Rosemount Alphaline 1151 Pressure Transmitter Product Manual

00809-0100-4360

English

Rev. AA

Model 1151

Alphaline

®

Pressure

Transmitters

Product Manual

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN 55317 USA

Tel 1-800-999-9307

Telex 4310012

Fax (612) 949-7001

© 1997 Rosemount, Inc.

R

INTE

D

IN

U.S. A.

http://www.rosemount.com

Model 1151 Alphaline

®

Pressure

Transmitters

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

Within the United States, Rosemount Inc. has two toll-free assistance numbers.

Customer Central: 1-800-999-9307 ( 7:00 a.m. to 7:00 p.m. CST)

Technical support, quoting, and order-related questions.

North American

1-800-654-7768 ( 24 hours a day – Includes Canada)

Response Center: Equipment service needs.

For equipment service or support needs outside the United States, contact your local Rosemount representative.

The products described in this document are NOT designed for nuclearqualified applications.

Using non-nuclear qualified products in applications that require nuclearqualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local

Rosemount Sales Representative.

May be protected by one or more of the following U.S. Patent Nos. 3,195,028; 3,271,669; 3,318,153;

3,618,390; 3,646,538; 3,793,885; 3,800,413; 3,854,039; 3,859,594; 3,975,719; 4,339,750; 5,237,285;

Re. 30,603. May Depend on Model. Other U.S. and Foreign Patents Issued and Pending.

Rosemount, the Rosemount logotype, Alphaline, and SMART FAMILY are registered trademarks of

Rosemount Inc.

HART is a registered trademark of the HART Communication Foundation.

d

-Cell is a trademark of Rosemount Inc.

Hastelloy, Hastelloy C, and Hastelloy C-276 are registered trademarks of Cabot Corp.

Monel is a registered trademark of International Nickel Co.

Teflon is a registered trademark of E.I. du Pont de Nemours & Co.

Aflas is a registered trademark of Asahi Glass Co., Ltd.

Kynar is a trademark of Pennwalt Inc.

Flourolube is a registered trademark of Hooker Chemical Co.

Loctite is a registered trademark of Loctite Corporation.

Cover Photo: 1151-001AB

Fisher-Rosemount satisfies all obligations coming from legislation to harmonize product requirements in the European Union.

Introduction

Installation

Calibration

Table of Contents

Using This Manua. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Model 1151 Alphaline® Pressure Transmitters . . . . . . . . . . . . . . 9

Transmitter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mechanical Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Access Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Process Flange Orientation . . . . . . . . . . . . . . . . . . . . . . . 13

Housing Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Terminal Side of Electronics Housing . . . . . . . . . . . . . . . 13

Circuit Side of Electronics Housing . . . . . . . . . . . . . . . . . 13

Exterior of Electronics Housing . . . . . . . . . . . . . . . . . . . 13

Mounting Effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Mounting Requirements (for Steam, Liquid, Gas) . . . . . . . . 17

Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Drain/Vent Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Impulse Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Conduit Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Transmitter Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Grounding Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hazardous Locations Certifications. . . . . . . . . . . . . . . . . . . . 24

Liquid Level Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Open Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Closed Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Dry Leg Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wet Leg Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Bubbler System in Open Vessel . . . . . . . . . . . . . . . . . . . . 26

Quick Calibration Procedure (for E, G, and J Electronics) . . . . . 29

Quick Calibration Procedure (For L and M Electronics) . . . . . . 29

Data Flow with Calibration Options . . . . . . . . . . . . . . . . . . . . . . 31

Span Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Zero Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Zero and Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Elevated or Suppressed Zeros . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Linearity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Damping Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Static Pressure Span Correction Factor . . . . . . . . . . . . . . . . . . . . 37 i

ii

Options

Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

(Option Codes B1–B7 and B9) . . . . . . . . . . . . . . . . . . . . . 39

Analog Meters (4–20 ma only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

LCD Meters (4–20 ma only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

LCD Meter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Remove the Cove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .r 42

Position the Decimal Point and Select the Meter Function 42

Store the Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Set the Display Equivalent to a 4 mA Signal . . . . . . . . . 43

Set the Display Equivalent to a 20 mA Signal . . . . . . . . 43

Replace the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

LCD Meter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

LCD Meter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Filter Terminal Block (Option Code R2) . . . . . . . . . . . . . . . . 46

Transient Protection and Filter Terminal Block

(Option Code R1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Retrofitable Transient Terminal Block(Option Code R9) . . . 46

R9 Terminal Block Installation . . . . . . . . . . . . . . . . . . . . 47

Terminal Block Specifications (for R1, R2, and R9) . . . . . . . 49

Maintenance and

Troubleshooting

Hardware Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Transmitter Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

54

Process Sensor Body Removal 55

Removing the Sensor from the Electrical Housing . . . . 56

Sensor Module Checkout . . . . . . . . . . . . . . . . . . . . . . . . . 57

Reassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Preliminary Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Connecting the Electrical Housing to the Sensor . . . . . . . . . 58

Backup Ring and O-ring Installation . . . . . . . . . . . . . . . . . . 58

Optional Plug-in Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .s 60

Return of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Specifications and

Reference Data

Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Physical Specifications (Standard Configuration). . . . . . . . . . . . 68

Section

1

Introduction

USING THIS MANUAL

This manual is designed to assist in installing, operating, and maintaining the Rosemount Model 1151 Analog Pressure Transmitter

Family.

Section 2 Installation

provides mechanical and electrical installation instructions.

Section 3 Calibration

explains technique for calibration of the device.

Section 4 Options

explains the options available for the Model 1151, including mounting brackets, LCD meters, custom configuration, transient protection, and filter terminal blocks.

Section 5 Maintenance and Troubleshooting

describes trim procedures and offers troubleshooting instructions for dealing with potential mechanical or electrical difficulties.

Section 6 Specifications and Reference Data

lists functional, performance, and physical specifications data as well as ordering information for the transmitter.

Appendix A Approval Drawings

contains approval drawings for Canadian Standards Association (CSA) and Factory Mutual (FM) intrinsic safety drawings.

Glossary

provides brief definitions of the terms used in this manual and tells where to find more information.

Index

contains a comprehensive, standard index.

MODEL 1151 ALPHALINE

®

PRESSURE

TRANSMITTERS

This manual describes the following Model 1151 Alphaline

®

Pressure

Transmitters.

• Model 1151DP— Differential Pressure Transmitter measures differential pressure from 6 inH

2

O to 1,000 psi

(1.493 to 6895 kPa).

• Model 1151HP— Differential Pressure Transmitter for High Line Pressures measures high line pressures from

25 inH

2

O to 300 psi (6.22 to 2668 kPa).

• Model 1151GP— Gage Pressure Transmitter measures gage pressure from 6 inH

2

O to 6,000 psi (1.493 to

41369 kPa).

• Model 1151AP— Absolute Pressure Transmitter measures absolute pressure from 25 inH

2

6895 kPa).

O to 1,000 psi (6.22 to

1-1

Model 1151 Alphaline

®

Pressure Transmitters

TRANSMITTER OVERVIEW

The Rosemount Model 1151 Alphaline

®

series of pressure transmitters has set an industry standard as the largest-selling transmitter in the world. It brings true precision to the measurement of flow, level, gage and absolute pressures, vacuum, and specific gravity.

With proven performance, quality, and reliability, the Model 1151 provides accurate measurement using the variable capacitance principle. It is virtually unaffected by changes in temperature, static pressure, vibration, and power supply voltage.

Installation, calibration, and commissioning are simplified by the transmitter’s compact design, integral junction box, and local span and zero adjustments. Its modular design and high degree of interchangeability result in a minimal investment for spare parts.

1-2

Section

2

GENERAL

CONSIDERATIONS

MECHANICAL

CONSIDERATIONS

Installation

This section covers areas to consider when installing the Model 1151

Analog Transmitter:

• General Considerations

• Mechanical Considerations

• Environmental Requirements

• Electrical Considerations

• Liquid Level Measurement

The accuracy of a flow, pressure, or level measurement depends on proper installation of the transmitter and impulse piping. The piping between the process and transmitter must accurately transmit process pressure to the transmitter. Mount the transmitter close to the process and use a minimum of piping to achieve best accuracy. Keep in mind, however, the need for easy access, safety of personnel, practical field calibration, and a suitable transmitter environment. In general, install the transmitter so as to minimize vibration, shock, and temperature fluctuations.

Installations in food, beverage, and pharmaceutical processes may require sanitary seals and fittings. Regulations may dictate special installation requirements needed to maintain sanitation and cleanability considerations. See Product Data Sheet 00813-0100-4016 for more information about sanitary pressure instruments from

Rosemount Inc.

Rosemount Model 1151DP, GP, HP, and AP transmitters may be mounted in several ways. They may be panel-mounted, wall-mounted, or attached to a 2-inch pipe through an optional mounting bracket.

Figure 2-1 shows the transmitter dimensions. The following paragraphs discuss factors necessary for a successful transmitter installation.

2-1

Model 1151 Alphaline® Pressure Transmitters

FIGURE 2-1. Dimensional Drawing for Model 1151 Transmitter.

½–14 NPT

Conduit

Connection

(2 Places)

Meter

Housing

7.5 (191) Max.

with Optional Meter

4.5 (114)

Max.

0.75 (19)

Clearance for

Cover Removal

(Typical)

Transmitter

Circuitry

This Side

Range

3, 4, 5

6, 7

8

9

0

Flange Distance “A”

Center to Center inches

2.125

2.188

mm

54

56

2.250

2.281

2.328

57

58

59

Terminal Connections

This Side

¼–18 NPT on

Flanges for Pressure

Connection without

Flange Adapters

½–14 NPT on

Flange

Adapters

4.5 (114)

Max.

A

(See Table)

Wired-on

Tag

(Standard)

¼–18 NPT for

Side Drain/Vent

(Optional Top or Bottom)

1.625

(41)

Blank Flange

Used on

AP and GP

Transmitters

Permanent

Tag (Optional)

9.0 (229) Max.

Nameplate

Drain/Vent

Valve

3.69

(94)

Flange

Adapter

3.375

(86)

4.5 (114)

Flanges Can

Be Rotated

NOTE

Dimensions are in inches (millimeters).

2-2

ENVIRONMENTAL

REQUIREMENTS

Access Requirements

Process Flange Orientation

Installation

Mount the transmitter to minimize ambient temperature changes. The transmitter electronics temperature operating limits are –40 to 200 °F

(–40 to 85 °C) for “E” output options, –20 to 150 °F (–29 to 66 °C) for “J” output options, and –20 to 200 °F (–29 to 93 °C) for G, L, and M output options. Section 5 Maintenance and Troubleshooting lists the sensing element operating limits. Mount the transmitter to avoid vibration and mechanical shock, and to avoid external contact with corrosive materials.

When choosing an installation location and position, take into account the need for access to the transmitter.

Orient the process flanges to enable process connections to be made.

For safety reasons, orient the drain/vent valves so that process fluid is directed down and away from technicians when the valves are used.

This can be accomplished by pointing the hole in the outside valve body downward and away. In addition, consider the need for a testing or calibration input.

Housing Rotation

Terminal Side of

Electronics Housing

Circuit Side of

Electronics Housing

Exterior of Electronics Housing

Do not rotate the transmitter housing more than 90 degrees without disconnecting the header board. Exceeding 90 degrees rotation will damage the internal sensor module wiring. Refer to Removing the Sensor from the Electrical

Housing on page 5-6 for further information.

The electronics housing may be rotated up to 90 degrees to improve field access to the two housing compartments. To rotate the housing less than 90 degrees, loosen the housing lock nut and turn the housing not more than 90 degrees from the orientation shown in Figure 2-1. To rotate the housing more than 90 degrees, follow the transmitter disassembly procedures in Section 5 Maintenance and

Troubleshooting.

Make wiring connections through the conduit openings on the top side of the housing. The terminal side of the housing is marked on the nameplate located on the side of the transmitter. Mount the transmitter so that the terminal side is accessible. A ¾-inch clearance is required for cover removal with no meter. A 3-inch clearance is required for cover removal if a meter is installed. If practical, provide approximately 6 inches clearance so that a meter may be installed later.

The circuit compartment should not routinely need to be opened when the unit is in service; however, provide 6 inches clearance if possible to allow access for on-site maintenance. The circuit side of the housing is marked on the nameplate located on the side of the transmitter.

The analog Model 1151 uses local span and zero screws, which are located under the nameplate on the side of the transmitter. Please allow

6 inches clearance if possible to allow access for on-site maintenance.

2-3

Model 1151 Alphaline® Pressure Transmitters

Mounting Effects

The analog Model 1151 weighs 12 lb (5.4 kg) for AP, DP, GP, and HP transmitters, excluding options. This weight must be securely supported; see Figure 2-2 on page 2-6 for mounting bracket information. The transmitter is calibrated in an upright position at the factory. If this orientation is changed during mounting, the zero point will shift by an amount equivalent to the liquid head caused by the mounting position. Zero and Span Adjustment on page 3-6 describes how to correct this shift.

Process leaks can cause death or serious injury. Only use bolts supplied with the transmitter or sold by Rosemount

Inc. as a spare part. Using unauthorized bolts may reduce pressure retaining capabilities and render the instrument dangerous.

Process Connections

Do not plug the low side with a solid plug. Plugging the low side will cause an output shift.

Model 1151AP, DP, GP, and HP process connections on the transmitter flanges are ¼–18 NPT. Flange adapter unions with ½–14 NPT connections are supplied as standard. These are Class 2 threads; use plant-approved lubricant or sealant when making the process connections. The flange adapters allow users to disconnect from the process by removing the flange adapter bolts. Figure 2-1 on page 2-2 shows the distance between pressure connections. This distance may be varied ± 1 /

8

inch (3.2 mm) by rotating one or both of the flange adapters.

To ensure a tight seal on the flange adapters or three-valve manifold, first finger-tighten both bolts, then wrench-tighten the first bolt to approximately 29 ft-lbs (34 Nm). Wrench-tighten the second bolt to approximately 29 ft-lbs (34 Nm).

2-4

Mounting Brackets

Installation

Process leaks can cause death or serious injury. Install and tighten all four flange bolts before applying pressure, or process leakage may result. When properly installed, the flange bolts will protrude through the top of the module housing. Attempting to remove the flange bolts while the transmitter is in service may cause process fluid leaks.

Failure to install flange adapter O-rings can cause process leaks, which can result in death or serious injury.

There are two styles of Rosemount flange adapters, each requiring a unique O-ring, as shown below. Each flange adapter is distinguished by its unique groove.

MODEL 3051/2024/3001/3095

Flange Adapter

O-ring

Unique O-ring

Grooves

Flange Adapter

O-ring

MODEL 1151

Use only the O-ring designed to seal with the corresponding flange adapter.

Refer to the Spare Parts List on page 6-13 for the part numbers of the flange adapters and O-rings designed for the Model 1151 Pressure Transmitter.

NOTE

If Teflon O-rings are used, they should be replaced if the flange adapter is removed.

The low-side process flange has a ¼–18 NPT connection. A flange adapter union is supplied for ½–14 NPT process connections. The flange adapter allows the transmitter to be easily disconnected from the process by removing the flange adapter bolts. On open vessels the lowside process flange is open to atmosphere and should be mounted with the threaded hole pointed down. On closed vessels this connection is used for the dry or wet leg.

An optional mounting bracket permits mounting the transmitter to a wall, a panel, or a 2-inch horizontal or vertical pipe. Figure 2-2 illustrates some typical configurations using these mounting brackets.

2-5

Model 1151 Alphaline® Pressure Transmitters

FIGURE 2-2. Mounting Bracket

Options.

