Simatic S7-1500

Simatic S7-1500

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SIMATIC S7-1500

Positioning

SIMATIC S7-1200

The modular controller as process automation

The modular controller for discrete automation d l t t ll f l ti i th l performance range for discrete and stand-alone automation

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Page 2

SIMATIC S7-1500

The Ultimate Plus in Automation

• Maximum performance for minimized production cycles

Technology integrated

for perfect drive integration via motion control functions

Security integrated

for improved intellectual property and investment protection

• One system for safety and standard applications

• Excellent usability for reduced commissioning and maintenance times

• Reduced downtimes through integrated system

diagnostics

• g

engineering efficiency

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Page 3

SIMATIC S7-1500 Compact-CPUs

Portfolio complemented S7-1500 with Compact-Controllers

CPU

Type

Interface

Program- / Data memory

Advanced Controller

CPU

1511 (F)

CPU

1511C

CPU

1512C

1511-1 F

PN

1511C-1

PN

1512C-1

PN

1

150/ 225 KB

1 MB

1

1

175 KB

1 MB

1

250 KB

1 MB

CPU

1513 (F)

1513-1 F

PN

1

1

300/ 450 KB

1,5 MB

CPU

1515 (F)

1515 F -2

PN

1 2

CPU

1516 (F)

1516 F -3

PN/DP

1 2

500/ 750 KB

3 MB

1/ 1,5 MB

5 MB

CPU

1517 (F)

1517 F -3

PN/DP

1

1

2

2/ 3 MB

8 MB

CPU

1518 (F)

1518 F -4

PN/DP

1 2

1 3

4/ 6 MB

10/ 20 MB

width

35 mm

Number of axes

up to 6

85 mm up to 6

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110 mm up to 6

35 mm up to 6

70 mm up to 30

70 mm up to 30

175 mm up to 96

175 mm up to 128

PROFINET/IE PROFIBUS

SIMATIC S7-1500

CPU-1511 / 1513 CPU-1516

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Page 5

IM PS / PM CM / CP I/Q TM

SIMATIC S7-1500

Design

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Page 6

SIMATIC S7-1500

Design and Handling – Hardware Features

Uniform front connector

• Easy ordering, logistics and warehousing

• Uniform pin assignment for each module type i i d d l l t

Prewiring position for convenient wiring

• No contacting between connector and module

• Support of electricians with signal wiring

• Easy rewiring in case of changes during the plant's runtime

Easy mounting ensures minimized faults as well as time and cost savings

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Page 7

SIMATIC S7-1500

SIMATIC Memory Card

Memory card with standard file system

• Extended service life – up to 500,000 write accesses to the memory card supported*

• P j t b t using a standard PC il d itt t th d

• No special card reader required (SD card with FAT 32 file system)

• No data loss in case of CPU switch-off despite openness

• Increased copy protection programs can be linked to the memory card's serial number

* Depending on the used memory card

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Page 8

SIMATIC S7-1500

Communication Modules

PROFIBUS

PROFINET / IE

Interfaces

Function

Ind. Ethernet PROFINET

CP 1543-1 CM 1542-1

1

1

1

1

PN IO controller

IT functions

S7 communication

Open communication

Incl. ISO communication

S7 communication

Open communication

IPv6 support 128 I/O devices

PROFIBUS

CM 1542.5

1

PB slave

S7 communication

Open communication

125 DP slaves

PROFIBUS

CP 1542-5

1

PB slave

S7 routing

32 DP slaves

Easy CP/CM selection based on functional scope

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Page 9

Connection Resources

Vergelijking

Connection

Resources

CPU 1215C

CPU 317-2

PN/DP

Total Reserved max.

32

32 resources

3

2

(PG/OP)

Free Resources for…

S7 HMI OUC

Max.

Resources

Max.

Resources

OP on-board interface

8

30

2

13

1

8

16

(extra

Pool)

3

1

32

32

94 1 96

PN/DP

CPU 1516-3

PN/DP

96

256

(PG/OP)

10

246

Page 10

1

De S7-1200 heeft beschikbare resources voor 3 HMIs.

2

Tot en met 16 S7-Connections kunnen worden geconfigureerd.

3 128

Connectietabel

Layout

De nieuwe tabel weergave bevat de station resources

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Page 11

De tabel weergave toont de resources van iedere module in het station.

