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Sea-doo GTI 5657 Operator's Guide
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www.SeaDooManuals.net smo2000-002a.book Page 0 Tuesday, September 28, 1999 12:00 PM SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook and on Product Warning Labels could cause injury, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions. This Operator’s Guide, the Safety Handbook and remain with the watercraft at the time of resale. should BOMBARDIER Recreational Products After-Sales Service Sherbrooke (Quebec) Canada J1L 1W3 Gelcote® is a trademark of Gelcote International Knight’s Spray-Nine® is a trademark of Korkay System Ltd The following trademarks are property of Bombardier Inc. and/or its subsidiaries: SEA-DOO® BOMBARDIER-ROTAX® Bombardier Lube BOMBARDIER-ROTAX Formula XP-S Synthetic Injection Oil BOMBARDIER-ROTAX Injection Oil Sea-Doo Synthetic Grease Printed in Canada (smo2000-002a.fm SH) ® *Trademarks of Bombardier Inc. and/or its subsidiaries. © 1999 Bombardier Inc. All rights reserved. www.SeaDooManuals.net smo2000-002a.book Page 1 Tuesday, September 28, 1999 12:00 PM Doin'it on your new Sea-Doo Watercraft Congratulations, you are now the proud owner of a Sea-Doo personal watercraft. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Videocassette provided with the watercraft, to read this Operator’s Guide, the Safety Handbook and familiarize yourself with the contents. These Guides contain pertinent information which, if followed, will provide you with the necessary knowledge to help you fully enjoy the pleasures of this watercraft. We strongly recommend that any watercraft operator complete a safety boating course. Check with your local Coast Guard or Power and Sail Squadron in your area for course availability. More serious boaters may want to obtain Chapman Piloting by Elbert S. Maloney, available at most book stores. When introducing your family or friends to the sport, be sure they fully understand the controls and operation of the watercraft and the importance of courteous, responsible riding. Each operator has a responsibility to ensure the passenger safety and the safety of other water users. Please follow all safety instructions and drive with care. We encourage you to have an Annual Safety Inspection of your watercraft. Please contact your dealer for further details. Finally, we urge you to visit your dealer regularly for regular and safety maintenance as well as any watercraft accessories you may require. Have fun and... Bon Voyage. Please keep this and on board. These manuals should remain with the watercraft at time of resale. www.SeaDooManuals.net smo2000-002a.book Page 2 Tuesday, September 28, 1999 12:00 PM TABLE OF CONTENTS FOREWORD ................................................................................. SAFETY WARNING .................................................................. General ..................................................................................................... Operation.................................................................................................. Maintenance............................................................................................. LIST OF DISTRIBUTORS .............................................................. BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2000 SEA-DOO® .......................................................................... BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2000 SEA-DOO® .......................................................................... REGISTRATION NUMBER LOCATION .......................................... LOCATION OF THE IMPORTANT LABELS .................................... IDENTIFICATION NUMBERS ........................................................ Hull ........................................................................................................... Engine ...................................................................................................... CONTROLS AND COMPONENT LOCATION ................................. COMPONENTS FUNCTIONS ........................................................ 1) Safety Lanyard ................................................................................... 2) Handlebar........................................................................................... 3) Throttle Lever .................................................................................... 4) Engine Start/Stop Button ................................................................... 5) Variable Trim System Button (VTS) (if so equipped) .......................... 6) Choke Lever....................................................................................... 7) Shift Lever (if so equipped) ................................................................ 8) Fuel Gauge/Low Oil Warning Light (if so equipped) .......................... 9) Speedometer (if so equipped) ........................................................... 10) Tachometer (if so equipped) .............................................................. 11) Variable Trim System (VTS) Gauge (if so equipped) .......................... 12) Info Center Gauge/Buttons (if so equipped) ...................................... 13) Glove Box (if so equipped) ................................................................. 14) Fuel Tank Valve .................................................................................. 15) Fuel Tank Cap .................................................................................... 16) Oil Injection Reservoir Cap ................................................................ 17) Front Storage Compartment Cover ................................................... 18) Front Storage Compartment Cover Latch.......................................... 19) Front Storage Compartment Cover Hinge/Locking Mechanism ........ 20) Front Storage Compartment Cover Lock (if so equipped) ................. 21) Tool Kit ............................................................................................... 22) Storage Compartment/Engine Cover (if so equipped) ....................... 23) Storage Compartment/Engine Cover Latches (if so equipped).......... 24) Water Tank Trap Drains (if so equipped)............................................ 25) Air Intake Opening ............................................................................. 26) Rear Vent Grills (if so equipped) ........................................................ 27) Seat Strap .......................................................................................... 2 www.SeaDooManuals.net 5 6 6 6 9 10 11 13 15 16 22 22 22 24 29 29 30 30 30 31 31 31 31 31 32 32 32 33 33 34 34 34 35 35 35 36 36 36 36 36 37 37 smo2000-002a.book Page 3 Tuesday, September 28, 1999 12:00 PM 28) Seat Latch.......................................................................................... 29) Rear Seat Latch (if so equipped)........................................................ 30) Rear Grab Handle .............................................................................. 31) Rear Storage Basket (if so equipped) ................................................ 32) Rear Access Cover (if so equipped)................................................... 33) Bow and Stern Eyelets ...................................................................... 34) Mooring Cleats .................................................................................. 35) Cargo Cleats (if so equipped)............................................................. 36) Footboard .......................................................................................... 37) Boarding Pads.................................................................................... 38) Boarding Platform .............................................................................. 39) Boarding Step (if so equipped) .......................................................... 40) Cooling System Bleed Outlet ............................................................ 41) Flushing Connector (if so equipped) .................................................. 42) Bilge Drain Plugs ............................................................................... 43) Automatic Bilge Pump (if so equipped) ............................................. 44) Jet Pump Nozzle................................................................................ 45) Reverse Gate (if so equipped) ........................................................... 46) Jet Pump Water Intake...................................................................... FUEL AND LUBRICATION ............................................................ Fueling Procedure .................................................................................... Recommended Fuel................................................................................. Recommended Oil ................................................................................... Oil Injection System ................................................................................. BREAK-IN PERIOD ....................................................................... Engine ...................................................................................................... 10-Hour Inspection ................................................................................... DAILY PRE-OPERATION CHECKS ................................................ Hull ........................................................................................................... Jet Pump Water Intake ............................................................................ Bilge ......................................................................................................... Battery...................................................................................................... Fuel Tank and Oil Reservoir ..................................................................... Engine Compartment ............................................................................... Steering System....................................................................................... Throttle System........................................................................................ Shifter System (if so equipped)................................................................ VTS (Variable Trim System) (if so equipped) ............................................ Safety Lanyard and Engine Start/Stop Button .......................................... Storage Compartment Covers ................................................................. OPERATING INSTRUCTIONS ....................................................... Principle of Operation............................................................................... Boarding the Watercraft........................................................................... Starting the Engine................................................................................... Rough Water or Poor Visibility Operation................................................. Crossing Waves ....................................................................................... Stopping/Docking ..................................................................................... Beaching .................................................................................................. Shutting Off the Engine ........................................................................... www.SeaDooManuals.net 37 38 38 38 38 38 38 39 39 39 39 39 40 40 40 40 41 41 41 42 42 42 42 43 44 44 44 45 46 46 46 46 46 46 46 46 47 47 47 47 48 48 51 53 54 54 55 55 55 3 smo2000-002a.book Page 4 Tuesday, September 28, 1999 12:00 PM POST-OPERATION CARE ............................................................. General Care............................................................................................. Additional Care for Foul Water or Salt Water ........................................... Cooling System Flushing and Engine Internal Lubrication ....................... Anticorrosion Treatment........................................................................... SPECIAL PROCEDURES............................................................... Engine Overheating.................................................................................. Jet Pump Water Intake and Impeller Cleaning ......................................... Capsized Watercraft ................................................................................. Submerged Watercraft ............................................................................. Water-Flooded Engine .............................................................................. Fuel-Flooded Engine ................................................................................. Towing the Watercraft in Water ............................................................... Low-Charge Battery Condition ................................................................. MAINTENANCE ........................................................................... Lubrication ................................................................................................ Periodic Inspection ................................................................................... Periodic Inspection Chart ......................................................................... Throttle and Choke Cable Inspection ....................................................... Carburetor Adjustment ............................................................................. Fuel and Oil Filters.................................................................................... Steering Alignment................................................................................... VTS Adjustment (if so equipped).............................................................. Vacuum Bailer Pick-Ups ........................................................................... Water Tank Trap Drains............................................................................ Fuses........................................................................................................ General Inspection and Cleaning.............................................................. TRAILERING, STORAGE AND PRE-SEASON PREPARATION........ Trailering ................................................................................................... Storage ..................................................................................................... Pre-Season Preparation ............................................................................ TROUBLESHOOTING ................................................................... SPECIFICATIONS......................................................................... SI METRIC INFORMATION ........................................................... ABBREVIATIONS USED IN THIS MANUAL .................................. CHANGE OF ADDRESS................................................................ 4 www.SeaDooManuals.net 56 56 56 56 59 60 60 60 61 61 61 62 63 64 65 65 67 68 70 70 70 70 71 71 71 72 74 75 75 75 79 81 85 95 96 99 smo2000-002a.book Page 5 Tuesday, September 28, 1999 12:00 PM FOREWORD The Operator’s Guide and Safety Handbook have been prepared to acquaint the owner/operator or passenger with this personal watercraft and its various controls, maintenance and safe riding instructions. Each is indispensable for the proper use of the product, and should be kept in a waterproof bag with the watercraft at all times. For any questions pertaining to the warranty and its application, consult the WARRANTY section in this guide, and/or an authorized SEA-DOO dealer. This guide uses the following symbols to emphasize particular information. WARNING Identifies an instruction which, if not followed, may cause serious personal injuries including the possibility of death. CAUTION: Denotes an instruction which, if not followed, might damage the watercraft and/or components. NOTE: Indicates supplementary information needed to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, the understanding and application of the information will promote its correct use. The information and components/ system descriptions contained in this guide are correct at the time of publication. Bombardier Inc. however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Because of our ongoing commitment to product quality and innovation, Bombardier Inc. reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring obligation. The illustrations in this document show the typical construction of the different assemblies and may not represent the full detail or exact shape of the parts. However, they represent parts that have the same or similar function. It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail. Specifications are given in the SI metric system with the SAE U.S. equivalent in parenthesis. Where precise accuracy is not required, some conversions are rounded off for easier use. A Shop Manual can be obtained for complete service, maintenance and more repair information. www.SeaDooManuals.net 5 smo2000-002a.book Page 6 Tuesday, September 28, 1999 12:00 PM SAFETY WARNING General To fully appreciate the pleasures, enjoyment and excitement of boating there are some basic rules that should be observed and followed by any rider. Some rules may be new to you or covered in the Personal Watercraft Safety Handbook or Safety Video , others may be common sense or obvious… irrespective, we ask that you please take a few minutes of your time to completely read these safety instructions completely before you operate your watercraft. Failure to follow this safety information and safe boating rules could result in injury, including the possibility of death to you, your passenger(s), or other water users. Information in this guide is limited. It is strongly recommended that you obtain further boating information from the local Coast Guard or Power Squadron. We also recommend all operators to take a boating safety course. Please check local and federal boating laws applicable to the waterways where you intend to use the watercraft. Learn the local rules of the road. Always carry the regulatory required safety items on board. The performance of this watercraft may significantly exceed that of other crafts you have operated. Therefore, use of this watercraft by a novice or inexperienced operator, or an underage or disabled person, is NOT RECOMMENDED. Observe and follow all on-product warning labels. 