Motion control Lexium 23 Plus Catalogue April 2012

Motion control Lexium 23 Plus Catalogue April 2012
Motion control
Lexium 23 Plus
Catalogue
April 2012
All technical information about products listed in
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1
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4
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8
10
2
Contents
0
Motion control
Lexium 23 Plus
Lexium 23 Plus servo drives
b Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
1
b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
b Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
b Motor starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
2
3
BCH servo motors
b Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
b References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
4
5
6
7
8
10
3
Motion control
Lexium 23 Plus
Presentation
Servo drives
Presentation
The Lexium 23 Plus offer features a range of servo drives and a range of BCH servo
motors.
There are a large number of possible combinations to suit the requirements of
motion control applications and optimize the performance of the installation.
1
The servo drives range covers a wide range of power ratings from 0.1 kW to 7.5 kW,
with two types of power supply:
b 200…255 V single phase, 0.1 kW to 1.5 kW
b 170…255 V three-phase, 0.1 kW to 7.5 kW
2
BCH motors provide a nominal torque from 0.3 Nm to 48 Nm and a nominal speed of
between 1000 rpm and 3000 rpm, depending on the model.
They are suitable for a very wide variety of applications due to the four levels of
inertia offered (see page 14).
3
An offer to boost performance
When used with BCH servo motors and with the addition of options and accessories,
Lexium 23 Plus servo drives provide a complete, very high performance system,
designed in particular for installations equipped with simple machines.
See page 8.
Packaging application
Compact range
The compact dimensions of Lexium 23 Plus servo drives mean they fit very easily
into small spaces, thus reducing the size of the installation and the cost of the
equipment.
4
Simple commissioning
Commissioning is simple with the Lexium 23 CT PC commissioning software
which has an auto-tuning function enabling extremely fast start-up.
The simplicity of the wiring of Lexium 23 Plus servo drives also makes installation
easier and reduces installation costs.
5
Flexibility
Lexium 23 Plus servo drives have digital and analog I/O as standard, and one of the
following communication interfaces, depending on the model:
b Interface for CANopen/CANmotion machine bus (LXM 23A)
b Pulse/direction (P/D) interface (LXM 23D)
6
The servo drives incorporate numerous functions, including auto-tuning, position,
speed and torque control, etc. (see page 7).
Woodworking application
This open communication concept enables integration into numerous different
control system architectures.
7
Applications
b
b
b
b
b
b
b
8
Material handling (conveying, palletizers, warehousing, etc.)
Assembly (clamping, etc.)
Printing
Packaging
Winding and unwinding
Machine tools (multi-axis machines, cutting machines, etc.)
Etc.
9
10
Textile application
Options:
page 10
4
Motor starters:
page 12
BCH servo motors:
page 14
Motion control
Lexium 23 Plus
Presentation (continued)
Servo drives
The Lexium 23 Plus servo drive range
Configuration
The drives can be configured via the integrated graphic display terminal or using the
Lexium 23 CT PC commissioning software.
1
Control
Control via CANopen machine bus: Lexium 23A servo drive
The Lexium 23 A servo drive features a CANopen/CANmotion machine bus control
interface.
It also has numerous I/O:
2 inputs for high performance position capture
8 digital inputs
4 digital outputs
2 analog inputs
2 analog outputs
2
b
b
b
b
3
b
It has a closed loop current regulation function (sampling time 62.5 µs).
Lexium 23A Plus servo drives with control via
CANopen machine bus
It is compatible with PLCopen function blocks which offer applications such as flying
shear, rotary knife, etc.
4
Control via I/O: Lexium 23D servo drive
The Lexium 23 D drive can be used in standalone operation, with no axis controller
(control via digital I/O).
5
It can also be used with an axis controller and can therefore be incorporated in
numerous architectures.
It provides, for example, the following features:
Creation of position registers up to 8 positions
Switching between the speed/position/torque parameters
b
6
b
It has a closed loop current regulation function (sampling time 62.5 µs).
It also has a pulse/direction interface (up to 4 m/s) as well as numerous I/O:
8 digital inputs
4 digital outputs
2 analog inputs
2 analog outputs
b
Lexium 23D Plus servo drives with control via I/O
b
7
b
b
8
9
10
Options:
page 10
Motor starters:
page 12
BCH servo motors:
page 14
5
Presentation (continued)
Motion control
Lexium 23 Plus
Servo drives
Lexium 23 CT PC commissioning software :
for rapid commissioning and easy configuration
1
The commissioning time for Lexium 23 Plus servo servo drives is considerably
reduced using Lexium 23 CT PC software.
It is used for commissioning, parameter setting, diagnostics and maintenance.
It can also be used to install Lexium 23 Plus servo drives in existing installations,
keeping downtime to a minimum.
2
Functions
Lexium 23 CT software includes the following functions:
Auto-tuning
Manual tuning
Entry and display of parameters
Oscilloscope function
Fault diagnostics
b
b
b
Commissioning using Lexium 23 CT software
b
3
b
Auto-tuning
The auto-tuning function can be activated with the Lexium 23 CT software in two
ways:
Theoretical parameter setting: to calculate the gain parameters according to
conditions selected by the user.
