Miller Electric STAR 145 DX User manual

Miller Electric STAR 145 DX User manual
Engine Driven
®
Blue Star 145 DX and 185 DX
See Literature
No. ED/2.5
Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and
hobbyist.
Compact and portable, it’s small
footprint uses little truck space.
Optional running gear also makes the
Blue Star one-man portable.
Includes electric start, five-gallon
fuel capacity, auto-idle and engine
hour meter.
Receptacle covers improve reliability
by protecting receptacles from debris.
Accu-Rated™ peak generator power
is usable for maximum generator
loads such as plasma cutting,
Millermatic® MIG welders and motor
starting.
Blue Star 185 DX
Blue Star 145 DX
Welding
Mode/Process
Amperage
Range
(#907 544) with GFCI
(#907 544-001) with
standard receptacles
CC/DC
(Stick/TIG)
(#907 545) with GFCI
(#907 545-001) with
standard receptacles
CC/DC
(Stick/TIG)
Model
Stock Number
Blue Star 145 DX
Blue Star 185 DX
Rated Output at 40° C (104° F)
Single-Phase Generator
Power at 40° C (104° F)
40-145
145 A at 25 V, 20% Duty Cycle
100 A at 25 V, 60% Duty Cycle
Peak: 4500 watts
Continuous: 4000 watts
55-185
185 A at 25 V, 20% Duty Cycle
130 A at 25 V, 60% Duty Cycle
Peak: 6000 watts
Continuous: 5500 watts
Fully enclosed durable case provides a fully protected engine to
ensure long-term engine reliability.
Accu-Rated™ 6500 watts of usable peak power cranks out
enough power for many construction, maintenance/repair, and
arm/ranch applications. 5500 watts of continuous power.
12 hours of run time is provided by a 25 L (7-gallon) fuel tank
when using a typical 3.2 mm (1/8 in.) Stick electrode.
Tested and rated at 40° C (104° F) to ensure consistent operation
of the welder and generator in all climates.
Heavy duty construction ensures protection form rough handling
or that the elements to keep you making money, rather than
spending it.
Compact design takes up less truck space, is 508 mm (20 in.)
wide to fit on service truck tool boxes and is only 629 mm (24 in.)
tall allowing visibility out of the rear window when truck mounted.
Standard maintenance displays and front panel mounted engine
controls make the Wildcat easy to service and operate.
Welding
Mode/Process
(#907 546) Subaru with GFCI
(#907 546-001) Subaru
CC/DC
(Stick/TIG)
44
• Stick (SMAW)
• TIG (GTAW)
Gasoline Engines
See options at MillerWelds.com
Most Popular Accessories
• Millermatic® 140 Auto-Set™
#907 335
• Millermatic® 180 Auto-Set™
#907 312
• Lifting Eye
#195 353
• No. 38 Running Gear
#195 352
• Protective Cover
#195 193
(not for use with running gear)
• No. 2 Stick Cable Set
Dimensions
H: 578 mm (22.75 in.)
W: 578 mm (22.75 in.)
D: 803 mm (31.625 in.)
Net
Weight
140 kg
(309 lb.)
143 kg
(315 lb.)
See Literature No. ED/3.0
Compact, lightweight, durable and cost effective machine is designed for the contractor
and is great for maintenance/repair, farm and ranch applications.
Stock Number
Processes
Light Industrial / Industrial
®
Wildcat 200
Light Industrial
Amperage Range
Rated Output at 40° C (104° F)
Single-Phase Generator
Power at 40° C (104° F)
50-200
200 A at 25 V, 20% Duty Cycle
150 A at 25 V, 100% Duty Cycle
Peak: 6500 watts
Continuous: 5500 watts
Processes
• Stick (SMAW)
• TIG (GTAW)
Gasoline Engine
Subaru EX40: 14 HP at 3600 RPM
1 cylinder, 4 cycle, overhead cam,
industrial, air-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
• Millermatic® 140 Auto-Set™
#907 335
• Millermatic® 180 Auto-Set™
#907 312
• Spectrum® 375 X-TREME™
• Plasma Cutter
#907 339
• Adapter Cord, Full KVA
#300 517
• Wildcat 200 Running Gear #300 532
• Protective Cover
#300 496
(not for use with running gear)
Dimensions
Net Weight
H: 629 mm (24.75 in.)
W: 508 mm (20 in.)
D: 902 mm (35.5 in.)
159 kg
(345 lb.)
Engine Driven
™
Bobcat Series
Our Bobcat engine-driven welder/generators have been the top-selling in their class
because they are engineered to be reliable, powerful and durable from the start.
The most popular
welder/generator in
the industry is getting
better. Building on its
exceptional value, the
new Bobcats are:
• Quieter to operate
• Smaller and lighter
• More fuel efficient
with EFI
• Easier to maintain
Bobcat 250
Bobcat 3 Phase
Bobcat 225
IMPROVED!
Quieter and
better sound.
Significant
improvements
in sound level
and quality
offer better jobsite communication, which
provides a safer, more efficient working
environment for you and your crew. New
Bobcat welder/generators have rotated
the engine toward the front to create more
efficient airflow, resulting in significantly
quieter operation. Now you can start your
job earlier in the day and end it later, as well
as work around hospitals, businesses, and
residential areas.
IMPROVED!
Smaller
and lighter
design. New
Bobcat welder/
generators take
up less space
on trucks and trailers — leaving more room
for other equipment and tools. Plus, they’re
easier to move around jobsites — even with
weld cables and running gear attached.
IMPROVED! Easier maintenance.
Easy-to-read front panel maintenance
displays show when your equipment needs
to be serviced. With the intuitive design, the
daily maintenance is faster and easier:
• Oil checks from the top by the front panel
• Toolless panels that allow for quick
access
• Single-side fuel fill and oil drain/filter
Smooth power. Better power means better
performance. Our Bobcat welder/generators
have smoother power — not the spiked
power found with other brands —
because of:
• Revolutionary ten-degree skewed-rotor
design
• Optimized generator performance
Accu-Rated™ – not inflated generator
power. Our Accu-Rated peak power is
usable for maximum generator loads,
including plasma cutters, wire welders
and motor starting. It also beats the
competition’s very short-duration peak or
surge power. Accu-Rated power delivers:
• 11,000 watts (12,000 with EFI available
on the Bobcat 250) of usable peak power
• Peak power delivered for a minimum of
30 seconds
Large 12-gallon fuel capacity means many
hours of run time before refueling.
Versatile AC and DC weld output provides
quality welds on all types of metals. DC is
smooth and easy to run while AC Stick is
used when arc blow occurs.
Maintenance displays show engine hours
and hours left before an oil change is due.
Super-tough protective armor with
covers has high-impact resistance in all
temperatures and is chemical-resistant.
Other applications include: automotive
bumpers, tractor hoods and panels, lawn
mower decks, large structural parts, etc.
Output stud and receptacle covers as
required by OSHA and CSA for jobsite
safety.
Fully enclosed case provides reduced
sound levels and fully protects the engine.
Welding and power ratings are at 40°C
(104°F) — highest in its class to ensure
reliable performance.
Heavy-duty construction. All internal
components are designed to handle the
harshest environments and will run better
and last longer.
45
Engine Driven
Bobcat™ 225 (Gas)
Industrial – 225 & 3 Phase Models
Heavy Industrial – 250 Model
See Literature No. ED/4.4
Cost-effective, multiprocess machine primarily used for Stick welding. Great for farm,
ranch, maintenance/repair operations and as a stand-alone generator.