6 Become completely familiar with the controls and operation of the watercraft before embarking on your first trip or taking on a passenger(s). If you have not had the opportunity to do so with your authorized Sea-Doo dealer, practice driving solo in a suitable area and feel the response of each control. Be fully familiar with all controls before applying throttle above idle speed. As its operator, you control and are responsible for the watercraft’s safe operation. Always carry the regulatory required safety items on board. Check the local regulations or consult your dealer. Make sure that all users of the watercraft read and are aware of all warnings. Operation Always perform the daily pre-operation checks as specified in this guide. Operator and passenger(s) should at all times wear a coast guard approved personal flotation device (PFD) that is suitable for personal watercraft. Operator and passenger(s) should wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or being near jet thrust nozzle. Wet suit bottom (or clothing that provides equivalent protection), footwear, gloves and goggles/glasses are recommended. www.SeaDooManuals.net smo2000-002a.book Page 7 Tuesday, September 28, 1999 12:00 PM Always keep in mind that as the throttle lever is released to idle position, less directional control is available. To turn the watercraft, both steering and throttle are necessary. This watercraft has the capability of turning more sharply than other crafts, however, unless in an emergency, do not negotiate sharp, high speed turns. You and your passenger(s) could be thrown from the watercraft. It should also be remembered that sun, wind, alcohol or drugs, may impair your judgment and reaction time. While your watercraft has the capacity of operating at high speeds, it is strongly recommended that high speed operation only be applied when ideal conditions exist and are permitted. Higher speed operation requires a higher degree of skill and increases the risk of severe injuries. The forces generated on the body of riders while turning, negotiating waves or wakes, operating in choppy waters, or falling off the watercraft, especially at higher speeds, may cause injury including the possibility of broken legs and other bones. Remain flexible and avoid sharp turns. Never place your feet and legs in the water to aid turning. Ensure operator all-round visibility is unrestricted. Always keep a constant lookout for other water users or other potential hazards especially when turning. Make sure to keep a safe distance from all other crafts, other waterusers or other objects. Like any other craft, this watercraft has no brake. Stopping distance will vary depending on initial speed, load, wind, and water conditions. Practice stopping and docking in a safe, traffic free area to have an idea of how long it will take to stop the watercraft under varying conditions. Do not release throttle when trying to steer away from objects. You need throttle to steer. Do not use the watercraft’s reverse, if so equipped, to stop. Ensure that all passengers know how to swim and how to reboard the watercraft from the water. The operator and passenger(s) should be properly seated before starting or moving the watercraft, and at all times when watercraft is in motion. Do not start or operate the watercraft if a person(s) is seated on the sun deck or swim platform, or are nearby in the water. The watercraft’s jet thrust can cause injury. Always accelerate slowly. To prevent accidental starting or unauthorized use, always detach the safety lanyard from the watercraft especially when swimmers are boarding or nearby, or during removal of any weeds or debris from the intake grate. Keep away from intake grate while engine is on. Items such as long hair, loose clothing, or PFD straps can become entangled in moving parts resulting in severe injury or drowning. Ride within your limits and avoid aggressive maneuvers to reduce the risk of loss of control, ejection and collision. www.SeaDooManuals.net 7 smo2000-002a.book Page 8 Tuesday, September 28, 1999 12:00 PM Riding with a passenger(s) or pulling other crafts, tubes, skies or wakeboards makes the watercraft handle differently and requires greater skill. Do not overload the watercraft or take on more passengers than designated for the particular watercraft. Overloading can affect maneuverability, stability and performance. Avoid adding on accessories, or equipment which may alter your control of the watercraft. The watercraft maybe fitted with tow eyelets which can be used to attach a ski rope. However, do not use these eyelets or the watercraft’s cleats to tow a parasail. Severe watercraft damage may occur. Always respect the safety and comfort of your passenger(s) and persons being towed on skis, wakeboards or other water products. Always have an observer while towing a skier, proceed with only as much speed as required, and follow the observers instructions. Unless absolutely necessary, do not make tight, sharp turns. Know the waters in which the watercraft is to be operated. Current, tides, rapids, hidden obstacles, wakes and waves etc., can affect safe operation. It is not advisable to operate the watercraft in rough or inclement weather. Wake or wave jumping or riding the surf line can cause severe personal injury and damage the watercraft. Never attempt to splash others with your watercraft. You may misjudge the ability of the watercraft or your own riding skills and strike a craft or person. 8 In shallow water, proceed with cautio n a n d at ve r y lo w sp e e d s. Grounding or abrupt stops may result in injury. Debris may also be picked up and be thrown rearward by the jet pump onto people or property. Respect no wake zones, the rights of other water users and the environment. As the “skipper” and owner of a watercraft you are responsible for damage to other crafts caused by the wake of your watercraft. Allow no one to throw refuse overboard. Remember that a watercraft is not designed for night time operation. Avoid adding on accessories or equipment which may alter the craft’s configuration or balance. Remember, gasoline fumes are inflammable and explosive. Always adhere to the fueling procedure contained in this guide and those given to you by the marina. Always verify fuel level before use and during the ride. Apply the principle of 1/3 fuel to destination, 1/3 back and 1/3 reserve fuel supply. Do not carry spare fuel or inflammable liquids in any of the storage or engine compartments. Combustion engine needs air to operate; consequently this watercraft can not be totally watertight. Any maneuvers such as figure eights etc., that cause the upper deck to be under water may cause severe engine problems due to water ingestion. Refer to “Special procedures” and Limited Warranty contained in this guide. Due to the close proximity of other racers, it is recommended that an approved personal watercraft helmet be used during racing events. Read and follow all instructions and warnings provided with the helmet. www.SeaDooManuals.net smo2000-002a.book Page 9 Tuesday, September 28, 1999 12:00 PM Maintenance Only perform servicing procedures which are detailed in this guide. Further assistance or information can be obtained from your authorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair procedures. Maintain the watercraft and equipment in top condition at all times. Adhere to the prescribed maintenance schedules. An annual inspection of the watercraft is always a good recommendation that should be followed. Always use spark plug cable grounding device when removing spark plugs. The bilge should be kept clean of oil, water or other foreign materials. Do not attempt to lift the watercraft without special equipment and training. The engine and the corresponding components identified in this guide should not be utilized on product(s) other than for those they were designed. Maintenance procedures and specified tightening torque should be strictly adhered to. Never attempt repairs unless the appropriate tools are available. These watercrafts are designed with parts dimensioned in both the metric and the imperial systems. When replacing fasteners, make sure to use only those recommended by Bombardier. If required, contact your authorized Sea-Doo dealer for further servicing information. Never ride after consuming drugs or alcohol. Operate your craft prudently and have fun. Don’t forget that all persons must assist other boaters in an emergency. www.SeaDooManuals.net 9 smo2000-002a.book Page 10 Tuesday, September 28, 1999 12:00 PM LIST OF DISTRIBUTORS NORTH AMERICA U.S.A. (Except Puerto Rico) CANADA Alberta British Columbia Manitoba North West Territories Nunavut Ontario Quebec Saskatchewan Yukon New-Brunswick Nova Scotia Prince Edward Island Newfoundland BOMBARDIER MOTOR CORPORATION OF AMERICA 5000 STEWART AVENUE WAUSAU, WI 54401 Phone: (715) 842-8886 Fax: (715) 848-3455 http://www.bombardier.com BOMBARDIER RECREATIONAL PRODUCTS 75, J. A. BOMBARDIER ST. SHERBROOKE, QC J1L 1W3 Phone: (819) 566-3366 Fax: (819) 566-3062 http://www.bombardier.com CHARLES R. BELL P.O. BOX 1050 RIVERSIDE DRIVE CORNER BROOK, NFLD A2H 6J3 Phone: (709) 634-3533 Fax: (709) 634-2444 If your SEA-DOO watercraft requires warranty service, you should take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership. To find the nearest authorized Sea-Doo dealer, dial: 1-800-882-2900. NOTE: If outside North America, consult the local authorized Sea-Doo distributor. 10 www.SeaDooManuals.net smo2000-002a.book Page 11 Tuesday, September 28, 1999 12:00 PM BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2000 SEA-DOO® 1. WARRANTY COVERAGE PERIOD In Canada, BOMBARDIER INC. (“Bombardier”), and in the U.S.A., Bombardier on behalf of BOMBARDIER MOTOR CORPORATION OF AMERICA (B.M.C.A.), warrants FROM THE DATE OF DELIVERY TO THE FIRST CONSUMER that each 2000 SEA-DOO watercraft sold, as NEW and UNUSED and PREDELIVERED by an authorized North American SEA-DOO watercraft dealer, will be free from any defects in material and/or workmanship for a PERIOD of: TWELVE (12) CONSECUTIVE MONTHS, for private use owners, or FOUR (4) CONSECUTIVE MONTHS for commercial use owners. All genuine Bombardier accessories, installed by an authorized SEA-DOO dealer at the time of delivery of the new and unused SEA-DOO, carry the same Warranty Coverage Period as for the SEA-DOO watercraft. 2. WHAT BOMBARDIER WILL DO BOMBARDIER will repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any authorized SEA-DOO dealer during the Warranty Coverage Period. 3. CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify an authorized SEA-DOO watercraft dealer within two (2) days of the appearance of the defect in material and/or workmanship and present to the servicing authorized SEA-DOO dealer the SEA-DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 2000 SEA-DOO watercraft and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER. 4. EXCLUSIONS - ARE NOT WARRANTED • Normal wear and tear items; • Labor, parts and lubricant costs of all maintenance services; • Damage caused by failure to provide proper maintenance and/or storage, as described in the “2000 SEA-DOO Watercraft Operator's Guide”; • Damage resulting from improper repairs, modifications or use of non-approved parts or, repairs done by a non-authorized SEA-DOO dealer; • Damage resulting from abuse, misuse, neglect, racing; • Damage resulting from accident, fire, theft, vandalism or any act of God; • Incidental or consequential damages, or damages of any kind such as, without limitation, towing charges, telephone calls or taxi; • Water damages caused by water ingestion; • Damage related to gel coat finish including but not limited to cosmetic gel coat finish, blisters or fiberglass delamination caused by blisters, crazing, spyder or hairline cracks; and • Damages resulting from improper service or maintenance. www.SeaDooManuals.net 11 smo2000-002a.book Page 12 Tuesday, September 28, 1999 12:00 PM 5. LIMITATIONS OF LIABILITY This warranty gives you specific rights, and you may also have other legal rights which may vary from state to state, or province to province. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Neither the SEA-DOO distributor, any authorized SEA-DOO dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person. In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply. BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the SEA-DOO watercraft sold while this warranty is in effect. 6. TRANSFER If the customer sells the watercraft guaranteed under the present, he shall assign and transfer this warranty, which shall be valid for the rest of the relevant PERIOD as defined in section 1 hereinabove, to the new customer. 7. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute arising in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner. b) If further assistance is required, the DISTRIBUTOR's service department should be contacted in order to resolve the matter. In the U.S.A., SEA-DOO products are distributed by B.M.C.A. c) If the issue has still not been resolved, please submit in writing your complaint to: In Canada and U.S.A.: BOMBARDIER INC. RECREATIONAL PRODUCTS SEA-DOO CUSTOMER ASSISTANCE CENTER 75, J. A. BOMBARDIER ST. SHERBROOKE, QC J1L 1W3 Tel: (819) 566-3366 © MARCH 1999 Bombardier Inc. All rights reserved ® Registered trademark of Bombardier Inc. and/or its subsidiaries. 12 www.SeaDooManuals.net smo2000-002a.book Page 13 Tuesday, September 28, 1999 12:00 PM BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2000 SEA-DOO® 1. WARRANTY COVERAGE PERIOD BOMBARDIER INC. (“Bombardier”), as manufacturer, warrants FROM THE DATE OF DELIVERY TO THE FIRST CONSUMER that each 2000 SEA-DOO watercraft sold anywhere in the world except the United States and Canada, as NEW and UNUSED and PREDELIVERED by an authorized SEA-DOO watercraft dealer, duly appointed by an authorized SEA-DOO International Distributor, will be free from any defects in material and/or workmanship for a PERIOD of: TWELVE (12) CONSECUTIVE MONTHS, for private use owners, or FOUR (4) CONSECUTIVE MONTHS for commercial use owners. All genuine Bombardier accessories, installed by an authorized SEA-DOO dealer at the time of delivery of the new and unused SEA-DOO watercraft, carry the same Warranty Coverage Period as for the SEA-DOO watercraft. 2. WHAT BOMBARDIER WILL DO BOMBARDIER through the local SEA-DOO International Distributor will, during the Warranty Coverage Period, repair or replace, at its option, all genuine BOMBARDIER part found defective in material and/or workmanship, under normal use, maintenance and service, with a genuine BOMBARDIER part without charge for parts and labor, at any local authorized SEA-DOO dealer. 3. CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify a local authorized SEA-DOO dealer within two (2) days of the appearance of the defect in material and/or workmanship and present to the servicing authorized SEA-DOO watercraft dealer the SEA-DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 2000 SEA-DOO watercraft and must sign the repair/work order prior to the start of the repair in order to validate a warranty repair. All parts replaced under this limited warranty become the property of BOMBARDIER. 4. EXCLUSIONS - ARE NOT WARRANTED • Normal wear and tear items; • Labor, parts and lubricant costs of all maintenance services; • Damage caused by failure to provide proper maintenance and/or storage, as described in the “2000 SEA-DOO Watercraft Operator's Guide”; • Damage resulting from improper repairs, modifications or use of non-approved parts or, repairs done by a non-authorized SEA-DOO dealer; • Damage resulting from abuse, misuse, neglect, racing; • Damage resulting from accident, fire, theft, vandalism or any act of God; • Incidental or consequential damages, or damages of any kind such as, without limitation, towing charges, telephone calls or taxi; • Water damages caused by water ingestion; • Damage related to gel coat finish including but not limited to cosmetic gel coat finish, blisters or fiberglass delamination caused by blisters, crazing, spyder or hairline cracks; and • Damages resulting from improper service or maintenance. www.SeaDooManuals.net 13 smo2000-002a.book Page 14 Tuesday, September 28, 1999 12:00 PM 5. LIMITATIONS OF LIABILITY This warranty gives you specific rights, and you may also have other legal rights resulting from the application of mandatory national laws which may vary from country to country. WHERE APPLICABLE, THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. In no event shall BOMBARDIER be liable for special, consequential or incidental damages, including but not limited to loss of use and transportation costs. Some country do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply. Neither the SEA-DOO International Distributor, the selling local SEA-DOO dealer nor any other person has been authorized to make any affirmation, representation or warranty other than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person. Every SEA-DOO watercraft is sold with the English version of this warranty. A specific SEA-DOO International Distributor may elect to translate this warranty into local language, it is then understood and agreed that in the event of any discrepancy among the two versions, the English version shall prevail. It is the customer's responsibility to ensure that the SEA-DOO watercraft complies with all boating regulations and standards of any country, other than the original country of sale, where the SEA-DOO watercraft is intended to be used. BOMBARDIER reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the SEA-DOO watercraft sold while this warranty is in effect. 