SEGA Super Hang-On video game OWNER’S MANUAL

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SEGA ENTERPRISES, LTD.
PRADERA
CONTENTS
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11. ADJUSTING THE ACCELERATOR AND BRAKE CONTROL ("VOLUME")......... 11
12. REPLACING THE ACCELERATOR RELATED PARTS ................00000vccouececonceo 12
13. REAR ASSEMBLY
14. EPROM/ROM LOCATION
15. SELF-TESTING ...............0.0000000ccccreccececorececeaoreoreeo aereo eee 16
16. PARTS CATALOG
17. SCHEMATIC DIAGRAM
SPECIFICATIONS
INSTALLATION SPACE : 30.7 in. (78 cm) W x 35.4 in. (90 cm) D
HEIGHT : 65 in. (165 cm)
POWER : 190W
WEIGHT : 90 kg (198 lbs)
NOTE
+ Descriptions herein contained may be subject to improvement changes without notice.
INTRODUCTION TO THE OWNER’S MANUAL
SEGA ENTERPRISES, LTD., supported by its high electronic technology of LSI, micro-
processors, etc. and a wealth of experience, has for more than 30 years been supplying various
innovative and popular game machines to the world market. This OWNER’S manual is intended to
provide detailed comments together with all the necessary information covering the operation in
general of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards
the SUPER HANG-ON, a new SEGA product. The manual is intended for those who have
knowledge of electricity and technical expertise especially in ICs, CRTs, microprocessors, etc.
Carefully read so as to acquire sufficient knowledge before working on the machine. Should there
be a malfunction, non-technical personnel should under no circumstances touch the interior system.
-1-
1. HANDLING PRECAUTIONS
When installing or inspecting, be very careful of the following points and pay attention to ensure
that the player can enjoy the game safely.
* Be sure to turn the power off before working on the machine.
+ To insert or pull out the plug quickly is dangerous.
+ It is necessary to make sure that the power cord or the grounding wire is not exposed on the
road, etc. in a manner so as to be dangerous. Make sure that grounding connections are made
safely at the position where so specified.
* Do not use any fuse that does not meet the specified rating.
* Make complete connections for the IC board and other connectors. Insufficient insertion is very
dangerous.
Also, for the IC board circuit inspections, only the logic tone is allowed. The use of a tester is not
permitted, so be careful in this regard. After confirming that there are no irregularities, turn the
power ON.
2. PREVENTION OF COUNTERFEITING AND CONVERSION
LABELLING
To prevent counterfeits and conversions, the following labels are put on all the SEGA products.
When handling such goods, be sure to confirm the labels. They are used to prevent illegal acts such
as the unauthorized copying of the products and the printed circuit boards thereof or carrying on
business by manufacturing similar merchandise or by converting, selling or using such products or
printed circuit boards.
ORIGINAL SEAL LICENSE SEAL
The following seal 1s put on the The following seal is put on the kits, such as
machines manufactured by SEGA. the printed circuit boards, of SEGA products.
SEGA | |
3 A+) + о [A ISETiHe
4 |ORIGINAL SEAL] > « LICENSE SEAL
4 THIS PRODUCT IS DESIGNED $ e 1415 PRODUCT 15
AND MANUFA CIUREO Br . MANUFACTURED UNDER
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SEGA ENTERPRISES TD % THE LICENSE OF
= SEGA ENTERPRISES ITD
ORIGINAL = if LICENSE 5
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SUPER HANG-ON ; 4 SUPER HANG-ON
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SEGA ENTERPRISES 170
JAPAN
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SEGA ENTERPRISES LTO
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COPYRIGHT NOTICE
This SEGA product has the copyright notice as follows:
© SEGA 1987
This signifies that this work was disclosed in 1987 and 1s the property of SEGA ENTERPRISES, LTD.
3. PRECAUTIONS CONCERNING THE PLACE OF INSTALLATION
The SUPER HANG-ON is an indoor game machine. Absolutely do not install it outside. Even
indoors, avoid installing it in places mentioned below so as to ensure proper usage:
* Places subject to rain or water leakage, or condensation due to humidity.
In the proximity of an indoor swimming pool and/or shower.
Places subject to direct sunlight.
Places subject to heat sources from heating units, etc., or hot air.
Vicinity of highly inflammable/volatile chemicals or hazardous matter.
o Sloped surfaces.
Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.
Places subject to any type of violent impact.
» Dusty places.
4. EXTERIOR VIEW OF GAME 1
TOPHOODFRINT
\ TOP HOOD REAR
а SPEAKER
SPEAKER ——— 9 (130-5018)
ASSY CLR DISPL "20"
(200-5095)
PLASTIC PLATE ASSY HANDLE
(HG-50001)
COIN CHUTE DOOR
ABNET—
CASH BOX DOOR
2
4. INTERIOR VIEW OF GAME
Co © о о о e
5. ADJUSTING THE "SERVICE" SWITCH
The layout as shown can be viewed by opening the service door.
SERVICE DOOR AD SERVICE SW.
X VA AS) TEST sw.
De (1) VOLUME
Ko
Ah
+
_— CASH BOX
[-+—— ASSY COIN CHUTE
À 2 DOOR USA 25¢ TWIN
> COIN METER
INSTRUCTIONS
1. VOLUME ADJUSTMENT The volume of the speaker inside the cowl can
be adjusted.
2. SERVICE SWITCH Used for the purpose of servicing and increasing
the credits without registering on the meter (this
allows you to check the game).
