INSTALLATION INSTRUCTIONS Accessory Application FOG LIGHT P/N 08V31-S6M-210 2002 RSX Publications No. BII 22646 Issue Date JUNE 2001 PARTS LIST Switch Left fog light Right fog light Templates 4 Step screws Left fog light trim 4 Self-tapping screws, 5 x 16 mm (The end is not pointed.) Right fog light trim 4 Self-tapping screws, 5 x 16 mm 2 Washer-screws Left bracket 4 Spring nuts Relay Right bracket Washer-bolt Switch harness Cushion tape Fog light harness © 2001 American Honda Motor Co., Inc - All Rights Reserved. 21 Wire ties BII 22646 E2334E (0106) 08V31-S6M-2001-91 1 of 16 Illustration of Fog Lights Installed on the Vehicle Wire tie with clip SWITCH SWITCH HARNESS RELAY 2 Washers FUSE BOX Left sub-bracket LEFT FOG LIGHT Right sub-bracket FOG LIGHT HARNESS RIGHT FOG LIGHT Fuse label INSTALLATION TOOLS AND SUPPLIES REQUIRED Phillips screwdriver 10 mm Combination wrench Ratchet 10 mm Socket Diagonal cutters Drill 3 mm, 5 mm, and 10 mm Drill bits Hacksaw blade Utility knife Scissors Pushpin Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Disconnect the negative cable from the battery. Masking tape Felt-tip pen 2 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. Cutting the Front Bumper 3. 6. Using scissors, cut out the templates. Fold both small templates as shown. Using a utility knife, score the bumper along the heavy line in the area shown. Remove the large template from the bumper. SMALL TEMPLATE Fold. SMALL TEMPLATES LARGE TEMPLATES Mark along the outer edge of the heavy line. Fold horizontally. Fold up. 7. 4. LARGE TEMPLATE UTILITY KNIFE Position the large left template on the left bumper grille, and tape it in position using masking tape. Insert the two tabs of the small left template into the slits in the front bumper. Using a pushpin, make a hole through each of the two marks indicated on the template. SLIT LARGE LEFT TEMPLATE MARK (2) TAB MARK (3) STRIP OF MASKING TAPE PUSHPIN FRONT BUMPER PUSHPIN FRONT BUMPER 5. Using a pushpin, make a hole through each of the three marks indicated on the template. © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) SMALL LEFT TEMPLATE 3 of 16 8. Remove the small template from the bumper. Using a 3 mm, 5 mm, and a 10 mm drill bit, drill a hole through each of the five marks. DRILL (First drill with a 3 mm bit, then with a 5 mm bit, and finish with a 10 mm bit.) MARK (5) Routing the Fog Light Harness 12. Disconnect the negative (–) and positive (+) cables from the battery, and release the clip from the holder bolt. Disconnect the negative (–) cable first. NUT BOLT BATTERY HOLDER CLIP FRONT BUMPER DRILL (First drill with a 3 mm bit, then with a 5 mm bit, and finish with a 10 mm bit.) 9. Using a felt-tip pen, draw two straight lines across the two upper adjacent 10 mm holes you just made. Repeat on the lower pair of 10 mm holes. Draw two straight lines across the two upper adjacent 10 mm holes. FELT-TIP PEN POSITIVE CABLE BATTERY 13. Remove the bolt and the nut that fasten the battery holder, and remove the holder and the battery. SCRIBED LINE Do not cut. 14. Remove the two self-tapping screws and one clip, then pull the left front inner fender out in the direction shown. Repeat on the right front inner fender. HACKSAW FRONT BUMPER Draw two straight lines across the two lower adjacent 10 mm holes. LEFT FRONT INNER FENDER 10. Using a hacksaw or a utility knife, cut out the shaded areas for the fog light opening. 11. Position the right template on the right bumper grille, and repeat steps 5 through 10 to cut out the right fog light opening. 4 of 16 BII 22646 (0106) SELF-TAPPING SCREWS CLIP © 2001 American Honda Motor Co., Inc - All Rights Reserved. 15. Remove the windshield washer tank filler neck clip from its holder. RELAY BOX HOLE FOG LIGHT HARNESS 2-PIN CONNECTOR (short end) 19. Route the fog light harness 2-pin connector (long end) along the vehicle harness behind the left headlight and inside of the bulkhead upper frame toward the right (passenger’s) side of the vehicle. Make sure the 2-pin connector is in front of the bulkhead center stay. BULKHEAD UPPER FRAME FOG LIGHT HARNESS 2-PIN CONNECTOR (long end) FOG LIGHT HARNESS Route in front of the bulkhead center stay. FOG LIGHT HARNESS BRACKET POWER STEERING FLUID RESERVOIR WINDSHIELD BLUE WASHER TANK FILLER TAPE NECK FOG LIGHT HARNESS 1-PIN CONNECTOR VEHICLE HARNESS 1-PIN CONNECTOR HOLE RIGHT HEADLIGHT 20. Remove the power steering fluid reservoir. Continue routing the fog light harness 2-pin connector behind the right headlight along the vehicle harness, then hang it down into the front bumper through the hole at the rear of the right headlight. 