Bobcat™ 3 Phase (Gas)
See Literature No. ED/4.33
Designed for farm and ranch owners in need of single- and three-phase power to run
480 V three-phase pivot irrigation systems or to provide backup power for home, farm
and ranch.
Bobcat™ 250 (Gas or LP) Additional Features
See Literature No. ED/4.4
Rugged engine drive is great for Stick and Flux-Cored welding, adds ability to Carbon
Arc gouge, and is designed for maintenance/repair operations, construction, farm/
ranch, and generator use.
Front panel fuel gauge provides convenient fuel
level indication.
Smoother weld output and better generator
power while welding.
More weld output than 225-amp welder
generators for more versatility. 72 percent more
power for MIG/FCAW, 67 percent more for AC
welding, and 11 percent more for DC Stick.
Electronic Fuel Injection (EFI) —
Recommended Option
EFI gas engines optimize
the air/fuel ratio for all
engine speeds and engine
loads, resulting in lower operational costs,
fewer emissions, longer runtimes and better
performance when compared to carbureted
models. The payback from fuel savings alone
is a matter of months. EFI will give you:
watts of generator power and more
• 12,000
weld output
starts with no choke required
• Easy
operation, even with infrequent use —
• Reliable
less prone to fuel deterioration
efficiency — use up to 27 percent less fuel
• Fuel
Fewer
emissions — 27 percent less CO and
• 33 percent
lower HC+NOx levels
Processes
• AC/DC Stick (SMAW)
• MIG (GMAW)1
• Flux-Cored (FCAW)1
• AC2/DC TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
• (CAC-A)3 (rated 4.8 mm [3/16 in.]
carbons, capable 6.4 mm [1/4 in.]
carbons)
1
With voltage-sensing feeder only.
2
With Dynasty® 200 Series or HF-251
(non-critical).
3
Bobcat 250 model only.
Gasoline/LP Engines
Gas – Kohler CH 730 or Subaru EH 65:
23 HP at 3600 RPM
EFI Gas – Kohler ECH 730:
25 HP at 3600 RPM
LP – Kohler CH 730:
25 HP at 3600 RPM
V-twin-cylinder, four-cycle, overhead
valve, industrial, air-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
• Single-Phase Full KVA Plug Kit
#119 172
• SuitCase® X-TREME™ Wire Feeders
• Dynasty® 200 Series
• Spectrum® Plasma Cutters
375 X-TREME™
#907 339
625 X-TREME™
#907 404
• Adapter Cord, Full KVA
#300 517
• Remote Oil Drain/Filter Kits
• Hose and LP Tank Mounting Assembly
#300 917
• Multi-Terrain Running Gear
with Inner Tubes
#300 913
with Never Flat™ tires
#300 914
• Off-Road Running Gear
with Inner Tubes
#300 909
with Never Flat™ tires
#300 910
• Protective Cage with
Cable Holders
#300 921
• Protective Cover
• HWY-1000 Trailer
#195 013
• Engine Tune Up Kits are available from
your Miller parts distributor.
Gasoline/ LP
*Additional models are available – visit MillerWelds.com or your distributor.
46
Model
Stock Number*
Bobcat 225
(#907 498) Kohler with GFCI
(#907 498-001) Kohler w/Std. Rcpt.
(#907 499) Subaru w/Std. Rcpt.
Bobcat
3 Phase
(#907 505) Kohler with GFCI
Bobcat 250
(#907 500) Kohler with GFCI
(#907 500-001) Kohler w/Std. Rcpt.
(#907 501) Subaru w/Std. Rcpt.
(#907 502) EFI Kohler
(#907 504) LP Kohler with GFCI
(order #300 917 Hose and LP Tank
Mounting Assembly separately)
Welding
Mode
Process
Amp/Volt
Ranges
Rated Output at 40°C (104°F)
Generator Power 40°C (104°F)
Net Weight
CC/AC
Stick/TIG
70 – 150 A
150 A at 25 V, 100% Duty Cycle
CC/DC
Stick/TIG
50 – 225 A
225 A at 25 V, 100% Duty Cycle
Single-Phase
Peak: 11,000 watts
Continuous: 9500 watts
220 kg
(485 lb.)
CV/DC
MIG/FCAW
19 – 28 V
200 A at 20 V, 100% Duty Cycle
CC/AC
Stick/TIG
50 – 200 A
200 A at 25 V, 100% Duty Cycle
CC/DC
Stick/TIG
50 – 225 A
210 A at 25 V, 100% Duty Cycle
225 kg
(495 lb.)
CV/DC
MIG/FCAW
19 – 28 V
200 A at 20 V, 100% Duty Cycle
Single-Phase/Three-Phase
Peak: 11,000 watts
Continuous:
9500 watts/10,000 watts
CC/AC
Stick/TIG
40 – 250 A
250 A at 25 V, 60% Duty Cycle
225 A at 25 V, 100% Duty Cycle
227 kg
(501 lb.)
CC/DC
Stick/TIG
40 – 250 A
250 A at 25 V, 100% Duty Cycle
CV/DC
MIG/FCAW
17 – 28 V
275 A at 25 V, 60% Duty Cycle
250 A at 28 V, 100% Duty Cycle
Single-Phase
Peak: 11,000 watts
Continuous: 9500 watts
EFI Model
Peak: 12,000 watts
Continuous: 10,500 watts
Engine Driven
®
Trailblazer 302 & 275 DC
Gas or LP
See Literature No. ED/4.77
High output, unbeatable arc performance, and the independent weld and generator
system make these engine drives perfect for construction, fabrication, and maintenance/
repair operations.
Trailblazer 302
gas model shown.
Electronic Fuel Injection (EFI) —
Recommended Option
watts of generator power
• 12,000
and more weld output
• Easy starts with no choke required
Reliable operation, even with infrequent use —
• less prone to fuel deterioration
efficiency — use up to 27 percent less fuel
• Fuel
emissions — 27 percent less CO and
• Fewer
33 percent lower HC+NOx levels
Heavy Industrial
Superior arc performance
• Four preset DIG settings (Stick)
• Adaptive Hot Start™ (Stick)
• Excellent MIG/FCAW arc performance
• Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™
EXCLUSIVE! DC TIG arc end with Auto-Crater™
• Eliminates need for a remote control
• Maintains shielding gas coverage
• Eliminates tungsten and workpiece contamination
• Eliminates unwanted arc strikes outside the weld area
Accu-Rated™ – not inflated generator power.
Our Accu-Rated peak power is usable for maximum
generator loads, including plasma cutters, wire welders
and motor starting. It also beats the competition’s very
short-duration peak or surge power. Accu-Rated power
delivers:
• 11,000 watts (12,000 with available EFI) of usable
peak power
• Peak power delivered for a minimum of 30 seconds
Self-calibrating digital weld meters with maintenance
displays
• Preset and actual weld amperage/voltage
• Fuel gauge
• Hour meter function and oil change interval
• Engine RPM’s
Super-tough protective armor with covers has highimpact resistance in all temperatures and is chemicalresistant. Other applications include: automotive
bumpers, tractor hoods and panels, lawn mower decks,
large structural parts, etc.
Independent weld and generator. Trailblazer Series
has the only truly independent weld and generator
system — meaning no interaction between tools and
the welding arc, and it has the strongest generator power
while welding.
Trailblazer 275 DC is DC only.
Processes
• AC1/DC Stick (SMAW)
• MIG (GMAW)2
• Flux-Cored (FCAW)2
• AC3/DC4 TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.]
carbons, capable 6.4 mm [1/4 in.]
carbons)
1
302 model only.
2
With wire feeder.
