Travis Industries DVS FIREPLACE Owner's Manual

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Travis Industries DVS FIREPLACE Owner's Manual | Manualzz

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¥ Built-In Direct Vent Fireplace

¥ Natural Gas or Propane

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¥ Residential or Mobile Home

Listed

ANSI Z21.44, Z21.11.4

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CAN/CGA 1-2.19-M81, IR41, IR55, 2.17-M91

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

In st al la t io n must b e pe rf or med b y a q ua l if ie d i nst al l er , se rv i ce a g en c y o r t h e ga s su pp li e r

IF YOU SMELL GAS

¥ Do not try to light any appliance.

¥ Do not touch any electrical switch; do not use any phone in your building.

¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

¥ If you cannot reach your gas supplier, call the fire department.

DVS F

IREPLACE

O

WNER

'

S

M

ANUAL

- December, 1999 -

Installer: After installation give this manual to the homeowner and explain operation of this fireplace.

Part # 93508099 $10.00

10850 117th Place N.E. Kirkland, WA 98033

P

AGE

2

S

AFETY

P

RECAUTIONS

Ok

Gas

¥ IF YOU SMELL GAS:

* Do not light any appliance

* Extinguish any open flame

* Do not touch any electrical switch or plug or unplug anything

* Open windows and vacate building

* Call gas supplier from neighbor's house, if not reached, call fire department

¥ This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

¥ The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

THIS CONTROL

HAS BEEN

CONVERTED FOR

NATURAL GAS

THIS CONTROL

HAS BEEN

CONVERTED TO

LP

¥ This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

¥ Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.

¥ It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

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¥ If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater.

Call your dealer and arrange for proper servicing.

¥ Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

¥ Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

¥ Keep all furniture or other combustible items at least

36" away from the front of the heater.

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¥ Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

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S

AFETY

P

RECAUTIONS

(C

ONTINUED

)

P

AGE

3

¥ Do not place clothing or other flammable items on or near the heater.

Because this heater can be controlled by a thermostat there is a possibility of the

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A heater turning on and igniting any items placed on or near it.

¥ The viewing glass should be opened for service only (see the maintenance section of this manual).

¥ Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

¥ Operate the heater according to the instructions included in this manual.

¥ If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.

¥ This unit is not for use with solid fuel

¥ Do not place anything inside the firebox (except the included fiber logs).

¥ If the fiber logs become damaged, replace with

Travis Industries log set.

¥ Do not touch the hot surfaces of the heater.

Educate all children of the danger of a hightemperature heater.

Young children should be supervised when they are in the same room as the heater.

¥ Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

This

Manual

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¥ Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.

¥ Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

¥ Allow the heater to cool before carrying out any maintenance or cleaning.

¥ The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer.

¥ Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

¥ Keep all furniture or other combustible items at least

36" away from the front of the fireplace (this includes drapes or doors that may swing within 36" of the front of the fireplace).

¥

Travis Industries, Inc.

grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

P

AGE

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T

ABLE OF

C

ONTENTS

Introduction & Important Information

Introduction & Important Information.....................1

Safety Precautions

Safety Precautions ...........................................2

Features & Specifications

Features.........................................................5

Installation Options ...........................................5

Heating Specifications .......................................5

Dimensions .....................................................5

Installation

Installation Preparation ......................................6

Packing List ....................................................6

Additional Items Required for Installation...............6

Installation Overview .........................................6

Fireplace Placement Requirements......................7

Setting Up the Standoffs .................................7

Minimum Framing Dimensions .........................7

Clearances ..................................................7

Corner Installations........................................8

Raised Fireplaces..........................................8

Hearth Requirements ........................................9

Facing Requirements ........................................10

Facing Over 1" Thick.........................................10

Facing Detail ...................................................11

Face Dimensions .............................................12

Modifying the Face Angle for Rectangular Faces ....12

Facing and Hearth Examples ..............................13

Tile Hearth ......................................................15

Mantel Requirements ........................................15

Vent Requirements ...........................................16

Approved Vent Configurations.............................17

Restrictor Position .........................................17

Elbows ........................................................17

Measuring Vent Lengths .................................17

Approved Configurations with No Elbows or

Two 45¡ Offsets (Vertical Termination)...............18

Approved Venting Configurations with a

Horizontal Termination....................................19

Approved Venting Configurations with a

Vertical Termination and Two 90¡ Elbows...........20

Horizontal Vent Termination Requirements ............21

Vertical Vent Termination Requirements ...............21

Gas Line Requirements .....................................22

Fuel............................................................22

Gas Line Connection......................................22

Gas Inlet Pressure.........................................22

Electrical Connection ........................................23

Symbols Used in this Manual

Requirement Step Warning

Finalizing the Installation

1 Glass Removal (& installation) ..........................24

2 Log & Coal Installation ....................................25

3 Replace the Glass..........................................25

4 Faceplate Installation......................................26

5 Leak Test .....................................................26

6 Pilot Adjustment (if necessary)..........................26

7 Air Shutter Adjustment (if necessary) .................27

8 Check Flame ................................................27

9 Explain Operation to Home-Owner ....................27

Operation

Before You Begin .............................................28

Location of Controls ..........................................28

Starting The Pilot..............................................29

Starting the Fireplace for the First Time.................30

Turning the Fireplace On and Off.........................30

Adjusting the Flame Height.................................30

Adjusting the Blower Speed................................31

Normal Operating Sounds ..................................31

Maintenance

Yearly Service Procedure...................................32

Troubleshooting

Troubleshooting Table.......................................33

How this Fireplace Works...................................34

What Turns the Main Burners On and Off ...........34

What Prevents Gas Buildup.............................34

Wiring Diagram ................................................35

Warranty

Warranty.........................................................36

Listing Information

Safety Label ....................................................37

Optional Equipment

LP Conversion Kit.............................................38

Thermostat .....................................................43

Remote Control Thermostat................................44

Decorative Fireback..........................................44

Addendum

Altitude Considerations......................................45

Index

Index .............................................................46

Note

Hint

¥ 1 !

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F

EATURES AND

S

PECIFICATIONS

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5

Features:

Works During Power Outages (utilizes millivolt system)

High Efficiency

Optional Thermostat or Remote Control

Realistic "Wood Fire" Look

Quiet Blower for Effective Heat Distribution

Convenient Operating Controls

Variable-Rate Heat Output

Low Maintenance

Installation Options:

Residential or Mobile Home

Straight or Corner Placement

Flush or Recessed Face

Raised or Floor Hearth

Internal or External Chase

Horizontal or Vertical Vent

Heating Specifications:

Approximate Heating Capacity (in square feet)*

BTU Input Per Hour (from high to low)

Efficiency**

AFUE (Annual Fuel Utilization Efficiency)

Natural Gas

500 to 1,500

31,000 - 18,600 up to 80 %

71.3 %

Propane

500 to 1,500

31,000 - 16,000 up to 80.5 %

71.8 %

* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.

** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system.

Dimensions:

Weight: 165 Lbs.

Vent has an external diameter of 6-5/8"

Electrical access panel is 6" behind the front, along the base.

