Origo Mig C420 PRO/C420w PRO

Origo Mig C420 PRO/C420w PRO
Mig C420 PRO
Spare parts list
Edition 20120710
Valid for serial no. 627-xxx-xxxx, 120-xxx-xxxx
Ordering no. Product
0349 302 655 OrigoTM Mig C420 PRO, 400-415V 3~50Hz
0249 303 079 OrigoTM Mig C420w PRO, 400-415V 3~50Hz; with water cooler
0349 312 580 OrigoTM Mig C420 PRO, 400-415V 3~50Hz, with digital instrument
0349 312 590 OrigoTM Mig C420w PRO, 400-415V 3~50Hz; with water cooler and digital
instrument
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0349 300 538
-1-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
C420w
Qty
C420
Ordering no.
101
1
-
0349 303 097
Rubber mat
102
1
1
0349 303 185
Cover
104
1
-
0469 689 002
Cover
105
1
-
0366 481 004
Seal
106
1
1
0349 303 178
Side panel - Right
107
1
1
0349 302 267
Shelf
108
1
1
0349 303 362
Holder for weld.gun
109
1
1
0349 302 268
Clamp
110
1
1
0469 516 005
Shaft
111
2
2
0215 100 037
Washer
Ø 36/21x3
112
2
2
0469 872 001
Wheel
Ø 250
113
2
2
0192 859 126
Locking washer
114
2
2
0349 304 853
Link wheel
115
1
1
0349 303 102
Panel
116
1
1
0349 303 015
Side panel - Left
117
1
1
0349 302 305
Switch
1
1
0349 302 253
Knob
bc24s1
Denomination
Notes
C
Ø 125
QF1
for switch 0349 302 305
-2-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
bc24s1
-3-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
Qty
C420w
C420
201
1
1
0349 308 409
Front panel plate
202
1
1
0349 302 285
Grill
203
1
1
0349 302 948
Front panel
204
1
1
0349 302 712
Lamp
green
H1
205
1
1
0349 733 005
Lamp
yellow
H2
206
1
1
0349 302 282
Left corner
Valid for serial no.: xxx 5xx xxxx to xxx
9xx xxxx, xxx 0xx xxxx to xxx 111 xxxx
207
1
1
0349 302 283
Right corner
Valid for serial no.: xxx 5xx xxxx to xxx
9xx xxxx, xxx 0xx xxxx to xxx 111 xxxx
208
1
1
0349 302 284
Handle
Valid for serial no.: xxx 5xx xxxx to xxx
9xx xxxx, xxx 0xx xxxx to xxx 111 xxxx
209
1
1
0349 310 966
Handle
Valid from serial no.: xxx 112 xxxx
210
1
1
0349 311 034
Cover right
Valid from serial no.: xxx 112 xxxx
211
1
1
0349 311 035
Bracket right
Valid from serial no.: xxx 112 xxxx
212
1
1
0349 311 033
Base right
Valid from serial no.: xxx 112 xxxx
213
2
2
0349 311 039
Reduction insert
Valid from serial no.: xxx 112 xxxx
214
1
1
0349 311 037
Cover left
Valid from serial no.: xxx 112 xxxx
215
1
1
0349 311 038
Bracket left
Valid from serial no.: xxx 112 xxxx
216
1
1
0349 311 036
Base left
Valid from serial no.: xxx 112 xxxx
bc24s1
Ordering no.
Denomination
-4-
Notes
C
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
bc24s1
-5-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
C420w
Qty
C420
Ordering no.
301
1
1
0455 172 001
Glass
302
1
1
0455 174 001
Gasket
303
1
1
0459 118 002
Plastic frame
304
1
1
0349 313 097
Panel MMC-B2
306
2
2
0349 302 908
Potentiometer
307
1
1
0349 302 909
0349 303 985
Switch
308
1
1
0349 302 910
Switch
309
Denomination
Notes
C
RP1, RP2
for AP1 No:
0486 205 882
0486 205 886
SP1
SP2
Circuit - board (A)
Included in digital instrument (A)
1
-
0349 313 036
Valid up to serial no: xxx-136-xxxx
1
-
0349 312 631
Valid from serial no: xxx-137-xxxx
-
1
0349 313 047
Valid up to serial no: xxx-136-xxxx
-
1
0349 312 999
Valid from serial no: xxx-137-xxxx
311
3
3
0321 475 881
Knob
312
1
1
0321 475 882
Knob
AP2
(A) = accessory
bc24s1
-6-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
Item
Qty
C420w
Qty
C420
Ordering no.
