D2 Turbo Installation: Pocket Guide

D2 Turbo Installation: Pocket Guide
7. Cabling requirements
8B. Locate entry points for conduits/cables
This guide is designed specifically for installers who are familiar with
the installation of standard sliding gate motors, but do not know the
specifics of the D2 Turbo.
8
7
2. Important safety instructions
D2
Turbo
The pinion guard is
easily removed and
rotated allowing the rack
to be fitted above or
below the pinion.
Cable entry is allowed for
on the far LHS corner of
the gearbox.
8
Please do not proceed with the installation until you
have read and fully understand the Safety instructions
included in your product packaging. The Safety
instructions are also available on www.centsys.co.za,
and may also be obtained by contacting Centurion
Systems on +27 860 236 887 (SA only).
TM
8B.1.
6
Cable
entry points
3
1
Mounting
studs
5
2
4
3. Icons used in this guide
8B.2. Fit the mounting studs to
the foundation plate and
secure in place with the
stud locknuts.
Stud
locknut
(M10
half-height
nut)
Foundation
plate
This icon indicates tips and other information that could be
useful during the installation.
This icon denotes variations and other aspects that should be
considered during installation.
This icon indicates a warning, caution or attention!
Please take special note of critical aspects that MUST
be adhered to in order to prevent injury.
4. General description
The D2 Turbo domestic sliding gate operator has been designed
solely to open and close domestic sliding gates. It must not be
installed or used to automate the entrances of townhouse complexes,
housing estates, industrial sites, etc.
1. 220V AC mains cable via double pole mains isolator switch
(3 core LNE 1.5mm2 SWA)
Optional wiring (all cable is multi-stranded):
2. Intercom cable from motor to dwelling (n1 + 6 core 0 .5mm2)
It is a 12V DC battery operated unit with the following limitations:
250kg
< 18kgf
< 9kgf
24 metres/minute
10 metres
Ten years at ten cycles per day
3. Intercom cable from motor to entry panel (n2 0.5mm2)
4. Safe CLS: Recommended infrared safety beams (3 core 0.5mm2)
5. TRG:
Access control device (3 core 0.5mm2)
6. PED:
Optional pedestrian keyswitch (a)
OR keypad (b) (3 core 0.5mm2)
7. TRG:
Optional external radio receiver (3 core 0.5mm2)
8. LIGHT:
Optional pillar lights (3 core LNE SWA, size according to
power requirements)
n1 = number of cores required by intercom
Check that
the rack is
just resting
on the
pinion
3mm
LOWER
10
8A.2. The motor pinion can be
put into ‘manual mode’
(unlocked) by rotating
the thumbwheel counterclockwise through
approximately 90°.
Foundation
plate
Flat bar welded
to foundation
plate and rail
Foundation
plate
E&OE. Centurion Systems (Pty) Ltd. reserves the right
to change any product without prior notice.
2.
Motor enclosure unit
8.
Battery strap
3.
Camlock cover
9.
Pulley guard
4.
Release thumbwheel
10. Gate mounted origin marker
5.
Foundation plate
11. Origin marker bracket
6.
D2 Turbo controller
Turbo
Origin
marker
Gate
* Includes 3mm clearance required
between rack and pinion
B1: Below pinion - RAZ rack
Using the camlock, it is possible to lock the operator cover in
place with the release thumbwheel in either the ‘locked’ or
‘unlocked’ position
When locked, the release thumbwheel cannot be moved from
‘locked’ to ‘unlocked’ or vice versa
Gate in
closed
position
E: Plan view
Flat bar welded
to foundation
plate and rail
* Includes 3mm clearance required
between rack and pinion
148 - 158
Raised
foundation
148 - 158
Foundation
plate
Take care with the
orientation of the arrow
on the origin marker. This
arrow must face the
operator.
B2: Below pinion - Nylon rack
12V 7.2Ah or 5Ah battery
Motor fuse
Greater than 500mm
Origin
marker
Which bit is what?
1.
D: Plan view
148 - 158
5 (Recommended to
allow for adjustment)
8A.1. Insert the camlock key
and rotate it 90°
clockwise. This will allow
for the removal of the
cover, as well as for the
rotation of the release
thumbwheel.
11
5 (Recommended to
allow for adjustment)
148 - 158
3
Centurion Logo
Mount gate origin
marker to rack as per
illustration C, D and E,
with the gate in the
closed position.
Mount the operator
8A. Selecting manual mode
4
8B.7.
77
9
C: Isometric view
Greater than 500mm
5 (Recommended to
allow for adjustment)
2
160*
8
Theftresistant
nut
A2: Above pinion - Nylon rack
77
7
&
Unobstructed access in and out of the premises. The operator
must not protrude into the driveway.
