PORTABLE EXTRACTOR-240V

MODELS: 621-222MO

10070460

621-225MO

10070470

Operating Instructions

Read these instructions before using the machine

V

86038610 04/21/08

PRV NO. 98838

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

2

NINJA INTL 86038610 03/29/07

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level. .................................2-2

Safety Label Location. ..................................2-3

Grounding Instructions..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

Controls.........................................................3-2

Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up ......................................3-3

Priming the Pump ......................................3-3

Emptying & Cleaning Tanks.......................3-3

MAINTENANCE

Daily Maintenance ........................................4-1

Periodic Maintenance ...................................4-1

Monthly Maintenance....................................4-1

Semi-annually ...............................................4-1

Lubrication ....................................................4-1

Storage .........................................................4-1

Vacuum Motor Replacement ........................4-2

Solution Pump Replacement ........................4-2

Pump Replacement Kits ...............................4-3

Pressure Regulator .......................................4-4

Machine Troubleshooting..............................4-5

NINJA INTL 86038610 03/29/07

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group (200 psi) .............................................5-1

Frame Group (500 psi) .............................................5-3

Pump Group (200 psi) ..............................................5-5

Pump Group (500 psi) ..............................................5-7

Recovery and Solution Tank Group .......................5-9

Vacuum Motor Group...............................................5-11

Wiring Group (200 psi)..............................................5-13

Wiring Group (500 psi)..............................................5-14

EC Declaration...........................................................5-15

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located to the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the front of the Frame.

SERIAL # TAG

1-1

NINJA INTL 86038610 03/29/07

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Maintenance

- Lubrication

- Vacuum Motor Replacement

- Solution Pump Replacement

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the

front cover is the part number for this manual.

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

NINJA INTL 86038610 03/29/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

.

2-2

NINJA INTL 86038610 03/29/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

LABEL CIRCUIT INTERRUPTER

86200570

PRV NO. 170-41

NINJA INTL 86038610 03/29/07

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

2-4

NINJA INTL 86038610 03/29/07

THIS PAGE LEFT BLANK INTENTIONALLY

NINJA INTL 86038610 03/29/07

2-5

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL 230 Volt, 50 hz

Vacuum Motor

Solution Pump

Dual 2 stage

200 psi

Solution Capacity

Recovery Capacity

Weight- Empty

Weight-Full Solution

Height

Length

Width

Power cord

10 gal (38 L)

8 gal (240 kg)

110 lbs (240 kg)

200 lbs (440 kg)

36 inches (91.44 cm)

29 inches (73.66 cm)

19.5 inches (49.53 cm)

22 feet (6.71 m)

LENGTH WIDTH

HEIGHT

PUMP

VACUUM #1

VACUUM #2

3-1

NINJA INTL 86038610 03/29/07

CONTROLS

1

2

3

BY

CENTURY 400

1.

Pump Switch

2.

Vacuum #1 Switch

3.

Vacuum #2 Switch

NINJA INTL 86038610 03/29/07

3-2

MACHINE OPERATION

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

6. Turn pump and vacuum switch(s) to the on position.

PRIMING THE PUMP (SELF PRIMING VALVE)

[High Pressure Pump Models ONLY]

Turn pump and both vacuums on.

EMPTYING AND CLEANING

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke of the wand when cleaning.

Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

3. When cleaning, keep the working opening

(wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full.

When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5. Once the vacuum tank has been emptied, you may once again proceed with cleaning

1. Press lever (located above the accessory connection; front of machine) toward machine.

2. Do this for 30 seconds or until there is a steady flow of water flowing through the sight tube. (located on right side of recovery tank.)

3-3

NINJA INTL 86038610 03/29/07

DAILY MAINTENANCE

Unplug power cord(s) before servicing or making any repairs .

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

DO NOT attempt to repair hose!

Repairing highpressure hoses may result in severe burns and serious injury.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water.

This will prevent build-up of alkaline residue in the system.

NINJA INTL 86038610 03/29/07

MAINTENANCE

2. Check hoses for wear, blockages, or damage.

Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

LUBRICATION

For pressure regulator and pump cam lubrication, use a light silicone lubricant which will not damage o-rings. A small tube (86246790 – PRV NO.

51391) is supplied with your machine.

STORAGE

Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.

By using the Self Priming Lever you may help clear out all water lines.

Make sure both recovery and solution tanks are empty. Turn on both vacuum switches and press lever. All water should be removed and sprayed into the recovery tank.

Empty the remaining water and wipe dry.

HEAT MODELS ONLY: Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.