401
1
1
0349 302 935
Rear plate
403
1
-
0349 311 701
Radiator
404
1
1
0469 893 001
Fan Housing
405
1
1
0369 827 001
Fan
EV1
406
1
-
0459 288 001
Pump
M1
407
1
-
0469 689 001
Water tank
408
1
-
0349 495 011
Front plate
409
1
1
0191 085 203
Capacitor 400V
3uF
C4
410
1
1
0191 085 206
Capacitor 400V
6uF
C5
411
1
-
0466 884 008
Connection 8 pole
XT1
412
-
1
0466 884 003
Connection 3 pole
XT1
413
1
1
0469 950 880
Cable clamp
414
1
-
bc24s1
Denomination
Notes
C
S2
Water outlet with lock
-7-
For further information see page 13
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
C420w
Qty
C420
Ordering no.
501
1
1
0349 302 937
Intermediate plate
502
1
1
0469 882 001
Control transformer
400-415V
TC1
1
1
0455 306 001
Control transformer
230-500V
TC1
1
1
0349 303 749
Control transformer
230-575V
TC1
1
1
0349 306 792
Contactor
400-415V
KM1
1
1
0349 307 633
Contactor
230-575V
KM1
1
1
0349 484 366
Auxiliary contact
for contactor
0349 306 792 and 0349 307 633
504
1
1
0349 303 025
Filter unit
505
1
1
0457 290 046
Bridge
506
1
1
0349 302 250
Transformer for CO2
heater kit
503
bc24s1
Denomination
Notes
C
C1, C2, C3
V2
-8-
TC2
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
bc24s1
-9-
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
C420w
Qty
C420
Ordering no.
601
1
1
0349 302 957
Transformer with switches
400-415V
TM1
1
1
0349 302 959
Transformer with switches
230-500V
TM1
-
1
0349 304 332
Transformer with switches
230-575V
TM1
1
1
0349 302 961
Transformer
400-415V
TM1
1
1
0349 303 198
Transformer
230-500V
TM1
-
1
0349 304 333
Transformer
230-575V
TM1
1
1
0349 303 019
Inductor
1
1
0349 308 084
Thermal switch
ST1
603
1
1
0349 303 192
Bridge 3ph
V1
604
4
4
0349 303 689
Current connection cpl
605
3
3
0160 362 881
Cable connector OKC50-95
606
1
1
0349 302 831
Cam switch
400-415V
QF3
607
1
1
0349 304 078
Cam switch
230-575V
QF3
608
1
1
0349 302 832
Cam switch
400-415V
QF2
609
1
1
0349 304 079
Cam switch
230-575V
QF2
2
2
0349 302 306
Knob
for switch
0349 302 831 and 0349 302 832
2
2
0349 303 553
Knob
for switch
0349 304 078 and 0349 304 079
610
1
1
0349 302 289
Bracket
611
2
2
0349 303 688
Current rail
612
1
1
0349 303 685
Connection shield with label
602
bc24s1
Denomination
Notes
C
L1
- 10 -
XTP
XB2-XB4
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
bc24s1
- 11 -
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
C = component designation in the circuit diagram
Item
Qty
C420w
Qty
C420
Ordering no.
