BR261

Water/Wastewater
Industry
Rural
Municipal
Industrial
The Industry’s Most Preferred
As cities and towns continue to grow, the demand for Water and Wastewater
capacity as well as the cost of energy will continue to increase. System
optimization will be required to:
• Meet the Increased Demand
• Reduce overall operating costs
• Meet New EPA Regulations
The Water/Wastewater Industry faces a situation in which significant investments
are needed. To minimize the impact of overall increased operating cost…rural,
municipal and industrial companies need to strive to improve the overall efficiency
while increasing plant reliability. Baldor has the industry experience, technical
capability, tools, and products and solutions to:
• Improve Energy Efficiency
• Optimize Pumping Systems
• Improve Overall Plant Reliability
With the support of the Baldor Water/Wastewater Industry Engineering and
Applications Solutions Team, Baldor offers a full line of field proven, performance
driven and premium energy efficient electrical and mechanical value solutions
specifically designed for the Water/Wastewater Industry. From high performance
submersible motors, generators and pump drives to power transmission products,
including bearings and gearing products, Baldor*Reliance, DODGE, and Maska
solutions can help improve the efficiency and performance of your application.
Baldor is dedicated to meeting the customers’ needs with proven Water/
Wastewater Industry expertise, problem solving products, Water/Wastewater
Industry Value solutions, as well as local sales and technical support. Baldor’s field
support personnel are supported by the Baldor Industry Solutions engineering and
application team which consists of dedicated industry specific personnel to
support the customers’ application needs.
At Baldor, there is a strong focus on the specific needs of the customer in each
industry we serve, ensuring that our Industry Application Solutions maximize
uptime and productivity while providing the lowest total cost of ownership (TCO).
Process
Products
Motors
Gearing
Water Operation
x
x
x
x
x
x
x
x
x
x
x
x
Wastewater Operation
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Screening & Pumping Station
Booster Pump
High Service Pumping
Deep Well
Influent Pumping
Disinfection
Lift Station
Main Screening & Pump Station
Primary Sedimentation Tanks
Aeration
Secondary Sludge Digestion
Sludge Digestion Tanks
Final Sedimentation
Effluent Pumping
Q = Quality
C = Cost
P = Perceived
Bearing
PT
Variable
Components Speed Drives
Generators
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
S = Service
T = Time
The Value Formula illustrates the importance of
Quality, Service, Cost and Time
in shaping our customers’ perception of Value.
3
Typical Water
Treatment & Distribution
Screening &
Pumping Station
•••••
Deep Well
•••••
Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
Influent
Pumping
•••••
Disinfection
•••••
4
Booster Pump
•••••
High Service
Pumping
•••••
Water Pump
5
Typical Wastewater
Treatment & Distribution
Lift Station
•••••
Main Screening &
Pump Station
•••••
Primary
Sedimentation
Tanks
•••••
Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
6
Aeration
•••••
Secondary
Sludge Digestion
•••••
Sludge Digestion
Tanks
•••••
Final
Sedimentation
•••••
Effluent
Pumping
•••••
3
7
Water/Wastewater Solutions from BALDOR
Super-E® Liberator
• 200-1500 hp (149 to 1100 kW)
• 449T- G400J frames (TEFC)
• O5808-O5812 frames (WPII)
• 3600, 1800, 1200 rpm
• 2300/4000V, 3 phase, 60 Hz
• IP55 TEFC
• Super-E models meet 2010 EISA requirements
• Severe Duty
• 3 year warranty
Large AC Motors
•
•
•
•
•
•
•
500-15000 hp (372 to 11000 kW)
3 phase, 50 and 60 Hz
2300 to 13200V
5000 - 10840 frames
TEFC, TEAAC, TEWAC, WPII, WPI, DPG designs
Variable Speed designs
Suitable for all critical areas
Super-E Premium Efficient
•
•
•
•
•
•
•
1/2 - 500 hp (0.37 to 370 kW)
56 thru 5010 Frames
3600, 1800 and 1200 rpm
230/460V, 460V and 575V, 60 Hz, 1.15 s.f.