3. TEST SWITCH For operating this switch, see SELF-TESTING.
6. DIP SWITCH SETTING
* GAME PRICE SETTING
DIP SWITCH #A COIN SWITCH #1
| СОМ SWITCH #2
OPTION 1 | 2 | 3 | 4 | 5 | 6 | 7 | в
1 COIN 1 CREDIT OFF | OFF | OFF | OFF | OFF | OFF | OFF | OFF : \
1COIN 2 CREDITS ON | OFF | OFF | OFF | ON | OFF | OFF | OFF
1 COIN 3 CREDITS OFF | ON | OFF | OFF | OFF | ON | OFF | OFF =
1 COIN 4 CREDITS ON | ON | OFF | OFF | ON | ON | OFF | OFF |
1COIN 5 CREDITS OFF | OFF | ON | OFF | OFF | OFF | ON | OFF | o | |
1 COIN 6 CREDITS ON | OFF | ON | OFF | ON | OFF | ON | OFF
2COINS 1 CREDIT OFF | ON | ON | OFF | OFF | ON | ON | OFF
3 COINS 1 CREDIT ON | ON | ON | OFF| ON | ON | ON | OFF CDN
4 COINS 1 CREDIT OFF | OFF | OFF | ON | OFF | OFF | OFF | ON
2COINS 3 CREDITS ON | OFF | OFF | ON | ON | OFF | OFF | ON
2 COINS 1 CREDIT
4 COINS 2 CREDITS A
5 COINS 3 CREDITS OFF | ON | OFF | ON | OFF | ON | OFF | ON
6 COINS 4 CREDITS
2COINS 1 CREDIT |
à COINS 3 CREDITS ON | ON | OFF| ON | ON | ON | OFF| ON
1 COIN 1 CREDIT
2 COINS 2 CREDITS
3 COINS 3 CREDITS OFF | OFF | ON | ON | OFF | OFF | ON | ON (=)
4 COINS 4 CREDITS
5 COINS 6 CREDITS
1 COIN 1 CREDIT
2COINS 2 CREDITS
3 GOINS 3 CREDITS ON | OFF | ON | ON | ON | OFF | ON | ON
4 COINS 5 CREDITS
1 COIN 1 CREDIT
> COINS 3 CREDITS OFF | ON | ON | ON | OFF | ON | ON | ON
FREE PLAY ON | ON | ON | ON | ON | ON | ON | ON
COIN SW. #1 COIN SW. #2
OPTION SWITCH SETTING 7
“Г
DIP SWITCH #B 7 [777777
7 И
OPTION 1 2 3 4 5 6 7 8
ADVERTISE OFF OFF “77
SOUND ON ON A В
/ — o
NORMAL OFF | OFF
GAME EASY ON | OFF OFF DIP SW
DIFFICULTY — HARD OFF | ON
HARDEST ON | ON
NORMAL OFF | OFF
TIME EASY ON | OFF
ADJUST HARD OFF | ON
HARDEST ON | ON
7. GAME DIFFICULTY SETTING
In this game, by using the DIP SWITCH B on the CPU BOARD, the 4 difficulty levels can be set
for each of the following: 1 Other bikes’ appearance frequency 2 Play Time adjustments.
When shipping, the difficulty level of 1 is set at HARD, 2 is set at NORMAL. In actual play,
however, a setting to a more difficult or easier level depending on the player's skill levels can be
made.
1. OTHER BIKE'S APPEARANCE FREQUENCY (SWITCH 2,3)
SWITCH NO. | OTHER BIKE'S DIFFICULTY
2 3 APPEARANCE FREQUENCY LEVEL
OFF | OFF NORMAL _#
ON | OFF 30% less than normal EASY
OFF | ON 40% more than normal HARD
ON ON 80% more than normal HARDEST
* When Shipping
2. PLAY TIME ADJUSTMENT SWITCH (SWITCH 4, 5)
DIFFICULTY
sia CLASS PLAY TIME PER STAGE (SEC) LEVEL
1 2 314 5 16 718 S | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 118
BEGINNER 50 | 251 321 32! 30] 32
JUNIOR 50| 25] 32| 32| 30| 321 32| 32| 32| 30 NORMAL >»
OFF | OFF | SENIOR 50 | 25) 32 | 321 30| 32 | 321 32 | 32 | 30 132 132 | 32 | 3
EXPERT 50! 25| 32 | 32 | 301 32 | 32 | 32 | 321 30 |132 132 | 32 132 | 30 132 132 |132
BEGINNER 55! 25| 33: 331 30| 33
JUNIOR 551 25| 33! 33| 30| 331 33! 33| 33| 30
OFF | ON | SENIOR 55| 25| 33| 33| 30| 33| 33| 33| 33 | з0 |33 | 33 | 33 | 33 EASY
EXPERT 55125] 331331 30| 33| 33| 331 33| 30 133 1331 33 1 33 | 30 133 | 33 133
BEGINNER 45(25| 311 31| 30| 31
JUNIOR 45 ; 25 | 31] 31; 30] 31 | 31| 31; 31] 30
ON OFF| SENIOR 45 | 25| 31! 31 | 301 31 | 31| 31 | 31 | 30 | 31 | 31 | 31 | 31 HARD
EXPERT 451 25| 311 31| 30| 31| 31| 31| 31| 30 | 31 | 31 | 31 | 31 | 30 | 31 | 31 |31
BEGINNER 40 | 25} 30| 30| 30] 30
JUNIOR 40 | 25] 30! 30| 30| 30; 30| 30 | 20) 30
ON | ON | SENOR 40! 25| 30| зо! з0| 30| 30| 30| зо | зо | зо | зо | зо | 20 HARDEST
EXPERT 40 | 25| 30| 301 30| 301 30130} 30! 30 (30130! 30 | 30 | 30 FT 30 | 39 130
* When Shipping
DIP SW. NO. DIFFICULTY LEVEL
5 4 3 2
OFF | ON OFF | ON 1
OFF | OFF | OFF | ON 2 EASY
ON OFF | OFF | ON 3 ft
ON ON OFF | ON 4
OFF | ON OFF | OFF | 5
OFF | OFF | OFF | OFF | 6
ON OFF | OFF | OFF | 7
ON ON OFF | OFF | 8
OFF | ON | ON | OFF | 9 | В
OFF | OFF | ON OFF | 10 * When Shipping
ON OFF | ON OFF | 11
ON ON ON OFF | 12
OFF | ON ON ON 13
OFF | OFF | ON | ON | 14 HARDEST
ON OFF | ON | ON 15 y
ON ON ON ON 16
8. REMOVING THE HANDLE COVER
1. When adjusting the ACCELERATOR, BRAKE, etc., remove the HANDLE COVER by using
the following procedure:
TAMPERPROOF WRENCH
540-0009-01
Cd a UA HANDLE COVER
SCREW B SCREW B
7 Al« SCREWA
© eo (TAMPERPROOF SCREW)
|
OO
7 XxX
M5 x 12
\ \ BRACKET B
BRACKET A % _
HG-5049 b_2 HN-5044X
SCREW À
(TAMPERPROOF SCREW) screw B (TAMPERPROOF SCREW)
M5 x 12
DISASSEMBLING PROCEDURE
1. Remove 4 SCREWS A which fasten BRACKET A and BRACKET B by using the
TAMPERPROOF WRENCH (M5).