3
Both models with Dynasty® 200 Series
or 302 model with HF-251.
4
Two-piece TIG torch recommended.
Gasoline/LP Engines
Gas – Kohler CH 730 or Subaru EH 65:
23 HP at 3600 RPM
EFI Gas – Kohler ECH 730:
25 HP at 3600 RPM
LP – Kohler CH 730:
25 HP at 3600 RPM
V-twin-cylinder, four-cycle, overhead
valve, industrial, air-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
• 1-Phase Full KVA Plug Kit #119 172
• SuitCase® X-TREME™ 12VS
• Spoolmatic® 30A Aluminum Spool
Gun / WC-24 Control
#130 831 / #137 549
• Dynasty® 200 Series
• Spectrum® Plasma Cutters
625 X-TREME™
#907 404
875
#907 390-01-1
• Adapter Cord, Full KVA
#300 517
• Remote Oil Drain/Filter Kits
• Hose and LP Tank
Mounting Assembly
#195 329
• All-Purpose Running Gear
for Gas/LP models
with Inner Tubes
#300 396
with Never Flat™ tires
#300 477
• Protective Cage with Cable Holders
• Protective Covers
• HWY-1000 Trailer
#195 013
• HF-251D-1
#042 388
• Engine Tune Up Kits are available from
your Miller parts distributor.
Gasoline/ LP
*Additional models are available – visit MillerWelds.com or your distributor.
Model
Stock Number*
Trailblazer
275 DC
(#907 214) Kohler
(#907 215) Subaru
(#907 451) EFI Kohler
(#907 214-02-2) LP Kohler with GFCI
(order #195 329 Hose and LP Tank
Mounting Assembly separately)
Trailblazer
302
(#907 216) Kohler
(#907 217) Subaru
(#907 452) EFI Kohler
(#907 216-02-2) LP Kohler with GFCI
(order #195 329 Hose and LP Tank
Mounting Assembly separately)
Welding
Mode
Process
Amp/Volt Ranges
Rated Output at 40°C (104°F)
CC/DC
Stick/TIG
10 – 275 A
275 A at 100% Duty Cycle
CV/DC
MIG/FCAW
13 – 33 V, 10 – 275 A
275 A at 100% Duty Cycle
CC/AC
Stick/TIG
10 – 225 A
200 A at 60% Duty Cycle
CC/DC
Stick/TIG
10 – 300 A
280 A at 100% Duty Cycle
CV/DC
MIG/FCAW
13 – 35 V, 10 – 325 A
300 A at 100% Duty Cycle
Single-Phase Generator
Power 40°C (104°F)
Net
Weight
Peak: 11,000 watts
Continuous: 9500 watts
EFI Model
Peak: 12,000 watts
Continuous: 10,500 watts
258 kg
(568 lb.)
47
Engine Driven
®
Trailblazer 302 Air Pak
Heavy Industrial
™
See Literature No. ED/4.78
Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess
weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for
jobsite tools, and battery charge/jump start.
Processes
• AC/DC Stick (SMAW)
• MIG (GMAW)1
• Flux-Cored (FCAW)1
• AC2/DC3 TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.]
carbons, capable 6.4 mm
[1/4 in.] carbons using integrated
air compressor)
• Battery Charger/Jump Start
1
With wire feeder.
2
With Dynasty® 200 Series or HF-251
(non-critical).
3
Two-piece TIG torch recommended.
Gasoline Engine
Air Compressor
Rotary screw air compressor
• IMPROVED! Delivers up to 31 CFM and 160 PSI of
air with no storage tank
• Runs many tools at idle speed
• Gives 100 percent deliverable air
• Compressor is warranted by Miller for three years
• Air outputs rated at an industry high 40° C (104° F)
• Front panel air pressure adjustment (80 to 160 PSI)
• Screw compressor is designed for more than
30,000 hours of operation
• Automatic overpressure shutdown with indication
Now with Higher Air Output!
Battery charge/jump start
• For 12- and 24-volt batteries
• Adjustable 10 to 75 amps of charge current
• Up to 450 amps of jump start amperage
Optional air cooler with separator. Removes moisture,
fully integrated. For tools, blasters, plasma cutting,
and gouging. Effective when temperatures are above
Weld Power
freezing and easily bypassed when below freezing.
Size and weight advantage. By adding just 14 inches
of length to a Trailblazer, the Air Pak occupies up to 50
percent less truck bed space and up to 25 percent less
axle weight compared to using a separate engine-driven
air compressor.
Cutting and gouging advantage. Ample generator
Generator Power
power for plasma cutters and weld power for Carbon
Arc gouging, plus integrated air compressor delivers air
Independent weld and generator.
for both.
Trailblazer Series has the only truly independent
EXCLUSIVE! Capable of running air tools at idle.
weld and generator system — meaning no
Reduce noise and fuel consumption by running
interaction between tools and the welding arc, and
impacts, decking punches, and many other types of air
it has the strongest generator power while welding.
tools at idle speed.
Industry-leading 13,000 watts of peak power is
voltage regulated and independent of weld settings.
11,000 watts of continuous power.
*Additional models are available – visit MillerWelds.com or your distributor.
Kohler CH 750: 30 HP at 3600 RPM
V-twin-cylinder, four-cycle, overhead
valve, industrial, air-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
• SuitCase® X-TREME™ 12VS
• Spoolmatic® 30A Aluminum Spool
Gun / WC-24 Control
#130 831 / #137 549
• Dynasty® 200 Series
• Spectrum® Plasma Cutters
625 X-TREME™
#907 531
875
#907 390-01-1
• Adapter Cord, Full KVA
#300 517
• Remote Oil Drain/Filter Kits
• Protective Cage with Cable Holders
#300 473
• Protective Cover
#300 379
• Air Cooler with Separator #300 420
• 7.6 m (25-ft.) Battery Charge/Jump
Cables with Plug
#300 422
• Engine Tune Up Kits are available from
your Miller parts distributor.
**Battery charge/jump cables (#300 422) must be ordered separately.
Gasoline
Stock Number*
(#907 549**) Kohler with GFCI
and Electric Fuel Pump
(#907 549-001**) Kohler
(#907 549-002**) Kohler with
Cooler/Separator
Air
Compressor
By Miller
48
Welding
Mode
Process
Amperage/
Voltage Ranges
Rated Weld Output
at 32 V 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
Peak: 13,000 watts
Continuous: 11,000 watts
CC/DC
Stick/TIG
10-300 A
280 A at 100% Duty Cycle
CV/DC
MIG/FCAW
13-35 V, 350 A
300 A at 100% Duty Cycle
350 A at 60% Duty Cycle
CC/AC
TIG/Stick
10-225 A
225 A at 60% Duty Cycle
Net
Weight
Dimensions
H: 711 mm (28 in.)
H: 876 mm (34.5 in.) to top
of exhaust
W: 508 mm (20 in.)
D: 1514 mm (59.625 in.)
350 kg
(771 lb.)
Features
Free Air Delivery
at 3600 RPM
Free Air Delivery
at 3000 RPM
Free Air Delivery
at 2400 RPM (Idle)
Working Pressure
Constant
Duty
Cycle
Oil
Capacity
Rotary screw with electric clutch for on/off. Oil change
intervals 500 hours. Life expectancy 30,000 hours.
0.88 m3/min.
(31 CFM)
0.79 m3/min.
(28 CFM)
0.62 m3/min.
(22 CFM)
80–160 PSIG
100%
1.7 L
(1.75 qt.)
