High_Pressure_Diaphrgam_Series_IOM_Manual

High Pressure

Diaphragm Pumps

Form L-1383

(12/12, Rev. C)

Installation, Operation, Repair and Parts Manual

Description

California Proposition 65 Warning -- This product and related accessories contain chemicals known to the

State of California to cause cancer, birth defects or other reproductive harm.

Hypro high pressure diaphragm pumps are recommended for spraying of herbicides, pesticides, liquid fertilizers and many other hard to handle fluids. Low-cost maintenance and almost wear-free operation make these pumps ideal for a wide variety of spraying jobs. Pressure and output are designed for optimum performance of medium to large-sized sprayers. Hypro high pressure diaphragm pumps are supplied with single or double-splined thrushafts. Pumps include pulsation dampeners.

Model 9910-D813

Model 9910-D813GRGI

Max Flow: 21.4 gpm

Max Pressure: 725 psi

Max Speed: 550 rpm

3 diaphragms

Model 9910-D1064

Model 9910-D1064GRGI




4 diaphragms

Model 9910-D1265




5 diaphragms

Model 9910-D1516

Max Flow: 40 gpm



6 diaphragms

Drive Options

Order the appropriate shaft adapter kit or gear reduction unit for the drive option requirements. Refer to the chart below for proper selection. For proper installation of the gear reducer, refer to the installation instructions.

Pump

Model

1-3/8” Male 1 3/8” Female Shaft

Splined PTO 1” Solid Shaft w/ Torque Arm Bracket

Shaft W/Keyway for PTO Drive

Gear

Reduction

Units for Gas

Engine Drive

Hydraulic

Motor Mounting

Flange KIt

9910-D813

9910-D1064

9910-KIT2200 9910-KIT2203

9910-KIT2200 9910-KIT2203

9910-D1265

9910-KIT2200 9910-KIT2203

9910-D1516 N/A N/A

9910-KIT2204

9910-KIT2204

9910-KIT2204

N/A

9910-KIT1642 for 8-18 hp 9910-KIT5312

9910-KIT1642 for 8-18 hp 9910-KIT5312

9910-KIT1642 for 8-18 hp 9910-KIT5312

N/A N/A

Control Units

Control units are available for easy flow and pressure control of your sprayer system. These units include a pressure relief valve to control pressure, an oil-filled pressure gauge to monitor pressure, and outlet ball valves to control flow. Control Unit 9910-GS50GI can be remote mounted with Kit No. 9910-KIT1742.

No additional kit is required for remote mounting

Control Unit 9910-VDR50. Refer to the adjoining chart to select the proper control unit for your pump.

CONTROL MAX MAX

UNIT MODEL GPM PSI

9910-GS50GI

48 725

9910-VDR50

35 725

PUMP

MODEL

ALL MODELS

-D813, -D1064, and -D1265

General Safety Information

1. Use of a pressure relief device on the discharge side of pump is required to prevent damage from pressure build up if the discharge is closed or blocked while the power source is still running.

2. WARNING: DO NOT pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

DO NOT use in explosive atmospheres. The pump should be used only with liquids that are compatible with the pump component materials.

DO NOT pump asphalt, asphalt sealer, roofing compounds, concrete sealers or any two-step curing products. Personal injury may result, and the warranty will be void. If there are any questions, call the Hypro Applications toll-free number: 800-445-8360.

3. Do not operate the pump above the recommended rpm.

4. Do not pump at pressures higher than the maximum recommended pressures for the pump (see Specifications).

5. Operate the pump between temperature ranges of

45o to 140o F.

Form L-1383 (12/12, Rev. C)

6. Make certain that the power source conforms to the requirements of your equipment.

7. Provide adequate protection for guarding around the moving parts such as the shaft and pulleys.

8. Disconnect the power before servicing.

9. Release all pressure within the system before servicing any component.

10. Drain all liquids from the system before servicing.

11. Secure the discharge lines before starting the pump.

An unsecured discharge line may whip, causing personal injury and/or property damage.

12. Check the hoses for weak or worn condition before each use. Make certain that all connections are tight and secure.

13. Periodically inspect the pump and the system components. Perform routine maintenance as required (see Maintenance section).

14. When wiring an electrically-driven pump, follow all electrical and safety codes, as well as the most recent

National Electrical Code (NEC) and the Occupational

Safety and Health Act (OSHA).

- 2 -

General Safety Information Continued

15. WARNING: Because of the risk of electrical shock, all wiring should be done by a qualified electrician.

17. Use only pipe, hose and fittings rated for the maximum rated pressure of the pump or pressure that the pressure relief valve is set. Check with a local supplier for the proper pressure rating. Do not use

used pipe!

WARNING: DO NOT handle a pump or pump motor with wet hands or when standing on a wet or damp surface, or while standing in water.

18. Do not use these pumps for pumping water or other liquids for human or animal consumption.

16. Do not operate a gasoline engine in an enclosed area. Be sure the area is well ventilated.

19. Do not pressure feed pump inlet.

Installation

1. Always mount the pump with oil sight tube in the upright position.

2. The correct type and size of hose are vital to good performance: a. Use good quality inlet hose, compatible with fluids being pumped and with good elasticity to reduce inlet water hammer or pulsation.

Be sure that the hose is not too rigid but capable of operating at low vacuums without collapsing. The diameter of the inlet hose should be at least that of the pump inlet port size and preferably one size larger if the inlet line is longer than approximately 6 feet.

b. Use only approved high pressure hose on the discharge side of the pump.

Agitator

Control

Valve

Strainer

3. Most ports are provided with hose barb connections.

Use good quality hose clamps, and tighten securely.

NOTE: Use only pipe, fittings, accessories, hose, etc. rated for the maximum pressure rating of the pump.

Pressure

Gauge

To Spray Gun

4. See the illustration for typical system hook-up.

The diagram shows necessary components and accessories and their connections within the complete system.

Pump Operation Instructions

Tank

Shut-off

Pump

Relief

Valve

Or

Control

Valve

To Boom Nozzles

Boom Shut-off or Selector

1. Be sure the oil is halfway up the clear oil sight tube. If necessary, fill to the correct level with Hypro Oil

(Part Number 2160-0038). Hypro Oil is a specially formulated, high-grade, nondetergent, SAE 30 weight oil designed to prolong pump life.

4. The relief valve bypass port should be connected back to the liquid tank unrestricted. Do not hook the bypass line back to the inlet port or inlet hose.

5. Always allow the pump to start under low pressure by putting the pressure release lever in the pump position.

2. Make sure the suction hose barb is tightly screwed onto the suction union, and that there are no air leaks on the inlet side of the pump.