6. TRANSFER If the customer sells the watercraft guaranteed under the present, he shall assign and transfer this warranty, which shall be valid for the rest of the relevant PERIOD as defined in section 1 hereinabove, to the new customer. 7. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute arising in connection with this BOMBARDIER INTERNATIONAL LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner. b) If further assistance is required, the authorized local SEA-DOO INTERNATIONAL DISTRIBUTOR's service department should be contacted in order to resolve the matter. c) If the issue has still not been resolved, please submit in writing your complaint to: BOMBARDIER RECREATIONAL PRODUCTS SEA-DOO INTERNATIONAL SERVICE DEPARTMENT 75, J. A. BOMBARDIER ST. SHERBROOKE, QC J1L 1W3 CANADA © MARCH 1999 Bombardier Inc. All rights reserved ® Registered trademark of Bombardier Inc. and/or its subsidiaries 14 www.SeaDooManuals.net smo2000-002a.book Page 15 Tuesday, September 28, 1999 12:00 PM REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to following illustration for location. The registration number should appear on each side of the watercraft. 1 F07A08L TYPICAL 1. Registration number location NOTE: The registration number must be above the water line. Ensure also that the numbers are of the correct size and color. Check with local regulations. www.SeaDooManuals.net 15 smo2000-002a.book Page 16 Tuesday, September 28, 1999 12:00 PM LOCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operating this watercraft. GS Models 2 F06L0RM 4 1 5 6-11 TYPICAL 16 www.SeaDooManuals.net 3 7 smo2000-002a.book Page 17 Tuesday, September 28, 1999 12:00 PM XP Models 1 F08L0PM 6 3 7 2-11 TYPICAL www.SeaDooManuals.net 17 smo2000-002a.book Page 18 Tuesday, September 28, 1999 12:00 PM GTS Models 3 F02L2QM 2-11 7 9 1 6 TYPICAL 18 www.SeaDooManuals.net 8 5 smo2000-002a.book Page 19 Tuesday, September 28, 1999 12:00 PM GTI/GTX and GTX RFI Models 1 5 11 6 2 3-10 7 F07L1SL TYPICAL www.SeaDooManuals.net 19 smo2000-002a.book Page 20 Tuesday, September 28, 1999 12:00 PM Label 1 F00A10L ALL MODELS EXCEPT XP Label 2 F08L1NL XP MODELS Label 3 Label 5 F00L060 GS, GTS AND GTI MODELS F02L2D0 Label 4 Label 6 F01L9EY XP, GTX AND RFI MODELS F06A03Z 20 www.SeaDooManuals.net smo2000-002a.book Page 21 Tuesday, September 28, 1999 12:00 PM Label 7 Label 11 WARNING DO NOT BOOST BATTERY WHILE INSTALLED. F00L050 Label 8 F02L2G1 GTS MODELS Label 12 F02L2EZ GS, GTS AND GTI MODELS F07L11Z Label 9 Label 13 F06L0DZ XP, GTX AND RFI MODELS F00L29Y Label 10 F02L3FZ GTS MODELS www.SeaDooManuals.net 21 smo2000-002a.book Page 22 Tuesday, September 28, 1999 12:00 PM IDENTIFICATION NUMBERS The main components of the watercraft (engine and hull) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace the watercraft in the event of theft. It is composed of 12 digits: ZZN12345L495 Serial number* Manufacturer Model year Year of production Month of production F00A0CZ Hull GTS Models The Hull Identification Number (H.I.N.) is located at right hand rear side of hull. *A letter may also be used as a digit. Engine 717 Engine The Engine Identification Number (E.I.N.) is located on the upper side of the magneto housing. 1 1 F01L8XY 1. Hull Identification Number (H.I.N.) Other Models The Hull Identification Number (H.I.N.) is located on footboard at the rear of watercraft. F08L0QY F01D01Y TYPICAL 1. Engine Identification Number (E.I.N.) 1 1. Hull Identification Number (H.I.N.) 22 www.SeaDooManuals.net smo2000-002a.book Page 23 Tuesday, September 28, 1999 12:00 PM 787 Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on PTO (Power Take-Off) side. F01D87Y 1 1. Engine Identification Number (E.I.N.) 947 Engine The Engine Identification Number (E.I.N.) is located on the upper crankcase on MAGNETO side. F06D15Y 1 1. Engine Identification Number (E.I.N.) www.SeaDooManuals.net 23 smo2000-002a.book Page 24 Tuesday, September 28, 1999 12:00 PM CONTROLS AND COMPONENT LOCATION NOTE: Some components do not apply or are optional on some models. GS Models 17 18 2 26 37 28 29 38-39 15 31 16 22 19 42-45 34 41 43 47 9 12 4 5 3 35 6 14 35 1 F06L0ZM TYPICAL 24 www.SeaDooManuals.net 34 smo2000-002a.book Page 25 Tuesday, September 28, 1999 12:00 PM XP Models 23 13 26 28 2 41 35 14 22 37 24 31 33 38-39 42-45 44 26 16 34 34 43 47 35 10 9 11 8 4 5 3 6 1 15 F08L0SN TYPICAL www.SeaDooManuals.net 25 smo2000-002a.book Page 26 Tuesday, September 28, 1999 12:00 PM GTS Models 17 18 2 37 28 29 27 38-39 26 45 46 31 16 34 41 22 15 19 25 34 43 47 8 4 3 7 6 1 14 F02L3IM TYPICAL 26 www.SeaDooManuals.net smo2000-002a.book Page 27 Tuesday, September 28, 1999 12:00 PM GTI, GTX and GTX RFI Models 17 18 2 7 37 28 29 36 30 38 39 42 45 46 34 32 36 15 26 13 12 20 8/9 16 22 43 31 34 41 40 47 14 4 3 35 6 1 F07L1UL TYPICAL www.SeaDooManuals.net 27 smo2000-002a.book Page 28 Tuesday, September 28, 1999 12:00 PM 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 28 Safety Lanyard Handlebar Throttle Lever Engine Start/Stop Button Variable Trim System (VTS) Button Choke Lever Shift Lever Fuel Gauge/Low Oil Warning Light Speedometer Tachometer Variable Trim System (VTS) Gauge Info Center Gauge/Buttons Glove Box Fuel Tank Valve Fuel Tank Cap Oil Injection Reservoir Cap Front Storage Compartment Cover Front Storage Compartment Cover Latch Front Storage Compartment Cover Hinge/Locking Mechanism Front Storage Compartment Cover Lock Tool Kit Storage Compartment/ Engine Cover 23. Storage Compartment/ Engine Cover Latches 24. Water Tank Trap Drains 25. Air Intake Opening 26. Rear Vent Grills 27. Seat Strap 28. Seat Latch 29. Rear Seat Latch 30. Rear Grab Handle 31. Rear Storage Basket 32. Rear Access Cover 33. Bow and Stern Eyelets 34. Mooring Cleats 35. Cargo Cleats 36. Footboard 37. Boarding Pads 38. Boarding Platform 39. Boarding Step 40. Cooling System Bleed Outlet 41. Flushing Connector 42. Bilge Drain Plug(s) 43. Automatic Bilge Pump 44. Jet Pump Nozzle 45. Reverse Gate 46. Jet Pump Water Intake www.SeaDooManuals.net smo2000-002a.book Page 29 Tuesday, September 28, 1999 12:00 PM COMPONENTS FUNCTIONS 1) Safety Lanyard The safety lanyard cap must be securely snapped onto its switch to be fully operational. Pulling the safety lanyard cap from the switch stops the engine operation. Attach the safety lanyard to the operator's Personal Flotation Device (PFD) and snap the cap to the switch to be able to start the engine. WARNING Should the safety lanyard cap become loose or fail to remain on its switch, replace it immediately. F00L07Y 1 Digitally Encoded Security System (DESS) The safety lanyard cap specifically contains an electronic circuit that gives it a unique electronic serial number. This safety lanyard cannot be used on another watercraft and conversely, the one from another watercraft cannot be used on your watercraft. However, the DESS brings a great flexibility. You can buy additional safety lanyard and have it programmed for your watercraft. To have additional safety lanyard programmed, refer to an authorized Sea-Doo dealer. If the engine is stopped with the start/ stop button while the safety lanyard remains on the switch, it can be restarted within approximately 10 minutes by pressing the engine start/stop button. After this delay, it is necessary to apply a slight pressure or the removal and reinstallation of the safety lanyard on the switch to allow engine starting. Two short beeps should sound indicating the system is ready again to allow engine starting. WARNING 2 1. Safety lanyard cap on the switch 2. Safety lanyard secured on operator’s PFD WARNING Should the engine be stopped, watercraft directional control is lost. Always disconnect safety lanyard when leaving watercraft. WARNING Do not lubricate the safety lanyard post. While engine can be stopped using the engine start/stop button, good habits recommend that the safety lanyard also be disconnected when stopping. Monitoring System To assist you when using the watercraft, a system monitors some component of the watercraft and sends audible signals through a beeper to inform you of a particular condition. Refer to the TROUBLESHOOTING section for the coded signals chart. www.SeaDooManuals.net 29 smo2000-002a.book Page 30 Tuesday, September 28, 1999 12:00 PM 2) Handlebar The handlebar controls the direction of the watercraft. Turning the handlebar to the right steers the watercraft to the right and inversely. WARNING Check handlebar and corresponding steering nozzle operation before starting. Adjustment (if so equipped) The handlebar height can be adjusted to suit rider preferences. To perform this adjustment, turn the knob underneath the handlebar. Do not depress lever unnecessarily when engine is not running. A fuel accelerator pump delivers fuel to the engine each time throttle lever is applied (except RFI models). CAUTION: Engine can be flooded if throttle lever is applied several times. If engine is flooded, it will not start. 4) Engine Start/Stop Button To start engine, depress and hold the button. Release immediately after engine is started. To stop engine, fully release throttle lever then depress the button and disconnect safety lanyard from the switch. WARNING Directional control is lost when engine is stopped. 1 1 F07L0WY TYPICAL 1. Adjustment knob F01L63Y 1. Engine start/stop button 3) Throttle Lever When squeezed, watercraft accelerates. When fully released, engine automatically returns to idle speed and watercraft is gradually stopped by water drag. WARNING With the Digitally Encoded Security System, leaving the safety lanyard for more than 10 minutes after stopping the engine will require a slight pressure or the removal and reinstallation of the safety lanyard on the switch to allow engine starting. Check throttle lever operation before starting the engine. 30 www.SeaDooManuals.net smo2000-002a.book Page 31 Tuesday, September 28, 1999 12:00 PM 5) Variable Trim System Button (VTS) (if so equipped) Located just below engine start/stop button, this button is used to change pump nozzle position and to adjust ride to suit watercraft load and water conditions. GTS Models When pushed in, the watercraft is in forward. To obtain neutral, unlock lever by turning it counterclockwise, then pull lever until neutral mark appears on rod. To engage reverse, repeat same procedure as for neutral, but pull lever until reverse mark appears on rod. Lever locks in forward and in neutral positions only. 8) Fuel Gauge/Low Oil Warning Light (if so equipped) 1 F01L62Y CAUTION: Never rev the engine at high RPM in reverse. 1. VTS button 6) Choke Lever Carburetor-Equipped Models The choke is provided to supply a richer fuel/air mixture when starting a cold engine. Choke lever should be pulled and held to operate. Lever will automatically return to its normal position when released. Analog gauge indicates the amount of fuel in the fuel tank and a warning light when level is low in oil reservoir. 1 0 1 7) Shift Lever (if so equipped) 1. Low oil warning light A 3-position lever: – forward – neutral – reverse NOTE: With the safety lanyard disconnected, electrical system can be activated for approximately 33 seconds by depressing the engine start/stop button. F01G07Y WARNING Shift lever should only be used when the engine is idling and watercraft is completely stopped. Only use reverse at slow speed and for the shortest time possible. Always ensure the path behind is clear of obstacles, swimmers and children playing in shallow water. 9) Speedometer (if so equipped) Analog speedometer indicates the speed of watercraft in miles per hour (MPH) and kilometers per hour (km/h). The speed sensor mounted on the ride plate sends the signal to the speedometer (and info center if so equipped). www.SeaDooManuals.net 31 smo2000-002a.book Page 32 Tuesday, September 28, 1999 12:00 PM 10) Tachometer (if so equipped) An analog tachometer indicates the revolutions per minute (RPM) of the engine. Multiply by 1000 to obtain the actual revolutions. 11) Variable Trim System (VTS) Gauge (if so equipped) 1 F01H4RY TYPICAL 1. Bow up 2. Bow down The VTS gauge shows the riding angle of the watercraft. 12) Info Center Gauge/ Buttons (if so equipped) This is a LCD (Liquid Crystal Display) multifunction gauge. The MODE button is used to change display functions. The SET button is used to set or reset a function. It features the following functions: 32 water temperature chronometer VTS (if so equipped) fuel level low fuel low oil low voltage overheating maintenance information GTX and GTX RFI Models The info center includes the same functions as above and features the following additional ones. – clock/compass – exterior temperature 2 GSX RFI Models – clock – tachometer – speedometer – peak speed – average speed – trip meter – engine hourmeter – – – – – – – – – Multifunction Gauge Operation Display Priorities The clock/compass function is the basic mode of the Info Center gauge. Use the compass as a guide only. Not to be used for navigation purposes. The chronometer, tachometer and spee dome ter are th e only oth er modes that may be chosen to replace the clock/compass mode. If another mode is chosen, the clock/ compass mode will be displayed again after 4 seconds. The Info Center also features a red warning LED (Light-Emitting Diode) which blinks whenever one of the following circumstances occur: engine overheating, low fuel, low oil and low voltage. For example, if the fuel level is low, the LED and the message LOW FUEL will blink. As a self test, all LCD segments and the LED will turn on for 3 seconds each time the watercraft is started. www.SeaDooManuals.net smo2000-002a.book Page 33 Tuesday, September 28, 1999 12:00 PM In the event of a warning message such as low fuel, hi-temp, etc., the message will blink and override all other display functions. If more than one warning message occurs, the messages will blink and reappear every 4 seconds. Scrolling Functions Press the MODE button until the desired function is displayed on the Info Center gauge. Reset a Function To reset a function such as the chronometer, peak speed, distance, etc., press and hold the SET button for 2 seconds while in the appropriate mode. Language Option While in the clock/compass mode, press and hold the SET button for at least 2 seconds. Language option will be displayed. Press the MODE button to scroll language (English, French and Spanish). Press the SET button to confirm the desired language and return to the clock/compass mode. English/Metric Option Press and hold both MODE and SET buttons for at least 2 seconds. The system will be automatically changed. Chronometer While in the chronometer mode, press the SET button to start and stop the chronometer. Press the SET button for 2 seconds to reset the chronometer. Clock Adjustment While in the clock/compass mode, press and hold the MODE and SET buttons for 2 seconds. Press the MODE button to adjust the hours and the SET button to adjust the minutes. Press again on the MODE and SET buttons to return to the normal mode (or it will return to the normal mode after 10 seconds). Maintenance Information When the watercraft is due for a maintenance inspection, the message MAINT will blink. To clear the warning message, press the SET button for 2 seconds during the message blinking. 13) Glove Box (if so equipped) A small, convenient watertight storage compartment for gloves, keys, wallet, maps, etc. 14) Fuel Tank Valve Carburetor-Equipped Models A 3-position rotating valve: OFF, ON and RESERVE: OFF: Stop fuel supply to carburetor(s). CAUTION: Turn valve to OFF position when watercraft is not operated. ON: Allows fuel to flow to carburetor(s). This is the normal position for operation of watercraft. CAUTION: Improper opening of fuel valve may restrict flow of fuel and may lead to engine damage. Make sure valve is fully opened while running. RES: Use when the watercraft has run out of fuel in the ON position. Always refill the fuel tank at the first opportunity. After refueling, turn the fuel tank valve to the ON position to continue operation. www.SeaDooManuals.net 33 smo2000-002a.book Page 34 Tuesday, September 28, 1999 12:00 PM 15) Fuel Tank Cap GTI, GTX and GTX RFI Models Open the front storage compartment cover to expose fuel tank cap. All Models Unscrew the cap counterclockwise. After fueling, reinstall cap and fully tighten. GS and GSX RFI Models The reservoir cap is located on the right hand side of the watercraft. XP Models Open engine cover and remove storage basket. 1 WARNING Never use a lit match or open flame to check fuel level. 16) Oil Injection Reservoir Cap To add injection oil in the reservoir, unscrew the cap counterclockwise. Do not overfill. Reinstall cap and fully tighten it. GTS Models Remove seat to expose reservoir cap. Pull cap to expose the dipstick. F08L0VZ TYPICAL 1. Oil injection reservoir cap GTI, GTX and GTX RFI Models Open the front storage compartment cover to expose reservoir cap. The reservoir cap is located on the right hand side of the watercraft. 