2. Remove 4 SCREWS B which fasten the HANDLE COVER by using the TAMPERPROOF
WRENCH (M5).
3. The HANDLE COVER can be detached from the HANDLE UNIT in accordance with
the above procedures 1 and 2 . It is completely removable from the MAIN CABINET
by pulling out the CONNECTOR (WHITE 4P).
9. REMOVING THE HANDLE UNIT
SCREW "A" œ > =D SCREW "A"
TAMPERPROOF WRENCH
540-0009-01
10. HANDLE'S CENTERING ADJUSTMENT
1. Display the following SELF-TEST MODE screen.
( DIAGNOSTIC ÓN
INPUT TEST
COIN #1 START
COIN #2 SERVICE
S.C. SW.
= ANGLE DATA ___
ACCEL DATA ___
\ BRAKE DATA _ _ —
VARIABLE
VALUES
Secure the set screws when the on-screen
variable value becomes 80H (+4 steps).
y
7CH 7DH 7EH 7FH 80H 81H 82H 83H 84H
О O
++ +
| _. SPURGEAR
TO Ts
PINION GEAR
ES AL
_ 7
Maa / “|
VOLUME
- BRACKET
DISASSEMBLING AND ADJUSTMENT PROCEDURES
SCREW "A"
Loosen 2 SCREWS A and horizontally move the VR BRACKET to make the backlash adjustments
between the pinion gear and the spur gear.
Manually turn the pinion gear to ensure that the variable value in the TEST MODE becomes
approximately 30H, make the backlash adjustments and then fasten 2 screws A.
-10-
11. ADJUSTING THE ACCELERATOR AND
BRAKE CONTROL ("VOLUME")
VOLUME 5K B TYPE
220-5130 VOLUME (FOR ACCELERATOR)
\ ACCELERATOR WIRE HOLDER
5 Ï ACCELERATOR WIRE
BRAKE ARM ©
<
©
SPRING 2 © 2 A Es
W
STOPPER À © I»
~~ =
VOLUME SHAFT
PINION GEAR (FOR BRAKE)
BRAKE WIRE
Make the VOLUME adjustments as follows:
BRAKE
1. When the brake lever is operated, the brake wire is pulled and the pinion gear turns
approximately 180 degrees.
2. Return the brake lever, fully turn the VOLUME shaft clockwise at the position where the
brake wire comes into contact with the stopper and secure the pinion gear with the
2 M4 x 4 screws.
3. Adjust the length of the brake wire with the adjustment nut to ensure that the pinion
gear turns 180 degrees.
ACCELERATOR
1. When the accelerator grip is operated, the accelerator wire turns to cause the VOLUME
SHAFT to rotate approximately 180 degrees.
2. At the position where the accelerator grip is returned, fully turn the VOLUME SHAFT
clockwise and secure the accelerator wire holder with 2 M4 x 4 set screws.
-11-
12. REPLACING THE ACCELERATOR RELATED PARTS
CASE A
(HG-5015) GRIP CASE
CAP NUT HG-
(M5) @ (HG-5012) CASE RETAINER
д (HG-5017)
SPACER
(HN-1045)
(M3 X 8)
x)
= | TAPPING SCREW
=)
GRIP
(107-0009X)
©
Y TAMPERPROOF SCREW
PRIN
SPRING (M5 X 25)
(HG-5018X)
CASEB
(HG-5016)
1. To replace the grip, remove it in the direction of X. (It can be easily taken out by
partially cutting it with a cutter.)
2. To replace the spring inside the accelerator case, remove the case, the 3 M3 x 8
tapping screws that secure the case retainer and then the 2 M5 x 25 tamperproof
screws, in a manner to ensure disassembly as shown above.
3. When the spring has been completed, display the following SELF-TEST MODE
screen.
a N When the accelerator is returned, make sure that the
DIAGNOSTIC variable value becomes 00H at the set position. The
INPUT TEST allowable range of the variable values is OOH - 04H.