4-1

MAINTENANCE

Only qualified maintenance personnel are to perform the

following repairs.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

3. Locate the vacuum motor wires and disconnect at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

3. Remove solution hoses from fittings in pump.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Vacuum Motor Carbon Brushes Replacement (Ametek)

Carbon

Brushes

End Cap

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal

BEFORE removing screws on bracket.

Wire

Terminal

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

4-2

NINJA INTL 86038610 03/29/07

MAINTENANCE

PUMP REPLACEMENT KITS

200 PSI

CAM & BEARING KIT

862011470

PRV NO. 250-79G

VALVE & O-RINGS KIT

86201160

PRV NO. 250-79F

PLUNGER & SEALS KIT

86201150

PRV NO. 250-79E

PUMP REPLACEMENT KITS

500 PSI

CAM & BEARING KIT

86201040

PRV NO. 250-73C

PLUNGER & SEALS KIT

86201080

PRV NO. 250-75A

NINJA INTL 86038610 03/29/07

VALVE & O-RINGS KIT

(BOTH SIDES)

86201030

PRV NO. 250-73B

4-3

MAINTENANCE

PRESSURE REGULATOR

For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.

7. With pump ON, re-adjust pressure regulator for normal operation.

U-CUP

SPRING RETAINER PLATE

OUT

PISTON

SPRING

CAP

4-4

NINJA INTL 86038610 03/29/07

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Loss of Power

Dead electrical circuit

Faulty power cord

Check building circuit breaker or fuse box.

Replace

Equipment not grounding Follow grounding instructions exactly

Electrical shock

Vac motor speed varies or doesn’t run

Loss of vacuum

Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem

Have a trained service technician check machine’s wiring

Worn motor brushes

Motor worn out

Faulty switch

Loose vacuum dome

Replace

Replace

Replace

Center and seal dome over tank

Crack in dome of poor joint Replace or repair using acrylic plastic cement only

Lint or dirt clogging vacuum screen

With power off clean screen

Loose cuffs on vacuum hose

Tighten cuffs turning counterclockwise

Replace Vac motor seals leaking

Floor tool vac chamber clogged

Vac motor, hose, or dome gasket

Pump inlet screens plugged

Wash out with hose. Pick lint out with a wire

Replace

Clean inlet screens

Pump runs no solution

Pump air locked

Press trigger to open valve on cleaning wand to relieve air

Internal or external solution line damaged and leaking

Jet orifice on cleaning wand is to large

Internal pump components wearing out

Replace

Total jet opening for 100 psi should be .06 to .08

Replace, see pump kit components (pg 4-3)

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Carpet not getting clean

Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.

Check valves in pump head for particles or cuts in

Take piston from BPR and lubricate with Superlube.

If problem still exists change BPR kit seals

Unit not plugged in

Loose wiring

Connect unit to 3 prong grounded outlet

See dealer

Corrosion on fittings.

Severe soil conditions

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other.

Use a pre-spray.

Carpet too wet

Carpet browning

Solution not flowing properly

Over saturation

Leaving carpet too wet

Too much chemical

Light carpet with no brown prevention

Adjust solution pressure to lower settings. Make several passes without spray

Check for loss of vac pressure

Check label for correct solution concentration

Go over carpet with browning prevent only

Solution hose connection Check for positive connection

Faulty pump Repair or replace

Faulty floor tool valve

Faulty pump switch

Repair or replace

Repair

NINJA INTL 86038610 03/29/07

4-5

FRAME GROUP (200 PSI)