17) Front Storage Compartment Cover It gives access to the front storage compartment. Always relatch cover after closing. F01L95Y 1 1. Dipstick The dipstick indicates the amount of oil left in the reservoir. Oil level should be maintained between FULL and ADD marks. Before checking oil level, place the watercraft level, then wipe the dipstick and insert it in the reservoir neck. Do not screw cap. Remove dipstick and read the level. 34 Front Storage Compartment A convenient watertight, removable basket to carry personal articles. Ideal location for spare spark plugs, towrope, first aid kit, etc. WARNING Never leave any heavy or breakable objects in the storage basket. Never store or carry anything below basket. Never operate the craft with the storage compartment cover open. www.SeaDooManuals.net smo2000-002a.book Page 35 Tuesday, September 28, 1999 12:00 PM All Models Except XP The basket is provided with a holder to store an approved fire extinguisher. Fire extinguisher (sold separately) should not be loose in the front storage compartment. A second holder contains the Operator’s Guide, Safety Handbook and a tool kit. It can be used to carry personal articles. 2 1 1 18) Front Storage Compartment Cover Latch Pull the latch lever upward in order to open the front storage compartment cover. Always relatch. NOTE: Verify periodically the lock pin tightness of storage cover. Tighten if needed and make sure storage cover latches properly. 19) Front Storage Compartment Cover Hinge/Locking Mechanism GS and GSX RFI Models Hinge is provided with a locking mechanism to hold front storage compartment cover when fully open. To close cover, pull tab. GTS Models Hinge is provided with a locking mechanism to hold front storage compartment cover when fully open. To close cover, pull side pins. F04L0PY TYPICAL Step 1 : Turn cover counterclockwise Step 2 : Lift 1. Holder XP Models The basket is provided with separate compartments. 20) Front Storage Compartment Cover Lock (if so equipped) A convenient lock is provided to protect personal articles when the watercraft is unattended. 1 1 2 F07L1IY F08L0UY 1. Fire extinguisher (sold separately) 2. Retaining strap TYPICAL 1. Safety lock www.SeaDooManuals.net 35 smo2000-002a.book Page 36 Tuesday, September 28, 1999 12:00 PM To lock the front storage compartment cover, insert key and rotate it 1/2 turn. 1 Engine Compartment This is where the mechanical, electrical and fuel/oil systems are located. WARNING When starting or operating the engine, do not touch any electrical part. Never leave any object, rag, tool, etc., in the engine compartment or in the bilge. Always relatch cover after closing. F07L1JY TYPICAL 1. Insert key and rotate it 1/2 turn to lock cover To unlock the front storage compartment cover, turn key in the opposite direction. 21) Tool Kit Contains tools needed to perform basic watercraft maintenance. 22) Storage Compartment/ Engine Cover (if so equipped) It gives access to the storage compartment and engine compartment. Storage Compartment A convenient watertight, removable basket to carry personal articles. Ideal location for spare spark plugs, towrope, first aid kit, etc. WARNING Never leave any heavy or breakable objects in the storage basket. Never store or carry anything below basket. Never operate the craft with the storage compartment cover open. 36 23) Storage Compartment/ Engine Cover Latches (if so equipped) Pull both latch levers upward in order to open the engine cover. Always relatch engine cover on both sides. NOTE: Verify periodically the lock pins tightness. Tighten if needed and make sure engine cover latches properly. 24) Water Tank Trap Drains (if so equipped) If water enters the air intake opening, a water tank trap with a baffle separates water from the air then evacuates the water through the front of storage cover. CAUTION: Unusual maneuvers such as circles with the nose of the watercraft under water will fill the bilge. 25) Air Intake Opening This is where air enters to supply the engine and ventilate the engine compartment. If the air intake opening is kept under water for a long period, water will get inside bilge. CAUTION: If the air intake opening is kept under water for a long period, such as turning constantly in tight circles, water will get inside bilge, which may cause severe damage to internal parts of the engine. www.SeaDooManuals.net smo2000-002a.book Page 37 Tuesday, September 28, 1999 12:00 PM 26) Rear Vent Grills (if so equipped) Allows air to get in or out depending on engine operation. CAUTION: If grills are kept below water level for a long period (e.g.: when boarding 2 passengers) water will enter the bilge. 27) Seat Strap The seat strap provides a handhold to assist boarding and is used as a handhold for the passenger. 28) Seat Latch Engine Compartment This is where the mechanical, electrical and fuel/oil systems are located. WARNING When starting or operating the engine, do not touch any electrical part. Never leave any object, rag, tool, etc., in the engine compartment or in the bilge. When reinstalling the seat, insert seat front tab into body hook (for each portion of the seat on the GTI, GTX and GTX RFI models). Removing the seat allows access to the engine compartment and to oil reservoir cap/dipstick. The seat latch is located at the rear end and underneath the seat. 1 2 F01L92Y GTX MODELS 1. Insert this tab in hook 2. Hook F01L8XZ 1 TYPICAL 1. Seat latch To remove seat, pull the latch lever upward and hold. Lift and pull the seat rearward. NOTE: On the GTI, GTX and GTX RFI models, it is necessary to remove the rear seat first and repeat the same procedure to remove the front portion of the seat. F06L12Y 2 1 ALL MODELS EXCEPT GTX 1. Insert this tab in hook 2. Hook www.SeaDooManuals.net 37 smo2000-002a.book Page 38 Tuesday, September 28, 1999 12:00 PM Pull latch lever to insert it over the rear lock pin. Release latch lever then firmly push on rear of the seat to relatch. WARNING Periodically verify the seat lock pin and tighten if needed. Make sure seat is securely latched. 29) Rear Seat Latch (if so equipped) 1 Removing the rear seat allows access to the rear storage basket. It also gives access to the seat latch of the front seat on models with 2 seats. 30) Rear Grab Handle Provides a handhold for boarding when needed and a handhold for the passenger. CAUTION: Never use the grab handle to tow anything or to lift the watercraft. F00L0EY 1. Bow eyelet Stern Eyelet This eyelet allows a rope with a hook, a closed end or an open end to be attached. 31) Rear Storage Basket (if so equipped) A convenient watertight, removable basket to carry personal articles. 32) Rear Access Cover (if so equipped) It gives access to the drive system, suspension, exhaust system and bailer pick-ups. Always relatch cover. 33) Bow and Stern Eyelets Bow Eyelet Eyelets can be used for mooring, towing and as a tie-down point during trailering. 38 F07L0YY 1 1. Stern eyelet 34) Mooring Cleats These cleats can be temporarily used for docking, while refueling for example. CAUTION: Never use mooring cleats to pull or lift the watercraft. www.SeaDooManuals.net smo2000-002a.book Page 39 Tuesday, September 28, 1999 12:00 PM 36) Footboard All Models Except XP User’s feet should rest on the footboard when riding. 37) Boarding Pads Provide a cushioned surface for the knees when boarding from rear of watercraft. 38) Boarding Platform Provides a large surface for easier boarding from rear of watercraft. 1 F00L0DY 1. Mooring cleats 39) Boarding Step (if so equipped) XP Models A convenient step to help reboarding the watercraft. WARNING Engine should be OFF when using boarding step. Keep limbs away from jet or intake grate. Stay on center of the step. Only one person at the time on the step. Never use the step for pulling, towing, diving or jumping, boarding a watercraft that is out of water or any other purpose other than a boarding step. 1 F08L0TZ 1. Mooring cleats 35) Cargo Cleats (if so equipped) These cleats are provided for securing baggage. CAUTION: Do not use the cleats as a tie-down point for trailering or mooring. F07L1HY 1 1. Boarding step F07L0XY 1 1. Cargo cleats (each side) www.SeaDooManuals.net 39 smo2000-002a.book Page 40 Tuesday, September 28, 1999 12:00 PM 40) Cooling System Bleed Outlet All Models Except XP CAUTION: Should water not flow from outlet a few seconds after engine starts, immediately stop engine and refer to POST-OPERATION CARE and look for cooling system flushing or refer to an authorized Sea-Doo dealer for servicing. 41) Flushing Connector (if so equipped) A convenient connector is provided to allow easy installation of a garden hose to flush the cooling system. Refer to POST-OPERATION CARE section for proper use. 42) Bilge Drain Plugs 1 F01L94Y Should water be found in the bilge, it can be easily drained by unscrewing the drain plugs. CAUTION: Make sure drain plugs are properly secured prior to launching the watercraft in water. 1. Bleed outlet 1 XP Models 2 F02L2FY 1. Unscrew 2. Tighten Tilt the watercraft slightly to the rear so that the water can completely flow out of the bilge. F08L0TY 1 43) Automatic Bilge Pump (if so equipped) 1. Bleed outlet When engine is running, water should flow from the outlet. This allows air in engine cooling system to escape. It also indicates that water is circulating in the cooling system. NOTE: It may be required to increase slightly the engine RPM to see the water flowing out. 40 Bilge pump evacuates water from the bilge. When safety lanyard cap is plugged to the switch, bilge pump automatically turns on. It will remain on until all water is evacuated, if any, then it will shut down automatically. When engine is running, bilge pump will automatically start periodically to evacuate water. www.SeaDooManuals.net smo2000-002a.book Page 41 Tuesday, September 28, 1999 12:00 PM 44) Jet Pump Nozzle Jet pump nozzle turns side to side via rider input at the handlebar. This provides directional control when engine is running. WARNING Never use nozzle as a supporting point to board the watercraft or to lift it. 45) Reverse Gate (if so equipped) When selecting the neutral or reverse position with the shift lever, the reverse gate moves up or down to obtain the desired position. WARNING Never use gate as a supporting point to board the watercraft. Do not reverse while at speed. 46) Jet Pump Water Intake The water is drawn up by the impeller through this opening. The water intake grate minimizes the entry of foreign objects into the propulsion system. F01J3ZY 1 TYPICAL 1. Water intake www.SeaDooManuals.net 41 smo2000-002a.book Page 42 Tuesday, September 28, 1999 12:00 PM FUEL AND LUBRICATION Fueling Procedure WARNING Follow these safe boating fueling instructions explicitly. Do not allow anyone to remain on the watercraft. Tie watercraft securely to the fueling pier. Have a fire extinguisher close at hand. Do not insert the spout too far in filler neck. Pour fuel slowly so that air can escape from the tank and prevent fuel flowback. Fill fuel tank to bottom of filler neck. Do not overfill. Fully tighten fuel tank cap. WARNING The tank design makes provision for fuel expansion of about 5%. If this area is filled, fuel will expand and may come out through fuel vent. Always stop the engine before refueling. Fuel is inflammable and explosive under certain conditions. Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Never top off the fuel tank and leave watercraft in the sun. As temperature increases, fuel expands and might overflow. Always wipe off any fuel spillage from the watercraft. Recommended Fuel Use regular unleaded gasoline with 87 octane (Ron + Mon)/2 specification. NOTE: Do not mix oil with fuel except at engine break-in. Refer to BREAK-IN PERIOD. Always check injection oil reservoir level when refueling. 42 CAUTION: Never experiment with other fuels or fuel ratios. Never use fuel containing more than 10% alcohol, (ethanol or methanol). The use of non-recommended fuel can result in watercraft performance deterioration and damage to critical parts in the fuel system and engine components. Recommended Oil GS, GTS and GTI Models Use of BOMBARDIER-ROTAX injection oil (or the equivalent) available from an authorized Sea-Doo dealer. It is a blend of specially selected base oils and additives which provides proper lubrication, engine cleanliness and minimum spark plug fouling. NOTE: High quality low ash API TC injection oil for 2-stroke engines can be used if BOMBARDIER-ROTAX injection oil is not available. CAUTION: Never use 4-stroke petroleum or synthetic motor oil and never mix these with outboard motor oil. Do not use NMMA TC-W, TC-W2 or TC-W3 outboard motor oils or other ashless type 2-stroke oil. Avoid mixing different brands of API TC oil as resulting chemical reaction may cause severe engine damage. XP, GTX, and RFI Models Use BOMBARDIER-ROTAX Formula XP-S synthetic injection oil (or equivalent high quality synthetic oil) available from an authorized Sea-Doo dealer. This fully synthetic oil provides outstanding lubrication and cleanliness, less friction and wear for greater engine performance and durability. CAUTION: The 787 RFI and the 947 engine types require the use of BOMBARDIER-ROTAX Formula XP-S synthetic injection oil (or the equivalent high quality synthetic oil). www.SeaDooManuals.net smo2000-002a.book Page 43 Tuesday, September 28, 1999 12:00 PM Oil Injection System This watercraft features an oil injection system which does not require manual fuel/oil mixing. A sufficient amount of injection oil should be maintained in the reservoir. NOTE: It is recommended to carry a 1 L of spare injection oil. The use of a funnel is recommended to pour the oil into the reservoir. Stop filling as soon as oil appears at approximately 13 mm (1/2 in) from top of reservoir. Do not overfill. CAUTION: Always maintain a sufficient amount of injection oil in the oil reservoir. Check and refill every time you refuel. Do not overfill. If the engine runs out of oil, severe engine damage will occur. If the oil reservoir is found almost empty, air can enter in the system and it should be bled. Immediately refer to an authorized Sea-Doo dealer to have the oil injection system inspected. www.SeaDooManuals.net 43 smo2000-002a.book Page 44 Tuesday, September 28, 1999 12:00 PM BREAK-IN PERIOD Engine With BOMBARDIER-ROTAX® watercraft engines, a break-in period is required before operating the engine at full throttle. We recommend a break-in of about 10 operating hours. During this period, maximum throttle should not exceed 3/4, however, brief acceleration and speed variations contribute to a good break-in. Continued wide open throttle accelerations, prolonged cruising speeds and overloading the engine are detrimental during the break-in period. To assure additional protection during the initial engine break-in, it is recommended to add 1 L of the same oil as in the injection oil reservoir in the fuel tank for the first full fuel tank filling only. To add injection oil in the fuel tank, proceed as follows: Fill fuel tank with approximately 15 liters (4 gal) of gasoline; then, add the injection oil in the fuel. 44 Fill up fuel tank with gasoline. Do not overfill. NOTE: It is important to proceed in this order to allow a proper mixing of the oil in the gasoline. If oil is added first in an empty fuel tank, fuel lines will be filled up with injection oil leading in a no start condition of the engine. CAUTION: Remove and clean spark plugs after engine break-in. 10-Hour Inspection It is highly recommended that after the first 10 hours of operation, the watercraft be checked by an authorized SeaDoo dealer. This inspection will also provide the opportunity to discuss the unanswered questions you may have encountered during the first hours of operation. The 10-hour inspection is at the expense of the watercraft owner. www.SeaDooManuals.net smo2000-002a.book Page 45 Tuesday, September 28, 1999 12:00 PM DAILY PRE-OPERATION CHECKS Some of the following items may not have been previously covered in this guide, however they will be described in the MAINTENANCE or SPECIAL PROCEDURES section. Please refer to these sections to have more detailed information. WARNING Only start watercraft once all items have been checked and operate properly. WARNING Safety lanyard should always be removed from its switch prior to verifying any of the following. ITEM OPERATION Hull Inspect. Jet pump water intake Inspect/clean. Bilge Drain. Ensure plugs are secured. Battery Inspect tightness of cables and retaining strap. Fuel tank and oil reservoir Refill. Engine compartment Verify for any fuel leak/odor. Steering system Check operation. Throttle system Check operation. Shifter system (if so equipped) Check operation. VTS (if so equipped) Check operation. Safety lanyard and engine start/stop button Check operation. Storage compartment covers Ensure they are closed and latched. www.SeaDooManuals.net 45 smo2000-002a.book Page 46 Tuesday, September 28, 1999 12:00 PM Hull Fuel Tank and Oil Reservoir Inspect hull for cracks or damage. With the watercraft horizontal, fill the fuel tank to specified level. Check the oil level and refill reservoir as necessary. Check fuel tank and oil reservoir retaining straps/fasteners. Jet Pump Water Intake Remove weeds, shells, debris or anything else that could restrict the flow of water and damage cooling system or propulsion unit. Clean as necessary. If any obstruction can not be removed, refer to an authorized Sea-Doo dealer for servicing. Engine Compartment WARNING Should any leak or gasoline odor be present, do not start the engine. Refer to an authorized Sea-Doo dealer before use. Steering System Assisted by another person, check steering operation for free movement. When the handlebar is horizontal, the jet pump nozzle should be in the straight ahead position. Ensure the jet pump nozzle pivots easily when handlebar is turned. 