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MODEL L2000G4
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 307467-D
EFFECTIVE 07/2015
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2009 Highway Equipment Company, Inc.
NEW LEADER L2000G4
Safety Decal Illustrations .............................................................................................................................. 8
Lubrication and Maintenance .................................................................................................................... 2 0
Hydraulic System ............................................................................................................................ 2 0
Hydraulic Hose ............................................................................................................................... 2 1
Bin Sensor ........................................................................................................................................2 1
Conveyor Chain .............................................................................................................................. 2 2
#4 Conveyor Belt ............................................................................................................................ 2 3
#5 Conveyor Belt ............................................................................................................................ 2 3
Conveyor Gear Case ....................................................................................................................... 2 7
Lubrication of Bearings .................................................................................................................. 2 8
Clean Up ......................................................................................................................................... 2 8
Fasteners ........................................................................................................................................ 2 8
Hydraulic System ............................................................................................................................ 2 9
Gear Case Lubricant ....................................................................................................................... 2 9
Grease Gun Lubricant ..................................................................................................................... 2 9
Chain Oiler Lubricant ...................................................................................................................... 2 9
Standard Torques National Coarse (NC) Cap Screws .................................................................................. 3 3
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NEW LEADER L2000G4
Parts List ..................................................................................................................................................... 36
#5 Conveyor ................................................................................................................................... 43
#4 Conveyor Idler ........................................................................................................................... 45
#5 Conveyor Idler ........................................................................................................................... 46
#4 Conveyor Drive .......................................................................................................................... 47
#5 Conveyor Drive .......................................................................................................................... 48
Gear Case ....................................................................................................................................... 49
Gear Case Assembly & Breather Tube ............................................................................................ 50
Encoder .......................................................................................................................................... 51
Inverted V ....................................................................................................................................... 59
Twin Spinner Hydraulics ................................................................................................................. 70
Pump Hydraulics ............................................................................................................................ 75
Hydraulic Pump Assembly .............................................................................................................. 76
Reservoir ........................................................................................................................................ 77
Spinner Motor ................................................................................................................................ 78
Conveyor Motor ............................................................................................................................. 80
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New Leader Warranty
NEW LEADER L2000G4
PLEASE ! ALWAYS THINK SAFETY FIRST !!
The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support
Department at 1-888-363-8006 or (319) 363-8281.
It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit.
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments.
Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.
This Safety Section should be read thoroughly and referred to frequently.
ACCIDENTS HURT !!!
ACCIDENTS COST !!!
ACCIDENTS CAN BE AVOIDED !!!
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NEW LEADER L2000G4
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and
“NOTICE” are used to indicate the following:
DANGER
Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded.
WARNING
CAUTION
NOTICE!
Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury.
NOTE:
Provides additional information to simplify a procedure or clarify a process.
The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation.
The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at 1-888-363-8006 or (319) 363-8281.
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NEW LEADER L2000G4
MAINTENANCE INSTRUCTIONS
1. Keep safety decals and signs clean and legible at all times.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory.
INSTALLATION INSTRUCTIONS
1. Clean Surface
Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry.
2. Position Safety Decal
Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these.
3. Remove the Liner
A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove.
4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners.
b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles.
c. Pull up tack points before squeegeeing over them to avoid wrinkles.
5. Remove Pre-mask
If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal.
6. Remove Air Pockets
Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture.
7. Re-Squeegee All Edges.
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NEW LEADER
SAFETY DECALS CONTINUED
L2000G4
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NEW LEADER L2000G4
1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing!
2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear.
b. Shut off conveyor and spinner drives.
c. Shut off vehicle engine and unit engine (if so equipped).
d. Place transmission of the vehicle in “neutral” or “park”.
e. Set parking brake firmly.
f. Lock ignition and take keys with you.
g. Lock vehicle cab.
h. If on steep grade, block wheels.
These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up.
3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit.
Operating is a full-time job.
4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body.
5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them.
Replace guards and covers before starting spreader operation.
6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment.
7. Before starting unit, be sure everyone is clear and out of the way.
8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy c o n d i t i o n s .
Clean mud, snow or ice from steps and footwear.
9. Do not allow anyone to ride on any part of unit for any reason.
10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you.
b. Rocks, scrap metal or other material can be thrown off the spinner v i o l e n t l y .
Stay out of d i s c h a r g e area.
c. Make sure discharge area is clear before spreading.
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NEW LEADER L2000G4
11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks.
Replace immediately if required. Use only new
SAE grade 5 or grade 8 screws and new selflocking nuts.
12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual.
13. Shut off engine before filling fuel and oil tanks. Do not allow overflow.
Wipe up all spills.
Do not smoke. Stay away from open flame. FIRE HAZARD!
14. Starting fluids and sprays are extremely f l a m m a b l e .
Don’t smoke.
Stay away from flame or heat!
17. Wear eye protection while working around or on unit.
18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property.
CAUTION
If spreader is used to transport chemicals, check with your chemical supplier regarding DOT
(Department of Transportation) requirements.
15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger.
16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance
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19. Cover all loads that can spill or blow away.
Do not spread dusty materials where dust may create pollution or a traffic visibility problem.
20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip.
21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling 1-888-363-8006 or (319) 363-8281.
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NEW LEADER
1. Maintenance includes all lubrication, adjustments inspection,
(other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting.
2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head!
3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS.
4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT
WORK ON RUNNING MACHINERY!
5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation.
6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual.
L2000G4
7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER
LIFT EQUIPMENT OVER PEOPLE.
8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them.
DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown.
9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a
Type BC unit.
10. Cleaning solvents should be used with care.
Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled.
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NEW LEADER
GENERAL SAFETY RULES
MAINTENANCE SECTION CONTINUED
11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO
NOT SMOKE around batteries—STAY AWAY
FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables.
12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help.
13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours as gangrene may result.
Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT
SMOKE—STAY AWAY FROM FLAME OR
SPARKS
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L2000G4
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1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle
Weight Rating (GAWR) or the Gross Vehicle
Weight Rating (GVWR) for the chassis.
b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown.
2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory.
3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety
Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations.
4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire.
5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal.
Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy.
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6. Do not weld on v e h i c l e f r a m e as such we l d i n g can lead to fatigue cracking and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations.
7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available.
8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle.
9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained.
10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed.
11. Install all guards as required.
12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone.
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NEW LEADER L2000G4
GENERAL DESCRIPTION
The Model L2000G4 is a hopper-type spreader intended for spreading free-flowing granular agricultural materials, such as chemical fertilizers, agricultural limestone and gypsum. It is intended for truck chassis or flotation vehicle mounting. It also may be incorporated into a towed trailer unit.
The unit is powered hydraulically and provides independent variable speed control for the spinner. The conveyor has full automatic ground speed coordinated control by means of a motorized valve with shaft sensor. The hydraulic pump, which provides the hydraulic power, is a gear-type pump that is driven by means of a transmission PTO.
The conveyor runs the full length of the hopper bottom to deliver material to the spinners through an adjustable metering gate at the rear of the hopper body. It is driven by an orbital type hydraulic motor integrally mounted to a 6 to 1 ratio spur gear box. The conveyor is available with either a number five straight belt or a number four beltover-chain.
The distributor spinner assembly has two 24 inch (610mm) diameter dished discs. Each disc has four formed and heat treated fins. Each fin’s angle can be adjusted. The spinner is fully adjustable by means of a rotating handle or electric stroke actuator.
This product is intended for commercial use only.
GENERAL
DESCRIPTION
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NEW LEADER
4 " Min.
58"
Spreader
Height
"B"
"A"
L2000G4
124" or 132" Upper Mount Holes
96" or 108" Lower Mount Holes
96 " Inside Body Width
"CA/CT"
"C"
102" or 120" Deflector Width
Body
Length
10’ (3.05m)
11’ (3.35m)
12’ (3.66m)
13’ (3.96m)
Overall
A
148” (376cm)
160” (406cm)
172” (437cm)
184” (467cm)
Dimensions
Inside B
120” (305cm)
132” (335cm)
144” (366cm)
156” (396cm)
Frame C
111” (282cm)
123” (312cm)
135” (343cm)
147” (373cm)
Cab to Axle or Cab to Tandem
CA/CT*
84” (213cm) CA
84” (213cm) CA
102” (259cm) CA
102-108” (259-274cm) CT
* - Please consult federal, state, and local weight laws and chassis manufacturer’s ratings to ensure neither government weight restrictions not GVWR and GAWR’s are exceeded. Tire and tandem axle size may require mounting modification of optional mud flaps.
*
Capacities-Struck - Cubic Yards (Meters
3
) Cubic Feet
Body
Length
10’ (3.05m)
11’ (3.35m)
12’ (3.66m)
13’ (3.96m)
Standard
7.07 (5.41) 191
7.83 (5.99) 211
8.58 (6.56) 231
9.33 (7.13) 252
Spreader Weight Approx.
Pounds - As Shipped
3745 lbs.
3815 lbs.
3885 lbs.
3920 lbs.
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NEW LEADER L2000G4
NOTE:
Refer to www.highwayequipment.com for installation instructions.
Once on the website:
• Click Customer Support.
• Select: Other New Leader Manuals and Instructions.
• Select: New Leader Installation Instructions.
WARNING Stand clear of moving machinery.
NOTE: Do not load spreader with material.
1. Check over entire unit to be sure all fasteners are in place and properly tightened per Standard Torques National
Coarse (NC) Cap Screws Fastener Torque Chart section in this manual.
2. Make sure no other persons are in vicinity of truck or spreader.
3. Make sure no loose parts are in unit or on conveyor or spinner.
4. Open feedgate until it is completely clear of conveyor.
5. Check oil level in hydraulic reservoir; fill as necessary. Refer to Lubricant Specification section of this manual for proper oil. Completely open gate valve under reservoir.
6. Set throttle so engine runs at about 1000RPM. Engage PTO driving pump. Allow pump to run and circulate oil for several minutes. Increase warm-up time in cold weather.
7. Manual spinner control valve: Move to position ‘’3’’.
PWM spinner control valve: Run at 300 RPM.
