Simplicity | Series 1 | Photoelectric Fiber Amplifier SU18 and Su19 Series

FACTORY AUTOMATION
SENSE WITH SIMPLICITY AND CONFIDENCE
PHOTOELECTRIC FIBER AMPLIFIER
SU18 AND SU19 SERIES
SENSE WITH SIMPLICITY AND CONFIDENCE
ADVANTAGE OF GANG-MOUNTING METHOD
SU18-16
POTENTIOMETER
SU18
PUSHBUTTON
SU19
MAIN AND EXPANSION
LED INDICATOR
• Status green and
yellow LEDs
FIBER LOCK KEY
• Lock fibers to
the amplifier
POTENTIOMETER
SENSITIVITY
ADJUSTMENT
• Mechanical teach
LED INDICATOR
• Bright and large LEDs
70 %
UP TO
LESS WIRES
18
Traditional wiring
x
4
=
72
Main Units Wires per Unit Total Wires
4
Main and expansion wiring
+
17
=
21
Wires17 Expansion Units Total Wires
(1 main unit) (1 wire each)
DIAGNOSTIC DISPLAY
• 4-digit display
PUSHBUTTON
PROGRAMMING
• Auto teach
SET KEY
• M
ake selection,
DETECTION MODE
SELECTION
• Normal, high speed,
high resolution
teach-in
For expansion unit amplifier, JUST connect one wire!
MAIN UNIT–EXPANSION
UNIT INTERFACE
• Gang-mounting of up to
18 amplifiers
• Cross-talk protection
• Lower installation costs
UP AND DOWN KEY
• Browse menu, fine-tuning
of sensitivity and time delay
TIMER MODE SELECTION
• Timer off, on delay,
off delay
MODE KEY
• Enter or exit maintenance
LO/DO SELECTION
• Light on, dark on
Percentage display
mode (for menu selection)
The percentage display is easily interpreted. A single decimal
point gives it the added resolution. Interpretation is easy, and
set-up time is minimized.
DIN RAIL LOCK
• Easy installation and quick
release on the DIN rail
100.0% = Switching threshold
300.0% = Triple the light needed to switch the output
999.9% = Saturation
COMPARISON
Indication
SU18-16 Potentiometer
SU18 Pushbutton
SU19 Main and Expansion
Green and yellow LEDs
Green and yellow LEDs
Green and yellow LEDs
4–Digit Display
No
No
Yes
Potentiometer Adjustment
n
n
n
Pushbutton Programming
Clear Object Detection
n
Remote-Teach Input
Quick Disconnect Models
Switching Frequency
2
Gang-Mounting
n
n
n
6 kHz
6 kHz
n
16 kHz
n
3
TECHNICAL DATA
SPECIFICATIONS
Main Unit
Expansion Unit
SU18-16/40a/110/115/126a
SU18-16/40a/110/115a/126a
SU18-40a/110/115/123
SU18-40a/110/115a/123
SU19/110/115/123
SU19.1/110/115
Determined by cable
Determined by cable
Determined by cable
Determined by cable
Determined by cable
Determined by cable
SU18-16/40a/110/115/126a
Yes
Yes
Yes
Yes
Yes
Yes
SU18-16/40a/110/115a/126a
4-in-1*
4-in-1*
4-in-1*
4-in-1*
4-in-1*
4-in-1*
Load Current
100 mA max.
100 mA max.
100 mA max.
100 mA max.
100 mA max.
100 mA max.