3.75

(95)

1.65 (42)

3.87

(98)

5.625

(143)

2.625 (67)

2.81

(71)

2.62

(67)

4.97

(127)

3.75 (95)

1.65 (42)

5.625

(143)

2.625

(67)

PIPE MOUNTING BRACKET OPTION CODES B1, B4, AND B7

3.87 (98)

Mounting Holes

0.375 Diameter

(10)

2.81 Typ.

(71)

1.40 (46)

2.81 Typ.

(71)

4.5 (114)

1.40

(36)

2.625

(67)

PANEL MOUNTING BRACKET OPTION CODES B2 AND B5

2.81 Typ.

(71)

1.62 (41)

2.125 (54)

2.81 (71)

8 (203)

FLAT MOUNTING BRACKET OPTION CODES B3, B6, AND B9

NOTE

Dimensions are in inches (millimeters).

2-6

Installation

Mounting Requirements

(for Steam, Liquid, Gas)

Taps

The following information applies to steam, liquid, and gas installations.

Different measurement conditions call for different piping configurations. For liquid flow measurement, place taps to the side of the line to prevent sediment deposits, and mount the transmitter beside or below these taps so gases can vent into the process line. For gas flow measurement, place taps in the top or side of the line and mount the transmitter beside or above the taps so liquid will drain into the process line. For steam flow measurement, place taps to the side of the line with the transmitter mounted below them to ensure that the impulse piping stays filled with condensate. See Figure 2-3 for a diagram of these arrangements.

FIGURE 2-3. Steam, Liquid, and

Gas Service Installation Diagrams.

Flow

Blocking

Valves

Plugged Tee for Steam Service for Sealing Fluid

Optional Sidemounted Drain/

Vent Valve

H

LIQUID SERVICE

L

3-valve

Manifold

GAS SERVICE

H

Vent/Drain

Valve

L

Sufficient

Length for

Cooling Flow

3-valve

Manifold

Flow

H

L

STEAM SERVICE

3-valve

Manifold

NOTE

For steam service do not blow down impulse piping through transmitter. Flush lines with blocking valves closed and refill lines with water before resuming measurement.

Drain/Vent Valves

3-valve

Manifold

H

L

Drain/Vent

Valve

Flow

For transmitters with side drain/vent valves, place taps to the side of the line. For liquid service, mount the side drain/vent valve upward to allow the gases to vent. For gas service, mount the drain/vent valve down to allow any accumulated liquid to drain. To change the drain/vent valve orientation from top to bottom, rotate the process flange 180 degrees.

Steam or other elevated temperature processes can cause damage to the sensor. Do not allow the temperature inside the process flanges to exceed the transmitter limit of 220 °F

(104 °C).

In steam service, lines should be filled with water to prevent contact of the live steam with the transmitter.

2-7

Model 1151 Alphaline® Pressure Transmitters

Impulse Piping

The piping between the process and the transmitter must accurately transfer the pressure in order to obtain accurate measurements. In this pressure transfer, there are five possible sources of error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, and temperature-induced or other density variation between the legs.

The best location for the transmitter in relation to the process pipe depends on the process itself. Consider the following general guidelines in determining transmitter location and placement of impulse piping:

• Keep impulse piping as short as possible.

• Slope the impulse piping at least 1 inch per foot (8 centimeters per meter) upward from the transmitter toward the process connection for liquid.

• Slope the impulse piping at least 1 inch per foot (8 centimeters per meter) downward from the transmitter toward the process connection for gas.

• Avoid high points in liquid lines and low points in gas lines.

• Make sure both impulse legs are the same temperature.

• Use impulse piping large enough to avoid friction effects and prevent blockage.

• Vent all gas from liquid piping legs.

• When using a sealing fluid, fill both piping legs to the same level.

• When purging is necessary, make the purge connection close to the process taps and purge through equal lengths of the same size pipe. Avoid purging through the transmitter.

• Keep corrosive or hot process material out of direct contact with the sensor module and flanges.

• Prevent sediment deposits in the impulse piping.

• Keep the liquid head balanced on both legs of the impulse piping.

ELECTRICAL

CONSIDERATIONS

Before making any electrical connections to the Model 1151 analog, consider the following standards and be sure to have proper power supply, conduit, and other accessories. Make sure all electrical installation is in accordance with national and local code requirements, such as the NEC (NFPA 70).

Explosions can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive.

Do not connect the power signal wiring to the test terminals.

Voltage may burn out the reverse-polarity protection diode in the test connection. If the test diode is destroyed, then the transmitter can still be operated without local indication by jumping the test terminals.

2-8

Installation

Wiring

FIGURE 2-4. Terminal Connections.

High voltage (greater than 55 Volts for “E” electronics, 85

Volts for “G” electronics, 12 Volts for “L” electronics, and 14

Volts for “M” electronics.) can cause damage to the transmitter. Do not apply high voltage to the test terminals.

The signal terminals and test terminals are located in a compartment of the electronics housing separate from the transmitter electronics.

The nameplate on the side of the transmitter indicates the locations of the terminal and electronics compartments. The upper pair of terminals are the signal terminals and the lower pair are the test terminals. The test terminals have the same 4–20 mA output as the signal terminals and are only for use with the optional integral meter or for testing.

To make connections, remove the cover on the side marked “Terminal” on the nameplate. All power to the transmitter is supplied over the signal wiring. Connect the lead that originates at the positive side of the power supply to the terminal marked “+” and the lead that originates at the negative side of the power supply to the terminal marked “–” as shown in Figure 2-4. No additional wiring is required.

Shielded cable should be used for best results in electrically noisy environments.

POWER

SUPPLY

The signal loop may be grounded at any point or left ungrounded.

FIGURE 2-5. Wiring Connections for

Low Power Output Codes L and M.

Terminal

Common

Signal

Case

Field Wiring

Label Detail

Shield

Power

Supply

A to D

Converter

2-9

Model 1151 Alphaline® Pressure Transmitters

NOTE

An alternate location to connect an ammeter is on the set of terminals labelled “TEST.” Connect the positive lead of the ammeter to the positive test terminal, and the negative lead of the ammeter to the negative test terminal.

Conduit Sealing

Power Supply

NOTE

When conduit lines are used, signal wiring need not be shielded, but twisted pairs should be used for best results. Wiring should be 12-24

AWG.

The 1151 has been rated as “Factory Sealed” by Factory Mutual (FM) and Canadian Standards Association (CSA). It is therefore not necessary to install conduit seals near the transmitter enclosure.

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Signal wiring may be grounded at any one point on the signal loop, or it may be left ungrounded. The negative terminal of the power supply is a recommended grounding point. The transmitter case must be grounded through the process or conduit connections.

The dc power supply should provide power with less than 2 percent ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included.

To power the loop, connect the leads at the set of terminal screws labeled “Signal.” Figure 2-6 illustrates power supply load limitations for the transmitter:

FIGURE 2-6. Power Supply Load

Limitations.

R max

R

L

R min

V min

V

S

Operating

Region

V max

Code V min

E, J 12

G

L

M

30

5

8

V max

45

85

12

14

R min

0

0

R max

1650

1100

R

L

at Supply Voltage (V

S

)

R

L

= 50 (V

S

– 12)

R

L

= 20 (V

S

– 30)

Low Power Minimum Load Impedance:

100 k

V

NOTE

For CSA Approvals (codes E and J), V max

= 42.4 V dc.

2-10

Installation

FIGURE 2-7. Conduit Installation

Diagrams.

Possible

Conduit Line

Positions

Sealing

Compound

CORRECT

Conduit

Lines

Sealing

Compound

Possible

Conduit Line

Positions

CORRECT INCORRECT

Unused conduit connections on the transmitter housing should be plugged and sealed to avoid moisture accumulation in the terminal side of the housing. The recommended connections of conduit are shown in

Figure 2-7.

All explosion proof, flameproof, and dust-ignition proof installations require insertion of conduit plugs in all unused openings with a minimum of 40 ft-lbs (54 N-m) of torque.

This will maintain five full threads of engagement.

Grounding

Signal Wiring

Transmitter Case

If all connections are not sealed, excess moisture accumulation can damage the transmitter. Make sure to mount the transmitter with the electrical housing positioned downward for drainage. To avoid moisture accumulation in the housing, install wiring with a drip loop, and ensure the bottom of the drip loop is mounted lower than the conduit connections or the transmitter housing.

Use the following techniques to properly ground the transmitter signal wiring and case:

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Signal wiring may be grounded at any one point on the signal loop, or it may be left ungrounded. The negative terminal of the power supply is a recommended grounding point.

The transmitter case must be grounded in accordance with national and local electrical codes. The most effective transmitter case grounding method is a direct internal connection to earth ground with minimal impedance.

2-11

Model 1151 Alphaline® Pressure Transmitters

Internal Ground Connection

: Inside the FIELD TERMINALS side of the electronics housing is the Internal Ground Connection screw. This screw is identified by a ground symbol: .

NOTE

Grounding the transmitter case via threaded conduit connection may not provide sufficient ground continuity.

Grounding Effects

Hazardous Locations

Certifications

.

NOTE

The transient protection terminal block (See Figure 4-4 on page 4-8) does not provide transient protection unless the transmitter case is properly grounded. Use the preceding guidelines to ground the transmitter case.

Do not run the transient protection ground wire with signal wiring as the ground wire may carry excessive current if a lightning strike occurs.

The capacitance sensing module requires alternating current to generate a capacitance signal. This alternating current is developed in an oscillator circuit with a frequency of approximately 32 kHz. This signal is capacitor-coupled to transmitter-case ground through the sensing module. Because of this coupling, a voltage may be imposed across the load, depending on the choice of grounding. See Figure 2-8.

This impressed voltage, which is seen as high frequency noise, will have no effect on most instruments. Computers with short sampling times will detect a significant noise signal, which should be filtered out by using a large capacitor (1

µ

F) or by using a 32 kHz LC filter across the load. Computers are negligibly affected by this noise and do not need filtering

The Model 1151 was designed with an explosion-proof housing and circuitry suitable for intrinsically safe and non-incendive operation.

Factory Mutual explosion-proof certification is standard for the Model

1151 Transmitter. Individual transmitters are clearly marked with a tag indicating the approvals they carry. Transmitters must be installed in accordance with all applicable codes and standards to maintain these certified ratings. Refer to Hazardous Locations Certifications on page 6-2 for information on the approvals associated with the analog

Model 1151.

2-12

FIGURE 2-8. Typical Effects of Grounding on Accuracy for Fast Sample Computers

(4-20 mA loops only).

+

PT

–

PS

LOAD

PT

+

–

PS

LOAD

Ungrounded System

Impressed Voltage: 12 to 22 mVp-p

32 kHz

Effect: 0.01% of span.

Ground Between Negative Side of Power Supply and Load

Impressed Voltage: 35 to 60 mVp-p

32 kHz

Effect: 0.03% of span.

Installation

PT

+

–

PS

Ground Between Positive Side of Transmitter and Power Supply

Impressed Voltage: 35 to 60 mVp-p

32 kHz

Effect: 0.03% of span.

LOAD

PT

+

–

PS

Ground Between Negative Terminal of Transmitter and Load

Impressed Voltage: 500 to 600 mVp-p

32 kHz

Effect: 0.27% of span.

LOAD

NOTE

Typical effects caused by the impressed voltage on a computer with a sampling time of 100 microseconds using a 2 to 10 volt signal.

2-13

Model 1151 Alphaline® Pressure Transmitters

LIQUID LEVEL

MEASUREMENT

Open Vessels

Closed Vessels

Dry Leg Condition

Differential pressure transmitters used for liquid level applications measure hydrostatic pressure head. Liquid level and specific gravity of a liquid are factors in determining pressure head. This pressure is equal to the liquid height above the tap multiplied by the specific gravity of the liquid. Pressure head is independent of volume or vessel shape.

A pressure transmitter mounted near a tank bottom measures the pressure of the liquid above.

Make a connection to the high pressure side of the transmitter, and vent the low pressure side to the atmosphere. Pressure head equals the liquid’s specific gravity multiplied by the liquid height above the tap.

Zero range suppression is required if the transmitter lies below the zero point of the desired level range. Figure 2-9 shows a liquid level measurement example.

Pressure above a liquid affects the pressure measured at the bottom of a closed vessel. The liquid specific gravity multiplied by the liquid height plus the vessel pressure equals the pressure at the bottom of the vessel.

To measure true level, the vessel pressure must be subtracted from the vessel bottom pressure. To do this, make a pressure tap at the top of the vessel and connect this to the low side of the transmitter. Vessel pressure is then equally applied to both the high and low sides of the transmitter. The resulting differential pressure is proportional to liquid height multiplied by the liquid specific gravity.

Low-side transmitter piping will remain empty if gas above the liquid does not condense. This is a dry leg condition. Range determination calculations are the same as those described for bottom-mounted transmitters in open vessels, as shown in Figure 2-9.

FIGURE 2-9. Liquid Level

Measurement Example.

X

Let X equal the vertical distance between the minimum and maximum measurable levels (500 in.).

Let Y equal the vertical distance between the transmitter datum line and the minimum measurable level (100 in.).

Let SG equal the specific gravity of the fluid (0.9).

Let h equal the maximum head pressure to be measured in inches of water.

Let e equal head pressure produced by Y expressed in inches of water.

Let Range equal e to e + h.

Then h = (X)(SG)

= 500 x 0.9

= 450 inH

2

O e = (Y)(SG)

= 100 x 0.9

= 90 inH

2

O

Range = 90 to 540 inH

2

O

20 mA dc

4

0

ZERO

SUPPRESION

90 inH

2

O

Y

540

T

2-14

Wet Leg Condition

FIGURE 2-10. Wet Leg Example.

Installation

Condensation of the gas above the liquid slowly causes the low side of the transmitter piping to fill with liquid. The pipe is purposely filled with a convenient reference fluid to eliminate this potential error. This is a wet leg condition.

The reference fluid will exert a head pressure on the low side of the transmitter. Zero elevation of the range must then be made. See Figure

2-10.

X

Z

Y

H

LT

L

Let X equal the vertical distance between the minimum and maximum measurable levels (500 in.).

Let Y equal the vertical distance between the transmitter datum line and the minimum measurable level (50 in.).

Let z equal the vertical distance between the top of the liquid in the wet leg and the transmitter datum line (600 in.).

Let SG

1

equal the specific gravity of the fluid (1.0).

Let SG

2

equal the specific gravity of the fluid in the wet leg (1.1).

Let h equal the maximum head pressure to be measured in inches of water.

Let e equal the head pressure produced by Y expressed in inches of water.

Let s equal head pressure produced by z expressed in inches of water.

Let Range equal e – s to h + e – s.

Then h = (X)(SG

1

)

= 500 x 1.0

= 500 in H

2

O e = (Y)(SG

1

)

= 50 x 1.0

s = (z)(SG

2

)

= 600 x 1.1

= 660 inH

2

0

Range = e – s to h + e – s.

= 50 – 660 to 500 + 50 – 660

= –610 to –110 inH

2

0

ZERO ELEVATION

20 mA dc

-610 inH

2

O

-110 0

4

2-15

Model 1151 Alphaline® Pressure Transmitters

Bubbler System in Open Vessel

A bubbler system that has a top-mounted pressure transmitter can be used in open vessels. This system consists of an air supply, pressure regulator, constant flow meter, pressure transmitter, and a tube that extends down into the vessel.

Bubble air through the tube at a constant flow rate. The pressure required to maintain flow equals the liquid’s specific gravity multiplied by the vertical height of the liquid above the tube opening. Figure 2-11 shows a bubbler liquid level measurement example.

FIGURE 2-11. Bubbler Liquid Level

Measurement Example.

AIR

T

X

Let X equal the vertical distance between the minimum and maximum measurable levels (100 in.).

Let SG equal the specific gravity of the fluid (1.1).

Let h equal the maximum head pressure to be measured in inches of water.

Let Range equal zero to h.

Then h = (X)(SG)

= 100 x 1.1

= 110 inH

2

O

Range = 0 to 110 inH

2

O

20 mA dc

4

0 110 inH

2

O

2-16

Section

3

Calibration

Calibration of the Rosemount Model 1151 Pressure Transmitter is simplified by its compact and explosion-proof design, external span and zero adjustments, separate compartments for electronics and wiring, and weatherproof construction. Descriptions of span, linearity, zero adjustments, and damping follow.

Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements.

When replacing housing covers, tighten the covers enough to make contact with the O-ring seals. If the covers are not tightened enough, moisture can enter the housing and cause transmitter failure.

QUICK CALIBRATION

PROCEDURE (FOR E, G,

AND J ELECTRONICS)

QUICK CALIBRATION

PROCEDURE (FOR L AND

M ELECTRONICS)

The following Quick Calibration Procedures are for those users who are already familiar with the analog Model 1151.

NOTE

The zero and span adjustments are interactive. For applications requiring large elevated or suppressed values, refer to Elevated or

Suppressed Zeros on page 3-7.

1. Apply 4 mA-point pressure and turn zero screw to output 4 mA.

2. Apply 20 mA-point pressure.

3. Subtract actual output from desired output.

4. Divide difference by 3.

5. Turn span screw above or below desired output by value in Step 4.

6. Repeat Steps 1 through 5 until calibrated.

1. Apply 1 V dc-point pressure for M electronics (0.8 V dc for L electronics) and turn zero screw to output 1 V dc (0.8 V dc for L electronics).

2. Apply 5 V dc-point pressure (M electronics) or 3.2 V dc (L electronics).

3. Subtract actual output from desired output.

4. Divide difference by 3.

5. Turn span screw above or below desired output by value in Step 4.

6. Repeat Steps 1 through 5 until calibrated.

3-1

Model 1151 Alphaline

®

Pressure Transmitters

Example for a Model 1151DP Range 4: For a desired calibration of 0 to 100 inH

2

O, use the following procedure:

1. Adjust the zero. With zero input applied to the transmitter, turn the zero adjustment screw until the transmitter reads 4 mA.

2. Adjust the span. Apply 100 inH

2

O to the transmitter high side connection. Turn the span adjustment screw until the transmitter output reads approximately 20 mA.

3. Release the input pressure and readjust the zero output to read 4 mA ±0.032 mA.

4. Re-apply 100 inH

2

O to the transmitter. If the output reading is greater than 20 mA, divide the difference by 3, and subtract the result from 20 mA. Adjust the 100% output to this value.

If the output reading is less than 20 mA, divide the difference by 3 and add the result to 20 mA. Adjust the 100% output to this value.

Example: The full scale transmitter output is 20.100 mA. Dividing

0.100 by 3.0 gives the product 0.033. Subtracting the product 0.033 from 20.00 mA gives the difference 19.967 mA. Adjust the 100% output to this value.

5. Release input pressure and readjust the zero.

6. Apply 100% input and repeat Steps 3 through 5 if the full scale output is not 20 ±0.032 mA.

NOTE

Under operating conditions that subject the transmitter to temperature extremes or significant vibration, mechanical backlash may occur in the zero and span adjustment screws. To improve the stability of zero and span settings in these circumstances, back off the adjustment screws slightly after final adjustment to break contact between the potentiometer blades and the adjustment screw slot surfaces.

3-2

DATA FLOW WITH

CALIBRATION OPTIONS

Calibration

Figure 3-1 illustrates the Model 1151 Transmitter data flow with calibration tasks.

FIGURE 3-1. Model 1151 Transmitter

Data Flow with Calibration Options.

Sensor

Excitation

➀

Pressure

Zero

Adjustment

➁

Sensor

➂

Signal

Conditioning

➃

Output

Output

Span

Adjustment

This data flow can be summarized in four major steps:

1. Pressure is applied to the sensor.

2. A change in pressure is measured by a change in the sensor output.

3. The sensor signal is conditioned for various parameters.

4. The conditioned signal is converted to an appropriate analog output.

3-3

Model 1151 Alphaline

®

Pressure Transmitters

SPAN ADJUSTMENT

RANGE

The span on a Model 1151 with E, G, and J output options is continuously adjustable to allow calibration anywhere between maximum span and one-sixth of maximum span. For example, the span on a Range 4 transmitter can be adjusted between 25 and 150 inH

2

(6.2 and 37.2 kPa).

O

ZERO ADJUSTMENT

RANGE

FIGURE 3-2. Zero Adjustment Range.

The zero on a Model 1151 with the E or G output options can be adjusted for up to 500% suppression or 600% elevation. See Figure 3-2.

Output

(mA)

20

Pressure

(inH

2

O)

600% Zero Elevation

–150 –125 –100 –75 –50 –25

600% Zero Elevation*

Output

(mA)

20

0

4

25

20

Output

(mA)

4

Pressure

(inH

2

O)

0 25

No Zero Elevation or Suppression*

500% Zero Elevation

4

0 25 50 75 100

125

150

500% Zero Suppression*

*Graphs based on a range 4 (0-25 inH

2 with a calibrated span of 25 inH

2

O.

O to 0-150 inH

2

O) 1151

The zero may be elevated or suppressed to these extremes with the limitation that no pressure within the calibrated range exceeds the fullrange pressure limit. For example, a Range 4 transmitter cannot be calibrated for 100 to 200 inH

2

O (24.8 to 49.7 kPa) (only 100% zero suppression) because 200 inH

2 pressure limit of a Range 4.

O exceeds the 150 inH

2

O full-range

To make large elevation or suppression adjustments, it is necessary to move the jumper on the component side of the amplifier board. Figure

3-3 on page 3-5 shows elevation and suppression jumper settings. The jumper has three positions. The middle position allows normal levels of elevation or suppression. For larger adjustments, move the jumper to the ELEVATE ZERO (EZ) or SUPPRESS ZERO (SZ) as marked.

3-4

FIGURE 3-3. Elevation and

Suppression Jumper Settings.

Calibration

NOTE

Always make sure that the jumper is fully seated on its pins. If the jumper has not been placed in any of the three positions, the amplifier board will provide normal levels of elevation or suppression. A slide switch replaces the jumper pin on some versions of the amplifier board.

E Output Option

(4–20 mA)

Elevate Zero

Suppress Zero

G Output Option

(10–50 mA)

Suppress Zero

Elevate Zero

NOTE: The jumper is located on the component side of the amplifier board. Jumper positions may vary from those shown. The board must be unplugged from the transmitter to gain access to the component.

3-5

Model 1151 Alphaline

®

Pressure Transmitters

ZERO AND SPAN

ADJUSTMENT

The zero and span adjustment screws are accessible externally behind the nameplate on the terminal side of the electronics housing. See Figure 3-4. The output of the transmitter increases with clockwise rotation of the adjustment screws. The zero adjustment screw and ELEVATE ZERO/SUPPRESS ZERO jumper do not affect the span. Span adjustment, however, does affect zero.

This effect is minimized with zero-based spans. Therefore, when calibrations having elevated or suppressed zeros are made, it is easier to make a zero-based calibration and achieve the required elevation or suppression by adjusting the zero adjustment screw

(and ELEVATE ZERO/SUPPRESS ZERO jumper as required).

A degree of mechanical backlash is present in the zero and span adjustments, so there will be a dead band when the direction of adjustment is changed. Because of the backlash, the simplest procedure is to purposely overshoot a larger amount before reversing the direction of the adjustment.

FIGURE 3-4. Zero and Span

Adjustment Screws.

Zero

Screw

Span

Screw

3-6

ELEVATED OR

SUPPRESSED ZEROS

Calibration

Non-zero-based calibrations are termed as having “elevated” or

“suppressed” zeros. Calibrations that have a lower calibrated value below zero are termed elevated. Compound ranges are included in this category. Calibrations that have a lower calibrated value above zero are termed suppressed.

The easiest way to calibrate transmitters with elevated or suppressed zeros is to perform a zero-based calibration and then elevate or suppress the zero by adjusting the zero adjustment screw.

Model 1151DP Range 4 Suppression Example: For a desired calibration of 20 to 120 inH

2

O (4.9 to 29.8 kPa), proceed as follows:

1. Calibrate the transmitter to 0 to 100 inH

2

O (0 to 24.8 kPa) as described in the zero and span adjustment information.

2. Apply 20 inH

2

O (4.9 kPa) to the high side process connection, and adjust the zero until the transmitter output reads 4 mA.

Do not use the span adjustment.

Model 1151DP Range 4 Elevation Example: For a calibration of –120 to –20 inH

2

O (–29.8 to –4.9 kPa), proceed as follows:

1. Calibrate the transmitter to 0 to 100 inH

2

O (0 to 24.8 kPa) as described in the zero and span adjustment information.

2. Apply 120 inH

2

O (29.8 kPa) to the low side process connection, and adjust the zero until the transmitter output reads 4 mA.

Do not use the span adjustment.

NOTE

For large amounts of elevation or suppression, it may be necessary to reposition the ELEVATE/SUPPRESS ZERO jumper. To do this, remove the amplifier board, and move the jumper to the ELEVATE or

SUPPRESS position as required. See Figure 3-3 on page 3-5.

LINEARITY ADJUSTMENT

In addition to the span and zero adjustments, a linearity adjustment screw (marked LIN) is located on the solder side of the amplifier board.

See Figure 3-5. This is a factory calibration adjusted for optimum performance over the calibrated range of the instrument and normally is not readjusted in the field. The user may, however, maximize linearity over a particular range using the following procedure:

1. Apply mid-range pressure and note the error between the theoretical and actual output signal.

2. Apply full-scale pressure. Multiply the error noted in Step 1 by six and then that product by the Range Down Factor, which is calculated as shown below:

Range Down Factor

=

Maximum Allowable Span

Calibrated Span

Add this result to the full-scale output (for negative errors), or subtract the result from the full-scale output (for positive errors) by turning the linearity adjustment screw.

3-7

Model 1151 Alphaline

®

Pressure Transmitters

Example: At 4 to 1 Range Down Factor, the mid-scale point is low by

0.05 mA. Therefore, turn the linearity adjustment screw until full-scale output increases by (0.05 mA

3 6 3 4) = 1.2 mA.

3. Readjust the zero and span.

FIGURE 3-5. Damping and Linearity

Adjustment Screws.

Damping

Adjustment

Screw

Linearity

Adjustment

Screw

Access to linearity and damping adjustments is gained by removing cover on circuit board side.

Location of linearity adjustment screws may vary slightly between output codes.

DAMPING ADJUSTMENT

The amplifier boards for output options E, G, and J are designed to permit damping of rapid pulsations in the pressure source through adjustment of the damping screw shown in Figure 3-5 on page 3-8. The adjustment is marked DAMP on the solder side of the amplifier board.

The settings available provide time constant values between 0.2 and

1.66 seconds. The instrument is calibrated and shipped with this control set at the counterclockwise stop (0.2 second time constant). It is recommended that the shortest possible time constant setting be selected. Since the transmitter calibration is not influenced by the time constant setting, the damping may be adjusted with the transmitter connected to the process. Turn the damping control clockwise until the desired damping is obtained.

The adjustment screw has positive stops at both ends.

Forcing it beyond the stops may cause permanent damage.

3-8

STATIC PRESSURE SPAN

CORRECTION FACTOR

TABLE 3-1. Model 1151 DP/HP Span

Shift.

:

Calibration

High static pressure causes a systematic span shift in the transmitter.

It is linear and easily correctable during calibration. Table 3-1 shows the amount of span shift for range codes 3 through 8.

Range

Code

5

6

3

4

7

8

Span Shift % Input Per 1,000 psi

316L SST

–1.75%

–0.87%

–0.81%

–1.45%

–1.05%

–0.55%

Hastelloy

–1.00%

–0.60%

–0.70%

–1.45%

–1.05%

–0.55%

Monel

–1.00%

–0.50%

–0.75%

–1.45%

–1.05%

–0.55%

The following examples illustrate a compensation method of accounting for the span shift. For more complicated calibration conditions, refer to

Rosemount Report D8500141 or contact Customer Central at 1-800-

999-9307.

Example 1 - Refer to Table 3-1: One method is to adjust the input and allow the transmitter output to remain at 20 mA. Use the following formula:

Corrected Input

= Desired URV + [(S

3 URV) 3 (P/1000)],

Where S = Value from Table 3-1, divided by 100.

To calibrate a Range 4 transmitter 0 to 150 inH

2

O (0 to 37.2 kPa) and correct for 1,500 psi static line pressure, use the following correction:

Corrected Input

= 150 + [(–0.0087

3 150) 3 (1500/1000)]

= 148.04 inches

With 148.04 inches applied as input at atmospheric pressure, set the transmitter to 20 mA. When the transmitter is exposed to 1,500 psi static line pressure, output will be 20 mA at 150 inches input.

Where computers or microprocessor receivers are used, the mathematical definitions used in the preceding tables can be used to automatically and continuously make the correction.

All transmitters should be rezeroed under line pressure to remove zero

3-9

Model 1151 Alphaline

®

Pressure Transmitters

error.

Example 2 - Refer to Table 3-2: A Model 1151DP Range 4 with a 4–20 mA output operating at 1,200 psi static pressure requires the output at

100% to be corrected to 20.168 mA. Therefore, the transmitter should be adjusted from 4–20.168 mA during calibration. After installation, and with both process inputs pressurized to 1,200 psi, readjust the zero to 4.000 mA to remove the small zero error.

TABLE 3-2. Model 1151DP Static

Pressure 4–20 mA Output Code E

Corrected Output Calibration at 100%

Input SST Isolators.

Static

Pressure (psi)

900

1000

1100

1200

1300

1400

1500

1600

100

200

300

400

500

600

700

800

1700

1800

1900

2000

Static

Pressure (kPa)

6205

6895

7584

8274

8963

9653

10342

11032

689

1379

2068

2758

3447

4137

4826

5516

11721

12411

13100

13790

Range 3

20.029

20.057

20.086

20.114

20.143

20.171

20.200

20.228

20.257

20.285

20.314

20.342

20.371

20.399

20.428

20.456

20.485

20.513

20.542

20.570

Range 4

20.014

20.028

20.042

20.056

20.070

20.084

20.098

20.112

20.126

20.140

20.154

20.168

20.182

20.196

20.210

20.224

20.238

20.252

20.266

20.280

Range 5

20.013

20.026

20.039

20.052

20.066

20.079

20.092

20.104

20.118

20.131

20.144

20.157

20.170

20.183

20.197

20.210

20.223

20.236

20.250

20.262

Example 3 - Refer to Table 3-3: The correction factor at 100% input shift for a Range 5 transmitter with a 4–20 mA output operating at

1,500 psi static pressure would be:

S = 0.131

3 1.5 = 0.197 mA

Therefore, the calibration for this transmitter would be from 4–20.197 mA.

TABLE 3-3. Output Correction Factors

SST Isolators.

Range

Code

5

6

3

4

7

8

E Output

4–20 mA

S = 0.285 P

S = 0.140 P

S = 0.131 P

S = 0.235 P

S = 0.170 P

S = 0.088 P

G Output

10–50 mA

S = 0.712 P

S = 0.350 P

S = 0.327 P

S = 0.588 P

S = 0.425 P

S = 0.220 P

NOTE

Correction factors apply to E and G outputs at 100% input (P = static pressure in 1,000 psi).

3-10

Section

4

Options

Model 1151 options can simplify installation and operation. This section describes the following options:

• Mounting Brackets

• Analog and LCD Indicating Meters

• Terminal Blocks (Transient Protection and Filter)

MOUNTING BRACKETS

(OPTION CODES B1–B7 AND B9)

Optional mounting brackets available with the Model 1151 allow mounting to a 2-inch pipe or panel. Figure 4-1 shows bracket dimensions and mounting configurations for the various bracket options.

Pipe Mounting Brackets

Option Codes B1, B4, and B7 are sturdy, epoxy-polyester-painted brackets designed for 2-inch pipe mounting. Option Code B1 is constructed of carbon steel with carbon steel bolts. Option Code B4 is the same bracket as Option Code B1, with 316 SST bolts. Option Code

B7 is also the same bracket as Option Code B1 with a 316 SST bracket and 316 SST bolts.