1 F01J3ZY TYPICAL 1. Inspect this area Inspect leading edges of the impeller, if they have nicks or bends performance will be greatly reduced. Bilge Should water be present in the bilge, tilt the watercraft to the rear and unscrew drain plugs to completely empty the bilge. Secure bilge drain plugs. Throttle System Check throttle lever for free and smooth operation. It should return to its initial position immediately after it is released. CAUTION: Engine can be flooded if throttle lever is applied several times when engine is not running. If engine is flooded, it will not start. Battery WARNING Verify tightness of battery cables to their posts and condition of retaining straps/fasteners. 46 www.SeaDooManuals.net smo2000-002a.book Page 47 Tuesday, September 28, 1999 12:00 PM Shifter System (if so equipped) Check reverse gate operation for free movement. With shift lever in forward position, the gate should be in upward position and locked. With the shift lever in neutral position, gate should be in middle position. With shift lever in reverse position, gate should be in downward position. WARNING Verify the reverse gate locking operation before starting the engine. VTS (Variable Trim System) (if so equipped) Push on arrows on VTS button to check nozzle movement. NOTE: With the safety lanyard disconnected, electrical system can be activated for approximately 33 seconds by depressing the engine start/stop button. Safety Lanyard and Engine Start/Stop Button If craft is equipped with shift lever, position lever in neutral. Ensure that both switches operate properly. Start engine and stop it using each switch individually. WARNING If engine does not shut-off when pushing engine start/stop button or by disconnecting the safety lanyard, stop the engine by applying the choke and turning fuel tank valve (if so equipped) to OFF position. Do not operate the watercraft further, see an authorized Sea-Doo dealer. Storage Compartment Covers Ensure they are closed and latched. www.SeaDooManuals.net 47 smo2000-002a.book Page 48 Tuesday, September 28, 1999 12:00 PM OPERATING INSTRUCTIONS WARNING Always perform the DAILY PREOPERATION CHECKS before operating the watercraft. Become thoroughly familiar with all controls and the function of each. Should any control or instruction not be fully understood, refer to an authorized Sea-Doo dealer. Neutral and Reverse (if so equipped) The shift lever should be in the forward position in order for the craft to advance. To obtain neutral, pull shift lever halfway. The reverse gate will be in the middle position, directing half of the thrust toward the front of the craft to minimize watercraft movement. WARNING Principle of Operation Propulsion The engine is directly coupled to a drive shaft which, in turn, rotates an impeller. This impeller is accurately adjusted in a housing where the water is drawn up from underneath the watercraft. Then the water flows through the impeller to a venturi. The venturi accelerates the water and produces thrust to move the watercraft. Depressing the throttle lever increases engine speed and therefore watercraft speed. When the watercraft is in neutral position, the drive shaft and impeller are turning. F02L3LY 1 GTS MODELS 1. Shift lever in neutral position F01J3YY TYPICAL WARNING Whenever the engine is to be started, the operator and passenger should always be sitting on the watercraft. F07L0RY 1 GTI, GTX AND GTX RFI MODELS 1. Shift lever in neutral position 48 www.SeaDooManuals.net smo2000-002a.book Page 49 Tuesday, September 28, 1999 12:00 PM F07J0NY 1 1 F07J0OY TYPICAL 1. Reverse gate in middle position TYPICAL 1. Reverse gate in downward position To obtain reverse, pull shift lever completely. The reverse gate will be in downward position, directing all the thrust toward the front of the watercraft. NOTE: To obtain maximum efficiency and control from the reverse, increase engine speed to slightly above idle. Too much RPM will create water turbulence and reduce reverse efficiency. In reverse position, turn the handlebar in the opposite direction that you want to move the rear of the watercraft. For example, to steer the rear of the watercraft to the left side, turn the handlebar to the right side. 1 F02L3MY 2 1 GTS MODELS 1. Shift lever in reverse position F07A0CY 1. Handlebar turned to the right side 2. Rear of watercraft moving to the left side WARNING Shift lever should only be used when the engine is idling. F07L0SY 1 GTI, GTX AND GTX RFI MODELS 1. Shift lever in reverse position www.SeaDooManuals.net 49 smo2000-002a.book Page 50 Tuesday, September 28, 1999 12:00 PM Variable Trim System (if so equipped) The variable trim system (VTS) changes the angle of the jet pump nozzle to provide the operator with a fast, effective system to compensate for load, thrust, riding position and water conditions. Correctly adjusted, it can improve handling, reduce porpoising, and position the watercraft at its best riding angle to attain maximum performance. When first using the watercraft, the operator should become familiar with the use of the variable trim system (VTS) at varying speeds and water conditions. A mid-range trim is generally used when cruising. Experience alone will dictate the best trim for the conditions. During the watercraft break-in period, when lower speeds are recommended, it is an excellent opportunity to gain familiarity of trim adjustment and its effects. When the nozzle is positioned in an upward angle, the water thrust directs the bow of the watercraft upward. This position is used to optimize high speed. 1 2 RES 3 8° F01J4VY TYPICAL 1. Push on arrow pointing upward on VTS button 2. Bow up 3. Nozzle up NOTE: Models equipped with an Info Center, VTS position is indicated on a bar graph. When the nozzle is directed downward, the bow is forced downward and enhances the watercraft turning capabilities. As with any watercraft, speed and operator body position and movement (body English), will determine the degree and sharpness of the watercraft turn. Porpoising can be reduced or eliminated if the nozzle is downward and speed is adjusted proportionately. 50 www.SeaDooManuals.net smo2000-002a.book Page 51 Tuesday, September 28, 1999 12:00 PM Turning the handlebar pivots the jet pump nozzle which controls the watercraft direction. Turning the handlebar to the right will turn the watercraft to the right and inversely. The throttle should be applied to turn the watercraft. 1 WARNING Throttle should be applied and handlebar turned to change the direction of the watercraft. Steering efficiency will differ depending on the number of passengers, load and water conditions. RES 2 3 8° F01J4WY TYPICAL 1. Push on arrow pointing downward on VTS button 2. Bow down 3. Nozzle down Steering Unlike a car, a watercraft needs some throttle to turn. Practice in a safe area applying the throttle and turning away from an imaginary object. This is a good collision avoidance technique. The watercraft behaves differently with a passenger and requires greater skill. The passenger should always grip the seat strap or grab handle. Reduce speed and avoid sharp turns. Avoid choppy water conditions when carrying a passenger. Boarding the Watercraft General As with any watercraft, boarding should be done carefully and engine should not be running. On some models, boarding is facilitated by using a step. WARNING F07A0AY Inexperienced riders should practice how to get aboard (all methods explained here) close to shore first before venturing into deep water. CAUTION: Never use jet pump components as a supporting point to board the watercraft. www.SeaDooManuals.net 51 smo2000-002a.book Page 52 Tuesday, September 28, 1999 12:00 PM CAUTION: The engine should be started only after boarding, when there is at least 90 cm (3 ft) of water below the hull. Do not start engine until the passenger(s) are properly seated. Do not accelerate fast. Boarding from a Dock or in Shallow Water When boarding from a dock, slowly place one foot on the watercraft footboard nearest the dock and, at the same time, transfer the body weight to the other side in order to balance the watercraft while holding the handlebar. Then, bring the other foot over the seat and put it on the other footboard. Push the watercraft away from the dock. Boarding in Deep Water Operator Alone Swim to the rear of the watercraft. F01L5JY Grip the grab handle and pull yourself upward until your knee can reach the boarding platform then grip the seat strap. F01L4JY Bring your feet on the footboard while maintaining balance using the handlebar (except GTI and GTX models). F07A0BY F01L4KY Sit astride the seat. A F01L4WY A. 90 cm (3 ft) In shallow water, board the watercraft either from the side or the rear. 52 www.SeaDooManuals.net smo2000-002a.book Page 53 Tuesday, September 28, 1999 12:00 PM Operator with a Passenger The operator climbs on the watercraft the same way as explained previously. In choppy water, the passenger, while in the water, may hold the watercraft to help the operator in climbing aboard. Starting the Engine Preparation Before unloading the watercraft from the trailer, it can be started for about 10 seconds to verify proper operation. WARNING Do not touch electrical parts or jet pump area when engine is running. F01L4MY The passenger then climbs on the watercraft while the operator maintains balance by sitting as close as possible to the console. Attach the safety lanyard to your PFD and snap the cap to its switch before starting the engine. NOTE: If you hear more than 2 short beeps from DESS system, it indicates a particular condition that should be corrected. Refer to the TROUBLESHOOTING section for the meaning of the coded signal. WARNING Before starting, the operator and passengers should always be properly seated. F01L4NY F01L4OY Position shift lever to neutral. Turn the fuel tank valve (if so equipped) to ON position. Firmly grip handlebar with your left hand and place both feet on the footboard. To start engine, depress and hold the engine start/stop button. Follow procedure below for cold or warm engine starting. If engine fails to start after 10 seconds, wait a few seconds then repeat procedure. CAUTION: To avoid starter motor overheating, the cranking period should not exceed 5-10 seconds and a rest period should be observed between cranking cycles to let the starter cool down and its mechanism disengage. Release engine start/stop button immediately after engine is started. www.SeaDooManuals.net 53 smo2000-002a.book Page 54 Tuesday, September 28, 1999 12:00 PM Carburetor-Equipped Models Cold Engine The choke is provided to supply a richer fuel/air mixture when starting a cold engine. Fully pull the choke lever and hold while starting the engine. Riding All Models Slowly accelerate to reach deeper water. Do not apply full throttle until the engine is warm. 1 F07A0DY CAUTION: Avoid watercraft operation in weeded areas. If unavoidable, vary watercraft speed. Rough Water or Poor Visibility Operation F02L3JY TYPICAL 1. Fully pulled After engine is started, release choke lever. It may be necessary to reapply the choke lever and if necessary, slightly apply throttle to keep engine running. Warm Engine The choke does not need to be applied and throttle lever has to be slightly depressed. RFI Models Cold and Warm Engine Do not depress the throttle lever to start either a cold or warm engine. 54 Avoid operation in these conditions. If you should do so, proceed with caution and prudence using minimum speed. Crossing Waves Reduce speed. Always be prepared to steer and balance as necessary. When crossing wakes, always keep a safe distance from craft ahead. WARNING When crossing wakes, slow down. Operator and passenger(s) can brace themselves by posting. Do not jump waves or wakes. www.SeaDooManuals.net smo2000-002a.book Page 55 Tuesday, September 28, 1999 12:00 PM Stopping/Docking Beaching The watercraft is slowed by water drag. The stopping distance will vary depending on the craft size, weight, speed, water surface condition, presence and direction of wind and current. CAUTION: It is not recommended to run the watercraft to the beach. Come slowly to the beach and shut off the using the safety lanyard when water depth is 90 cm (3 ft) under the hull, then pull the watercraft to the beach. F01L50Y The operator should become familiarized with the stopping distance under different conditions. Release the throttle at a sufficient distance before the expected landing area. Reduce speed to idle. On models equipped with shifter system, shift to neutral, reverse or forward, as required. F07A0EY Shutting Off the Engine To keep watercraft directional control, the engine should be running until the watercraft is at idle. To shut off the engine, completely release throttle lever and press the engine start/stop button. Remove safety lanyard from watercraft. WARNING Directional control is reduced when throttle is released and lost when engine is off. WARNING Should the engine be shut off, watercraft directional control is lost. Never leave the safety lanyard on an unattended watercraft. www.SeaDooManuals.net 55 smo2000-002a.book Page 56 Tuesday, September 28, 1999 12:00 PM POST-OPERATION CARE WARNING Allow engine to cool before performing any maintenance. General Care Remove the watercraft from the water every day to prevent marine organisms growth. Should any water be present in the hull, unscrew the drain plugs and tilt the watercraft to the rear in order to allow water to flow out. Wipe up any remaining fluid in the engine compartment (bilge, engine, battery, etc.) with clean dry rags (this is particularly important in salt water use). Additional Care for Foul Water or Salt Water When the watercraft is operated in foul water and particularly in salt water, additional care should be taken to protect the watercraft and its components. Rinse trailer and watercraft‘s bilge area with fresh water. CAUTION: Failure to perform proper care such as: watercraft rinsing, cooling system flushing and anticorrosion treatment, when watercraft is used in salt water, will result in damage to the watercraft and its components. Never leave the watercraft stored in direct sunlight. 56 Cooling System Flushing and Engine Internal Lubrication General Flushing the cooling system with fresh water is essential to neutralize corroding effects of salt or other chemical products present in water. It will help to remove sand, salt, shells or other particles in water jackets (engine, exhaust manifold, tuned pipe) and/or hoses. Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time. WARNING Perform this operation in a well ventilated area. Proceed as follows: Clean jet pump by spraying water in its inlet and outlet and then apply a coating of BOMBARDIER LUBE lubricant or equivalent. GTS Models Remove seat to allow access to cooling system. Remove dust cap from fitting spigot and attach coupler hose (P/N 295 500 258). Make sure coupler hose is properly locked to fitting spigot. Install a hose pincher on water outlet hose. www.SeaDooManuals.net smo2000-002a.book Page 57 Tuesday, September 28, 1999 12:00 PM NOTE: This prevents water from directly exiting cooling system. Flushing All Models To flush cooling system, start the engine then immediately open the water tap. WARNING Do not touch any electrical parts or jet pump area when engine is running. 1 F02E03Y 2 3 GTS MODELS 1. Fitting spigot 2. Coupler hose 3. Hose pincher Attach other end of coupler hose to a garden hose. Do not open water tap yet. Other Models Connect a garden hose to connector located at the rear of watercraft on jet pump support. NOTE: A quick connect adapter can be used (P/N 295 500 473). No hose pincher is required to flush engine. CAUTION: Never flush a hot engine. Always start the engine before opening the water tap. Open water tap immediately after engine is started to prevent overheating. Run the engine about 3 minutes at a fast idle around 3500 RPM. CAUTION: Never run engine longer than 5 minutes. Drive line seal has no cooling when watercraft is out of water. Lubrication Spray BOMBARDIER LUBE lubricant or equivalent, through hole of air intake silencer keeping engine at fast idle during one minute. 2 1 3 F01F25Y F07E01Y 3 2 1 TYPICAL 1. Hose adapter 2. Quick connect adapter (not mandatory) 3. Garden hose GS, GTS, GTI, GTX RFI AND GSX RFI MODELS 1. Air intake silencer 2. Pull plug 3. Spray BOMBARDIER LUBE here NOTE: The quick connect adapter may be supplied with some models. It has to be removed if you do not use a quick connect adapter on your garden hose. www.SeaDooManuals.net 57 smo2000-002a.book Page 58 Tuesday, September 28, 1999 12:00 PM Final Steps Disconnect the garden hose. GTS Models Unlock and remove coupler hose. Reinstall dust cap over fitting spigot. Remove hose pincher from water outlet hose. CAUTION: Serious engine damage can occur if hose pincher is not removed. 1 F12F01Y SOME GTX AND XP MODELS WITH A FOGGING TUBE 1. Partially pull tube out of air box to inject BOMBARDIER LUBE. Push tube in when finished 2 OTHER GTX AND XP MODELS WITHOUT A FOGGING TUBE 1. Air intake silencer 2. Spray BOMBARDIER LUBE here CAUTION: Ensure to properly reposition rubber flap when done. NOTE: After approximately half a minute, close fuel tank valve (if so equipped) to run engine out of fuel while lubricating. CAUTION: When engine begins to run irregularly because of fuel starvation, immediately stop water flow before engine dies. Close the water tap then stop the engine. CAUTION: Always close the water tap before stopping the engine. 58 WARNING Always use spark plug cable grounding device when removing spark plugs. 1 F02H0ZY All Models Remove spark plug cables and connect them on the grounding device. 