Dynamic parameter setting: for optimum control, calculating the gain parameters
in real time, according to the behaviour of the machine.
v
4
v
Entry and display of parameters
The Lexium 23 CT software can be used to configure all the functions of a given
operating mode.
5
The user interface of the Lexium 23 CT software enables quick, easy navigation.
All the parameters can be displayed on a single graphic screen, which gives the
experienced user a great deal of flexibility.
Frequency analysis (FFT)
The frequency analysis, based on the Fast Fourier Transform (FFT) algorithm, is
used to diagnose noise and vibration in machines.
6
To carry out the FFT analysis, the motor records the behaviour of the axis in terms
of current and speed. Once the movement has been executed, the Lexium 23 CT
commissioning software analyses the resonance peaks and displays them on the
oscilloscope screen.
It is possible to enter the gain as a numerical value, a variable or an expression in
the gain parameter field.
7
Filters can be applied to reduce resonance.
Oscilloscope function
The Lexium 23 CT PC commissioning software provides an Oscilloscope function
which can be used in two ways:
Realtime mode: to monitor the evolution of a value measured in real time
Precision mode: to capture a precise moment of the application This function
records all the information before displaying it, which enables very precise
information to be obtained and very fine tuning to be carried out.
8
b
b
Required configuration
The Lexium 23 CT software runs on a PC with the Microsoft Windows® 2000/XP/Vista
operating systems. The servo drive is commissioned via the RS 232 serial link
interface.
9
Downloading
The Lexium 23 CT PC commissioning software can be downloaded from our website
www.schneider-electric.com.
10
Options:
page 10
6
Motor starters:
page 12
BCH servo motors:
page 14
Presentation (continued)
Motion control
Lexium 23 Plus
Servo drives
Main functions
Lexium 23 Plus servo drives feature numerous functions enabling them to be used in
a wide range of motion control applications.
b
b
v
v
v
b
v
v
v
Main functions of Lexium 23 Plus servo drives
Automatic recognition of the motor
Filtering:
Reduction of resonance
Low pass filter for attenuation of high frequency disturbance
Command smoothing
Monitoring functions:
Status monitoring, I/O monitoring
Fault log, fault reset
Monitoring of closed loop control, etc.
1
2
Tuning functions
b
b
Manual mode (JOG) for position and speed
Auto-tuning: This function is used to optimize application performance
3
Operating modes for the Lexium 23D version (activation/setting parameters
of functions via the digital I/O)
Position control
In this mode position and speed control are carried out via a pulse train sent by an
axis controller, such as a PLC, a motion controller or a numerical controller.
4
This mode is particularly suitable for the following applications:
Material handling
Cutting to length
Packaging
b
b
b
Speed control
In this mode the Lexium 23 Plus servo drive is controlled with an axis controller with
analog output. It is suitable for any application requiring high-performance speed
control.
This mode is particularly suitable for the following applications:
Winding
Unwinding
5
b
6
b
Current regulation
Current regulation is required in applications in which servo motor torque control is
crucial.
This mode is particularly suitable for the following applications:
Printing
Winding
7
b
b
Parameter switching
This function enables switching between three sets of parameters:
Speed/position
Speed/torque
Torque/position
This function is specifically for machines with numerous manufacturing processes.
b
b
b
8
Other functions
b
b
b
Speed limiting
Torque limiting
Encoder simulation (ESIM): control of speed, torque or frequency
Operating modes for the Lexium 23A version (activation/setting parameters
of functions via the CANopen machine bus)
The following operating modes are available:
Homing (in accordance with functional profile CiA DSP 402)
Point-to-point mode (in accordance with functional profile CiA DSP 402)
Position gear mode
Sync (cyclic)
9
b
b
b
b
For details of all the functions integrated in Lexium 23 Plus servo drives, please
consult our website www.schneider-electric.com.