Flat Mounting Brackets

Option Codes B3, B6, and B9 are flat brackets designed for 2-inch pipe mounting. Option Code B3 is constructed of carbon steel with a carbon steel U-bolt. Option Codes B6 and B9 are the same bracket configuration as Option Code B3. Option Code B6 provides 316 SST bolts and Option Code B9 provides a 316 SST bracket and 316 SST bolts.

Panel Mounting Brackets

Option codes B2 and B5 are panel brackets designed for bolting to any flat surface.

4-1

Model 1151 Alphaline

®

Pressure Transmitters

FIGURE 4-1. Mounting Bracket

Options.

3.75

(95)

1.65 (42)

3.87

(98)

5.625

(143)

2.625 (67)

2.81

(71)

2.62

(67)

4.97

(127)

3.75 (95)

1.65 (42)

5.625

(143)

2.625

(67)

PIPE MOUNTING BRACKET OPTION CODES B1, B4, AND B7

3.87 (98)

Mounting Holes

0.375 Diameter

(10)

2.81 Typ.

(71)

1.40 (46)

2.81 Typ.

(71)

4.5 (114)

1.40

(36)

2.625

(67)

PANEL MOUNTING BRACKET OPTION CODES B2 AND B5

2.81 Typ.

(71)

1.62 (41)

2.125 (54)

2.81 (71)

8 (203)

FLAT MOUNTING BRACKET OPTION CODES B3, B6, AND B9

NOTE

Dimensions are in inches (millimeters).

4-2

ANALOG METERS

(4–20 mA ONLY)

LCD METERS

(4–20 mA ONLY)

Options

Option Codes M1–M3 and M6 provide local indication of the transmitter output in a variety of scaling configurations with an indicator accuracy of ±2 percent. The plug-in mounting configuration allows for simple installation and removal of the analog meters. The meter scaling options are shown below.

M1

M2

M3

M6

Linear analog meter, 0-100% scale

Square-root analog meter, 0-100% flow scale

Special scaling analog meter, (specify range)

Square-root analog meter, 0-10

√

scale

Explosions can cause death or serious injury. To meet hazardous location requirements, any transmitter with a tag specifying Option Codes I5, I1, N1, I8, I7, or N7 requires an intrinsically safe analog meter (Part No. 01151-0744-XXXX) or an LCD Meter (Part No. 01151-1300-XXXX).

The LCD meter options, M4 and M7–M9 provide a highly accurate local display of the process variable. A variety of scaling configurations are available and listed as follows:

M4

M7

M8

M9

Linear LCD Meter, 0 to 100%, User Selectable

Special scale LCD meter (specify range, mode, and engineering units)

Square-root LCD meter, 0 to 100%

Square-root LCD meter, 0 to 10

√

LCD Meter Configuration

Explosions can cause death or serious injury. When adding a meter option to a Model 1151 with an Option Code R1 or

R2 terminal block, make sure to change to cemented meter covers with a glass window. Make sure a sticker is located inside the cover that indicates a “cemented cover.” This cover is required to maintain explosion-proof approval.

The Rosemount LCD meter plugs directly into the Model 1151 to provide a highly accurate digital display of the process variable. The following explains the configuration and assembly of the LCD meter and includes the applicable functional, performance, and physical specifications. This meter adds no voltage drop in the 4–20 mA current loop when connected directly across the transmitter test terminals.

The LCD meter may be configured to meet specific requirements by using the left and right calibration buttons located on the meter face as shown in Figure 4-2. The analog bar graph is also shown in Figure 4-2.

The 20-segment bar graph is factory calibrated and represents

4–20 mA directly.

4-3

Model 1151 Alphaline

®

Pressure Transmitters

FIGURE 4-2. LCD Meter.

Remove the Cover

Position the Decimal Point and

Select the Meter Function

Analog

Bar Graph

Retaining

Ring

Left Configuration

Button

Right Configuration

Button

No calibration equipment is required to configure the LCD meter, but there must be a current (between 4 and 20 mA) flowing through the loop. The actual value of the current is not significant. In addition, meter configuration does not affect the transmitter/loop current. Use the following meter configuration procedure to properly configure the

LCD meter.

1. Unscrew the retaining ring shown in Figure 4-2 and lift the transparent cover off of the housing.

NOTE

The LCD meter time-out is approximately 16 seconds. If keys are not pressed within this period, the indicator reverts to reading the current signal.

2. Press the left and right configuration buttons simultaneously and release them immediately.

3. To move the decimal point to the desired location, press the left configuration button. Note that the decimal point wraps around.

4. To scroll through the mode options, press the right configuration button repeatedly until the desired mode is displayed. See Table 4-1.

TABLE 4-1. LCD Meter Modes.

Options Relationship between Input Signal and Digital Display

L in

L inF

Srt

SrtF

Linear

Linear with five-second filter

Square root

Square root with five-second filter

Square root function only relates to the digital display.

The bar graph output remains linear with the current signal.

Square root response

The digital display will be proportional to the square root of the input current where 4 mA=0 and 20 mA=1.0, scaled per the calibration procedure. The transition point from linear to square root is at 25% of full scale flow.

Filter response operates upon “present input” and “input received in the previous five second interval” in the following manner:

Display = (0.75

3

previous input) + (0.25

3

present input)

This relationship is maintained provided that the previous reading minus the present reading is less than 25% of full scale.

4-4

Store the Information

Set the Display Equivalent to a 4 mA Signal

Set the Display Equivalent to a 20 mA Signal

Replace the Cover

LCD Meter Assembly

FIGURE 4-3. LCD Meter

Exploded View.

Options

5. Press both configuration buttons simultaneously for two seconds.

Note that the meter displays “----” for approximately 7.5 seconds while the information is being stored.

6. Press the left button for two seconds.

7. To decrement the display numbers, press the left configuration button and to increment the numbers, press the right configuration button. Set the numbers between –999 and 1000.

8. To store the information, press both configuration buttons simultaneously for two seconds.

9. Press the right button for two seconds.

10. To decrement the display numbers, press the left configuration button on the display and to increment the numbers, press the right configuration button. Set the numbers between –999 and

9999. The sum of the 4 mA point and the span must not exceed

9999.

11. To store the information, press both configuration buttons simultaneously for two seconds. The LCD meter is now configured.

12. Make sure the rubber gasket is seated properly, replace the transparent cover, and replace the retaining ring.

Figure 4-3 shows the mounting hardware required to properly install the LCD meter on a transmitter or in the field signal indicator. This mounting hardware may also be used with the Rosemount universal

(analog) meter.

Mounting Screw into Housing

(6-32 x 1/4 in.)

Strap Washer

Retaining Straps

Mounting Screws into Meter

(6-32 x 5/6 in.)

Mounting Screw into Mounting

Plate

Terminal Screws

(Mount into Transmitter

“Test” Terminal Block)

Mounting Plate

Cover Bushing

Cover Foam Spacer

Meter (Meter may be rotated in 90 degree increments)

4-5

Model 1151 Alphaline

®

Pressure Transmitters

LCD Meter Specifications

Input Signal

4–20 mA dc.

Meter Indication

4-digit LCD showing –999 to 9999. A 20-segment bar graph directly represents the 4–20 mA current.

Scaling/Calibration

4 mA Point Limits:

–999 to 1000.

Span limits:

0200 to 9999.

The sum of the 4 mA point and span must not exceed 9999.

Adjustments are made using non-interactive zero and span buttons.

Hazardous Locations Certifications

Approved for use with Model 1151.

Explosions can cause death or serious injury. When adding a meter option to a Model 1151 with an Option Code R1 or

R2 terminal block, make sure to change to cemented meter covers with a glass window. Make sure a sticker is located inside the cover that indicates a “cemented cover.” This cover is required to maintain explosion-proof approval.

Overload Limitation

666 mA.

Temperature Limits

Storage: –40 to 185 °F (–40 to 85 °C).

Operating: –4 to 158 °F (–20 to 70 °C).

Between temperatures –40 to –4 °F (–40 to –20 °C), the loop is intact and the meter is not damaged.

Humidity Limitation

0 to 95% non-condensing relative humidity.

Update Period

750 ms.

Response Time

Responds to changes in input within a maximum of two update periods.

If the filter is activated, then the display responds to the change within nine update periods.

Digital Display Resolution

0.05% of calibrated range ±1 digit.

Analog Bar Graph Resolution

5.0% of calibrated range.

Indication Accuracy

0.25% of calibrated range ±1 digit.

4-6

TERMINAL BLOCKS

Options

Stability

Over Time: 0.1% of calibrated range ±1 digit per 6 months.

Temperature Effect

0.01% of calibrated range per °C on zero.

0.02% of calibrated range per °C on span over the operating temperature range.

Power Interrupt

All calibration constants are stored in EEPROM memory and are not affected by power loss.

Failure Mode

LCD meter failure will not affect transmitter operation.

Under/Over Range Indication

Input current < 3.5 mA: Display blank.

Input current > 22.0 mA: Display flashes 112.5% of full scale value or

9999, whichever is less.

Meter Size

2¼-inch diameter face with ½-inch high characters.

The terminal block options can increase the Model 1151 (output code

“E” only) Pressure Transmitter’s ability to withstand electrical transients induced by lightning, welding, heavy electrical equipment, or switch gears. The Model 1151, with the integral transient protection option, meets the standard performance specifications as outlined in this product manual. In addition, the transient protection circuitry meets IEEE Standard 587, Category B and IEEE Standard 472, Surge

Withstand Capability.

NOTE

For a transient protection terminal block, specify Option Code R1 or R9.

FIGURE 4-4. Terminal Blocks.

Filter Terminal

Block (Code R2)

Transient

Protection and

Filter Terminal

Block (Code R1)

Retrofitable

Terminal Block

(Code R9)

4-7

Model 1151 Alphaline

®

Pressure Transmitters

Filter Terminal Block

(Option Code R2)

Option Code R2 provides enhanced performance in extremely harsh

EMI and RFI environments. This option cannot be retrofitted.

Transient Protection and

Filter Terminal Block

(Option Code R1)

Option Code R1 provides EMI/RFI protection and the benefit of integral transient protection. (This terminal block can be ordered as a spare part to retrofit existing Model 1151 Transmitters with Option Code R2.)

NOTE

Options R1 and R2 do not require the use of shielded cable in most electrically noisy environments.

Retrofitable Transient

Terminal Block

(Option Code R9)

R9 Terminal Block Installation

The retrofitable transient protection terminal block (Option Code R9) protects any Rosemount Model 1151 Analog Pressure Transmitter

(E electronics only without the R1 or R2 option). The terminal block module installs directly into a transmitter providing highly reliable transient protection. Included with the Retrofitable Transient

Protection Terminal Block is a hardware kit containing two short mounting screws with two lock washers, one long grounding screw with a square washer, and one label indicating an option has been installed.

If any parts of the hardware kit are missing, contact Rosemount North

American Response Center at 1-800-THE-RSMT (1-800-654-7768).

Use a phillips and a flat-blade screwdriver and the following steps to install the Retrofitable Transient Protection Terminal Block:

1. Turn off all power to the Model 1151 on which the terminal block is being installed.

Explosion can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive.

2. Unscrew the transmitter terminal-side (indicated on the housing nameplate) cover (on the high side of the transmitter) exposing the standard terminal block.

3. Disconnect wiring to the terminal block.

4. Remove the single grounding screw and the two signal terminal screws, with terminal eyelet washers, from the standard terminal block.

5. Set the Retrofitable Transient Protection Terminal Block into the housing, making sure the ground and signal terminals are properly aligned. See Figure 4-5 on page 4-9.

6. Insert the two short mounting screws with washers in the mounting holes and tighten the terminal block to the transmitter.

See Figure 4-5 on page 4-9.

7. Turn the transient protector grounding sleeve, located in the grounding hole, just enough to stabilize the unit on the transmitter. See Figure 4-5 on page 4-9. Over tightening the grounding sleeve will shift the terminal block out of alignment.

4-8

Options

FIGURE 4-5. Terminal Block

Exploded View (Option Code R9).

Signal Terminal Screws

Ground Sleeve

Ground Screw

Mounting Screws

Installed Option Label

8. Insert the long grounding screw with the square washer into the grounding hole and tighten.

9. Connect the positive power supply wire to the transient protector terminal screw labeled “+ SIGNAL”, and the negative power supply wire to the terminal screw labeled “- SIGNAL.”

10. Attach the supplied label to the terminal side transmitter cover as shown in Figure 4-5.

Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements.

11. Replace the terminal side cover on the transmitter.

4-9

Model 1151 Alphaline

®

Pressure Transmitters

Terminal Block

Specifications

(for R1, R2, and R9)

Hazardous Locations Certifications

Approved for use with I5, K5, I6, C6, E6, E8, I8

(1)

, I1

(1)(2)

, N1, E7, I7, and N7 approved transmitters.

Materials of Construction

Noryl plastic.

Loop Resistance

6

V.

Transient Protection Limits (for R1 and R9)

IEEE 587 Category B

6 kV Crest (1.2

3 50 µs).

3 kV Crest (8

3 20 µs).

6 kV (0.5 µs at 100 kHz).

IEEE 472

SWC 2.5 kV Crest,

1 MHz waveform.

Accuracy Specification

Same as specified electronics accuracy when transmitter is calibrated with installed Retrofitable Transient Protection Terminal Block.

(1) When the transient version of the filter module is used in an intrinsically safe installation, supply transmitter from a galvanically isolated barrier.

(2) I1 and R1/R9 are not compatible.

4-10

Section

5

HARDWARE

DIAGNOSTICS

Maintenance and

Troubleshooting

This section describes a variety of troubleshooting options associated with the Model 1151 Alphaline

® transmitter and is divided into the following sections .

Hardware Maintenance

• Hardware Diagnostics

• Transmitter Disassembly

• Sensor Module Checkout

• Transmitter Reassembly

• Optional Plug-in Meters

• Return of Material

Contact Customer Central at 1-800-999-9307 for further technical support and the North American Response Center at 1-800-654-7768 for equipment service assistance.

Use only the procedures and new parts specifically referenced in this manual. Unauthorized procedures or parts can affect product performance and the output signal used to control a process, and may render the instrument dangerous. Direct any questions concerning these procedures or parts to Rosemount Inc.

If you suspect a malfunction, see Table 5-1 on page 5-2 to verify that transmitter hardware and process connections are in good working order. Under each of the five major symptoms, you will find specific suggestions for solving the problem. Always deal with the most likely and easiest to check conditions first.

Isolate a failed transmitter from its pressure source as soon as possible. Pressure that may be present could cause death or serious injury to personnel if the transmitter is disassembled or ruptures under pressure.

5-1

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 5-1. Troubleshooting

Symptoms and Corrective Action.

Symptom

High Output

Potential Source

Primary Element

Impulse Piping

Erratic Output

Power Supply

Transmitter electronics

Sensing Element

Loop Wiring

Corrective Action

Check for restrictions at primary element.

Check for leaks or blockage.

Ensure that blocking valves are fully open.

Check for entrapped gas in liquid lines and for liquid in dry lines.

Ensure that the density of fluid in impulse lines in unchanged.

Check for sediment in transmitter process flanges.

Check the power supply output voltage at the transmitter.

Make sure that post connectors are clean.

If the electronics are still suspect, substitute new electronics.

The sensing element is not field repairable and must be replaced if found to be defective. See “Transmitter Disassembly” later in this section for instructions on disassembly. Check for obvious defects, such as punctured isolating diaphragm or fill fluid loss, and contact Rosemount North American Response Center at

1-800-THE-RSMT (1-800-654-7768).

Check for adequate voltage to the transmitter.

Check for intermittent shorts, open circuits and multiple grounds.

Do not use higher than the specified voltage to check the loop, or damage to the transmitter electronics may result.