6. Start the pump and run for approximately one minute at low pressure. Stop the pump and check the oil level in sight glass. Oil should be halfway up the sight glass.

Add Hypro Oil (Part Number 2160-0038) if necessary. 3. Check the charge pressure on the pulsation dampener before starting the pump. The pressure is checked with a standard automotive air gauge. The pressure should be at approximately 20% of your operating spray pressure.

- 3 -

7. Return the pressure release lever to the pressure position and adjust the pump to the desired pressure by changing the relief valve setting on the control unit, relief valve, or unloader.

Form L-1383 (12/12, Rev. C)

Troubleshooting

SYMPTOM PROBABLE CAUSE(S)

The pump does not draw water. One or more valves are seating improperly.

CORRECTIVE ACTION

Remove valve and check for debris.

Suction line is plugged or collapsed. Clogged strainer. Examine suction line. Clean strainer.

The liquid flow is irregular.

Output drops and the pump is noisy.

Oil comes out of the discharge port or oil is a milky color.

The charge in the pulsation damper is incorrect.

One or more valves are seating improperly.

Oil level is too low.

One or more diaphragms split.

Check pressure in pulsation damper

(approximately 20% of operating pressure).

Remove valve and check for debris. Examine the valve seatings and clean them.

Add oil to correct level (halfway up the sight tube).

Remove manifold and heads. Drain oil and clean crankcase of water. Replace diaphragms, heads and manifold. Refill with Hypro Oil (Part No. 2160-0038).

Hazardous Substance Alert

1. Always drain and flush the pump before servicing or disassembling for any reason (see instructions).

2. Always drain and flush pumps prior to returning unit for repair.

3. Never store pumps containing hazardous chemicals.

4. Before returning pump for service/repair, drain out all liquids and flush unit with neutralizing liquid. Then, drain the pump. Attach tag or include written notice certifying that this has been done. Please note that it is illegal to ship or transport any hazardous chemicals without United States Environmental Protection

Agency Licensing.

Maintenance

1. After use, flush the pump with clean water.

2. Hypro diaphragm pumps come with oil in the crankcase. Hypro recommends changing oil after 40 hours of break-in operation and every three months or 500 hours, whichever comes first. Use Hypro Oil

(part number 2160-0038). Hypro Oil is a specially formulated, high-grade, nondetergent, SAE 30 weight oil designed to prolong pump life.

OIL

THE ULTIMATE PUMP LUBRICANT

Specifically formulated SAE 30 weight

high-grade, non-detergent pump oil

with special agents for the prevent

• Scuff and wear

• Moisture

• Oxidation

• Foaming

• Rust

To drain the oil from the pump, remove the oil drain plug and rotate the shaft until the oil stops flowing out. To fill the pump with oil, slowly pour the oil into sight tube while turning the pump shaft. Turning the pump shaft purges all the air out of the crankcase. Always change oil when replacing diaphragms.

3. For winter storage or if a freezing condition will be encountered, flush pump with a 50/50 mixture of water and antifreeze.

Valve Replacement

Occasionally debris can cause the valves to not seat properly or damage the o-rings. To check for this problem, follow these steps.

1. Remove valve retainers and valve holders. With holders removed, the valves can readily be removed and checked for debris or wear. Check o-rings as well. See the parts list for appropriate valve and o-ring kits.

2. Replace the necessary parts and reassemble.

Model

9910-D813

CRANKCASE OIL CAPACITIES

Capacity Model

19 oz.

Capacity

9910-D1265 1 qt., 10 oz.

9910-D1064 24 oz.

9910-D1516 2 qts., 13.5 oz.

Form L-1383 (12/12, Rev. C)

- 4 -

Oil crankcases capacities are approximate. Fill oil to proper level in sight glass. Always make sure all the air is purged out of crankcase prior to operating.

Maintenance Schedule

Maintenance

Diaphragm Replacement

Bolt

Washer

Diaphragm

Figure 1

Diaphragm Replacement: D813, D1064, D1265, D1516

Change diaphragms every 500 hours or three months, whichever comes first.

1. Drain oil from crankcase (refer to Maintenance, p.4).

2. Remove pump head bolts and heads.

3. Remove the bolt securing the diaphragm (see

Figure 1).

4. Remove the old diaphragm and the washer (see

Figure 1).

5. Install a new diaphragm; then, turn the crankshaft to bring the piston to its down-stroke and seat the diaphragm into the sleeve groove.

6. Install the washer and bolts removed in steps 3 and

4. Refer to parts breakdown for proper torque.

7. Replace the pulsation dampener diaphragm by first bleeding the air from the dampener. Remove the bolts from the dampener cover and replace the diaphragm. Reassemble the cover in place and charge the dampener to 20% of the operating pressure.

8. Refill the crankcase with Hypro Oil (part number

2160-0038). Rotate the shaft to distribute the oil, and fill to proper level.

Figure 2. Hydraulic Motor-Mounting Flange Kit

Parts List for Flange Kit 9910-HYD5312

REF.

NO.

PART

NUMBER

1 9910-160670

2 9910-6211

3 9910-200231

4 9910-620470

5 9910-6682

6 9910-160671

QTY.

DESCRIPTION REQ’D.

M10x25 Hex Bolt

Flange

Lockwasher

M10x20 Bolt

Coupling

M10x25 Bolt

4

1

3

3

1

3

NOTE: When ordering parts, give QUANTITY, PART NUMBER,

DESCRIPTION, and COMPLETE PUMP MODEL NUMBER.

Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.

- 5 -

Form L-1383 (12/12, Rev. C)

Parts List for 9910-KIT2204, 9910-KIT2200 and 9910-KIT2203

Figure 3. Female Splined Coupler Kit 9910-KIT2204

Installation

Parts List for 9910-KIT2204

REF. PART

NO. NUMBER DESCRIPTION

QTY.

REQ’D.

9

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9910-160671 M10x25 Bolt

9910-200231 Washer

9910-620470 M10x20 Bolt

9910-650380 Spring

9910-620340 M10x20 Bolt

9910-620270 Shaft

9910-320630 Eye bolt

9910-320620 Washer

9910-320610 Wing nut

9910-320131 Washer

9910-320130 Nut

9910-650350

9910-320170

9910-500171

9910-500160

9910-320640

9910-650340

Pump bracket

M12x75 Bolt

Washer

Clamp

Chain

Chain hook

9910-320641 Chain

1

1

1

1

1

1

1

1

4

1

4

1

1

1

3

10

3

1

Figure 4. Male Splined Shaft Kit 9910-KIT2200 and

Solid Shaft Kit 9910-KIT2203

Parts List for 9910-KIT2200 and 9910-KIT2203

REF. PART

NO. NUMBER

1

2

DESCRIPTION

9910-160671 M10x25 Bolt

9910-200231 Washer

3

4

5

9910-620240

9910-621600

9910-620470

Shaft, 6 spline

Shaft, 1 inch

M10x20 Bolt

QTY.