16. Locate the 1-pin connector blue-taped to the vehicle harness routed under the relay box, and remove the blue tape to free the connector. 17. Connect the 1-pin connector of the fog light harness to the 1-pin connector of the vehicle harness you just freed. 18. Route the fog light harness 2-pin connector (short end) down into the front bumper through the same hole as the windshield washer tank filler neck. © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) 5 of 16 21. Secure the fog light harness 1-pin connector connected behind the left headlight to the vehicle harness with one wire tie. 25. Pull out on the right front inner fender, and remove the vehicle ground bolt from the right front side frame. Secure the ground terminal of the fog light harness with this ground bolt. FOG LIGHT HARNESS 1-PIN CONNECTOR BRACKET RIGHT FRONT SIDE FRAME FOG LIGHT HARNESS FOG LIGHT HARNESS WIRE TIE WIRE TIE WITH CLIP WIRE TIES WIRE TIES RIGHT FRONT INNER FENDER WIRE TIE FOG LIGHT HARNESS WIRE TIES VEHICLE GROUND BOLT (reused) FOG LIGHT HARNESS GROUND TERMINAL (Secure the terminal to the body ground at the front of the vehicle.) WIRE TIE LOWER CROSS MEMBER HOLE 26. Secure the fog light harness to the vehicle harness with two wire ties. 27. Secure the fog light harness to the hole in the lower cross member with one wire tie. FOG LIGHT HARNESS BULKHEAD UPPER FRAME 28. Pull out on the left front inner fender, and secure the fog light harness to the vehicle harness with three wire ties. 22. Secure the fog light harness to the vehicle harness and the bracket on the left (driver’s) side of the vehicle using three wire ties in the areas shown. LOWER CROSS MEMBER HOLE 23. Secure the fog light harness to the hole in the bulkhead upper frame with the wire tie with clip. 24. Secure the fog light harness to the vehicle harness along the front bulkhead with three wire ties. WIRE TIE LEFT FRONT INNER FENDER FOG LIGHT WIRE TIES HARNESS 29. Secure the fog light harness to the hole in the lower cross member and to the vehicle harness with one wire tie. 6 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. Installing the Fog Lights 31. Install the left fog light onto the left fog light trim: 30. Position the left bracket on the left fog light, and install one step screw with washer and one washer-screw. Tighten both screws securely. NOTE: Before installing the bracket, check the identification mark: The bracket marked “L” goes on the left side, the bracket marked “R” goes on the right side. LEFT FOG LIGHT • Remove and discard the rubber washer from the step screw. • Fit the tab on the left sub-bracket into the slot in the left fog light trim, and install the step screw. Don’t tighten the step screw yet. • Install two 5 x 16 mm self-tapping screws through the left bracket and into the left fog light trim. • Tighten the step screw. 5 x 16 mm SELFTAPPING SCREWS (The end is not pointed.) WASHER STEP SCREW LEFT FOG LIGHT LEFT BRACKET RUBBER WASHER (Discard.) STEP SCREW WASHERSCREW LEFT BRACKET LEFT FOG LIGHT TRIM SLOT © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) LEFT SUBBRACKET 7 of 16 32. Slide two spring nuts onto the bumper through the slits. 35. Inside the vehicle, turn the two knobs counterclockwise, and remove the driver’s dashboard lower cover (two retaining tabs and two hooks). FOG LIGHT HARNESS 2-PIN CONNECTOR SPRING NUTS FRONT BUMPER HOOK (2) RETAINING TAB (2) SLITS FOG LIGHT KNOBS DRIVER’S DASHBOARD LOWER COVER 5 x 16 mm SELF-TAPPING SCREWS 36. Turn the knob clockwise, and remove the driver’s dashboard under cover from the holder (one clip). 33. Pull the fog light harness 2-pin connector out, and connect it to the left fog light. Position the left fog light assembly on the front bumper, and install two 5 x 16 mm self-tapping screws. Tighten the screws securely. 34. Repeat steps 30 through 33 to install the right fog light. HOLDER KNOB DRIVER’S DASHBOARD UNDER COVER CLIP 8 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. 