Process Pulsation

Transmitter Electronics

Impulse Piping

Adjust Damping

Make sure the post connectors are clean.

If the electronics are still suspect, substitute new electronics.

Check for entrapped gas in liquid lines and for liquid in dry lines.

5-2

Maintenance and Troubleshooting

TABLE 5-1. (continued).

Symptom

Low Output or No Output

Potential Source

Primary Element

Loop Wiring

Corrective Action

Check the insulation and condition of primary element.

Note any changes in process fluid properties that may affect output.

Check for adequate voltage to the transmitter.

Check the milliamp rating of the power supply against the total current being drawn for all transmitters being powered.

Check for shorts and multiple grounds.

Check for proper polarity at the signal terminal.

Check loop impedance.

Check whether the transmitter is in multidrop mode, thus locking the output at 4 mA.

Do not use higher than the specified voltage to check the loop, or damage to the transmitter electronics may result

.

Transmitter Does Not Calibrate

Properly

Impulse Piping

Check wire insulation to detect possible shorts to ground.

Ensure that the pressure connection is correct.

Check for leaks or blockage.

Check for entrapped gas in liquid lines.

Check for sediment in the transmitter process flange.

Ensure that blocking valves are fully open and that bypass valves are tightly closed.

Ensure that density of the fluid in the impulse piping is unchanged.

Sensing Element The sensing element is not field repairable and must be replaced if found to be defective. See “Transmitter Disassembly” later in this section for instructions on disassembly. Check for obvious defects, such as punctured isolating diaphragm or fill fluid loss, and contact Rosemount North American Response Center at

1-800-THE-RSMT (1-800-654-7768).

Pressure Source/Correction Check for restrictions or leaks.

Check for proper leveling or zeroing of the pressure source.

Check weights/gauge to ensure proper pressure setting.

Determine if the pressure source has sufficient accuracy.

Meter

Power Supply

Determine if the meter is functioning properly.

Check the power supply output voltage at transmitter.

Transmitter Electronics

Sensing Element

Make sure the post connectors are clean.

If electronics are still suspect, substitute with new electronics.

The sensing element is not field repairable and must be replaced if found to be defective. See “Transmitter Disassembly” later in this section for instructions on disassembly. Check for obvious defects, such as punctured isolating diaphragm or fill fluid loss, and contact Rosemount North American Response Center at

1-800-THE-RSMT (1-800-654-7768).

5-3

Model 1151 Alphaline

®

Pressure Transmitters

TRANSMITTER

DISASSEMBLY

Read the following information carefully before you disassemble a transmitter. General information concerning the process sensor body, electrical housing, and a procedure for their separation follow. Figure

5-1 shows an exploded view of the transmitter.

The following performance limitations may inhibit efficient or safe operation. Critical applications should have appropriate diagnostic and backup systems in place.

Pressure transmitters contain an internal fill fluid. It is used to transmit the process pressure through the isolating diaphragms to the pressure sensing element. In rare cases, oil leak paths in oil-filled pressure transmitters can be created. Possible causes include: physical damage to the isolator diaphragms, process fluid freezing, isolator corrosion due to an incompatible process fluid, etc.

A transmitter with an oil fill fluid leak can continue to perform normally for a period of time. Sustained oil loss will eventually cause one or more of the operating parameters to exceed published specifications while a small drift in operating point output continues. Symptoms of advanced oil loss and other unrelated problems include:

• Sustained drift rate in true zero and span or operating point output or both

• Sluggish response to increasing or decreasing pressure or both

• Limited output rate or very nonlinear output or both

• Change in output process noise

• Noticeable drift in operating point output

• Abrupt increase in drift rate of true zero or span or both

• Unstable output

• Output saturated high or low

Explosion can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive.

Explosions can cause death or serious injury. Do not break the housing seal in explosive environments. Breaking the housing seal invalidates the explosion-proof housing rating.

Electrical connections are located in a compartment identified as

TERMINAL SIDE on the nameplate. The signal and test terminals are accessible by unscrewing the cover on the terminal side. The terminals to the housing must not be removed, or the housing seal between compartments will be broken. (Not applicable to R1 and R2 Options.)

5-4

Process Sensor Body

Removal

Maintenance and Troubleshooting

Be aware of the following guidelines:

• The transmitter should be removed from service before disassembling the sensor body.

• Process flanges can be detached by removing the four large bolts.

Do not scratch, puncture, or depress the isolating diaphragms. Damaging the isolating diaphragms can inhibit transmitter performance.

• Isolating diaphragms may be cleaned with a soft rag, mild cleaning solution, and clear water rinse.

FIGURE 5-1. Differential Pressure (DP)

Transmitter Exploded View.

Do not use chlorine or acid solutions to clean the diaphragms. Damaging the isolating diaphragms can inhibit transmitter performance.

• Flange adapters and process flanges may be rotated or reversed for mounting convenience.

Electronics

Cover

Electronics

Electronics

Housing

Process

Flange

d

-Cell Sensing

Module

Blank Flange for AP and GP

5-5

Model 1151 Alphaline

®

Pressure Transmitters

Removing the Sensor from the

Electrical Housing

1. Disconnect the power source from the transmitter.

2. Unscrew the cover on the terminal side of the transmitter.

3. Remove the screws and unplug the electronics; see Figure 5-2.

4. Loosen the lock nut.

5. Remove the standoffs.

FIGURE 5-2. Removal of Electronics.

Do not damage the isolating diaphragms when unscrewing the sensor module. Damaging the isolating diaphragms can inhibit transmitter performance.

6. Unscrew the sensing module from the electronics housing, being careful not to damage the sensor leads. Carefully pull the header assembly board through the hole. The threaded connection has a sealing compound on it and must be broken loose.

The sensing module is a welded assembly and cannot be further disassembled.

5-6

Sensor Module Checkout

FIGURE 5-3. Header Board

Connections.

.

Maintenance and Troubleshooting

The sensor module is not field repairable and must be replaced if found to be defective. If no obvious defect is observed (such as a punctured isolating diaphragm or fill fluid loss), the sensor module can be checked as follows.

1. Carefully pull the header assembly board off of the post connectors. Rotate the board 180 degrees about the axis formed by the connecting leads. The sensor module and electronics housing can remain attached for checkout.

NOTE

Do not touch the transmitter housing when checking resistances, or a faulty reading can result.

2. Check the resistance between the sensor module housing and pins one through four. This checks the resistance between both capacitor plates and the sensing diaphragm, which is grounded to the housing. This resistance should be greater than 10 M

V.

3. Check the resistance between pin eight and the sensor module to ensure that the module is grounded. Resistance should be zero.

NOTE

The above procedure does not completely test the sensor module. If circuit board replacement does not correct the abnormal condition, and no other problems are obvious, replace the sensor module.

7

8

9

10

11

12

(COMPONENT SIDE UP)

6

5

4

3

2

1

5-7

Model 1151 Alphaline

®

Pressure Transmitters

Follow these procedures carefully to ensure proper reassembly.

REASSEMBLY

PROCEDURE

Preliminary Precaution

Inspect all O-rings and replace if necessary. Lightly grease with silicone oil to ensure a good seal. Use halocarbon grease for inert fill options.

Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements.

Connecting the Electrical

Housing to the Sensor

Backup Ring and O-ring

Installation

FIGURE 5-4. Detail Showing Process

O-ring and Backup Ring Installation of

Module Seal for Model 1151HP and GP

Range 9 (GP Range 0 Requires Only

One O-ring and Backup O-ring).

1. Insert the header assembly board through the electronics housing.

2. Use a sealing compound (Loctite 222 - Small Screw Threadlocker) on the threads of the sensor module to ensure a watertight seal on the housing.

3. Screw the sensor module into the electrical housing making sure that the threads are fully engaged. Be careful not to damage or twist the sensor leads.

4. Align the sensor module with the high and low pressure sides oriented for convenient installation.

5. Tighten the lock nut.

All HP transmitters and GP Range 9 and 0 transmitters require metal backup rings to ensure O-ring integrity. Figure 5-4 on page 5-8 illustrates the position and orientation of the metal backup rings.

(Backup rings are not required on AP or DP transmitters or GP Range

.

3-8 transmitters.)

Process Flange

Metal Back-up Ring

O-ring

Flat Side (shiny side)

Toward O-ring

Beveled Side Toward Process Flange

5-8

Maintenance and Troubleshooting

NOTE

Handle the backup ring carefully, as it is fragile. Examine the ring carefully. One side is beveled, while the other side is flat. The flat side appears more shiny when viewed from above.

1. Clean the sealing surfaces carefully.

2. Place the module on a flat surface, “H” side up.

3. Place the greased flange O-ring around the isolator and push it into the cavity.

Process leaks can cause death or serious injury. An incorrectly installed backup ring can destroy the o-ring and cause process leaks. Install the backup ring using the following procedure.

4. For all HP transmitters and GP transmitters Ranges 9 and 0, place the backup ring, shiny side down, on top of the O-ring. This places the flat side of the backup ring against the O-ring.

5. Carefully place the flange on top of the module, beveled side down so that the beveled flange surface mates with the beveled surface of the backup ring.

6. Keeping the flange and module together, turn them over so the

“L” side is up. Repeat Steps 3 through 5. As before, the flat side of the backup ring must rest against the O-ring.

7. Insert the four flange bolts.

8. Tighten the nuts finger tight, making sure the flanges remain parallel. The transmitter may now be moved without disturbing the O-rings.

a. Tighten one bolt until the flanges seat.

b. Torque down the bolt diagonally across.

c. Torque down the first bolt.

d. Torque down the two remaining bolts.

e. Inspect the flange-to-sensor seating to be sure that the flanges are not cocked.

f. Check that all four bolts are tightened to approximately

33 ft-lb (39 Nm).

9. Recalibrate the transmitter.

NOTE

If the Model 1151 Range 3 transmitter sensor module serial number is below 2,900,000, it must be temperature cycled whenever changing or rebolting flanges.

5-9

Model 1151 Alphaline

®

Pressure Transmitters

Optional Plug-in Meters

The optional indicating meters available for Rosemount Model 1151 transmitters are listed in Section 4 Options. Please be aware of the following information while assembling the meter assembly. Refer to

Table 6-6 on page 6-13 for part references.

• The meter may be rotated in 90-degree increments for convenient reading.

RETURN OF MATERIAL

Explosions can cause death or serious injury. Do not disassemble the glass in the meter cover in explosive atmospheres. Disassembling the glass in the meter cover invalidates the explosion-proof meter rating.

• If the meter cover is removed for any reason, be sure the O-ring is in place between the cover and housing before reattachment. To maintain an explosion-proof condition, the glass in the meter cover must not be disassembled for any reason.

To expedite the return process, call the Rosemount North American

Response Center using our 800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. For safety reasons, the center will also ask for the name of the process material the product was last exposed to.

Exposure to hazardous substances can cause death or serious injury. If a hazardous substance is identified, a

Material Safety Data Sheet (MSDS), required by law to be available to people exposed to specific hazardous substances, must be included with the returned goods.

The North American Response Center will detail the additional information and procedures necessary to return goods exposed to hazardous substances.

5-10

Section

6

FUNCTIONAL

SPECIFICATIONS

TABLE 6-1. Rangeability.

Specifications and

Reference Data

Service

Liquid, gas, and vapor applications.

Ranges

Minimum span equals the upper range limit (URL) divided by rangedown. Rangedown varies with the output code. See Table 6-1.

Outputs

Code E, Analog

4–20 mA dc, linear with process pressure.

Code G, Analog

10–50 mA dc, linear with process pressure.

Code J, Analog

4–20 mA dc, square root of differential input pressure between 4 and

100% of input. Linear with differential input pressure between 0 and

4% of input.

Code L, Low Power

0.8 to 3.2 V dc, linear with process pressure.

Code M, Low Power

1 to 5 V dc, linear with process pressure.

E, G, J

L

M

Output Code Minimum Span

URL/6

URL/1.1

URL/2

Maximum Span

URL

URL

URL

TABLE 6-2. Model 1151 Transmitter

Range Availability by Model (URL =

Upper Range Limit).

Range

Code

8

9

6

7

3

4

5

0

Model 1151 Ranges (URL)

30 inH

2

0 (7.46 kPa)

150 inH

2

0 (37.3 kPa)

750 inH

2

0 (186.4 kPa)

100 psi (689.5 kPa)

300 psi (2068 kPa)

1,000 psi (6895 kPa)

3,000 psi (20684 kPa)

6,000 psi (41369 kPa)

DP

•

•

•

NA

•

•

•

NA

HP

NA

•

•

•

•

NA

NA

NA

GP

•

•

•

•

•

•

•

•

AP

NA

•

•

•

•

•

NA

NA

6-1

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-3. Model 1151 Output Code

Availability.

Code Model 1151 Output Options/Damping DP HP GP DP/GP/Seals

E

G

J

(1)

L

M

4–20 mA, linear, analog/variable

10–50 mA, linear, analog/variable

4–20 mA, square root, analog/variable

0.8 to 3.2 V, linear, low power/fixed

1 to 5 V, linear, low power/fixed

(1) Available with Ranges 3–5.

•

•

•

•

•

•

•

•

•

•

NA

•

•

•

•

NA

•

•

•

•

Power Supply

External power supply required. Transmitter operates on:

12 to 45 V dc with no load for Output Codes E and J.

30 to 85 V dc with no load for Output Code G.

5 to 12 V dc for Output Code L.

8 to 14 V dc for Output Code M.

Where:

FIGURE 6-1. Power Supply Load

Limitations.

R max

R

L

R min

V min

V

S

Operating

Region

V max

Code V min

L

M

E, J

G

5

8

12

30

V max

45

85

12

14

R min

0

0

R max

1650

1100

R

L

at Supply Voltage (V

S

)

R

L

= 50 (V

S

– 12)

R

L

= 20 (V

S

– 30)

Low Power Minimum Load Impedance:

100 k

V

NOTE

For CSA Approvals (codes E and J), V max

= 42.4 V dc.

Current Consumption (Low Power Only)

Under Normal Operating Conditions

Output Code L

1.5 mA dc.

Output Code M

2.0 mA dc.

Span and Zero

Output Codes E, G, J, L, and M

Span and zero are continuously adjustable.

Hazardous Locations Certifications

Stainless steel certification tag is provided.

6-2

AP

NA

•

•

•

•

Specifications and Reference Data

Factory Mutual (FM) Approvals

FM Explosion proof tag is standard. Appropriate tag will be substituted if optional certification is selected.

Default

Explosion proof: Class I, Division 1, Groups B, C, D.

Dust-Ignition proof: Class II, Division 1, Groups E, F, G; Class III,

Division 1. Indoor and outdoor use (NEMA 4X). Factory Sealed.

I5

Intrinsically Safe: Class I, Division 1, Groups A, B, C, D; Class II,

Division 1, Groups E, F, G; Class III, Division 1 when connected in accordance with Rosemount drawing 01151-0214 (See Appendix A).

Non-incendive: Class I, Division 2, Groups A, B, C, D.

K5

Explosion proof, Intrinsic Safety, and Non-incendive combination.

Canadian Standards Association (CSA) Approvals

E6

Explosion proof for Class I, Division 1, Groups C and D.

Dust-Ignition proof: Class II, Division 1, Groups E, F, and G;

Class III, Division 1. Suitable for Class I, Division 2, Groups A, B,

C, D. CSA Enclosure type 4X. Factory sealed.

I6

Intrinsically Safe: Class I, Division 1, Groups A, B, C, D;

Temperature Code T2D when connected in accordance with

Rosemount drawing 01151-2575. (See Appendix A.)

C6

Explosion proof, Division 2, and Intrinsic Safety combination.

K6

Combined

E6

,

I6

,

E8

, and

I8

.

Standards Association of Australia (SAA)

E7 Flameproof

Ex d IIB + H

2

T6.

Class I, Zone 1.

Dust-Ignition proof

DIP T6.