34-3/4"

28-1/8"*

14-1/2"

2"

1"

29-1/8"

4-7/8"

1/2"

Stand-offs

2"

Nail Down

Plate (used to secure the fireplace to the floor)

20-3/8"

19-3/8"*

* Includes the 1/2" stand-offs

2-5/8"

7-3/4"

1-1/2"

37"*

See "Gas Line Connection" on page 22 for more details

28-1/2"

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6

I

NSTALLATION

- For Qualified Installers Only!

Installation Preparation

!

Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

!

This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI

Z223.1 and NFPA 54(88).

!

In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-

Equipped Recreational Vehicles and Mobile Housing. This appliance may be installed in

Manufactured Housing only after the home is site located.

!

The DVS Fireplace is designed to operate on natural gas, or propane (LP).

!

All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.

!

Notify your insurance company before hooking up this fireplace.

!

The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid Ð the qualified installer should follow the procedure best suited for the installation.

Packing List

¥ Propane Conversion Kit

¥ Log Set (2 Logs, 2 Twigs, Bag of Coals, Coal Trays)

¥ Restrictor Adjuster Rod

¥ Flex Tube with Pipe Adapter

Installation Overview

Additional Items Required for Installation

¥ Face (includes attachment screws)

¥ Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)

¥ Gas Line Equipment (shutoff valve, pipe, etc.)

¥ Electrical Connection Equipment (min. 18 gauge, grounded line)

See "Vent Requirements"

The faceplate must be 6" minimum from side walls.

See "Gas Line

Installation"

Drywall

Non-combustible facing (see

"Facing Requirements")

See "Mantel Requirements"

See "Hearth Requirements"

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See "Horizontal

Termination

Requirements"

See

"Acceptable

Vent Lengths"

Insulation must not fill the spaces between the stand-offs

Nail Down Plate

See "Minimum

Framing

Dimensions"

See "Fireplace Placement Requirements"

Optional thermostat or remote control wire.

See "Electrical

Connection"

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Fireplace Placement Requirements

Setting Up the Standoffs

AFTER

BEFORE

The standoffs are shipped in the flat position. Make sure to follow the instructions below before installing the fireplace.

a

2 b c

Standoff

3

1

Bend the standofff in the sequence shown.

Remove the screw below the standoff.

Replace the screw to secure the standoff.

!

: Failure to set up the standoffs will result in an extreme fire hazard

Minimum Framing Dimensions

¥

The 1/2" stand-offs on the back and sides and 6-

1/4" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members.

These stand-offs may contact the framing members but no material may be placed between the stand-offs.

¥

Fireplace must be installed on a level surface capable of supporting the fireplace and vent

¥

Fireplace must be placed directly on wood or noncombustible surface (not on linoleum or carpet)

¥

Due to the high temperature of the fireplace, it should be located out of traffic and away from furniture and draperies.

35"

19-5/8"

37-1/4"

NOTE: when using an elbow off the top of the fireplace, allow for a 2" clearance above the vent (1" to the sides and bottom).

36" From Base of Fireplace.

NOTE: when venting to the rear, allow a min. 8-5/8" gap centered behind the fireplace (for the vent and wall thimble).

Gas Line (the inlet is 7-3/4" behind the framing and 2-5/8" above the base of the fireplace (see "Gas Line Connection" for details).

Route the electrical line (and optional thermostat or remote control wire) to the right of the fireplace.

Clearances

¥

When installed, walls in front of the fireplace must be a minimum 6" to the side of the faceplate.

¥

Fireplace must be placed so that no combustibles are within, or can swing within 36" of the front of the fireplace (e.g. drapes, doors)

¥

Fireplace must be placed so the vents below and above the glass do not become blocked

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AGE

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I

NSTALLATION

(C

ONT

.)

- For Qualified Installers Only!

Corner Installations

¥ A typical 45¡ installation uses the minimum framing dimensions shown in the illustration below

(NOTE: all clearances still apply).

13"

A

A

46-3/4"

A

A

A

A

19-3/8"

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A

A

Fireplace

(includes

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1/2" standoffs)

37"

65-3/4"

Raised Fireplaces

+

The fireplace may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.

¥ The fireplace may be raised a maximum 34" (this is to ensure the mantel clearance does not infringe upon the ceiling).

Raised fireplace

Raised fireplace with raised hearth.

Raised

Platform

Hearth

Raised

Platform

Raised Hearth

Nail the nail down plates to the floor

(or raised platform)

Hearth Requirements

I

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Floor Mounted

Fireplaces

Do not build the hearth above this ledge.

Tile, Marble,

Brick, or other

Non-Combustible

Min. 1-1/4Ó

Max. 1-7/16Ó

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32" Avalon Avanti Face

30" FPX 32 Arch Face

30" FPX 32 Rect. Face

Decorative Trim

(may be combustible)

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2 Pieces of 1/2Ó

Cement Board

Raised

Fireplaces

Fireplace Stand

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Tile, Marble,

Brick, or other

Non-Combustible

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Raised Hearth

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A

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32" Avalon Avanti Face

30" FPX 32 Arch Face

30" FPX 32 Rect. Face

Non-

Combustible

Hearth

(Min. 1-1/4Ó)

2 Pieces of 1/2Ó

Cement Board

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NSTALLATION

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- For Qualified Installers Only!

Facing Requirements

¥ The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.

The fireplace requires a concrete board (or other non-combustible)

Arch Set-Up Face

Part # 98500697

12" Min.

21-9/16" Discovery & Rosario

22" FPX Arch & Rect.

21-1/2" Heritage Bay & Cambridge

22-1/2" Salish Bay

Bottom of

Faceplate

acing Over 1" Thick

¥ If the facing material is over 1" thick (e.g.

brick, river rock), install the facing around the perimeter of the face. You may wish to make a facing support (see the illustration to the right). If using an arch face, you may wish to order the optional set-up face:

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AAAAAAA extending from the header to the floor and to the framing members on both sides. Do not use sheetrock, plywood or other combustible material.

Header

Non-combustible Facing

6" Min.

(both sides)

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Rectangular Faces

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Face Sizing:

HEIGHT:

21-9/16" Lopi Discovery Face

21-9/16" Avalon Avanti Face

22" FPX 32 Arch Face

22" FPX 32 Rect. Face

WIDTH:

32" Lopi Discovery Face

32" Avalon Avanti Face

30" FPX 32 Arch Face

30" FPX 32 Rect. Face

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AA from Travis

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AAAAAAAAAAAAA face and the base of the fireplace. For 2-1/2Ó thick brick this works out to approximately 1-1/8Ó.

Facing Detail

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NOTE:

The overlap is 1-1/2" along the top of the face.

1-7/16Ó Avanti DVS

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Face

1-7/16Ó Lopi Discovery

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Glass

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1"

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will be a 1/8" air space below the access door). You may do this on the sides and top, but not on the bottom.

1-1/2"

4-7/8Ó

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Make sure these shaded areas are faced over when using the arched face. Rectangular faces do not require this area to be faced.