Engine Driven
Industrial / Heavy Industrial
™
Bobcat 250 Diesel
See Literature No. ED/4.34
Processes
Rugged engine drive is great for Stick and Flux-Cored welding and is designed for
maintenance/repair operations, construction, farm/ranch, and generator use.
• AC/DC Stick (SMAW) • MIG (GMAW)1
• Flux-Cored (FCAW)1
• AC2/DC TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.] carbons,
Versatile AC and DC Stick/TIG plus Wire capabilities provide
quality welds on all types of metals. DC is smooth and easy to
run while AC Stick is used when arc blow occurs.
capable 6.4 mm [1/4 in.] carbons)
1
Note: AC TIG requires Dynasty 200 Series or HF-251 (non-critical).
Tri-Cor™ technology is a redesigned stabilizer with added iron
core for smoother weld output, improved performance and
decreased spatter with 7018 electrodes. All without sacrificing
the excellent performance with 6010 electrodes.
Accu-Rated™ 11,000 watts of usable peak power is delivered
for a minimum of 30 seconds. Accu-Rated means peak power
is usable for maximum generator loads such as plasma cutting,
Millermatic® MIG welders and motor starting. Accu-Rated peak
power beats the competition’s very short-duration peak or
surge power. Use your peak power, it’s more than a number.
Idle lock switch allows engine to be started at idle to extend
engine life.
*Additional models are available – visit MillerWelds.com or your distributor.
Diesel
Stock Number*
(#907 547)
Kubota with GFCI
(#907 547-001)
Kubota w/Std. Rcpt.
Welding
Mode
Rated Output
at 40°C (104°F)
Process
Amp/Volt Ranges
CC/AC
CC/DC
Stick/TIG
40–100 A, 60–140 A, 250 A at 25 V, 100% Duty Cycle
80–200 A, 100–275 A 275 A at 25 V, 60% Duty Cycle
CV/DC
MIG/
FCAW
17–22 V, 20–28 V
Single-Phase Generator
Power at 40°C (104°F)
Peak: 11,000 watts
Continuous: 9500 watts
250 A at 28 V, 100% Duty Cycle
275 A at 25 V, 60% Duty Cycle
Diesel
(#907 548)
Kubota with GFCI
(#907 548-001)
Kubota w/Std. Rcpt.
Amp/Volt Ranges
Most Popular Accessories
• 1-Phase Full KVA Plug Kit
• Dynasty® 200 Series
• Spectrum® Plasma Cutters
375 X-TREME™
625 X-TREME™
• Protective Cage
• Protective Cover
• HWY-1000 Trailer
#119 172
#907 339
#907 404
#300 052
#195 013
Net
Weight
318 kg
(700 lb.)
See Literature No. ED/4.77
*Additional models are available – visit MillerWelds.com or your distributor.
Process
Note: Engine is warranted separately by engine
manufacturer.
Heavy Industrial
Independent weld and generator.
Trailblazer Series has the only truly independent weld and
generator system — meaning no interaction between tools
and the welding arc, and it has the strongest generator power
while welding.
Superior arc performance
• Four preset DIG settings (Stick)
• Adaptive Hot Start™ (Stick)
• Excellent MIG/FCAW arc performance
• Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™
Accu-Rated™ 11,000 watts of usable peak power cranks out
enough power for most applications: job site, farm/ranch, or
home. 9500 watts of continuous power.
Automatic start at idle idles engine immediately when started
to extend engine life and reduce fuel use and noise.
Welding
Mode
EPA Tier 4 Compliant! Kubota D722:
19 HP at 3600 RPM
Three-cylinder, industrial, liquid-cooled
H: 762 mm (30 in.)
H: 870 mm (34.25 in.) to exhaust top
W: 508 mm (20 in.)
D: 1321 mm (52 in.)
High output, unbeatable arc performance, and the independent weld and generator system
make this engine drive perfect for construction, fabrication, and maintenance/repair operations.
Stock Number*
Diesel Engine
Dimensions
®
Trailblazer 302 Diesel
With voltage-sensing feeder only.
2
With Dynasty® 200 Series or HF-251
(non-critical).
Rated Output
at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
Peak: 11,000 watts
Continuous: 9500 watts
CC/AC
TIG/Stick
10–225 A
200 A at 25 V, 60% Duty Cycle
CC/DC
Stick/TIG
10–300 A
280 A at 25 V, 100% Duty Cycle
CV/DC
MIG/FCAW
13–35 V, 10–325 A 300 A at 25 V, 100% Duty Cycle
Processes
• AC/DC Stick (SMAW) • MIG (GMAW)1
• Flux-Cored (FCAW)1
• AC2/DC3 TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.] carbons,
capable 6.4 mm [1/4 in.] carbons)
1
With wire feeder.
2
With Dynasty® 200 Series or HF-251.
3
Two-piece TIG torch recommended.
Diesel Engine
EPA Tier 4 Compliant! Kubota D722:
19 HP at 3600 RPM
Three-cylinder, industrial, liquid-cooled
Note: Engine is warranted separately by engine
manufacturer.
Most Popular Accessories
• 1-Phase Full KVA Plug Kit #119 172
• Dynasty® 200 Series
• Spectrum® Plasma Cutters
625 X-TREME™
#907 404
875
#907 390-01-1
• Protective Cage
#300 052
• Protective Cover
• HWY-1000 Trailer
#195 013
Dimensions
H: 762 mm (30 in.)
H: 870 mm (34.25 in.) to exhaust top
W: 508 mm (20 in.)
D: 1321 mm (52 in.)
Net
Weight
327 kg
(720 lb.)
49
Engine Driven
Heavy Industrial
®
Big Blue 300 Pro
See Literature No. ED/5.21
Reliable low speed diesel with outstanding arc performance. Ideal for construction,
fabrication or process piping professionals.
Legendary Big Blue Reliability
with Professional Quality Arc!
Meter maintenance displays:
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and low oil pressure shutdown
indicators.
• Low fuel shutdown — engine shuts down before system runs
out of fuel, making restarts easy.
The Vault — ultimate control board
reliability. Housed in a sealed vault,
sealed connections are made through
watertight plugs that make thee
components impenetrable to dust and
moisture.
Tailored arc control (DIG) allows the
arc characteristics to be changed for specific applications and
electrodes. Smooth running 7018 or stiffer, more penetrating 6010.
Improved arc starts and arc stability for excellent performance in
all applications.
Easy to use — simple controls make it easy to set-up and weld.
Quiet. Only 72.2 dba (97 Lwa) at maximum output. Improves work
site communication and safety.
Compact design fits sideways in a standard pickup.
Optional stainless steel package available.
CSA, IEC and NEMA compliant.
*Additional models are available – visit MillerWelds.com or your distributor.
Diesel
Stock Number*
50
(#907 144) CAT
(#907 144-01-1) CAT with 120 V Block Heater
(#907 144-02-1) CAT with Stainless Steel/120 V
Block Heater
(#907 472) Mitsubishi
(#907 472-001) Mitsubishi with 120 V Block Heater
Welding
Mode
Amp/Volt Ranges
CC/DC
20 – 410 A
CV/DC
14 – 40 V
Rated Output
at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
300 A at 32 V,
60% Duty Cycle
Peak: 12,000 watts
Continuous: 10,000 watts
Processes
• Stick (SMAW)
• MIG (GMAW)
• Flux Cored (FCAW)
• TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.]
carbons, capable 6.4 mm [1/4 in.]
carbons)
Diesel Engine
EPA Tier 4i Compliant Choices!