IP54 TEFC enclosures
Super-E models meet 2010 EISA requirements
Super-E models meet the requirements of NEMA MG1 Part
31.4.4.2 for VFD use and are considered Inverter Ready
• 3 year warranty
8
Hazardous Location Motors –
Fixed and Variable Frequency
•
•
•
Division 1 / Zone 1 Class I & II
– 1/4 - 800 hp
– 48 - 5810 frames
Division 2 / Zone 2 Class I & II
– 1 - 5000 hp
– 48 - 9500 frames
ATEX – Zone 1 & 2
– 1 - 300 hp
– 112 - 400 frames (182T-449T)
2
General Purpose ODP Motors
Severe Duty Motors
TEFCandTENV-Super-E®–XT/XEX–841XL–661XL
•Singleandthreephase
• 1/12hpthrough1500hpstock;to15,000hpcustom
• Footandfacemount
• Enclosures:ODP,WPI,WPII
• Lowandmediumvoltageincluding200through575V
• 1/3-500hp,IEEE:1/2-250hp
• Castironframes
• Invertercapableonspecifiedmodels
• Standard,EPAct,NEMAPremium®efficiencies
• IEEE841–Inpro/Seal® on fan and drive end shafts
• 1through400hpstock;to500hpcustom
Subfractional Gearmotors
• ACandDCratings
• Rightangleandparallelshaft1/50through1/2hp
• Enclosures:TENVandTEFC
Inverter Gearmotors
• 230volt3/8hp
• [email protected]@315lb-in
• [email protected]@350lb-in
InverterDuty® Motors
V*S Master® and Inverter Duty
•1/3-500hp
•2-300hpstock
•TEBC,TEFC,TENV,Division2
•Constanttorquetozerospeed
•Encoderready
•NEMAandIECframes
•Washdown,paintfree,allstainlessandexplosion-proof
•InverterGearmotorsalsoavailable
•Highstartuptorquecapacity
General Purpose
Totally Enclosed Fan Cooled Motors
•
•
•
•
•
•
•
Threephase
1/4hpthrough800hpstock,to2250hpcustom
Enclosures:TEFC
Footandfacemount
Inverter-Ready
Lowvoltageincluding200Vthrough575V
Mediumvoltage
9
Water/Wastewater Solutions
from BALDOR
All-Stainless Washdown Duty Motors
Submersible Motors - Explosion Proof,
Division 1 Groups C & D
•
•
•
•
•
•
•
1-450hp
3600,1800,1200,900,720,600RPM
180TYto440TYframes
Vertical,flangemounted
Allcastironconstruction
Designedtoruncontinuouslysubmerged
inwater/sewageorcontinuousinair
Invertercapable
•Threephase
• 1/2hpthrough20hpstock
• Enclosures:TEFCandTENV
• C-Facewithorwithoutbase
• Labyrinthseals
• StandardandSuper-E®Efficiency
• IECRatingsAvailable
Inverter/Vector Duty Washdown Motors
• 230/460volts
• InverterDutywashdown,
1through10hpstock
• InverterDutypaintfree,
1through10hpstock
• VectorDutywashdown,
1through10hpstock
• Enclosure:TENVandTEFC
• C-Facewithbase
Brake Motors
• Singlephase1/4-1hpstock
• Threephase1/4-30hpstock
• Super-E®NEMAPremium
• Washdownduty
• Explosionproof
• ShortseriesbrakemotorswithintegralDodgebrake
• TENV/TEFCmotorswithDodgeD-seriesbrakes1/2-10hp
10
Adjustable Speed Drives
•
•
•
•
•
•
•
•
Inverter,Encoderless
Vector,VectorDriveandACServoavailable
230volt,3/4through60hp
460volt,3/4through1000hp