Spinner should run at slow speed. Allow to run until it is operating smoothly and all air has been purged.
8. Manual spinner control valve: Move to position ‘’0’’.
PWM spinner control valve: Run at 0 RPM.
9. Place control in manual mode (see control manual) and run conveyor until it’s operating smoothly.
10. Manual spinner control valve: Move to position ‘’5’.
PWM spinner control valve: Run at 500 RPM.
Allow both spinner and conveyor to run. Shut down system.
INITIAL
WARNING
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
11. Check all connections in hydraulic system to make sure there are no leaks.
12. Check hydraulic oil reservoir and refill to maintain level around mid-point of sight gauge.
Unit is now ready for field testing.
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NEW LEADER L2000G4
The following procedure is a guide:
1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading.
2. Make sure unit has been properly serviced, that oil reservoir is full and gate valve under reservoir is fully open.
Do not load spreader.
3. Manual spinner control valve: Set to position “7”.
PWM spinner control valve: Run at 700 RPM.
WARNING
Take proper safety precautions when observing conveyor and spinner speed while vehicle is in motion! These may include use of suitable mirrors clamped to permit observation by a safely seated observer, following the spreader in another vehicle at a safe distance, or other suitable means. Do not stand on fenders, in body or on any part of spreader as there is danger of falling off the vehicle or into moving parts! Use great care in performing this test!
4. Turn control to ‘’on’’ position. Engage PTO and allow to run at fast idle long enough to bring hydraulic oil up to operating temperature. Spinners should revolve at moderate speed. Conveyor should not move.
5. Set program in control console to operational mode and begin forward travel. Move conveyor switch to ‘’on’’ position. Conveyor should start immediately when vehicle moves and should continue to run at speeds which vary directly with the vehicles field speed; the conveyor should speed up as truck speed increases and slow down as truck speed reduces. Spinner speed should remain constant when engine speed is above minimum operating range.
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NEW LEADER L2000G4
1. Make sure unit has been properly serviced and is in good operating condition. Field test unit prior to first use, prior to each spreading season’s use, and following overhaul or repair work, to verify that all components and systems are functioning properly. See Field Testing section.
2. Fill body with material to be spread.
3. Drive to location where spreading is to be done.
4. Adjust spinner control valve for material being applied to give spread width desired. See G4 Spread Pattern section.
5. Adjust spinner to give spread pattern desired. See G4 Spread Pattern section.
6. Set feedgate opening to obtain yield desired. Measure actual material depth.
7. Make sure shut-off valve on hydraulic reservoir is fully opened.
8. Turn on power to controller and set program to desired values.
9. Engage pump drive PTO.
CAUTION Drive only at speeds which permit good control of vehicle.
10. Drive at speeds that allow engine to turn at proper RPM.
Higher transmission gears may be used with speeds to 30 MPH. If lower speeds must be used, shift transmission into lower gears so engine speed can be maintained to allow adequate hydraulic oil delivery from pump.
OPERA
NOTICE!
CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF
OPERATION ON A UNIT.
*Visit www.newleadervip.com for interactive tools to calculate yield, proper feedgate opening, conveyor revolutions per minute, and mph to maximize the performance of your spreader.
TING PROCEDURES
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NEW LEADER L2000G4
PREVENTATIVE MAINTENANCE PAYS!
The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion.
Unless a frequent, periodic preventative maintenance program is established, rapid damage to spreading equipment can occur. Proper cleaning, lubrication and maintenance will give you longer life, more satisfactory service and more economical use of your equipment.
HYDRAULIC SYSTEM
Proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels.
Refer to Lubricant and Hydraulic Oil Specifications section of the manual for selection of the proper hydraulic fluid for use in the hydraulic system.
Service Schedule
1. Check hydraulic oil daily by means of sight gauge on reservoir. Add oil as necessary to maintain level around mid-point of sight gauge. Periodically inspect hoses and fittings for leaks.
WARNING
DO NOT check leaks with hands while system is operating as high pressure oil leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems.
2. Change hydraulic oil filter after first week (or not more than 50 hours) of operation on a unit.
3. After first filter change, replace filter when indicator reaches Red Zone.
4. Drain reservoir through drain plug (not through suction outlet), flush, and refill and change filter element annually. Oil and filter should also be changed whenever oil shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown.
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NEW LEADER L2000G4
HYDRAULIC HOSE
Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately.
Clean
Clean assembly by blowing out with clean compressed air. Assemblies may be rinsed out with mineral spirits if the tube stock is compatible with oil, otherwise hot water at 150°F (66° C) maximum may be used.
Inspect
Examine hose assembly internally for cut or bulged tube, obstructions, and cleanliness. For segment style fittings, be sure that the hose butts up against the nipple shoulder; band and retaining ring are properly set and tight, and segments are properly spaced. Check for proper gap between nut and socket or hex and socket.
Nuts should swivel freely. Check the layline of the hose to be sure the assembly is not twisted. Cap the ends of the hose with plastic covers to keep clean.
Test
The hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose.
Test pressure should be held for not more than one minute and not less than 30 seconds. When test pressure is reached, visually inspect hose assembly for: 1. Any leaks or signs of weakness. 2. Any movement of the hose fitting in relation to the hose. Any of these defects are cause for rejection.
Storage and Handling
Hose should be stored in a dark, dry atmosphere away from electrical equipment, and the temperature should not exceed 90° F (32° C).
BIN SENSOR
TION & MAINTENANCE
LUBRICA
WARNING
Stay out of the spreader. Do not climb on spreader. Use a portable ladder to inspect, clean and maintain the bin sensor from outside the spreader. Failure to do so could result in injury from falling.
NOTICE!
Wipe sensor clean periodically to prevent accumulation of product. Avoid wet material as it may stick to sensor. If material sticks to sensor it won’t warn user when bin is low.
Clean sensor with long handled brush or hose from outside of spreader. Do not aim high pressure sprayer directly at sensor—it could damage the components.
Please Give Part No., Description
& Unit Serial No.
21
307467-D
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NEW LEADER L2000G4
CONVEYOR CHAIN
WARNING
Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body.
Hose down unit and remove any material build-up on sprockets and under chain.
NOTICE!
The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running!
Make sure unit is clean and completely dry.
Lubricate conveyor chain at the end of each day of usage using a mixture of 75% diesel fuel and 25% SAE 10 oil. Shut down spinner and run conveyor at 20 RPM for two full revolutions to lubricate chain. After each unit washing, allow to dry, then lubricate.
Before filling the unit with spreading material, activate the controller or power switch to run the pump oiler. Bleed all air from the lines and adjust the two spray nozzles so that the oil mixture sprays vertical onto the sprockets and chain.
Figure 1 - Spray Nozzle
Tension
Proper chain tension is also a factor in chain and sprocket life (Figure 2). Measure from rear of unit forward to achieve proper chain tension. Make sure chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings.
Chain Tension to be Measured from Rear of Sill.
REAR
Proper Tension:
36” to 40”
(91cm - 102cm)
Figure 2 - Chain Tension
Main Conveyor
22
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& Unit Serial No.
NEW LEADER L2000G4
Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage.
Excess slack presents the possibility of chain catching on sub-frame parts. Bent or distorted chain bars will cause damage as well. Straighten or replace bent or distorted chain bars immediately. It also causes fertilizer leakage with chain conveyors.
#4 CONVEYOR BELT
Standard belt for the #4 chain is moderate oil resistant that is impervious to moisture, weathering, or normal action which can be used with chemical impregnated fertilizer or oil based additives.
• Inspect belt fastener occasionally for wear or “raveling” of belt grip area.
• Make sure belt connecting pin is positioned correctly as shown in Figure 3.
NOTICE!
Pin must not rotate. If pin ends are not bent down and tight against lacing, the ends may cut into the chain shield sealers or belt wipers.
BOTH PIN ENDS MUST
BE BENT DOWN & TIGHT
AGAINST ENDS OF
LACING
Figure 3 - Conveyor Belt Pin Installation
#5 CONVEYOR BELT
Maintenance
The conveyor belt should be checked daily for proper tension and tracking. See “Adjustment” under Lubrication &
Maintenance section.
Do not be alarmed as sides of belt wear unless belt is out of track. The belt will continue to operate satisfactorily with up to 1” (25.4mm) total worn from the sides. Inspect belt lacing frequently for wear or “raveling” of belt grip area and loosening hardware. Retighten loose nuts and peen end of lacing screw into slot of nut as required.
TION & MAINTENANCE
Adjustment
1. TENSION
Belt tension should be just tight enough to prevent slippage—no tighter. If the “flats” on the conveyor drive pulley are visible through the belt, tension is high enough.
2. TRACKING
Empty spreader to check tracking by doing the following:
A. Make sure truck engine is shut off and move spinner control valve to “0” position. Start truck engine and engage pump drive PTO. Spinners should not turn. If they do, correct the problem before proceeding.
LUBRICA
Please Give Part No., Description
& Unit Serial No.
23
NEW LEADER L2000G4
B. Run truck engine, place controller in manual mode (see control manufacturer’s manual) and run conveyor at slow speed. Gradually increase speed until tracking is visual.
CAUTION Use great care to avoid entanglement with any moving parts.
A properly adjusted belt will either remain in a steady position centered on the pulley or more often will “wander” back and forth 1/4 to 1/2 inch (6mm to 13mm) across the pulley, but remain generally centered. The conveyor belt sides should not curl or scuff.
Improper tracking is usually due to three basic causes. These problems and their respective solutions follow:
PROBLEM 1: (Figure 4)
Belt tracks to one side, contacts side of conveyor. Contact is more severe at the front and may not quite touch at the rear.
SOLUTION:
Tighten idler bearing at side in contact with belt. Make this adjustment one turn at a time. Operate conveyor 10 to
15 minutes at a high speed to allow belt to react to the adjustment. Repeat if necessary.
Belt contacts this side
Belt contacts this side
Figure 4
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NEW LEADER L2000G4
PROBLEM 2: (Figure 5)
Belt contacts one side at front and contacts other side at rear.