37. Pull the center lower cover toward you to release the one retaining tab and six clips. 40. On A/T vehicles, remove the trim ring from the center console (four retaining tabs). 38. Unplug the vehicle 2-pin connector from the accessory socket, and remove the center lower cover. TRIM RING CLIP (6) RETAINING TAB CENTER CONSOLE RETAINING TAB (4) VEHICLE 2-PIN CONNECTOR CENTER LOWER COVER ACCESSORY SOCKET 41. Remove the center console trim by lifting it upward to release the six clips and one retaining tab. 39. On M/T vehicles, push the boot down while holding the plastic clip. Remove the shift knob by turning it counterclockwise. CLIP (6) RETAINING TAB SHIFT KNOB CENTER CONSOLE TRIM PLASTIC CLIP BOOT © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) 9 of 16 42. Remove the two self-tapping screws that fasten the center console. 44. Inside the center console, remove the two clips. At the rear of the center console, remove the two screws. M/T Vehicles: CLIPS CLIP (2) CENTER CONSOLE ACCESSORY SOCKET SELFTAPPING SCREWS CENTER CONSOLE SCREW SCREW 43. Remove the beverage holder by lifting it upward to release the four clips. VEHICLE 2-PIN CONNECTOR BEVERAGE HOLDER A/T Vehicles: SELFTAPPING SCREWS CLIP (4) CLIP (2) CLIPS CENTER CONSOLE ACCESSORY SOCKET SCREW CENTER CONSOLE SCREW VEHICLE 2-PIN CONNECTOR 45. Release the two clips that secure the front of the center console, then disconnect the vehicle 2-pin connector from the accessory socket by first sliding the center console toward the rear, then lifting it upward. 10 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. 46. Remove the two self-tapping screws and one screw, and remove the steering column upper and lower covers (six retaining tabs). RETAINING TAB (6) STEERING COLUMN UPPER COVER Push in. Routing the Switch Harness 48. Remove the bolt that secures the fuse box, and lower the fuse box. 49. Unplug the vehicle 6-pin connector from the fuse box, then plug the 6-pin connector of the switch harness there. Plug the 1-pin connector (WHT/ RED wire) of the switch harness into the fuse box as indicated. On M/T vehicles, there is no 6-pin connector plugged into the fuse box. SWITCH HARNESS 1-PIN CONNECTOR (WHT/RED WIRE) SWITCH HARNESS 6-PIN CONNECTORS VEHICLE 6-PIN CONNECTOR (A/T Vehicles only) STEERING COLUMN LOWER COVER SELF-TAPPING SCREWS SWITCH HARNESS SCREW FUSE BOX BOLT 47. From behind the instrument panel, remove the right switch cover (two retaining tabs). Location of 6-pin Connector INSTRUMENT PANEL RETAINING TAB (2) Location of 1-pin Connector SWITCH COVER (Discard.) © 2001 American Honda Motor Co., Inc - All Rights Reserved. FUSE BOX 50. On A/T vehicles, locate the 6-pin connector taped to the switch harness, and remove the dummy connector from that connector. Plug the vehicle 6-pin connector you just unplugged from the fuse box into that connector. BII 22646 (0106) 11 of 16 If the vehicle is equipped with an optional cigarette lighter, plug the switch harness 6-pin connector into the cigarette lighter 6-pin connector. 55. Above the steering column, disconnect the vehicle 16-pin connector. Remove the retainer, and insert the switch harness terminal into the 16-pin connector at the location shown. Reinstall the retainer. CIGARETTE LIGHTER HARNESS RETAINER VEHICLE 16-PIN CONNECTOR TERMINAL (for connecting the terminal of the switch harness) FUSE BOX 6-PIN CONNECTOR SWITCH HARNESS As Viewed from the Harness Side 51. Reinstall the fuse box. 52. Locate the 1-pin connector blue-taped to the vehicle harness in front of the fuse box, and remove the blue tape to free the connector. Plug the remaining 1-pin connector of the switch harness into this 1-pin connector. SWITCH HARNESS 5-PIN CONNECTOR (Route to the switch lid opening.) TERMINAL END of SWITCH HARNESS (Route to the top of the steering column.) SWITCH HARNESS TERMINAL (Insert into the 16-pin connector with the staked side facing down.) SWITCH HARNESS 56. Reconnect the vehicle 16-pin connector. VEHICLE HARNESS STEERING SHAFT FUSE BOX SWITCH HARNESS SWITCH HARNESS 1-PIN CONNECTOR BLUE TAPE VEHICLE HARNESS 1-PIN CONNECTOR 53. Route the 5-pin connector of the switch harness under the steering shaft to the switch opening in the instrument panel. 