sa32ss
PARTS FOR:
TWIN PISTON IN-LINE SANDER
Model: SA32.V2
INSTRUCTIONS FOR:
TWIN PISTON IN-LINE SANDER
Model: SA32.V2
Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/ OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.
Issue No:
1
Date Issued: 090904
Item
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2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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20
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Part No.
SA32.V2-01
SA32.V2-02
SA32.V2-03
SA32.V2-04
SA32.V2-05
SA32.V2-06
SA32.V2-07
SA32.V2-08
SA32.V2-09
SA32.V2-10
SA32.V2-11
SA32.V2-12
SA32.V2-13
SA32.V2-14
SA32.V2-15
SA32.V2-16
SA32.V2-17
SA32.V2-18
SA32.V2-19
SA32.V2-20
SA32.V2-21
SA32.V2-22
SA32.V2-23
SA32.V2-24
SA32.V2-25
SA32.V2-26
SA32.V2-27
Description
AIR INLET
SCREW
REAR COVER
SPRING
O-RING
VALVE STEM
VALVE PLUG
VALVE COLLAR
OIL COTTON
OIL COTTON
GASKET
FLAT GEAR
RIVET
PISTON
PISTON RING
CYLINDER
SCREW
SPRING PIN
TRIGGER
HANDLE
SCREW
PLUG
O-RING
PIN
SWITCH
PALM HANDLE
BODY
Item
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
52
53
54
Part No.
SA32.V2-28
SA32.V2-29
SA32.V2-30
SA32.V2-31
SA32.V2-32
SA32.V2-33
SA32.V2-34
SA32.V2-35
SA32.V2-36
SA32.V2-37
SA32.V2-38
SA32.V2-39
SA32.V2-40
SA32.V2-41
SA32.V2-42
SA32.V2-43
SA32.V2-44
SA32.V2-45
SA32.V2-46
SA32.V2-47
SA32.V2-48
SA32.V2-50
SA32.V2-51
SA32.V2-52
SA32.V2-53
SA32.V2-54
Description
FRONT COVER
WIRE CLIP
RIVET
COMPRESSION SPACER
FIXED PLATE
SCREW
FOAM PAD
PAD ASSEMBLY (PARTS 29,30,31,32,34,35)
RIVET
RIVET
PAD PLATE
LOCKING NUT
SIDE GEAR
BRASS PLATE
SCREW
TRANSMISSION GEAR
GEAR SHAFT
SWITCH GEAR
SWITCH SLEEVE
PLATE GUIDE
SCREW
SCREW
RIVET
PLUG
NEEDLE BEARING
FRONT GASKET
SAFETY INSTRUCTIONS
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to
when using this equipment.
p WARNING! Disconnect from air supply before changing accessories or servicing.
3 Maintain the sander in good condition (use an authorised service agent).
3 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and
will invalidate the warranty.
3 Use in suitable, clean and tidy work area, free from unrelated materials. Ensure that there is adequate lighting.
3 Before each use check abrasive for condition. If worn or damaged replace immediately.
3 Ensure the correct abrasive pad size is used.
3 Ensure there are no flammable or combustible materials near the work area.
p WARNING! Always wear approved eye or face and hand protection when operating the sander.
3 Use face, dust, or respiratory protection in accordance with COSHH regulations.
3 Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
3 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie
back long hair.
3 Wear appropriate protective clothing and keep hands and body clear of working parts.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 Keep children and unauthorised persons away from the work area.
3 Check moving parts alignment on a regular basis.
3 Ensure that workpiece is secure before operating the sander. Never hold a workpiece by hand.
3 Check the workpiece to ensure that there are no protruding screws, bolts, nuts, nails, stones, etc.
3 Avoid unintentional starting.
p WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
3 Keep air hoses away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3 Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7 DO NOT use the sander for a task it is not designed to perform.
7 DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
p WARNING! DO NOT sand any materials containing asbestos.
7 DO NOT carry the sander by the hose, or yank the hose from the air supply.
7 DO NOT force, or apply heavy pressure to, the sander. Let the sander do the work.
7 DO NOT place attachments close to your face and do not point at other persons or animals.
7 DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7 DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including
waste wiping or cleaning rags etc.
7 DO NOT carry the sander with your hand on the power lever.
7 DO NOT direct air from the air hose at yourself or others.
1.2.
LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is
toxic and must therefore be avoided. The following action must be taken before using the sander on a
surface that you suspect may contain lead paint.
1.