Class II.

Special Conditions:

For transmitters having NPT or PG cable entry threads, an appropriate flame proof thread adaptor shall be used to facilitate application of certified flame proof cable glands.

I7 Intrinsically Safe

Ex ia IIC T6 (T amb

= 40 °C).

Ex ia IIC T5 (T amb

= 70 °C).

Class I, Zone 0. (See Appendix A.)

Special Conditions:

Observe electrical connection parameters when installing transmitter.

N7 Type N

Ex n IIC T6 (T amb

Ex n IIC T5 (T amb

Class I, Zone 2.

= 40 °C).

= 70 °C).

Special Conditions:

The equipment must be connected to a supply voltage which does not exceed the rated voltage. The enclosure endcaps must be correctly fitted whilst the equipment is energized.

6-3

Model 1151 Alphaline

®

Pressure Transmitters

CESI/CENELEC Approvals

E8 Flame proof

EEx d IIC T6.

I8 Intrinsically Safe

EEx ia IIC T6 (T amb

EEx ia IIC T5 (T amb

EEx ia IIC T5 (T amb

= 40 °C); P

= 55 °C); P

= 80 °C); P max

= 0.75 W.

max

= 1.00 W.

max

= 1.00 W.

Special Conditions:

When transient protection terminal options

R1 or R9 are installed, the transmitter must be supplied from a galvanically isolated intrinsic safety barrier.

BASEEFA/CENELEC Approvals

I1 Intrinsically Safe

EEx ia IIC T5 (T amb

EEx ia IIC T4 (T amb

= 40 °C).

= 80 °C).

N1 Type N

Output Code E

Ex N II T6; Un = 28 V.

Output Code F

Ex N II T5; Un = 45 V.

Output Code J

Ex N II T5; Un = 30 V; In = 30 mA.

Other Approvals

The Rosemount 1151 carries many other national and international approvals/certifications. Consult factory for other available options.

TABLE 6-4. Intrinsic Safety Entity

Parameters.

BASEEFA (United

Kingdom)

U max:in

= 28 V dc

I max:in

= 120 mA

CESI (Italy)

U i

= 30 V

I i

= 200 mA

P i

= 0.75 W (T6)

P

C i

L i i

= 1.0 W (T4 and T5)

= 0.01 m

F

= 20 m

F

SAA (Australia)

U i

= 30 V

I i

= 200 mA

C i

L i

= 0.034 m

F

= 20 m

H

6-4

Specifications and Reference Data

Zero Elevation and Suppression

Output Codes E and G

Zero elevation and suppression must be such that the lower range value is greater than or equal to the (–URL) and the upper range value is less than or equal to the (+URL). The calibrated span must be greater than or equal to the minimum span.

Output Code J

Zero is adjustable up to 10% of the calibrated flow span.

Output Code L

Zero is adjustable ±10% of URL and span is adjustable from 90 to 100% of URL.

Output Code M

Zero is adjustable ±50% of URL and span is adjustable from 50 to 100% of URL.

Temperature Limits

Electronics Operating

Code E

–40 to 200 °F (–40 to 93 °C).

Code G, L, M

Code J

–20 to 200 °F (–29 to 93 °C).

–20 to 150 °F (–29 to 66 °C).

Sensing element operating

Silicone fill: –40 to 220 °F (–40 to 104 °C).

Inert fill: 0 to 160 °F (–18 to 71 °C).

NOTE

When specifying Option Codes W4 and W6, sensing element operating temperatures are 32 to 200 °F (0 to 93 °C) for silicone fill and 32 to 160 °F (0 to 71 °C) for inert fill.

Storage

Codes E, G, L, M: –60 to 250 °F (–51 to 121 °C).

Code J: –60 to 180 °F (–51 to 82 °C).

Static Pressure Limits

Transmitters operate within specifications between the following limits:

Model 1151DP

0.5 psia (3.45 kPa) to 2,000 psig (13790 kPa).

Model 1151HP

0.5 psia (3.45 kPa) to 4,500 psig (31027 kPa).

Model 1151AP

0 psia to the URL.

Model 1151GP

0.5 psia (3.45 kPa) to the URL.

Overpressure Limits

Transmitters withstand the following limits without damage:

Model 1151DP

0 psia to 2,000 psig (0 to 13790 kPa).

Model 1151HP

0 psia to 4,500 psig (0 to 31027 kPa).

6-5

Model 1151 Alphaline

®

Pressure Transmitters

Model 1151AP

0 psia to 2,000 psia (0 to 13790 kPa).

Model 1151GP

Ranges 3–8:

0 psia to 2,000 psig (0 to 13790 kPa).

Range 9:

0 psia to 4,500 psig (31027 kPa).

Range 0:

0 psia to 7,500 psig (51710 kPa).

Burst Pressure Limit

All models: 10,000 psig (68.95 MPa) burst pressure on the flanges.

Humidity Limits

0 to 100% relative humidity.

Volumetric Displacement

Less than 0.01 in

3

(0.16 cm

3

).

Damping

Numbers given are for silicone fill fluid at room temperature. The minimum time constant is 0.2 seconds (0.4 seconds for Range 3). Inertfilled sensor values would be slightly higher.

Output Codes E and G

Time constant continuously adjustable between minimum and

1.67 seconds.

Output Code J

Time constant continuously adjustable between minimum and

1.0 second.

Output Codes L, M

Damping is fixed at minimum time constant.

Turn-on Time

Maximum of 2.0 seconds with minimum damping. Low power output is within 0.2% of steady state value within 200 ms after application of power.

PERFORMANCE

SPECIFICATIONS

(Zero-based calibrated ranges, reference conditions, silicone oil fill, 316

SST isolating diaphragms.)

Accuracy

Output Codes E, G, L, and M

±0.2% of calibrated span for Model 1151DP Ranges 3 through 5.

All other ranges and transmitters, ±0.25% of calibrated span.

Output Code J

±0.25% of calibrated span.

Stability

Output Codes E and G

±0.2% of URL for six months for Ranges 3 through 5. (±0.25 for all other ranges.)

Output Codes J, L, and M

±0.25% of URL for six months.

6-6

Specifications and Reference Data

Temperature Effect

Output Code E, G, L, and M

[–20 to 200 °F (–29 to 93 °C)]

For Ranges 4 through 0

Zero Error = ±0.5% URL per 100 °F.

Total Error = ±(0.5% URL + 0.5% of calibrated span) per 100 °F

(56 °C); double the effect for Range 3.

Output Code J

The total output effect, whether at zero or full scale, including zero and span errors is ±1.5% of URL per 100 °F (56 °C), or ±2.5% of URL per 100 °F (56 °C) for Range 3.

Static Pressure Effect

DP Transmitters

Zero Error:

±0.25% of URL for 2,000 psi (13790 kPa) or ±0.5% for

Range 3, correctable through rezeroing at line pressure.

Span Error:

Correctable to ±0.25% of input reading per 1,000 psi

(6895 kPa), or to ±0.5% for Range 3. For Output Code J, the span error is correctable to ±0.125% of output reading per 1,000 psi, or to ±0.25% for Range 3.

HP Transmitters

Zero Error:

±2.0% of URL for 4,500 psi (31027 kPa), correctable through rezeroing at line pressure.

Span Error:

Correctable to ±0.25% of input reading per 1,000 psi

(6895 kPa).

For Output Code J, the span error is correctable to ±0.125% of output reading per 1,000 psi (6895 kPa), or to ±0.25% for Range 3.

Vibration Effect

0.05% of URL per g to 200 Hz in any axis.

Power Supply Effect

Output Codes E, G, and J

Less than 0.005% of output span per volt.

Output Codes L, M

Output shift of less than 0.05% of URL for a 1 V dc power supply shift.

Load Effect

Output Codes E, G, and J

No load effect other than the change in power supplied to the transmitter.

Output Codes L, M

Less than 0.05% of URL effect for a change in load from 100 k

V to infinite ohms.

Short Circuit Condition (Output Codes L and M only)

No damage to the transmitter will result when the output is shorted to common or to power supply positive (limit 12 V).

EMI/RFI Effect

Output shift of less than 0.1% of span when tested to IEC 801-3 from 20 to 1000 MHz and for field strengths up to 30 V/m. (Output Code J is

0.1% of flow span.)

Mounting Position Effect

Zero shift of up to 1 inH

2

O (0.24 kPa) that can be calibrated out. Range

3 transmitters with Output Code J should be installed with the diaphragm in the vertical plane.

6-7

Model 1151 Alphaline

®

Pressure Transmitters

PHYSICAL

SPECIFICATIONS

(STANDARD

CONFIGURATION)

Wetted Materials

Isolating Diaphragms

316L SST, Hastelloy C-276, Monel, gold-plated Monel, or Tantalum. See ordering table for availability per model type.

Drain/Vent Valves

316 SST, Hastelloy C, or Monel. See ordering table for availability per model type.

Process Flanges and Adaptors

Plated carbon steel, 316 SST, Hastelloy C, or Monel. See ordering table for availability per model type.

Wetted O-rings

Viton (other materials also available). With gold-plated Monel diaphragms (diaphragm Code _6), special fluorocarbon O-rings are supplied.

Non-wetted Materials

Fill Fluid

Silicone oil or inert fill.

Bolts and Bolting Flange (GP and AP only)

Plated carbon steel.

Electronics Housing

Low-copper aluminium. NEMA 4X. IP 65, IP 66.

Cover O-rings

Buna-N.

Paint

Polyurethane.

Process Connections

¼–18 NPT on 2.125-in. (54-mm) centers on flanges for Ranges 3, 4, and 5.

¼–18 NPT on 2.188-in. (56-mm) centers on flanges for Ranges 6 and 7.

¼–18 NPT on 2.250-in. (57-mm) centers on flanges for Range 8.

½–14 NPT on adaptors.

For Ranges 3, 4, and 5, flange adaptors can be rotated to give centers of

2.0 in. (51 mm), 2.125 in. (54 mm), or 2.250 in. (57 mm).

Electrical Connections

½–14 NPT conduit entry with screw terminals and integral test jacks compatible with miniature banana plugs (Pomona 2944, 3690, or equivalent).

Weight

12 lb (5.4 kg) for AP, DP, GP, and HP transmitters, excluding options.

6-8

FIGURE 6-2. Dimensional Drawing for Model 1151 Transmitter.

.

½–14 NPT

Conduit

Connection

(2 Places)

Meter

Housing

7.5 (191) Max.

with Optional Meter

4.5 (114)

Max.

Specifications and Reference Data

0.75 (19)

Clearance for

Cover Removal

(Typical)

Transmitter

Circuitry

This Side

Range

3, 4, 5

6, 7

8

9

0

Flange Distance “A”

Center to Center inches

2.125

mm

54

2.188

2.250

2.281

2.328

56

57

58

59

Terminal Connections

This Side

¼–18 NPT on

Flanges for Pressure

Connection without

Flange Adapters

½–14 NPT on

Flange

Adapters

Wired-on

Tag

(Standard)

4.5 (114)

Max.

A

(See Table)

¼–18 NPT for

Side Drain/Vent

(Optional Top or Bottom)

1.625

(41)

Blank Flange

Used on

AP and GP

Transmitters

Permanent

Tag (Optional)

Nameplate

9.0 (229) Max.

Drain/Vent

Valve

3.69

(94)

Flange

Adapter

3.375

(86)

4.5 (114)

Flanges Can

Be Rotated

NOTE

Dimensions are in inches (millimeters).

6-9

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-5. Model 1151 Model

Number Table.

Model

1151DP

1151HP

1151GP

1151AP

Code

3

6

7

4

5

8

9

0

Code

Transmitter Type (select one)

Differential Pressure Transmitter

Differential Pressure Transmitter for High Line Pressures

Gage Pressure Transmitter

Absolute Pressure Transmitter

Pressure Ranges (URL) (select one)

30 inH

2

O (7.46 kPa)

150 inH

2

O (37.3 kPa)

750 inH

2

O (186.4 kPa)

100 psi (689.5 kPa)

300 psi (2068 kPa)

1,000 psi (6895 kPa)

3,000 psi (20684 kPa)

6,000 psi (41369 kPa)

Output Code

E, G, J

L

M

Transmitter Output (select one)

Rangeability

Min.Span

URL/6

URL/1.1

URL/2

J

L

E

G

M

Code

4–20 mA, Linear, Analog/Variable Damping

10–50 mA, Linear, Analog/Variable Damping

4–20 mA, Square Root, Analog/Variable Damping

0.8 to 3.2 V, Linear, Low Power/Fixed Damping

1 to 5 V, Linear, Low Power/Fixed Damping

Flanges/Adaptors

MATERIALS OF CONSTRUCTION

(1)

Drain/Vents Diaphragms Fill Fluid

24

25

26

33

34

35

36

43

44

45

46

73

(3)

83

(3)

5A

5B

56

12

22

23

52

53

54

55

2D

3B

3D

4B

5C

5D

1A

2A

2B

4C

4D

7B

(3)

8B

(3)

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Plated Carbon Steel

316 SST

316 SST

316 SST

316 SST

316 SST

Hastelloy C

Hastelloy C

Hastelloy C

Hastelloy C

Monel

Monel

Monel

Monel

316 SST

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Nickel-plated Carbon Steel

Plated Carbon Steel

316 SST

316 SST

316 SST

Hastelloy C

Hastelloy C

Monel

Monel

Monel

316 SST

Nickel-plated Carbon Steel

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

Hastelloy C

Hastelloy C

Hastelloy C

Hastelloy C

Monel

Monel

Monel

Monel

Hastelloy C

Hastelloy C

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

316 SST

Hastelloy C

Hastelloy C

Monel

Monel

Monel

Hastelloy C

Hastelloy C

316L SST

Hastelloy C

Monel

Tantalum

Silicone

Silicone

Silicone

Silicone

Gold-plated Monel Silicone

316L SST Silicone

316L SST

Hastelloy C

Silicone

Silicone

Monel

Tantalum

Silicone

Silicone

Gold-plated Monel Silicone

Hastelloy C

Silicone

Monel

Tantalum

Silicone

Silicone

Gold-plated Monel Silicone

Hastelloy C Silicone

Monel

Tantalum

Silicone

Silicone

Gold-plated Monel Silicone

Hastelloy C Silicone

Hastelloy C

316L SST

Hastelloy C

Monel

Silicone

Inert

Inert

Tantalum

316L SST

316L SST

Hastelloy C

Inert

Inert

Inert

Inert

Inert

Tantalum

Hastelloy C

Tantalum

Hastelloy C

Monel

Tantalum

Hastelloy C

Hastelloy C

Inert

Inert

Inert

Inert

Inert

Inert

Inert

Inert

(1) Bolts and conduit plugs are plated carbon steel.

(2) On GP and AP transmitters, the low-side flange is plated carbon steel. For a stainless-steel low-side flange, order process connections Option Code D6.

(3) These selections meet NACE material recommendations per MR01-75.

6-10

DP

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

DP

•

•

•

•

•

•

—

—

DP

•

•

•

•

•

•

= Applicable

DP

•

—

—

—

HP

—

•

—

—

HP

—

•

•

•

•

—

—

—

HP

•

•

•

•

•

HP

—

•

•

—

—

•

•

—

—

—

•

—

—

•

•

•

•

—

—

•

•

•

—

—

—

—

—

—

—

—

—

—

—

—

—

—

— =Not Applicable

GP AP

GP

•

•

•

•

•

•

•

•

GP

—

•

•

•

•

—

—

•

—

AP

—

•

•

•

•

—

•

•

•

•

•

—

—

—

—

—

•

AP

GP

(2)

AP

(2)

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

—

•

•

—

—

•

•

—

—

—

•

—

—

•

•

•

•

—

—

•

•

•

—

—

—

—

—

—

—

—

—

—

—

—

—

—

6-11

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-5. (continued).