1-1/2"

20-3/8Ó

29-1/8Ó

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1"

+

To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly next to the fireplace. See the illustration below.

TOP

VIEW

This 2x4 is recessed 3/8" to make a flush facing 1/2" Concrete Board

1"

Fireplace

Faceplate

3/8" Tile

1/2" Drywall

1/2" Concrete Board

Fireplace

1/2" Drywall

1"

Faceplate

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The tile overlaps the drywall

3/8" Tile for an overlap facing

P

AGE

12

I

NSTALLATION

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ONT

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- For Qualified Installers Only!

Face Dimensions

Lopi Discovery DVS Avalon Rosario DVS

FPX Arched DVS

FPX Rectangular DVS

21-9/16Ó

32Ó

21-9/16Ó

32Ó

3-1/2"

Radius = 34Ó

22Ó

30Ó

22Ó

30Ó

Lopi Heritage Bay DVS

31-5/8Ó

Avalon Salish Bay DVS

30-1/2Ó

Avalon Cambridge DVS

33-7/8Ó

21-1/2Ó

22-1/2Ó

21-1/2Ó

33Ó

5-7/8Ó 5-3/8Ó 2Ó

Modifying the Face Angle for Rectangular Faces

If using a rectangular face, adjust the face angles at the top corners of the glass (see the illustration below).

a

Remove these four screws from the face angle.

Phillips

Screwdriver

b

Bend the face angle up and replace the two screws on the upper section.

c

Straighten the face angle.

d

Re-bend the face angle at the inward location and re-attach the lower portion with one screw.

Front of

Fireplace

Glass

A

A

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A

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A

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Facing and Hearth Examples

Side View

SUGGESTION:

If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1-1/2" between the base of the fireplace and the bottom of the face.

Two 1/2"

Cement

Boards

Wood Sub

Floor

3/8" Thick

Tile

Face

A

A

A

A

A

A

1-1/2"

A

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A

A

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Three-Dimensional View

DVS Fireplace

Base of Fireplace

2x4 and Plywood

Platform

Side of

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Fireplace

Face

1/2" Cement

Board & 3/8" Tile

(tucked behind the face)

NOTE:

When fully installed, there will be a 1/8" air space below the access door on the face.

Do not block this space (it is required for access door opening and air flow).

Base of Fireplace

Note how the tile facing fits behind the face on the side and top and butts up to the set-up face on the bottom.

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2x4 and

Plywood

Platform

Cement Board

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I

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Facing and Hearth Examples (continued)

Side View

Two 1/2"

Cement Boards

3/8" Thick

Tile

Face

A

A

A

A

A

A

DVS Fireplace

1/2" Cement Board & 3/8" thick tile

(tucked behind the face)

Wood Sub

Floor

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Three-Dimensional View

A

1-1/2"

Base of Fireplace

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Face

NOTE:

When hearth installation is correctly completed, there will be a 1/8" air space below the access door on the face. Do not block this air space (it is

Side of

Fireplace

Note how the tile face fits behind the setup face on the side and top.

required for access door opening and proper air flow).

Two 1/2"

Cement

Boards

WARNING:

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Wood Sub Floor

There will be a 1/16" clearance between the face and the top of the tile on the hearth.

would leave a large gap underneath the face.

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Tile Hearths

Min. 1-3/8"

Thick

Hearth

Face

32 DVS Fireplace

Facing installs behind the face

Two Layers of

1/2" Cement

Board

3/8" Thick

Tile, Marble, or Granite

1-1/2"

12" Min.

Base of Fireplace

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Wood Sub Floor

The front and side edges can be trimmed in various ways:

Min. 1-3/8" Thick Hearth

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Bull-Nose Tile

Edge Tile

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(Cut to 1-3/8") (Cut to 1-3/8")

A

A

Wood Molding

(Cut to 1-3/8")

Mantel Requirements

Combustible or Non-Combustible Mantels

Max.

Mantel

Depth is

17Ó Minimum

Combustible or Non-Combustible Mantel

Base of Fireplace

23-1/16" Discovery & Rosario

23-1/2" FPX Arch & Rect.

23" Heritage Bay & Cambridge

24" Salish Bay

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Vent Requirements

!

Always maintain the required 1" clearance (2" clearance above the vent when an elbow is placed directly off the top of the fireplace) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation.

!

The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.

!

If the fireplace is installed at an altitude over 3,000 feet the flame quality will need to be carefully evaluated. See

Addendum #1, "Altitude

Considerations", on page

45.

¥

In addition to the requirements listed to the right, follow the requirements provided with the vent.

Vertical Termination

(Duravent Part # 991)

Use a roof flashing and storm collar whenever passing through the roof

(Duravent Part #953 & #943 or #943S)

Use a firestop spacer whenever passing through a ceiling

(Duravent Part #963)

8-5/8"

(220 mm)

Minimum framing for fire stop

Use a support box on exposed vent

Vertical Vent

Requirements

Maintain a minimum 1"

(25 mm) clearance from vent to any combustible

(vent is 6 5/8" (170 mm) diameter)

Use a firestop whenever passing through a wall

Horizontal Vent

Requirements

8-5/8"

(220 mm)

Minimum

Framing for wall thimble

Maintain a minimum 1" clearance from vent to any combustible (2" above the vent when an elbow is placed directly off the top of the fireplace).

Horizontal Termination

(Duravent Part #984)

6-5/8" Diameter

¥

Use Model GS Direct Vent manufactured by Simpson Dura-Vent . Follow the installation instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call

(800) 835-4429. Vent part numbers and descriptions are listed below.

Straight Lengths

908B 6" Pipe Length, Black (interior)

907B 9" Pipe Length, Black (interior)

906 12" Pipe Length, Galvanized

906B 12" Pipe Length, Black (interior)

904 24" Pipe Length, Galvanized

904B 24" Pipe Length, Black (interior)

903 36" Pipe Length, Galvanized

903B 36" Pipe Length, Black (interior)

902 48" Pipe Length, Galvanized

902B 48" Pipe Length, Black (interior)

911B 11" to 14 5/8" Pipe, Adjustable, Black (interior)

Vent Terminations

981

982

984

950

991

Snorkel Termination (36" rise)

(for basement or raised termination installations)

Snorkel Termination (14" rise)

(for basement or raised termination installations)

Horizontal Square Termination

Vinyl Siding Stand-off

High Wind Vertical

Termination

¥ Apply high-temperature silicone to the inner and outer pipe before assembling the sections (on the male, upper section). This seals the inner pipe from the outer pipe. Slide the sections together and turn

1/4 turn until the sections lock in place. Install three metal screws through each joint to lock the outer section in place (see the instructions included with the vent for further details).

¥

Horizontal sections require a 1/4" rise every 12" of travel

+

Exterior Vent Diameter = 6-5/8", Inner Vent Diameter = 4"

Elbows

990 90¥ Elbow

990B 90¥ Elbow, Black (interior)

Penetration, Support Parts

942

941

943

943S

953

963

988

Wall Thimble

Cathedral Ceiling Support Box

Flashing, 0/12 to 6/12 Roof Pitch

Flashing, 7/12 to 12/12 Roof Pitch

Storm Collar

Ceiling Fire-stop

Wall Strap

Apply a 1/8" (3 mm) bead of hightemperature silicone to the inner and outer pipe. The silicone must seal the inner pipe from the outer pipe.