COIN #1 START
COIN #2 SERVICE
S.C. SW. VARIABLE
= ANGLE DATA ___ VALUES
_ BRAKE DATA ___
BRAKE DATA _ _ -/
-12-
13. REAR ASSEMBLY
TAMPERPROOF WRENCH
540-0009-01
SCREW "A" \
14. EPROM/ROM LOCATIONS
LT
GAME BD SUPER HANG-ON (834-6277-01, 834-6277-03, 834-6277-05)
-13-
A. CUP BD SUPER HANG-ON (337-6278-01, 837-6278-03)
IC71
1C70
1C69
1C68
1C67
1С88
IC66 U C88)
1C47
1C58 1С76 1C118 1C133
1C57 IC75 1C117 1С132
t 1 + + ' i '
ka —-d Lod = А =
B. VIDEO BD SUPER HANG-ON (837-6279, 837-6279-01, 837-6279-02)
fol] Tola] | LL
ClO ОТО ТОТО
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elo zeal jof |
olololololojo! | = <[]
== |= |= |= |= |=]: 5D
sisi |
©1910
-14-
GAME BD 834-6277-01 834-6277-03 834-6277-05
SECURITY W/SECU W/SECU W/SECU
CPU BD 837-6278-01 (U/R) 837-6278-01 (U/R) 837-6278-01 (U/R)
IC 118 EPR-10788 EPR-10788 EPR-10788
MAIN IC 117 EPR-10635 A EPR-10635 A EPR-10635 A
PROGRAM IC 133 EPR-10789 EPR-10789 EPR-10789
IC 132 EPR-10637 A EPR-10637 A EPR-10637 A
SUB IC 58 EPR-10790 EPR-10790 EPR-10790
PROGRAM IC 57 EPR-10791 EPR-10791 EPR-10791
IC 76 EPR-10792 EPR-10792 EPR-10792
IC 75 EPR-10793 EPR-10793 EPR-10793
IC 47 EPR-10642 EPR-10642 OPR-10642
ROAD IC 11
IC 66 EPR-10643 EPR-10643 OPR-10643
S IC 67 EPR-10644 EPR-10644 OPR-10644
О DATA! 1068 EPR-10645 EPR-10645 OPR-10645
U IC 69 EPR-10646 EPR-10646 OPR-10646
N IC 70
D IC 71
PROGRAM IC 88 EPR-10649 A EPR-10649 A EPR-10649 A
837-6279 837-6279-01 837-6279-02
VIDEO BD (EP-ROM TYPE) (MASK ROM TYPE) (ONE TIME ROM TYPE)
IC 56 EPR-10650 EPR-10650 OPR-10650
SCROLL IC 55 EPR-10651 EPR-10651 OPR-10651
IC 54 EPR-10652 EPR-10652 OPR-10652
IC8 EPR-10675 MPR-10794 OPR-10675
IC7 EPR-10676 OPR-10676
IC6 EPR-10677 MPR-10795 OPR-10677
IC5 EPR-10678 OPR-10678
IC 4 EPR-10679 MOR-10796 OPR-10679
IC3 EPR-10680 OPR-10680
IC 2 EPR-10681 MPR-10797 OPR-10681
OBJECT IC 1 —_— —
IC 16 EPR-10682 MPR-10798 OPR-10682
IC 15 EPR-10683 OPR-10683
IC 14 EPR-10684 MPR-10799 OPR-10684
IC 13 EPR-10685 OPR-10685
IC 12 EPR-10686 MPR-10800 OPR-10686
IC 11 EPR-10687 OPR-10687
IC 10 EPR-10688 MPR-10801 OPR-10688
IC 9
(EP-ROM (MASK- ROM (ONE TIME
TYPE) TYPE) ROM TYPE)
-15-
15. SELF TESTING
The main purposes of these tests are to check the operations of the game boards, to find the defects
if any, to adjust the monitor colors properly, and to make sure the sounds are produced
satisfactorily. It is also performed to indicate the assignments of the dip switches, check
bookkeeping functions, etc.
KIND OF TESTS
1.
2.
1.
Memory Test:
Input Test:
Output Test:
Sound Test:
CRT Test:
‘Dip Switch
To check the EPROM programs and the map area of the RAMs.
To check the machine's inclining angle and to test the operation
of the accelerator, brake, supercharger switch, coin switches, etc.
To test the operation of the lamps.
To check the quality of the sounds produced by the PCB and the
video disc, and to adjust the balance of the speakers.
Assignment:
Bookkeeping:
time, etc.
Backup RAM
Clear:
EXIT
To check if the colors on the monitor are displayed correctly.
To indicate each dip switch assignment.
To indicate information data on average score, average play
When the power is turned off, a backup battery system automatically
takes over, thus allowing the continuous storage of all bookkeeping
data. Using this item will enable you to clear said data.
See page
TEST OPERATION
(1) Push the test switch and Fig. 1 will be shown on the screen.
(2) Select CONTINUE or INDIVIDUAL by using the START button.
Г
=
SELECT BY ACCELERATOR
\ PUSH TEST BUTTON!
DIAGNOSTIC ÓN
[INDIVIDUAL]
MEMORY TEST
INPUT TEST
OUTPUT TEST
SOUND TEST
C.R.T. TEST
DIP SWITCH ASSIGNMENT
BOOKKEEPING
BACK UP RAM CLEAR
EXIT
FIG .1
(3)
Move the accelerator to bring the arrow to the
desired position.
SELECT BY ACCELERATOR PUSH TEST
SWITCH (Select the desired test item by using
the accelerator and push the test switch button.)
-16-
[CONTINUE]:
* Bring the arrow sign (by operating the ACCELERATOR) to CONTINUE first,
and move it to one of the tests to start. Push the TEST button, and the tests will
be performed in order, one by one, starting from the test where the arrow was originally
set to the EXIT.
* If the START button is pushed when the arrow is at CONTINUE, it will change to
INDIVIDUAL. Pushing it again returns it to CONTINUE.
[INDIVIDUAL]:
+ If the arrow is at INDIVIDUAL first and brought to a certain test which you want
to conduct, only that test is performed by pushing the TEST button.
(4) When each test is finished in the case of CONTINUE, push the TEST button, and
it will automatically go into the following test. If the TEST button is pushed in the
case of INDIVIDUAL, Fig. 1 is shown. If you want to end the test mode at this
time, bring the arrow to EXIT and push the TEST button, and it will return to the
ADVERTISEMENT mode.
2. TEST ITEMS
(1) Memory Test:
a
N
DIAGNOSTIC
MEMORY TEST
ROMS TEST **RAMS TEST **
IC. 133 GOOD IC. 29 GOOD IC114 GOOD
IC. 132 GOOD IC. 30 GOOD IC129 GOOD
IC. 118 GOOD IC. 63 GOOD IC.55 GOOD
IC. 117 GOOD IC. 50 GOOD IC. 73 GOOD
IC. 76 GOOD IC. 64 GOOD IC.54 GOOD
IC. 75 GOOD IC. 51 GOOD IC.72 GOOD
IC. 58 GOOD IC. 75 GOOD IC.20 GOOD
IC. 57 GOOD IC. 74 GOOD IC.21 GOOD
IC. 115 GOOD IC. 38 GOOD
IC.130 GOOD IC.39 GOOD )
ÓN
Indication of "GOOD" following the IC No. means the IC is all right. Push the TEST button to
proceed to the following test item.