SIMATIC S7-1500

Shared I-Device – Functionality

Shared I-Device

• Access to S7-1500 as I-Device by up to 4 controllers

• Rapid data exchange in realtime between S7-1500 CPUs

• I t ti d PROFINET 3 d t t ll

Controller 1 Controller 2

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Page 12

Example: Logical assignment of one station to two controllers

SIMATIC S7-1500

Option Handling in Central Assembly

Option handling in central assembly

• Various hardware configurations can be saved in the control:

• C fi ti difi ti i th

• Option retrofitting upon configuration completion

Maximum configuration:

Options:

Configuration

Options:

A, D

Machine update:

Options:

A, D, C

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Page 13

A B C D

A D

A D C

SIMATIC S7-1500

Rapid IP Address Adjustment

Effective handling of serial machines

• Rapid address adjustment to end customer requirements

• Reuse without project adjustment

• M lti l f hi i th l t t k

STEP7 project

<No name>

<No IPv4 Suite> sw12

Stationnr. 1

<No IPv4 Suite> gvb17

Stationnr. 3

<No IPv4 Suite> xvc167

Stationnr. 4

<No IPv4 Suite>

Machine 1

Machine1

192.168.1.10

sw12.Machine1

Stationnr. 1

192.168.1.11

gvb17.Machine1

Stationnr. 3

192.168.1.13

xvc167.Machine1

Stationnr. 4

192.168.1.14

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Page 14

SIMATIC S7-1500

Display

X1: 192.168.0.1

X2: 192.168.1.1

Start screen

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Page 15

Status Diagnostics Fail-safe

SIMATIC S7-1500

Display – Design and Handling

Display for commissioning and diagnostics

• Setting/changing, e.g. of IP address, station name without programming device

• Th di l i di t h j t h b l d d when the SIMATIC memory card is write-protected

• System diagnostics and user alarms on the display

• Module states for central and distributed modules

• MLFB firmware version serial number for central and distributed

• Multilingual menu and message texts (switchover during operation)

• p y during operation

• Password assignment for display operation via the TIA

Portal

• User-specific logo on the display (*.bmp, *.jpg, *.png, *.gif )

• Long service life of 50,000 operating hours

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Page 16

SIMATIC S7-1500

Integrated System Diagnostics

Configuration instead of programming

• Integrated, consistent system diagnostics enabled as default

• A t ti di ti i f ti d t ith components, no additional expenditures required

HW

• System diagnostics information possible during CPU-

STOP

• Automatic update in the diagnostics viewer for comfort panels and Scada systems and in the CPU display

Uniform display concept

• p y,

HMI, web server, even for drive messages

,

Efficient error analysis thanks to uniform display concept

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Page 17

SIMATIC S7-1500

Security Integrated

Enhanced copy protection

• Allocation of individual blocks to the memory card's or

CPU's serial number

• P t ti i t th i d i f bl k with STEP 7

• Protection against unauthorized duplication of the memory card's configuration

Protection against unauthorized multiplication of executable programs

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Page 18

SIMATIC S7-1500

Security Integrated

Enhanced access protection (authentication)

• New protection level 4 for complete CPU locking

(password also required by HMI connections) *

• G l i

(1-3 with own PW) t f th i ti l l

• For access via CPU and CM interface

• General configuration lock via CPU display

Extended access protection

• Via security CP 1543-1 through integrated firewall and

VPN

Comprehensive protection against unauthorized configuration changes

* Optimum support by SIMATIC HMI products and SIMATIC NET OPC server

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Page 19

SIMATIC S7-1500

Security Integrated

Enhanced manipulation protection

• Enhanced communication protection against manipulation with access to controllers through digital checksums

• P t ti i t t k tt k h i filt ti f falsified / recorded network communication

(replay attacks)

• Secured password transfer for authentication

• Detection of manipulated firmware updates through digital signatures

Communication protection against unauthorized manipulation of maximum plant availability

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Page 20

SIMATIC S7-1500

Compatibility

Engineering in the TIA Portal

• Investment protection of existing know-how thanks to the reusability of existing programs between all S7-1500 CPUs

• Mi ti t l f i f S7 300/S7 400 t S7 1500 CPU

• Copy & paste of S7-1200 basic programs to S7-1500 CPUs

• Identical program structure for S7-1200 and S7-1500

Investment protection for conversion to S7-1500

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Page 21

SIMATIC S7-1500 Compact-CPUs

Highlights

Highlights SIMATIC S7-1500 Compact-CPUs

• Highly improved performance and technological functionalities in comparison with S7-300C CPU, e.g. via integrated HSC for counting and frequency measurements with 100kHz input channels

