Century EB4 6500 [0501014] [12/1998]

Century EB4 6500 [0501014] [12/1998]
CENTURY
L E G E N D A R Y
®
L E A D E R S H I P
OWNER'S MANUAL
EB-4 / 6500
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501014
12 / 1998
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs,
failure to provide reasonable and necessary maintenance, or uses for which the equipment
was not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS LIST
This Section is provided by the manufacturer for the purpose of ordering
any component part of the CENTURY EB-4 / 6500 that may be required
when part replacement is necessary. Be certain to use only original
equipment replacement parts for warranty purposes as well as for keeping
your CENTURY EB-4 / 6500 in its original state and optimum operating
capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models
and feature availability.
VI-1
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-1
2
3
4
5
6
120015512
0300058
0302080
0302122
0303226
0303883
0500972
-7
8
9
10
0901390
0200018
0500241
0800590
0804197
KIT - FORK FI 6000
FORK, SHORT, 3" OPENING
DECAL, SAFETY CHAIN WARNING
TEE, HANDLE
ADAPTER, LIFT FORK 3-1/2"
2
2
2
2
-11
12
0901496
0400035
0500406
KIT - CENTURY NAMEPLATE
#10-24 X 1/2" OVAL HD SS
NAMEPLATE, CENTURY
6
2
-13
14
15
16
17
18
0902798
0300834
0300835
0300837
0302856
0302917
0400393
KIT - CONTROL KNOB
KNOB - CTRL (IN-OUT)
KNOB - BOOM (UP-DOWN)
KNOB - BOOM (IN-OUT)
KNOB - TILT, 3/8"-16 THREAD
KNOB - WHEEL LIFT EXTEND IN-OUT
3/8"-16 HEX NUT JAM ZP
4
2
2
2
2
2
-19
20
21
22
23
24
25
0903069
0300077
0300153
0301812
0303061
0400057
0400367
0500676
KIT - BACK UP ALARM
WIRE, 16 GA, RED
CONNECTOR, WIRE (BLUE)
HEAT SHRINK TUBE-IN.MELT
BACK UP ALARM ECCO #MS97
1/4"-20 X 1-1/4" HHCS
1/4"-20 NYLOK HEX NUT ZP
INSTR-INSTL BACKUP ALARM
-26
27
28
29
0903275
0303116
0400122
0400392
0400480
KIT - SAFETY CHAIN F6500
CHAIN ASSEMBLY, 3/8" HT X 10 FT
3/8"-16 X 1-1/4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZP
3/8" FLATWASHER ZP
DESCRIPTION
CENTURY EB4T W/6500 CROSSBAR 84/90
HOSE, 1" SUCTION, 16C4
HARNESS SWITCH PANEL
SWITCH PANEL HOT WIRE
80 AMP CIRCUIT BREAKER
WINCH CABLE ASSEMBLY
DATA PLATE - EB4/6500 CENTURY
VI-2
NO.
REQ'D
9 FT.
1
1
1
2
1
2 FT.
6
1
1
2
2
1
2
2
2
2
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-30
31
32
33
34
0903284
0300844
0302855
0303993
0400021
0400351
KIT - DAYTONA BOX
3/4" X 1/8" CLOSED CELL
TOOL CMPT LATCH PLAIN
STRIKER BOLT
#8-32 X 1/2" RDHD PH MCH SC SS
#8-32 HEX NUT & STAR WASHER ZP
-35
36
37
0904103
0301476
0301503
0302423
KIT - ELECTRICAL TERMINAL
1/4" BLADE CONN, PIGGYBACK
#10 RING CONN.
TERMINAL, 1/4" RING 14-16GA
-38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
0904797
0300032
0300071
0300113
0300329
0300787
0301334
0301471
0301473
0301533
0301659
0302171
0302552
0302610
0302855
0302926
0303014
0303193
0303481
0400002
0400021
0400062
0400066
0400078
0400118
0400122
0400154
0400223
0400239
0400249
0400264
BODY ASSEMBLY 84CA/90W DUAL
PLUG, 1" DIA HOLE
CLAMP, HOSE, 1" IDEAL
GREASE FITTING, ALEMITE
SNAP RING, EXTERNAL 2"
HOSE ASSEMBLY, 53"
CATERPILLER GROMMET, 1/2"
HOSE ASSEMBLY, 30"
HOSE ASSEMBLY, 18"
TIE DOWN STRAP, 15"
HOSE ASSEMBLY, 150"
PLUG, 3/4"-16 PLASTIC
C-WA-10 WELD ADAPTER
HOSE ASSEMBLY, 36"
TOOL CMPT LATCH PLAIN
HOSE ASSEMBLY, 29"
HOSE ASSEMBLY, 1/2" DIA 80"
BLACK SKUFF JACKET #SJ16
SLIDE PAD - BUMPER
#4 X 1/4" DRIVE SCREW RD HD
#8-32 X 1/2" RD HD PH MCH SC SS
1/4"-20 X 3/4" THRD CUT HEX
1/4"-20 X 3/4" HHCS GR5 ZP
1/4"-20 X 2" HHCS GR5 ZP
5/16"-18 X 3/4" HHCS GR5 ZP
3/8"-16 X 1-1/4" HHCS GR5 ZP
3/8"-16 X 1/2 HHCS GR5 ZP
3/8"-16 X 3/4" FL HD
1/2"-13 X 3/4" HHCS GR5
5/8"-11 X 1-1/4" SOC HD CAP SCREW
5/8"-11 X 2-1/4" HHCS GR5 ZP
DESCRIPTION
VI-3
NO.