SOLUTION:
If adjusting as in Problem 1 does not remedy the situation, adjustment of the drive pulley is necessary. Mark the position of the adjustment screw (RH side) on the side of the unit. Determine which illustration shows the problem to figure out which direction the drive shaft should be moved. Loosen the adjustment screw to move the shaft forward; tighten the screw to move the shaft rearward.
NOTE: The illustration is exaggerated. Only move the adjustment screw 1/4 turn at a time after loosening the bolts holding the bearing. Usually, 1/64 to 1/32 inch (.4mm to .8mm) adjustment is all that is necessary. Retighten bearing. Operate conveyor for 10 to 15 minutes at a high speed to allow belt to react to adjustment. The problem should change to Problem 1. Adjust as in Problem 1 to track belt properly.
Belt contacts here
Belt contacts here
Belt contacts here
Figure 5
PROBLEM 3: (Figure 6)
Belt contacts side as in Problem 1, but contacts more heavily at a point approximately three feet from rear.
SOLUTION:
Realign snubber pulley. Note the point or side of contact from the illustration. This side of the snubber is too low.
NOTE: This pulley moves up and down ONLY.
Loosen belt and raise or lower as necessary. Loosen the two bolts holding the snubber bearing on the side to be adjusted after marking the old position. Move approximately 1/16 inch (1.6mm) at a time and retighten. Retighten belt the exact number of turns previously loosened. Operate conveyor 10 to 15 minutes to allow belt to react to adjustment. Refer to Problem 1 and readjust. If readjustment does not compensate, repeat.
TION & MAINTENANCE
LUBRICA
Belt contacts this side, but most firmly at this point
Snubber higher on this side
Figure 6
Belt contacts this side, but most firmly at this point
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& Unit Serial No.
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NEW LEADER L2000G4
If, after continued adjustment, the belt does not track properly, check the following:
1. Check for twisted spreader body. Shims must be placed between spreader cross tubes and the mounting surface to eliminate any twist in the body structure.
2. Check for crowned Idler Pulley by placing a straight edge on the pulley. If properly crowned, the straight edge will contact the center pulley leaving 1/16 inch (1.6mm) gap between the straight edge and both pulley ends.
Replace the pulley if crown is not present.
3. Check for lacing squareness by removing the belt. This should be done as a last resort. If the lacing is not square to the belt ends, contact your dealer for service.
4. Sight down the body under the belt shields. The only point which should come close to or slightly contact the belt, is the lowest point on the shield. If the belt contacts the shield firmly at any other point, tracking will be impossible and you should see your dealer immediately. Only your dealer can correct the situation.
Shield
The belt shields along each side of the belt inside the unit should be just contacting the belt when the belt is properly adjusted and the unit is empty
(Figure 7). If a shield has clearance along its length, it can be moved down until it just contacts the belt by loosening the fastener bolts, allowing the shield to slide downward and tightening the bolts. If the shield is tending to cut into the belt along its full length, loosening the bolts and raising the shield until it just contacts the belt will correct the problem.
If the shield cuts the belt at one or more points or if it gaps at one or more points, it should be replaced.
BELT SHIELD
ZERO CLEARANCE
INSIDE HOPPER
BELT
Figure 7 - #5 Bottom
NOTICE!
Don’t lubricate the #5 belt. Use of lubricants will cause the belt to deteriorate and fail prematurely.
Removal & Replacement
Tools and Equipment Required (NOTE: Two people MUST be used for this procedure.):
1. 1 1/2” Hex Wrench
2. 25 to 30 Feet (762cm – 915cm) of 1/4” (6mm) to 3/8” (10mm) Rope.
3. 3 or 4 Pieces of 2” x 4” (5cm x 10cm) Lumber about 3 Feet (1m) Long.
4. 10 Feet (304cm) of 14 or 16 Gauge Soft Iron Wire.
Parts Required: See Parts Pages.
Procedure:
1. Set spinner control valve at “0” position to stop spinners.
2. Remove both belt shields, clean thoroughly and repaint.
3. Adjust processor to Manual operation. Select a slow Manual Speed so tracking is visual.
4. Move the front idler adjustment bolts to extreme rear position.
5. Shut down spreader. Pull out splice pin to separate belt splice.
6. Insert pin into one side of belt splice. Attach a winch to the belt splice and remove belt.
NOTE: If the splice pin cannot be removed, cut belt and remove belt by hand.
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NEW LEADER L2000G4
7. Using any suitable tool, remove any caked material from the drive pulley, snubber pulley, idler pulley and from inside the frame channels. Clean and repaint as required.
8. Thread OLD splice pin through one end of new belt splice. Connect wire to pin about 1/4” (6.4mm) in from each side of the belt, forming a loop.
9. Thread the rope along the top of the belt channel, around the front idler pulley, over the snubber pulley, and under the drive pulley.
CAUTION Make sure power is shut off before performing threading operation.
10. Tie end of rope under drive pulley to wire loop. Wrap other end of rope once around drive pulley and out to rear.
11. Start conveyor drive so drive pulley turns slowly. One person should pull on rope while other feeds belt into unit from rear. Pull new belt under drive pulley, over snubber pulley, along frame channels, around front idler pulley and back to drive pulley.
LUBRICA
CAUTION Use extreme care to avoid entanglement! Stand well back from drive pulley.
12. Shut off all power and insert lumber under belt to support its weight as shown in Figure 8.
13. Insert a plastic tube in each splice and across the full width of the belt and pull the two ends together at the center of the rear face of the drive pulley.
14. Insert the splice pin (flexible, plastic covered).
15. Snug the belt up by tightening the idler pulley.
16. Tighten the belt until the edge of the belt is approximately 2” (51mm) above the lower edge of the sill lower flange on each side. Remove lumber.
17. Adjust for proper tracking as outlined in the Belt Conveyor Adjustment section of this manual.
Figure 8 – #5 Belt Installation
CONVEYOR GEAR CASE
Oil in a new unit should be drained after first two weeks (or not more than 100 hours) of operation and gear case should be thoroughly flushed with light oil. Refer to Lubricant and Hydraulics Oil Specifications section for proper grade oil. Refill gear case with one pint (.47 liters) of recommended lubricant. After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first.
Check gear case oil level monthly.
TION & MAINTENANCE
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& Unit Serial No.
27
NEW LEADER L2000G4
LUBRICATION OF BEARINGS
Grease in a bearing acts to prevent excessive wear of parts, protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintains its proper consistency during operation. It must not be fluid and it must not channel.
Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings.
Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt.
CLEAN UP
NOTICE!
High pressure wash can inject water and/or fertilizer into control components, causing damage.
Use caution when cleaning these areas.
Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material.
It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust.
FASTENERS
Tighten all screw fasteners to recommended torque’s after first week of operation and annually thereafter. If loose fasteners are found at any time, tighten to the recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week.
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NEW LEADER L2000G4
HYDRAULIC SYSTEM
NOTICE!
The lubricant distributor and/or supplier is to be held responsible for results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants.
No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies.
Use premium quality lubricants with 100-200 SUS or 20-43 cSt viscosity at operating temperatures. The hydraulic fluid’s specifications in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions.
Ideal Oil Operating Temperature
Recommended Premium Lubricant
Lubricant Specifications:
Viscosity Index
Viscosity at 40°C, cst
Viscosity at 100°C, cst
Acceptable Fluid Example
140 - 190° F (56.1-76.2° C)
Automotive Engine Oil
Greater than 130
Less than 115
Greater than 14
Valvoline All-Fleet Plus°
SAE 15W-40
LUBRICA
GEAR CASE LUBRICANT
Lubricate these assemblies with non-corrosive type SAE 90 E.P. (extreme pressure) gear oil conforming to MIL-L2105
B multi-purpose gear lubricating oil requirements (API Service GL 4) with ambient temperatures from 40° to 100°
F (4.5 to 38° C). Ambient temperatures below 40° F (4.5° C). require SAE 80 E.P. lubricant; above 100° F (38° C) use
SAE 140 E.P. grade oil.
TION & MAINTENANCE
GREASE GUN LUBRICANT
Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300° F (149° C).
This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency.
CHAIN OILER LUBRICANT
Use a mixture of 75% No. 1 or No. 2 diesel fuel or kerosene mixed with 25% SAE 10 engine oil.
NOTICE!
Don’t lubricate the #5 belt. Use of lubricants will cause the belt to deteriorate and fail prematurely.
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& Unit Serial No.
29
NEW LEADER L2000G4
The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart:
LOCATION
Conveyor - #4 Conveyor
Bearings
Idler Adjusting Screws
Chain
Chain Oiler (If so equipped)
Conveyor - #5 Conveyor
Bearings
Idler Adjusting Screws
Conveyor
Gear Case
Feedgate Jack Assembly
Gears
Tube
Spinner
Grease Zerks – Jack & Shaft
PLACES
4
2
2 Strands Spray Oil
1
6
2
1
1
1
4
METHOD
Grease Gun
Hand Grease
Oil Mixture
Grease Gun
Hand Grease
Gear Box Oil
Hand Grease
Grease Gun
Grease Gun
FREQUENCY
Weekly
Weekly
Daily
Daily
Weekly
Weekly
Check Monthly, Change Annually
Annually
Monthly
Weekly
NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts.
* See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used.
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NEW LEADER L2000G4
• Symptom: Spinner motors do not turn when spinner control valve is in running position. See reasons 1, 2, 3,
4, 5, 7, 8 & 9.
• Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9, 10 & 22.
• Symptom: Console in operation mode, but the conveyor does not move when the machine moves. See reasons 6, 8, 9, 10 & 22.
• Symptom: Spinner speed does not stay constant. See reasons 4, 5, 11, 12 & 13.
• Symptom: Spinners run with cab control in “Off” position. See reason 14.
• Symptom: Hydraulic oil overheats (200° F (93.33° C). or hotter). See reasons 1, 4, 6, 15, 16, 17 & 18.
• Symptom: Light flashes and buzzer sounds intermittently. Conveyor runs in jerks. See reasons 19 & 22.
• Symptom: Conveyor does not run with cab control “On”, PTO engaged and vehicle driving forward. See reasons 20 & 22.
• Symptom: Conveyor runs when control switch in cab is in “Off” position. See reasons 15 & 21.
• Symptom: Conveyor starts to run when PTO is engaged. See reasons 15, 20, 21 & 22.