-17-
(2) Input Test:
( DIAGNOSTIC |
INPUT TEST
COIN #1 START
COIN #2 SERVICE
S.C.SW.
>ANGLE DATA 80H S.C. SUPERCHARGER
ACCEL DATA 00H
\_ BRAKE DATA OOH J
+ Operate the dip switches. When "ON" is indicated at the right side of a certain tested
item, the item is "OK".
« If the data value decreases when the bike is inclined to the right, or increases when it
is inclined to the left, the testing is OK (the data is indicated in the form of hexadecimal
values). Make the adjustment in a manner so that in the static condition the value shows
80H (within 7CH - 84H). (Minimum value: To clear 3C. Maximum: To be in excess of BE).
e If the data value increases when the accelerator/brake is applied and the value ranges
between OOH and 04H when it is returned to its original position, then the item test is OK.
(In the case of the accelerator, make sure that the maximum value is in excess of 91H.)
(In the case of the brake, make sure that the maximum value is in excess of A7H.)
When the test is ended, push the TEST button.
(3) Output Test:
DIAGNOSTIC
OUTPUT TEST
START LAMP
If the start LAMP lights up, it is functioning properly. Push the TEST button when the testing has
been completed.
-18-
(4) Sound Test:
4 DIAGNOSTIC
SOUND TEST
1. MUSIC 1 10. SAFETY ZONE
2. MUSIC 2 11. CRASH |
3. MUSIC 3 12. ALARM 1
4. MUSIC 4 13. ALARM2
5. MUSIC 5 14. ALARM3
6. MUSIC 6 15. ALARM 4
7. MUSIC 7 16. MY BIKE
8. COIN IN 17. OTHERBIKER
9. REBOUND 18. OTHERBIKEL
SELECT BY ACCELERATOR
\_ PUSH START BUTTON!
~
J
When the test has been completed, push the TEST button.
(5) C.R.T. Test:
YELLOW
GREEN N
DIAGNOSTIC LIGHT BLUE
C.R.T.TEST
RGB COLOR BAR
BLACK —t—— | RED| NV | FBLUE | PINK) ” | WHITE |
[ RED |
| GREEN |
| BLUE |
O C.R.T.POSITION CHECK |
When the test has been completed, push the TEST button.
-19-
(6) Dip Switch Assignments:
a DIAGNOSTIC ÓN
DIP SWITCH ASSIGNMENTS
1 2 3 4 5 6 7 8
DIPSW.A OFF OFF OFF OFF OFF OFF OFF OFF
DIPSW.B OFF OFF OFF OFF OFF OFF OFF OFF
A 1234 COIN SW #1 1 COIN 1 CREDIT
A 5678 COIN SW #2 1 COIN 1 CREDIT
BI ADVERTISE SOUND OFF
B23 GAME DIFFICULTY NORMAL
\ B45 TIMEADJ. NORMAL — VW;
(7) Bookkeeping:
4 DIAGNOSTIC
BOOKKEEPING
COIN CHUTE #1 о 4+ Usage frequency of coin chute 1
COIN CHUTE #2 о Usage frequency of coin chute 2
COIN CREDITS oA Number of coin credits
SERVICE CREDITS о Usage frequency of service switch
TOTAL CREDITS 0 -+— — Number of credits
TOTALTIME O HO MO Ss-4——— Operating time (hour-minute-second)
Ne PUSH START BUTTON! J
* Only the data that falls within the range of up to 999H 59M 59S can be memorized. The
above screen indication is for testing. When the tests are finished, push the START button and the
following will be shown:
-20-
DIAGNOSTIC 3
BOOKKEEPING
NUMBER OF GAME 203
AVE. SCORE 7230
TOP SCORE 9320
LOW SCORE 4230
* GAME TIME **
TOTAL ОнОмМ 0$
АМЕВАСЕ ОНОМ 05
LONGEST ОНОМ 05$
PUSH START BUTTON!
N
a DIAGNOSTIC ÓN
BOOKKEEPING
TIME REPORT
0 TO 1 MN 0
1 TO 2 MN 3
2 TO 3 MIN 6
3 TO 4 MN 1
4 TO 5 MIN 0
5 TO 6 MIN 0
6 TO 7 MN 0
7 TO 8 MN o
OVER 8 MN. 0
O PUSH START BUTTON!
Every time the start button 1s pressed, the bookkeeping test display is repeated. When the test is
finished, push the TEST button to end the test (in the case of "INDIVIDUAL", however, the test
mode returns to Fig. 1 first).
NOTE: * Once the power source 1s turned OFF, all the bookkeeping data will be completely
cleared.
* Tf any data exceeds the bookkeeping function's capacity, "OVERFLOW" will
be indicated on the screen and result in the stoppage of said function. At this time,
turn the power OFF and turn it back ON again for reuse.
-21-
(8) Backup RAM Clear:
To clear the data, bring the arrow to "YES" and push the TEST button.
( DIAGNOSTIC ÓN
BACKUP RAM CLEAR
= NO
YES
SELECT BY BRAKE
\_ PUSH START BUTTON! J
When the test is finished, push the TEST button to end the test (in the case of "INDIVIDUAL",
however, the test mode returns to Fig. 1 first).
(9) EXIT:
In the state as shown in Fig. 1, operate the steering to bring the arrow to EXIT and push the TEST
button. The self-testing will then end and return to the ADVERTISEMENT mode.
-22-
16. PARTS CATALOG
1 TOP ASSY SUPER HANG-ON U/R USA (HG-00001)
88
© OE
-23-
2 ASSY CABINET U/R USA (HG-10001)
24.
4 ASSY SUB CABINET (HG-1600)
25.