Silicone

Silicone

¥

Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)

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Approved Vent Configurations

Restrictor Position

¥

A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations describe which position the vent restrictor must be in.

To Access the Restrictor:

Withe the fireplace cool, use the bent rod included in the ownerÕs pack to adjust the plate.

NOTE: The fireplace is shipped with the restrictor in position #1 (fully open).

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To Adjust the Restrictor:

1

2

Determine the correct restrictor position (see the charts under

"Approved Vent Configurations" - the stock position is #1).

Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket.

Adjustment Plate

Adjustment Bracket

This restrictor is in position 1.

To adjust, use the rod included in the ownerÕs pack to lift up on the adjustment plate.

Elbows

¥

A maximum of two 90¡ elbows may be used.

NOTE: do not use a 90¡ elbow between two horizontal sections.

NOTE: one additional 45¡ elbow may be used between two horizontal sections.

- or -

¥

Two 45¡ elbows may be used between vertical sections.

Elbows add 3" to the length of the vent system.

Vent Length

(3', 4', etc.)

3"

Side

View

1-1/2"

9-5/8"

Vent sections overlap each other by 1-1/2"

1-1/2"

Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations.

Vent

Height

Vent

Horizontal

Run

Position #3 is this notch.

This restrictor is in position 2.

12-3/8" tall with 1-

1/2" of overlap

30-1/2"

8-3/4" wide with

1-1/2" to 3-3/8" of overlap

Measuring Vent

Lengths

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Approved Venting Configurations for

Vertical Terminations with or without

Offsets

¥

11 Foot Minimum System Height (with or without offsets)

¥

35 Foot Maximum System Height

¥

8' 7" Maximum Offset

¥ A Maximum of Two 45¡ Elbows May be

Used

¥

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

35' (max.)

30 feet

25 feet

Vertical

Rise

Offset

Length

Horizontal

Offset

20 feet

15 feet

11' (min.)

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35' (max.)

30 feet

25 feet

20 feet

15 feet

11' (min.)

Offset Length Hor. Offset

None

1' Section

5"

1'

2' Section

3' Section

4' Section

4' + 1' Section

1' 9"

2' 5"

3' 2"

3' 9"

4' + 2' Section

4' + 3' Section

4' + 4' Section

4' 6"

5' 2"

6'

Vert. Rise

1'

1' 7"

2' 4"

3'

3' 8"

4' 4"

5'

5' 9"

6' 9"

5 feet

The maximum offset length is three 4' sections.

5 feet

0 feet 0 feet

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Approved Venting Configurations with a Horizontal Termination

¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

Restrictor

Position # 2

11' Max

5 feet

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WARNING:

Restrictor

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0 feet

11' Max

5 feet

0 feet

NOTE:

Horizontal sections require a 1/4" rise every 12" of travel.

The maximum vertical height is 11' - two 4' sections

The maximum horizontal length is 16' - four 4' sections

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Approved Venting Configurations for Vertical Terminations with Two 90¡ Elbows

¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.

37' (max)

35 feet

30 feet

25 feet

20 feet

15 feet

10' (min)

5 feet

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37' (max)

35 feet

30 feet

25 feet

20 feet

15 feet

10' (min)

NOTE:

A min. 8' of vertical vent must be used.

NOTE:

Horizontal sections require a 1/4" rise every 12" of travel.

5 feet

0 feet 0 feet

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Termination Requirements (see the illustration below)

A Minimum 9" clearance from any door or window

B Minimum 12" above any grade, veranda, porch, deck or balcony

C Minimum 12" from outside corner walls

D Minimum 12" from inside corner walls

E Minimum 11" clearance below unventilated soffits or roof surfaces

Minimum 18" clearance below ventilated soffits

Minimum 6" clearance from roof eaves

NOTE: Vinyl surfaces require 24"

Roof

Surface

11Ó Min.

F Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)

G Minimum 48" clearance from any adjacent building

H Minimum 84" clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building

6Ó Min.

Roof

Eaves

I Minimum 48" clearance from any mechanical air supply inlet, 72" for Canada

J Minimum 36" clearance above and 48Ó below and to the sides of non-mechanical air supply inlet

K Minimum 36" from the area above the meter/regulator (vent outlet)

L Minimum 36" from the meter/regulator (vent outlet)

M Minimum 12Ó above the roof line (for vertical terminations)

*Note: In Canada the vent termination must be a minimum 2' tall and 2' above any portion of the roof within 10' of the vent.

N Minimum 24Ó horizontal clearance to any surface (such as an exterior wall) Ð for vertical terminations

E

N

M

E

E

A

K

J

A

H

G

F

D

C

I

L

B

NOTE: Measure clearances to the nearest edge of the exhaust hood.

¥ Use the vinyl siding standoff (#950) when installing on an exterior with vinyl siding.

¥ Vent termination must not be located where it will become plugged by snow or other material

¥ These clearances meet UMC-1994 and the CNA/CGA-B149 code standards.

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Gas Line Requirements

!

The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1

and the requirements listed below.

!

The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.

!

Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

Fuel

¥

This heater is designed for natural gas but can be converted to propane (see page 38). Check the sticker on the top of the gas control valve to make sure the correct fuel is used.

Gas Line Connection

¥

A manual shutoff valve is required (it may be installed behind the access door inside the fireplace)

The 1" diameter access hole is located 2-7/8" above the base of the fireplace. Cut an "X" in the gasket covering the inlet and insert the gas line through the gasket.

10-5/8"

7-3/4"

3-1/4"

-- OR --

-- OR --

The included fitting accepts a

3/8" M.P.T. or

1/2" F.P.T.

3/8" M.P.T to 1/2" O.D. Fitting

(Factory installed)

Gas Control Valve

ON

T

O

L

PI

OFF

LO

HI

PILOT ADJ

10" Flex Tube

(shipped with the fireplace - min. bending radius is 3/4")

Gas Inlet Pressure:

Natural Gas

Propane

Standard Input Pressure

7" W.C. (1.74 kPA)

11" W.C. (2.73 kPA)

¥ If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.

¥ The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

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Electrical Connection

!

Make sure the household breaker is shut off prior to working on any electrical lines.

!

The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987)

¥

The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps)

Feed the electrical line through the strain relief.

Use wire nuts to connect the wires together. Push the connections inside the junction box, and re-attach the cover plate. Tighten the strain relief on to the outer insulation of the electrical line to insure the line does not pull loose.

The junction box is located in the right rear corner of the fireplace. Remove the junction box cover plate to access the wires (use a standard screwdriver).

Run an electrical line to a location at the right front of the fireplace

1

Remove the junction box cover at the right front corner of the fireplace near the base.

2

Feed the electrical line through the strain relief (use insulated Romex (¨) type wire).