REQ'D
25 FT.
4
4
16
16
24
10
4
1
2
1
2
1
1
1
1
1
1
1
4
1
1
5
4
20 FT.
2
4
4
2
8
1
4
2
1
4
2
8
12
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
0904797
0400351
0400382
0400398
0400421
0400451
0400482
0400508
0400567
0400579
0701956
0703640
0708529
0713913
0801952
0803906
0803957
0803994
CZ15
DE1716
BODY ASSEMBLY 84CA/90W DUAL (cont'd)
#8-32 HEX NUT & STAR WASHER ZP
5/16"-18 NYLOK HEX NUT ZP
3/8"-16 NYLOK HALF-NUT ZP
5/8"-11 NYLOK HEX NUT ZP
1/4" FLATWASHER ZP
3/8" HELICAL LOCKWASHER ZP
5/8" HELICAL LOCKWASHER ZP
1/4" RIVET BTT 84 SS
SPRING PIN, 3/8" X 4" ZP
SCREW, OUTER CROSSTUBE RET, FI
WASHER, THRUST (NYLATRON)
HOSE, RETURN 3/4" I.D. X 36"
SHAFT, BOOM PIVOT - EB4
LEG, SHIPPING
BOOM TRUNION PIVOT
TUBE, BOOM HOSE WELDMENT
BODY WELDMENT
RUBBER GROMMET, 1/2"
5/32" X 1/4" DOME HEAD
4
4
24
12
4
2
8
4
2
4
2
1
1
2
2
1
1
3
4
-87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
0900923
0300010
0300011
0300041
0300044
0300052
0300055
0300286
0301375
0301388
0301470
0301547
0301696
0301780
0400140
0400392
VALVE ASSEMBLY - 3 & 4 SPOOL
VALVE, 3 SPOOL CONTROL
VALVE, 4 SPOOL CONTROL
FITTING, CONNECTOR 8MJ-8MB
FITTING, CONNECTOR 6MJ-8MB
FITTING, ELB 8MJ-10MB90
FITTING, HOSE BARB 12C4-12MP
FITTING, HP CARRY-OVER
FITTING, ELB STR 12MB-12FP90
FITTING, ELL 8MJ-8MB90
FITTING, ELB 6MJ-8MB90
FITTING, ELB 8MJ-12MB90
FITTING, ELB 6MJ-6FJX90
FITTING, CONNECTOR 8MJ-12MB
3/8"-16 X 4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZP
1
1
4
9
2
1
1
1
1
1
1
7
1
6
6
DESCRIPTION
VI-4
NO.