Voltage Drop
≤ 2.0 VDC
≤ 2.0 VDC
≤ 2.0 VDC
≤ 2.0 VDC
≤ 2.0 VDC
≤ 2.0 VDC
Short Circuit and
Overload Protection
Yes
Yes
Yes
Yes
Yes
Yes
Reverse Polarity
Protection
Yes
Yes
Yes
Yes
Yes
Yes
Supply Voltage
10-30 VDC
10-30 VDC
10-30 VDC
10-30 VDC
10-30 VDC
10-30 VDC
Voltage Ripple
10%
10%
10%
10%
10%
10%
Yes (2)
Yes (2)
Yes (2)
Yes (2)
Yes (2)
Yes (2)
≤ 30 mA
≤ 30 mA
≤ 30 mA
≤ 30 mA
≤ 30 mA
≤ 30 mA
Light on/dark on
Light on/dark on
Light on/dark on
Light on/dark on
Light on/dark on
Light on/dark on
2 ms
2 ms
2 ms
2 ms
2 ms
2 ms
standard
160 µs
160 µs
160 µs
160 µs
160 µs
160 µs
high speed
80 µs
80 µs
80 µs
80 µs
30 µs
30 µs
≤ 300 ms
≤ 300 ms
≤ 300 ms
≤ 300 ms
≤ 300 ms
≤ 300 ms
On delay, off delay
On delay, off delay
On delay, off delay
On delay, off delay
On delay, off delay, one shot
On delay, off delay, one shot
6 kHz
6 kHz
6 kHz
6 kHz
16 kHz
16 kHz
Current Consumption
Operating Mode
Response
Time
high resolution
Readiness Delay
Timer Function
Switching Frequency
SU18-40a/110/115/123
SU18-40a/110/115a/123
Top view
Diagnostic display version
IP50
IP50
IP50
IP50
IP50
IP50
Visible red LED 660 nm
Visible red LED 660 nm
Visible red LED 660 nm
Visible red LED 660 nm
Visible red LED 660 nm
Ambient Light Resistance
≤10,000 lux (sunlight)
≤ 10,000 lux (sunlight)
≤ 10,000 lux (sunlight)
≤ 10,000 lux (sunlight)
≤ 10,000 lux (sunlight)
≤ 10,000 lux (sunlight)
≤ 5,000 lux (incandescent)
≤ 5,000 lux (incandescent)
≤ 5,000 lux (incandescent)
≤ 5,000 lux (incandescent)
≤ 5,000 lux (incandescent)
≤ 5,000 lux (incandescent)
working
14 °F to 131 °F
14 °F to 131 °F
14 °F to 131 °F
14 °F to 131 °F
14 °F to 131 °F
14 °F to 131 °F
storage
-4 °F to +158 °F
-4 °F to +158 °F
-4 °F to +158 °F
-4 °F to +158 °F
-4 °F to +158 °F
-4 °F to +158 °F
Polycarbonate
Polycarbonate
Polycarbonate
Polycarbonate
Polycarbonate
Polycarbonate
1.6 oz
0.9 oz
1.6 oz
0.9 oz
1.6 oz
1.6 oz
EN 60947-5-2
EN 60947-5-2
EN 60947-5-2
Housing Material
Weight
Standards
EN 60947-5-2
EN 60947-5-2
EN 60947-5-2
SU19/110/115/123
SU19.1/110/115
Visible red LED 660 nm
Temp.
Range
Top view
Dimensions (mm)
Front view
Approvals
2 m cable,
PVC covered
4-conductor,
#26 AWG
Electrical Connection
2 m cable,
PVC covered
4-conductor,
#26 AWG
200 mm pigtail,
PVC covered,
quick disconnect
2 m cable,
PVC covered
4-conductor,
#26 AWG
200 mm pigtail,
PVC covered,
quick disconnect
2 m cable,
PVC covered
1-conductor,
#24 AWG
Cable Connection
Pigtail Connection
Cable Connection
Pigtail Connection
Cable Connection
Cable Connection
Light On/Dark On
Light On/Dark On
Light On/Dark On
Light On/Dark On
Light On/Dark On
Light On/Dark On
/110/126a
/110/126a
/110/123
/110/123
1 Brown
2 White
4 Black
3 Blue
4
ELECTRICAL CONNECTION (SU19 SERIES)
(+)
Weak
Signal
Load
1 Brown
2 White
4 Black
(–)
Male Receptacle End View
3 Blue
(+)
Weak
Signal
Load
(–)
Brown
2
1
White
4
Black
3
PNP Output
(–)
1 Brown
Weak
Signal
Blue
Weak Signal Output: Output is on for insufficient gain.
Weak Signal Output: Output is on for insufficient gain.
Weak Signal Output: Output is on for insufficient gain.
2 White
Load
(+)
Back view
28.2
3.7
ELECTRICAL CONNECTION (SU18 SERIES)
NPN Output
Side view
35
8
* NPN normally open, NPN normally closed, PNP normally open, PNP normally closed
NPN Output
LO
DO
Pushbutton version
Light Source
Protection (IEC)
H.Res
Norm
H.Spd
Top view
LO
DO
LED(s)
Off.D
T.Off
On.D
/110
Off.D
T.Off
On.D
Output
SENS
Sensitivity Adjustment
Potentiometer version
H.Res
Norm
H.Spd
Sensing Range
Pushbutton Programming
Teach
Potentiometer Adjustable
Model Number(s)
4 Black
3 Blue
PNP Output
(+)
Weak
Signal
Male Receptacle End View
1 Brown
2 White
4 Black
Load
(–)
3 Blue
(+)
Weak
Signal
Load
(–)
Brown
2
1
White
4
Black
3
(+)
Blue
Weak Signal Output: Output is on for insufficient gain.