REQ’D.

3

6

1

1

3

Shaft Adapter Kit Installation

Order appropriate shaft kit according to chart on page 2.

Female Splined Coupler Kit 9910-KIT2204 (See Fig. 3)

1. Install the splined shaft adapter (Ref. 6) onto the pump shaft and secure with three allen head bolts

(Ref. 1) and three washers (Ref. 2).

2. Install the torque arm bracket over the shaft of the pump. Align the holes and secure with the four bolts

(Ref. 5) and four washers (Ref. 2) placed in the top two holes in the bracket.

3. Position the clamp (Ref. 15) over the groove in the splined shaft adapter. Install the bolt (Ref. 13) into the clamp.

4. Slide the pump assembly onto the PTO shaft and secure by tightening the bolt (Ref. 13).

5. Attach chains to the bracket and secure to the tractor to prevent rotation of the pump during operation.

Solid Shaft Kit 9910-KIT2203

Male Splined Shaft Kit 9910-KIT2200 (See Fig. 4)

1. Install shaft adapter onto pump and secure with allen bolts and washers.

Form L-1383 (12/12, Rev. C)

- 6 -

Parts List for Gear Reduction Kit 9910-KIT1642

22

23

20

21

18

19

17

15

16

15

12

10

9

14

13

8

10

9

10

9

11

7

6

24

5

3

2

4

25

1

Ref. No. Description

2

7

9

11

12

19

20

Bolt

Bolt

Plug

Bolt

Bolt

Bolt

Bolt

Tightening Torque

In. Lbs.

218.7

171.4

171.4

218.7

Nm

24.5

218.7

218.7

218.7

19.6

19.6

24.5

24.5

24.5

24.5

REF. PART

NO. NUMBER

17

18

19

20

21

22

23

24

25

27

28

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

DESCRIPTION

9910-620561 O-Ring

9910-180030

9910-621000

M8x20 Bolt

Pump Adapter Flange

9910-620990 Bearing

9910-651620 Gear

9910-200231

9910-160671

9910-620960

2406-0023

Lock Washer

Bolt 1” Long

Gearbox Body

Plug

9910-740290 O-Ring

9910-540290

9910-621010

9910-651610

M8x25 Bolt

M10x75 Bolt

9910-1140370 Dipstick

9910-320240

Pinion Gear

Retaining Ring (Ext.)

9910-961780 Bearing

9910-961790 Retaining Ring (Int.)

9910-961800 Seal

9910-651000 Bolt

9910-961900 Bolt

9910-1320940 Engine Adapter Flange

9910-961770 Spacer

9910-650990 Key

9910-620950 Gasket

9910-650270 Gasket

9910-620980 Gear

9910-650400 Pinion Gear

Gear Reduction Kit 9910-KIT1642 Installation

NOTE:

• Use support for all pumps that weigh 25 lbs. or more.

• Use Loctite 242 - Thread Locker, or equivalent, for complete assembly.

• The following reference numbers refer to the gearbox illustration above.

The 9910-KIT1642 gear reducer was designed for direct mounting the 9910-D813, -D1064 and -D1265 onto

8 - 18 hp gas engines with flange mount and 1” solid shafts.

1. On the 9910-D813, -D1064 and -D1265, the square metal plate must be removed from the shaft side of the pump. Lubricate the o-ring (Ref. 1) in the pump adapter flange (Ref. 3). Slip the flange over machined surface of casting of the brass spacer ring installed on the shaft of all the 9910-D813,-D1064 and -D1265 pumps.

2. Install the pump gear (Ref. 5) with pilot diameter of gear inserted into the inner-diameter of the pump shaft. Secure firmly onto the shaft using 10x25 mm allen head bolts (Ref. 7) and lock washers (Ref. 6).

3. Align holes in pump adapter flange (Ref. 3) with threaded holes in the pump body. Lubricate the gasket (Ref. 24) and place in position on gearbox body

(Ref. 8). Install the gearbox body (Ref. 8) on the pump adapter flange (Ref. 3) and secure firmly with 10x75 mm allen head bolts (Ref. 12). Install the 8 x 20 mm allen head bolt (Ref. 2) and securely tighten.

4. Install the engine flange adapter (Ref. 21) raised side out to engine boss, using 5/16”x1”x 24 N.F. allen head bolts (Ref. 19). Lock firmly into place.

5. Insert the long key (Ref. 23) into engine shaft keyway.

Align the keyway in the gear reducer input shaft

(Ref. 14) and slide the pump and gear reducer onto the engine shaft.

6. Align the holes in gearbox body (Ref. 8) with the threaded holes in the engine flange adapter (Ref. 21).

Insert the 8x25 mm allen head bolts (Ref. 11) through the gearbox body (Ref. 8) and thread into the engine flange adapter (Ref. 21). Securely tighten with the allen wrench provided.

7. Dipstick (Ref. 13) must always be installed or re-installed in the uppermost threaded hole of the gearbox body (Ref. 8). Both the plugs (Ref. 9) and dipstick (Ref. 13) are all interchangeable for gear reduction mounting convenience.

8. Fill the gear case with 90W gear lube. To properly fill, first tighten the bottom drain plug (Ref. 9); second, remove the side level plug (Ref. 9) and the dipstick

(Ref. 13). Fill until the gear lube is no higher than the mark on the dipstick.

9. Replace and tighten the side level plug and the dipstick.

- 7 -

Form L-1383 (12/12, Rev. C)

QTY.

REQ’D.

1

4

1

1

1

1

4

4

1

1

1

1

1

2

1

3

3

4

4

1

6

3

1

1

1

1

1

Control Unit 9910-GS50GI

The 9910-GS50GI control unit is designed for the control of pressures up to 725 psi and flows up to 48 gpm. It consists of an adjustable pressure relief valve, a manual pressure release lever, and three individual ball valvecontrolled, 1/2” O.D., hose barb outlets.

Pressure

Adjustment

Knob

Pressure

Release

Lever

Main Bypass Outlet

(Connect directly to tank without restrictions or ball valves)

Pressure

Gauge

Outlet

Ball Valve

Inlet Port

Adapter

1/2” Ball

Valve Outlets

Model 9910-GS50GI shown with Remote Mounting Kit No. 9910-KIT1742.