7
10
Motion control
Lexium 23 Plus
Presentation (continued),
references
Servo drives
BCH servo motor/Lexium 23 Plus servo drive combinations
Motor
1
Servo drive
Combination
Power
indicated
on rating
plate
Inertia
Nominal
(without torque
brake)
Maximum Maximum Nominal
peak
speed
speed
torque
kW
kgcm²
Nm
Nm
rpm
Servo drive
Motor
inertia
type
Servo motor
rpm
Supply voltage, single phase: 200…255 V or three-phase: 170…255 V 50/60 Hz
2
3
4
0.1
0.037
0.32
0.96
5000
3000
LXM23 U01M3X
BCH0401O 2 1C
0.2
0.177
0.64
1.92
5000
3000
LXM23 U02M3X
BCH0601O 2 1C
Ultra low
0.3
8.17
2.86
8.59
2000
1000
LXM23 U04M3X
BCH1301M 2 1C
Medium
0.4
0.277
1.27
3.82
5000
3000
LXM23 U04M3X
BCH0602O 2 1C
Ultra low
0.4
0.68
1.27
3.82
5000
3000
LXM23 U04M3X
BCH0801O 2 1C
Low
0.5
8.17
2.39
7.16
3000
2000
LXM23 U04M3X
BCH1301N 2 1C
Medium
0.6
8.41
5.73
17.19
2000
1000
LXM23 U07M3X
BCH1302M 2 1C
Medium
0.75
1.13
2.39
7.16
5000
3000
LXM23 U07M3X
BCH0802O 2 1C
Low
0.9
11.18
8.59
25.78
2000
1000
LXM23 U10M3X
BCH1303M 2 1C
Medium
1
2.65
3.18
9.54
5000
3000
LXM23 U10M3X
BCH1001O 2 1C
Low
1
11.18
4.77
14.32
3000
2000
LXM23 U10M3X
BCH1302N 2 1C
Medium
1.5
11.18
7.16
21.48
3000
2000
LXM23 U15M3X
BCH1303N 2 1C
Medium
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Ultra low
p
p
p
p
p
Three-phase supply voltage: 170…255 V 50/60 Hz
5
2
4.45
6.37
19.11
5000
3000
LXM23 U20M3X
BCH1002O 2 1C
Low
2
14.59
9.55
26.65
3000
2000
LXM23 U20M3X
BCH1304N 2 1C
Medium
2
34.58
9.55
26.65
3000
2000
LXM23 U20M3X
BCH1801N 2 1C
High
3
54.95
14.32
42.96
3000
2000
LXM23 U30M3X
BCH1802N 2 1C
High
3
54.95
19.1
57.29
3000
1500
LXM23 U30M3X
BCH1802M 2 1C
High
3.5
54.8
16.71
50.31
3000
2000
LXM23 U45M3X
BCH1803N 2 1C
High
4.5
77.75
28.65
71.62
3000
1500
LXM23 U45M3X
BCH1803M 2 1C
High
5.5
99.78
35.01
87.53
3000
1500
LXM23 U55M3X
BCH1804M 2 1C
High
7.5
142.7
47.74
119.36
3000
1500
LXM23 U75M3X
BCH1805M 2 1C
High
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
References
Example
6
7
8
L
X
M
2
3
A
U
0
1
M
3
X
Servo drive
LXM = Lexium servo drive
L
X
M
2
3
A
U
0
1
M
3
X
Drive type
23 = standard
L
X
M
2
3
A
U
0
1
M
3
X
Interface
A = CANopen machine bus
D = pulse/direction interface
L
X
M
2
3
A
U
0
1
M
3
X
Power
U01 = 0.1 kW
U02 = 0.2 kW
U04 = 0.4 kW
U07 = 0.75 kW
U05 = 0.5 kW
U10 = 1 kW
U15 = 1.5 kW
U20 = 2 kW
U30 = 3 kW
U45 = 4.5 kW
U55 = 5.5 kW
U75 = 7.5 kW
L
X
M
2
3
A
U
0
1
M
3
X
L
X
M
2
3
A
U
0
1
M
3
X
Supply voltage
M3X = 200…240 V
single phase or three-phase
a
9
Dimensions (overall in mm)
Servo drives
LXM 23
p
p
p
10
Options:
page 10
8
U01M3X
U02M3X
U04M3X
p
p
p
U07M3X
U10M3X
U15M3X
p
p
U20M3X
U30M3X
p
U45M3X
p
U55M3X
WxH
60 x 162
85 x 162
114 x 225
110 x 245
123 x 245
D
146
180
195
205
216.5
Motor starters:
page 12
BCH servo motors:
page 14
p
U75M3X
136 x 245
References (continued)
Motion control
Lexium 23 Plus
Connection accessories
M238 logic controller
CANopen and CANmotion machine bus for Lexium 23 Plus servo drives
Lexium 23 Plus servo drives can be connected directly to the CANopen machine bus using an RJ45 connector.
To simplify daisy chain connection, each servo drive is equipped with two RJ45 connectors.
The communication function provides access to the servo drive’s configuration, adjustment, control and
monitoring functions.
Used with a Lexium Motion Controller, the CANmotion bus can be used to control motion for applications with up
to eight Lexium 23 Plus servo drives.
5
CANopen
machine bus
1
Connection accessories (1)
3
Lexium 23A
Description
Use
Item no.
Reference
IP 20 CANopen tap
2 RJ45 ports
Tap-off from trunk cable for RJ45 cabling
1
VW3 CAN TAP2
0.480
Line terminator
120 Ω
(equipped with 1 RJ45
connector)
Connection to the RJ45 connector
2
TCS CAR 013M120
0.009
Twido programmable controller +
TWD NC01M
3
Use
Item no.
From
CANopen
machine bus
4
3
2
Lexium 23A
To
Lexium Controller
LMC 20 or LMC 20A130
CANopen cordsets
equipped with 2 RJ45
connectors
VW3 CAN TAP2
LXM 23A servo drive
junction box
LXM 23A servo drive
3
CANopen cordsets
equipped with one 9-way
female SUB-D connector with
integrated line terminator and
one RJ45 connector
Twido programmable LXM 23A servo drive
controller
Lexium motion
controller LMC 20,
LMC 20A130
4
4
CANopen cables
PLC
Standard cables,
marking
Low smoke, zero halogen
Flame retardant (IEC 60332-1)
VW3 CAN TAP2
junction box
CANopen cables
PLC
UL certification,
marking
Flame retardant (IEC 60332-2)
VW3 CAN TAP2
junction box
PLC
CANopen cables
Cables for harsh environments
(2) or mobile installations,
marking
Low smoke, zero halogen
Flame retardant (IEC 60332-1)
VW3 CAN TAP2
junction box
e
3
2
Lexium 23A
Example of architecture
with control by LMC Lexium
Controller
Weight
kg
0.3
VW3 CAN CARR03
0.320
1
VW3 CAN CARR1
0.500
1
VW3 M3 805R010
–
3
VW3 M3 805R030
–
50
TSX CAN CA 50
4
p
5
5
e
p
Length Reference
m
e
Example of architecture
with control by Twido
programmable controller
CANmotion
machine bus
2
Cordsets and cables (1)
Description
Lexium 23A
Weight
kg
Lexium 23A
Example of architecture
with control by M238 logic
controller
Lexium 23A
1
5
4.930
100
TSX CAN CA 100
8.800
300
TSX CAN CA 300
24.560
50
TSX CAN CB 50
3.580
100
TSX CAN CB 100
7.840
300
TSX CAN CB 300
21.870
50
TSX CAN CD 50
3.510
100
TSX CAN CD 100
7.770
300
TSX CAN CD 300
21.700
5
6
7
(1) For other CANopen machine bus connection accessories, please consult our website www.schneider-electric.com.
(2) Harsh environment:
- Resistance to hydrocarbons, industrial oils, detergents, solder splashes
- Relative humidity up to 100%
- Saline atmosphere
- Significant temperature variations
- Operating temperature between - 10°C and + 70°C
8
9
10
Options:
page 10
Motor starters:
page 12
BCH servo motors:
page 14
9
Motion control
Lexium 23 Plus
Presentation,
references
Option: braking resistors for servo drives
Presentation
Internal braking resistor
A braking resistor is built into the servo drive to absorb the braking energy. If the DC
bus voltage in the servo drive exceeds a specified value, this braking resistor is
activated. The restored energy is converted into heat by the braking resistor.
1
It enables maximum braking torque.
External braking resistor
When the servo motor has to be braked frequently, an external braking resistor must
be used to dissipate the excess braking energy. In this case, the internal braking
resistor must be deactivated.
2
Several external braking resistors can be connected in parallel.
The servo drive monitors the power dissipated in the braking resistor.
3
The degree of protection of the unit is IP 21.
Applications
Machines with high inertia, driving loads and machines with fast cycles.
4
References
Ohmic value
5
Continuous
power
PPr
Peak energy
(220 V)
EPk
Reference
Weight

W
40
400
4000
VW3 M7 111
0.930
20
1000
4000
VW3 M7 112
2.800
Ws
kg
Note: The total continuous power dissipated in the external braking resistor(s) must be less
than or equal to the nominal power of the Lexium 23 Plus servo drive (see page 8).
6
7
8
9
10
Servo drives:
page 4
10
Motor starters:
page 12
BCH servo motors:
page 14
Motion control
Lexium 23 Plus
Presentation,
references
Option: additional EMC input filters for
servo drives
L1
L2
L3
Additional EMC input filters
Additional
EMC filter
Lexium
23 Plus
Lexium 23 Plus servo drive
with additional EMC filter
M1
3
Applications
Combined with Lexium 23 Plus servo drives, additional EMC input filters can be used
to meet more stringent requirements and are designed to reduce conducted
emissions on the line supply below the limits of standard IEC/EN 61800-3 edition 2
category C2 or C3 (EMC immunity and conducted and radiated EMC emissions).
1
The additional EMC filters have tapped holes for mounting in an enclosure.
2
Use according to the type of line supply
EMC filters can only be used on TN (neutral connection) and TT (neutral to earth)
type systems.
Lexium 23 Plus servo drives cannot be used on IT (isolated or impedance earthed
neutral) systems. Standard IEC/EN 61800-3, appendix D2.1, states that on IT
systems, filters can cause permanent insulation monitors to operate in a random
manner.
3
In addition, the effectiveness of additional filters on this type of system depends on
the type of impedance between neutral and earth, and therefore cannot be predicted.
If a machine has to be installed on an IT system, an isolation transformer must be
inserted in order to re-create a TT system on the secondary side.
4
References
PF105585
For servo drive
Maximum servo motor shielded cable
length conforming to
EN 55011
class A Gr1
EN 55011
class A Gr2
IEC/EN 61800-3
category C2 (1)
in environment 1
IEC/EN 61800-3
category C3 (1)
in environment 2
m
m
Reference
Weight
5
kg
Single phase supply voltage
Additional EMC filter VW3 A31 401
LXM23pU01M3X
LXM23pU02M3X
LXM23pU04M3X
–
–
VW3 A31 401
0.600
LXM23pU07M3X
LXM23pU10M3X
LXM23pU15M3X
–
–
VW3 A31 403
0.775
Three-phase supply voltage
LXM23pU07M3X
LXM23pU10M3X
LXM23pU15M3X
LXM23pU20M3X
LXM23pU30M3X
20
40
VW3 A31 404
0.900
LXM23pU45M3X
LXM23pU55M3X
20
40
VW3 A31 406
1.350
LXM23pU75M3X
20
40
VW3 A31 407
3.150
(1) Standard IEC/EN 61800-3: EMC immunity and conducted and radiated EMC emissions:
- Category C2 in environment 1: restricted distribution, for domestic use, sale conditional on the
competence of the user and the distributor in the reduction of current harmonics.
- Category C3 in environment 2: industrial premises.
6
7
8
9
10
Servo drives:
page 4
Motor starters:
page 12
BCH servo motors:
page 14
11
Motion control
Lexium 23 Plus
Combinations
Motor starters
Applications
The combinations listed below can be used to create a complete motor starter unit
comprising a circuit breaker, a contactor and a Lexium 23 Plus servo drive.
1
The circuit-breaker provides protection against accidental short-circuits,
disconnection and, if necessary, isolation.
The contactor turns on and manages any safety functions, as well as isolating the
servo motor on stopping.
2
The servo drive controls the servo motor, provides protection against short-circuits
between the servo drive and the servo motor and protects the motor cable against
overloads. The overload protection is provided by the motor thermal protection of the
servo drive.
Motor starters for Lexium 23 Plus servo drives
3
Servo drive
Reference
Nominal power
Circuit breaker
Contactor
Reference Rating
Reference (1) (2)
kW
A
Single phase supply voltage: 200…255 V a 50/60 Hz
or three-phase supply voltage: 170…255 V a 50/60 Hz
4
5
6
GV2 L14
+
LC1 D09
+
LXM 23AU04M3X
LXM 23pU01M3X
0.1
GV2 L10
6.3
LC1 K0610pp
LXM 23pU02M3X
0.2
GV2 L10
6.3
LC1 K0610pp
LC1 D09pp
LXM 23pU04M3X
0.4
GV2 L14
10
LXM 23pU07M3X
0.75
GV2 L14
10
LC1 D09pp
LXM 23pU10M3X
1
GV2 L16
14
LC1 D12pp
LXM 23pU15M3X
1.5
GV3 L22
25
LC1 D18pp
LXM 23pU20M3X
2
GV3 L32
30
LC1 D32pp
LXM 23pU30M3X
3
GV3 L32
30
LC1 D32pp
LXM 23pU45M3X
4,5
GV3L65
60
LC1D65pp
LXM 23pU55M3X
5,5
GV3L65
60
LC1D65pp
LXM 23pU75M3X
7,5
NSE75HC
(3)
75
LC1D80pp
(1) Composition of the contactors:
LC1 K06: 3 poles + 1 N/O auxiliary contact
LC1 Dpp: 3 poles + 1 N/O auxiliary contact + 1 N/C auxiliary contact
Please refer to the “Control and protection components” catalogue.
(2) Replace pp with the control circuit voltage reference given in the table below:
LC1-K
7
LC1 D
.
Volts a
24
48
50/60 Hz
B7
E7
F7
M7
P7
U7
Volts a
24
48
110
220/230
230
230/240
50 Hz
B5
E5
F5
M5
P5
U5
60 Hz
B6
E6
F6
M6
–
U6
50/60 Hz
B7
E7
F7
M7
P7
U7
110
220
230
240
For other available voltages between 24 V and 660 V, or a DC control circuit, please contact our
Customer Care Centre.
(3) Circuit breaker NSE75HC to be ordered under the reference number 35710.
8
9
10
Servo drives:
page 4
12
Options:
page 10
BCH servo motors:
page 14
Combinations (continued)
Motion control
Lexium 23 Plus
Motor starters
Protection using class J fuses (UL certification)
3
5
1
Protection using fuses
Servo drive
Reference
Fuse to be placed upstream
Nominal power
4
6
1
A
W/T3 T/L3
Single phase supply voltage: 200…255 V a 50/60 Hz
or three-phase supply voltage: 170…255 V a 50/60 Hz
W1
V1
U1
U/T1 R/L1
V/T2 S/L2
2
kW
M1
3
Motor starter with fuse
protection
LXM 23pU01M3X
0.1
5
LXM 23pU02M3X
0.2
5
LXM 23pU04M3X
0.4
20
LXM 23pU07M3X
0.75
20
LXM 23pU10M3X
1
25
LXM 23pU15M3X
1.5
40
LXM 23pU20M3X
2
60
LXM 23pU30M3X
3
80
LXM 23pU45M3X
4.5
160
LXM 23pU55M3X
5.5
160
LXM 23pU75M3X
7.5
200
2
3
4
5
6
7
8
9
10
Servo drives:
page 4
Options:
page 10
BCH servo motors:
page 14
13
Motion control
Lexium 23 Plus
Presentation
BCH servo motors
Presentation
BCH servo motors are synchronous motors.
1
They are equipped as standard with a high resolution (20-bit) incremental encoder.
They are therefore ideal for high performance applications such as material working,
machine tools, etc.
The servo motors are available in six flange sizes: 40 mm, 60 mm, 80 mm, 100 mm,
130 mm and 180 mm.
2
They are available in a version with holding brake (see opposite page).
BCH servo motor range
With the four types of motor inertia available, ranging from ultra low to high inertia,
the servo motors can be used in a very wide variety of installations:
Ultra low inertia:
power between 0.1 kW and 0.4 kW, suitable for electronic equipment and small
printing machinery.
Low inertia:
power between 0.4 kW and 2 kW, suitable for textile and packaging applications.
Medium inertia:
power between 0.3 kW and 3 kW, suitable for material working and machine tool
applications.
High inertia:
power between 2 kW and 7.5 kW, suitable for metal working and printing applications.
b
3
b
b
b
4
Examples of applications according to motor inertia type:
Type of
machine
Conveyors
5
Packaging
machines
Printers
Loaders/
unloaders
X - Y tables
6
Presses
PCB drilling
machines
Electronic card
testers
7
Labelling
machines
Knitting and
embroidery
machines
Special
machines
Winders/
unwinders
8
9
10
Servo drives:
page 4
14
Options:
page 10
Motor starters:
page 12
Inertia
Ultra low
Low
Medium
High
Motion control
Lexium 23 Plus
References
BCH servo motors
References
B
C
H
0
4
0
1
O
0
2
A
1
C
Servo motor
BCH = three-phase servo motor
Example:
B
C
H
0
4
0
1
O
0
2
A
1
C
Flange size
040 = 40 mm
060 = 60 mm
080 = 80 mm
100 = 100 mm
130 = 130 mm
180 = 180 mm
B
C
H
0
4
0
1
O
0
2
A
1
C
Number of motor stages
1 = 1 stage (all flange sizes)
2 = 2 stages (with 60, 80, 100, 130 and 180 mm flanges)
3 = 3 stages (with 130 and 180 mm flanges)
4 = 4 stages (with 130 and 180 mm flanges)
5 = 5 stages (with 180 mm flange)
B
C
H
0
4
0
1
O
0
2
A
1
C
Speed type
M = slow (1000/1500 rpm), (with 130 and 180 mm flanges)
N = medium (2500 rpm), (with 130 and 180 mm flanges)
O = fast (3000 rpm), (with 40, 60, 80 and 100 mm flanges)
B
C
H
0
4
0
1
O
0
2
A
1
C
Shaft end
0 = smooth, IP 40 degree of protection
1 = keyed, IP 40 degree of protection
2 = smooth, IP 65 degree of protection
3 = keyed, IP 65 degree of protection
B
C
H
0
4
0
1
O
0
2
A
1
C
Integrated encoder
2 = 20-bit high resolution incremental encoder
B
C
H
0
4
0
1
O
0
2
A
1
C
Holding brake
A = without brake
F = with brake
B
C
H
0
4
0
1
O
0
2
A
1
C
Connection
1 = flying leads (for BCH040…080 servo motors) or
round connector (for BCH100…180 servo motors)
B
C
H
0
4
0
1
O
0
2
A
1
C
Type of mounting
C = mechanical
B
C
H
0
4
0
1
O
0
2
A
1
C
1
2
3
4
5
Characteristics
Servo motors
Without holding brake
With holding brake
W x H x D (1)
Weight
W x H x D (1)
mm
kg
mm
Weight
BCH0401
40 x 40 x 100.6
0.500
40 x 40 x 136.6
0.800
BCH0601
60 x 60 x 105.5
1.200
60 x 60 x 141.6
1.500
BCH0602
60 x 60 x 130.7
1.600
60 x 60 x 166.8
2.000
BCH0801
80 x 80 x 112.3
2.100
80 x 80 x 152.8
2.900
BCH0802
80 x 80 x 138.3
3.000
80 x 80 x 178
3.800
BCH1001
100 x 100 x 153.5
4.300
100 x 100 x 192.5
4.700
BCH1002
100 x 100 x 199
6.200
100 x 100 x 226
7.200
BCH1301
130 x 130 x 147.5
6.800
130 x 130 x 183.5
8.200
BCH1302
130 x 130 x 147.5
7.000
130 x 130 x 183.5
8.400
BCH1303M
130 x 130 x 163.5
7.500
130 x 130 x 198
8.900
BCH1303N
130 x 130 x 167.5
7.500
130 x 130 x 202
8.900
BCH1304
130 x 130 x 187.5
7.800
130 x 130 x 216
BCH1801
180 x 180 x 169