1 F01H64Y GTS MODELS 1. Spark plug cables on grounding device F00H0DY 1 GS AND GTI MODELS 1. Spark plug cables on grounding device www.SeaDooManuals.net smo2000-002B.fm Page 59 Tuesday, March 27, 2001 2:04 PM 1 F01H7DY CARBURETOR-EQUIPPED GTX MODELS 1. Grounding device RFI Models Remove safety lanyard from its switch. Depress the throttle lever at full throttle position and hold. Reinstall the safety lanyard cap on its switch. Crank the engine a few turns to distribute the oil on cylinder wall. NOTE: Proceeding in this order, no fuel will be injected into the engine. All Models Apply anti-seize lubricant on spark plug threads then reinstall them. Reinstall plug on air intake silencer cover. Properly reconnect spark plug cables to spark plugs. Wipe up any residual water from the engine. F07H0AY Anticorrosion Treatment 1 RFI MODELS 1. Grounding device Remove both spark plugs and spray BOMBARDIER LUBE lubricant or equivalent into each cylinder. Carburetor-Equipped Models Crank the engine a few turns to distribute the oil on cylinder wall. To prevent corrosion, spray a corrosion inhibitor (salt water resistant) such as BOMBARDIER LUBE lubricant or equivalent over metallic components in engine compartment. Apply dielectric grease (salt water resistant) on battery posts and cable connectors. CAUTION: Never leave rags or tools in the engine compartment or in the bilge. www.SeaDooManuals.net 59 smo2000-002a.book Page 60 Tuesday, September 28, 1999 12:00 PM SPECIAL PROCEDURES Engine Overheating If the monitoring beeper continuously sounds, stop engine immediately. Perform Jet Pump Water Intake and Impeller Cleaning procedure described in this section. Flush cooling system, refer to POSTOPERATION CARE. If engine still overheats, refer to an authorized Sea-Doo dealer for servicing. Jet Pump Water Intake and Impeller Cleaning Weeds, shells or debris can get caught on the intake grate, drive shaft and/or impeller. A clogged water intake may cause troubles such as: 1. Cavitation: Engine speed is high but watercraft moves slowly due to reduced jet thrust, jet pump components may be damaged. 2. Overheating: Since the jet pump operation controls the flow of water to cool the engine, a clogged intake will cause the engine to overheat and damage engine internal components. A weed clogged area can be cleaned as follows: If system is still blocked, move the craft out of the water and remove blockage manually. Models with Reverse System If the aforementioned method does not work, the following can be performed: – With engine running and before applying throttle, put shift lever in reverse position and vary throttle quickly several times. – Repeat procedure if necessary. On-Beach Cleaning All Models Place a cardboard or a carpet beside the watercraft to prevent scratching when turning the watercraft for cleaning. Rotating watercraft in the proper direction eliminates the possibility of residual water in the tuned pipe entering the engine and causing engine damage. GS, GTS and GTI Models Rotate the watercraft counterclockwise (seen from rear) to its left side for cleaning. Max. 90° WARNING Always remove safety lanyard cap from its switch to prevent accidental engine starting before cleaning the jet pump area. In-Water Cleaning Rock the watercraft several times while repeatedly pressing engine start/stop button for short period without starting engine. Most of the time, this will remove the blockage. Start engine and make sure water flows out from bleed outlet and watercraft operates properly. 60 F01L450 www.SeaDooManuals.net smo2000-002a.book Page 61 Tuesday, September 28, 1999 12:00 PM XP, GTX and RFI Models Rotate the watercraft clockwise (seen from rear) to its right side for cleaning. Max. 90° F02L2EZ XP, GTX and RFI Models To return the watercraft upright, ensure engine is off, grab the inlet grate, step on bumper rail and use your weight to rotate the watercraft counterclockwise (seen from rear). F06L11Y All Models Clean the water intake area. If the system is still clogged, refer to an authorized Sea-Doo dealer for servicing. CAUTION: Inspect water intake grate for damage. Refer to an authorized Sea-Doo dealer for repair as necessary. Capsized Watercraft The watercraft is designed so that it should not turn over easily. Also two sponsons mounted on the side of the hull assist watercraft stability. If it turns over, it will remain capsized. CAUTION: Always refer to decal located on stern of watercraft. GS, GTS and GTI Models To return the watercraft upright, ensure engine is off, grab the inlet grate, step on bumper rail and use your weight to rotate the watercraft clockwise (seen from rear). F06L0DZ Submerged Watercraft If the watercraft is submerged and engine is water-flooded, it is strongly recommended that the watercraft be serviced by an authorized Sea-Doo dealer. Water-Flooded Engine In the event the engine cannot be serviced within a few hours, remove spark plug cables and connect them on the grounding device. WARNING Never crank engine with spark plugs removed unless spark plug cables are connected to the grounding device. www.SeaDooManuals.net 61 smo2000-002a.book Page 62 Tuesday, September 28, 1999 12:00 PM Remove spark plugs and dry them with a clean and dry cloth. Cover spark plug holes with a rag. Ensure choke lever is completely pushed in (carburetor-equipped models). RFI Models To prevent fuel to be injected in the engine, proceed as follows. Remove safety lanyard from its switch. Depress and hold the throttle lever at full throttle position. Reinstall the safety lanyard cap. All Models Crank engine several times to allow water to escape from spark plug openings. Spray BOMBARDIER LUBE lubricant or equivalent into spark plug holes. Crank engine again. Reinstall spark plugs. Install clean dry spark plugs if possible. Reconnect cables. Start engine normally. Fuel-Flooded Engine When the engine does not start after several attempts, the engine may be fuel-flooded. Proceed as follows. Carburetor-Equipped Models Install the safety lanyard cap on its switch. Ensure choke lever is completely pushed in. Depress the throttle lever at full throttle position and hold while starting the engine. Try several times. 62 RFI Models To prevent fuel to be injected in the engine, proceed as follows. Remove safety lanyard from its switch. Depress the throttle lever at full throttle position and hold. Reinstall the safety lanyard cap on its switch. Try to start engine several times while holding throttle lever. All Models As soon as the engine starts, release throttle lever. Do not race engine. If it does not work: Remove spark plug cables and connect them on the grounding device. WARNING Always use spark plug cable grounding device when removing spark plugs. Remove spark plugs and dry them using a rag. Cover spark plug holes with a rag. Crank engine several times. Reinstall spark plugs. Install clean dry spark plugs if possible. Reconnect cables. Start engine as explained above. If engine continues to flood, see an authorized Sea-Doo dealer. www.SeaDooManuals.net smo2000-002a.book Page 63 Tuesday, September 28, 1999 12:00 PM Towing the Watercraft in Water Special precautions should be taken when towing a Sea-Doo watercraft in water. Maximum recommended towing speed is 24 km/h (15 MPH). When towing your watercraft in water, pinch the water supply hose from the impeller housing to the engine with a large hose pincher (P/N 529 032 500). F02E04Y 1 GS, GTS AND GTI MODELS 1. Hose pincher 1 F01B23Y This will prevent the cooling system from filling which may lead to water being injected into and filling the exhaust system. Without the engine running there isn’t any exhaust pressure to carry the water out the exhaust outlet. CAUTION: Failure to do this may result in damage to the engine. If you must tow a stranded watercraft in water and do not have a hose pincher, be sure to stay well below the maximum towing speed of 24 km/h (15 MPH). Snugly install the hose pincher on the water supply hose as shown. F08E03Y XP MODELS 1. Hose pincher F07E03Y 1 GTX MODELS 1. Hose pincher www.SeaDooManuals.net 63 smo2000-002a.book Page 64 Tuesday, September 28, 1999 12:00 PM 1 F07E04Y RFI MODELS 1. Hose pincher CAUTION: When finished towing the watercraft, hose pincher should be removed before operating it. Failure to do so will result in damage to the engine. Low-Charge Battery Condition See an authorized Sea-Doo dealer to have it charged or replaced. WARNING Do not charge or boost the battery while installed on the watercraft. 64 www.SeaDooManuals.net smo2000-002a.book Page 65 Tuesday, September 28, 1999 12:00 PM MAINTENANCE WARNING 2 Only perform procedures as detailed in this guide. It is recommended that the assistance of an authorized Sea-Doo dealer be periodically obtained on other components/ systems not covered in this guide. Unless otherwise specified, engine must not be running and the safety lanyard must be removed from its switch for all maintenance procedures. 1 F01I0AY Lubrication Use SEA-DOO synthetic grease or equivalent and lubricate PTO flywheel. Proceed as follows: Remove seat(s) to expose engine compartment (for the XP models, remove rear access panel). On GS models, remove vent tube support. GTX AND RFI MODELS 1. Flywheel guard 2. Wing nuts Using a grease gun, carefully lubricate PTO flywheel at grease fitting until PTO flywheel boot begins to expand. CAUTION: Immediately stop lubricating as soon as PTO flywheel boot begins to expand to prevent damage or slipping. PTO Flywheel All Models Except XP Remove the wing nuts, washers and pull out PTO flywheel guard. 1 3 2 F01I0BZ 2 1. PTO flywheel 2. Grease fitting 3. PTO flywheel boot Reinstall and secure PTO flywheel guard. F06I04Y 1 GS, GTS AND GTI MODELS 1. Flywheel guard 2. Wing nuts www.SeaDooManuals.net 65 smo2000-002a.book Page 66 Tuesday, September 28, 1999 12:00 PM Seal Carrier XP Models Using a grease gun, carefully lubricate seal carrier of mid bearing until grease is just coming out of seal. Seat Opening Mechanism, Tab, Hook and Lock Pin All Models Except XP 1 2 F01L7UY 1. Front tab 2. Rear mechanism F08I01Y 1 START STOP 1. Grease seal carrier of mid bearing Anticorrosion Protection Throttle/Choke Cables Lubricate the throttle and choke cables with BOMBARDIER LUBE lubricant or equivalent. Electrical Connections As necessary, apply anticorrosion product such as dielectric grease on battery posts and all exposed cable connectors. CAUTION: Do not lubricate connectors of the Multi-Purpose Electronic Module. Additional Lubrication BOMBARDIER LUBE lubricant or equivalent will help prevent corrosion and metallic parts and maintain proper operation of moving mechanisms. F01L51Y TYPICAL Carburetor/Throttle Body and Oil Injection Pump Lubricate springs, shafts and exposed portion of cables. NOTE: Grease carburetor linkage with synthetic grease (twin-carburetor models). Choke Lever Fully pull choke lever and lubricate the metallic portion. F01F07Y TYPICAL 66 www.SeaDooManuals.net smo2000-002a.book Page 67 Tuesday, September 28, 1999 12:00 PM Shifter System GTS Models Lubricate support plate sliding area of sliding block and triangular lever with synthetic grease. Also lubricate sliding washer and shift lever stem. 1 2 F02D03Y 3 1. Sliding block 2. Sliding washer 3. Support plate Reverse Gate All Models Lubricate pivoting points and mechanism. Periodic Inspection Routine maintenance is necessary for all mechanized products. A periodic inspection contributes to the product’s life span. The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and/or by an authorized Sea-Doo dealer. The schedule should be adjusted according to operating conditions and use. IMPORTANT: Schedule for watercraft rental operations or higher number of hour use, will require greater frequency of inspection and maintenance. www.SeaDooManuals.net 67 smo2000-002a.book Page 68 Tuesday, September 28, 1999 12:00 PM Periodic Inspection Chart LUBRICATION SYSTEM FUEL SYSTEM COOLING SYSTEM ENGINE GENERAL 68 Lubrication/corrosion protection Head bolts, retorque Support and rubber mount condition/tightness Exhaust system fasteners RAVE valve cleaning (if so equipped) Counterbalance shaft oil level (if so equipped) Spark plug inspection, cleaning and adjustment Spark plug replacement Ignition timing (RFI models) Flushing Hose condition and fasteners Inspect/clean engine drain tube Water flow regulator valve inspection (if so equipped) Carburetor adjustment including choke/throttle cable adjustments (carburetor-equipped models) Throttle/choke cables, inspection/lubrication Fuel filter (carburetor-equipped models) and lines inspection Fuel filter replacement (carburetor-equipped models) Fuel injector cleaning (RFI models) Fuel injector sensors visual inspection (RFI models) Fuel vent line pressure relief valve inspection Fuel lines, check-valve and fuel system pressurization Fastener tightening (flame arrester, carburetor(s)/throttle body, fuel lines, fuel rail (if so equipped) Fuel tank straps Oil injection pump adjustment Oil filter and lines inspection O D D D D D D D D O O D D D O D www.SeaDooManuals.net Oil filter replacement Oil reservoir straps EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS OR SEASONALLY TO BE PERFORMED BY DESCRIPTION FIRST 10 HOURS FREQUENCY D D D D D O D D D O smo2000-002a.book Page 69 Tuesday, September 28, 1999 12:00 PM HULL AND BODY PROPULSION SYSTEM STEERING ELECTRICAL SYSTEM SYSTEM Electrical connections (ignition system, electrical box(es), starting system, etc.) Digitally Encoded Security System Monitoring beeper Battery condition and straps Inspection and cable adjustment Drive shaft boot and spline condition (if so equipped) PTO flywheel and seal carrier lubrication (if so equipped) Shifter system cable adjustment (if so equipped) VTS (Variable Trim System, (if so equipped) Jet pump reservoir oil level/oil condition Replace Jet pump cover pusher inspection Impeller condition and impeller/wear ring clearance Water intake grate condition Bailer pick-ups, check for obstructions Water tank trap drains inspection (GTS models) Hull condition EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS OR SEASONALLY TO BE PERFORMED BY DESCRIPTION FIRST 10 HOURS FREQUENCY D D D D D D O Replace D D D D D O O O O NOTE: Some items are included in the PRE-OPERATION CHECKS and not necessarily repeated in this chart. D: Dealer O: Operator Every 10 hours in salt water use. These items have to be initially checked after 25 hours. Thereafter, servicing to be made as specified in this chart. Daily flushing in salt water or foul water use. Except RFI models. www.SeaDooManuals.net 69 smo2000-002a.book Page 70 Tuesday, September 28, 1999 12:00 PM Throttle and Choke Cable Inspection Throttle Cable Depress and release the throttle lever. It should operate smoothly and return to its initial position without any hesitation. Refer to an authorized Sea-Doo dealer if necessary. Carburetor-Equipped Models Do not activate throttle lever unnecessarily, when engine is not running. Carburetors are equipped with fuel accelerator pumps. These pumps deliver fuel to the engine each time throttle lever is depressed. All Models WARNING Do not alter or tamper with throttle cable adjustment or routing. Carburetor-Equipped Models Choke Cable Ensure choke cable operates smoothly and without any hesitation from fully opened to fully closed. When the choke lever is fully pulled, choke should be fully applied. Refer to an authorized Sea-Doo dealer if necessary. Carburetor Adjustment Carburetor adjustment is very important to allow good engine operation and therefore watercraft performance. Carburetor adjustment requires technical knowledge and experience to have the correct mixture supplied to the engine. CAUTION: Serious engine damage can occur with improper carburetor adjustment. All Models Fuel and Oil Filters WARNING If throttle lever does not automatically return, do not operate watercraft and see your authorized SeaDoo dealer. The fuel filter (carburetor-equipped models) and the oil filter should be replaced by an authorized Sea-Doo dealer. Fuel system pressurization should be conducted at the same time. CAUTION: An obstructed oil filter will cause oil starvation resulting in serious engine damage. Steering Alignment 1 F01K01Y 1. Should move freely When the handlebar is directed in straight ahead position, the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line. Refer to an authorized Sea-Doo dealer if an adjustment is necessary. WARNING Ensure the handlebar and jet pump nozzle operate freely from side to side and are not stressing the steering cable or brackets. 70 www.SeaDooManuals.net smo2000-002a.book Page 71 Tuesday, September 28, 1999 12:00 PM VTS Adjustment (if so equipped) Vacuum Bailer Pick-Ups Push on arrow pointing upward on VTS button until the VTS stops. The nozzle should be up without interfering with the venturi. 2 They are located each side of the drive shaft tunnel. Two pick-ups use a low pressure area in the jet pump to siphon the water out of the bilge when the engine is operating. Inspect each pick-up screen for obstructions, clean as necessary. 3 1 F01J5CY TYPICAL 1. Push on arrow pointing upward on VTS button 2. No interference 3. Nozzle up Push on arrow pointing downward on VTS button until VTS stops. The nozzle must be down and it must not interfere with the venturi. F01L7RY 1 TYPICAL 1. Vacuum bailer pick-ups Water Tank Trap Drains GTS Models Open storage cover and check for possible obstructions at drain outlets. 