• Starting with a later firmware version the PTO and PWM functionality compatibility of S7-1200C to S7-1500C regarding technological functionalities

• PROFINET is the standard interface

• Up to 10% less width compared with a S7-300C CPU

• Simplified ordering:

• Front connectors are inclusive

• Reduction of varieties -> two S7-1500 Compact CPUs;

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SIMATIC S7-1500 Compact-CPUs

Functional comparison Compact-Controllers

CPU Type

Number of DI/DO

Number of AI/AO

High Speed Counter

Frequency for HSC

Advanced Controller (300 und 1500)

CPU 312C

10/6

-

-

CPU 313C

24/16

4+1 AI

2 AO

CPU 313C-2

DP/PtP

16/16

-

-

CPU 314C-2

DP/PtP

24/16

4+1 AI

2 AO

CPU 314C-2

PN/DP

2 3 4

CPU

1511C

16/16

5 AI

(4xU/I + 1xRTD)

2 AO

6

2

(max. 10 kHz)

3

(max. 30 kHz)

4

(max. 60 kHz)

CPU 1512C

32/32

5 AI

(4 x U/I + 1 x RTD)

2 AO

6

6

@ 100 kHz

Pulse Outputs

2

(max. 2,5 kHz)

PTO functionality

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3

(max. 2,5 kHz) no

4

(max. 2,5 kHz)

1

4 @ 100kHz (flexible pulse-width-rate)

PTOs similar to S7-1200 1)

4 1) 4 1)

1) Not with the first delivery release

SIMATIC S7-1500 Compact-CPUs

Highlights CPU 1511C-1 PN

Technical data CPU 1511C-1 PN

• PROFINET Interface with 2 Ports

• PROFINET IRT

• Working memory: 175kB program, 1MB data

• 60 ns bit performance

• p p y

• 16 digital inputs

• 16 digital outputs

• 4 analogue inputs for current/voltage and one analogue input for R/RTD

• 2 analogue outputs for current/voltage

• Technology integrated:

• 6 high speed counter, 100 kHz

• 4 x PTOs/PWMs, 100kHz*

• Engineering with STEP 7 V13 SP1 UPD 4

* Not at the first delivery release

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85

B x H x T (mm)

SIMATIC S7-1500 Compact-CPUs

Highlights CPU 1512C-1 PN

Technical data CPU 1512C-1 PN

• PROFINET Interface with 2 Ports

• PROFINET IRT

• Working memory: 250kB program, 1MB data

• 48 ns bit performance

• p p y

• 32 digital inputs

• 32 digital outputs

• 4 analogue inputs for current/voltage and one analogue input for R/RTD

• 2 analogue outputs for current/voltage

• Technology integrated:

• 6 high speed counter, 100 kHz

• 4 x PTOs/PWMs, 100kHz*

• Engineering with STEP 7 V13 SP1 UPD 4

* Not at the first delivery release

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110

B x H x T (mm)

SIMATIC S7-1500 Compact-CPUs

Performance Improvements with S7-1500 Compact-CPUs

Up to 50% faster instruction computing in comparison with S7-300 Compact-Controllers

CPU 313C

CPU 313C-2 DP

CPU 313C-2 PtP

CPU 1511C-1 PN

720

CPU 314C-2 PtP

CPU 314C-2 DP

CPU 314C-2 PN/DP

CPU 1512C-1 PN

590

384

70

-14%

60

-52%

150

72

-52%

200

96

Bit (ns) Wort (ns) Festpunkt (ns)

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Gleitpunkt (ns)

60

-20%

48

Bit (ns)

307

-52%

120

58

Wort (ns)

-52%

160

77

Festpunkt (ns) Gleitpunkt (ns)

SIMATIC S7-1500 Compact-CPUs

Highlights analogue and digital onboard-periphery

Analogue and digital onboard periphery

• Improved technical data of the onboard periphery

• 16 bit resolution

• Accuracy of +/- 0.3%

• Interference frequency suppression of 10 Hz,

• Measurement type: voltage, current and resistance similar to S7-300 Compact-Controllers

• Front connector inclusive

Integrated

shielding concept with feeding element, shielding element and shielding clamp similar to

S7-1500/ET 200MP modules

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SIMATIC S7-1500 Compact-CPUs

Technological features S7-1500 Compact-CPUs

High Speed Counter (HSC) for:

Position detection

using incremental encoder

(single, double, quadruple evaluation) e.g. as actual value detection for motion control

Count functions

including:

• O fl t t li it

• HW gate and/or SW gate e.g. for the definition of the time slot, which is used to capture the counting signals