575,volt3/4through150hp
Graphicaloperatordisplay
PIDProcesscontrolloop
Ethernetconnectionoption
Feedbackcontrol
2
Dodge QUANTIS® Gearmotors and Reducers
• ILHInlineHelical,RHBRightAngleHelicalBevel,
MSMMotorizedShaftMount
• OutputRatings,1/4hp-75hp(0.75to56kW);
Upto123,914(lb-in)torque(14,000N-m)
• Ratios,1.5:1-300:1+(capableofhigherrations
throughtandemconfiguration)
• 8Casesizesperhousingconfiguration,ClampCollar,
3-piececoupled,IntegralGearmotor,SeparateInput.Solid,
StraightHollowoutput
• ILH/MSMefficiencyof98%perstage,RHBefficiencyof
95%perstage
• Allunitsshippedfilledwithoilfromthefactoryandare
installation ready
• OptionalXTHarshDutySealforoperationinwet
and dirty environments
• Class30GrayIronHousingscastwithinternalribbing
for added strength
• Optionsincludewashdownandscrewconveyorconfigurations
Dodge TORQUE-ARM™ II Shaft Mount Reducers
• Ratings,3,000-325,000lb-in(339-36725N-m)
• 12reducersizeswithmodularaccessories
• Allreducerscanbeshaftmounted;screwconveyor,vertical,and
flangemounted
• Horsepowerratingsthrough400hp(298kW)
• Standard5,9,15,25,andupto40:1gearratios
• Nearly300:1speedreductionwithV-beltdrives
• Twin-taperedbushingbores:1”through7”
• Highlyefficienthelicalgearing
• MeetsorexceedsAGMAstandards,including
5,000hoursL10lifeand25,000averagehourlife
• Newheavydutylipsealsforextended
wearlife, -40˚to+300˚F
• 100%factorynoiseandleaktested
• Newmetalshieldsealingsystemwithexcluderlip
Motorized TORQUE-ARM® II
Baldor 900 Series and Dodge TIGEAR®-2
•OutputRatings,100to6800lb-in(11to768N-m)
1/4to10hp(0.18to7.5kW)
•9casesizescoveringcenterdistances1.33”to3.75”
•MountingConfigurations:Quill,3-piececoupledorsolidinput
•300seriesStainlessSteelsolidorhollowoutputshaftsand
stainlesshardware
•Totallyenclosedventlesssealingdesign
• HeavyDutyAGMArateddesign
• Taperedrollerbearingsonallhelicalshafts
• PremiumHNBRoilseals
• Reducedassemblytime
• Reducedguardingcosts
• Reducedmaintenancerequirements
• Twomotorspeedsandmultiplegearratiosprovideawide
spectrum of output speeds
• Standardandshortshafttwin-taperedbushings
• Industryleadingbackstopdesign
• Rugged,highefficiency,casecarburizedhelical/bevelgearing
• AGMAoutputtorqueratingsupto15,000in-lbs(1,700Nm)
11
Water/Wastewater Solutions
from BALDOR
GRIP TIGHT® Bearings
S-2000 Dodge HD Bearings
• ProductName:GripTight“GT”
• BearingType:Ball
• HousingType:PillowBlock,TwoandFourBoltFlange,Flange
Bracket,MaterialHandling,Wide,Narrow,andType“G”TakeUp”,
Cylindrical,ScrewConveyorHanger
• HousingMaterials:CastIron
• BoreRange:1/2”to3-1/2”(17mmto85mm)
• Mounting:TaperedSleeve,AdapterMounted
• SealOptions:RubbercontactsealandFlinger,Labyrinth“Low
Torque”-ShieldandFlinger.