8 7

5

4

3

2

1

27

6

7

10

11

6

9

4

12

13

14

28

PU

MP

OF

F

OF

F

ON

ON

ON

CE

NT

Y 4

UR

00

IN

C

OF

F

4

15

16

17

11

20

22

21

24

23

26

19

18

25

5-1

NINJA INTL 86038610 03/29/07

26 86202160 320-05 1 VELCRO

27 86161480 33-901006 1 FILTER, INLINE 16A F55047/1

28 86136280 57054 1 NUT,

FRAME GROUP (200 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

1 86274040 70076

2 86006700 70232

3 86200010 140-01

4 86279190 87095

5 86005640 57030

6 86201300 280-03

7 86198460 20008

8 86202230 390-09A

9 86199590 140-04

10 86005810 57245

11 86201290 280-02

12 86002450 22015

13 86199430 040-03

14 86273830 70020

15 86200670 500359

16 86091030 62900

17 86201640 330-13

18 86271380 57196

19 86202250 040-06

20 86273810 70018

21 86199200 010-04B

22 86064930 08055

23 86005670 57040

24 86256200 73200

4 SCR, 10-32 X 1.0 PFHMS SS

4 SCR, 10-32 X 3/8 FHMS SS

1 HINGE SET CHROME

10 WASHER, #10 FLAT PLTD

4 NUT, 10-32 HEX NYLOCK

4 RIVET ALUMINUM 3/16 X 3/4

2 CLAMP, 5/8 NYLON UL/USA

1 WASHER 9/16 S/S USS-THICK

2 DRAW PULL LATCH LOCKING

2 NUT, 1/4-20 HEX NYLOCK SS

9 RIVET AL. 3/16 X 1/2 CLOSED

1 COUPLER, 1/4 QD

2 CASTER SWIVEL 4” SWIVEL

8 SCR, 1/4-20 X 1/2 HHCS SS NP

1 LABEL, NINJA 3 SWITCH NO HEAT

1 PLATE, NINJA 3 SWITCH NO HEAT

3 ROCKER SWITCH DBL POLE

2 NUT, 1/2 PUSH-ON DOME CAP

2 WHEEL 8” BLK CENTERED HUB

1 SCR, 1/4-20 X 1 HHCS SS

1 AXLE SINGLE NINJA

1 BASE, NJA DLX 200 2 ST N/H

1 NUT, 1/2 NPT CONDUIT

1 STRAIN RELIEF 1/2 NPT FLEX

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-2

FRAME GROUP (500 PSI)

12A

12B

8

9

10

11

4

13

7

6

14

15

16

5

4

3

2

33

1

12B

32

34

4

17

18

30

19

12A

31

25

16

29

16

27

24

28

23

22

21

20

5-3

NINJA INTL 86038610 03/29/07

REF PART NO. PRV NO. QTY DESCRIPTION

1 86006540 70068

2 86006700 70232

3 86200010 140-01

4 86279190 87095

5 86005640 57030

6 86202230 390-09A

7 86197390 31021

4 SCR, 10-32 X 3/4 PFHMS SS

4 SCR, 10-32 X 3/8 FHMS SS

1 HINGE SET CHROME

10 WASHER, #10 FLAT PLTD

4 NUT, 10-32 HEX NYLOCK

1 WASHER 9/16 S/S USS-THICK

1 ELBOW, 1/4 NPT X 45D STREET

FRAME GROUP (500 PSI)

9 86005700 57104

10 86199590 140-04

11 86005810 57245

12A 86201290 280-02

2

2

2

11

NUT, 10-32 W/STAR WASHER PLTD

DRAW PULL LATCH LOCKING

NUT, 1/4-20 HEX NYLOCK SS

RIVET AL. 3/16 X 1/2 CLOSED

12B 86201300 280-03 4 RIVET ALUMINUM 3/16 X 3/4

13 86200970 190-07 1 PRESSURE

14 86002450 22015

15 86232600 18036

16 86273830 70020

17 86201640 330-13

18 86091030 62900

19 86200670 500359

20 86276290 70626

21 86199660 070-08A

1

2

8

3

1

1

4

1

COUPLER, 1/4 QD

CASTER, 5” DIA SWIVEL

SCR, 1/4-20 X 1/2 HHCS SS NP

ROCKER SWITCH DBL POLE

PLATE, NINJA 3 SWITCH NO HEAT

LABEL, NINJA 3 SWITCH NO HEAT

SCR, #10 X 3/4 PPHST HI-LO BLK

FAN FINGER GUARD

22 86199670 070-08B

23 86271380 57196

1 FAN 105 CFM AXIAL 220V

2 NUT, 1/2 PUSH-ON DOME CAP

24 86202280 89252 2 WHEEL, 12” BLK CNTRD HUB

25 86090740 010-07 2 AXLE NJA

26 86005670 57040

27 86256200 73200

1 NUT, 1/2 NPT CONDUIT

1 STRAIN RELIEF 1/2 NPT FLEX

28 86199550 060-04B 1 CORDSET, 1.0MM3X25 SAA/3, OR-1A

29 86200570 170-41 1 LABEL

30 86310610 -

31 86199320 110-14A

1 BASE, NINJA 500 240V

1 CAP PLUG 1”

32 86199460 20008 2 CLAMP, 5/8 NYLON UL/USA

33 86161480 33-901006 1 FILTER, INLINE 16A F55047/1

34 86136280 57054 1 NUT,

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 04/21/08

5-4

PUMP GROUP (200 PSI)

15

1

16

17

18

1

4

3

1

9

5

8

7

2

9

6

14

11

12

10

19

1

3

13

1

2

5-5

NINJA INTL 86038610 03/29/07

PUMP GROUP (200 PSI)

1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”