CAT C1.5: 21.7 HP at 1850 RPM
Three-cylinder, industrial, liquid-cooled
Kubota V1505: 20.2 HP at 1850 RPM
Four-cylinder, industrial, liquid-cooled
Mitsubishi S4L2: 24.4 HP at 1850 RPM
Four-cylinder, industrial, liquid-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
• SuitCase® X-TREME™ 12VS
• SuitCase® 12RC
• Dynasty® 200 Series
• Wireless Remote Hand Control
#300 430
• Wireless Antenna Kit
#300 749
• Spectrum® 875
• Adapter Cord, Full KVA
#300 517
• Single-Phase Full KVA
Plug Kit
#119 172
• Protective Cover
#195 301
• HWY-224 Trailer
#043 805
• PRHC-14 Remote
#195 511
• Engine Filter Kits
CAT
#246 987
Mitsubishi
#252 782
Kubota
#253 901
Dimensions
Net Weight
H: 813 mm (32 in.)
W: 667 mm (26.25 in.)
D: 1422 mm (56 in.)
Caterpillar
499 kg (1100 lb.)
Kubota
472 kg (1040 lb.)
Mitsubishi
491 kg (1083 lb.)
Engine Driven
Big Blue 350X PipePro System
Heavy Industrial
Designed exclusively for transmission pipeline work, the system offers a complete welding
solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet
high-strength steel requirements — it is ideal for the most demanding pipeline jobs.
Processes
®
®
Please see MillerWelds.com/pipepro
for more complete information and
product spec sheets.
PipePro Dura-Flux™
• Features a lightweight, rotatable Hi-Viz™ neck
that matches the SuitCase X-TREME HD DS
performance, resulting in optimal arc characteristics.
• Power cable with internal trigger leads provides
better weld-joint access.
• Replaceable liner makes maintenance simple.
• Comfortable handle with dual schedule switch
optimizes wire feed speed and reduces user fatigue.
Fabshield® 79T8/79T8Ni2
• Self-shielded flux-cored tubular wires specifically
designed for transmission pipeline applications.
• Fast-freezing, easy-to-remove slag decreases time
spent clearing weld beads.
• All-position welding, excellent vertical-down
performance, reduces fatigue and weld cycle time.
• Four 10-lb vacuum-packed spools per jobsitefriendly bucket, 490 kg (1080 lb) per pallet.
• Ideal for multipass welding on deep-groove pipe
weld butt joints.
• 79T8 typical applications are on X70 grade pipe and
below.
• 79T8Ni2 typical applications are on X80 grade pipe.
Model/Stock Number
Big Blue 350X PipePro Engine Drive only
(#907 530) CAT Turbo
(#907 527) Mitsubishi
Miller Big Blue 350X PipePro
• Easy arc starts and better arc control provide improved
arc performance to produce more consistent welds.
• Enhanced MIG/FCAW arc control for best in class
performance.
• Quieter — 40% less noise improves work site
communication and safety.
• The Vault — ultimate control board reliability. A sealed
aluminum case protects the circuit board from dust,
dirt, moisture and heat.
• 12,000 watts of peak single-phase auxiliary power
runs multiple jobsite tools.
• Compact size and weight optimizes truck space.
• 20% greater fuel efficiency.
• Tier 4i Compliant — meets tough EPA emission
requirements.
• Auto Remote Sense™ (ARS) — eliminates confusion
of a remote/panel switch.
• LINE-X® cover is tough to provide superior impact,
corrosion and abrasion protection.
• Optional stainless steel package available.
• CSA, IEC and NEMA compliant.
Miller SuitCase® X-TREME™ 8HD DS
• Voltage-sensing, heavy-duty wire feeder features
numerous performance-driven benefits.
• High-torque motor can handle large or small diameter
flux-cored wires with ease.
• Improved motor control allows for incredible precision
and arc control.
• Dual schedule operation when connected to PipePro
Dura-Flux gun, fixed 12% reduction in wire feed in
Schedule B.
Miller Wireless Remote Hand Control
• Completely cordless design increases project
productivity, saves money and improves operator
safety.
• Extends remote welding control range to 91.4 m
(300 ft) for jobsite mobility.
• Eliminates costly cord failures.
• Improves weld quality with precise operator control.
• Belt clip keeps the remote secure and accessible.
Welding
Mode
Process
Amp/Volt
Ranges
CC/DC
TIG
CV/DC
Model/Stock Number
Input Power
SuitCase X-TREME 8HD DS
Feeder only (#300 594-003)
Operates on opencircuit voltage and
arc voltage: 14-48
VDC/110 Max. OCV
Rated Output at 40°C (104°F)
Single-Phase Generator
Power at 40°C (104°F)
20-400 A
400 A at 26 V, 40% Duty Cycle
350 A at 24 V, 100% Duty Cycle
Peak: 12,000 watts
Continuous: 10,000 watts
Stick
20-400 A
350 A at 34 V, 60% Duty Cycle
325 A at 33 V, 100% Duty Cycle
MIG
14-40 V
350 A at 31.5 V, 100% Duty Cycle
Input Welding
Circuit Rating
330 A at 60%
Duty Cycle
Wire Feed Speed
Low Range 0.65-5.2 m/min
(25-200 IPM)
High Range 4.5-19.8 m/min
(175-780 IPM) dependent
on arc voltage
• Stick (SMAW) • MIG (GMAW)
• Flux Cored (FCAW) • TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 6.4 mm [1/4 in.]
carbons)
Diesel Engine
EPA Tier 4i Compliant!
CAT C1.5T: 24.5 HP at 1850 RPM
Turbo-charged three-cylinder, industrial,
liquid-cooled
Mitsubishi S4L2: 24.4 HP at 1850 RPM
Four-cylinder, industrial, liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Big Blue 350X PipePro System
Consists Of (ordered separately)
• Big Blue® 350X PipePro® engine
drive
• SuitCase® X-TREME™ 8HD DS
wire feeder
#300 594-003
• Wireless Remote Hand Control and
14-pin receiver
#300 430
• Wireless Antenna Kit
#300 749
• Bernard® PipePro® Dura-Flux™ gun
with 3 m (10 ft) cable
with 1.6 mm (1/16 in.) liner #301 011
• Hobart Brothers Fabshield®
1.6 mm (1/16 in.) 79T8
1.6 mm (1/16 in.) 79T8Ni2
2.0 mm (5/64 in.) 79T8
2.0 mm (5/64 in.) 79T8Ni2
#S228519-V32
#S228819-V32
#S228525-V32
#S228825-V32
Most Popular Accessories
Big Blue 350X PipePro
• 1-Phase Full KVA Plug Kit #119 172
• Engine Filter Kit
#244 711
(includes air, oil and fuel filters)
SuitCase X-TREME 8HD DS Feeder
• V-Knurled Drive Rolls
1.6 mm (1/16 in.)
2.0 mm (5/64 in.)
#079 609
#079 610
PipePro Dura-Flux Gun
• Quik Tip™ Contact Tips
1.6 mm (1/16 in.)
2.0 mm (5/64 in.)
• Hi-Viz™ Quik Tip™ Insulator
#7010062
#7010068
• Neck (70° x R2 in)
• Neck Liner
1.6 mm (1/16 in.)
2.0 mm (5/64 in.)
• Cable Liner
1.6 mm (1/16 in.)
2.0 mm (5/64 in.)
Dimensions
#T1116
#T1564
#QJL-116
#QJL-564
#44215
#44315
Net Weight
Caterpillar
H: 813 mm (32 in.)
W: 667 mm (26-1/4 in.) 470 kg
(1037 lb.)
D: 1422 mm (56 in.)
Mitsubishi
462 kg
(1018 lb.)