3

Remove the wires from the junction box. Expose approximately 1/2" of metal wire from each line of the electrical line. Use wire nuts to secure the wires together. Connect the green wire to the ground wire (usually green), the white wire to the common wire (usually white), and black wire to the hot wire (usually black).

NOTE

If using a thermostat or remote control , route the wire through the junction box along with the electrical line - see the section "Optional Equipment".

4

Push the wire connections into the junction box. Replace the cover plate.

5

Tighten the strain relief on to the outer insulation of the electrical line to secure.

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!

: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the gold face may develop a permanent tarnish when the acid evaporates over time.

Contact your dealer if uncertain your facing has been properly neutralized.

!

Turn the gas control valve to "OFF" prior to conducting any service.

1

Follow the instructions below to remove the glass.

Replacing the Glass Removing the Glass

a

Loosen the nuts on the top and side glass clips until they are flush with the end of the stud (do

not remove the nuts).

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While holding the glass, slide the b side and top glass clips off.

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(do not tighten the nuts).

c

While holding the glass, loosen the nuts on the bottom glass clip until they are flush with the

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Cross Section of

Glass Attachment

Glass Clip

Attachment Studs

Face of Heater

Glass Gasket

(3/4" self-adhesive channel gasket)

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A

A

Glass Clip Nuts

Glass Clip

Glass

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Center the glass then replace the side glass clips

(do not tighten nuts).

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Tighten the nuts on the bottom glass clip first, then the top, then the sides.

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2

Install the logs, twigs, and embers.

Burner Pan

These clips keep the rear log from tilting backwards.

Log Installation

The rear log contacts the air deflectors.

The rear log protrudes over the burner pan on both sides.

Rear Log (largest)

Front Log

The front log rests on these platforms.

The front edge of the front log rests on this ledge.

The rear log has a flat portion that rests on this ledge.

Twig

Installation

Align the holes in the left twig over the pegs on the front and back logs.

A

A

A

A

A

Align the holes in the right twig over the pegs on the left twig and back log.

Slide the front log all the way back against the air deflector.

Ember

Installation

Place the embers on this ledge at the front of the firebox . Do not place the

embers over the burner holes.

!

We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.

3

Replace the glass. Make sure the glass is centered, the gasket remains in place, and the glass forms an air-tight seal. Tighten the glass clips to secure the glass. See the illustration on page 24.

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4

Install the face following the instructions included with the face.

Lopi Discovery and

Avalon Avanti Faces

Remove the screws and lock ties used to hold the door in place.

5/16" Nutdriver

FPX Faces

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NOTE:

See the instructions included with the face for installation details and warnings.

Use the face brackets included with the face.

5/16" Nutdriver

Phillips

Screwdriver

GOLD SURFACES:

After installation, remove any tape and clean gold surfaces with denatured alcohol and a soft cloth. Fingerprints or other marks left on the gold may etch into the gold once the fireplace reaches operating temperature.

The door and backing plate

(Discovery only) hang on the pegs built onto the face.

5

Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start the main burner. Leak test all gas joints again.

6

Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if necessary.

The pilot flame should impinge the top 3/8Ó (10 mm) of the thermopile. If it does not, you may need to turn the pilot up.

To adjust the pilot flame, remove the cover screw (and gasket) and turn the needle valve. Clockwise lowers the flame while counter-clockwise raises it.

Thermopile

ON

Pilot Hood

T

O

L

PI

OFF

A

A

Screwdriver PILOT ADJ

Cover Screw Gasket

The cover screw and gasket must be replaced to prevent gas from leaking

3/8Ó (10 mm)

Thermocouple

Cover Screw

Standard

Screwdriver

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7

Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct flame (see the illustration below).

¥

The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes.

It is used to fine-tune the flame for differences in altitude and vent configuration.

Locate the air shutter adjustment lever behind the gas control valve.

Move it up or down until the flame is correct. Pushing up gives the flame more air (making it bluer).

Pulling it down cuts air down, making it more orange.

PI

L

O

Gas Control Valve

LO

HI

NOTE: If the air control is all the way up, yet the flames remain sooty, shut off gas to the fireplace and contact a qualified gas service technician.

PILOT ADJ

NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter.

Correct

Flames should be blue at the base, yellow-orange on the top.

Not Enough Air

If the flames are too tall or sooty on the ends, push up on the lever.

Too Much Air

If the flames are all blue and short, pull down the lever.

!

If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and contact your Travis Industries Dealer for a remedy.

!

If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or "ghost" Ð a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem.

Burner Pan

Burner Ports

(consists of slots and holes)

The flames should burn right off the top of the burner ports (if they are too blue, adjust the air control).

If the flames are lifting, yet the vent configuration is correct, contact your dealer.

If the flames are ghosting, yet the vent configuration is correct, contact your dealer.

8

Turn the flame adjust knob to its highest position - the flames should be approximately 8". Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy.

9

Give this manual to the home owner and fully explain the operation of this heater.

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O

PERATION

Before You Begin

!

Read this entire manual before you use your new fireplace (especially the section "Safety

Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death.

Location of Controls - See explanation below

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The Pilot Flame can be found below the back log on the left side.

ON/OFF Switch

to access the gas control valve,

Gas Control PILOT

OFF

igniter, and blower control.

ON

Valve

IGNITER

LO

ON

HI

T

O

L

PI

OFF

LO

HI

OFF

PILOT ADJ

Pilot Igniter Blower Knob

Gas Control

Knob

Flame Adjust

Knob

Blower Knob

On/Off Switch

Pilot Igniter

This knob controls the speed of the internal convection blower that pushes the heated air into the room.

This control is used to turn the fireplace on and off.

The pilot igniter is used only to start the pilot. When pressed, it sends an electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame.

Gas Control Knob

This knob is used to control gas to the fireplace and for starting the pilot.

There are three positions, ON, OFF, & PILOT. The pointer directly below the knob indicates the position this knob is in.

Flame Adjust Knob

This knob controls the flame height from low ("LO") to high ("HI"). The pointer to the upper left of the knob points to the position this knob is in.

?

If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off

Switch "OFF" will keep the fireplace off always.

Starting The Pilot Flame

The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below:

When lighting or re-lighting the pilot, the glass must be removed (see page 24).

a

Remove the glass (see page 24 for details).

b

Push the gas control knob in slightly and turn it to the "OFF" position. The knob will not turn from "ON" to "OFF" unless the knob is depressed slightly. Wait five minutes to let any gas that may have accumulated inside the firebox escape. If you smell leaking gas, follow the directions on the cover "IF YOU

SMELL GAS".

c

Turn the gas control knob to the "PILOT" position and press the knob in, this will allow gas to flow to the pilot light. Press the red button on the pilot igniter repeatedly until you see the pilot light.

WARNING:

If the pilot does not light after 15 seconds, release the knob and call your dealer for service. Do not attempt to light pilot until service has been performed.