• Capture: saving of the count value (with edge on a digital input)

• Switching of digital outputs on count limits / comparison values

Measuring functions for:

• Frequency, period duration or speed

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Count inputs (A), (A, B), (A, B, N) pro CPU:

• CPU 1511C: 6 x (A), 6 x (A,B) oder 4 x (A, B, N)

• CPU 1512C: 6 x (A), 6 x (A, B), 6 x (A, B, N)

SIMATIC S7-1500 Compact-CPUs

Integrated Functionality with Technology Modules

S7-1500C

Channels

Maximum count frequency (single evaluation)

Connection 24 V incremental encoder

Connection 5 V incremental encoder (RS422)

Connection SSI absolute encoder (RS422)

Connection pulse encoder

24 V encoder supply

Digital inputs (Capture/Sync/Gate) per HSC

Digital outputs (comparison value) per channel

6*

100 kHz

-

-

24 V

-

6

100 kHz

-

-

24 V

-

2

1

2

1

Scalable and integrated

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2

200 kHz

-

-

24 V

-

3

2

Modules

S7-1500/ET 200MP

2

1 MHz

-

RS422 / 5V

2

2

* CPU 1511C-1 PN: 6 x (A), 6 x (A,B) or 4 x (A, B, N)

SIMATIC ET200SP CPU

 Geheugen concept, structuur en eigenschappen van de

SIMATIC S7-1500 CPU

2 CPU types: 1510SP-1 PN & 1512SP-1 PN

Circa 5x meer geheugen als ET 200S CPUs

PROFINET interface met 3 poorten

PROFINET RT/IRT

 Webserver

 Optioneel PROFIBUS DP met CM DP Master / Slave* module

 T h l i i t ti

Standard Motion Control / PID

 Configuratie controle (Option handling)

 Iedere CPU ook als Failsafe type leverbaar

 Engineering: STEP7 Professional vanaf V13 Update2

SIMATIC ET200SP CPU en Safety

PROFIBUS

PROFINET / IE

S7-1510SP S7-1510SP F S7-1512SP S7-1512SP F

Interfaces

Program /

Data memory

Bit instruction time

Breedte

1 1

1

100 KB

750 KB

72 ns

100 mm

1 1

1

150 KB

750 KB

72 ns

100 mm

1 1

1

200 KB

1 MB

48 ns

100 mm

1 1

1

300 KB

1 MB

48 ns

100 mm

ET 200SP CPU’s voor lagere en middel zware toepassingen

* second delivery step

CM DP

125 DP

Slaves

35 mm

SIMATIC S7-1500 / ET 200 SP CPUs

New BusAdapter for ET 200SP CPU 1512SP (F)-1 PN

3 new Bus adapter

3 new Bus adapter:

• BA 2 x SCRJ, BA SCRJ/RJ45,

BASCRJ/FC using with

CPU 1512SP (F)-1 PN, FW V1.8

• 6ES7512-1DK01-0AB0

• 6ES7512-1SK01-0AB0

Functionality

• Robust against electromagnetic disturbances  for EMC critical areas

• Usage in applications with high potential

differences

between plant components saving of wiring costs

• Bridging of long distances,

CU FO

300m with IE PCF-GI

100m with IE PCF Standard/Trailing Cable

50m with IE POF

Standard/Trailing Cable

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FO CU

SIMATIC S7-1500 / ET 200 SP CPUs

ET 200SP CPU with AS-i Modules

AS-i Modules behind a ET 200SP CPU

CM AS-i Master ST & F-CM AS-i Safety ST

in central configuration with ET 200SP CPU

Precondition:

• CPU 1510SP (F)-1 PN & 1512SP (F)-1 PN,

FW V1.8

• TIA Portal V13 SP1 Update 4

• CM AS-i Master ST, FW V1.1

Functionality

• CM AS-i Master ST:

• 62 AS I t f Sl

• max. 496 DI / 496 DQ am AS-Interface per CM

• F-CM AS-i Safety ST: ungrades an AS-i network into a safety-related network without any additional wiring; Can be used only with Failsafe CPUs

ET 200SP CPU + AS-i Master ST

ET 200SP F CPU + AS-i + AS-i

Master ST Safety ST

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AS I t f

ET 200SP CPU with

AS-i Master ST

AS-Interface power supply

AS-i Slaves

ET 200SP F CPU with

AS-i Master ST &

AS-i Safety ST module

AS-Interface

AS-Interface /

ASIsafe

AS-i Slaves

Performance-independent precision with time based IO

LET‘S GO!