Wire Type and
Diameter Capacity
Max. Spool
Size Capacity
Solid Wire 0.6-1.6 mm
(.023-.062 in.)
Flux Cored 0.8-2.0 mm
(.030-.078 in.)
203 mm (8 in.),
6.4 kg (14 lb)
Dimensions
H: 324 mm (12-3/4 in.)
W: 184 mm (7-1/4 in.)
D: 457 mm (18 in.)
Net
Weight
14 kg
(30 lb)
51
Engine Driven
Industrial
®
Big Blue 400 X
See Literature No. EDX/10.1
Processes
• Stick (SMAW)
• Flux Cored (FCAW)
• Lift-Arc DC TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) through 6.4 mm (1/4 in.)
carbons
Diesel Engine
Caterpillar C1-5
3-cylinder, industrial, liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
• Digital Weld Meter kit
#195 289
• RHC-14
#129 340
• Protective cover
#195 301
• SuitCase X-TREME 12 VS #195 500
• Wireless Remote Hand Control
#300 430
• Wireless Antenna Kit
#300 749
• Engine Filter Kit
#246 987
The Big Blue 400 X is ideal for pipeline contractors,
rental or fleet managers who value reliability, ease of
service, and long life at an economical price.
Simple to set controls require no elaborate procedure
— just select process and weld!
Tailored Arc Control (DIG) allows the arc
characteristics to be changed for specific applications
and electrodes. Smooth running 7018 or stiffer, more
penetrating 6010 electrodes.
Auto Remote Sense (ARS) detects if a remote control
is plugged into the 14-pin receptacle and eliminates
confusion of the remote/panel switch.
Lift-Arc starts provide DC TIG arc starting without the
use of high frequency.
Low OCV is a simple design that reduces the opencircuit voltage to 41 V when the welding machine is not
in use. Does not affect arc starts.
The Vault — ultimate control
board reliability. Hardened
solid state control technology,
housed in a sealed vault. The
vault’s sealed connections are
made through watertight plugs
that make these components
impenetrable to dust and moisture.
Stock
Number
(#907 143) CE
(#907 143-001) CE
with meters
52
Weld Mode
Weld Output
Range
CV/DC
(Flux Cored)
14-40 V
CC/DC
20-40 V
Features: Stick, Lift-Arc TIG, and constant voltage for
Flux Cored wire. Other features include Arc Control/
DIG, automatic engine shutdowns, spark arrestor
muffler, remote oil drain, fuel gauge, and hourmeter.
CATERPILLAR diesel engine designed to operate over
10,000 hours before the first basic overhaul. Backed by
worldwide support and service.
Low speed industrial diesel engine (1800 RPM)
offers long service intervals, long engine life and low
operating expenses.
Quiet at only 96 Lwa (71 db at 4 m) at maximum
output. Improves work site communication and safety.
Marine grade ignition switch is sealed and protected
from water and dust. one switch controls engine
operation.
Thermal overload protection prevents machine
damage if the duty cycle is exceeded or airflow is
blocked.
High efficiency: Three-phase, rotating field welding
generator requires less fuel and horsepower to operate
IEC and NEMA compliant for welders. Degree of
protection by enclosure IP23.
Weld Output Rated at 40°C (104°F)
400 A, 23 VDC, 30% Duty Cycle
300 A, 32 VDC, 60% Duty Cycle
Max. Open Circuit
Voltage
73 OCV (41 VRD)
Generator Power Output Rated at 40°C (104°F)
Shipping Weight
Peak: 12,000 watts
Continuous: 10,000 watts
Single-phase, 110/220 VAC, 91/46 A, 60 Hz
506.2 kg (1116 lb)
Engine Driven
Heavy Industrial
®
Big Blue 500X Eco Pro
See Literature No. EDX/5.3
Most Popular Accessories
• SuitCase™ X-TREME
• RHC-14 Remote Hand Control
• Canvas cover
#195 301
• HWY-224 Trailer
#043 805
• OFR-224 Trailer
#034 802
• Weld Meters
#195 289
• Engine Filter Kit
#252 782
Superior arc performance
• Factory-preset DIG settings (Stick)
• Hot Start™ (Stick)
• Lift-Arc™ TIG with Auto-Stop™ and Crater-out
An Eco-nomical and Eco-friendly alternative.
Designed to be up to 23% more fuel-efficient
during typical welding operations than other
models. Output of the engine matches the
power required, saving operating cost and the
environment. The fuel savings really add up
when running day-after-day, while producing
fewer carbon emissions. Meets tough EPA Tier
4i compliance standards.
Compact package. The Big Blue 500X Eco Pro
is up to 78% smaller and 72% lighter than
other models — taking less room and reducing
transportation costs.
Weld
Output
Range
Weld Output Rated at
40°C (104°F)
Stock Number
Weld Mode
(#907 427)
(#907 427 001)
w/meters and
spark arrestor
CC/DC
(Stick/TIG)
20 - 450 A
300 A, 32 VDC,
100% Duty Cycle
450 A, 30 VDC,
40% Duty Cycle
CV/DC
(FCAW)
14 - 40 V
300 A, 28 VDC,
100% Duty Cycle
450 A, 30 VDC,
40% Duty Cycle
CC/DC
(CAC-A)
40 - 500 A
400 A, 36 VDC,
100% Duty Cycle
500 A, 30 VDC,
40% Duty Cycle
Max. OpenCircuit
Voltage
72
Generator Power Output
Rated at 40°C (104°F)
5500 Watts Peak
4000 Watts Continuous
Single-phase,
110/220 VAC,
36/18 A 50/60 Hz
72
Sound Levels at
Rated Output,
7 m (23 ft)
Net Weight
(without fuel)*
Dimensions
71.5 dB (96 Lwa)
Economy Mode
H: 813 mm (32 in.)
W: 667 mm (26-1/4 in.)
D: 1422 mm (56 in.)
Net: 494 kg
(1090 lb)
Ship: 517 kg
(1140 lb)
81.5 dB (106 Lwa)
Power Mode
Meets NEMA and IEC output ratings.
*Additional 43 kg (95 lb) when fuel tank is full.
Engine Brand
Features
HP
Type
Engine Speeds
Mitsubishi S4L2
EPA Tier 4i EPA certified, indirect-injected
liquid-cooled engine. Right side service
access with service intervals of 500 hrs
for oil and filters.
35
4-cylinder, industrial
liquid-cooled, diesel
Idle: 1500 RPM
Weld: 1800 RPM
Gouge: 3000 RPM
Fuel
Capacity
Oil
Capacity
Coolant
Capacity
Automatic Engine
Shutdown
43.5 L
(11.5 gal)
6L
(6.3 qt)
9.5 L
(10 qt)
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
53
Engine Driven
®
Big Blue 500 X and 600 X
Heavy Industrial
CC or CC/CV
See Literature No. ED/10.11
Diesel Engine
500 X – Deutz D 2011 L03i
3-cylinder, industrial, air/oil-cooled
500 X – Perkins 404D-22
Meter maintenance displays:
• Hour meter function
• Oil change interval
• High coolant temperature and low oil pressure
shutdowns
• Low fuel shutdown — engine shuts down before
system runs out of fuel, making restarts easy
Designed and built with reliable, heavy duty industrial
components to allow operation in remote locations,
without downtime.
Enclosed robust case design protects internal components
from impact, allows air flow to cool and prolong the life of
the engine, and reduces sound levels.
Hot Start™ makes it easy to start all types of stick
electrodes
Arc-Drive enhances Stick welding, especially on pipe,
by focusing the arc and preventing the electrode from
going out.