NOTE:

You may wish to remove the log set to gain a better view of the pilot (see page

25).

d

Keep the gas control knob depressed for 30 seconds once it is lit.

e

Release the gas control knob. If the pilot goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service. With the pilot lit, proceed to step ÒfÓ.

f

Replace the glass.

g

Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off.

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PILOT ADJ

ON

T

O

L

PI

OFF

PILOT ADJ

5 minutes

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AA

AA

AA

PILOT

IGNITER

ON

T

O

L

PI

OFF

PILOT ADJ

ON

T

O

L

PI

OFF

PILOT ADJ

?

PI

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30 seconds

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PILOT ADJ

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Starting the Fireplace for the First Time

Cleaning Gold Surfaces

Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on. With the heater cool, clean gold surfaces with denatured alcohol and a soft cloth.

Fumes from the Painted Surfaces Curing

Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room.

Condensation

Water may appear on the glass each time you start the heater - this is normal.

Blue Flames

Blue flames will occur on the fireplace when it first comes on. After fifteen minutes the flames will turn a more realistic yellow and orange color.

?

Certain installations use a remote "wall switch" to turn the fireplace on and off. If this is the case, leave the ON/OFF switch "ON".

Turning the Fireplace On and Off

After the pilot has been started...

ON

See the instructions included with the remote for details on operation.

For systems with thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on.

OF

F

Use this switch to turn the main burner on and off manually.

!

Do not place any combustible items on top of or directly in front of the fireplace, even temporarily.

The optional thermostat may start the fireplace causing a combustible item to ignite.

?

If the fireplace turns on and off frequently while using the thermostat, you may want to adjust the flame height down until it produces just enough heat needed.

Adjusting the Flame Height

+

Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve.

Index Mark

Flame Height

Adjustment Knob

ON

O

T

L

PI

OFF

LO

HI

LO

HI

PILOT ADJ

See the instructions included with the remote for changing the battery.

Turn clockwise to adjust the flame higher, counter-clockwise to lower.

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Adjusting the Blower Speed

+

The blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.

OFF

HI

LO

BLOWER

CONTROL

Blower Knob

Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed. Turning the knob clockwise from the high position decreases the speed of the blower.

Normal Operating Sounds

Pilot Flame

The pilot flame, which remains on, makes a very slight

"whisper" sound.

Blower

This heater uses a blower to push heated air into the room. You will hear the sound of air movement that increases as the speed is increased.

The appliance will creak with change of temperature.

Gas Control Valve

As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.

Blower Snap Disk

This part can produce a clicking sound as it turns the blower on and off.

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M

AINTENANCE

Maintaining Your Fireplace's Appearance

!

Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth.

¥

Use denatured alcohol and a soft cloth to clean gold surfaces (make sure the fireplace is cool). Other cleaners may leave a film that may become etched into the gold.

Yearly Service Procedure

!

Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician.

1

Check the pilot flame. It should engulf approximately 3/8" of the top of the thermopile and engulf the top of the thermocouple (see illustration below). If it does not, contact your dealer for service.

2

Shut off gas to the fireplace by turning the gas control knob to "OFF" (see step A under "Starting the

Pilot" on page 29). Let the fireplace cool for 15 minutes. Remove the faceplate (see instructions included with face) and glass (see page 24).

3

Remove the log set (NOTE: the logs are very fragile - see page 25). If any log is cracked or deteriorated, replace it when re-installing. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the fireplace will require adjustment.

Contact your dealer or a qualified technician for service.

4

Clean the burner pan (especially in the burner holes and slots) and inspect the following:

¥ Check for burner pan holes that are cracked, severely warped, or corroded.

¥ Make sure the burner pan assembly fits flat against the floor of the firebox.

¥ Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.

Before Disassembly: Check the pilot flame. It should impinge the top 3/8Ó of the thermopile and engulf the thermocouple.

Check the walls and ceiling of the firebox for deterioration.

Burner Pan

Thermopile

Pilot Hood

Make sure the burner pan seals against the floor of the firebox.

3/8Ó

Thermocouple

Check the burner holes and slots.

5

Replace the log set. Replace the glass (if the glass is damaged, replace it). Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal. Replace the faceplate.

6

Inspect the area behind the access door. Check the gas control valve and all of the gas lines. If any damage is found, discontinue use and contact your dealer for service.

7

Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.

Monitor the blower operation.

8

Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination.

Problem:

Pilot Will Not Light

T

ROUBLESHOOTING

P

AGE

33

Possible Cause:

A gas shut off valve is turned off

The gas control knob isn't turned to "PILOT"

The valve control knob isn't pushed in

The igniter wasn't pressed repeatedly

Don't Call for Service

Until You:

Check all gas shut off valves

See "Starting the Pilot Light" Step C

See "Starting the Pilot Light" Step C

See "Starting the Pilot Light" Step C

Main Burners Will Not

Start

The pilot light has gone out

The gas control valve is turned to "PILOT" or "OFF"

The ON/OFF switch is turned to "OFF"

The remote control is not working correctly

The thermostat is disconnected or set too low

Remote Control Does

Not Work

The pilot light has gone out

The gas control valve is turned to "PILOT" or "OFF"

The ON/OFF switch is turned to "OFF"

The remote is too far away from the fireplace

The remote control receiver is turned "Off"

One of the two remote control batteries is dead

Thermostat Does Not

Work

The pilot light has gone out

The gas control valve is turned to "PILOT" or "OFF"

The ON/OFF switch is turned to "OFF"

The thermostat is set too low

Fireplace Will Not

Distribute Heat

The fireplace is not getting electricity

The fireplace is not up to temperature

Pilot Goes Out Once A

Month Or More

The gas supply has been shut off

See "Starting the Pilot Light"

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

See the remote control instructions

See "Thermostat Operation"

See "Starting the Pilot Light"

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

Use the remote closer to the fireplace

See the remote control instructions

See the remote control instructions

See "Starting the Pilot Light"

See "Starting the Pilot Light"

Turn the ON/OFF switch to "ON"

See "Thermostat Operation"

Check the breaker switch

See "Operating Your Fireplace"

Keep the gas supply turned on

Flames Are Too Blue

The fireplace has just been started

Flames Are Too Short

(Under 6")

Thin Layer of Soot

Covers the Glass

Improper air shutter adjustment

The flame height may be turned too low

The logs or coals are placed incorrectly

Improper air shutter adjustment

This is normal - see "Starting the

Fireplace for the First Time"

Adjust Air Shutter - contact your dealer

Turn the flame height to "HI" -

See "Adjusting the Flame Height"

See "Log Set Installation and Removal"

Adjust Air Shutter - contact your dealer

P

AGE

34

T

ROUBLESHOOTING

(C

ONTINUED

)

How this Fireplace Works

!

This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace.

What Turns the Main Burners On and Off

This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.

This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the fireplace on and off, this fireplace can be operated when the power is out (although the blower will not run).

When heated, the thermopile generates electricity (a very small amount, measured in "Millivolts").

This electricity is used to operate the main burners.

ON

O

T

L

PI

OFF

PILOT ADJ

LO

HI

The main burners are switched on and off using the electricity generated by the thermopile.