Remote Mounting* (Use Kit No. 9910-KIT1742)

Installation

1. Remove the studs (Ref. 61) from the control unit body

(Ref. 62).

5. With a high pressure hose, connect the NPT fitting on the control unit to the NPT fitting on the discharge manifold of the pump.

2. Insert the lubricated o-rings (Ref. 25) into the groove of the relief valve body and the port adapter (Ref. 37).

6. Connect the bypass hose to the bypass port hose barb elbow (Ref. 38) and run it unrestricted back to the tank.

3. Install the mounting bracket (Ref. 29) in the desired position and secure.

7. Connect the desired amount of lines to the outlet port hose barbs (Ref. 33). Unused ports can be shut off with the ball valve, or they can be plugged.

4. Mount the control unit and the port adapter on opposite sides of the mounting bracket and secure with studs (Ref. 61).

*Refer to the parts list on page 9 for part number references.

Operation

1. Refer to the pump operation instructions for the proper operation of the pump.

the adjustment knob at the end of the relief valve.

Turning it clockwise will increase the operating pressure and turning it counterclockwise will decrease the pressure.

2. The control unit can be put into full bypass mode by lifting the pressure release lever into the up position.

3. With the pressure release lever in the down

(pressure) position, pressure can be controlled with

4. Flow can be controlled with the ball valves on each of the outlet ports.

Form L-1383 (12/12, Rev. C)

- 8 -

59

44 53

Parts List for Control Unit 9910-GS50GI

58

51

52

42

54

63 50

49

48

25

47

40

46

55

36

65

36

41

36

45

35

25

24

23

25

61

7

43

56

39

25

38

25

31

66

32

33

110

61

7

37

25 29

27 33 62 36

REF. PART


•

•

7

23

24

•

•

9910-380240 Nut

9910-620610

9910-850711

M8x30 Bolt

Flange 3/4”

9910-550350 O-Ring

26 9910-680330 Flange

27

29

31

32

9910-110131 Fitting 1/2”

9910-320406 Bracket

2640-0002

9910-130170

Pressure gauge (1500 PSI)

Pipe reducer

33 9910-130491 Right ball valve

35 9910-280220 O-Ring

• n

37

38

39

41

42

43

44

45

46

47

48

9910-130171 Plug

9910-550393

9910-550370

9910-550242

Port adapter 1” NPT OD,

3

/

4”

Elbow, 90˚

Barb nut

40 9910-390740 Diaphragm

9910-680412

9910-680423

9910-680432

9910-680442

9910-680460

9910-680470

9910-680480

9910-680490

Valve body

Spring housing

Discharge flange

Tension adj. support

Valve seat retainer

Valve seat

Valve piston

Piston valve seat

ID

QTY.

REQ’D.

1

1

1

1

1

2

1

3

1

3

1

1

2

2

1

6

1

1

1

1

1

1

1

1

REF. PART


49

50

51

52

53

54

55

•

•

58

59

9910-680500

9910-680510

9910-680520

9910-680530

9910-680540

9910-680550

9910-680700

9910-680570

Regulating spring

Spring guide

Lever guide

Lever guide pin

Support pin

Roll pin

M6x20 Bolt

M6x60 Bolt

9910-660130 Control knob

9910-180150 Nut

61 9910-720390 Stud

62

63

65 9910-320420 Spring

66

110

9910-680400 Control unit body

9910-680452

9910-KIT2497

9910-689060

Control lever

1/2” barb ball valve

Complete reg valve

•

Repair Kit No. 9910-KIT1732 consists of: six Ref. 25, one Ref. 35, n one Ref. 40, one Ref. 45, one Ref. 46, one Ref. 55, and one Ref. 65.

Remote Mounting Kit 9910-KIT1742 consists of: two Ref. 7, one Ref.

25, one Ref. 29, one Ref. 37, and two Ref. 61.

QTY.

REQ’D.

1

1

1

1

1

1

2

1

2

1

1

4

1

1

1

1

- 9 -

Form L-1383 (12/12, Rev. C)

Control Unit 9910-VDR50

The Model 9910-VDR50 Control Unit is designed for the control of pressures up to 725 psi and flows to 35 gpm.

It consists of an adjustable pressure relief valve, a manual pressure release lever, and two individual ball valvecontrolled, 1/2” O.D., hose barb outlets.

Pressure

Release

Lever

Pressure Gauge

Retaining Clip

Main Bypass Outlet

(Connect directly to tank without restrictions or ball valves)

Pressure

Adjustment

Knob

1/2” Ball

Valve Outlets

Installation

Direct Mounting*

1. Locate the pump discharge manifold. With o-rings

(Ref. 13) lubricated and in position on selector housing inlet (Ref. 17), plug into the discharge manifold of the pump. Lock into place with the retainer clip (Ref. 10) and cotter pin (Ref. 53).

2. Connect the bypass hose to the bypass port hose barb elbow (Ref. 1), and run it unrestricted back to the supply tank.

3. Connect the desired number of high pressure outlet hoses to the outlet hose barbs (Ref. 56). The unused hose barb can be shut off with the ball valves provided.

Remote Mounting*

1. Install the mounting bracket (Ref. 52) in the desired position and secure.

2. With the o-rings (Ref.13) lubricated and in position on the selector housing inlet (Ref. 17), assemble into the 3/4” (M) NPT female adapter (Ref. 48). Lock in place with the retainer clip (Ref. 10) and cotter pin

(Ref. 53).

3. With o-rings (Ref. 13) lubricated and in position on the

3/4” (M) NPT male adapter (Ref. 43), slip into the pump discharge manifold. Lock in place with the retainer clip (Ref. 1) and the cotter pin (Ref. 53).

4. With high pressure hose, connect the NPT fitting on the discharge manifold of the pump with the NPT fitting on the control unit.

5. Connect the bypass hose to the bypass hose

NOTE: For all discharge hoses, use hose with an operating pressure rating that is equal or greater than the maximum pressure rating of the pump.

*Refer to the parts list on page 11 for part number references.

barb elbow (Ref.1), on the control unit and run it unrestricted back to the tank.

6. Connect the desired number of high pressure outlet hoses to the outlet hose barbs (Ref. 56). Unused hose barbs can be shut off with the ball valves provided.

Operation

1. Refer to the pump operation instructions for the proper operation.

2. The control unit can be put into full bypass mode by turning the pressure release lever (Ref. 18) counterclockwise as far as it will go.