• Symptom: Controller application or programming. Refer to the control manual’s Troubleshooting section.
• Symptom: Undesirable spread pattern. See G4 spread pattern section at the back of this manual.
TROUBLESHOOTING
Reason:
1. Hydraulic oil level low.
2. Shut Off valve on oil reservoir not open.
3. Hydraulic Pump is not rotating.
4. In-line relief valve set too low.
5. Worn pump.
Correction:
Add hydraulic oil to reservoir to maintain level around midpoint of sight gauge.
Open valve fully by turning counter clockwise until it stops.
1. PTO is disengaged. Shift into engagement.
2. Drive line has failed. Repair or replace.
3. Key in pump shaft has failed. Replace key.
4. U-joint pin or key has failed. Replace pin or key.
In line relief valve pressure should be 3100 PSI (214 bar) . If unit is not equipped with a pressure gauge, install one at main relief valve. Disconnect pressure line from main relief valve and reconnect to flow meter and load valve. Open load valve fully and run truck engine at field operating speed with pump engaged. Slowly close load valve until pressure reaches 3100
PSI (214 bar). If this pressure cannot be reached, adjust relief valve until gauge reads 3100 PSI (214 bar).
CAUTION: Do not set pressure above 3100 PSI (214 bar).
With flow meter arranged to check relief valve setting above, open load valve fully. Read flow rate with truck engine running at field operating speed. Close load valve until pressure reads
2000 PSI (138 bar). Flow rate should not decrease more than ten percent. If flow loss is greater, replace pump.
Please Give Part No., Description
& Unit Serial No.
31
NEW LEADER L2000G4
Reason:
6. Conveyor relief valve open to return line.
7. Jammed or frozen spinner motors.
8. Jammed or frozen conveyor.
12. Insufficient hydraulic oil flow at normal driving speeds.
13. Defective spinner control valve.
14. Cab control is for conveyor only—spinners run anytime vehicle engine is running, PTO is engaged and spinner control valve is in a running position.
15. Excessive oil is being pumped.
16. Worn motor (spinner or conveyor)
Correction:
Using relief valve testing adapter and flow meter, test valve for opening pressure. If not 2000 PSI (138 bar), replace relief valve.
Free up. If not possible, replace as required.
Free up conveyor.
9. Jammed or frozen conveyor hydraulic motor. Replace motor.
10. Conveyor hydraulic motor shaft key sheared. Replace key.
11. Pump speed is not adequate to provide sufficient flow to maintain spinner speed.
Increase engine speed.
Check PTO-Pump matching. If insufficient flow results, install higher percent PTO or use larger pump (Special).
Replace valve metering spool spring. If no improvement, replace spinner control valve.
None required. This is a normal condition. To stop spinners, set spinner control valve at “O” position, disconnect PTO, or shut off vehicle engine.
1. PTO percentage too high. Change PTO to smaller percentage or use smaller pump.
2. Pump is too large. Do not exceed 25 GPM (95 LPM) pumping rate. Change to smaller pump or use smaller percentage PTO.
3. Pressure drop in control valve is sufficient to run lightly loaded conveyor motor. Shut off pump drive by disengaging
PTO shaft.
Motor heats up at an excessive rate (check for this heating when system is cold.) Replace motor.
17. Improper or deteriorated hydraulic oil.
18. Pinched or obstructed hose, hydraulic line or fitting.
19. Driving too fast for application rate.
Replace hydraulic oil with proper specification oil and replace filter.
Clear obstruction or replace part. Straighten kinked hoses.
Shift truck transmission to a lower gear. Will not normally occur if within maximum application rates.
20. Defective radar.
Check speed on console. Repair or replace radar as required.
21. Control processor’s power is in “Off” position. Turn on control processor.
22. Involves the controller.
Refer to control manual.
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& Unit Serial No.
NEW LEADER
STANDARD TORQUES NATIONAL
COARSE (NC) CAP SCREWS
CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD
SAE GRADE 2 NO MARKINGS
SAE GRADE 5 THREE MARKS - 120 DEGREES APART
SAE GRADE 8 SIX MARKS - 60 DEGREES APART
USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
TORQUE - FOOT-POUNDS
CAP SCREW
SIZE
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
100
140
220
50
65
90
DRY
5
11
20
30
GRADE 2
35
50
70
120
110
160
LUBE
4
8
15
24
75
110
150
260
400
580
DRY
8
17
30
50
GRADE 5
55
80
110
200
300
440
LUBE
6
13
23
35
L2000G4
110
150
220
380
600
900
DRY
12
25
45
70
GRADE 8
80
110
170
280
460
650
LUBE
9
18
35
55
ORQUES
Please Give Part No., Description
& Unit Serial No.
33
NEW LEADER
NOTES
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L2000G4
307467-D
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& Unit Serial No.
NEW LEADER L2000G4
Order from the AUTHORIZED DEALER in your area.
1. Always give the pertinent model and serial number.
2. Give part name, part number and the quantity required.
3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.
Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased.
When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company.
No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company.
If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts
Manager at Highway Equipment Company (1-888-363-8006 or 319-363-8281) for assistance.
In the parts list the following symbols and abbreviations stand for:
* - Not Shown
AR – As Required
CS – Carbon Steel
SS – Stainless Steel
The parts listed under the different steel types (CS, 409 SS and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel.
Please Give Part No., Description
& Unit Serial No.
35
307467-D
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NEW LEADER L2000G4
307467-D
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36
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& Unit Serial No.
NEW LEADER
ITEM
1
2
3
6
7
4
5
12
13
14
10
11
8
9
E
F
G
C
D
A
B
PART NO.
36384
36385
98509
303937-AB
85002
20918
307476
40704
84210
84211
84212
84213
84214
84215
84216
71827
72054
80798
39016
40750
36418
36412
DESCRIPTION
Slide – Feedgate
Guide – Feedgate
Feedgate – Wldmt 409
Feedgate - Wldmt 304
U-Joint
Pin – Roll
Handle
Jack
Washer – Thrust
Bearing – Thrust
Washer
Bushing
Gear – Miter
Pin – Groove
Pin – Roll
Cap Screw – 3/8-16NC x 3
Nut – Lock 3/8
Cap Screw – 1/2 x 3 3/4
Nut – Hex 1/2
Cap Screw – 1/4 x 1 1/4
Washer – Lock 1/4
Nut – Hex 1/4
QTY
1
1
1
2
1
1
2
1
1
6
6
1
1
6
1
1
1
2
1
1
2
2
L2000G4
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& Unit Serial No.
37
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NEW LEADER
8
6
5
2
4
7
FEEDGATE WITH ACTUATOR
20
L2000G4
1
3
4
14
17,18,19
12,13,15
12,13
9
16
10,11
16
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& Unit Serial No.
ITEM
13
14
15
16
17
9
10
11
12
18
19
20
7
8
5
6
3
4
1
2
NEW LEADER
FEEDGATE WITH ACTUATOR CONTINUED
PART NO.
303937-AB
302792-AA
302792-AB
36385
302767
80798
39016
302791
302769
36425
72054
42034
36423
303940
42448
303941
40750
36418
36412
304512
DESCRIPTION
Feedgate – Wldmt Actuator 24” 304
Slide – Feedgate Stop LH
Guide – Feedgate RH
Bar - Feedgate Guide 304
Actuator - Electric 14” Stroke
Cap Screw - 1/2-13 x 3-3/4 SS
Nut - Lock 1/2
Sensor - Assy 10”
Pin - Feedgate Sensor
Washer - Flat 3/8 SS
Nut - Lock 3/8 SS
Nut - Lock 1/4-20 SS
Washer - Flat 1/4 SS
Clamp - Long 304
Cap Screw - 1/4-20 x 1-1/2 SS
Spacer - Actuator Mount 304
Cap Screw - 1/4-20 x 1-1/4 SS
Washer - Lock 1/4 SS
Nut - Hex 1/4-20NC SS
Mount - Feedgate Cables 304
QTY
3
2
6
7
2
1
4
1
1
6
6
1
1
1
1
1
1
2
1
1
L2000G4
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& Unit Serial No.
39
307467-D
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NEW LEADER L2000G4
ITEM
1
2
3
4
PART NO.
32446
39426
54230
36412
DESCRIPTION
Screw – Machine 1/4 x 3/4
Wiper – Belt
Retainer – Belt
Nut – Hex 1/4
QTY
5
1
1
5
40
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM
3
4
5
1
2
6
7
8
9
10
PART NO.
31856
20131
20695
20680
81847
81000
81848
41762
20195
20697
DESCRIPTION
Angle - Mounting
Cap Screw - 1/2 x 2
Washer – Flat 1/2
Nut - Lock 1/2
Angle - Mounting
Spring
Mounting - Bar
Nut – Lock 5/8
Cap Screw - 5/8 x 6 1/2
Washer – Flat 5/8
QTY
4
12
12
12
2
4
2
4
4
4
Please Give Part No., Description
& Unit Serial No.
41
307467-D
Page Rev. D
NEW LEADER L2000G4
2
3
ITEM
1
PART NO.
305613-AC
305613-AD
305613-AE
305613-AG
305642
73317-X1
4
5
6
7
36697
20817
36699
56377
8
AR - As Required
305646
DESCRIPTION
10’ Unit
11’ Unit
12’ Unit
13’ Unit
Crossbar – Wldmt
Kit – Splicer
Lacing Strips 23”
Pin - Connecting
Staples
Pin – Pintle Chain
Pin – Cotter
Link – Pintle Chain
Belt – Conveyor (per foot)
Screw - #4BOC 1/4 x 9/16 torx Flat Head
QTY
1
AR
1
2
1
AR
AR
AR
AR
AR
AR
1
1
1
42
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM PART NO.