The ON/OFF switch, remote control, or thermostat control the circuit to the main burner.

ON

OFF

What Prevents Gas Buildup

+

This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox.

+

The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot from spilling gas into the firebox.

Pilot Flame

The pilot flame is a time-proven

ON

O

T

L P

OFF

LO

HI component that eliminates the possibility of gas buildup inside the firebox.

PILOT ADJ

Gas Valve

This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple. If any component is damged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas.

External Shut Off Valve

This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures.

Thermocouple

The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas.

Ceramic Glass

The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage and temperature changes.

T

ROUBLESHOOTING

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)

P

AGE

35

Wiring Diagram

Brown

EPU terminal

Gas Control Valve

Jumper Wire

(Manual

Operation)

Green

Optional

Thermostat

Optional

Remote

Control

Thermopile

Piezo Igniter

Orange

A

Thermocouple

Red

White

Red

On/Off

Switch

Copper Co-Axial Wire

Blower

Motor

Black

Black

Chassis

Ground Green

White

Black

120 Volt

Grounded A.C.

Power Supply

White White

Black

Black

Blower

Thermodisk

Blower

Rheostat

120 V.

Blower

Circuit

P

AGE

36

W

ARRANTY

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Years 1 & 2 - COVERAGE: PARTS & LABOR

Gas Control Assembly Accessories Burner Assembly:

Burner, Burner Pan, Air Shutter Assembly, Main Burner

Orifice

Firebox Assembly:

Adjustable control valve, millivolt wiring and connectors (located within the metal heater structure), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor

Ceramic Glass

Cast Brick, Cast Firebacks, Power Heat Ducts, Andirons

Convection Heat Exchanger

Adjustable Air Restrictor, Pressure Relief Mechanisms,

Barometric Control Mechanism (for models with Remote

Heat Ducts), Glass Attachment Mechanism

Electrical Assembly

(within heater structure):

Blower, wiring harness, snap discs, rheostat speed control

Gold & Nickel Plating

Face & Door (see ÒConditions and ExclusionsÓ # 9)

Glass (breakage from thermal shock)

Ceramic Logs

Log Set, Coals, Ember Strip (Steel Fiber)

Re-Installation Allowance

In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (preauthorization required)

One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Exclusions:

Paint, Gasketing

Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR

Burner Assembly:

Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice

Firebox Assembly:

One-Way Freight Allowance

Convection Heat Exchanger

Exclusions:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric

Control Mechanism (for models with Remote Heat Ducts), Glass

Attachment Mechanism

One-way freight allowance on pre-authorized repair done at factory is covered.

Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories, Re-

Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY

Burner Assembly: Firebox Assembly:

Burner Tubes, Burner Pan, Air Shutter

Exclusions:

Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism

Assembly, Main Burner Orifice

(for models with Remote Heat Ducts), Glass Attachment Mechanism

Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,

Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS

1.

2.

3.

4.

5.

6.

This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the

OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.

Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty.

The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.

Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

This Warranty is void if: a.

The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.

b.

c.

The unit is subject to submersion in water or prolonged periods of dampness or condensation.

Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation.

Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the 7.

8.

manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.

This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured.

Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.

9.

Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items , or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty.

10.

TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

11.

This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of

TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.

12.

Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty.

13.

This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty.

14.

No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.

15.

Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

16.

If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

17.

THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES,

WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH

HEREIN.

IF WARRANTY SERVICE IS NEEDED:

1.

2.

3.

4.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.

Travis Industries has the option of either repairing or replacing the defective component.

If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.

The listing label can be found on the baseplate of the fireplace behind the access door.

L

ISTING

I

NFORMATION

P

AGE

37

P

AGE

38

O

PTIONAL

E

QUIPMENT

Propane Conversion Kit

(Part # 98900744)

The propane conversion kit should be installed prior to installing the heater and gas inlet (if not, shut off gas and disconnect the gas inlet).

Items Needed For Assembly

¥ 1/4" Nutdriver

¥ Phillips Screwdriver

¥ Thread sealant

¥ 7/16" and 1/2" Open End Wrench

¥ Micro (1/16") Standard Screwdriver

¥ Leak Testing Equipment

¥ Standard Screwdriver

Packing List

¥ LP Orifice (.0625" diameter)

¥ Two Replacement Screws

¥ LP Pilot Orifice (.016" dia. - stamped "16LP")

¥ Regulator Gasket

Installation Instructions

1

Remove the glass (see page 24).

2

Reach into the firebox and remove the rear log shelf (see the illustration below).

¥ Replacement Regulator

¥ LP Label

The rear log shelf slides on and off the burner pan assembly

Make sure the two tabs slide over the side of the burner pan on both sides.

Burner Pan

Assembly

Position the shelf so the back edges of the shelf and burner pan are flush.

NOTE: When installed, the log shelf must maintain a parallel

3/8Ó gap to the burner pan.

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

P

AGE

39

3

Remove the burner pan from the burner pan box following the instructions below.

a

Remove the two screws holding the burner box front in place.

1/4" Nutdriver

Remove the burner box front. b

Rotate the burner pan upwards.

c

Slide the burner pan to the left until the fixed shutter disengages from the orifice. Place the burner pan aside.

Burner Pan

Fixed shutter

Orifice

Burner Pan Box

P

AGE

40

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

4

Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice

(.0625 dia. - it has ".0625" stamped on it) and tighten in place with a 1/2" open end wrench. Replace the spring. Slide the adjustable shutter back in place.

a

Push the adjustable shutter to the left, off the orifice (be careful not to bend the shutter linkage).

Adjustable

Shutter

Orifice b

Slide the adjustable shutter down, away from the orifice.

c

Remove the spring

NOTE:

Screw the LP orifice in so 7/8Ó

(23 mm) or the orifice protrudes

(indicating full insertion).

Shutter

Linkage d

Use a 1/2Ó open end wrench to unscrew the orifice.

e

.0625

f

The LP orifice has

Ò.0625Ó stamped on it.

Apply thread sealant to the new orifice prior to installation.

The NG orifice has Ò37Ó stamped on it.

37

5

Re-attach the burner pan and burner box front to the burner pan box following the instructions in step 3 in reverse order.

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

P

AGE

41

6

Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is preferred because it allows for greater pilot adjustment.

Remove the pilot hood assembly by unscrewing the two attachment screws.

Phillips

Screwdriver

Pilot Hood

Assembly

Pull the pilot orifice retainer and pilot orifice upwards to remove.

Pilot Orifice

Retainer

Pilot Orifice

Orifice Identification:

LP (Propane) Orifices

1

L

1

P

1

L

P

6

(preferred)

NG (Natural Gas) Orifices

1

N

8 2

N

1

(preferred)

P

AGE

42

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

7

Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot assembly gasket is placed correctly.

8

Replace the rear log shelf (see step 2). Install the logs and embers. Replace the glass.

9

Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the

heater is installed, gas is connected, and the main burner is lit.

Align the regulator gasket so it is flat and the two tabs fit through the two holes on the gasket.

NOTE: These holes strip easily. Use a hand screwdriver and tighten each screw evenly.