&
Endstops are mandatory and must be capable of stopping the
gate at rated speed
&
Guide-rollers and anti-lift brackets are correctly fitted
&
The specified gate mass, starting- and rated-pull-force
limitations are not exceeded
&
All relevant safety instructions are adhered to
5 (Recommended to
allow for adjustment)
6
Fit RAZ/Nylon angle rack as recommended by CENTURION.
Use height-adjustment nuts to obtain correct rack and pinion
mesh. Rack can be mounted above or below the pinion to suit
site conditions. Refer to illustration A1, A2, B1 and B2.
A1: Above pinion - RAZ rack
Discus
padlock
Theft-resistant
nut and Discus
padlock are
available from
CENTURION for
sites requiring
additional
security.
A gap of 3mm between
the rack and the pinion
must be maintained.
8. D2 Turbo operator installation
1
Stud
locknut (M10 half-height nut)
3mm
tooth
gap
For optimum range, an external receiver can be mounted on the
wall
Ensure that all the standard considerations for a
quality gate installation are adhered to as specified in
CENTURION’s comprehensive installation manuals. If
you are unfamiliar with these, then you may find them
on www.centsys.co.za. However, as a minimum please
ensure that:
Orange
heightadjustment
nuts
Level
this end
and fix
Type of cable must adhere to municipal bylaws but typically SWA
(steel wire armoured) cable is recommended. The armouring
provides excellent screening, which gives better protection
against lightning – earth one end of the screening)
8B.4.
1195.D.01.0001_2 Pocket installation guide_27Jan2011
Tighten the hold-down
nuts when the gearbox is
in the correct position.
Holddown
nuts
(M10
nuts)
Washer
Leave clearance under the
gearbox to allow for the
gearbox to be lowered if
the rack and pinion mesh
is too tight.
Allows for all features such as pedestrian opening, status LED,
etc., to be operated from the intercom handset inside the
dwelling. Number of cores and type of cable could vary depending
on brand of access control system being used
6. D2 Turbo identification
7.
8B.6.
8B.3. Position the foundation
plate to allow for the
pinion to be unmeshed
from the rack when the
gearbox has to be
removed.
Possibly increase cable thickness if pillar lights are installed
5. Technical specifications
5
Use the orange heightadjustment nuts
provided to level the
gearbox.
Level this end of
the rack, and fix
n2 = number of cores required by intercom
Gate mass maximum:
Starting pull force:
Rated running force:
Maximum speed:
Maximum gate length:
Design life:
8B.5.
Legend
130*
Centurion Logo
Raised
foundation
Foundation
plate
8B.8.
Battery is fitted between
the motor enclosure
unit and the D2 Turbo
controller.
8B.9.
Unclip the orange clips
holding the controller
onto the motor enclosure
unit.
8B.10. Fit the 7.2Ah/5Ah
battery and clip the
orange clips down to
secure the battery in
place.
Rack
10-17mm
Origin sensor
inside motor
enclosure
Turbo
Unclip
orange
battery
clip
Fit the
7Ah/5Ah
battery
Clip
orange
battery
clip to
secure
9. Electrical setup
i5 Infrared safety
beam (opening)
optional
optional, but
recommended
Connection type: Normally closed
To alarm
panel, etc
Ensure that all low voltage systems (less than 42.4V) are
suitably protected from damage, by disconnecting all
sources of power such as chargers and batteries before
doing any work.
Waterproof isolator
enclosure within
two metres of motor
All electrical work must be carried out according to the
requirements of all applicable local electrical codes. (It is
recommended that a licensed electrical contractor perform
such work.)
Relay card
CP106
Rx
Tx
NO
9.3.
CP106
Relay Card
E
N
L
NC
9.2.
110 - 220V
Mains in
Always check that the circuit breaker in the
electrical panel is in the OFF position, and that
all high voltage circuits (more than 42.4V) are
completely isolated from the mains supply
before doing any work.
COM
9.1.
IRB Receiver
IRB Tx - Open
12V+
12V-
optional
12V-
COM
NC
Pillar Light/
Courtesy Light
10. Setting up the system
NO
Wire the controller to the required input and output devices as per the
wiring diagrams on the right hand side.
12V+
Connect all wiring
Refer to the illustration of the D2 Turbo controller, which shows the
position of the Function and Setting Dials, the status LED, and the
select/toggle
Pushbutton.
SETUP:
AUTOC
LO
SE
C
LIMI
TS
A
TES
MO
RE B
Safe OPN
LIGHT
10A. Using the Pushbutton and status LEDs
&
To select a particular setting, press the
Aux 12V
Safe Com
Com
PROF
IL
E E
Step 1: Select FUNCTION
Step 2: Select SETTING
Step 3: Press
Step 4: When finished
select RUN
DE
MO
D
E
N
L
110-220V
All programming is done by means of two rotary Dials, a Pushbutton,
and the bi-colour (red and green) status LED.