3 86068520 40028

4 86199230 250-33

2

1

HOSEBARB, 1/4 MPT X 1/2 DL

BPR PUMPTEC NINJA 200PSI

5 86005590 56014

6 86197670 56023

7 86272730 66017

8 86247710 56022

1

1

1

1

NIPPLE, 1/4 CLOSE

NIPPLE, ¼ X 1.5

PLUG, 1/4 BRASS PIPE

NIPPLE, 1/4 X 3

9 86197370 31017

10 86005810 57245

11 86010630 87013

12 86020350 70019

2 ELBOW, 1/4 FPT X 1/4 FPT

2 NUT, 1/4-20 HEX NYLOCK SS

4 WASHER, 1/4 ID X 5/8 OD SS

2 SCR, 1/4-20 X 1.25 HHCS SS

13 86200130 151-37C 1 HOSE, PULSE 24.0 1/4 MPT X 1/4 MPT

14 86200940 65227 1 PUMP/MOTOR, 200PSI 230V AC

15 86282310 39699

16 86197550 40014

1

1

HOSE, 3/8 WIREBOUND X 35”

HOSEBARB, 1/4MPT X 3/8 DL

17 86258970 84193

18 86197670 56023

19 86197760 78308

1 VALVE, KNGSTN 3” LVR 500 PSI

1 NIPPLE, 1/4 X 1.5

1 TEE, 1/4 STREET

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-6

PUMP GROUP (500 PSI)

1

2

5

1

16

17

18

15

4

3

1

7

6

7

8

14

9

6

10AB

13

27

12

11

6

8

19

21

1

16/17

1

6

1

13

5-7

NINJA INTL 86038610 04/21/08

PUMP GROUP (500 PSI)

1 86233150 20042 7 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 1 HOSE, 1/2 WIREBOUND X 21”

3 86197540 40013

4 86199270 250-36

2

1

HOSEBARB, 3/8 MPT X 1/2 DL

BPR 500 PSI

5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT

6 86197420 31026 3 ELBOW, 3/8 NPT STREET

7 86200840 56005

8 86197720 66029

2

3

NIPPLE, 3/8 X 1.5 BRASS

PLUG, 3/8 MPT

10A 86201250 65224 1 PT500PSI PUMP/MOTOR ONLY 220V

10B 86288840 65221 REF REPLACEMENT MOTOR KIT

11 86005710 57105

12 86010630 87013

13 86273810 70018

14 86200370 39581

15 86281980 39549

17

18

86007250

86201230

730000

65222

2

2

2

1

1

NUT, 1/4-20 HEX W/STAR WASHER

WASHER, 1/4 ID X 5/8 OD SS

SCR, 1/4-20 X 1 HHCS SS

HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT

HOSE, 1/2” X 5”

REF REPLACEMENT SCREEN FOR 73999

REF PT500PSI COMPLETE ASM, 220V

19 86201240 65223 REF PT MOTOR W/ CAM 220V

20 86201260 65225 REF PT500PSI PUMP HEAD ONLY

22 86282310 39699

23 86197550 40014

1

1

HOSE, 3/8 WIREBOUND X 35”

HOSEBARB, 1/4MPT X 3/8 DL

24 86258970 84193

25 86197670 56023

26 86197760 78308

27 86271370 57189

1

1

1

2

VALVE, KNGSTN 3” LVR 500 PSI

NIPPLE, 1/4 X 1.5

TEE, 1/4 STREET

NUT, 1/4-20 FLANGE LOCK

SERIAL NO.

FROM

NOTES:

*

PRIOR TO SN *

NOT SHOWN

WITH BRASS &

HOSES

NOT SHOWN

NOT SHOWN

NINJA INTL 86038610 04/21/08

5-8

RECOVERY & SOLUTION TANK GROUP

4

1

15

12

13

14

36

16

2

3

35

36

7

9

10

11

8

6

18

16

17

19

21

20

22

23

24

25

10

5

34

30

29

28

27

22

23

26

33

32

31

5-9

NINJA INTL 86038610 03/29/07

RECOVERY & SOLUTION TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86033370 51355

2 86200290 260-33

1 LID, NJA DLX LT GRY ALL

1 HOSEBARB, 1.5MPT X 1.5

4 86033240 090-17

5 86273820 70019

6 86199900 110-26A

7 86201290 280-02

8 86064760 31082

9 86090850 065-42

10 86279610 87190

11 86005810 57245

1 NINJA STAND PIPE ASSY

6 SCR, 1/4-20 X 1.25 HHCS SS

1 GASKET NINJA LID

2 RIVIT AL. 3/16 X 1/2 CLOSED

1 ELBOW, 1.5FS X 1.5FPT PVC MCHD

1 FLOOD MACHINE BAFFLE

12 WASHER, SEAL 5/8 OD NEOPRENE

6 NUT, 1/4-20 HEX NYLOCK SS

12 86199970 120-08

13 86006670 70201

1 MACHINE HANDLE BRASS/CHROME

4 SCR, 1/4-20 X 3/4 FHCS DL

14 86161460 15-808123 1 DUMP VALVE, 2”

