LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect Quick installation guide

LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect Quick installation guide
www.osram.com/flex
LINEARlight Colormix Flex Protect
LINEARlight Colormix Flex
LINEARlight Colormix Flex and
LINEARlight Colormix Flex Protect
Quick installation guide
Light is OSRAM
05/2015
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
1 Installation
1.1 Precautionary measures
Before the installation of LINEARlight Colormix Flex and
LINEARlight Colormix Flex Protect modules, the following
precautions should always be observed:
ESD
Be aware that the products can be damaged by electrostatic discharge (ESD). Earthing is a very effective measure
to avoid the damaging effects of electrostatic discharge.
Therefore, a personal earthing system (ESD field kit) should
be used during mounting to prevent the build-up of static
charge.
Mechanical forces
Avoid mechanical forces (F) on the connector (feeder) and
the LEDs. Try to connect the connector as the last step of
the installation. A strain relief is recommended. In addition,
mechanical stress must not be applied to the module itself
(e.g. no twisting or bending in excess of the allowed radius).
F
F
3
Cleaning
Depending on the surface, use a multi-purpose cleaner (e.g.
isopropyl alcohol) to provide a clean and dry mounting surface which is free of oils, release coatings and dirt particles.
LF06A-P
Cutting
Ensure that the modules are cut properly at an angle of 90°
before attaching the connector.
LF06P2-P
90°