305307-AC
305307-AD
305307-AE
305307-AG
1 305300-AC
305300-AD
305300-AE
305300-AG
33884
2 53992
53993
53994
3
4
AR - As Required
39604-23
39603
DESCRIPTION
Conveyor - Assy #5 10’ Unit
Conveyor - Assy #5 11’ Unit
Conveyor - Assy #5 12’ Unit
Conveyor - Assy #5 13’ Unit
Belt - Conveyor 10’ Unit
Belt - Conveyor 11’ Unit
Belt - Conveyor 12’ Unit
Belt - Conveyor 13’ Unit
Tape - Belt (per foot)
Fastener - Assy 1-Bolt
Fastener - Assy 2-Bolt
Fastener - Assy 3-Bolt
Tube - Plastic
Pin - Hinge
QTY
1
1
1
1
4
2
4
2
1
1
1
1
1
AR
Please Give Part No., Description
& Unit Serial No.
43
307467-D
Page Rev. A
NEW LEADER L2000G4
#4
ITEM PART NO.
#4 #5
1
A
B
C
3
4
5
AR - As Required
305975
71829
36420
36414
97851 97747-AC
97852 97747-AD
97853 97749-AA
97854 97749-AB
97833 97730-AC
97834 97730-AD
97835 97732-AA
97836 97732-AB
56258 --
88931 --
--
71829
36420
36414
#5
DESCRIPTION
Chain Shield – #2 304
10’ Unit
11’ Unit
12’ Unit
13’ Unit
Chain Shield – #2 409
10’ Unit
11’ Unit
12’ Unit
13’ Unit
Screw – Truss Head 1/4 x 1/2
Nut – Tee 1/4 x 1/4
Sealer - Belt, #4 BOC Shield
(Specify Unit Length)
Bolt – Carriage 3/8 x 1
Washer – Lock 3/8
Nut – Hex 3/8
QTY
AR
AR
AR
AR
2
AR
AR
2
2
2
2
2
2
2
307467-D
Page Rev. A
44
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM
4
5
6
7
8
1
2
3
9
10
11
12
13
409
36508
7895
39110
20925
30725
22511
97051
48279
2135
36414
36509
36409
36420
PART NO.
304
36508
79321
39110
20925
30725
22511
97051
48279
2135
36414
36509
36409
36420
DESCRIPTION
Take Up Bolt
Take-up Wldmt SS
Nut Wldmt
Pin – Roll 1/4 x 1 1/2
Collar – Set 1”
Bearing – Take-up
Sprocket – Idler
Shaft – Idler
Key – Square 5/16 x 2 1/2
Nut – Hex 3/8-16NC SS
Nut – Hex 1-8NC
Bolt – Carriage 3/8-16NC x 1-1/4 SS
Washer – Lock 3/8 SS
QTY
2
2
2
2
1
2
2
2
2
12
2
12
12
Please Give Part No., Description
& Unit Serial No.
45
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM
6
7
4
5
1
2
3
10
11
8
9
12
409
7895
22511
81968
81345
36508
39110
36509
30725
20925
36409
36420
36414
13 *20737
* - Not Shown
PART NO.
30725
20925
36409
36420
36414
*20737
304
79321
22511
81976
81345
36508
39110
36509
DESCRIPTION
Take-up – Wldmt
Bearing – Take-up
Pulley - Wldmt Idler
Spacer – Pipe Idler Pulley
Tightener – Chain Wldmt
Nut Wldmt
Nut – Hex 1-8NC SS
Collar – Set 1”
Pin – Roll 1/4 x 1-1/2
Bolt – Carriage 3/8 x 1-1/4 SS
Washer – Lock 3/8 SS
Nut – Hex 3/8 SS
Screw - Set 1/4-20NC x 1/2
QTY
2
2
2
2
2
2
1
12
12
12
1
2
2
307467-D
Page Rev. A
46
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM PART NO.
6
7
8
9
10
1
2
3
4
5
11
12
13
14
15
16
17
* - Not Shown
77899
6465
88276
20743
6131
82885
36399
36420
36414
82552
20833
2716
20128
20680
*37010
*57301
56264
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
Shaft – Drive
Bearing
Sprocket
Screw – Set 5/16 x 3/8
Key – Square 3/8 x 1 1/2
Guide – Bearing
Cap Screw - 3/8 x 1 1/4
Washer – Lock 3/8
Nut – Hex 3/8
Bracket – Torque Arm LH
Pin – Cotter 1/4 x 1 1/2
Washer – Flat 3/4
Cap Screw - 1/2 x 1 1/4
Nut – Lock 1/2
Key – Square 1/2 x 1 1/2
Gear Case Assy – see Gear Case Assy page
Cap - Plug
47
QTY
4
8
8
8
1
1
2
2
1
2
2
2
1
1
1
2
2
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM
1
2
3
4
12
13
14
9
10
11
15
16
7
8
5
6
36399
71772
36425
36420
36414
20128
20680
20833
17
18
19
* - Not Shown
2716
*57301
*311172
43793
36366
6465
32468
22563
34798
6071
82885
82552
81354
36417
307467-D
Page Rev. B
DESCRIPTION
Drive – Wldmt Pulley
Snubber – Wldmt Pulley
Bearing
Bearing – Assy
Bearing
Fitting – Zerk
Zerk – Grease 1/8 NPT 90°
Guide – Wldmt Bearing
Bracket – Torque Arm LH
Screw – Wldmt Set 5/8
Nut – Hex 5/8 SS
Cap Screw – 3/8-16 x 1-1/4 SS
Screw – Button Head 3/8-16 x 1-1/4
Washer – Flat 3/8 SS
Washer – Lock 3/8 SS
Nut – Hex 3/8 SS
Cap Screw – 1/2-13 x 1-1/4
Nut – Lock 1/2-13
Pin – Cotter 1/4 x 1-1/2
Washer – Machine 1 O.D. x 3/4 I.D.
Gear Case Assy – see Gear Case parts list
V-Ring Seal
48
Please Give Part No., Description
& Unit Serial No.
QTY
8
12
2
2
1
8
4
4
2
1
1
2
4
1
1
1
2
2
2
1
1
2
NEW LEADER L2000G4
STYLE I
ITEM
7
8
9
10
11
4
5
6
1
2
3
15
16
17
12
13
14
Please Give Part No., Description
& Unit Serial No.
PART NO.
Style I
304269-AA
37001
37002
37003
36671
38981
37007
37008
37006
38979
6031
37005
20040
20711
2564
27465
21490
38980
37010
Style II
304269-AB
304559
304560
304561
304562
37007
37008
37006
38979
6031
304563
20040
20711
2564
27465
21490
38980
37010
STYLE II
DESCRIPTION
Gear Case – Single Pinion
Parts – Service, Includes 1–17
Housing – Outboard
Housing – Inboard
Gear – Pinion 11 Tooth
Gear – Driven 67 Tooth
Bearing
Bearing
Seal – Oil
Washer – Flat 2-1/2 x 11/32
Plug – Pipe
Gasket – Housing
Cap Screw – 5/16NC x 2
Washer – Lock 5/16
Cap – Breather
Bushing – Pipe 1/8 x 3/8
Plug – Pipe Magnetic
Screw – Allen Head 5/16-18 x 1
Key – 1/2 x 1/2 x1-1/2
49
QTY
1
2
1
1
10
1
2
4
1
1
2
1
1
2
10
1
1
307467-D
Page Rev. A
NEW LEADER
GEAR CASE ASSY & BREATHER TUBE
L2000G4
ITEM
1
2
3
4
5
6
7
PART NO.
57301
36671
38897
20129
20714
74524
306891
9005-0-7761
6
7
DESCRIPTION
Gear Case - Assy, Includes 1-5
Gear Case – Single
Motor – Hydraulic, 1-1/2”
Cap Screw – 1/2 x 1-1/2
Washer – Lock 1/2
Gasket – Motor Flange
Fitting - 4-2 630202K
Tubing - 1/4 OD Air Brake Black
QTY
1
1 ft 1.5
1
1
2
2
307467-D
Page Rev. A
50
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
5
4
2
ENCODER
REMOVED
5
4
2
3
1
L2000G4
1
ITEM
1
2
3
4
5
PART NO.
303994
310601
310603
81949
2696
DESCRIPTION
Encoder – 180 with Hardware
Coupler - Rate Sensor SS
Screw - Set 1/4-20NC x 1/4 SS
Bracket - Sensor, Idler Mount
Collar - Set 1”
QTY
1
1
1
1
1
Please Give Part No., Description
& Unit Serial No.
51
307467-D
Page Rev. A
NEW LEADER
CONVEYOR CHAIN OILER
L2000G4
307467-D
Page Rev. A
52
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
10
11
7
8
9
12
13
14
15
1
2
3
4
5
6
16
17
18
19
ITEM PART NO.
306063
306658
304398
306657
304409
304390
36393
36418
44454
171052
56355
301337
306437
26544
*306670
36414
304391
99676
36412
36399
34129
306649
304839
306650
Please Give Part No., Description
& Unit Serial No.
TO PUMP
DESCRIPTION
Tank – Assy, Includes 1-13
Nozzle & Hose - Assy, Includes 14,19-29
Tank – Wldmt
Elbow
Mount – Pump
Pump – Assy with Connector
Cap Screw – 1/4 x 3/4 SS
Washer – Lock 1/4 SS
Screw – Socket Head #10 x 1
Washer – Flat #10 SS
Nut – Hex #10 SS
Fitting – 90 Male 1/8 NPT
Tubing – Clear
Hose – Low Pressure 1/4 ID x 8
Tape – Thread Seal w/PTFE Yellow Gas Line
Nut – Hex 3/8 SS
Panel – Assy Oiler Control
Fuse – 10AMP Fast Acting
Nut – Hex 1/4 SS
Cap Screw – 3/8 x 1-1/4 SS
Grommet – Rubber
Nozzle – Mount Assy
Angle – Wldmt Nozzle Mount
Body – Male Nozzle Brass
QTY
2 ft
AR
AR
1
3
1
1
5
5
4
8
4
1
1
AR
1
4
2
1
2
2
2
53
307467-D
Page Rev. A
NEW LEADER
ITEM
24
25
26
27
20
21
22
23
28
29
30
* - Not Shown
PART NO.