54. Route the terminal end of the switch harness to the top of the steering column along the vehicle harness. 12 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. 57. Route the switch harness 12-pin connector to the center console opening alongside the vehicle harness. VEHICLE HARNESS 61. Attach the fuse label (20A) to the switch harness fuse case. STEERING HANGER BEAM WIRE TIE WASHERBOLT SWITCH HARNESS VEHICLE HARNESS 12-PIN CONNECTORS RELAY CENTER CONSOLE OPENING SWITCH HARNESS 4-PIN CONNECTOR SWITCH HARNESS 12-PIN CONNECTORS SWITCH HARNESS FUSE CASE VEHICLE HARNESS 12-PIN CONNECTOR SWITCH HARNESS FUSE LABEL (20A) HOLDER SWITCH HARNESS 12-PIN CONNECTOR 62. Position the relay on the steering hanger beam, and install the washer-bolt. Plug the switch harness 4-pin connector into the relay. 58. At the center console opening, disconnect the vehicle 12-pin connector, then slide the 12-pin connector of the switch harness onto the holder on the side of the vehicle 12-pin connector. 59. Connect the vehicle harness 12-pin connectors to the switch harness 12-pin connectors. 60. Secure the switch harness to the vehicle harness with one wire tie in the area shown. © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) 13 of 16 63. Pull the switch harness 5-pin connector out through the instrument panel. 67. Check that all wire harnesses are routed properly and all connectors are plugged in. 64. Secure the switch harness to the vehicle harness with six wire ties in the areas shown. 68. Reinstall all removed parts. WIRE TIES SWITCH HARNESS 5-PIN CONNECTOR 69. Reconnect the negative cable to the battery, and reset the radio station presets. NOTE: Whenever the battery is disconnected, the driver's window AUTO function is disabled. 70. Start the engine. Push down on the driver's window switch until the window is fully open. 71. Pull up on the driver's window switch to close the window completely, then hold the switch for a second or two more. 72. Test the AUTO window function. USE AND CARE How to Operate the Fog Lights SWITCH HARNESS WIRE TIES ” or “ ” position • Turn the light switch to the “ (headlights on low beam). • Press the fog light switch (indicator is on). NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. VEHICLE HARNESS 65. Plug the switch harness 5-pin connector into the rear of the switch. Fog Light Aiming Adjustment 1. INSTRUMENT PANEL Adjust the fog lights: • Adjust the aiming according to local laws and regulations. • To adjust, turn the aiming adjustment screw in or out until the correct aiming is obtained. SWITCH HARNESS 5-PIN CONNECTOR SWITCH PHILLIPS SCREWDRIVER 66. Install the switch into the instrument panel. AIMING ADJUSTMENT SCREW To raise. To lower. 14 of 16 BII 22646 (0106) © 2001 American Honda Motor Co., Inc - All Rights Reserved. Bulb Replacement 1. 3. Install the new bulb into the fog light. • Remove the two self-tapping screws that secure the fog light trim, and pull the fog light toward you. Unplug the connector, and remove the fog light. Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb • CONNECTOR Do not touch the bulb. Oily or greasy substances on the bulb could shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a clean, soft cloth that has been dampened with denatured alcohol or a mild detergent solution. FOG LIGHT SELFTAPPING SCREWS 2. FOG LIGHT BULB Remove the bulb from the socket by turning it counterclockwise and pulling it toward you. 4. Reinstall the fog light in the reverse order of removal. • Check that the wire harnesses are not pinched. • Make sure you tighten the self-tapping screws securely. FOG LIGHT BULB © 2001 American Honda Motor Co., Inc - All Rights Reserved. BII 22646 (0106) 15 of 16 CIRCUIT DIAGRAM BATTERY LIGHTING RELAY 100A 30A W/R 15A R/Y 20A W/G FOG LIGHT RELAY L/R 20A R/B 20A SMALL RELAY R/L R/Y RIGHT LOW LEFT HI LOW HI HEADLIGHT R PASSING R/L L/Y B FOG LIGHT SWITCH FOG LIGHTS B B R/W LIGHTING SWITCH DIMMER COMBINATION LIGHT SWITCH LIGHT SWITCH FOG LIGHT SWITCH OFF 16 of 16 Low Hi OFF ON ON BII 22646 (0106) B BLACK BR BROWN Y YELLOW O ORANGE L BLUE SB SKY BLUE G GREEN LG LIGHT GREEN R RED P PINK W WHITE GR GRAY © 2001 American Honda Motor Co., Inc - All Rights Reserved.
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