINGE AIR VOLUME ADJUSTMENT Controls the volume of air to the syringe and
effects air water spray pattern.
8- SYRINGE WATER VOLUME ADJUSTMENT
- Controls the volume of water to the syringe
and effects water spray pattern.
9- COOLANT AIR VOLUME ADJUSTMENT - This
adjustment controls the volume of coolant
delivered to each handpiece. It effects the spray
pattern of air and water at the handpiece. If the
handpiece has a coolant air connection in the
handpiece itself, this adjustment will have no
effect and can be completely shut off.
I 0- HANDPIECE PRESSURE GAGE - Indicates
individual handpiece pressure when handpiece
is operating.
11-12-13 MAGNETIC LATCHES - These hold the
cover in place.
14- HANDPIECE COOLANT WATER FLUSH
BUTTON - controls the coolant water flush
valve. Located on the underside of the delivery
head.
Figure 3
4 - Cabinet Mounted Instrument Head Installation Instructions
© Midmark Corporation 2001 SF-1785
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SECTION III - CONTROLS (CONT)
2. EXTERNAL CONTROLS AND FUNCTIONS
WET/DRY FOOT CONTROL
MASTER ON /OFF VALVE
Located on the bottom of the instrument head
directly behind the handpiece holder bar
support, this two position toggle control turns
the main air and water on or off the utilities box.
Up position is on.
AUTOMATIC HANDPIECE ACTIVATION
The automatic kink valves are designed to
permit activation of the selected handpiece
when it is removed from its holder. Drive air
will be delivered to the withdrawn handpiece
when the foot control is depressed.
© Midmark Corporation 2001 SF-1785
The disc-type foot control operates the selected
handpiece at varying speeds depending upon
the foot pressure applied to the disc.
Positioning the coolant water selector toggle
allows coolant water for wet cutting to be
selected by the motion of the foot. Applying
foot pressure to the disc will operate the
selected handpiece and, if turned on, water
spray.
WATER ON/OFF VALVE
Located on the foot control, this switch provides
water for coolant spray to the handpiece when
the switch is moved forward to the “On” position
(toward blue dot) and the foot control is
depressed (wet cutting). When the valve is in
the “Off’ position, water will not be delivered to
any handpiece.
Cabinet Mounted Instrument Head Installation Instructions - 5
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SECTION IV - PURGING AND TESTING THE SYSTEM
When the installation is complete you should purge the system to clear the tubing of
any foreign material and to purge the air out of the water tubing. This also serves to
test the equipment for proper function.
1.
Before attaching the handpieces, turn on the
air, water and vacuum to the utilities
connection box.
6.
Depress the foot control to operate the coolant
water and drive air for 30 seconds.
2.
Open the shut-off valves in the utilities
connection box.
7.
Depress the coolant water flush button on the
underside of the Asepsis 21 head to allow
the water to flow for 30 seconds.
3.
Turn on the master valve lever on the Asepsis
21 head.
8.
Repeat this procedure with each handpiece
hose.
4.
Lift the cover off the Asepsis 21 head and
turn the coolant water and coolant air volume
controls adjustment knobs completely open.
9.
Operate the air and water for both doctor and
assistant's syringes for 30 seconds.
5.
Remove a handpiece hose from its holder.
11. Set the coolant water and coolant air volume
controls to the desired position.
10. Install the handpieces.
6 - Cabinet Mounted Instrument Head Installation Instructions
© Midmark Corporation 2001 SF-1785
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SECTION V - FINAL CHECK LIST
When all the assembly and installation procedures are completed, the cart should be
checked out in accordance with the following check list to ensure that assembly is
complete and that all controls function properly.
 Check complete system for any air or water leaks.
 Check to make sure there is proper air and water
flow to the handpieces.
 Check the Asepsis 21 handpiece delivery system
for proper function.
 Check the syringes for proper function and water
flow.
© Midmark Corporation 2001 SF-1785
 Make sure that the unit has been cleaned and that
all dirt and finger prints have been removed.
Be sure the person who will operate the unit receives
the Operator's Manual and any other appropriate
information or instructions.
 If any optional equipment has been installed, make
sure it is properly installed and functioning as
intended.
Cabinet Mounted Instrument Head Installation Instructions - 7
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8 - Cabinet Mounted Instrument Head Installation Instructions
© Midmark Corporation 2001 SF-1785
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