5500-watt peak AC power independent of weld settings
means no interaction between tools and welding arc.
Quick and easy maintenance with single-side access to oil
level check, oil fill, oil filter, fuel filter and air cleaner.
4-cylinder, industrial, liquid-cooled
600 X – Deutz F3L912
3-cylinder, industrial, air-cooled
600 X – Deutz F4L2011
4-cylinder, industrial, air/oil-cooled
Note: Engines are warranted separately
by engine manufacturer.
Most Popular Accessories
• Engine Filter Kits
Deutz 2011
Deutz 912
Perkins 404
#246 988
#246 989
#246 985
CC Models
• RHC-3GD34A Remote Hand Control
#041 122
CC/CV Models
• SuitCase™ X-TREME
• SuitCase™ 8RC or 12RC with Remote
Voltage Control
• RHC-14 Remote Hand Control
#129 340
• Wireless Remote Hand Control
#300 430
• Wireless Antenna Kit
#300 749
All Models
• Canvas cover
#194 683
• HWY-224 Trailer
#043 805
• OFR-224 Trailer
#034 802
• RCT-224 trailer
#194 875
• Weld Meters
#195 131
• Polarity Switch
#043 942
• Roll Cage
#194 918
• Spark Arrestor
#195 012
• Vandalism Lockout Kit
#195 118
• Cold Weather Starting Aids available
for all units
Amp/Volt
Ranges
Rated Output
at 40°C (104°F)
Generator Output Rated
at 40°C (104°F)
DC
Stick/TIG
55-500 A
Peak: 5500 watts
Continuous: 4000 watts,
34/17 A, 120/240 VAC,
50/60 Hz while welding
DC
Stick/TIG/
MIG/FCAW
20-550 A
14-40 V
400 A at 36 V (14.4 kW),
100% Duty Cycle
450 A at 38 V (17.1 kW),
60% Duty Cycle
500 A at 30 V (15 kW),
40% Duty Cycle
DC
Stick/TIG
65-600 A
DC
Stick/TIG/
MIG/FCAW
20-550 A
14-40 V
Model
Stock Number
Description
Process
Big Blue
500 X CC
(#907 185)
Deutz F3L2011 with engine
gauges and dry battery
(#907 187)
Perkins 404.22 with engine
gauges and dry battery, CE
(#907 184)
Deutz F3L2011 with engine
gauges and dry battery
(#907 186)
Perkins 404.22 with engine
gauges and dry battery
(#907 193)
Deutz F4L2011 with engine
gauges and dry battery
(#907 189)
Deutz F3L912 with engine
gauges and dry battery
(#907 192)
Deutz F4L2011 with engine
gauges and dry battery
(#907 188)
Deutz F3L912 with engine
gauges and dry battery
Big Blue
500 X CC/CV
Big Blue
600 X CC
Big Blue
600 X CC/CV
54
500 A at 40 V (20 kW),
100% Duty Cycle
550 A at 34 V (18.7 kW),
60% Duty Cycle
600 A at 30 V (18 kW),
40% Duty Cycle
Shipping Weight
907 185: 728 kg (1604 lb)
907 187: 732 kg (1614 lb)
907 184: 751 kg (1655 lb)
907 186: 726 kg (1600 lb)
Deutz: 769 kg (1695 lb)
Perkins: 762 kg (1680 lb)
Deutz F4L: 826 kg (1820 lb)
907 192: 769 kg (1696 lb)
907 188: 1862 kg (1862 lb)
Engine Driven
®
Big Blue 450X Duo CST
Heavy Industrial
™
See Literature No. ED/5.5
Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance
maximizing productivity and efficiency. Two separate outputs powered by one low-speed
diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation
makes it ideal for any jobsite.
Diesel
Two superior arcs in one compact package.
Save fuel, reduce maintenance costs and increase
productivity.
Simple-to-operate process selector knob automatically sets
proper DIG setting on E6010 and E7018 electrodes providing
superior Stick performance.
Lift-Arc™ start for TIG starts without the use of high frequency.
Remote amperage control permits the use of standard and
wireless amperage control devices.
Quiet operation. At just 72.2 dB at 7 m (23 ft.) it’s quieter
than most single-operator models, improving jobsite
communication and safety.
Low-speed Mitsubishi diesel engine.
Stock Number
Welding Mode/
Process
(#907 473)
Mitsubishi
CC/DC
(Stick/TIG)
Amperage
Range
Output Mode
Rated Output at 50° C (122° F)
Separate (Dual Outputs)
5 – 280 A
200 A at 28 VDC, 100% Duty Cycle
Combined: (Paralleled)
10 – 450 A
400 A at 28 VDC, 100% Duty Cycle
Diesel
Welding Mode/Process Output Mode
CC/DC
(Stick/TIG)
CV/DC
(MIG/FCAW)
EPA Tier 4i Compliant!
Mitsubishi S4L2: 24.4 HP at 1850 RPM
Four-cylinder, industrial, liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
• Wireless Remote Hand Control/
Wireless Antenna Kit
#300 430 / #300 749
• Spectrum® 875
• Adapter Cord, Full KVA
#300 517
• Single-Phase Full KVA Plug Kit
#119 172
• Protective Cover
#195 301
• HWY-224 Trailer
#043 805
• Engine Filter Kit
#252 782
Peak: 12,000 watts,
Continuous: 10,000 watts
120/240 VAC, 60 Hz
483 kg
H: 813 mm (32 in.)
W: 667 mm (26.25 in.) (1064 lb.)
D: 1422 mm (56 in.)
Net
Weight
Heavy Industrial
See Literature No. ED/5.6
Two independent pipe quality arcs in one compact package.
Two independent generators provide up to 32,000 watts of power.
Multiprocess CC/CV capability provides independent operator
controls and the best Stick, MIG, Flux-Cored and TIG performance
available with no interaction.
Easy arc starts and better arc control for best in class performance.
Independent remote control connections allow the use of standard
and wireless volt/amperage control devices for each operator.
Quiet operation. At just 68 dB at idle or 76 dB at 7 m (23 ft.) at
full load, it’s quieter than many single-operator models, improving
jobsite communication and safety.
Big Blue® 350X PipePro® System compatible.
Smaller, lighter, quieter, and smoother running than competitive
models with comparable output.
Standard features include oil pan heater, intake manifold heater,
output paralleling switch and automatic idle.
(#907 520)
Deutz
(#907 520-001)
Deutz with
3-Phase Power
and Parallel
Switch
Diesel Engine
Dimensions
A complete multiprocess and multioperator welder/generator in one rugged package. Up
to 400 amps of output per operator can be paralleled with a single switch to provide up to
800 amps of power.
Stock Number
• Stick (SMAW) • TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 4.8 mm [3/16 in.]
carbons, capable 6.4 mm [1/4 in.]
carbons)
Single-Phase Generator
Power at 50° C (122° F)
®
Big Blue 700X Duo Pro
Processes
Processes
• Stick (SMAW) • MIG (GMAW)
• Flux-Cored (FCAW) • TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 9.5 mm [3/8 in.]
carbons)
Diesel Engine
EPA Tier 4i Compliant!
Deutz D2011L04i: 48.6 HP at 1800 RPM
Four-cylinder, industrial, air/oil-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
• SuitCase® X-TREME™ 8VS/12VS
• Wireless Remote Hand Control/
Wireless Antenna Kit
#300 430 / #300 749
• Spectrum® 875
• Adapter Cord, Full KVA
#300 517
• Full KVA Plug Kit: 1-Phase #119 172
3-Phase #254 140
• Protective Cover
#194 683
• HWY-224 Trailer
#043 805
• Engine Filter Kit
#246 988
Amp Range
Rated Output at 40°C (104°F)
Generator Power at 40°C (104°F)
Dimensions
Net Weight
Separate
(Dual Outputs)
20 – 400 A
300 A at 32 VDC, 100% Duty Cycle
400 A at 36 VDC, 40% Duty Cycle
Single-Phase: 5500 watts peak/
4000 watts continuous
784 kg
(1729 lb.)