REQ'D
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-102
103
104
105
106
107
108
0902182
0301547
0301780
0301791
0302506
0400081
0400367
0400451
KIT - INLINE FILTER
FITTING, ELB 8MJ-12MB90
FITTING, CONNECTOR 8MJ-12MB
HOSE ASSEMBLY, 17"
IN-LINE FILTER, PARKER
1/4"-20 X 3-1/2" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
1/4" FLATWASHER ZP
1
1
1
1
2
2
2
-109
110
111
112
113
114
115
116
117
0902721
0300055
0300056
0300071
0300136
0300446
0300692
0305006
0400045
0708529
KIT - HYD TANK
FITTING, HOSE BARB 12C4-12MP
FITTING, BARB 16C4-16MP
CLAMP, HOSE, 1" IDEAL
RETURN LINE FILTER ASSEMBLY
3/4" NPT PIPE PLUG, MALE
FITTING, 1" 90 DEG STREET
FILLER CAP (GO205, FB194)
#10-32 X 1/2" THRD CUT RD
HOSE, RETURN 3/4" I.D. X 36"
1
1
2
1
1
1
1
6
1
-118
119
120
121
122
123
124
125
126
0904171
0301814
0300022
0300113
0400060
0400452
0700032
0700166
0712974
0803650
SWIVEL ASSEMBLY BOOM END
3-1/2" EXT RETAINING RING
SHEAVE, 6" COMPLETE
GREASE FITTING, ALEMITE
1/4"-20 X 1/2" HHCS GR5 ZP
1/4" HELICAL LOCKWASHER ZP
RETAINER, SHEAVE SHAFT
WASHER, SPACER
SHAFT SHEAVE
SWIVEL, BOOM END
1
1
1
1
1
1
4
1
1
-127
128
129
130
0900668
0301531
0400392
0400393
0702285
GUIDE ASSEMBLY, CABLE U
U BOLT, 3/8" #G-426
3/8"-16 NYLOK HEX NUT ZP
3/8"-16 HEX NUT JAM ZP
BODY CABLE GUIDED
1
2
2
1
-131
132
133
134
0904539
0400066
0400370
0400452
0713997
KIT - SPLASH GUARD FT
1/4"-20 X 3/4" HHCS GR5 ZP
1/4" “U” TYPE TINNERMAN
1/4" HELICAL LOCKWASHER ZP
MUD GUARD
4
4
4
2
DESCRIPTION
VI-5
NO.
REQ'D
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
0904595
0300206
0300209
0301620
0301696
0301731
0301855
0302573
0302926
0303869
0400078
0400122
0400366
0400451
0400452
0400482
0400586
BK518
LIFT CYLINDER ASSEMBLY
FITTING, BRANCHTEE 6MJ-6MJ-4MP
FITTING, ELB 6MJ-6MP90
FITTING, ELB 6MJ-6MB90
FITTING, ELB 6MJ-6FJX90
VALVE, HOLDING 4000 PSI
FITTING, TEE 6MJ-6MJ-6MP
FITTING, TEE 6MJ-6MJ-6FJX
HOSE ASSEMBLY, 29"
CYLINDER HYD BOOM LIFT - EB4
1/4"-20 X 2" HHCS GR5 ZP
3/8"-16 X 1-1/4" HHCS GR5 ZP
1/4"-20 HEX NUT ZP
1/4" FLATWASHER ZP
1/4" HELICAL LOCKWASHER ZP
3/8" HELICAL LCKWSHR ZP
#2 HITCH PIN (HAIR PIN)
PIN, CLEVIS - BOOM CYL
1
2
4
1
1
1
1
4
2
2
1
2
2
2
1
4
4
-152
153
154
155
156
157
158
159
0904607
0300113
0301197
0301398
0400193
0708470
0710092
0802903
0803876
CROSSBAR ASSEMBLY (56)
GREASE FITTING, ALEMITE
COMP. SPRING, CROSS BAR, FI
1-3/16" DIA STEEL BALL
1/2"-13 X 1-1/2 FLT HD SKT CAP
SPACER, DETENT BALL SPRG
THRUST WASHER - 6500 W/L
PIN, PIVOT WELDMENT - 6500
CROSSBAR-INNER WELDMENT-6500
1
1
1
2
1
2
1
1
-160
161
162
163
164
165
166
167
168
169
170
171
0904610
0300122
0400066
0400370
0400390
0400392
0400393
0400452
0400527
0400542
0400543
0701099
0703501
KIT - CONTROL DUAL
GROMMET, SPLIT PLASTIC
1/4"-20 X 3/4" HHCS GR5 ZP
1/4" “U” TYPE TINNERMAN
3/8"-16 HEX JAM NUT
3/8"-16 NYLOK HEX NUT ZP
3/8"-16 HEX NUT JAM ZP
1/4" HELICAL LOCKWASHER ZP
5/16" X 5/8" CLEVIS PIN
3/16" X 1-1/4"COTTER PIN SS
1/8" X 3/4" COTTER PIN
ROD, CONTROL
ANGLE, CROSS CONTROL
18
6
6
12
6
18
6
6
12
6
6
1
DESCRIPTION
VI-6
NO.