3. With the pressure release lever (Ref. 18) rotated

Form L-1383 (12/12, Rev. C)

- 10 clockwise to pressure position, pressure can be adjusted by rotating the pressure adjustment knob (Ref. 39) clockwise for more pressure or counterclockwise for less pressure.

4. Flow can be controlled by ball valves on each of the outlet ports.

Parts List for Control Unit 9910-VDR50

NOTE: When ordering parts, give

QUANTITY, PART NUMBER,

DESCRIPTION, and COMPLETE

MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.

In With

Pump

REF. PART


1 9910-550370 Hose Barb

2 9910-550242 Nut

3 9910-550350 O-ring

4 9910-1040780 Port Adapter

5 9910-550040 O-ring

6 9910-1040670 Spacer

8

9

10

9910-1040660 Valve Seat

9910-130491

9910-1040690

Ball Valve w/o hose barb assy.

Retainer Clip

11 9910-550545 Gauge

12 9910-1040680 Outlet Manifold

13 9910-390180 O-ring

14 9910-130171 Plug

15 9910-1040820 Pin

16

17

9910-180030 M8x20 Bolt

9910-1040720 Selector Housing

18 9910-1040730 Pressure Release Lever

19 9910-1080200 O-ring

20 9910-1040700 Selector Body

21 9910-850680 Spring

22 9910-850660 Ball

23 9910-850650 Seat

24 9910-740290 O-ring

25 9910-1040710 O-ring

26 9910-1040600 Main Body

QTY.

REQ’D.

2

1

4

1

2

1

1

8

1

1

1

2

1

1

2

1

1

2

2

1

1

1

1

1

1

REF. PART


27 9910-680560 M6x16 Bolt

28 9910-1040650 Spring

29 9910-1040640 Valve Cap

30 9910-1040630 Diaphragm

31 9910-880830 O-ring

32 9910-1040620 Piston

33 9910-850440 Spacer

34 9910-1040830 Spring

35

36

9910-394770 Spring Guide

9910-1040610 Spring Guide Body

37 9910-550331 Washer

38 9910-780330 M6x20 Bolt

39 9910-394790 Knob

40

43

48

49

9910-480550 Snap Ring

9910-1040761 3/4” (M) NPT Male Adapter

9910-1040771

9910-550210

3/4” (M) NPT Female Adapter

1” Straight Hose Barb

50 9910-390270 Nut

51

52

53

54

9910-180370

9910-850690

M8x25 Bolt

Mounting Bracket

9910-1040950 Cotter Pin

9910-1150650 M3x60 Bolt

55 9910-770130 O-ring

56 9910-110130 Hose barb assembly 1/2”

QTY.

REQ’D.

1

4

1

1

1

1

4

4

1

1

1

1

1

1

1

1

2

1

1

2

1

2

2

1

- 11 -

Form L-1383 (12/12, Rev. C)

Parts Illustrations for Model 9910-D813

Form L-1383 (12/12, Rev. C)

- 12 -

NOTE: Head setup from Valve Cap side

DX

Ref. 15

SX

Ref. 21

DX

Ref. 15

Parts List for Model 9910-D813

40

41

42

43

44

45

46

47

32

33

34

35

36

37

38

39

24

25

26

27

28

29

30

31

16

17

18

19

20

21

22

23

48

49

50

51

52

53

54

55

56

57

58

59

8

9

10

11

12

13

14

15

3

3A

3B

4

5

6

7

REF. PART

NO. NUMBER

1

2

DESCRIPTION

9910-580360 Retaining bolt

9910-1040180 Retaining bolt washer

9910-1040080 Diaphragm, Desmopan (Std.)

9910-1040081 Diaphragm, Buna-N (Opt.)

9910-104008T Diaphragm, Buna-N with

Teflon Coating (Opt.)

9910-1500080 Piston sleeve

9910-650190 Piston ring

9910-1040120 Piston

9910-1040070 Connecting pin

9910-1040270 Snap ring

9910-1800050 Connecting rod

9910-1400150 Shaft seal

9910-650200 Roller bearing

9910-1800200 Crankshaft

9910-161050 Retainer ring

9910-161060 Bearing

9910-1040551 Head (DX)

9910-1800060 Oil cap

9910-680031

9910-680350

Oil reservoir

M8x35 Bolt

9910-380241 Washer

9910-390180 O-ring

9910-1040552 Head (SX)

9910-1480040 M12x60 Bolt

9910-1800440 Left base

9910-750060 M12x65 Bolt

9910-1040470 Plug

9910-320360 M8x22 Bolt

9910-1040260 Plug (oil drain)

9910-1800290 Pulsation damper flange

9910-1409050 Valve assembly

9910-540360 O-ring

9910-1800280 Pulsation damper body

9910-1800300 Diaphragm

9910-1800270 Pulsation damper cap

9910-650542 O-ring

9910-1800350 Air Valve

9910-640070 O-ring

9910-1040340 Retaining ring

9910-1800140 Pump Body

9910-250310

9910-540530

O-ring

Threaded adapter

9910-770571 O-ring

9910-540540

9910-540550

Hose barb nut

Hose barb 1-1/2”


9910-1040050 Oil seal

9910-1800161 O-ring

9910-1040060 O-ring

9910-1800150 Manifold

9910-1040370 M6x22 Bolt

9910-780060

9910-130491

M6x25 Bolt

Outlet ball valve w/o barb

9910-1040690 Retainer clip

9910-620030 O-ring

9910-KIT1536 Pulsation damper assy

9910-1800430 Right base

9910-1400140 Flange

9910-1500350 Shield

9910-820670 M10x16 Bolt

9910-1300190 Valve retainer

1

12

6

1

1

1

1

3

1

6

1

1

1

2

1

2

1

1

4

3

1

6

1

1

1

1

1

1

1

6

1

1

4

2

2

1

3

1

8

1

1

1

2

2

1

1

1

2

6

3

1

1

3

3

3

3

QTY.

REQ’D.

3

3

3

3

3

69

70

71

72

73

74

75

76

77

61

62

63

64

65

66

67

68

REF. PART

NO. NUMBER

60

61

DESCRIPTION

9910-620610 M8x30 Bolt

9910-1040760 Outlet adapter (3/4” BSP)

9910-1040761 Outlet adapter (3/4” NPT)

9910-110131 Hose barb

9910-1400110 Flange

9910-540361 O-ring

9910-1040950 Cotter pin

N/A Oil breather cap

9910-1040850 Washer

9910-650560 Dampener o-ring

9910-1400120 O-ring

9910-1343510 M6x14 Bolt

9910-881710 Washer

9910-130492 Outlet ball valve w/ barb

9910-1800240 Plug

9910-1460490 Snap ring

9910-1800210 Flange

9910-180030 M8x20 Bolt

9910-1800311 Plate


1

22

24

26

49

50

58

60

73

76

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Plug

Bolt

9910-KIT2479

Diaphragm Kit

Desmopan

Ref. No. Qty.