LO

HI

These screws hold the regulator in place.

NOTE: use the new screws included with the regulator.

LO

HI

ON

T

O

L

PI

OFF

Phillips

Screwdriver

PILOT ADJ

Regulator Gasket

NOTE: use the new gasket included with the regulator.

LP (propane) regulators have a

11.0 2.8 stamped here.

10

Place the included propane label over the natural gas label on top of the gas control valve.

THIS CONTROL

HAS BEEN

CONVERTED TO

LP

11 Make the gas line connection, start the heater and thoroughly leak-test all gas connections and the regulator. Check the pilot. Adjust if necessary.

The pilot flame should impinge the top 3/8Ó of the thermopile. If it does not, you may need to turn the pilot up.

To adjust the pilot flame, remove the cover screw (and gasket) and turn the needle valve. Clockwise lowers the flame while counter-clockwise raises it.

Thermopile

Pilot Hood

ON

T

O

L

PI

OFF

A

Standard

Screwdriver

PILOT ADJ

Cover Screw Gasket

The cover screw and gasket must be replaced to prevent gas from leaking

Cover Screw

Standard

Screwdriver

3/8Ó

Thermocouple

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

P

AGE

43

Thermostat

(Part # 99300650)

!

Do not connect 120 VAC to the gas control valve or wiring of this unit.

+

It is easiest to route the wire prior to installing the fireplace. Route the wire to a location near the gas inlet. Allow 3' of wire for hookup inside the fireplace.

1

Follow the directions below to attach the wire to the on/off switch (NOTE: this is best done at the same time the electrical line is hooked up - see page 23 for details on installing the electrical line).

Right Side of Fireplace

Back of on/off switch

Inner Wall of Z.C.

Can.

Outer Wall of Z.C. Can.

Remove the green jumper wire.

b

Insert approximately

1' (305 mm) of wire through the inner wall to allow for hookup.

Electrical

LIne a

Run the wire through the strain relief next to the electrical line.

Then thread the wire through the square opening (this leads to the area below the burner pan). c d

Attach the quick connects from the wire to the two posts on the on/off switch.

2

Determine a location for the thermostat that is within range of the 50' length of thermostat wire. It should be centralized in the room and away from the heater. The wire may be routed externally on the wall or behind the wall (preferred).

3

Install the thermostat following the directions below.

a

Pull the cover off the thermostat

50 60 70 80 90

50 60 70 80 90

b

Run the thermostat wires through the wall (cut off excess wire, leaving 6Ó of slack).

Robertshaw

d

Attach the thermostat to the wall through these two holes.

c

Expose 1/2Ó of wire and attach to these two posts.

e

Re-attach the cover removed in step ÒaÓ.

Standard

Screwdriver

P

AGE

44

O

PTIONAL

E

QUIPMENT

(C

ONTINUED

)

Remote Thermostat

!

Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.

¥

Follow the instructions included with the remote thermostat for installation.

IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:

Included with the remote thermostat is a set of instructions that should be given to the homeowner.

Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on.

The decorative classic fireback attaches to the side walls of the firebox to enhance the aesthetic quality of the appliance. The directions below detail installation.

!

Turn the gas control valve to "OFF" prior to conducting any service.

1

The faceplate, glass, and log set must be removed prior to installing the firebacks.

2

Use a 5/16" socket wrench or standard screwdriver to remove the four screws on each side of the firebox wall (see the illustration below).

3

Attach the fireback clips to the side walls using 1/2" screws included with this kit.

4

Place the firebacks onto the fireback clips. The side plates are marked "Left" and "Right" on the back to differentiate the two sides. Insert the 1" screws included with this kit through the plates and into the walls of the firebox to secure the plates in place. Do not fully tighten the screws - the firebacks should have some space to expand and contract.

Fireback

Wall of

Firebox

Standard

Screwdriver

- or -

5/16Ó

Socket

The fireback rests on the fireback clip.

Burner Pan

A

DDENDUM

P

AGE

45

Altitude Considerations

This fireplace has been tested at altitudes ranging from sea level to 8,000 feet. In this testing we have found that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. For information on adjusting the air shutter see page 27 of this manual.

!

Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Please consult your dealer or installer if you suspect an improperly adjusted air shutter.

P

AGE

46

I

NDEX

271002

Approved Vent Configurations................................17

Adjusting the Blower Speed...................................31

Adjusting the Flame Height....................................30

Air Shutter Adjustment..........................................27

Altitude Considerations.........................................45

Blower Control ....................................................31

BTU Input ..........................................................5

BTU Output........................................................5

Cap (see vent termination) ....................................21

Chimney Cap (see vent termination)........................21

Chimney Installation (see Vent Requirements) ..........16

Clearances ........................................................7

Condensation on Glass ........................................30

Corner Installation ...............................................8

Dimensions ........................................................5

Dura-Vent (part numbers)......................................17

Elbows ..............................................................17

Electrical Connection ...........................................23

Face Dimensions ................................................12

Facing Requirements ...........................................10

Finalizing the Installation.......................................24

Floor Protection (see "Hearth Requirements") ...........9

Framing Dimensions ............................................7

Fuel..................................................................22

Gas Control Valve (Location) .................................28

Gas Inlet Pressure...............................................22

Gas Line Connection............................................22

Gas Line Install ...................................................22

Gas Smell..................................See Inst. on Cover

Glass Installation and Removal ..............................24

Glass, Glass Gasket ............................................24

Hearth Requirements ...........................................9

Heating Specifications ..........................................5

Horizontal Vent Termination Requirements ...............21

How this Fireplace Works......................................34

Vent Lengths ......................................................17

Installation Options ..............................................5

Items Required for Installation................................6

Leaking Gas...............................See Inst. on Cover

Listing Information ...............................................37

Location of Controls .............................................28

Log Set Installation and Removal............................25

Maintenance ......................................................32

Mantel Requirements ...........................................15

Measuring Vent Lengths .......................................17

Noise (see Normal Operating Sounds).....................31

Normal Operating Sounds .....................................31

Packing List .......................................................6

Pilot Flame Inspection ..........................................26

Piping Installation (see Gas Line Install) ...................22

Raised Fireplaces................................................8

Remote Control Installation ...................................44

Remote Control Operation.....................................30

Restrictor Position ...............................................17

Safety Label .......................................................37

Safety Precautions ..............................................2

Starting The Pilot.................................................29

Starting the Fireplace for the First Time....................30

Thermostat Installation .........................................43

Thermostat Operation ..........................................30

Turning the Fireplace On and Off............................30

Vent Length (see Acceptable Vent Configurations) .....16

Vent Part Numbers ..............................................16

Vent Requirements ..............................................16

Vertical Vent Termination Requirements ..................21

Warnings ...........................................................2

Warranty............................................................36

Water on Glass (see Condensation) ........................30

Weight (250 Lbs.) ................................................5

What Prevents Gas Buildup...................................34

What Turns the Main Burners On and Off .................34

Wiring Diagram ...................................................35

Yearly Service Procedure......................................32

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