701
1
1
0349 303 007
Intermediate plate (C420)
702
1
1
0146 967 881
Brake hub Light Duty
703
1
1
0349 304 627
Gas module
704
1
1
0349 302 392
Electronic board LA10/1
705
8
8
0455 226 004
Spacer KGLS
706
1
1
0349 302 980
Bracket (C420)
707
1
1
0349 302 981
Bracket (C420)
0486 205 882
PC Board MEK
until May 2003
708
1
1
0486 205 886
PC Board MEK4
since June 2003
bc24s1
Denomination
Notes
42V,50-60Hz
C
YV1
AP3
AP1
- 12 -
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
Item
Qty
801
1
Nut
M5
802
1
Washer
D16/5x1
803
1
Spring
804
1
Water lock cam
805
1
806
1
Water lock bushing
807
1
Water lock outlet
808
1
Screw
M5x35
809
1
Nut
M3
810
1
0458 589 001
Insulation plate
811
1
0458 364 001
Micro switch
812
1
0365 803 011
Quick connector
Female, red
813
2
Screw
M3x20
814
2
Nut
M3
Ordering no.
0365 803 012
Denomination
Quick connector
Notes
Female, blue
SPARE PARTS SET
Item
Qty
Ordering no.
850
1
0458 370 900
Denomination
Water connection spare kit
Notes
Contains items 801, 802, 803, 804, 806, 807 and 808
H
bc24s1
- 13 -
S0349 300 538/E20120710/P18
© ESAB AB 2003
Mig C420 PRO
Wear parts
Item
Denomination
Ordering no.
Notes
A
Feed / pressure roller
0459 052 001
0459 052 002
0459 052 003
0459 052 013
0458 825 001
0458 825 002
0458 825 003
0458 824 001
0458 824 003
Ø 0.6 & 0.8 mm; Fe, Ss & cored wire; V-groove
Ø 0.8 & 1.0 mm; Fe, Ss & cored wire; V-groove
Ø 0.9/1.0 & 1.2 mm; Fe, Ss & cored wire; V-groove
Ø 1.4 & 1.6 mm; Fe, Ss & cored wire; V-groove
Ø 0.9/1.0 & 1.2 mm; Cored wire; V-groove; knurled
Ø 1.2 & 1.4 mm; Cored wire; V-groove; knurled
Ø 1.6 & 2.0 mm; Cored wire; V-groove; knurled
Ø 0.8 & 0.9/1.0 mm; Al wire; U-groove
Ø 1.2 & 1.6 mm; Al wire; U-groove
B
Gear adapter
0459 441 880
Replacing 0455 053 880
C
Inlet nozzle
0455 049 001
D
Drive gear
0459 440 001
Replacing 0455 052 001
E
Intermediate nozzle
0455 072 002
0456 615 001
Fe, Ss & cored wire
Al wire
F
Outlet nozzle
0469 837 880
0469 837 881
Ø 2.0 mm steel for 0.6-1.6 mm Fe, Ss & cored wire
Ø 2.0 mm plastic for 0.8-1.6 mm Al wire
G
Liner
0349 303 018
0455 894 001
Fe, Ss & cored wire
Al wire
The rollers are marked with wire dimension in mm, some are also marked with inch.
Welding with aluminium wires.
In order to weld with aluminium wires, proper rollers, nozzles and liners for aluminium wires MUST be
used. It is recommended to use 3m long welding gun for aluminium wires, equipped with appropriate
wear parts.
bc24sw
- 14 -
© ESAB AB 2011
Mig C420 PRO
bc24sw
- 15 -
© ESAB AB 2011
Mig C420 PRO
Accessories
bc24sa
Digital meter . . . . . . . . . . . . . . . . . .
0349 302 451
Transformer kit for CO2 heater . . . . . . . . . . .
0349 302 250
Water flow guard . . . . . . . . . . . . . .
0349 302 251
Coolant ready mixed (5 l) . . . . . . . . . . . . . . . .
0349 483 296
Filter . . . . . . . . . . . . . . . . . . . . . . . . .
0349 302 252
- 16 -
© ESAB AB 2011
Mig C420 PRO
bc24sa
Cable holder . . . . . . . . . . . . . . . . . .
0349 303 362
Push-Pull connection kit . . . . . . . . . . . . . . . . .
0349 308 337
Push-Pull welding guns:
MXH 400w PP - 6,0m . . . . . . . . . . . . . . . . . . . . .
MXH 400w PP - 10,0m . . . . . . . . . . . . . . . . . . .
0700 200 015
0700 200 016
- 17 -
© ESAB AB 2011
paut
- 18 -
S0349 300 538/E20120710/P18
© ESAB AB 2003
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