3 1 F01J5BY 1 2 1. Push on arrow pointing downward on VTS button 2. No interference 3. Nozzle down If VTS needs to be readjusted, refer to an authorized Sea-Doo dealer. CAUTION: Trim ring and/or nozzle should not interfere at any position. F02L3KY 1. Outlets www.SeaDooManuals.net 71 smo2000-002a.book Page 72 Tuesday, September 28, 1999 12:00 PM Fuses If an electrical problem occurs, check the fuses. If a fuse is burnt, replace by one of the same rating. Follow procedures below. CAUTION: Do not use a higher rated fuse as this can cause severe damage. If a fuse is regularly burnt, refer to an authorized Sea-Doo dealer. GTS Models Fuses are located in the electrical box, mounted on the MPEM. To access fuses, unclip and move away electrical box from its seat. Open the electrical box. Remove fuse caps. 3 2 1 Locate MPEM on the left side of watercraft. Unclip the fuse cover from the MPEM. 1 F06H1SY 2 TYPICAL 1. MPEM 2. Fuse cover Use the tabs of the fuse cover to remove and reinstall fuses. F01H5IY 1. Fuse caps 2. Spare fuse holder 3. MPEM Check fuse condition. Make sure to properly close the fuse cap. Properly close the electrical box cover making sure its seal is well positioned. RFI Models To access fuses on the Multi-Purpose Electronic Module, open front storage compartment cover and remove basket. 72 F06H1TY 1 2 1. Fuse cover 2. Fuse tabs NOTE: There are 3 spare fuses on the MPEM. To access the fuses in the rear electrical box, remove seats. Remove basket. www.SeaDooManuals.net smo2000-002a.book Page 73 Tuesday, September 28, 1999 12:00 PM Unclip and remove cover of the rear electrical box. F06H1SY 1 F07H08Y 2 TYPICAL 1. MPEM 2. Fuse cover 1. Rear electrical box 1 F07H0HZ 1 Use the tabs of the fuse cover to remove and reinstall fuses. 1 REAR ELECTRICAL BOX OPENED 1. Fuse holders F06H1TY Unclip and pull out fuse holders to check fuse condition. All Models Except GTS To access fuses on the MPEM, open front storage compartment cover (cover for the XP models) and remove storage basket. Locate MPEM on the left side of watercraft. Remove fuse cover from the MPEM. 1 2 1. Fuse cover 2. Fuse tabs To access fuse in the electrical box, proceed as follows: Open the engine cover and remove storage basket (XP models). Remove seat (except XP models). Remove vent tube support (GS models). www.SeaDooManuals.net 73 smo2000-002a.book Page 74 Tuesday, September 28, 1999 12:00 PM Locate the electrical box. Unclip and remove cover of the electrical box. WARNING If any gasoline leak and/or odor are present, do not start the engine. Have the watercraft serviced by an authorized Sea-Doo dealer. Inspect muffler, battery, fuel tank and oil reservoir fastening devices. Visually check electrical connections for corrosion and tightness. Inspect hull and jet pump water intake grate for damage. Replace or have damaged parts repaired. F06H1UY 1 GS AND GTI MODELS 1. Fuse holder 1 F07H0IY GTX AND XP MODELS 1. Fuse holder General Inspection and Cleaning Cleaning The bilge should be cleaned by your dealer to remove any fuel/oil/electrolyte deposits and mildew. Occasionally, wash the body with water and soap (only use mild detergent). Remove any marine organisms from engine and/or hull. Apply non-abrasive wax such as silicone wax. CAUTION: Never clean fiberglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc. Stains may be removed from seats and fiberglass with Knight’s SprayNine from Korkay System Ltd or the equivalent. Respect the environment by ensuring fuel, oil or cleaning solutions do not drain into the waterways. Inspection Check engine compartment for any damage and fuel/oil injection systems for leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or presenting any other damage. 74 www.SeaDooManuals.net smo2000-002a.book Page 75 Tuesday, September 28, 1999 12:00 PM TRAILERING, STORAGE AND PRE-SEASON PREPARATION Trailering Storage WARNING Always turn the fuel tank valve (if so equipped) to OFF position when trailering or docking the watercraft. Check the regulations in your area concerning towing a trailer, especially the following rules: – brake system – tow vehicle weight – mirrors Take the following precautions when towing the watercraft: Tie the watercraft to both bow and stern (front/rear) eyelets so that it is firmly retained on the trailer. Use additional tie-downs if necessary. CAUTION: Do not route ropes or tiedowns over the seat as they could produce permanent damage. Wrap ropes or tie-downs with rags or similar protectors where they can touch the watercraft body. Ensure all storage compartment covers and seat are properly latched. A SEA-DOO cover can protect the watercraft, particularly before driving on dirt roads, to prevent dirt entry through the air intake opening(s). Observe trailering safety precautions. Launching/Loading Before launching the watercraft, ensure the bilge plugs are fully screwed. After loading the watercraft, ensure they are removed to drain bilge. It is recommended that the watercraft be serviced by an authorized Sea-Doo dealer for storage but the following operations can be performed by you with a minimum of tools. CAUTION: Do not run the engine during the storage period. Engine Draining All Models Except RFI Models Check engine drain hose. Make sure there is no sand or other particles in it and that it is not obstructed so that water can exit the engine. Clean hose and fitting as necessary. CAUTION: Water in engine drain hose should be free to flow out, otherwise water could be trapped in engine. Should water freeze in engine, severe damage will occur. Check engine drain hose for obstructions. F02E05Y 1 TYPICAL 1. Engine drain hose www.SeaDooManuals.net 75 smo2000-002a.book Page 76 Tuesday, September 28, 1999 12:00 PM RFI Models Disconnect the water supply hose used to cool the magneto. It features a quick connect fitting. Press both tabs and pull fitting in order to disconnect hose. This hose is located at the bottom of the magneto cover beside the engine support. Wash the body with soap and water solution (only use mild detergent). Rinse thoroughly with fresh water. Remove marine organisms from the hull. 1 F07E05Y 1. Disconnect this hose Water should flow out of the fitting (magneto cooling circuit) and hose (crankcase heat exchanger). Body Rinsing/Repair Thoroughly rinse the watercraft‘s with fresh water. CAUTION: Never clean fiberglass and plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc. For small gelcoat repairs, a Bombardier repair kit is available. Replace damaged labels/decals. Propulsion System Lubricant in jet pump reservoir should be drained and reservoir cleaned. Refer to an authorized Sea-Doo dealer for this operation. Grease lubrication point(s) of propulsion system as explained in MAINTENANCE section. Fuel System SEA-DOO fuel stabilizer (or equivalent), can be added in fuel tank to prevent fuel deterioration and carburetor gumming. Follow manufacturer’s instructions for proper use. CAUTION: Fuel stabilizer should be added prior to engine lubrication to ensure carburetor protection against varnish deposits. WARNING Fuel is flammable and explosive under certain conditions. Always work in a well ventilated area. Always wipe off any fuel spillage from the watercraft. Always turn the fuel tank valve (if so equipped) to OFF position when storing the watercraft. F07E06Z 1. Fitting 2. Hose 76 1 2 Cooling System Flushing and Engine Internal Lubrication Refer to procedure in POST-OPERATION CARE. www.SeaDooManuals.net smo2000-002a.book Page 77 Tuesday, September 28, 1999 12:00 PM Battery Contact your authorized Sea-Doo dealer. Antifreezing Protection In cool regions (where freezing point may be encountered), cooling system should be filled with an equal part of water and antifreeze solution. CAUTION: Always use ethylene glycol antifreeze containing corrosion inhibitors specifically recommended for aluminums. Pour the antifreeze slowly mixed with water in coupler hose until the colored solution appears in the engine drain hose. Remove hose pincher. All Models Except GTS Install a hose pincher to engine drain hose. GTS Models Install a hose pincher to engine drain hose near the PTO flywheel guard. F06E0DY 1 TYPICAL 1. Hose pincher installed on engine drain hose Disconnect engine water outlet hose. F02E06Y 1 TYPICAL 1. Hose pincher installed on engine drain hose Install coupler hose to fitting spigot. Install a hose pincher to engine water outlet hose (beside fitting spigot). 1 3 2 F06E0EY 1 717 AND 787 ENGINES 1. Disconnect engine water outlet hose F01E1EY 1. Coupler hose 2. Hose pincher 3. Fitting spigot www.SeaDooManuals.net 77 smo2000-002a.book Page 78 Tuesday, September 28, 1999 12:00 PM F06E05Y 1 F07E07Y 947 ENGINE 1. Disconnect engine water inlet hose Install a hose pincher to engine water inlet hose (except the 947 engine). F06E0FY 1 717 AND 787 ENGINES 1. Hose pincher installed on the engine water inlet hose Temporarily install a short piece of hose to engine water outlet at cylinder head. Insert a funnel into hose and pour antifreeze mixed with water in engine until the colored solution appears in the engine drain hose. RFI Models Install a hose pincher to water return hose of the magneto cooling circuit. 78 1 1. Hose pincher to water return hose Insert a funnel into hose and pour antifreeze mixed with water in engine until the colored solution appears in the water return hose of the magneto cooling circuit. Remove temporary hose and reconnect engine water outlet hose. Remove hose pinchers. All Models Most of the antifreeze will drain out when removing the hose pincher(s). Use a container to recover it. DISPOSE ANTIFREEZE AS PER YOUR LOCAL LAWS AND REGULATIONS. NOTE: Although antifreeze will mainly drain out, the antifreeze has mixed with the water that was possibly trapped in the water jackets and thus preventing freezing problems. At pre-season preparation, drain the remaining antifreeze from cooling system prior using the watercraft. The following steps should be performed to provide the watercraft enhanced protection. Clean the bilge with hot water and detergent or with bilge cleaner. Rinse thoroughly. Lift front end of watercraft to completely drain bilge. If any repairs are needed to body or to the hull contact your authorized Sea-Doo dealer. For paint touch up to mechanical parts use Bombardier spray paint. www.SeaDooManuals.net smo2000-002a.book Page 79 Tuesday, September 28, 1999 12:00 PM Anticorrosion Treatment Wipe off any residual water in the engine compartment. Spray BOMBARDIER LUBE lubricant or equivalent over metallic components in engine compartment. Lubricate the throttle cable with BOMBARDIER LUBE lubricant or equivalent. Final Steps Apply a good quality marine wax to the body. The front and rear portion of the seat (if so equipped) should be partially left opened, rear access cover (XP models) and storage baskets (if so equipped) should be removed during storage. This will avoid engine compartment condensation and possible corrosion. If the watercraft is to be stored outside, cover it with an opaque tarpaulin to prevent sun rays and grime from affecting the plastic components, watercraft finish as well as preventing dust accumulation. CAUTION: The watercraft should never be left in water for storage. Never leave the watercraft stored in direct sunlight. Pre-Season Preparation Use the following chart. Since technical skills and special tools are required, some operations should be performed by an authorized SeaDoo dealer. WARNING Observe all WARNINGS and CAUTIONS mentioned throughout this guide which are pertinent to the item being checked. When component conditions seem less than satisfactory, replace with genuine BOMBARDIER parts or approved equivalents. www.SeaDooManuals.net 79 smo2000-002a.book Page 80 Tuesday, September 28, 1999 12:00 PM Pre-Season Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the pre-season preparation all at the same time. OPERATIONS GENERAL ENGINE COOLING SYSTEM FUEL SYSTEM Lubrication/corrosion protection Operator Spark plug replacement Operator Exhaust system condition (fasteners, hoses etc.) Dealer RAVE valve cleaning (if so equipped) Dealer Counterbalance shaft oil level (if so equipped) Dealer Ignition timing (RFI models) Dealer Inspection of cooling system hoses and components Dealer Carburetor adjustment (carburetor-equipped models) Dealer Throttle and choke (carburetor-equipped models) cable inspection/adjustment Dealer Fuel filter replacement (carburetor-equipped models) Dealer Fuel injection sensors verification (RFI models) Dealer Flame arrester inspection (except 947 engine) Dealer Filler neck, fuel tank and fuel cap condition Operator Refill fuel tank Operator LUBRICATION Oil injection reservoir straps SYSTEM Oil injection reservoir filling Oil injection pump adjustment and bleeding Battery condition/charging and reinstallation PROPULSION SYSTEM HULL AND BODY Dealer Fuel tank straps Oil filter replacement STEERING SYSTEM Dealer Fuel system; check valves, lines, fasteners, pressurization Oil injection pump adjustment ELECTRICAL SYSTEM TO BE PERFORMED BY Dealer Dealer Operator Operator Dealer Dealer Battery, starter connections and routing Dealer Monitoring beeper Dealer Digitally encoded security system Dealer Steering system adjustment/inspection Dealer Shifter system condition and cable adjustment (if so equipped) Dealer VTS (Variable Trim System, (if so equipped)) Dealer Propulsion system inspection Dealer Jet pump oil replacement Dealer Inspection of bailer pick-ups Dealer Before installing new spark plugs, it is suggested to burn the excess BOM 80 BARDIER LUBE lubricant or equivalent by starting the engine using the old spark plugs. Safety item covered in the annual safety inspection. www.SeaDooManuals.net smo2000-002a.book Page 81 Tuesday, September 28, 1999 12:00 PM TROUBLESHOOTING The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, consult an authorized Sea-Doo dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS POSSIBLE CAUSE REMEDY 2 short beeps (while installing safety lanyard on switch). • Confirms safety lanyard signal operation. Engine can be started. 1 long beep (while installing safety lanyard on watercraft switch or when pressing engine start/stop button). • Safety lanyard on switch for more than 10 minutes without starting engine. Apply a slight pressure or remove and reinstall safety lanyard on switch. • Bad connection. Reinstall safety lanyard cap correctly over switch. • Wrong safety lanyard. Use a safety lanyard that has been programmed for the watercraft. • Defective safety lanyard. Use another programmed safety lanyard. • Dried salt water in safety lanyard cap. Clean safety lanyard cap to remove salt water. • Improper operation of MPEM or defective wiring harness. Refer to an authorized Sea-Doo dealer. • Discharged battery. Refer to an authorized Sea-Doo dealer. • No communication between ECU and MPEM. Refer to an authorized Sea-Doo dealer. A 2 seconds beep every minute intervals (RFI models). • Fuel tank level is low. Refill. 8 short beeps. • Defective MPEM. Refer to an authorized Sea-Doo dealer. Continuously beeps. • Engine overheats. See engine OVERHEATING. 4 short beeps (RFI models). www.SeaDooManuals.net 81 smo2000-002a.book Page 82 Tuesday, September 28, 1999 12:00 PM Engine Will Not Start OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine does not turn over. • Safety lanyard removed. Install cap over switch. • Burnt fuse. Check wiring then replace fuse. • Discharged battery. Refer to an authorized Sea-Doo dealer. • Battery connections, corroded or loose. Refer to an authorized Sea-Doo dealer. • Water-flooded engine. Refer to Water-Flooded Engine in SPECIAL PROCEDURES. Engine turns slowly. • Discharged or weak battery. Refer to an authorized Sea-Doo dealer. Engine turns normally. • Closed fuel tank valve (except RFI models). Turn fuel tank valve to ON position. • Fuel tank empty or water-contaminated. Refill. Siphon and fill with fresh fuel. • Fuel filter clogged or water-contaminated (except RFI models). Clean, check fuel tank for water. • Fouled/defective spark plugs. Replace. • Misuse of choke (except RFI models). Use only with cold engine. Replace spark plugs. • Fuel-flooded engine. Refer to Fuel-Flooded Engine in SPECIAL PROCEDURES. • Burnt fuel pump fuse (RFI models). Check wiring then replace fuse. • Electrical problem (RFI models). Refer to an authorized Sea-Doo dealer. 82 www.SeaDooManuals.net smo2000-002a.book Page 83 Tuesday, September 28, 1999 12:00 PM Engine Misfires, Runs Irregularly OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark. • Fouled/defective/worn spark plugs. Replace. • Faulty rev limiter (except RFI models). Refer to an authorized Sea-Doo dealer. • Too much oil supplied to engine. Improper oil pump adjustment, refer to an authorized Sea-Doo dealer. • Fuel: Level too low, stale or water-contaminated. Siphon and/or refill. • Fuel filter, clogged or water-contaminated (except RFI models). Refer to an authorized Sea-Doo dealer. • fuel tank valve (except RFI models) partially open. Turn fuel tank valve to ON position. • Clogged fuel injectors (RFI models). Refer to an authorized Sea-Doo dealer. • Defective sensor or ECU (RFI models). Refer to an authorized Sea-Doo dealer. • Flame arrester dirty/ clogged (if so equipped). Clean or replace. • Partially closed choke (except RFI models). Refer to an authorized Sea-Doo dealer. • Defective sensor or ECU (RFI models). Refer to an authorized Sea-Doo dealer. POSSIBLE CAUSE • Clogged jet pump water intake. • Clogged coolant system. REMEDY Lean fuel mixture. Rich fuel mixture (high fuel consumption). Engine Overheats OTHER OBSERVATION Monitoring beeper sounds continuously. Clean. Flush cooling system. Engine Continually Backfires OTHER OBSERVATION Weak spark. Overheated engine. POSSIBLE CAUSE • Fouled/defective/worn spark plugs. • See engine OVERHEATS. REMEDY • Faulty rev limiter (except RFI models). Refer to an authorized Sea-Doo dealer. Replace. Refer to an authorized Sea-Doo dealer. Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE • Poor quality gasoline/low octane. REMEDY • Spark plug heat range too high. • Ignition timing. Use recommended spark plugs. www.SeaDooManuals.net Use well known quality and recommended gasoline. Refer to an authorized Sea-Doo dealer. 