3 3

32 1

41 6

9910-KIT1963

Valve Kit

Ref. No. Qty.

29 6

53 6


In. Lbs.

262.5

435.5

320.8

171.4

Nm

29.4

87.5

87.5

87.5

435.5

87.5

87.5

49.0

36.1

19.6

9.8

9.8

9.8

49.0

9.8

9.8

9910-KIT2376

O-Ring Kit

Ref. No. Qty.

20 3

30 1

36 1

39 2

41 6

46 1

47 3

53 6

64 6

69 1

1

3

3

1

1

1

1

1

2

1

1

8

1

QTY.

REQ’D.

6

1

1

2

1

6

NOTE: When ordering parts, give QUANTITY, PART NUMBER,



- 13 -

Form L-1383 (12/12, Rev. C)

59

39

2

52

52

2

3

33

3

3

33


53

5

51

3

9 35

1

1

15

2

2 1

2

1 1

5 3 2

15

19 22

55

21

9

5 5 2

3 2

1

5

9

1 13 32

3 1

12

32 11 1

3 5

5

Form L-1383 (12/12, Rev. C)

3

5

- 14 -


SX

Ref. 19

SX

Ref. 19

DX

Ref. 15

DX

Ref. 15


40

41

42

43

44

45

46

47

32

33

34

35

36

37

38

39

24

25

26

27

28

29

30

31

16

17

18

19

20

21

22

23

48

49

50

51

52

53

54

55

56

57

58

59

8

9

10

11

12

13

14

15

3

3A

3B

4

5

6

7

REF. PART

NO. NUMBER

1

2

DESCRIPTION


9910-1040180 Retaining bolt washer







9910-1040120 Piston


9910-1040270 Snap ring


9910-1400150 Shaft seal

9910-650200 Roller bearing



9910-1800170 Bearing

9910-1040551 Head (DX)

9910-680350 M8x35 Bolt

9910-380241 Washer

9910-390180 O-ring

9910-1040552 Head (SX)

9910-1480040 M12x60 Bolt

9910-750060 M12x65 Bolt

9910-1040470 Plug

9910-320360 M8x22 Bolt


9910-540360 O-ring




9910-650542 O-ring

9910-1800350 Air Valve

9910-640070 O-ring


9910-250310 O-ring

9910-540530 Threaded Adapter

9910-770571 O-ring

9910-540540

9910-540550

Hose barb nut

Hose barb 1-1/2”

9910-1800290 Mount

9910-1820080 Left base


9910-1040050 Oil seal

9910-1800161 O-ring

9910-1040060 O-ring

9910-1800150 Manifold

9910-1040370 M6x22 Bolt

9910-780060

9910-130491

M6x25 Bolt


9910-1040690 Retainer clip

9910-1820040 Pump body

9910-750040 Gasket

9910-1800060 Black cap

9910-620030

9910-750030

O-ring

Oil reservoir

9910-KIT1538 Pulsation damper assy

9910-1820070 Right base

9910-1400140 Flange

9910-1500350 Shield

9910-820670 M10x16 Bolt


1

1

1

1

1

12

6

1

1

1

1

3

1

1

1

1

1

2

4

4

8

1

1

1

2

2

1

8

1

1

1

1

8

1

1

1

8

8

3

2

2

2

2

2

1

1

2

2

8

4

1

1

4

4

4

4

QTY.

REQ’D.

4

4

4

4

4

69

70

71

72

73

74

75

76

77

61

62

63

64

65

66

67

68

REF. PART

NO. NUMBER

60

61

DESCRIPTION

9910-620610 M8x30 Bolt

9910-1040760 Outlet adapter (3/4” BSP)

9910-1040761 Outlet adapter (3/4” NPT)

9910-110131 Hose barb

9910-1400110 Flange

9910-540361 O-ring

9910-1040950 Cotter pin

9910-1040850 Washer


9910-1400120 O-ring

9910-1343510 M6x14 Bolt

9910-881710 Washer

9910-130492 Outlet ball valve w/ barb

9910-1800240 Plug

9910-1460490 Snap ring

9910-1800210 Flange

9910-180030 M8x20 Bolt

9910-1800311 Plate

9910-820670 M10x16 Bolt


1

16

20

21

23

45

46

60

72

75

77

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Plug

Bolt

Bolt


In. Lbs.

262.5

87.5

435.5

320.8

171.4

87.5

87.5

171.4

87.5

87.5

87.5

Nm

29.4

9.8

49.0

36.1

19.6

9.8

9.8

19.6

9.8

9.8

9.8

9910-KIT2480

Diaphragm Kit

Desmopan

Ref. No. Qty.

3 4

27 1

35 8

9910-KIT1964

Valve Kit

Ref. No. Qty.

24 8

52 8

9910-KIT2378

O-Ring Kit

Ref. No. Qty.

18 2

25 1

31 1

33 2

35 8

42 1

43 3

52 8

64 8

68 1

NOTE: When ordering parts, give QUANTITY, PART NUMBER,



- 15 -

Form L-1383 (12/12, Rev. C)

3

3

1

2

1

1

1

1

1

1

8

1

4

QTY.

REQ’D.

8

1

1

2

1

8

38


56

Form L-1383 (12/12, Rev. C)

- 16 -


SX

SX

DX

SX DX


53

54

55

56

57

58

59

60

45

46

47

48

49

50

51

52

61

62

63

64

37

38

39

40

41

42

43

44

30

31

31

32

33

34

35

36

22

23

24

25

26

27

28

29

14

15

16

17

18

19

20

21

6

7

8

9

10

11

12

13

1

2

3

3A

3B

4

5

REF. PART



9910-1040180 Diaphragm retainer washer

9910-1040080 Diaphragm-Desmopan (Std.)

9910-1040081 Diaphragm-Buna-N (Opt.)





