Slip-On (2006
Installation Instructions
1. Make sure the quad is completely cool before starting
the installation. Make sure the quad is secure on a level
surface and the wheels are chocked to prevent the quad
from rolling.
V.A.L.E.
TM
2006-10 Yamaha
V a r i a b l e
A x i s
L o c k i n g
2. Remove the two bolts securing the OEM muffler to the
frame.
E x h a u s t
6. Carefully slide TBR muffler assembly into place making
sure that the TBR slip tube is fully inserted into the OEM
header.
IMPORTANT: Make sure that the slip tube is rotated away
from the plastics as far as possible. This will prevent
possible damage to the plastics due to excessive heat
build-up.
Raptor 700
Stainless Steel Slip-On Exhaust System with M-7 Aluminum Canister
Part # 005-1380406V
3. Loosen the OEM clamp connecting the slip tube to the
header.
7. Attach muffler canister to frame using OEM bolts. Tighten
both bolts securely.
4. Carefully remove OEM muffler assembly from quad.
8. Securely tighten the 4 (four) 6mm x 16mm hex head bolts
of the V.A.L.E. assembly.
IMPORTANT: Before fully tightening the 4 (four) 6mm x 16mm
hex head bolts of the V.A.L.E. assembly, make sure that the slip
tube is rotated away from the plastics as far as possible. This
will prevent possible damage to the plastics due to excessive
heat build-up.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
5. Use the 4 (four) 6 x 14mm socket head cap screws
and split lock washers to loosely attach the X-Lite™
ring to muffler inlet.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
9. Remove seat to expose breather box and remove the
breather box cover. For best performance we recommend
running the quad without the breather box cover in
Installation Instructions
place.
10. Double check to make sure that all hardware is tightened
11. Before you run the bike, clean off all fingerprints and
V.A.L.E.
TM
2006-10 Yamaha
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
Raptor 700
Stainless Steel Slip-On Exhaust System with M-7 Aluminum Canister
Part # 005-1380406V
dirt, as any oily residue will etch the metal and become
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Qty.
Description
Part Number
1
1
1
1
1
Raptor 700 Muffler Canister M-7 Aluminum
Raptor 700 Stainless Steel S-Bend Slip-On HARDWARE KIT
V.A.L.E.™ X-Lite Ring
Spark Arrestor (Installed)
005-138-206M
005-13801S
005-138-3
005-7-2-3KIT
005-106S
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
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