Code Process Connections (optional)

(1)

D1

D2

D3

D9

(2)

Side Drain/Vent, Top

Side Drain/Vent, Bottom

Process Adaptors Deleted

JIS Rc ¼ flanges and Rc ½ adapters

{

{

{

{

316 SST

Hastelloy

Monel

316 SST

Hastelloy

Monel

316 SST

Hastelloy

Monel

316 SST

Hastelloy

Monel

DP

•

•

•

•

•

•

•

•

•

•

•

•

HP

•

•

•

•

•

•

•

•

•

•

•

•

D6

K1

(3)

K2

(3)

S1

(4)

S2

(4)

S4

(5)

Code

W2

W3

W4

W6

(6)

Code

P1

P2

P3

(7)

P4

P5

P7

(8)

P8

(9)

316 SST Low Side Blank Flange

Kynar insert, ¼–18 NPT

Kynar insert, ½–14 NPT

Attachment of One Remote Seal - See PDS 00813-0100-4016 for Ordering Information

Attachment of Two Remote Seals - See PDS 00813-0100-4016 for Ordering Information

Attachment of Integral Orifice Assembly - See PDS 00813-0100-4686 for

Ordering Information

Wetted O-ring Material

Buna-N

Ethylene-Propylene

Aflas

Spring-loaded Teflon

Procedures

Hydrostatic Testing, 150% Maximum Working Pressure (125% for GP 10)

Cleaning for Special Service

Cleaning for < 1 PPM Chlorine/Fluorine

Calibrate at Line Pressure

Calibrate at Specific Temperature

Improved Temperature Coefficient

Calibrate to 0.1% Accuracy

—

•

•

•

•

•

DP

•

•

•

•

•

•

•

DP

•

•

•

•

DP

—

—

—

—

—

•

HP

•

•

•

—

HP

•

•

•

•

•

•

•

HP Code

V1

V2

(10)

V3

(10)

Z1

(11)

Z2

(11)

Z3

(11)

Outputs

Reverse Output

4–20 mV Test Signal

20–100 mV Test Signal

4-wire, 0–20 mA Output

4-wire, 0–16 mA Output

4-wire, 0–10 mA Output

Typical Model Number:

—

•

•

•

•

•

—

•

•

•

•

•

1151DP 4 S 52 B3 M1

(1) Allowable combinations are: D1-D3-D6, D2-D3-D6, and D6-S1.

(2) Valid with E4, JIS Explosion Proof approval when used in combination with J1. No other approvals apply.

(3) The Maximum working pressure on this option is 300 psig.

(4) This options may only be used on ranges 4 through 8.

(5) This option has a maximum static pressure rating of 3,000 psi, and is available for factory assembly only without associated piping and is available only for ranges 2, 3, 4, and 5.

(6) Contains a Hastelloy spring that is wetted by the process; consult factory for Teflon O-ring without a spring (ranges 3-8 only).

(7) Flourolube grease on wetted O-rings.

(8) Not available on range 10: limited to 1,500 psi on range 9.

(9) Available only with stainless steel isolators and for span of 10 inH

2

O and greater; available only with Output Codes E, G, L, or M; not available on AP or DR transmitters.

(10) Not available with Output Codes L or M.

(11) Not available with Option Codes Mx, Vx, Ix, or Ex, or Output Codes G, L, M.

•

•

•

•

—

—

GP

—

•

•

•

•

•

•

GP

•

•

•

•

GP

•

•

•

•

•

•

GP

•

•

•

•

•

•

•

•

•

•

•

•

AP

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

—

—

—

AP

—

•

•

•

•

•

AP

•

—

•

•

•

•

—

AP

•

•

•

•

6-12

Specifications and Reference Data

TABLE 6-6. Model 1151 Spare Parts

List.

Electronics – One spare part recommended for every 25 transmitters.

Part Description

E Output Code, 4–20 mA dc

Amplifier Circuit Board

Calibration Circuit Board

G Output Code, 10–50 mA dc

Amplifier Circuit Board

Calibration Circuit Board

J Output Code, 4–20 mA dc, Square Root

Amplifier Circuit Board

Calibration Circuit Board

L Output Code, 0.8–3.2 V, Low Power

Amplifier Circuit Board

Calibration Circuit Board

M Output Code

Amplifier Circuit Board

Calibration Circuit Board

Sensor Modules (Silicon Fill)–One spare part recommended for every 50 transmitters.

Part Description

Range 3 DP, GP (URL=30 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 4 DP, GP (URL=150 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 4 HP (URL=150 inH

2

O)

316L SST

Hastelloy C-276

Monel

Range 4 AP (URL=11 inH g

A)

316L SST

Hastelloy C-276

Monel

Item No.

4

6

4

6

4

6

4

6

4

6

Item No.

19

19

19

19

Part Number

01151-0137-0001

01151-0139-0001

01151-0597-0001

01151-0139-0001

01151-0378-0001

01151-0377-0001

01151-0507-0001

01151-0509-0001

01151-0507-0002

01151-0509-0002

Part Number

01151-0011-0032

01151-0011-0033

01151-0011-0034

01151-0011-0035

01151-0011-0036

01151-0011-0042

01151-0011-0043

01151-0011-0044

01151-0011-0045

01151-0011-0046

01151-0112-0042

01151-0112-0043

01151-0112-0044

01151-0054-0042

01151-0054-0043

01151-0054-0044

(continued on next page)

6-13

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-6. (continued).

Sensor Modules (Silicon Fill)–One spare part recommended for every 50 transmitters.

Part Description

Range 5 DP, GP (URL=750 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 5 HP (URL=750 inH

2

O)

316L SST

Hastelloy C-276

Monel

Range 5 AP (URL=55 inH g

A)

316L SST

Hastelloy C-276

Monel

Range 6 DP (URL=100 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 6 GP (URL=100 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 6 HP (URL=100 psid)

316L SST

Hastelloy C-276

Monel

Range 6 AP (URL=100 psia)

316L SST

Hastelloy C-276

Monel

Range 7 DP (URL=300 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 7 GP (URL=300 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Item No.

19

19

19

19

19

19

19

19

19

Part Number

01151-0011-0052

01151-0011-0053

01151-0011-0054

01151-0011-0055

01151-0011-0056

01151-0112-0052

01151-0112-0053

01151-0112-0054

01151-0054-0052

01151-0054-0053

01151-0054-0054

01151-0041-0062

01151-0041-0063

01151-0041-0064

01151-0041-0065

01151-0041-0066

01151-0041-0162

01151-0041-0163

01151-0041-0164

01151-0041-0165

01151-0041-0166

01151-0112-0062

01151-0112-0063

01151-0112-0064

01151-0054-0062

01151-0054-0063

01151-0054-0064

01151-0041-0072

01151-0041-0073

01151-0041-0074

01151-0041-0075

01151-0041-0076

01151-0041-0172

01151-0041-0173

01151-0041-0174

01151-0041-0175

01151-0041-0176

(continued on next page)

6-14

Specifications and Reference Data

TABLE 6-6. (continued).

Sensor Modules (Silicon Fill) (continued) –One spare part recommended for every 50 transmitters.

Part Description Item No.

Range 7 HP (URL=300 psid)

316L SST

Hastelloy C-276

Monel

Range 7 AP (URL=300 psia)

316L SST

Hastelloy C-276

Monel

Range 8 DP (URL=1,000 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

19

19

19

19

Range 8 GP (URL=1,000 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 8 AP (URL=1,000 psia)

316L SST

Hastelloy C-276

Monel

Range 9 GP (URL=3,000 psig)

316L SST

Hastelloy C-276

Monel

Range 10 GP (URL=6,000 psig)

316L SST

Hastelloy C-276

Monel

19

19

19

Part Number

01151-0112-0072

01151-0112-0073

01151-0112-0074

01151-0054-0072

01151-0054-0073

01151-0054-0074

01151-0041-0082

01151-0041-0083

01151-0041-0084

01151-0041-0085

01151-0041-0086

01151-0041-0182

01151-0041-0183

01151-0041-0184

01151-0041-0185

01151-0041-0186

01151-0054-0082

01151-0054-0083

01151-0054-0084

01151-0112-0192

01151-0112-0193

01151-0112-0194

01151-0112-0002

01151-0112-0003

01151-0112-0004

(continued on next page)

6-15

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-6. (continued).

Sensor Modules (Inert Fill)–One spare part recommended for every 50 transmitters.

Part Description

Range 3 DP, GP (URL=30 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 4 DP, GP (URL=150 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 5 DP, GP (URL=750 inH

2

O)

316L SST

Hastelloy C-276

Monel

Tantalum

Gold-plated Monel

Range 6 DP (URL=100 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Range 6 GP (URL=100 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Range 7 DP (URL=300 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Range 7 GP (URL=300 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Range 8 DP (URL=1,000 psid)

316L SST

Hastelloy C-276

Monel

Tantalum

Range 8 GP (URL=1,000 psig)

316L SST

Hastelloy C-276

Monel

Tantalum

Item No.

19

19

19

19

19

19

19

19

19

Part Number

01151-0230-0032

01151-0230-0033

01151-0230-0034

01151-0230-0035

01151-0230-0036

01151-0230-0042

01151-0230-0043

01151-0230-0044

01151-0230-0045

01151-0230-0046

01151-0230-0052

01151-0230-0053

01151-0230-0054

01151-0230-0055

01151-0230-0056

01151-0230-0062

01151-0230-0063

01151-0230-0064

01151-0230-0065

01151-0230-0162

01151-0230-0163

01151-0230-0164

01151-0230-0165

01151-0230-0072

01151-0230-0073

01151-0230-0074

01151-0230-0075

01151-0230-0172

01151-0230-0173

01151-0230-0174

01151-0230-0175

01151-0230-0082

01151-0230-0083

01151-0230-0084

01151-0230-0085

01151-0230-0182

01151-0230-0183

01151-0230-0184

01151-0230-0185

(continued on next page)

6-16

Specifications and Reference Data

TABLE 6-6. (continued).

Housings, Covers, Flanges, And Valves – One spare part recommended for every 25 transmitters.

Part Description

Electronics Housing

Electronics Cover

Process Flange

Nickel-plated Carbon Steel

Plated Carbon Steel

316 SST

Hastelloy C-276

Monel

Process Flange for Side Drain/Vent Valve

Nickel-plated Carbon Steel

Plated Carbon Steel

316 SST

Hastelloy C-276

Monel

Blank Flange

Plated Carbon Steel

Flange Adapter

Nickel-plated Carbon Steel

Plated Carbon Steel

316 SST

Hastelloy C-276

Monel

DP and HP Valve Stem and Seat, 316 SST

(1)

GP and AP Valve Stem and Seat, 316 SST

(1)

DP and HP Valve Stem and Seat, 316 SST, Hastelloy C

(1)

GP and AP Valve Stem and Seat, 316 SST, Hastelloy C

(1)

DP and HP Valve Stem and Seat, 316 SST, Monel

(1)

GP and AP Valve Stem and Seat, 316 SST, Monel

(1)

Plug, 316 SST (used with side drain/vent)

Plug, Hastelloy C (used with side drain/vent)

Plug, Monel (used with side drain/vent)

Hardware–One spare part recommended for every 50 transmitters.

Part Description

Adjustment Kit

Adjustment Screw

O-ring for Adjustment Screw

Retaining Ring

O-ring for Adjustment Screw (pkg of 12)

O-ring for Electronics Cover (pkg of 12)

O-ring for Process Flange, Viton (pkg of 12)

O-ring for Process Flange,

Viton and Backup Ring (pkg of 4)

O-ring for Process Flange, Buna-N (pkg of 12)

O-ring for Process Flange, Buna-N and Backup Ring (pkg of 4)

O-ring for Process Flange, Ethylene-propylene (pkg of 12)

O-ring for Process Flange, Ethylene-propylene and Backup Ring (pkg of 4)

O-ring for Process Flange, Aflas (pkg of 4)

(2)

O-ring for Flange Adapter, Viton (pkg of 12)

Item No.

7

1

17

23

21

14,15

14,15

14,15

14,15

14,15

14,15

Item No.

18

18

18

18

10

11

12

11

2

18

18

18

20

(1) Package contains quantity required for one transmitter.

(2) Kit contains enough parts for two differential or four gage/absolute transmitters. Backup rings are included.

Part Number

01151-0029-0001

01151-0032-0001

01151-0033-0003

01151-0034-0020

01151-0034-0014

01151-0034-0002

01151-0034-0016

01151-0034-0004

01151-0034-0015

01151-0034-0019

01151-0035-0009

(continued on next page)

Part Number

01151-0060-0007

01151-1045-0001

01151-0236-0005

01151-0236-0001

01151-0213-0002

01151-0213-0004

01151-0213-0003

01151-0236-0015

01151-0236-0011

01151-0213-0012

01151-0213-0014

01151-0213-0013

90043-0046-0001

01151-0211-0005

90001-0033-0001

01151-0211-0002

01151-0211-0004

01151-0211-0003

01151-0028-0022

01151-0028-0012

01151-0028-0023

01151-0028-0013

01151-0028-0024

01151-0028-0014

C50246-0002

01151-0063-0001

01151-0063-0002

6-17

Model 1151 Alphaline

®

Pressure Transmitters

TABLE 6-6. (continued).

Hardware (continued)–One spare part recommended for every 50 transmitters.

Part Description

O-ring for Flange Adapter, Buna-N (pkg of 12)

O-ring for Flange Adapter, Ethylene-propylene (pkg of 12)

O-ring for Flange Adapter, Aflas (pkg of 12)

(1)

O-ring for Flange Adapter, Teflon with Hastelloy C Spring (pkg of 4)

Electronics Assembly Hardware

(2)

Standoff

Standoff

Screw

Screw

Locknut

DP and HP Flange Kits, Carbon Steel

(1)

Bolt for Flange Adapter

Bolt for Process Flange

Nut for Process Flange

GP and AP Flange Kits, Carbon Steel

(1)

Bolt for Flange Adapter, Carbon Steel

Bolt for Process Flange, Carbon Steel

Nut for Process Flange, Carbon Steel

DP and HP Flange Kits, 316 SST

(1)

Bolt for Flange Adapter

Bolt for Process Flange

Nut for Process Flange

GP and AP Flange Kits, 316 SST

(1)

Bolt for Flange Adapter, 316 SST

Bolt for Process Flange, 316 SST

Nut for Process Flange, 316 SST

DP and HP Flange Kits, ANSI 193-B7

(1)

Bolt for Flange Adapter

Bolt for Process Flange

Nut for Process Flange

GP and AP Flange Kits, ANSI 193-B7

(1)

Bolt for Flange Adapter, ANSI 193-B7

Bolt for Process Flange, ANSI 193-B7

Nut for Process Flange, ANSI 193-B7

Item No.

20

20

20

20

8

5

9

3

22

13

16

22

13

16

22

13

16

22

13

16

22

13

16

22

13

16

Part Number

01151-0035-0002

01151-0035-0004

01151-0035-0008

01151-0034-0021

01151-0030-0001

01151-0031-0001

(DP & HP Ranges 3–7) or

01151-0031-0034

(DP Range 8)

01151-0031-0002

(AP Ranges 4–7,

GP Ranges 3–7) or

01151-0031-0035

(AP & GP Range 8) or

01151-0031-0003 (GP Range 9) or

01151-0031-0019

(GP Range 0)

01151-0031-0023

(DP & HP Ranges 3–7) or

01151-0031-0038

(DP Range 8)

01151-0031-0024

(AP Ranges 4–7,

GP Ranges 3–7) or

01151-0031-0039

(AP & GP Range 8) or

01151-0031-0025 (GP Range 9) or

01151-0031-0026

(GP Range 0)

01151-0031-0012

(DP & HP Ranges 3–7) or

01151-0031-0036

(DP Range 8)

01151-0031-0013

(AP Ranges 4–7,

GP Ranges 3–7) or

01151-0031-0037

(AP & GP Range 8) or

01151-0031-0014 (GP Range 9) or

01151-0031-0022

(GP Range 0)

(continued on next page)

(1) Part number is for package of 12 O-rings–only two required per transmitter.