306651
306652
306654
306653
306655
306656
306678
306804
36293
36420
36423
DESCRIPTION
Strainer – Check Valve
Plate – Orifice SS
Nozzle – Even Flat Spray SS
Cap – Nozzle
Tee – Black
Elbow – Black
Coupling – Polypropylene
Bracket – Coupling
Cap Screw – 3/8 x 3/4 SS
Washer – Lock 3/8 SS
Washer – Flat 1/4 SS
L2000G4
QTY
1
1
1
3
2
2
2
2
1
1
4
54
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM
1
2
3
4
5
6
7
8
9
36408
36425
36420
10
11
36414
36398
AR - As Required
409
81441
81442
81443
81444
21699
98070
98071
71900
71901
PART NO.
304
81464
81465
81466
81467
21699
98070
98071
71872
71873
36408
36425
36420
36414
36398
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION
Fender – 10’ Unit
Fender – 11’ Unit
Fender – 12’ Unit
Fender – 13’ Unit
Material – Non-Skid, 8” Wide
Angle – Fender
Angle - Fender
Bracket – Mudflap RH
Bracket – Mudflap LH
Bolt – Carriage 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Hex 3/8
Bolt – Carriage 3/8 x 1
QTY
Inches AR
AR
AR
1
1
2
2
2
2
AR
AR
AR
AR
4
55
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM PART NO.
1
409
81512
81513
81514
81515
304
81535
81536
81537
81538
21699 21699
83021-X4 83021-X4
2
3
7
8
9
4
5
6
81499-X1 81499-X1
71990 71960
71991 71961
36408
36425
36420
10
11
36414
36398
AR - As Required
36408
36425
36420
36414
36398
DESCRIPTION
Fender – 10’ Unit
Fender – 11’ Unit
Fender – 12’ Unit
Fender – 13’ Unit
Material – Non-Skid, 8” Wide
Angle – Fender
Angle - Fender
Bracket – Mudflap RH
Bracket – Mudflap LH
Bolt – Carriage 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Hex 3/8
Bolt – Carriage 3/8 x 1
QTY
2
Inches AR
AR
2
2
2
AR
1
1
AR
AR
AR
AR
4
56
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM PART NO.
1
2
5
6
3
4
7
8
9
36408
36398
36425
10
11
36420
36414
AR - As Required
409
81582
81583
81584
81585
81720
81721
81722
81723
81569-X2
81597
81598
21699
304
81606
81607
81608
81609
81742
81743
81744
81745
81569-X2
81621
81622
21699
36408
39398
36425
36420
36414
Please Give Part No., Description
& Unit Serial No.
DESCRIPTION QTY
Fender – RH 10’ Unit
Fender – RH 11’ Unit
Fender – RH 12’ Unit
Fender – RH 13’ Unit
Fender – LH 10’ Unit
Fender – LH 11’ Unit
Fender – LH 12’ Unit
Fender – LH 13’ Unit
Angle – Fender
Bracket - Mudflap RH
Bracket - Mudflap LH
Material – Non-Skid, 8” Wide
Bolt – Carriage 3/8 x 1
Bolt – Carriage 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Hex 3/8
Inches
1
AR
1
1
1
1
1
AR
1
1
1
1
AR
4
AR
AR
AR
57
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM PART NO.
1
2
5
6
7
3
4
8
9
10
409
87237
81583-X1
81584-X1
81585-X1
87238
81721-X1
81722-X1
81723-X1
98075
83252-X6
83253-X7
98079
98080
36408
36425
36420
11 36414 36414
12 *21699 *21699
* - Not Shown AR - As Required
304
81606-X1
81607-X1
81608-X1
81609-X1
81742-X1
81743-X1
81744-X1
81745-X1
98075
83252-X6
83253-X7
98079
98080
36408
36425
36420
DESCRIPTION QTY
Fender – RH 10’ Unit
Fender – RH 11’ Unit
Fender – RH 12’ Unit
Fender – RH 13’ Unit
Fender – LH 10’ Unit
Fender – LH 11’ Unit
Fender – LH 12’ Unit
Fender – LH 13’ Unit
Angle – Mounting
Bracket - Fender Front RH
Bracket - Fender Front LH
Bracket - Fender & Mudflap RH
Bracket - Fender & Mudflap LH
Bolt – Carriage 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Hex 3/8
Material – Non-Skid, 8” Wide Inches
AR
AR
AR
1
1
1
1
1
1
AR
1
1
1
1
1
1
AR
AR
58
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
3
7-9
1
3
5,6
1 7-9
2
10-12
4
5,6
STANDARD (LOWER) ASSY
5,6
4
2
1
3
4
1
10-12
7-9
HIGH YIELD ASSY
4
5,6
3
L2000G4
ITEM
1
2
7
8
9
5
6
10
11
12
3
4
PART NO.
409 SS
81262
82618
82619
82620
308646
302371
58800
41762
36402
36426
39016
42639
36424
42221
304 SS
81263
82622
82623
82624
308646
302371
58800
41762
36402
36426
39016
42639
36424
42221
DESCRIPTION
Hanger – V Wldmt
Inverted V - 7’ (11’ - 12’ Units)
Inverted V – 9’ (13’ - 14’ Units)
Inverted V - 11’ (15’ - 16’ Units)
Bar – Adjusting
Bracket – V Bolt-on
Cap Screw – 5/8-11NC x 1-3/4 SS
Nut - Lock 5/8-11NC SS
Cap Screw - 1/2-13NC x 1-1/4 SS
Washer - Flat 1/2 SS
Nut - Lock 1/2-13NC SS
Bolt - Carriage 5/16-18NC x 1 SS
Washer - Flat 5/16 SS
Nut - Lock 5/16-18NC SS
QTY
6
6
6
6
6
6
3
9
9
3
1
1
1
3
Please Give Part No., Description
& Unit Serial No.
59
307467-D
Page Rev. B
NEW LEADER L2000G4
ITEM PART NO.
DESCRIPTION
3
4
5
1
2
6
7
8
87107
87037
87045
36425
36420
20673
36293
36398
36420
Divider – Material Assy
Divider – Wldmt
Deflector – Rear Wldmt
Washer – Flat 3/8 SS
Washer – Lock 3/8 SS
Nut – Wing 3/8
Cap Screw – 3/8 x 3/4
Cap Screw – 3/8 x 1
Washer – Lock 3/8
9
10
36425
36414
Washer – Flat 3/8
Nut – Hex 3/8
11 87381 Mount – Divider Wldmt
Mount Item 11 on truck to hold Item 2 when not in use.
QTY
2
4
1
2
2
2
1
1
1
1
1
60
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM
3
4
5
6
7
1
2
8
9
PART NO.
36413
36419
36424
34580
56879
56880
82288
56878
56926
42221
DESCRIPTION
Nut – Hex 5/16 SS
Washer – Lock 5/16 SS
Washer – Flat 5/16 SS
Cap Screw – 5/16 x 1 SS
Bracket – Clamp
Angle – Clamp
Panel – Divider #4
Panel - Divider #5
Bracket – Support Wldmt
Nut – Lock 5/16
QTY
8
6
1
4
4
1
1
1
1
2
Please Give Part No., Description
& Unit Serial No.
61
307467-D
Page Rev. A
NEW LEADER L2000G4
12
4,5,6,8
4,5,6,8
WARNING
Guards are intended to reduce hazard of entanglement with machinery and injury. All guards must be installed per this drawing before spreader is put into operation.
62
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM PART NO.
6
7
8
9
10
3
4
5
1
2
11
12
13
* - Not Shown
87026-X1
87027-X1
87031-X1
36398
36425
36420
72054
36414
87068
305043
305075
305044
305076
305040
*87109
DESCRIPTION
Guard – Center Section Wldmt
Guard – RH Wldmt
Guard – LH Wldmt
Cap Screw - 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Lock 3/8
Nut – Hex 3/8
Bar – Stiffener
Shield – RH Wldmt 102”
Shield – RH Wldmt 120”
Shield – LH Wldmt 102”
Shield – LH Wldmt 120”
Bar - Stiffener Lower
Decal - New Leader G4 Series
L2000G4
QTY
18
6
18
2
1
2
22
18
1
1
1
1
1
2
1
Please Give Part No., Description
& Unit Serial No.
63
307467-D
Page Rev. A
NEW LEADER L2000G4
6
7
8
9
10
1
2
3
4
5
ITEM PART NO.
87093
307397
87105
87106
87105-X2
87106-X2
87069
87082
87021
87023
87032-X1
307477
87170
87053
43510
305944
DESCRIPTION
24” Hydraulic Fan Assy
24” Hydraulic Fan Assy
Disc - Assy RH, Includes 32,34-37,39,40
Disc - Assy LH, Includes 33,34-36,38-40
Disc - Assy RH 1/4” Disc, Includes 32,34-37,39,40
Disc - Assy LH 1/4” Disc, Includes 33,34-36,38-40
Plate – Back 304
Mount – Motor Wldmt
Shaft – Support Wldmt
Plate – Shaft Mount
Guard – Spinner Wldmt
Handle - 304
Jack – Coated Assy
Angle – Valve Mount
Valve – Flow Divider
Motor – Spinner Style II
64
QTY
1
1
1
1
2
1
1
1
1
1
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM PART NO.
DESCRIPTION QTY
16
17
18
19
20
11
12
13
14
15
36402
36426
36422
39016
36401
36398
36425
36420
36414
6072
Cap Screw - 1/2 x 1-1/4
Washer – Flat 1/2
Washer – Lock 1/2
Nut – Lock 1/2
Cap Screw - 1/2 x 1
Cap Screw - 3/8 x 1
Washer – Flat 3/8
Washer – Lock 3/8
Nut – Hex 3/8
Zerk – Grease
29
30
31
32
24
25
26
21
22
23
27
28
33
36412
20918
305571
27056-X4
57830-X2
27056-X5
57830-X3
10877
6547
80798
36429
85002
34865
36395
36423
36418
Pin – Clevis
Cap Screw – 1/2 x 3-3/4
Pin – Hair
U-Joint
Cap Screw – 1/4 x 2 1/4
Cap Screw – 1/4 x 1
Washer – Flat 1/4
Washer – Lock 1/4
Nut – Hex 1/4
Pin – Roll
Washer – Rubber
Disc – Distributor RH
Disc – Distributor RH 1/4”
Disc – Distributor LH
Disc – Distributor LH 1/4”
Hub
38
39
40
41
42
34
35
36
37
20004
20676
309091
309092
20034
20677
36402
*36416
Cap Screw - 1/4 x 7/8
Nut - Lock 1/4
Fin - RH Wldmt
Fin – LH Wldmt
Cap Screw – 5/16 x 3/4
Nut – Lock 5/16
Cap Screw - 1/2 x 1 1/4
Nut – Hex 1/2
43
44
45
*36940
*36426
*36422
Bolt – Carriage 1/2 x 2
Washer – Flat 1/2
Washer – Lock 1/2
46 *56397-X1 Washer
* - Not Shown – 42 through 45 used to attach spinner to sills; 46 between motor shaft and hub plate.