• Endcoversavailableformostsizes
• Interchangeablemountingdimensionswithcompetitiveproducts
• UnirexN3Grease
• Plusorminus2°staticmisalignment
• Insertsavailableforreplacementsale
• VaryingDutyTypes(inrank)MediumDuty-GTM;NormalDuty-GT
• ConcentricClampfitontheshaft
• PatentedInternalBearingpuller-integraltotheinnerring
• HighTemperatureAvailable-upto400degreesFahrenheit
•Setscrewshaftmount
•Multiplesteelhousingdesigns
•Replaceableinserts
•Choiceoftripleliporlabyrinthseals
•Expansion/non-expansionconvertible
•Housingsdesignedforharshestapplications
•Quickandsimpleinstallation
•Easyinsertreplacement
•Economical
USAF Bearings
SPECIAL DUTY Bearings
•QualityDuplexTaperedRollerBearing
• TemperedAdapterSleeveMounting
• EffectivePistonRingSeals
• RuggedTwo-PieceHousing
• ElongatedBoltHoles
12
• Drop-in,Triple-TectSeal
• Excellentsealforwetordirtyenvironments
• HousingbaseisthreadedtoacceptfourGrade5capbolts
for added strength
• Capboltsmatchbaseboltsforone-wrenchinstallation
• Standardhousingshavetwooversizeddrainsadaptableto
circulation oil systems
• Pryslotsalloweasyseparationofthepillowblock
2
Type E-XTRA® Tapered Roller Bearings
IMPERIAL HD Bearings
•
•
•
•
•
•
•Patentedadaptermountingsystem
•Multiplesteelhousingdesigns
•Replaceableinserts
•Choiceoftripleliporlabyrinthseals
•Expansion/non-expansionconvertible
•Housingsdesignedforharshestapplications
•Easiertoinstall/removethanconventionaladapters
Taperedrollingelements
Pillowblock,flange,takeuphousingtypes
1-3/16”to7”borerange
Setscrewanddualcollarmounting
“R”rubbinglipsealoption
Completelyassembled,factoryadjusted,andproperly
lubricated – shaft ready
• Extraprotection–E-TECTsealoption
• Endcoversavailableformostsizes
IMPERIAL® IP Spherical
Roller Bearings
Imperial IP (English Units)
Imperial ISN (Metric Units)
• Industry’sonlypush/pulladaptermountsystem
• Availablein2-boltand4-boltpillowblocks,flanges,
andtake-ups
• Acceptscommercialtoleranceshafting
• Fullconcentricshaftattachmentwithadaptorsleevemount
• Virtuallyeliminatesfrettingcorrosion
• Capableofwithstandingstaticordynamic
misalignmentof±1°
• Installationandremovalinlessthan15minutes
• Hightemperatureavailable–upto400ºF
System-1
• System-1packagesutilizeBaldor•RelianceandDodgeproducts
• OptimizeddesignandproductselectionofallBaldorproducts
• Competitivesolutionswithpackagepricing
• Pre-assembledpackagesforeaseofinstallation
• Projectcoordinationtofinaldestination
13
Water/Wastewater Solutions
from BALDOR
Mechanical Drive Components
• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E
• WiderangeofBushingsizes
• FixedBoreandBushedLightDuty,VariablePitch,Adjustable
Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves
• SynchronousPulleyshavemultipletoothprofilesavailable
includingTrapezoidal,Curvilinear,ModifiedCurvilinearand
ReinforcedParabolic
• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,
DoubleV,FHPandSynchronousBelts
• Designedforharshenvironments
• Made-to-OrderSheavesandBushingcapabilities
Dodge PARA-FLEX®, GRID-LIGN®, GEAR,
RIGID and FLUID Couplings
•
•
•
•
10differenttypesofElastomericandMetalliccouplings
Torqueratingsupto1,000,000+lb-ins(113kN-m)
Boresizesupto12+inches
Shaftmountingavailablewithclearancefit,interferencefit,
bushings(QD,TAPER-LOCK®andGRIP-TIGHT)
• Applicationspecificcouplings:spacer,flywheel,floating
shaft,millmotor
• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable
14
Towable Generators & Light Towers
• Ratingsfrom25kVAto400kVA
• Availablewithorwithouttrailer
• Dieselengines
•MobileLightTowers
-6000wattstotal
-(4)1000watthalidebulbs
-30foottelescopingmast
Industrial Prime/Standby Generators
• Dieselratingsfrom20kWto2,000kW
• LPandNaturalGasto880kW
• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi
• Primepower,industrialstandby,peakshaving
2
Industry Solutions Engineering
•Water/Wastewater Specialists
•Fluid and Air Handling Specialists (Flow modeling)
•Bulk Material Handling/Conveyor Specialists
• Total System Solutions
•Equipment Specifications
•Failure Analysis
Advanced Research & Development
With Baldor’s Advanced Development Laboratory, Water/
Wastewater customers can benefit from a state-of-theart facility that offers expanded research capabilities, as
well as advanced development sciences. Here, R & D
experts evaluate energy efficiency, materials, magnetics,
insulation, vibration, and sound - all in an effort to ensure
optimum performance and reliability in every application.
15
MISSION
“Baldor is to be the best (as determined by our customers) marketers, designers
and manufacturers of industrial electric motors, mechanical power transmission products,
drives and generators.”
World Headquarters
P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
© Baldor Electric Company
BR261
All Rights Reserved. Printed in USA.
10/09 TCP 25,000

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project