83 smo2000-002a.book Page 84 Tuesday, September 28, 1999 12:00 PM Engine Lacks Acceleration or Power OTHER OBSERVATION Overheated engine. POSSIBLE CAUSE • Weak spark REMEDY • Incorrect fuel mixture (carburetor-equipped models). • Water in fuel or injection oil. • See engine OVERHEATS. Refer to engine MISFIRES, RUNS IRREGULARLY. • Clogged fuel injectors (RFI models). Refer to an authorized Sea-Doo dealer. • Low fuel pressure (RFI models). Refer to an authorized Sea-Doo dealer. • Stuck RAVE valves (if so equipped). Refer to an authorized Sea-Doo dealer. Refer to engine MISFIRES, RUNS IRREGULARLY. Siphon and replace. Watercraft Can Not Reach Top Speed OTHER OBSERVATION Cavitation. POSSIBLE CAUSE • Jet pump water intake clogged. • Damaged impeller. REMEDY Clean. Replace. Refer to an authorized Sea-Doo dealer. Abnormal Noise From Propulsion System OTHER OBSERVATION Cavitation. 84 POSSIBLE CAUSE • Weeds or debris jammed around impeller. • Damaged impeller shaft or drive shaft. REMEDY Clean and check for damage. Refer to an authorized Sea-Doo dealer. www.SeaDooManuals.net smo2000-002a.book Page 85 Tuesday, September 28, 1999 12:00 PM SPECIFICATIONS ENGINE GS (5644/5827) Engine type Rotax 717, 2-stroke Induction type Rotary valve Water cooled/water injected Exhaust system Exhaust valve Lubrication N.A. Type Oil injection Oil type BOMBARDIER-ROTAX injection oil Number of cylinders 2 718.2 cm3 (43.81 in3) Displacement Rev limiter setting 7000 RPM ± 50 COOLING Open circuit. Direct flow from propulsion unit Type ELECTRICAL Magneto generator output 160 W @ 6000 RPM Ignition system type Spark plug Digital CDI Make and type Gap NGK, BR8ES 0.5 - 0.6 mm (.020 - .024 in) Starting system Electric starter Battery 12 V, 19 A•h MPEM Fuse 5A Electrical system 2 x 15 A VTS system N.A. CARBURETION Fuel type Regular unleaded gasoline BN 40i (diaphragm). Fuel accelerator pump. Quantity: 1 Carburetor PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive SEA-DOO synthetic polyolester oil SAE 75W90 GL5 Jet pump oil type Pivoting angle of direction (nozzle) Minimum required water level for jet pump ~20° 90 cm (3 ft) N.A.: Not Applicable. www.SeaDooManuals.net 85 smo2000-002B.fm Page 86 Tuesday, September 28, 1999 1:44 PM DIMENSIONS Number of passengers GS (5644/5827) 2 Overall length 270 cm (106 in) Overall width 116 cm (45.7 in) Overall height 99 cm (39 in) Weight 219 kg (482 lb) Load limit (passengers + luggage) 159 kg (350 lb) CAPACITIES Fuel tank 56.5 L (15 U.S. gal) Oil injection tank Impeller shaft reservoir 6 L (1.6 U.S. gal) Capacity 100 mL (2.7 U.S. oz) Oil level Up to plug Refer to load limit. BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 86 www.SeaDooManuals.net smo2000-002B.fm Page 87 Tuesday, September 28, 1999 1:44 PM ENGINE XP (5651/5655) Engine type Rotax 947, 2-stroke Induction type Reed valve Exhaust system Water cooled/water injected with regulator Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Lubrication Type Oil injection Oil type XP-S synthetic injection oil Number of cylinders 2 951.2 cm3 (58 in3) Displacement Rev limiter setting 7200 RPM ± 50 COOLING Open circuit. Direct flow from propulsion unit Type ELECTRICAL Magneto generator output 180 W @ 6000 RPM Ignition system type Spark plug Digital DC-CDI Make and type Gap NGK, BR8ES 0.5 - 0.6 mm (.020 - .024 in) Starting system Electric starter with reduction gear Battery 12 V, 19 A•h MPEM Fuse 5A Electrical system 2 x 15 A VTS system 7.5 A Bilge pump 3A CARBURETION Fuel type Regular unleaded gasoline BN 46i (diaphragm). Fuel accelerator pump. Quantity: 2 Carburetor PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive/split front and rear Jet pump oil type SEA-DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction (nozzle) Minimum required water level for jet pump ~20° 90 cm (3 ft) N.A.: Not Applicable. www.SeaDooManuals.net 87 smo2000-002B.fm Page 88 Tuesday, September 28, 1999 1:44 PM DIMENSIONS Number of passengers XP (5651/5655) 2 Overall length 272 cm (107 in) Overall width 112 cm (44.1 in) Overall height 104 cm (40.6 in) Weight 255 kg (561 lb) Load limit (passengers + luggage) 159 kg (350) CAPACITIES Fuel tank 54 L (14 U.S. gal) Oil injection tank 4 L (1.1 U.S. gal) Impeller shaft reservoir Capacity 120 mL (4.0 U.S. oz) Oil level Up to plug Refer to load limit. BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 88 www.SeaDooManuals.net smo2000-002B.fm Page 89 Tuesday, September 28, 1999 1:44 PM ENGINE GTS (5639) Engine type Rotax 717, 2-stroke Induction type Rotary valve Exhaust system Lubrication Water cooled/water injected Type Oil injection Oil type BOMBARDIER-ROTAX injection oil Number of cylinders 2 Displacement 718.2 Rev limiter setting cm3 (43.81 in3) 7000 RPM ± 50 COOLING Open circuit. Direct flow from propulsion unit Type ELECTRICAL Magneto generator output 160 W @ 6000 RPM Ignition system type Spark plug Digital CDI Make and type Gap NGK, BR8ES 0.5 - 0.6 mm (.020 - .024 in) Starting system Electric starter Battery Fuse 12 V, 19 A•h MPEM 5A Electrical system 15 A CARBURETION Fuel type Regular unleaded gasoline BN 40i (diaphragm). Fuel accelerator pump. Quantity: 1 Carburetor PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive SEA-DOO synthetic polyolester oil SAE 75W90 GL5 Jet pump oil type Pivoting angle of direction (nozzle) Minimum required water level for jet pump ~26° 90 cm (3 ft) N.A.: Not Applicable. www.SeaDooManuals.net 89 smo2000-002B.fm Page 90 Tuesday, September 28, 1999 1:44 PM DIMENSIONS Number of passengers GTS (5639) 3 Overall length 302 cm (119 in) Overall width 119 cm (46.9 in) Overall height 95 cm (37.4 in) Weight 222 kg (488 lb) Load limit (passengers + luggage) 225 kg (495 lb) CAPACITIES Fuel tank 47 L (12 U.S. gal) Oil injection tank 4.5 L (1.2 U.S. gal) Impeller shaft reservoir Capacity 80 mL (2.7 U.S. oz) Oil level Up to plug Refer to load limit. N.A.: Not Applicable. BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 90 www.SeaDooManuals.net smo2000-002B.fm Page 91 Tuesday, September 28, 1999 1:44 PM ENGINE Engine type Induction type Exhaust system Exhaust valve GTI (5647/5657) GTX (5653/5690) Rotax 717, 2-stroke Rotax 947, 2-stroke Rotary valve Reed valve Water cooled/water injected Water cooled/water injected with regulator N.A. Rotax Adjustable Variable Exhaust (RAVE) Type Lubrication Oil injection BOMBARDIER-ROTAX injection oil Oil type Number of cylinders XP-S synthetic injection oil 2 Displacement Rev limiter setting 718.2 cm3 (43.81 in3) 951.2 cm3 (58 in3) 7000 RPM ± 50 7200 RPM ± 50 COOLING Water cooled, total loss type. Direct flow from propulsion unit Type ELECTRICAL Magneto generator output Ignition system type Spark plug 160 W @ 6000 RPM 180 W @ 6000 RPM Digital CDI Digital DC-CDI Make and type Gap NGK, BR8ES 0.5 - 0.6 mm (.020 - .024 in) Starting system Battery 12 V, 19 A•h MPEM Fuse Electric starter with reduction gear Electric starter 5A Electrical system 2 x 15 A VTS system N.A. CARBURETION Fuel type Regular unleaded gasoline BN 40i (diaphragm). BN 46i (diaphragm). Fuel accelerator pump. Fuel accelerator pump. Quantity: 1 Quantity: 2 Carburetor PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive SEA-DOO synthetic polyolester oil SAE 75W90 GL5 Jet pump oil type Pivoting angle of direction (nozzle) Minimum required water level for jet pump ~23° 90 cm (3 ft) N.A.: Not Applicable. www.SeaDooManuals.net 91 smo2000-002B.fm Page 92 Tuesday, September 28, 1999 1:44 PM DIMENSIONS Number of passengers GTI (5647/5657) GTX (5653/5690) 3 Overall length 315 cm (124 in) Overall width 123 cm (48.4 in) Overall height 104 cm (41.9 in) Weight 275 kg (605 lb) Load limit (passengers + luggage) 301 kg (662 lb) 243 kg (535 lb) CAPACITIES Fuel tank 56.5 L (15 U.S. gal) Oil injection tank Impeller shaft reservoir 6 L (1.6 U.S. gal) Capacity 100 mL (2.7 U.S. oz) 120 mL (4.0 U.S. oz) Oil level Up to plug Refer to load limit. BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 92 www.SeaDooManuals.net smo2000-002a.book Page 93 Tuesday, September 28, 1999 12:00 PM ENGINE GTX RFI (5648/5658) Engine type Induction type Rotary valve Exhaust system Water cooled/water injected with regulator Exhaust valve Lubrication GSX RFI (5645/5654) BOMBARDIER-ROTAX 787, 2-stroke Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Oil type XP-S synthetic injection oil Number of cylinders 2 781.6 cm3 (47.7 in3) Displacement Rev limiter setting 7100 (± 50) RPM COOLING SYSTEM Open circuit. Direct flow from propulsion unit Type ELECTRICAL SYSTEM Magneto generator output 270 W @ 6000 RPM Ignition system type Digital inductive type Make and type Spark plug NGK, BR8ES 0.5 - 0.6 mm (.020 - .024 in) Gap Starting system Electric starter Battery 12 V, 19 A•h MPEM 5A Electrical system Fuse 2 x 20 A, 1 x 15 A Fuel pump 10 A Info center 1A VTS system N.A. 20 A FUEL SYSTEM Fuel type Regular unleaded gasoline Rotax Fuel Injection, single throttle body (56 mm (2.21 in)) Fuel injection PROPULSION Propulsion system Bombardier Formula pump Jet pump type Axial flow, single stage Transmission Direct drive Impeller shaft reservoir oil type SEA-DOO jet pump synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction (nozzle) Minimum required water level for jet pump ~ 20° 90 cm (3 ft) N.A.: Not Applicable. www.SeaDooManuals.net 93 smo2000-002a.book Page 94 Tuesday, September 28, 1999 12:00 PM DIMENSIONS GTX RFI (5648/5658) GSX RFI (5645/5654) 3 2 Overall length 315 cm (124 in) 270 cm (106.3 in) Overall width 123 cm (48.4 in) 116 cm (45.7 in) Overall height 107 cm (42.1 in) 99 cm (39 in) Weight 292 kg (642 lb) 234 kg (515 lb) Load limit (passengers + luggage) 243 kg (535 lb) 159 kg (350) Number of passengers CAPACITIES Fuel tank Impeller shaft reservoir 56.5 L (15 U.S. gal) Capacity 100 mL (4.0 U.S. oz) Oil level Up to plug Oil injection reservoir 6 L (1.6 U.S. gal) Refer to load limit. BOMBARDIER INC. reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. 94 www.SeaDooManuals.net smo2000-002a.book Page 95 Tuesday, September 28, 1999 12:00 PM SI* METRIC INFORMATION BASE UNITS DESCRIPTION length .................................................. mass ................................................... force.................................................... liquid ................................................... temperature ........................................ pressure .............................................. torque ................................................. land velocity ........................................ navigation velocity............................... UNIT meter ................................. kilogram ............................. newton ............................... liter ..................................... Celsius ............................... kilopascal............................ newton-meter .................... kilometer per hour.............. knot .................................... SYMBOL m kg N L °C kPa N•m km/h kn PREFIXES PREFIX kilo ....................... centi ..................... milli....................... micro .................... SYMBOL k ........................ c ........................ m ....................... µ ........................ MEANING one thousand ..................... one hundredth of ............... one thousandth of .............. one millionth of .................. VALUE 1000 0.01 0.001 0.000001 CONVERSION FACTORS TO CONVERT in ......................................................... in ......................................................... in² ........................................................ in³ ........................................................ ft ......................................................... oz ........................................................ lb ......................................................... lbf ........................................................ lbf•in................................................... lbf•ft.................................................... lbf•ft.................................................... PSI ...................................................... imp. oz ................................................ imp. oz ................................................ imp. gal ............................................... imp. gal ............................................... U.S. oz................................................. U.S. gal................................................ knot ..................................................... MPH.................................................... Fahrenheit ........................................... Celsius ................................................ hp ........................................................ TO mm..................................... cm ...................................... cm²..................................... cm³..................................... m ........................................ g ......................................... kg ....................................... N ........................................ N•m ................................... N•m ................................... lbf•in.................................. kPa ..................................... U.S. oz................................ mL ...................................... U.S. gal............................... L ......................................... mL ...................................... L ......................................... MPH ................................... km/h ................................... Celsius ............................... Fahrenheit .......................... kW...................................... MULTIPLY BY 25.4 2.54 6.45 16.39 0.3 28.35 0.45 4.4 0.11 1.36 12 6.89 0.96 28.41 1.2 4.55 29.57 3.79 1.15 1.61 (°F - 32) ÷ 1.8 (°C x 1.8) + 32 .75 * The international system of units abbreviates SI in all languages. To obtain the reverse sequence, divide by the given factor. Example: to convert millimeters to inches, divide by 25.4. NOTE: Conversion factors are rounded off to 2 decimals for easier use. www.SeaDooManuals.net 95 smo2000-002a.book Page 96 Tuesday, September 28, 1999 12:00 PM ABBREVIATIONS USED IN THIS MANUAL DESCRIPTION AC Alternate Current CDI Capacitor discharge ignition DC Direct current DESS Digitally encoded security system E.I.N. Engine identification number ECU Electronic control unit HP Horse power LCD Liquid Crystal Display LED Light-emitting diode MAG Magneto MPEM Multi-purpose electronic module MPH Mile per hour N.A. Not applicable OPT Optional P/N Part number PFD Personal flotation device PTO Power take off RAVE Rotax adjustable variable exhaust RFI Rotax fuel injection RPM Revolution per minute STD Standard VROI Variable rate oil injection VTS Variable trim system 96 www.SeaDooManuals.net smo2000-002a.book Page 97 Tuesday, September 28, 1999 12:00 PM WATERCRAFT MODEL No. __________________________________________ HULL IDENTIFICATION NUMBER (H.I.N.) __________________________________ ENGINE IDENTIFICATION NUMBER (E.I.N.) ___________________________________ IDENTIFICATION NUMBER (E.I.N.) Purchase Date year month day Warranty Expiry Date year month day To be completed by the authorized Sea-Doo dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with Bombardier. www.SeaDooManuals.net 97 smo2000-002a.book Page 98 Tuesday, September 28, 1999 12:00 PM www.SeaDooManuals.net smo2000-002a.book Page 99 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS CHANGE OF ADDRESS WATERCRAFT IDENTIFICATION NUMBERS Model Number Hull Identification Number (H.I.N.) OLD ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE NEW ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE STOLEN UNITS In the event that your watercraft is stolen, you should notify your area’s distributor warranty department of such. Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners. www.SeaDooManuals.net 99 smo2000-002a.book Page 100 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUEBEC) CANADA J1L 1W3 www.SeaDooManuals.net smo2000-002a.book Page 101 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS CHANGE OF ADDRESS WATERCRAFT IDENTIFICATION NUMBERS Model Number Hull Identification Number (H.I.N.) OLD ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE NEW ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE STOLEN UNITS In the event that your watercraft is stolen, you should notify your area’s distributor warranty department of such. Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners. www.SeaDooManuals.net 101 smo2000-002a.book Page 102 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUEBEC) CANADA J1L 1W3 www.SeaDooManuals.net smo2000-002a.book Page 103 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS CHANGE OF ADDRESS WATERCRAFT IDENTIFICATION NUMBERS Model Number Hull Identification Number (H.I.N.) OLD ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE NEW ADDRESS: ______________________________________________ NAME ________________________________________________________________ NO. STREET APT ________________________________________________________________ CITY STATE/PROVINCE ZIP/POSTAL CODE STOLEN UNITS In the event that your watercraft is stolen, you should notify your area’s distributor warranty department of such. Please provide your name, address, phone number, Hull Identification Number and date it was stolen. Bombardier will provide a list of stolen units to all authorized Sea-Doo dealers on a monthly basis to aid in recovery of such units to their owners. www.SeaDooManuals.net 103 smo2000-002a.book Page 104 Tuesday, September 28, 1999 12:00 PM CHANGE OF ADDRESS If your address has changed, be sure to fill out and mail the card provided on this page. Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only. CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75, J.A. BOMBARDIER ST. SHERBROOKE (QUEBEC) CANADA J1L 1W3 www.SeaDooManuals.net www.SeaDooManuals.net
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