REQ'D
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-172
173
174
175
176
177
178
179
0904610
0704517
0705494
0713483
0713484
0800604
0801309
0801310
0801311
KIT - CONTROL DUAL (cont'd)
CHANNEL, X-ROD BEARING
LEVER, CONTROL
CROSSROD, WRECKER FI
CROSSROD, WHEEL LIFT FI
ARM, CONTROL
SHIFTER, VALVE, SHORT
SHIFTER, VALVE, MEDIUM
SHIFTER, VALVE, LONG
2
12
4
2
6
2
2
2
-180
181
182
183
184
185
186
187
0903149
0301397
0301522
0301914
0303065
0400139
0400392
0709536
0802948
BOOM, INNER ASSEMBLY-6500
GREASE FITTING - 90 DEG
FITTING, CONNECTOR 6MJ-6MB
BEARING-INNER BOOM - DT
CYLINDER HYD EXT F6500 W/L
3/8"-16 X 1-1/2" HEX SKT SET
3/8"-16 NYLOK HEX NUT ZP
PIN, EXTEND CYL, ROD
BOOM, INNER WELDMENT - 6500
2
2
1
1
1
1
1
1
-188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
0904796
0300044
0300110
0300113
0300679
0301376
0301921
0301964
0301965
0302469
0302919
0302922
0303067
0303068
0303550
0303852
0303853
0400060
0400066
0400070
0400129
0400139
0400234
0400353
WRECKER & W/L LESS XBAR DUAL
FITTING, CONNECTOR 6MJ-8MB
SNAP RING, 1"
GREASE FITTING, ALEMITE
BEARING PAD, NYLATRON
FITTING, CONNECTOR 8MJ-10MB
HOSE ASSEMBLY, 128"
HOSE ASSEMBLY, 65"
HOSE ASSEMBLY, 131"
MOTOR, CHAR-LYNN
CYLINDER HYD FOLD
HOSE ASSEMBLY, 170"
SLIDE PAD - INNER BOOM
SLIDE PAD - OUTER BOOM
CYLINDER HYD EXTEND - SWRK
WINCH ASSEMBLY - NARROW DRUM
WINCH ASSEMBLY - NARROW DRUM
1/4"-20 X 1/2" HHCS GR5 ZP
1/4"-20 X 3/4" HHCS GR5 ZP
1/4"-20 X 1" HHCS GR5 ZP
3/8" X 3/4" ALLEN HD SET
3/8"-16 X 1-1/2" HEX SKT SET
7/16"-14 X 1-1/4" HHCS GR5 ZP
3/8" X 1/2" SET SCR W/PATCH
2
4
8
4
4
2
1
1
2
1
2
1
1
1
1
1
3
2
2
1
1
8
1
DESCRIPTION
VI-7
NO.
REQ'D
Section VI - PARTS LIST (cont’d)
REF.
NO.
PART
NUMBER
-211
212
213
214
215
216
217
218
219
220
221
223
224
225
226
227
228
229
230
231
232
233
0904796
0400367
0400376
0400393
0400398
0400451
0400452
0400480
0400487
0703082
0703137
0708406
0708407
0708410
0708519
0713906
0713959
0713974
0714062
0803489
0803991
0804110
AWS-3022-A
-234
235
236
237
238
239
240
241
242
243
244
245
246
247
0904536
0300845
0301532
0301588
0400116
0400126
0400150
0400393
0400492
0400537
0400546
0400560
0702408
0800779
0803945
DESCRIPTION
NO.
REQ'D
WKR & W/L LESS XBAR DUAL (cont'd)
1/4"-20 NYLOK HEX NUT ZP
7/16"-14 X 2" HHCS GR5 PL
3/8"-16 HEX NUT JAM ZP
3/8"-16 NYLOK HALF-NUT ZP
1/4" FLATWASHER ZP
1/4" HELICAL LOCKWASHR ZP
3/8" FLATWASHER ZP
7/16" HELICAL LOCKWASHER
PIN, EXT CYL PIVOT
SHAFT, EXT CYL OUTERBOOM
PAD, GUIDE
SHAFT, LOWER-TILT CYL
SHIM, GUIDE PAD
PLATE, COVER - BOOM UPPER
RETAINER, BOLT ON PAD
SPACER, WINCH MTG EB4
SHAFT, BOOM PIV - EB4 W/L
SHAFT, BOOM FOLD -UPPER
BOOM, INNER - 612 (12K)
BOOM, OUTER WELDMENT
OUTER MAIN BOOM, DUAL WN
SNAP RING, LARGE BOOM PIN
6
8
2
2
6
4
12
16
1
1
2
1
6
1
1
4
1
1
1
1
1
4
KIT-CLUTCH CONTROL DUAL
SPRING-CLUTCH T5-68-79-1
“T” HANDLE
ADJUSTABLE YOKE
5/16"-18 X 1/2" SQ HD SET SCR
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 X 2-1/2" HHCS GR5 ZP
3/8"-16 HEX NUT JAM ZP
1/2" FLATWASHER ZP
1/2" X 1-1/2" CLEVIS PIN ZP
1/8" X 1-1/4" COTTER PIN
5/32" X 1" ROLL PIN ZP
CHANNEL, MOUNTING
CRANK-BELL
ROD, CONTROL - CL SHIFTER
2
2
2
2
2
2
2
8
2
2
4
2
2
2
VI-8
NOTES
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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