Switch all on now!

Up to date: the more powerful the controller & field bus, the more precise the results

t t i l t

ft th

Th f t th t t t th

= The night guard has to run as fast as possible to switch on all 4 at about the same time i

Task: to turn on all 4 lanterns at 7 PM on time

Equipped with a „time-stamp“, the output signals are set exactly to the pre-defined time

= The night guard can arrive without any hurry in advance and adjust the timer of each lantern. ill i h

Let‘s adjust the timers!

th lt

up to 1µs precision, independent of CPU- & field bus performance

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Page 34

„Switch all on at

7 PM“

SIMATIC Technology

System set up with time based I/O

PROFINET

SIMATIC S7 CPU

Timer DI module then assigns a time stamp to the pulse

Sensor generates an pulse

2

1

Functionalitiy

3

Based on input pulse, the S7-PLC calculates the reaction moment of output

+ t

ET 200

4

Transfer of pulse and it‘s time stamp via

PROFINET field bus

5

Timer DO module receives the output impulse with time stamp and then set the actuator to react exactly at the predefined moment

• Input and output signals are referred automatically to system time (TIO-Time)

• Input signal is equipped with a timestamp

• Output is set accurate at the predefined moment

System requirement:

Isochronous mode

Benefit

Standard

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Page 35

Actuator

 Extremely accurate reaction of output signals based on input signals

Fully independent of signal transmission time

(bus

Fully independent of cycle time of

PLC program

 Also possible with standard PLC performance

SIMATIC Technology

Time based IO – Advantages and Preconditions

• Increasing productivity and accuracy

Unloading the CPU

of additional performance needs

Unloading the cycle time

of fieldbus and modules

One Technology

for different use cases instead of specialized FMs for different applications

Scalable numbers of IO

to adapt to machine size

• • Time based IO need isochronous mode of module and CPU

Profinet IO with IRT

for fast and synchronized communication

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Page 36 SIMATIC Technology

Time based IO – Module Portfolio

ET 200SP CM 4 x IO-Link

• Up to 4 IO-Link channels with time stamp

• Fitting sensors from Sick available

• 6ES7 137-6BD00-0BA0

ET 200MP TM Timer DIDQ 16x24V

• 8 Inputs and 16 Outputs

• max. 16 configurable with time stamp

• 6ES7 552-1AA00-0AB0

ET 200SP TM Timer DIDQ 10x24V

• 4 Inputs

• 6 Outputs

• 6ES7 138 6CG00 0BA0

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Page 37 SIMATIC Technology

SIMATIC S7-1500 / ET 200 SP CPUs

Highlights with Firmware V1.8 in TIA Portal V13 SP1 UPD4

Support of SIMATIC S7 App

• • Secure connection to your SIMATIC S7 1500 and ET 200SP CPU via App, supporting the following functionality:

• Scanning and establishment of connections to up to 50 CPUs

• Changing of CPU-Operating mode (RUN/STOP)

• Retrieving of CPU diagnostic information and sending via E-Mail

• Changing ov variable values

• Trend view functionality for up to 8 variables

• High security via encrypted communication and encrypted profile data; password needed for startup and for connection

Unrestricted / © Siemens AG 2015. All Rights Reserved.

PLC_1_CPU_1517_plant_1

PLC_2_CPU_1517_plant_1

ET 200SP Open Controller: CPU 1515SP PC

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Page 39 2015-03-31

…for a multifunctional automation system with central

IOs on basis of the ET 200SP

PLC-functionality via innovative S7-1500 Software

Controller

HMI-functionality via WinCC RT Advanced V13 SP1

…with exchangeable CFast flash card for operating system, runtime und project data

with integrated graphic connector

PROFINET-IO via ET 200SP bus adaptor

PROFIBUS-DB via ET 200SP CM

Open system for Windows applications and C++

DF FA AS E&C-PRM 2

Confidential / © Siemens AG 2014. All Rights Reserved.

SIMATIC ET 200AL

Conceptual Design

Basic concept characteristics

 Connection of I/O modules to ET200SP or to compact interface modules with Profibus or Profinet

Connection of I/O modules by means of ET connection as routing of the ET200SP backplane bus

ET200SP

DI DI DIQ IO-Link AI

ET-Connection

SV

ET-Connection

Profibus

Profinet

SV

ET-Connection

Confidential / © Siemens AG 2014. All Rights Reserved.

Page 41 2014-03-17

SV

1L+, 2L+

ET-Connection

SV

1L+, 2L+

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