The rotary Function Dial selects the required function you wish to
set. This is selected first.
Secondly, the rotary Setting Dial dials in the actual setting for the
function selected.
pushbutton
FUNCTION
Safe CLS
LCK/STP
SETTING
Tx
Hold-down
base plate bolt
Rx
POLOphone
entry panel
2
2
3
-
4
5
TRG
NO
PED
COM
NC
COM
For enhanced security, connect the
entry panel to a POLOswitch at the
operator
IMPROVED
LIGHTNING
PROTECTION
Holiday Lockout
keyswich
If Backup to Backup Memory Module or Restore from
Backup Memory Module are required, remove DOSS
connector and fit CP108 (Backup Memory Module)
!
See ‘Using the Setting Dial’, section E - Profile, E-4 and E-5.
Any controllers not marked with ‘BACKUP’ and ‘RESTORE’ do
not support this function
!
E-4 and E-5 text is not screened on the BETA versions
7
8
9
optional
Connection type: Normally closed; latching contact
!
6
optional
PFA: The Pillar light relay will activate for two seconds before gate movement
occurs, as well as during gate movement. This means gate movement will be
delayed for a period of two seconds after a trigger has been received.
PFB: The pillar light relay will only activate during gate movement
Hi Speed: Gate will operate at its maximum speed – typically 24 metres per minute
Low Speed: Gate will operate at 16 metres per minute
Backup Memory Module (CP108) connected via DOSS connector socket
1
Pedestrian
keyswitch
E - PROFILE
Use toggle pushbutton to select preference.
For D - MODE, green status LED=On; red status LED=Off
For E - PROFILE, green status LED=Hi; red status LED=Low
12V-
Connection type: Normally open;
spring release
D - MODE
Automatic; Start with gate closed
Learn a transmitter button to Trg
Learn a transmitter button to Ped
Learn a transmitter button to Lck
Delete a transmitter
Delete all transmitters
Autoclose off
Autoclose after 5 seconds
Autoclose after 10 seconds
Autoclose after 15 seconds
Autoclose after 30 seconds
Autoclose after 45 seconds
Standard Mode
Open Only Mode
Reversing Mode
PIRAC Mode
On
Off
Pre-Flash Mode A On
Off
Pre-Flash Mode B On
Off
Positive Close Mode
Speed
Hi
Low
Sensitivity
Hi
Low
Backup to Backup Memory Module
Restore from Backup Memory Module
Lightning rod
C - AUTOCLOSE
A-1
B-1
B-2
B-3
B-4
B-5
C-1
C-2
C-3
C-4
C-5
C-6
D-1
D-2
D-3
D-4
D-5
D-6
E-1
E-2
E-3
E-4
E-5
12V+
optional
B - REMOTES
Setting dial (Ring position-Dial position)
Connection type: Normally closed
1
optional, but
recommended
The Setting Dial has six different positions, which allow the function
required, to be selected.
optional
SmartGUARD
keypad
OR
POLOphone
handset status LED
Connection type: Normally open
Connection type: Normally open
10C. Using the Setting Dial
A - LIMITS
optional
optional, but
recommended
UP
SET
IRB Receiver
i5 Infrared safety
beam(closing)
LED
ENCODER
ORIGIN
Connection type: Normally closed
IRB Tx - Close
Com
AB CD E
Function dial
12V-
PED
Aux I/O
30A
&
If the status LED is green, then the first option is selected
&
If the status LED is red, then the second option is selected
The Function Dial has six different settings that may be selected:
&
RUN:
Fully anti-clockwise. The unit must be left in this
position for “Normal run” operation
&
A - LIMITS:
Sets up the gate open and closed positions
automatically.
&
B - REMOTES:
Allows for NOVA remotes to be added or deleted
&
C - AUTOCLOSE: Allows for different Autoclose times to be set
&
D - MODE:
Allows for different modes of operation to be set
&
E - PROFILE:
Allows for specific gate profiles to be toggled
On/Off or Hi/Low
12V+
TRG
If the setting has an option such as On/Off, or Hi/Low
then the
pushbutton will act as a toggle.
10B. Using the Function Dial
NO
NC
COM
If the setting is a single fixed value, e.g. 15 second
autoclose time, then the pushbutton acts as a select.
12V+
12V-
Status LED
12V
&
The status LED indicates the status of the setting
&
A green status LED indicates that particular setting is selected
&
A red status LED indicates it is off or not selected
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement