Spyder Slip-On Instructions

Spyder Slip-On Instructions
Installation Instructions
1. Make sure the bike is completely cool before starting the
installation. Make sure the bikes parking brake is set.
6. Install new TBR spacer in same location as previously
removed sleeve.
2. Remove OEM Muffler assembly.
3. Remove OEM Gasket.
2008-10 Can-Am
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
SPYDER 990
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-2290406V / 005-2290407V / 005-2290408V
7. Place a bead of high temp silicone on inside edge of slipon tube where it will meet OEM header assembly.
8. Install TBR muffler assembly to machine.
4. Install slip-on tube to TBR muffler using the 6x14mm
socket head cap screws and lock washers provided,
leave loose for now.
Muffler Inlet
9. Slide rubber lined muffler clamp over muffler and attach
using the supplied 10x75mm socket head cap screws
and OEM nut and washer.
X-Lite™ Ring
Slip Tube
10. Make sure everything is aligned and tighten
all hardware.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
V.A.L.E.™ Assembly Detail
5. Remove OEM spacer from mounting point.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
(Continued on page 2)
2008-10 Can-Am
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
Care & Cleaning
E x h a u s t
SPYDER 990
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-2290406V / 005-2290407V / 005-2290408V
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
(Continued from page 1)
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
11. Attach spring to spring clip.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
12. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside the
pipe burnin g off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
Repack Carbon Fiber and Titanium mufflers every 10 hours,
repack Aluminum mufflers every 15 hours. There is no
warranty provided for improper care and maintenance of
exhaust systems.
Qty. Description
Part Number
1
M-2 Muffler Canister 1
Slip-On Tube 1
HARDWARE KIT
1 X-Ring Kit
1 Aluminum Spacer
1 Muffler Clamp
1 Rubber Clamp Liner
1 Barrel Clamp 74mm
1 10x75mm Socket Head Cap Screw
1 High Temp Silicon
1 Spring 1 TBR Sticker Kit
Varies
005-22901S
005-229-3
005-7-2-3KIT
005-229-S2
Varies
005-LC
005-27-74M
005-SH1075
013-P22072
005-S80
015-10212
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only,
and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims
any warranties of merchantability or fitness for a particular purpose and disclaims all
responsibility for consequential and incidental damages or any other losses arising from
the use of these products or parts.
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