(2) Package contains quantity required for one transmitter.

6-18

Specifications and Reference Data

TABLE 6-6. (continued).

Indicating Meters

Part Description

Analog Meter Kit, 4–20 mA dc, Linear Scale

(1)

Analog Meter Kit, 4–20 mA dc, Square Root, 0-100% Flow

Analog Meter Kit, 10–50 mA dc, Linear Scale

(1)

Analog Meter Kit, 10–50 mA dc, Square Root, 0–100% Flow

I.S. Approved Analog Meter Kit, 4–20 mA dc, Linear Scale

(1)

I.S. Approved Analog Meter Kit, 4–20 mA dc, Square Root, 0-100% Flow

I.S. Approved Analog Meter Kit, 10–50 mA dc, Linear Scale

(1)

I.S. Approved Analog Meter Kit, 10–50 mA dc, Square Root, 0–100% Flow

LCD Meter Kit, Linear, 0–100% Flow

LCD Meter Kit, Square Root, 0–100% Flow

Analog Meter, 4–20 mA dc, Linear Scale

Analog Meter, 4–20 mA dc, Square Root, 0–100% Flow

Analog Meter, 4–20 mA dc, Square Root, 0–10

√

Analog Meter, 10–50 mA dc, Linear Scale

Analog Meter, 10–50 mA dc, Square Root, 0–100% Flow

Analog Meter, 10–50 mA dc, Square Root, 0–10

√

I.S. Approved Analog Meter, 4–20 mA dc, Linear Scale

I.S. Approved Analog Meter, 4–20 mA dc, Square Root, 0–100% Flow

I.S. Approved Analog Meter, 4–20 mA dc, Square Root, 0–10

√

I.S. Approved Analog Meter, 10–50 mA dc, Linear Scale

I.S. Approved Analog Meter, 10–50 mA dc, Square Root, 0–100% Flow

I.S. Approved Analog Meter, 10–50 mA dc, Square Root, 0–10

√

Special Scale for Analog Meter

LCD Meter, Linear, 0–100%

LCD Meter, Square Root, 0–100% Flow

LCD Meter, Special Configuration

(2)

LCD Meter Engineering Unit Labels

Mounting Hardware and Cover Assembly Kit

Mounting Hardware Kit

Cover Assembly Kit

O-ring for Cover (pkg of 12)

Item No.

Part Number

01151-1046-0007

01151-1046-0009

01151-1046-0011

01151-1046-0013

01151-2615-0007

01151-2615-0009

01151-2615-0011

01151-2615-0013

01151-1046-0019

01151-1046-0021

01151-0687-0004

01151-0687-0005

01151-0687-0008

01151-0687-0006

01151-0687-0007

01151-0687-0009

01151-2614-0004

01151-2614-0005

01151-2614-0008

01151-2614-0006

01151-2614-0007

01151-2614-0009

See note (1) below

01151-1300-1000

01151-1300-1001

01151-1300-1000

01151-1351-1001

01151-1046-0005

01151-1046-0006

01151-1047-0001

01151-0033-0003

Mounting Brackets

Part Description

B1—Right-angle Bracket for 2-in. Pipe Mounting

B2—Right-angle Bracket for Panel Mounting

B3—Flat Bracket for 2-in. Pipe Mounting

B4—Bracket for 2-in. Pipe with Series 300 SST Bolts

B5—Bracket for Panel with Series 300 SST Bolts

B6—Flat Bracket for 2-in. Pipe with Series 300 SST Bolts

B7—316 SST B1 Bracket with 316 SST Bolts

B9—316 SST B3 Bracket with 316 SST Bolts

Item No.

Part Number

01151-0036-0001

01151-0036-0004

01151-0036-0005

01151-0036-0003

01151-0036-0006

01151-0036-0007

01151-0036-0021

01151-0036-0022

(1) Meter kit includes meter, mounting hardware, and cover assembly. For meters with special scaling, order the appropriate meter and specify the scale desired. Mounting hardware and cover assembly must be ordered separately.

(2) To order a meter with a special configuration, order the appropriate meter and indicate configuration desired.

To order a special configuration LCD meter kit, order the meter, and the mounting hardware and cover assembly kit separately.

6-19

Model 1151 Alphaline

®

Pressure Transmitters

FIGURE 6-3. Model 1151 Analog

Pressure Transmitter Exploded View with Item Numbers.

6-20

Appendix

A A

Approval Drawings

Rosemount Drawing 01151-0214, Rev. V, 6 Sheets:

Index of Intrinsically Safe Barrier Systems and Entity Parameters for

444, 1135, 1144, 1151, and 2051 Transmitters and 751 Field Indicators.

Rosemount Drawing 01151-2575, Rev. C, 3 Sheets:

Index of CSA Intrinsically Safe Barrier Systems for Model 1151

Transmitters.

Rosemount Drawing 01151-2576, Rev. C, 2 Sheets:

Entity Drawing: 1151 SAA Intrinsic Safety Configuration.

A-1

Model 1151 Alphaline® Pressure Transmitters

A-2

Appendix A

A-3

Model 1151 Alphaline® Pressure Transmitters

A-4

Appendix A

A-5

Model 1151 Alphaline® Pressure Transmitters

A-6

Appendix A

A-7

Model 1151 Alphaline® Pressure Transmitters

A-8

Appendix A

A-9

Model 1151 Alphaline® Pressure Transmitters

A-10

Appendix A

A-11

Model 1151 Alphaline® Pressure Transmitters

A-12

Glossary

Calibration

Damping

Lower Range Limit (LRL)

Lower Range Value (LRV)

Reranging

Span

Upper Range Limit (URL)

Upper Range Value (URV)

Zero Trim

Operations that adjust for minor effects such as span shift and zero shift. These effects are usually caused by outside influences such as rotating a transmitter, or mounting a transmitter on its side. See

Section 2 Installation.

Output function that increases the response time of the transmitter to smooth the output when there are rapid input variations.

See Section 3 Calibration.

Lowest value of the measured variable that the transmitter can be configured to measure.

Lowest value of the measured variable that the analog output of the transmitter is currently configured to measure.

Configuration function that changes the transmitter 4 and 20 mA settings. See Section 3 Calibration.

Algebraic difference between the upper and lower range values.

See Section 3 Calibration.

Highest value of the measured variable that the transmitter can be configured to measure.

Highest value of the measured variable that the analog output of the transmitter is currently configured to measure.

A zero-based, one-point adjustment used in differential pressure applications to compensate for mounting position effects or zero shifts caused by static pressure. See Section 3 Calibration.

G-1

Model 1151 Alphaline® Pressure Transmitter

G-2

Index

A

Access Requirements 2-3

Circuit Side of Electronics

Housing 2-3

Environmental 2-3

Exterior of Electronics

Housing 2-3

Housing Rotation 2-3

Process Flange Orientation 2-3

Terminal Side of Electronics

Housing 2-3

Adjustment

Damping Adjustment 3-8

Linearity Adjustment 3-7

Ammeter

Connecting 2-10

Analog Meters 4-3

Approval Drawings A-1

Approvals

Intrinsic Safety Entity

Parameters 6-4

Assembly

LCD Meters 4-5

B

Backup Ring Installation 5-8

Brackets

Mounting Brackets 2-5

Mounting Options 2-6

Bubbler Liquid Level

Measurement 2-16

Bubbler System in Open Vessel 2-16

Liquid Level Measurement 2-16

C

Calibration 3-1

Damping Adjustment 3-8

Data Flow 3-3

Elevated or Suppressed

Zeros 3-7

Linearity Adjustment 3-7

Quick Calibration Procedure 3-1

Span Adjustment Range 3-4

Static Pressure Span Correction

Factor 3-9

Zero Adjustment Range 3-4

Zero and Span Adjustment 3-6

Certifications

Hazardous Locations

Certifications 2-12

Intrinsic Safety Entity

Parameters 6-4

Circuit Side of Electronics

Housing 2-3

Closed Vessels

Dry Leg Condition 2-14

Liquid Level Measurement 2-14

Wet Leg Condition 2-15

Conditions

General 2-1

Conduit Sealing 2-10

Configuration

LCD Meter 4-3

Standard 6-8

Connecting the Electrical Housing to the Sensor 5-8

Considerations

Mechanical 2-1

Cover Removal 4-4

Cover Replacement 4-5

D

Damping Adjustment 3-8

Data Flow with Calibration

Options 3-3

Diagnostics

Hardware Diagnostics 5-1

Diagrams

Installation Diagrams 2-11

Dimensional Drawing 2-2

Disassembly

Transmitter Disassembly 5-4

Drain/Vent Valves 2-7

Drawings 2-2

Approval A-1

Dry Leg Condition

Liquid Level Measurement 2-14

E

Electrical Considerations 2-8

Grounding 2-11

Power Supply 2-10

Elevated or Suppressed Zeros 3-7

Elevation and Suppression Jumper

Settings 3-5

Environmental Considerations

Grounding 2-11

Grounding Effects 2-12

Hazardous Locations

Certifications 2-12

Environmental Requirements 2-3

Conduit Sealing 2-10

Electrical Considerations 2-8

Mounting Brackets 2-5

Mounting Effects 2-4

Mounting Requirements 2-7

Power Supply 2-10

Process Connections 2-4

Wiring 2-9

Exterior of Electronics Housing 2-3

F

Filter Terminal Block (Option Code

R2) 4-8

Filter Terminal Blocks

Installation 4-8

Functional Specifications 6-1

G

Gas

Mounting Requirements 2-7

General Considerations 2-1

Glossary of terms G-1

Grounding 2-11

Effects 2-12

Effects on Accuracy for Fast

Sample Computers 2-13

Signal Wiring 2-11

Transmitter Case 2-11

H

Hardware Diagnostics 5-1

Hazardous Locations

Certifications 2-12

Housing Rotation 2-3

I-1

Model 1151 Alphaline

®

Pressure Transmitters

I

Impulse Piping 2-8

Installation Diagrams 2-7

Information Storage 4-5

Installation 2-1, 4-8

Environmental

Requirements 2-3

General 2-1

Mechanical Considerations 2-1

Mounting Bracket Options 2-6

Power Supply Load

Limitations 2-10, 6-2

Installation Diagrams 2-11

Impulse Piping 2-7

Intrinsic Safety Entity

Parameters 6-4

Introduction 1-1

Using This Manual 1-1

L

LCD Meter Configuration

Position the Decimal Point and

Select the Meter Function 4-4

Remove the Cover 4-4

Replace the Cover 4-5

Set the Display Equivalent to a

20 mA Signal 4-5

Set the Display Equivalent to a 4 mA Signal 4-5

Store the Information 4-5

LCD Meters 4-3

LCD Meter Assembly 4-5

LCD Meter Configuration 4-3

LCD Meter Specifications 4-6

Linearity Adjustment 3-7

Liquid

Mounting Requirements 2-7

Liquid Level Measurement

Bubbler System in Open

Vessel 2-16

Closed Vessels 2-14

Dry Leg Condition 2-14

Open Vessels 2-14

Wet Leg Condition 2-15

List of Spare Parts 6-13

M

Maintenance and

Troubleshooting 5-1

Hardware Diagnostics 5-1

Reassembly Procedure 5-8

Return of Material 5-10

Transmitter Disassembly 5-4

Mechanical Considerations 2-1

Dimensional Drawing 2-2

Meter Configuration

LCD Meter Configuration 4-3

Meters

Analog Meters 4-3

LCD Meters 4-3

Optional Plug-in Meters 5-10

Mounting Brackets 2-5, 4-1

Mounting Bracket Options 2-6,

4-2

Mounting Effects 2-4

Mounting Requirements 2-7

Drain/Vent Valves 2-7

Impulse Piping 2-8

Taps 2-7

Multimeter

Connecting 2-10

O

Open Vessels

Liquid Level Measurement 2-14

Optional Plug-in Meters 5-10

Options 4-1

Analog Meters 4-3

LCD Meters 4-3

Mounting Brackets 4-1

Terminal Blocks 4-7

O-ring Installation 5-8

Output Code Availability 6-2

P

Parts List 6-13

Performance Specifications 6-6

Physical Specifications 6-8

Piping

Impulse Piping 2-8

Position the Decimal Point and Select the Meter Function 4-4

Power Supply 2-10

Installation Diagrams 2-11

Load Limitations 2-10, 6-2

Preliminary Precaution 5-8

Process Connections 2-4

Process Flange Orientation 2-3

Process Sensor Body Removal 5-5

Sensor Module Checkout 5-7

Q

Quick Calibration

Quick Calibration Procedure 3-1

Transmitter Data Flow 3-3

R

Rangeability 6-1

Reassembly Procedure 5-8

Backup Ring and O-ring

Installation 5-8

Connecting the Electrical

Housing to the Sensor 5-8

Optional Plug-in Meters 5-10

Preliminary Precaution 5-8

Remove the Cover 4-4

Removing the Sensor from the Electrical Housing 5-6

Replace the Cover 4-5

Requirements

Environmental 2-3

Retrofitable Transient Terminal

Block (Option Code R9) 4-8

Return of Material 5-10

S

Sensor

Sensor Body Removal 5-5

Sensor Module Checkout 5-7

Sensor Removal 5-6

Set the Display Equivalent to a 20 mA

Signal 4-5

Set the Display Equivalent to a 4 mA

Signal 4-5

Signal Wiring 2-11

Span Adjustment Range 3-4

Spare Parts List 6-13

Specifications and Reference

Data 6-1

Functional Specifications 6-1

Model 1151 Transmitter Range

Availability 6-1

Output Code Availability 6-2

Performance Specifications 6-6

Physical Specifications 6-8

Rangeability Table 6-1

Spare Parts List 6-13

Static Pressure Span Correction

Factor 3-9

Steam

Mounting Requirements 2-7

Store the Information 4-5

Suppressed Zeros

Elevated Zeros 3-7

Systematic Error Correction 5-2

I-2

T

Taps 2-7

Terminal Blocks 4-7

Exploded View (Figure 5-5) 4-9

Filter Terminal Block (Option

Code R2) 4-8

Retrofitable Transient Terminal

Block (Option Code R9) 4-8

Specifications 4-10

Transient Protection and Filter

Terminal Block (Option Code

R1) 4-8

Terminal Connections 2-9

Electrical Considerations 2-9

Terminal Side of Electronics

Housing 2-3

Transient Protection

Installation 4-8

Transient Protection and Filter Terminal Block (Option Code R1) 4-8

Transmitter

Case 2-11

Data Flow 3-3

Disassembly 5-4

Exploded View 5-5

Overview 1-2

Quick Calibration 3-1

Range Availability (1151) 6-1

Transmitter Disassembly

Process Sensor Body

Removal 5-5

Removing the Sensor from the

Electrical Housing 5-6

Sensor Module Checkout 5-7

Transmitter Reassembly 5-8

Backup Ring and O-ring

Installation 5-8

Connecting the Electrical

Housing to the Sensor 5-8

Optional Plug-in Meters 5-10

Preliminary Precaution 5-8

U

Using This Manual 1-1

V

Vent/Drain Valves 2-7

Vessels

Open/Closed 2-14

W

Wet Leg Condition

Example (Figure 4-6) 2-15

Liquid Level Measurement 2-15

Wiring 2-9

Electrical Considerations 2-9

Z

Zero Adjustment Range 3-4

Elevation and Suppression

Jumper Settings 3-5

Zero and Span Adjustment 3-6

Index

I-3

Model 1151 Alphaline

®

Pressure Transmitters

I-4

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN 55317 USA

Tel 1-800-999-9307

Telex 4310012

Fax (612) 949-7001

© 1997 Rosemount, Inc.

R

INTE

D

IN

U.S. A.

http://www.rosemount.com

¢00809-0100-4360Z¤

00809-0100-4360 REV. AA