9910-1040120 Piston


9910-1040270 Snap ring



9910-820670 M10x16 Bolt

9910-1400140 Flange

9910-1400110 Support washer

9910-1400150 Seal

9910-650200

9910-180030

Needle bearing

M8x20 Bolt

9910-1400040 Flange


9910-1400090 Spacer


9910-1409010 Bearing


9910-1500470 Shield

9910-1400030 Flange

9910-1040060 O-ring

9910-160740 Seal ring

9910-1500290 Bearing

9910-1500310 Spacer

9910-1400310 Shaft

9910-620030 O-ring

9910-1040551 Head (DX)

9910-1040552 Head (SX)


9910-540361 O-ring


9910-620610 M8x30 Bolt

9910-1400260 M12x70 Bolt

9910-1500240 M12x60 Bolt

9910-770571 O-ring

M8x22 Bolt 9910-320360

9910-1800320 Mount

9910-1040470 Plug

9910-640070 O-ring

9910-540360 O-ring




9910-650542 O-ring

9910-380241 Washer

9910-1800350 Air valve

9910-KIT1538 Pulsation damper assembly

9910-770070 Plug

9910-1040050 Oil seal

2406-0023

9910-390180

9910-850740

9910-540290

Plug

O-ring

Threaded adapter (outlet)

M8x25 Bolt

9910-1343510 M6x14 Bolt

9910-1840140 Manifold

9910-1400050 Right base

9910-1400060 Left base

9910-110130

9910-130491

Hose barb 1/2”


9910-1840130 Pump body

9910-740290 O-ring

QTY.

REQ’D.

5

5

5

5

5

1

1

2

1

1

3

1

18

3

1

1

1

5

2

1

2

1

1

1

1

1

1

2

1

2

1

10

16

4

10

3

10

10

5

1

1

10

2

1

3

1

2

1

1

1

1

8

1

1

1

1

1

1

1

10

5

2

4

5

5

5

5

REF. PART

NO. NUMBER

73

74

75

76

77

78

79

80

65

66

67

68

69

70

71

72

81

82

83

84

85

DESCRIPTION

9910-680350 M8x35 Bolt

9910-680031 Oil reservoir

9910-1800060 Black cap

9910-680040

9910-540530

9910-250310

9910-540540

9910-540550

Oil breather cap

Threaded adapter

O-ring

Hose barb nut

Hose barb 1-1/2”

9910-1500320 Spacer

9910-1500170 Bearing

9910-881710 Washer

9910-851360 O-ring

9910-1400290 O-ring

9910-390210

9910-130492

O-ring

Outlet ball valve w/barb


9910-1500100 Spacer

9910-1500150 Spacer

9910-1400011 Pump body

9910-1400280 Manifold

9910-1800311 Plate


1

11

16

35

36

37

39

53

56

57

65

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Plug

Bolt

Bolt

Bolt


In. Lbs.

304.8

171.4

171.4

171.4

Nm

34.3

435.5

435.5

171.4

171.4

171.4

171.4

87.5

19.6

19.6

19.6

49.0

49.0

19.6

19.6

19.6

19.6

9.8

- 17 -

9910-KIT2100

Diaphragm Kit

Desmopan

Ref. No. Qty.

9910-KIT2024

Valve Kit

Ref. No. Qty.

9910-KIT2347

O-Ring Kit

Ref. No. Qty.

3 5

38 10

30 10

32 10

33 10

25 3

30 10

33 10

38 10

42 1

43 1

54 2

64 3

70 2

76 1

77 1

78 1

NOTE: When ordering parts, give QUANTITY, PART

NUMBER, DESCRIPTION, and COMPLETE PUMP

MODEL NUMBER. Reference numbers are used

ONLY to identify parts in the drawing and are NOT to be used as order numbers.

Form L-1383 (12/12, Rev. C)

QTY.

REQ’D.

1

1

1

1

2

2

3

1

1

2

1

1

1

1

2

1

1

2

1

1

1


13

Form L-1383 (12/12, Rev. C)

- 18 -


DX

SX

SX

DX

SX DX


45

46

47

48

49

50

51

52

53

54

55

56

57

58

37

38

39

40

41

42

43

44

29

30

31

32

33

34

35

36

21

22

23

24

25

26

27

28

14

15

16

17

18

19

20

21

6

7

8

9

10

11

12

13

1

2

3

3A

3B

4

5

REF. PART



9910-1040180 Diaphragm retainer washer







9910-1040120 Piston


9910-1040270 Snap ring



9910-820670

9910-180030

M10x16 Bolt

M8x20 Bolt

9910-1500470 Shield

9910-1400030 Flange

9910-1040060 O-ring

9910-160740 Oil seal

9910-1500290 Bearing

9910-1500310 Spacer


9910-620030 O-ring

9910-1040551 Head (DX)

9910-1040552 Head (SX)


9910-540361 O-ring


9910-620610 M8x30 Bolt

9910-1500230 M12x65 Bolt

9910-1500240 M12x60 Bolt

9910-770571 O-ring

9910-320360 M8x22 Bolt

9910-1800320 Mount

9910-1040470 Plug

9910-640070 O-ring

9910-540360 O-ring

9910-1800280 Damper body


9910-1800270 Cap

9910-650542 O-ring

9910-380241 Washer

9910-1800350 Air valve

9910-KIT1538 Pulsation damper assembly

9910-770070 Plug

9910-1040050 Oil seal

9910-880530 Plug

9910-390180 O-ring

9910-850740

9910-540290

Threaded adapter

M8x25 Bolt

9910-1343510 M6x14 Bolt

9910-1840140 Manifold

9910-1500040 Right base

2406-0023 Plug

9910-1500050 Left base

9910-110130

9910-130491

Hose barb 1/2”


9910-1500480 Pump body

9910-740290 O-ring

9910-680350

9910-750030

M8x35 Bolt

Oil reservoir

9910-1800060 Black cap

QTY.

REQ’D.

6

6

6

6

6

3

1

1

1

2

1

1

18

1

1

1

1

1

1

1

2

3

2

1

1

1

2

1

1

2

1

1

1

4

12

2

1

12

6

12

20

12

3

3

12

1

2

1

1

8

1

1

3

12

6

2

4

6

6

6

6

67

68

69

70

71

71

72

73

59

60

61

62

63

64

65

66

74

75

76

REF. PART


9910-540530 Threaded adapter

9910-250310 O-ring

9910-540540

9910-540550

Hose barb nut

Hose barb 1-1/2”

9910-1500320 O-ring

9910-1500170 Bearing

9910-750040 Gasket

9910-881710 Washer

9910-851360 O-ring

9910-1400290 O-ring

9910-390210 O-ring

9910-1400090 Spacer

9910-1500330 Spacer (0.1 mm)

9910-1500340 Spacer (0.2 mm)

9910-130492

9910-650560

Outlet ball valve w/barb

Dampener o-ring

9910-1500011 Pump body

9910-1400280 Manifold

9910-1800311 Plate


1

11

12

25

26

27

29

43

46/47

50

56

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

Plug

Bolt

Plug

Bolt

9910-KIT2113

Diaphragm Kit

Desmopan

Ref. No. Qty.