Protect

90°

LINEARlight Colormix Flex
90°

90°
LINEARlight Colormix Flex
2
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
2 Products and tools
06
01
06
01
05
02
04
05
03
03
04
02
07
08
08
07
LINEARlight Colormix Flex (ADVANCED)
(see figures above)
LINEARlight Colormix Flex Protect (ADVANCED)
(see figures above)
No.
Product reference
Product number (EAN)
No.
Product reference
Product number (EAN)
01
LF05CA2-RGB3
4008321851536
01
LF05CA-RGB3-P
4008321977205
4008321977076
02
LF-4PIN Flex SC
4052899904835
02
LF-4PIN Protect
03
LF-CONN Flex SC
4008321832467
03
LF-4CONN PROTECT
4008321977090
04
LF-WIRE-30 FLEX SC
4008321875587
04
LF-ENDCAP Protect
4008321977106
05
LF-WIRE-150 FLEX SC
4008321875563
05
OT EASY 80
4008321808363
06
OT EASY 80
4008321808363
06
Silicone glue
–
07
Scissors
–
07
Cutter
–
Screwdriver
–
08
Screwdriver
–
LF05CA-P
2,2 mm
24V
Tc
LF05CA-RGB3-P 27R-P
n007H
24V
Tc
InQbl.745kaA4
made in italy
A 123 456 78 90
12,7 mm
100 mm
25 mm
8 mm
11 mm
10 20 mm (4x)
100 mm
100 mm
20 mm
4000 mm
4000 mm
LF05CE
LINEARlight Colormix Flex (ECO)
15
30 mm (4x)
24V
Tc
LF05CE-RGB1-P 27R-P
n007H
4008321593375
LF05CE-RGB1-P
24V
LF05CA-RGB3-P 27R-P
4008321514585
LF-4PIN Protect
LF-CONN-10
FLEX
10 20 mm (4x)
4008321955333
LF-4CONN PROTECT
LF-CONN-150 FLEX
4008321955340
LF-ENDCAP Protect
OT EASY 80
4008321808363
OT EASY 80
–
Silicone glue
–
Cutter
Scissors
2,2 mm
8 mm
LF05CE-RGB1
8 mm
6000 mm
100 mm
4000 mm
Screwdriver
LF05CE
Tc
n007H
2,2 mm
A 123 456 78 90
150 mm
Product number (EAN)
24V
InQbl.745kaA4
6000 mm
25 mm
4008321977090
4008321808363
–
100 mm
4000 mm
Tc
4008321977076
4008321977106
20 mm
–
–
LF05CE-P
24V
4008321977182
made in italy A 123 456 78 90
30 mm
12,7 mm
100 mm
Tc
Screwdriver
LF05CE-RGB1-P 27R-P
n007H
24V
Tc
InQbl.745kaA4
made in italy
A 123 456 78 90
12,7 mm
150 mm
25 mm
11 mm
30 mm (4x)
8 mm
15
made in italy
25 mm
Product number (EAN)
150 mm
InQbl.745kaA4
Product reference
LF05CA-P
Product reference
LF-4PIN
Tc
12,7 mm
LINEARlight
Colormix Flex Protect (ECO)
150 mm
LF05CA
24V
11 mm
2,2 mm
LF05CE-P
11 mm
08
LF05CA
150 mm
6000 mm
150 mm
30 mm
6000 mm
3
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
3 LINEARlight Colormix Flex
3.1 Assembly
The following images show a LINEARlight Colormix Flex
ADVANCED module. The instruction steps, however, also
apply to a LINEARlight Colormix Flex ECO module.
3.1.1 Connection to the LED driver
Figure 1
Step 1
Observe the polarity of the module and the wires,
chronologically:
—
—
—
—
Connect
Connect
Connect
Connect
the
the
the
the
red wire to “R“.
green wire to “G“.
blue wire to “B“.
black wire to “+24 V“.
R
G
B
+
Figure 2
Step 2
Peel off the release liner from the adhesive tape at the
connecting area.
Figure 3
Step 3
Make sure that the connector is in the right position (see
small picture) and not upside down. Then slide the module
into the connector.
4
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
Step 4
Place the connector on an even surface and press the top
side until you hear two “clicks” (one “click” on each side of
the connector).
Figure 4
k
"clic
"
"click"
Figure 5
Step 5
Peel off the remaining release liner from the tape to mount
the LED module.
Figure 6
Step 6
Observe the polarity on the LED driver side as well:
—
—
—
—
Connect
Connect
Connect
Connect
the
the
the
the
black wire to “24 V (+)“.
red wire to “CH1 (R-)“.
green wire to “CH2 (G-)“.
blue wire to “CH3 (B-)“.
3.1.2 Board-to-board connection
Figure 7
Step 1
Insert both PCBs into the LF-CONN Flex SC. Make sure
that the connector is not upside down.
5
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
Figure 8
k
"clic
Step 2
Place the connector on an even surface and press the top
side until you hear two “clicks” (one “click” on each side of
the connector).
"
"click"
3.1.3 Going around corners
Figure 9
Step 1
For installations around corners, you can use the flat wires
LF-WIRE-30 FLEX SC and LF-WIRE-150 FLEX SC in combination with two LF-CONN Flex SC.
Figure 10
Step 2
Place the connectors on an even surface and press each
of the top sides until you hear two “clicks” (one “click” on
each side of the connector).
k
"clic
"
"click"
Figure 11
Step 3
The flat wires may be used as an extension or a
solution to go around corners.
6
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
4 LINEARlight Colormix Flex Protect
4.1 Assembly
The following images show a LINEARlight Colormix Flex
Protect Advanced module. The instruction steps, however,
also apply to a LINEARlight Colormix Protect ECO module.
Notes:
— The minimum bending radius is 5 cm.
— Pay attention to avoid highly corrosive atmospheres, e.g.
permanent high humidity or hydrogen sulfide (H2S). In
case of current LED technology, H2S causes accelerated
corrosion leading to a shortened lifetime or premature
failure. Sources for H2S may be rubber, foamed rubber,
soft-foam tapes, sealings on rubber basis, natural sources
(e.g. sulfur springs) etc. To avoid H2S from sulfur-vulcanized rubber, it is necessary to switch to silicone-based
materials or rubber that is peroxide-cross-linked. Indication may be found in the material datasheet of the rubber
supplier.
4.1.1 Connection to the LED driver
Figure 12
Step 1
To ensure the correct polarity, please observe the following
when connecting the LED module (shown on the right) to the
connector (shown on the left): The cable of the connector
and the LEDs on the module must both be facing upwards
(as shown in Figure 12).
Figure 13
Step 2
Peel off the release liner from the adhesive tape at the
connecting area.
7
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
Figure 14
Step 3
Make sure that the connector is in the right position. Then
slide the LED module into the connector. Ensure that the
module is completely inserted, without applying too much
pressure.
Figure 15
Step 4
Place the connector on an even surface and press the top
side until you hear two “clicks” (one “click” on each side of
the connector).
"click"
"click"
Figure 16
Step 5
Peel off the remaining release liner from the tape to mount
the LED module.
Figure 17
Step 6
Observe the polarity on the LED driver side as well:
—
—
—
—
Connect
Connect
Connect
Connect
the
the
the
the
black wire to “24 V (+)“.
red wire to “CH1 (R-)“.
green wire to “CH2 (G-)“.
blue wire to “CH3 (B-)“.
8
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
4.1.2 Board-to-board connection with connector
Figure 18
Step 1
Insert both PCBs into the LF-CONN Protect. Make sure
that the corrector is not upside down.
Figure 18
Figure 19
"click"
Step 2
Place the connector on an even surface and press the top
side until you hear two “clicks” (one “click” on each side of
the connector).
"click"
9
LINEARlight Colormix Flex and LINEARlight Colormix Flex Protect | Quick installation guide
4.1.3 End cap mounting
Figure 20
Step 1
Peel off the release liner from the adhesive tape at the end
of the LED module.
Figure 21
Step 2
Put a drop of silicone glue into the end cap.
Figure 21
Step 3
Slip the end cap over the end of the LED module.
10
05/15 OSRAM LLS SMK OEM Subject to change without notice. Errors and omissions excepted.
www.osram.com/flex
OSRAM GmbH
Head office:
Marcel-Breuer-Strasse 6
80807 Munich, Germany
Phone +49 89 6213-0
Fax
+49 89 6213-2020
www.osram.com
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