©
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POWER ASSEMBLY
-27-
6 ASSY PWR SPLY EXPORT (HG-40001)
-28-
REC# PARTS. NO. QTY DESCRIPTION
1 HGI-10001 1 ASSY, SUPER HANG ON
2 001-0410B 2 4MM x 10MM BHSC
3 0001-0410P 4 4MM x 10MM PPH
4 0001-06125 28 #6x 3/4 PH SQ SMS TYPE ABLK
5 0601-0004 8 AMM SL WASHER
6 0601-0612 28 WASHER, #6 TYPEB 5/16 OD BLK
7 0611-0004 2 4MM LOCK WASHER
8 1050-0064 1 MAIN SWITCH BKT
9 1170-0184 1 TERM PLATE, 8P
10 1170-5131 1 TERM PLATE, 5P
11 1170-5131A 8 TERMINAL
12 1500-0173 1 CAP, 4700UF 50VOLT
13 1500-0173A 1 CLAMP, 4700UF SIZE
14 1500-0265 1 CAP, 13000UF 25 VOLT
15 1500-0265A 1 CLAMP, 13000UF SIZE
16 2000-5090 1 MONITOR, 19" RGB
17 2200-0000 1 ASSY, COIN DOOR W/HARN.
18 2200-5179 1 VOLUME CNTRL B-5K OHM
19 2600-0011-1 1 AXIAL FLOW FAN
20 2800-0418 1 BUSHING, STRAIN RELIEF
21 4200-5372-01 1 OWNERS MANUAL SUPER HANG ON
22 4211-1036-01 2 STICKER, US #1 RACING TEAM
23 4211-1036-02 2 STICKER, US #2 SEGA EQUIPMENT
24 4211-1036-03 2 STICKER, US #3 PYI MANAGEMENT
25 4211-1036-04 1 STICKER, REAR BLK
26 4211-1037-01 1 STICKER, BLUE FRONT LEFT
27 4211-1037-02 1 STICKER, BLUE FRONT RIGHT
28 4211-1037-03 1 STICKER, BLUE FRONT TOP
29 4211-6481 1 STICKER, SWITCH UNIT
30 4211-6671 1 DANGER STICKER
31 4211-6672 1 STICKER, MAIN SW.
32 4211-6690-01 1 STICKER, 120V
33 4211-6835 1 STICKER, FUSE
34 4810-0157 1 DIODE BRIDGE, 2 AMP
35 4810-0157A 1 DIODE BRIDGE, 8 AMP
36 5090-0039 1 PUSH BUTTON ON/OFF
37 5090-5028 2 PUSH BUTTON, MOM
38 5140-0034 1 FUSE, 5AMP SB
39 5140-0040 2 FUSE, 4AMP
40 5140-0043 1 FUSE, 8AMP
41 5140-0064 2 FUSE HOLDER, 2P
42 5601-5106 1 TRANSFORMER, 115V, 10V, 11V
43 6000-0078 1 POWER CORD, 8FT
44 6010-0001 4 FUSE COVER, PLASTIC
45 6010-0042 1 KNOB, 1/4"
46 6010-0429 1 LINE FILTER, 4AMP RFI
47 HGO-1018 2 GUARD PLATE, SPEAKER COVER
48 HGO-1027 1 DENOMINATION PLATE, PLASTIC
49 HGO-1036A 1 TOP HOOD REAR
50 HGO-1036B 12 NUT PLATE
51 HGO-1036C 1 BACK PLATE
52 HGO-1036D 2 NUT PLATER
53 HGO-1037A 1 TOP HOOD FRONT
54 HGO-1042 1 HINGE 186, CONTROL PANEL
55 HG1-0001 1 SHIELD BASE
-29-
REC# PARTS. NO. QTY DESCRIPTION
56 HG1-0005 1 BKT, RF INTERFACE HOLDER
57 HG1-1016D 1 NUT PLATE, DENOMINATION
58 HG1-1037B 1 GLASS HOLDER BKT A
59 HG1-1037C 1 GLASS HOLDER BKT B
60 HG1-1037D 4 GLASS HOLDER BKT C
61 HG1-1038 1 MOUNTING BKT HOOD REAR
62 HG1-1039 2 MOUNTING BKT, HOOD SIDE
63 HG1-1040 1 GLASS, 14 9/16 x 18 1/8 x 9/16
64 HG1-1601 1 ASSY, CABINET
65 HG1-1608 1 HOLDER BKT, CONTROL PANEL
66 HG1-1609 2 CORNER PROTECTORA, TRIM
67 HG1-1611 1 CORNER PROTECTOR REAR LEFT
68 HG1-1612 1 CORNER PROTECTOR REAR RIGHT
69 HG1-1613 2 CORNER PROTECTORE, TRIM
70 HG1-1614 1 ORNAMENT SASH RIGHT
71 HG1-1615 1 ORNAMENT SASH LEFT
72 HG1-1616 1 CORNER PROTECTOR FRONT, TRIM
73 HG1-1622 2 HINGE 148, DOOR
74 HGP-0001 1 ASSY. PACKAGE
75 KRO-1721 1 SW BKT
76 M00-1215Y 1 A.C. CORD COVER
77 MX-1103-01 1 1 x 25 PRINTED
78 MX-1103-02 1 2 x25 PRINTED
79 MX-1103-03 1 3 x 25 PRINTED
80 NR1-1078 1 AIR VENT
81 SGMO-2675 1 POLYETHYLENE BAG
82 SGMO-3640 1 POLYETHYLENE COVER
83 TBO-3003 1 T.V. MASK 20
84 008-0416 8 TMP PRF SCR THBLK M4 x 16
85 008-0516 6 TMP PRF SCR TH BLK M5 x16
86 009-0825 2 TMP PRF SCR BH BLK M8 x 25
87 107-0009X-1 1 GRIP ACCELATOR (SPARE)
88 117-5123 1 NAME PLATE
89 130-5018 2 SPEAKER 8 OHM 10 W, SHIELDED
90 211-5212 1 CONN FEM 20P