2
4
4
4
4
24
24
12
12
4
12
4
1
1
1
1
2
2
2
2
1
1
1
1
2
1
1
1
4
4
4
5
2
12
4
10
5
2
Please Give Part No., Description
& Unit Serial No.
65
307467-D
Page Rev. A
NEW LEADER
HIGHWAY EQUIPMENT COMPANY
L2000G4
24” HYDRAULIC FANS WITH ACTUATOR
ITEM PART NO. DESCRIPTION QTY
8
9
10
4
5
6
7
1
2
3
87106
87105
71871
87090
87021
87023
23800
41779
87082
87053
36414
72294
43510
24” Hydraulic Fan Assembly, Includes 1-46
Fan – LH Assembly, Includes 27,28,30-34
Fan – RH Assembly, Includes 26,28,29,31-
34
Hardware – Kit, Includes 8, 41,42,47
Plate – Back
Shaft – Support Weldment
Plate – Shaft Mount
Motor – Hydraulic
Pin – Hair 1-7/16 x .073
Mount – Motor Weldment
Angle – Valve Mount
Nut – Hex 3/8
Washer – Rubber
Valve – Flow Divider
1
1
2
2
1
1
1
1
1
5
2
1
Please Give Part No., Description and Unit Serial No.
76
305021-E
Page Rev. A
Please Give Part No., Description
66
& Unit Serial No.
NEW LEADER
ITEM PART NO.
36396
36395
34865
36423
36418
36412
42034
36401
41779
87082
87053
36414
305571
43510
6072
302216
303936
307398
87105
87106
87105-X2
87106-X2
87069
87021
87023
305944
36402
*80798
36426
36422
39016
27056-X4
57830-X2
27056-X5
57830-X3
10877
25870
25871
27
28
29
30
24
25
26
21
22
23
16
17
18
13
14
15
19
20
8
9
10
11
12
5
6
7
3
4
1
2
Please Give Part No., Description
& Unit Serial No.
L2000G4
DESCRIPTION
24” Hydraulic Fan Assy
24” Hydraulic Fan Assy
Disc - Assy RH, Includes 26,28,29,31-34
Disc - Assy LH, Includes 27,28,30-34
Disc - Assy RH 1/4”Disc , Includes 26,28,29,31-34
Disc - Assy LH 1/4” Disc, Includes 27,28,30-34
Plate – Back 304
Shaft – Support Wldmt
Plate – Shaft Mount
Motor – Spinner Style II
Pin – Hair 1-7/16 x .073
Mount – Motor Wldmt
Angle – Valve Mount
Nut – Hex 3/8
Washer – Rubber
Valve – Flow Divider
Zerk – Grease
Actuator – Electric 5” Stroke
Cap Screw – 1/4-20 x 3
Cap Screw – 1/4 x 1
Cap Screw – 1/4 x 2 1/4
Washer – Flat 1/4
Washer – Lock 1/4
Nut – Hex 1/4
Nut – Lock 1/4-20
Cap Screw – 1/2 x 1
Cap Screw – 1/2 x 1 1/4
Cap Screw – 1/2 x 3-3/4
Washer – Flat 1/2
Washer – Lock 1/2
Nut – Lock 1/2
Disc – Distributor RH
Disc – Distributor RH 1/4”
Disc – Distributor LH
Disc – Distributor LH 1/4”
Hub
Fin – RH Wldmt
Fin – LH Wldmt
QTY
10
5
1
1
1
12
1
4
7
2
2
2
2
2
1
1
1
2
4
4
5
2
1
2
1
2
1
1
1
2
1
1
67
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM PART NO.
DESCRIPTION QTY
31
32
33
34
35
36
20004
20676
20034
20677
6547
36429
Cap Screw – 1/4 x 7/8
Nut – Lock 1/4
Cap Screw – 5/16-18 x 3/4
Nut – Lock 5/16
Pin – Clevis 3/8 x 3
Pin – Hair 2-9/16 x .148
48
49
50
45
46
47
40
41
42
37
38
39
43
44
302772
302751
302771
302768
36398
36425
302778
* 98476
303941
302775
36420
87032-X1
* 36940
* 36426
Plate – Washer
Sensor – Assy 5”
Pipe – 1/4 Sch80 x 2
Mount – Sensor Rod
Cap Screw – 3/8 x 1
Washer – Flat 3/8
Pin – Clevis 1/4 x 1-3/4
Pin – Clevis 1/4 x 1-1/2
Spacer – Actuator Mount
Clevis – Wldmt Sensor Mount
Washer – Lock 3/8
Guard – Spinner Wldmt SS
Bolt – Carriage 1/2 x 2
Washer – Flat 1/2
51
52
* 36422
* 36416
Washer – Lock 1/2
Nut – Hex 1/2
53 *56397-X1 Washer - .56 x 1.13 14 GA
* - Not Shown – 49 through 52 used to attach spinner to sills. 53 between motor shaft and hub plate.
1
4
4
2
1
4
4
4
2
1
5
5
1
1
1
1
2
12
12
1
1
24
24
307467-D
Page Rev. A
68
Please Give Part No., Description
& Unit Serial No.
NEW LEADER L2000G4
ITEM
6
7
8
4
5
1
2
3
PART NO.
97310
89011
89009
86672
42448
36393
36423
36418
36412
DESCRIPTION
Sensor – Kit Spinner
Sensor – Assy
Cable – Sensor Extension
Bracket
Cap Screw – 1/4 x 1-1/2 SS
Cap Screw – 1/4 x 3/4 SS
Washer – Flat 1/4 SS
Washer – Lock 1/4 SS
Nut – Hex 1/4 SS
QTY
1
1
1
2
2
3
6
6
Please Give Part No., Description
& Unit Serial No.
69
307467-D
Page Rev. A
NEW LEADER L2000G4
70
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
2
9
10
11
12
13
3
4
5
6
7
8
ITEM
1
14
15
16
PART NO.
34717
34763
34816
29825
82977
82978
82979
82980
87166
98713
98108
87098
87099
305944
306090
306429
43510
56368
29788
29847
29789
87049
87112
29809
DESCRIPTION
Motor - LH Style II Assy, Includes 1,8-10,12
Motor - RH Style II Assy, Includes 1,9-11
Motor - Spinner
Speedi-Sleeve
Speedi-Tool
Valve - Flow Divider
Spool - Compensating
Adapter
Adapter - 90° Elbow
Adapter
Hose Assy
Hose Assy
Adapter - Tee
Adapter - Connector
Adapter
Adapter - 90° Elbow
Adapter - Tee
Hose – Drain Line 10’
Hose – Drain Line 11’
Hose – Drain Line 12’
Hose – Drain Line 13’
Hose – Return Assy
Hose – Pressure Assy
Hose - Assy 3/4 x 27-1/2 100R12
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
QTY
L2000G4
Please Give Part No., Description
& Unit Serial No.
71
307467-D
Page Rev. A
NEW LEADER L2000G4
9,10,11,12
2,3,4
1
29
37
5 6,7,8,9
21
23
SPINNER
CASE
DRAIN
13
PUMP
32
30
19
35
22
34
24
6
10
28
12
26
25
2,3,27
20
8
7
31
11
18
16
33
36
SPIINER
PRESSURE
SPIINER
RETURN
14
CONVEYOR
MOTOR
52
54
17
15
53
51
50
37
41
46
40
39
38
42
5
6
38 45
Manual Valve
44
43
41
72
48
47
13
Relief Valve
49
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM
1
22
23
24
PART NO.
307400
307401
307402
42034
70341-X1
36396
36423
98109
29778
29773
29783
75037
29785
29836
307403
34580
36424
42221
306274
302098
302097
56396
29850
305026-AE
305026-AA
305026-AB
305026-AC
305027-AE
305027-AA
305027-AB
305027-AC
305028-AE
305028-AA
305028-AB
305028-AC
300702
302407
12
13
14
9
10
11
15
16
17
18
19
4
5
6
2
3
7
8
20
21
Please Give Part No., Description
& Unit Serial No.
HYDRAULICS CONTINUED
DESCRIPTION
Bracket - 10’ 304
Bracket - Valve 11’ 304
Bracket - Valve 12’ 304
Bracket - Valve 13’ 304
Cap Screw - 5/16-18NC x 1 SS
Washer - Flat 5/16
Nut - Lock 5/16-18NC SS
Manifold - 5-25 GPM SFP
Washer - Step 1/4ID x 25/64OD x 1/2
Washer - Step 1/4ID x 25/64OD x 1/8
Cap Screw - 1/4-20NC x 3-1/4 SS
Nut - Lock 1/4-20NC SS
Pipe - Spacer 1/2
Cap Screw - 1/4-20NC x 3 SS
Washer - Flat 1/4 SS
Valve - Relief Soft Start
Fitting - 16-10 070120
Fitting - 12-10 070220
Fitting - 16-16 070201
Valve - Relief
Fitting - 12-12 070201
Fitting - 16-16-16 070433
Fitting - 16-16-16 070432
Tube - 3/4 x 62 304
Tube - 3/4 x 74 304
Tube - 3/4 x 86 304
Tube - 3/4 x 98 304
Tube - 3/4 x 46 304
Tube - 3/4 x 58 304
Tube - 3/4 x 70 304
Tube - 3/4 x 82 304
Tube - 3/4 x 51 304
Tube - 3/4 x 63 304
Tube - 3/4 x 72 304
Tube - 3/4 x 85 304
Tube - 1 x 49 304
Tube - 1 x 61 304
73
L2000G4
QTY
4
1
1
4
2
2
1
2
1
1
1
2
2
AR
1
2
1
AR
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
307467-D
Page Rev. A
NEW LEADER
ITEM PART NO.