3 6

28 12

9910-KIT2053

Valve Kit

Ref. No. Qty.

20 12

22 12

23 12


In. Lbs.

262.5

87.5

171.4

171.4

Nm

29.4

435.5

435.5

171.4

171.4

87.5

171.4

87.5

9.8

19.6

19.6

49.0

49.0

19.6

19.6

9.8

19.6

9.8

NOTE: When ordering parts, give QUANTITY, PART

NUMBER, DESCRIPTION, and COMPLETE PUMP

MODEL NUMBER. Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.

9910-KIT2349

O-Ring Kit

Ref. No. Qty.

15 3

20 12

23 12

28 12

32 1

33 1

44 1

55 3

60 2

67 1

68 1

69 1

QTY.

REQ’D.

1

1

1

1

1

1

1

2

1

1

1

2

2

1

3

1

2

1

1

- 19 -

Form L-1383 (12/12, Rev. C)

Pump Performance for Series D813, D1064, and D1265

U.S Units

Series D813

PSI

350 RPM 400 RPM 450 RPM 500 RPM 550 RPM

GPM HP GPM HP GPM HP GPM HP GPM HP

0

435

13.4 5.3 15.2 6.0 17.1 6.8 18.3 7.6 19.2 8.1

725

Metric Units

Series D813

BAR


L/M HP L/M HP L/M HP L/M HP L/M HP

0

30

50.8 5.3 57.7 6.0 64.8 6.8 69.3 7.6 72.6 8.1

50

U.S Units

Series D1064

PSI

0

435


18.6 4.4 20.7 5.4 23.5 6.7 25.2 7.1 27.6 7.5

18.1 5.5 18.7 6.2 21.0 7.8 24.8 8.3 27.2 9.1

725 17.5 8.5 16.3 9.9 18.3 11.1 24.3 12.2 26.7 13.1

Metric Units

Series D1064

BAR



0

30 70.3 4.4 78.4 5.4 89.0 6.7 95.2 7.1 104.3 7.5

40 68.4 5.5 70.9 6.2 79.6 7.8 93.7 8.3 103.0 9.1

50 66.2 8.5 61.6 9.9 69.2 11.1 91.9 12.2 101.0 13.1

U.S Units

Series D1265

PSI



0

435 10.2

580 22.2 9.1 25.3 10.4 28.4 11.8 31.1 12.5 32.6 12.8

725 22.1 11.2 25.0 12.3 28.2 14.6 30.8 15.5 31.4 15.6

Metric Units

Series D1265

BAR



0

30 10.2

40 84.2 9.1 95.7 10.4 107.5 11.8 117.7 12.5 123.4 12.8

50 83.7 11.2 94.8 12.3 106.8 14.6 116.4 15.5 118.7 15.6

NOTE: “HP” is electrical horsepower. Consult your gas engine supplier for engine horsepower required.

Form L-1383 (12/12, Rev. C)

- 20 -

Pump Performance for Series D1516

U.S. Units

Series D1516

PSI



0

435 26.4 8.2 30.4 9.6 33.9 10.8 35.9 11.5 39.5 12.0

580 26.2 10.5 30.2 12.3 33.7 13.9 35.8 14.7 39.3 15.3

725 26.0 12.9 29.9 15.1 33.5 16.9 35.7 17.9 38.4 18.6

Metric Units

Series D1516

BAR



0

30

40 99.1 10.5 114.2 12.3 127.7 13.9 135.6 14.7 148.6 15.3

50 98.3 12.9 113.2 15.1 126.7 16.9 135.3 17.9 145.3 18.6

NOTE: “HP” is electrical horsepower. Consult your gas engine supplier for engine horsepower required.

- 21 -

Form L-1383 (12/12, Rev. C)

NOTES

Form L-1383 (12/12, Rev. C)

- 22 -

NOTES

- 23 -

Form L-1383 (12/12, Rev. C)

Limited Warranty on Hypro/SHURflo Agricultural Pumps & Accessories

Hypro/SHURflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below, with proof of purchase.

- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not

exceed two (2) years, in any event.

- Accessories: ninety (90) days of use.

This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.

Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the returnee for the testing and packaging of “tested good” non-warranty returns.

No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed basis. Hypro reserves the right to choose the method of transportation.

This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor shall Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world market areas should consult with the actual distributor for any deviation from this document.

Return Procedures

All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material

Safety Data Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to disposition as scrap products returned which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and proper disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids.

Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your product. Hypro may request additional information, and may require a sketch to illustrate the problem.

Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).

Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent

shipping charges prepaid to:

HYPRO

Attention: Service Department

375 Fifth Avenue NW

New Brighton, MN 55112

For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: [email protected]. To obtain service or warranty assistance, call the Hypro Service and Warranty number:

800-468-3428; or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.

*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.

Printed in the USA

Hypro 2012

375 Fifth Avenue NW

•

New Brighton, MN 55112

Phone: (651) 766-6300

•

800-424-9776

•

Fax: 800-323-6496

www.hypropumps.com

High_Pressure_Diaphrgam_Series_IOM_Manual

High Pressure

Diaphragm Pumps

Installation, Operation, Repair and Parts Manual

Description

Drive Options

Control Units

General Safety Information

General Safety Information Continued

Installation

Pump Operation Instructions

Troubleshooting

Hazardous Substance Alert

Maintenance

Maintenance

Diaphragm Replacement

Parts List for 9910-KIT2204, 9910-KIT2200 and 9910-KIT2203

Shaft Adapter Kit Installation

Parts List for Gear Reduction Kit 9910-KIT1642

Gear Reduction Kit 9910-KIT1642 Installation

Control Unit 9910-GS50GI

Installation

Operation

Parts List for Control Unit 9910-GS50GI

Control Unit 9910-VDR50

Installation

Operation

Parts List for Control Unit 9910-VDR50

Parts Illustrations for Model 9910-D813

Parts List for Model 9910-D813

Parts Illustrations for Model 9910-D1064

Parts List for Model 9910-D1064

Parts Illustrations for Model 9910-D1265

Parts List for Model 9910-D1265

Parts Illustrations for Model 9910-D1516

Parts List for Model 9910-D1516

Pump Performance for Series D813, D1064, and D1265

Pump Performance for Series D1516

NOTES

NOTES

Limited Warranty on Hypro/SHURflo Agricultural Pumps & Accessories

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