13.500
180 x 180 x 203.1
17.500
BCH1802
180 x 180 x 202.1
18.500
180 x 180 x 235.3
22.500
BCH1803N
180 x 180 x 202.1
18.500
180 x 180 x 235.3
22.500
BCH1803M
180 x 180 x 235.3
23.500
180 x 180 x 279.3
29.000
BCH1804M
180 x 180 x 279.7
30.500
180 x 180 x 311.7
36.000
BCH1805M
180 x 180 x 342
37.000
180 x 180 x 376.1
53.000
kg
9.200
(1) D: dimensions of the casing (excluding shaft end)
6
7
8
9
10
Servo drives:
page 4
Options:
page 10
Motor starters:
page 12
15
Motion control
Lexium 23 Plus
References
BCH servo motors
Connection accessories
Connection accessories
Designation
1
2
Description
Reference
Weight
kg
Set of 3 terminal blocks
1 terminal block for power supply
1 terminal block for motor power supply
1 terminal block for braking resistor
For mounting on drive side
VW3 M4 121
0.500
Connector
for I/O interface
For mounting on drive side
VW3 M4 112
0.050
Screw terminal block
For I/O interface
For mounting on drive side
VW3 M4 113
0.020
RS 232/USB converter
Equipped with:
One USB connector
One RJ 45 connector
VW3 M8 131
0.300
b
b
Connection cable
3
Designation
Description
Cable
length
Reference
m
Connection cable
for VW3 M8 131 converter
4
kg
Equipped with an RJ 45 connector
at each end.
To connect the VW3 M8 131
converter to the servo drive.
2
490 NTW 00002
For servo motor
Item no.
Reference
–
Connectors for power cable
Description
Connector
for motor without holding brake
2A1C
2A1C
2A1C
2A1C
2A1C
1
VW3 M5 111
0.030
BCH 06010
BCH 06020
BCH 08010
BCH 08020
2F1C
2F1C
2F1C
2F1C
1
VW3 M5 112
0.030
BCH 1001O
BCH 1002O
BCH 1301M
BCH 1301N
BCH 1302M
BCH 1302N
BCH 1303M
BCH 1304N
2
2
2
2
2
2
2
2
1C
1C
1C
1C
1C
1C
1C
1C
1
VW3 M5 121
0.180
BCH 1801N
BCH 1802M
BCH 1802N
BCH 1803M
BCH 1803N
2
2
2
2
2
1C
1C
1C
1C
1C
1
VW3 M5 131
0.180
BCH 1804M 2 1C
BCH 1805M 2 1C
1
VW3 M5 141
0.300
BCH 1804M 2F1C
BCH 1805M 2F1C
1
VW3 M7 151
0.500
For servo motor
Item no.
Reference
BCH 0401O
BCH 0601O
BCH 0602O
BCH 0801O
BCH 0802O
2
2
2
2
2
1C
1C
1C
1C
1C
2
VW3 M8 121
0.800
BCH 1001O
BCH 1002O
BCH 1301M
BCH 1301N
BCH 1302M
BCH 1302N
BCH 1303M
BCH 1303N
BCH 1304N
BCH 1801N
BCH 1802M
BCH 1802N
BCH 1803M
BCH 1803N
BCH 1804M
BCH 1805M
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
1C
2
VW3 M8 122
0.800
p
p
p
p
Connector
for motor with holding brake
2
p
p
p
1
p
Round connectors
for motor with or without holding brake
p
p
p
6
p
p
p
p
p
p
p
p
7
p
p
Connector for holding brake
Weight
kg
BCH 0401O
BCH 0601O
BCH 0602O
BCH 0801O
BCH 0802O
p
5
Weight
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Connectors for encoder cable
8
Description
Connector for motor with
connection via stripped cable
p
p
p
p
p
p
p
p
p
9
Connector for motor equipped
with a round connector
p
p
p
p
p
p
p
p
p
p
10
p
p
p
p
p
p
p
16
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Weight
kg
References (continued)
Motion control
Lexium 23 Plus
BCH servo motors
Connection accessories
Connection components (continued)
Power cordsets
Description
Cordsets equipped
with a plastic connector
(servo motor end)
and one end with flying leads
(servo drive end).
Without holding brake
Cordsets equipped
with a plastic connector
(servo motor end)
and one end with flying leads
(servo drive end).
With holding brake
Cordsets equipped
with a round connector
(servo motor end)
and one end with flying leads
(servo drive end).
Without holding brake
Cordsets equipped
with a round connector
(servo motor end)
and one end with flying leads
(servo drive end).
