Slip-On (2004
Installation Instructions
V.A.L.E.
1.
Make sure the quad is completely cool before starting
the installation. Make sure the quad is secure on a
level surface and the wheels are chocked to prevent
the quad from rolling.
2.
Remove the bolt securing the OEM muffler to the
frame.
3.
Loosen the OEM clamp connecting the slip tube to
the header. TM
2004-10 Yamaha
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Raptor 350
V.A.L.E.™ Slip-On Exhaust System with M-7 Aluminum Canister
Part # 005-1680406V
4.
Carefully remove OEM muffler assembly from quad.
5.
Use the supplied 4 (four) 6 x 14mm bolts and split
lock washers to loosely attach the X-Lite™ ring to
muffler inlet. (See V.A.L.E. Assembly Detail below)
X-Ring
Slip Tube
7.
Attach muffler canister to frame using the supplied
8x25mm socket head screw and washer. Tighten the
bolt securely.
8.
Securely tighten the 4 (four) 6 x 14mm hex head
bolts of the V.A.L.E. assembly.
9.
Securely tighten the supplied barrel clamp.
10. Double check to make sure that all hardware is
securely tightened.
11. Before you run the quad, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the quad and enjoy. It is normal for
some white smoke to appear the first time you
start the quad. This is packing/manufacturing oil
from inside the pipe burning off. Check for gaps or
Muffler Inlet
Care & Cleaning
V.A.L.E.™ Assembly Detail
6.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Place the supplied barrel clamp onto the TBR slip
tube and carefully slide TBR muffler assembly onto
the OEM header making sure that the TBR slip-tube is
fully inserted.
IMPORTANT: Make sure that the slip tube is
rotated away from the plastics as far as possible. This will prevent possible damage to the plastics
due to excessive heat build-up.
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
2004-10 Yamaha
Raptor 350
V.A.L.E.™ Slip-On Exhaust System with M-7 Aluminum Canister
Part # 005-1680406V
005-1680406V
Qty.
1
1
1
2
1
1
1
1
4
4
2
1
Description
Muffler Canister M-7 S-Bend Tube HARDWARE KIT
X-Ring (half)
Barrel Clamp 8mm Flat Washer
8x25mm Socket Head Screw 5mm Long Handle Ball End Hex Key 6x14mm Socket Head Cap Screw Split Lock Washer
TBR Sticker Kit
Spark Arrestor (Installed) Part Number
005-168-206M
005-16801S
005-168-3
005-7-2-3
005-27-59MSH
005-WF8
005-SH825
005-9-18610
005-SH614
005-WL6
015-10212
005-106S
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