15 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

16 86007050 70683

17 86198460 20008

5 SCR, 10-32 X 3/8 PPHMS SS NP

1 CLAMP, 5/8 NYLON UL/USA

18 86033410 75330 1 TANK, RECVRY NJA ALL

19 86237510 35182 6 GASKET,

20 86197370 31017

21 86010630 87013

22 86090230 87015

23 86197570 40028

24 86273830 70020

25 86090770 065-37

26 86199630 030-13

27 86247980 56015

1 ELBOW, 1/4 FPT X 1/4 FPT

2 WASHER, 1/4 ID X 5/8 OD SS

2 WASHER, 9/16 ID X 1.06 OD SS

2 HOSEBARB, 1/4 MPT X 1/2 DL

2 SCR, 1/4-20 X 1/2 HHCS SS NP

2 BRKT, RECOVERY BUCKET NINJA

1 ELBOW, 45 DEGREE 1/4 FPT

1 NIPPLE, 1/4 HEX

28 86192840 290-08

29 86033500 75346

30 86200580 500341

31 86010690 87068

1 SOL SCREEN (ACORN) W/RUB BASE

1 TANK, SLTN NJA 200/500 PSI

2 LABEL, NINJA MAIN

3 WASHER, 1/8 RIVET BACKUP

32 86201280 280-01

33 86200730 065-03C

3 RIVIT AL. 1/8 X 1/2

1 SOLUTION COVER NINJA DELUXE

34 86198530 99809 5” FOAM TAPE, 1/8T X 3/4 1SDA

35 86090320 87257 1 WASHER,

36 86237770 35256 2 GASKET, DUMP VALVE

SERIAL NO.

FROM

NOTES:

NINJA INTL 86038610 03/29/07

5-10

VACUUM MOTOR GROUP

22

21

5-11

3

4

5

2

1

20

6

14

17

16

15

10

11

19

5

4

12

13

7

7

6

8

18

9

NINJA INTL 86038610 03/29/07

VACUUM MOTOR GROUP

1 86201510 390-26

2 86199910 110-26B

4 86003760 35166

5 86201970 065-92

6 86010630 87013

7 86004020 360-06

8 86256490 70814

9 86134400 99656

- 86230760 140216

- 86135330 140688

10 86274460 70205

11 86090950 360-23

12 86091230 78463

13 86201280 280-01

14 86007010 70663

15 86005810 57245

16 86063170 39566

17 86002380 20046

18

19

20

21

22

86005710

86075210

86282300

86003500

86197370

57105

20062

39698

31076

31017

3

1

SPACER NYLON 1/4ID X 1/2OD

GASKET, VAC BRACKET

2 GASKET, VAC MTR

6 VAC SPACER 2 1/4 II STAGE

6 WASHER, 1/4ID X 5/8OD SS

2 VAC MOTOR, 230V 5.7 2ST TD

3 STUD, 1/4-20 X 4.5 SS

1 DUCT, 5/8 ID SPLIT FLEX

- BRUSH SET, 230V VAC AMETEK

- BRUSH SET, 230V VAC WINDSOR

1 SCR, ¼-20 X 3/8 HHCS PLT DL

1 PLATE ASM, REAR VAC

1 TUBE, VAC EXHAUST 2.5” LONG

2 RIVIT AL. 1/8 X 1/2

3 SCR, 1/4-20 X 3-1/4 HHCS PLT

3 NUT, 1/4-20 HEX NYLOCK SS

1 HOSE, VAC EXHAUST 2”ID X 2” LONG

2 CLAMP, 2.25” WORM GEAR

3 NUT, 1/4-20 HEX W/ STAR WASHER

1 CLAMP, 3/8 NYLON MCHND

1 HOSE, 3/8 CLR PLYURTHN X 24”

1 ELBOW, 1/4MPT X 3/8 TUBE, QC

1 ELBOW, ¼ FPT X ¼ FPT

SERIAL NO.

FROM

*

NOTES:

WAS 35168

SERVICE ONLY

SERVICE ONLY

NINJA INTL 86038610 03/29/07

5-12

WIRING GROUP (200 PSI)

5-13

NINJA INTL 86038610 03/29/07

WIRING GROUP (500 PSI)

NINJA INTL 86038610 03/29/07

5-14