91 211-5216 1 CONN FEM 12P
92 211-5220 1 CONN FEM 25P
93 220-5130 1 VOL CONT B-5K OHM (SPARE)
94 350-5104 1 MOTOR DC12V 4500 RPM (SPARE)
95 390-0116 1 LAMP WEDGE BASE 14V (SPARE)
96 400-5058 1 SW RGLTR 90-130V 5V 10A
97 421-5800-59 1 ORIGINAL SEAL
98 421-6119-91 1 STICKER FCC
99 421-6120 1 STICKER SEGA USA
100 421-6709 1 STICKER SERVICE INFO
101 421-6799 2 STICKERHGL
102 421-6801-S 1 STICKER HG S
103 421-6806-S 1 STICKER HG M
104 421-6826-01 2 STICKER BS
105 421-6826-07 2 STICKER RK
106 421-6826-08 2 STICKER SPC
107 421-6826-09 2 STICKER KEIHIN
108 421-6826-10 2 STICKER HU TEK
109 421-6827 1 ADJ INSTR SH SUPER HANG ON
110 421-6836-S 6 SIDE STRIPE STICKER L
111 421-6837-S 6 SIDE STRIPE STICKER S
-30-
REC# PARTS. NO. QTY DESCRIPTION
112 421-6838 2 STICKER HG SEGA 80
113 421-6839-S 1 STICKER HG SEGA 26
114 421-6954 1 STICKER SER NO. INFO
115 422-0191-01 1 PLAY INSTR SHHG ENG
116 509-5003-03 1 SW PB 1T (SPARE)
117 540-0006-01 1 WRENCH FOR TAMP SCR M4 (SPARE)
118 540-0007-01 1 WRENCH FOR TMP SCR M5 (SPARE)
119 54-0009-01 1 WRENCH FOR TMP SCR M8 (SPARE)
120 540-0015-01 1 WRENCH FOR TMP SCR M6 (SPARE)
121 600-5463 1 CONN FEM 20P FEM 10Px2
122 600-5464 1 CONN FEM 50P FEM 25P, 21P
123 600-5465 1 CONN FEM 12P FEM 4P, 6Px2
124 600-5472 1 ASSY, EXT 21P
125 834-6277-06 1 GAME BD SUPER HANG ON U/R
126 839-0035-01 1 POWER AMP
127 839-0048 1 SSR BD MOTOR
128 839-0079 1 FILTER BD SUPER HANG ON
129 HG-50001 1 ASSY HANDLE
130 HG-5018X 1 TORSION SPRING (SPARE)
131 HG-5042 1 BRAKE WIRE S (SPARE)
132 HG-5051 1 EXT SPRING (SPARE)
133 SGB-1035X 1 KEY BAG
-31-
ASSY HANDLE (HG-50001) (D-1/3)
7
© 9090 0060
DOBODDDE
ODO
-32-
7 ASSY HANDLE (HG-50001) (D-2/3)
ITEM NO. PART NO. DESCRIPTION
1 HG-5020 ASSY CENTERING
2 HG-5031 WOODEN BASE
3 HG-5032 FRONT PANEL
4 HG-5033 HANDLE BASE
5 HG-5034 SLIDE PLATE OUTER
6 HG-5035 SLIDE PLATE INNER
7 HG-5036 BUMPER HOLDER A
8 HG-5037 BUMPER HOLDER B
9 HG-5038 ASSY BRAKE CONT
10 HG-5043 ACCLERATOR WIRE S
11 HG-5044X REAR LID
12 HG—5045X PROTECT TUBE HLDR
13 HG—5046 PROTECTOR TUBE
14 HG-5012 ASSY GRIP CASE
15 HG-5015 ACCELERATOR CASE A
16 HG-5016 ACCELERATOR CASE B
17 HG-5017 CASE RETAINER
18 HG-5009 VR JOINT
19 601-5780 GEAR 16
20 HN-5024X BUMPER
21 HN-5065 SLIDE HOLDER
22 НС—5050 MECHANISM COVER
23 HG-5047 METER PLATE A
24 HG—5048 METER PLATE B
25 TB—2007 LAMP HOLDER BOARD
26 MX-2019 SWITCH CASE
27 HN-5042 STOPPER RING
28 HG-5049 COVER A
29 HN-5044X COVER B
30 HN-5045 SPACER
31 HN-5046 SPACER TUBE
32 107—0009X GRIP LEFT & ACCELERATOR
33 601—5419 ASSY LEVER
34 MX-—2020 TUBE HOLDER
35 MX-—2021 PROTECTOR W/TUBE
36 HG-—5100 ASSY VIBRATION
37 HG-5018X TORSION SPRING
38 421-6103 STICKER START
101 509—5050 PUSH BTN SWITCH IT YELLOW W/LAMP
102 310—5009 INSL SPIRAL TUBE ID 29
103 280-5092 RUBBER GROMMET %13x21x7 TAKIGEN NG-79-K
104 220—5130 VOL CONT B-5K OHM
105 601-5003 FREE BUSH
106 280— 5008 CORD CLAMP 215
107 214-0081 WEDGE BASE SOCKET ASSY
108 390-0116 LAMP WEDGE BASE TYPE 14V 0.24A
109 280—0400 CLAMP CORD PLASTIC ID 15
110 509—5003—03 PUSH BTN SWITCH IT 14.2° RED
201 000—0308—FS M SCR PH W/FS M3x8
202 029-0130 M SCR FH M6x12
203 029—0044 M SCR FH M6x25
204 010—0306—F S—TITE SCR PH W/F M3x6
205 010—0408—F S-TITE SCR PH W/F M4x8
-33-
7 ASSY HANDLE (HG-50001) (D-3/3)
ITEM NO.
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
PART NO.