User must determine potential hazard relating to age of paint to be removed.
(Modern paints do not have lead content).
2.
DANGER! Keep all persons and pets away from the work area. The following are particularly
vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
3.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN)
b) PE Coated Hooded Coverall (Our ref SSP266).
c) Latex Gloves (Our ref SSP24).
4.
Take adequate measures to contain the paint dust, flakes and scrapings.
5.
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of, in sealed bags or containers, according to local regulations.
Risk of Hand Arm Vibration Injury
Twin Piston In-Line Sander SA32.V2 when operated in accordance with these instructions and tested in
accordance with EN 28662-2: 1994 results in the following vibration emission declared in accordance with
BS EN12096: 1996.
Measured vibration emission value: . . . . . . . . . . .1.4m/s2
Uncertainty: . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.56m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to
the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This item represents a low Hand Arm Vibration risk to users. The calculated minimum usage period exceeds 8
hours. We recommend appropriate safety equipment is utilised and regular breaks for the operator are
employed to reduce any residual risk of fatigue or repetitive strain injury.
2.
INTRODUCTION & SPECIFICATION
3.
3.1.
PREPARING SANDER FOR USE
Air Inlet . . . . . . . . . . . . . . . . .1/4”BSP
Sound . . . . . . . . . . . . . . . . . .89dB(A)
97.7dB(C)
Vibration Level . . . . . . . . . . . . .1.4m/s2
Weight . . . . . . . . . . . . . . . . . . . . . .3kg
Air Supply
3.1.1. Ensure the sander air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow of 8cfm.
3.1.3. p WARNING! Ensure that the air supply is clean and does not exceed 90 psi while operating the sander.
Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be
dangerous, causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up is shown in fig. 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose and fittings internal diameter should be 1/4” I.D.
3.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain that all
connections are secure.
3.2.
Couplings
Vibration may cause failure if a quick connect coupling is connected directly to the air sander. To overcome this,
connect a leader hose to the sander. A quick connect coupling may then be used to connect the leader hose to
the air line recoil hose. See figs. 1 & 2.
fig. 2
4. ASSEMBLY & OPERATION
p
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1.
Assembly
4.1.1. Lift front retaining spring arm and insert the sanding paper under the front of the spring.
Replace retaining arm and the paper will be held in place. Attach the rear of the paper in the same manner.
4.1.2. Connect air supply to sander, press the control valve lever and check that the sander is working correctly.
4.2.
Operating
Always use sanding paper appropriate for the job. Work progressively from coarse grades to finer grades.
DO NOT go from coarse to fine in one step as it may be difficult to remove swirl marks left by the coarse grit.
DO NOT apply excessive pressure, let the sander do the work for you. Start the sander and bring it to the work
surface evenly and slowly. Move the sander back and forth in overlapping areas. Remove the sander from the
work surface before turning off. Regularly check the sanding paper for wear and always change if cracked or damaged.
DO NOT allow sander to run in “idle” for an extended period of time as this will shorten the life of the bearings.
p
5. MAINTENANCE
5.1.
The SA32.V2 has a twin piston configuration which powers the base plate on the forward and backward stroke.
This arrangement also reduces vibration for more comfortable operation. Well balanced aluminium housing and
base plate. Accepts 115mm papers or sheets and is suitable for heavy body shop use.
Pad Size . . . . . . . . . . . . . .70x400mm
Stroke Length . . . . . . . . . . . . . .25mm
Free Speed . . . . . . . . . . . . . .2400spm
Operating Pressure . . . . . . . . . .90psi
Air Consumption . . . . . . . . . . . . .8cfm
fig. 1
5.2.
5.3.
WARNING! Disconnect sander from air supply before changing accessories, servicing or performing
maintenance. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
If the air supply does not have an oiler, lubricate the sander daily with a few drops of good grade air tool
oil, such as Sealey ATO/500 or ATO/1000, dripped into the air inlet before use.
Clean the sander after use and change pad when required.
Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy, check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE 10 oil and kerosene. Allow to dry before use.
5.4.
If you continue to experience problems, contact your local Sealey service agent.
When not in use, disconnect from air supply, clean sander and store in a safe, dry, childproof location.
6. DECLARATION OF CONFORMITY
Declaration of Conformity
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following standards and directives. The construction file for this product is held by the
manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
Air Operated Twin Piston In-Line Sander
Model: SA32.V2
98/37/EC Machinery Directive
93/68/EEC Marking Directive
Signed by Mark Sweetman
1st September 2004
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
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