With holding brake
From servo motor To servo drive
Composition Length
of cable
BCH0401Op2A1C
BCH0601Op2A1C
BCH0602Op2A1C
BCH0801Op2A1C
BCH0802Op2A1C
BCH0401Op2F1C
BCH0601Op2F1C
BCH0602Op2F1C
BCH0801Op2F1C
BCH0802Op2F1C
BCH1001Op2A1C
BCH1301Mp2A1C
BCH1301Np2A1C
BCH1302Mp2A1C
BCH1302Np2A1C
BCH1303Mp2A1C
BCH1303Np2A1C
BCH1002Op2A1C
BCH1304Np2A1C
BCH1801Np2A1C
BCH1802Np2A1C
BCH1802Mp2A1C
BCH1803Mp2A1C
BCH1803Np2A1C
LXM23pU01M3X
LXM23pU02M3X
LXM23pU04M3X
LXM23pU04M3X
LXM23pU07M3X
LXM23pU01M3X
LXM23pU02M3X
LXM23pU04M3X
LXM23pU04M3X
LXM23pU07M3X
LXM23pU10M3X
LXM23pU04M3X
LXM23pU04M3X
LXM23pU07M3X
LXM23pU10M3X
LXM23pU10M3X
LXM23pU15M3X
LXM23pU20M3X
LXM23pU20M3X
LXM23pU20M3X
LXM23pU30M3X
LXM23pU30M3X
LXM23pU45M3X
LXM23pU45M3X
4 x 0.82 mm2
BCH1001Op2F1C
BCH1301Mp2F1C
BCH1301Np2F1C
BCH1302Mp2F1C
BCH1302Np2F1C
BCH1303Mp2F1C
BCH1303Np2F1C
BCH1002Op2F1C
BCH1304Np2F1C
BCH1801Np2F1C
BCH1802Mp2F1C
BCH1802Np2F1C
BCH1803Np2F1C
BCH1803Mp2F1C
LXM23pU10M3X
LXM23pU04M3X
LXM23pU04M3X
LXM23pU07M3X
LXM23pU10M3X
LXM23pU10M3X
LXM23pU15M3X
LXM23pU20M3X
LXM23pU20M3X
LXM23pU20M3X
LXM23pU30M3X
LXM23pU30M3X
LXM23pU45M3X
LXM23pU45M3X
Reference
Weight
m
3
5
VW3 M5 111R30
VW3 M5 111R50
kg
0.200
0.350
6 x 0.82 mm2
3
5
VW3 M5 112R30
VW3 M5 112R50
0.200
0.350
4 x 1.3 mm2
3
5
VW3 M5 121R30
VW3 M5 121R50
0.350
0.600
4 x 2.1 mm2
3
5
3
5
VW3 M5 122R30
VW3 M5 122R50
VW3 M5 123R30
VW3 M5 123R50
0.450
0.750
0.760
1.750
3
5
3
5
VW3 M5 124R30
VW3 M5 124R50
VW3 M5 131R30
VW3 M5 131R50
1.000
1.200
0.350
0.600
1
2
4 x 3.3 mm2
4 x 8.4 mm2
6 x 1.3 mm2
3
4
5
6
2
6 x 2.1 mm
3
5
3
5
VW3 M5 132R30
VW3 M5 132R50
VW3 M5 133R30
VW3 M5 133R50
0.750
1.250
0.760
1.950
3
5
VW3 M5 134R30
VW3 M5 134R50
–
–
10 x 0.13 mm2 3
5
VW3 M8 121R30
VW3 M8 121R50
1.000
1.200
10 x 0.13 mm2 3
5
VW3 M8 122R30
VW3 M8 122R50
1.000
1.200
6 x 3.3 mm2
6 x 8.4 mm2
7
Encoder cordsets
Cordsets equipped
with a plastic connector
at each end
Cordsets equipped
with a round connector
(servo motor end)
and a plastic connector
(servo drive end)
BCH0401Op2p1C LXM23pU01M3X
BCH0601Op2p1C LXM23pU01M3X
BCH0602Op2p1C LXM23pU04M3X
BCH0801Op2p1C
BCH0802Op2p1C
BCH1001Op2p1C
BCH1002Op2p1C
BCH1301Mp2p1C
BCH1301Np2p1C
BCH1302Mp2p1C
BCH1302Np2p1C
BCH1303Mp2p1C
BCH1303Np2p1C
BCH1304Np2p1C
BCH1801Np2p1C
BCH1802Mp2p1C
BCH1802Np2p1C
BCH1803Mp2p1C
BCH1803Np2p1C
BCH1804Mp2p1C
BCH1805Mp2p1C
LXM23pU04M3X
LXM23pU07M3X
LXM23pU10M3X
LXM23pU20M3X
LXM23pU04M3X
LXM23pU04M3X
LXM23pU07M3X
LXM23pU10M3X
LXM23pU10M3X
LXM23pU15M3X
LXM23pU20M3X
LXM23pU20M3X
LXM23pU30M3X
LXM23pU30M3X
LXM23pU45M3X
LXM23pU45M3X
LXM23pU75M3X
LXM23pU75M3X
8
9
10
17
Head Office
35, rue Joseph Monier
F-92500 Rueil-Malmaison
France
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric
Photos: Schneider Electric
Printed by:
ART. 960688
DIA7ED2120402EN
www.schneider-electric.com
Schneider Electric Industries SAS
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