Combined:
(Paralleled)
40 – 800 A
500 A at 40 VDC, 100% Duty Cycle
700 A at 28 VDC, 60% Duty Cycle
Separate
(Dual Outputs)
14 – 40 V
300 A at 29 VDC, 100% Duty Cycle
400 A at 34 VDC, 40% Duty Cycle
Additional Generator Power
Three-Phase: 27,000 watts peak/
20,000 watts continuous or
Single-Phase: 19,000 watts peak/
12,000 watts continuous
H: 1092 mm
(43 in.)
W: 724 mm
(28.5 in.)
D: 1654 mm
(65.125 in.)
Combined:
(Paralleled)
14 – 40 V
500 A at 39 VDC, 100% Duty Cycle
700 A at 28 VDC, 60% Duty Cycle
55
Engine Driven
®
Big Blue Air Pak
Heavy Industrial
™
See Literature No. ED/10.5
Processes
Designed for heavy construction or maintenance and repair contractors, this all-in-one
multiprocess welder/generator/compressor and optional AC weld/battery charge/jump-start
package sets the standard for power and performance.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature,
low oil pressure and low fuel
shutdowns
Ingersoll-Rand ultra-reliable
industrial rotary screw air
compressor. Belt-driven with
automatic belt tensioner.
Independent compressor
controls include an on/off switch
for applications not requiring
compressed air.
Deluxe model
shown without the
Vandalism Lockout Kit.
Turbocharged engine provides
superior performance in high
altitudes.
Quiet. Only 70 dB (95 Lwa) at
idle and 79 dB (104 Lwa) at
maximum output.
Hot Start™ makes it easy to start
all types of Stick electrodes.
Arc-Drive™ enhances Stick
welding, especially on pipe, by
focusing arc and preventing
electrode from going out.
Optional battery charge/jump
start for 12 and 24 volt batteries.
Note: Option includes AC weld.
CSA, IEC and NEMA compliant.
Diesel
* Comes complete with Engine Gauges, Auto Idle and 12 Volt Intake Manifold Heater.
** Cold Weather Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch,
12 Volt Intake Manifold Heater and 120 Volt Oil Pan Heater.
*** Deluxe Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake
Manifold Heater, 120 Volt Oil Pan Heater, Vandalism Lockout Kit, AC/DC/Battery Charge/Jump-Start Switch and Optional Generator Power.
EPA Tier 4i Compliant!
Deutz TD2011L04:
63.4 HP at 1850 RPM
Turbo-charged, 4-cylinder, industrial,
liquid-cooled
Note: Engine is warranted separately by
engine manufacturer.
Most Popular Accessories
• Desiccant Air Dry System #195 117
Eliminates moisture in the air stream
and prevents air line freeze-ups in cold
climates.
• Engine Filter Kit
#246 988
• Compressor Filter Kit
#246 991
Welding Mode
Amp/Volt
Ranges
Weld Output Rated at 40°C (104°F)
NEMA Amperage and Voltage
Single-Phase Generator
Power at 40°C (104°F)
(#907 062)*
Deutz
(#907 062-04-1)**
Deutz, Cold Weather Model
(#907 062-07-1)***
Deutz, Deluxe Model
CC/DC
20–750 A
600 A at 44 V (26.4 kW), 40% Duty Cycle
550 A at 42 V (23.1 kW), 60% Duty Cycle
500 A at 40 V (20 kW), 100% Duty Cycle
CV/DC
14–40 V
500 A at 40 V (20 kW), 100% Duty Cycle
CC/AC (Deluxe Model Only)
20–575 A
400 A at 36 V (14.4 kW), 100% Duty Cycle
Battery Charge/Jump Start
(Deluxe Model Only)
12/24 V
750 A, 12 V, Jump-Start
750 A, 24 V, Jump-Start
Peak: 5500 watts
Continuous: 4000 watts
Additional Generator
Power for Deluxe Model
(While NOT Welding)
Three-Phase:
20,000 watts or
Single-Phase: 12,000 watts
Features
Ingersoll-Rand
CE55 G1
Rotary screw with electric clutch for on/off. Oil
change intervals of 500 hours (same as engine).
Life expectancy of 30,000 hours.
Big Blue Turbo
Dimensions
Net Weight
H: 1092 mm
(43 in.)
W: 724 mm
(28.5 in.)
D: 1765 mm
(69.5 in.)
Base and
Cold Weather
Models
876 kg (1931 lb.)
Deluxe Model
887 kg (1956 lb.)
Free Air Delivery
at 1850 RPM
Free Air Delivery at
1235 RPM (idle)
Working Pressure
Constant
Duty
Cycle
Oil
Capacity
Automatic Compressor
Shutdowns
1.70 m3/min
(60 cfm)
1.13 m3/min
(40 cfm)
100 psig 7 bar
100%
4.7 L
(5 qt)
Oil temperature
Heavy Industrial
®
See Literature No. ED/10.3
Processes
Similar to the Big Blue Air Pak, but without the air compressor.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature, low oil
pressure and low fuel shutdowns
Turbocharged engine provides
superior performance in high altitudes.
Highest output rating available on an
engine-driven welder: 20 to 750 amp
range, 600 amps at 100% duty cycle!
Diesel
Diesel Engine
Stock Number
Air Compressor
56
• AC1/DC Stick (SMAW) • MIG (GMAW)
• Flux-Cored (FCAW)
• AC2/DC TIG (GTAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 12.7 mm [1/2-in.]
carbons)
• Stud
• Battery Charger/Jump Start1
1
Deluxe model only.
2
Deluxe model with HF-251, or all
models with Dynasty ® 200 Series.
Quiet. Only 70 dB (95 Lwa) at idle and
79 dB (104 Lwa) at maximum output.
Hot Start™ makes it easy to start all
types of Stick electrodes.
Arc-Drive™ enhances Stick welding,
especially on pipe, by focusing arc and
preventing electrode from going out.
5500-watt peak AC power independent
of weld settings means no interaction
between tools and the welding arc.
CSA, IEC and NEMA compliant.
• Stick (SMAW) • MIG (GMAW)
• TIG (GTAW) • Flux Cored (FCAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A) (rated 12 mm [1/2 in.],
capable 16 mm [5/8 in.] carbons)
• Stud
Diesel Engine
EPA Tier 4i Compliant!
Deutz TD2011L04:
63.4 HP at 1850 RPM
Turbo-charged, 4-cylinder, industrial,
liquid-cooled
• Engine Filter Kit
#246 988
Note: Engine is warranted separately by
engine manufacturer.
Stock Number
Weld Mode
Process
Amp/Volt Ranges
Rated Output at 40°C (104°F) 1-Phase Generator Power at 40°C (104°F) Dimensions
(#907 157)
Deutz
CC/DC
Stick/TIG
20-750 A
CV/DC
MIG/FCAW
14-40 V
600 A at 44 V, (26.4 kW),
100% Duty Cycle
Peak: 5500 watts
Continuous: 4000 watts
H: 1092 mm (43 in.)
W: 724 mm (28.5 in.)
D: 1765 mm (69.5 in.)
Net Weight
796 kg
(1755 lb.)
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