028-0001
028-0014
028-0036
008-0525
008—0516
010—0420—F
029-0121
054—0006
050—0008
031-0860
059-0029
061—0008
060-0008
000—0516—S
006-3520
005-3516
008-0512
008x0412
054—0004
030—0612
061-0006
DESCRIPTION
SET SCR HEX SKT CP UNBR M3x4
SET SCR HEX SKT CP UNBR M4x4
SET SCR CONE POINT M4x8
TMP PRF SCR TH M5x25
TMP PRF SCR TH M5x16
S—TITE SCR PH W/I M4x20
TAP SCR FH M3x8
U-NUT M6
HEX NUT M8
CRG BLT M8x60
CAP NUT TYPE 3 BLK M5
SPR WSHR M8
FLT WSHR M8
M SCR PH W/S M5x16
W SCR FH 3.5x20
W SCR RH 3.5x16
TMP PRF SCR TH M5x12
TMP PRF SCR TH M4x12
U—NUT M4
HEX BLT M6x12
SPR WSHR M6
WIRE HARN EXT VR & START
CONN PLUG AMP 9P WHITE
CONN CAP AMP 4P RED
CONN CAP AMP 4P WHITE
TIE BELT 85mm
WIRE HARN START SW
CONN PLUG AMP 4P WHITE
FASTON RCPT 110
TIE BELT 85mm
WIRE HARN EXT TURBO
CONN PLUG AMP 2P RED
CONN CAP AMP 2P RED
TIE BELT 85mm
WIRE HARN TURBO
CONN PLUG AMP 2P RED
FASTON RCPT 110
TIE BELT 85mm
CONN PIN AMP
CONN SOCKET AMP
WIRE HARN LAMP
CONN PLUG AMP 2P YELLOW
WIRE HARN EXT HANDLE LAMP
CONN CAP AMP 2P YELLOW
CONN PLUG AMP 2P YELLOW
WIRE HARN EXT HANDLE MOTOR
CONN CAP AMP 2P WHITE
CONN PLUG AMP 2P YELLOW
CLAMP CORD PLASTIC ID 10mm
CORD CLAMP @10
-34-
8 ASSY CENTERING (HG-5020)
IG
>
>
А bee
dooeees
„35.
8 ASSY CENTERING (HG-5020) (D-2/2)
ITEM NO.
O 5 COM SQ N =
101
102
104
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
PART NO.
HG-5021
HG-—5022
HG-5023
HG-—5024
HG-5025
HG-—5026
HG-—5027
HG-—5028
HG-5029
HG-—5030
HN-5017
HN-5031
601-5423
601-5424
CY—2307
100-5035
220-5130
601-0485
000—0420—FS
030-0410
000-0514
031—0860
029-0129
054-0006
050—0010
060—0010
061—0010
060-0004
061-0004
065—0008
069-0038
059-0016
069—0019
069-0045
061—0008
054—0005
000—0406—5
028—0014
050-0008
060-0008
DESCRIPTION
PILLOW BRACKET
CLICK ARM A
CLICK ARM B
SLEEVE
SPACER
CENTER ARM
SHOULDER STUD
EXT SPRING
STOPPER
VR BRACKET
HANDLE SHAFT
GEAR BRACKET
GEAR 1/6
GEAR 30
ROLLER
BEARING &20
VOL CONT B-5K OHM
ONE TOUCH COLLAR £=10
M SCR PH W/FS M4x20
HEX BLT M4x10
M SCR PH M5x14
CRG BLT M8x60
HEX SKT H CAP SCR BLK M6x25
U-NUT M6
HEX NUT M10
FLT WSHR M10
SPR WSHR M10
FLT WSHR M4
SPR WSHR M4
E RING 8mm
FLT WSHR 12.2-22x0.5
HEX NUT M14
SPR WSHR M14
FLT WSHR M14
SPR WSHR M8
U-NUT M5
M SCR PH W/S Md4x6
SET SCR HEX SKT CP UNBR M4x4
HEX NUT M8
FLT WSHR M8
WIREHARN ANGLE
CONN PLUG AMP 3P WHITE
TIE BELT 85mm
9 ASSY BRAKE CONT (HG-5038)
ITEM NO,
00 IA OY UN SW N HH
101
201
202
203
204
205
206
207
208
209
PART NO.
HG-—5039
HG—5040
HG-5041
HG-—5042
HG-5051
HN-5103
601-5251
601-5415
220-5130
000—0408—FS
010—0408—F
030-0525
054-0005
060—0005
069-0005
045-0005
000—0408—5S
028-0014
OS
„37-
CO) ©
DESCRIPTION
BRAKE CONT BRACKET
STOPPER
BRAKE WIRE STOPPER
BRAKE WIRE S
EXTENSION SPRING
LEVER SHORT
GEAR 1/8
GEAR 20
VOL CONT B-5K OHM
M SCR PH W/FS M4x8
S—-TITE SCR W/F M4x8
HEX BLT M5x25
U—NUT M5
FLT WSHR M5
FLT WSHR 8.3-14.3x0.5
COT PIN 2x15
M SCR PH W/S M4x8
SET SCR HEX SKT CP UNBR M4x4
WIRE HARN ACCEL & BRAKE
CONN PLUG AMP 4P RED
TIE BELT 85mm
CONN PIN AMP
10 ASSY VIBRATION (HG-5100) (D-1/2)
-38-
10 ASSY VIBRATION (HG-5100) (D-2/2)
ITEM NO.
O 30 Ol = WN =
101
102
103
201
202
204
205
206
207
208
PART NO.
HG-5101
HG-5102
HG-5106
HG-5107
HG-5108
HG-5109
350-5104
HG-5110
100-5041
280—5078
280—5056
000—0408—S
000—0420
069-0007
054-0004
028-0001
029-0131
001-0410
-39-
DESCRIPTION
BRACKET
ASSY VIBRATION CAM
MOT HOLDER
JOINT SPRING
BOSS
CLAMP
MOTOR DC 12V 4500rpm
HOLDER BRBCKET
BEARING NSK F688ZZ
RUBBER GROMMET %8x% 14x8
ONE TOUCH COLLAR £=7.5
M SCR PH W/S M4x8
M SCR PH Max20
F WSHR 4.4—16x1.6
U—NUT M4
SET SCR HEX SKT CP UNBR M3x4
M SCR PH W/S M2.6x10
M SCR FH M4x10
WIRE HARN MOTOR
CONN PLUG AMP 2P WHITE
TIE BELT 85mm
-40-
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SEGA ENTERPRISES, INC. (USA)
2149 Paragon Drive
San Jose, CA 95131
Tel. (408) 435-0201
©SEGA 1987
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