36
37
38
33
34
35
39
40
28
29
30
25
26
27
31
32
44
45
46
41
42
43
29847
34709
305407
29836
29806
32485
*32485-X1
56289
71473
85260
82578
29817
306279
29789
29781
29788
302408
302410
300033
75036
71830
305073
29794
29766
98666
54773
47
48
49
50
51
52
53
56290
34810
34747
29803
304819
29837
29757
34826
54
55
29764
*307399
* - Not Shown AR- As Required
HYDRAULICS CONTINUED
DESCRIPTION
Tube - 1 x 72 304
Tube - 1 x 85 304
Clamp - Tubing Twin 1”
Clamp - Tubing Twin 3/4
Cap Screw - 5/16-18 x 2-1/2 SS
Bushing - Rubber Hose
Fitting - 16-20 070202
Fitting - 6-6 070102
Hose Assy - Return 1 x 23
Hose Assy - 3/4 100R2 x 32
Hose Assy - 3/4 100R2 x 29
Hose Assy - Return 1 x 32-1/2
Hose Assy - Return 1 x 26-3/8
Fitting - 12-12 070101
Valve - Flow Control 25 GPM SFP
Fitting - 12-12 070120
Fitting - 12-12-12 070432
Fitting - 12-12 S1040-30 Non Standard
Fitting - 12-12 070220
Fitting - 12-12 070221
Fitting - 16-12 Special STR.
Fitting - 16-16-16 070433
Fitting - 16-16 070321
Valve - Control
Valve - Control
Coil
Cartridge
Fitting - 16-16 S1040 -30 Non Standard
Fitting - 16-16 070601
Fitting - 16-16 070120
Fitting - 16-16 Non Standard 90
Fitting - 16-12 070101
Adapter
Adapter
Adapter - Elbow 90°
Pigtail - 3-Pin Metripack to Flying Lead (optional)
L2000G4
QTY
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
2
1
AR
1
1
1
1
AR
AR
AR
1
1
1
1
1
1
1
1
1
AR
74
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
PUMP HYDRAULICS
L2000G4
ITEM
6
7
4
5
1
2
3
PART NO.
21409
31680
21878-108
6288
29780
34845
86664
86665
86664-AH
DESCRIPTION
Valve - Gate
End - Hose
Hose - Direct Mount Pump 1.5 Dia 100R4 Suction
Clamp
Bushing
Adapter
Pump - 3.85 CID
Pump - 4.38 CID
Seal Kit - Pump
QTY
1
1
4
1
1
1
1
2
1
Please Give Part No., Description
& Unit Serial No.
75
307467-D
Page Rev. A
NEW LEADER
HYDRAULIC PUMP ASSY
L2000G4
6
7
8
9
1
2
3
4
5
ITEM
86664
86664-AD
86664-AC
86664-AA
86664-AB
86664-AK
86664-AL
86664-AJ
86664-AG
86664-AF
PART NO.
86665
86665-AC
86665-AE
86665-AA
86665-AB
86665-AK
86664-AL
86664-AJ
86664-AG
86664-AF
DESCRIPTION
Pump - Hydraulic
Body - Gear Housing
Plates - Thrust
Gear - Drive
Gear - Driven
Bearing - Ball Input Shaft
Ring - 45
Ring - 70
Ring - 32
Shaft - Support HD
QTY
1
1
1
1
1
1
2
1
1
1
76
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
5,6,7,8
RESERVOIR
A
3
2
5,6,7,8
ITEM
1
2
3
4
5
8
9
6
7
10
PART NO.
86468
86468-X1
86464
86464-X1
39158
39159
38575
34858
36420
36425
36414
39845
43531
43532
43534
6033
1
4
A
DESCRIPTION
Tank - Assy 23 Gallon, Includes 1, 9, 10
Tank - Assy 23 Gallon, Includes 1, 9, 10
Tank – Wldmt 23 Gallon CS
Tank - Wldmt 23 Gallon 304
Mount - Flex Belt
Belt – Flex Mount
Gauge Assy - Sight & Temp
Cap Screw - 3/8 x 1 1/2 SS
Washer - Lock 3/8 SS
Washer – Flat 3/8 SS
Nut – Hex 3/8 SS
Filter - Assy with Indicator
Filter - Element
Seal - Filter
Indicator
Plug – Pipe 3/4
Please Give Part No., Description
& Unit Serial No.
77
L2000G4
9
10
QTY
1
1
1
4
1
1
2
1
4
4
4
1
1
2
307467-D
Page Rev. A
NEW LEADER L2000G4
78
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM PART NO.
306093
72548
305824
305944
306088
7
8
9
10
11
4
5
6
1
2
3
15
16
17
12
13
14
18
19
23818
23820
28498
23822
23812
24458
20187
306087
20
22
23
24
25
* - Not Shown
33809
*306429
*30723
*24536
*23940
306091
71980
28494
28491
28454
306092
306089
58797
23806
23819
DESCRIPTION
Shaft Assy - Output Includes: 1-8, 19, 20
Kit - Seal, Includes: 3, 4, 19
Retainer - Assy, Includes 2-4, 19, 23
Motor - Hydraulic
Shaft - Output
Ring - Retainer
Seal
O-Ring
Bearing - Tapered Roller Assy
Spacer
Washer - Lock
Nut - Lock
Plug
Bearing
Seals - Pocket (Makes 12 Seals)
Plate
Gasket
Housing
Gear Set
Cover - Port End
Key
Cap Screw
Cover - Shaft End
Seal - Excluder
Tool – Speedi
Tool - Wrench Spinner
Tool - Seal Driver
Tool - Seal Sleeve
QTY
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
1
4
1
1
1
1
2
1
1
1
L2000G4
Please Give Part No., Description
& Unit Serial No.
79
307467-D
Page Rev. A
NEW LEADER L2000G4
80
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM PART NO.
1
2
8
9
10
11
12
4
5
6
7
16
17
18
13
14
15
19 * 73477
39137
* - Not Shown
73553
22068
37400
37381
16937
73472
38897
30665
73471
73555
73473
73474
37385
37401
3065
37386
73480
83014
37388
DESCRIPTION
Motor – Hydraulic, 1-1/2” Standard
Cap Screw
Seal
Flange – Mounting, Used on Standard
Seal
Seal – O-Ring
Race – Bearing
Bearing – Thrust Needle
Key
Shaft – Output Keyed
Seal – O-Ring
Drive
Plate – Spacer
Gerotor – 1-1/2”
Seal – O-Ring
Cap - End
Washer - Seal
Cap Screw – 1-1/2” Motor
Washer - Back-up
Seal – O-Ring
Kit - Seal, Includes Items 2,4,5,10,16,18 & 19
QTY
1
1
1
1
1
1
1
1
1
1
4
1
7
7
1
1
1
1
1
L2000G4
Please Give Part No., Description
& Unit Serial No.
81
307467-D
Page Rev. A
NEW LEADER L2000G4
ITEM PART NO.
1
2
3
4
5
* - Not Shown
98787-AB
*98787-AD
*307130
*307124
*36393
DESCRIPTION
Lead - 18” Bin Level Sensor
Cable - 27’ Bin Level Sensor
Cable - Jumper 102”
Mount - Sensor 304
Cap Screw - 1/4-20NC x 3/4 SS
QTY
AR
AR
AR
AR
AR
307467-D
Page Rev. A
82
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
ITEM PART NO.
1
2
3
4
5
*56114
*34718
*56505
*76044
*304948
6
7
8
*34580
*36424
*36419
9 *36413
* - Not Shown
DESCRIPTION
Hose Assy - 1/4 100R2 x 318
Adapter - Connector
End- Hose Reusable
Gauge - Hydraulic 5000PSI w/Snubber
Bracket - Wldmt Gauge
Cap Screw - 5/16-18NC x 1 SS
Washer - Flat 5/16 SS
Washer - Lock 5/16 SS
Nut - Hex 5/16-18NC SS
QTY
2
2
2
2
1
1
1
1
1
L2000G4
Please Give Part No., Description
& Unit Serial No.
83
307467-D
Page Rev. A
NEW LEADER L2000G4
307467-D
Page Rev. A
84
Please Give Part No., Description
& Unit Serial No.
NEW LEADER
DECALS CONTINUED
L2000G4
ITEM PART NO.
87110
368
39200
87109
8664
39378
8665
21476
71526
23769
21477
55630
55631
58636
87164
87129
87122
307457
87162
150034
364
321
39138
12
13
14
9
10
11
15
16
3
4
5
6
7
8
17
18
19
20
21
1
2
DESCRIPTION
Decal - Safety, Includes 5-8,11,18,19
Decal – New Leader, Black
Decal - G4 Black/White
Decal - G4 Black/Red
L2000G4 Black
Decal – Striping Black
Decal – Caution, Improper Operation
Decal – Warning, Stay Out of Box
Decal - Caution, Material to be Spread
Decal – Warning, Hot Components
Decal - Scale
Decal – Flying Material
Decal – Fender Capacity
Decal - New Leader G4 Series
Decal - Keep Valve Open
Decal - Change Filter Element
Decal - Hydraulic Oil Only
Decal - Notice Conveyor Chain
Decal – Notice, Adjust Spinner
Decal - Feedgate Slide Scale
Decal - Notice Spreader Hopper
Decal - Warning, No Step
Decal - Warning, Guard for Protection
QTY
1
1
1
2
2
1
1
1
1
1
1
1
2 ft AR
1
2
1
1
3
3
3
1
Please Give Part No., Description
& Unit Serial No.
85
307467-D
Page Rev. A
NEW LEADER
SIGHT WINDOW
L2000G4
ITEM
3
4
1
2
PART NO.
302686
36395
36423
42034
DESCRIPTION
Window - Sight 5” x 12”
Cap Screw - 1/4-20NC x 1 SS
Washer - Flat 1/4 SS
Nut - Lock 1/4-20NC SS
QTY
8
8
1
8
307467-D
Page Rev. A
86
Please Give Part No., Description
& Unit Serial No.
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