Weak Signal Output: Output is on for insufficient gain.
Weak Signal Output: Output is on for insufficient gain.
NPN Output
(–)
4 Black
3 Blue
(+)
Remote*
Teach
1 Brown*
2 White
4 Black
Load
(–)
* Power to expansion unit is supplied
through the main unit. Remote teach
only availble on main unit
55
9
Bottom view
/110/123
2 White
Load
PNP Output
/110/123
1 Brown*
Weak
Signal
9
3 Blue*
(+)
Remote*
Teach
Load
(–)
* Power to expansion unit is supplied
through the main unit. Remote teach
only availble on main unit
5
FEATURES AND BENEFITS
AUTO TEACH-IN FUNCTION
USER-FRIENDLY SELECTION MENU FOR SU19 SERIES
SUMMARY OF GAIN CONTROLS USED IN THE SU19
Maintenance
Function
Standard
Func
Std
The SU19 automatically adjusts to
compensate for oversaturation conditions.
High Speed
HSPd
Teach to maximum
Auto
Auto
Five Operating Modes
Easy selection for different applications
Oversaturation can occur when the target
is too close or reflects too much light back
to the sensor, effectively blinding the unit.
High Resolution
HrES
Glass Detection
GLAS
Interference Function
IntF
6 Units
6u
12 Units
Dynamic teach-in
12u
Gang Mounting Function
6u = 1 main unit + 5 expansion unit
12u = 1 main unit + 11 expansion unit
18u = 1 main unit + 17 expansion unit
18 Units
18u
Light/Dark On
Lodo
Light On
L.o
Light/Dark ON Function
Dark On
d.o
Time Delay
Teach to position
tdLY
No Delay
no.d
One Shot Delay
onEd
1
2
Off Delay
oFFd
On Delay
on.d
Time Delay Function
Adjustable from 1 ms – 999 ms
Time: 001 ~ 999
The SU19 automatically monitors the LED
power to maintain a constant light level.
This guarantees stable light output at
startup and throughout its lifetime.
t 0 0 1 t999
Time: 001 ~ 999
t 0 0 1 t999
Time: 001 ~ 999
t 0 0 1 t999
Two-point teach-in
(SU19 Series only)
6
7
APPLICATIONS
LEVEL DETECTION
DIFFUSE MODE
Model number: HPF–D010 and HPF–LU01
Description: Precise PCB orientation check
Advantage: Diffuse mode allows a focused light beam
for precise detection.
Model number: KLR–C02–1.25–2.0-K128
Description: A liquid level sensor is easily mounted on a tube
Advantage: Light weight and small dimensions allow seamless
installation and detection of water levels.
THRU-BEAM SLOT
THRU-BEAM MODE
Model number: KLE–C02–1.25–2.0–K135 (slot width: 10 mm)
Model number: HPF–T023
Description: A U-shaped thu-beam sensor for detection of marks
Description: Detection of PCB/wafers
Advantage: The thru-beam slot allows simple installation and
accurate detection of marks.
Advantage: A
narrow thru-beam allows precise
detection and fast response.
CONVERGENT BEAM
COAXIAL FIBER
Model number: HPF–D010 and HPF–LU01
Description: Detection of missing SMT components
Advantage: A coaxial fiber provides a narrow spot diameter for detection
of very small components down to 0603 components.
Description: Convergent reflective sensor used for detection of leads on connectors
Advantage: Convergent beam principle allows precise detection of the leads while
effectively suppressing the background. In this application, normal
diffuse fiber would have failed.
ARRAY FIBER
SMALL FIBER HEADS
Model number: HPF–T021
Model number: HPF–D009
Description: Detection of lead frames
Description: Detects orientation of ICs
Advantage: A
n array fiber provides precise detection
of edges of lead frames ignoring holes
and slots within the lead frames.
Advantage: Small fiber heads and cross-talk protection allow
detection in close proximity without the fibers
interfering with one another.
HIGH SPEED MODE
SIDE-LOOKER
Model number: HPF–D002–H
Model number: HPF–T007
Description: Gear detection
Description: Counting IC pins
Advantage: This fiber optic enables detection of fast moving
gears with ultra-fast response time of 30 μs.
Advantage: Side-looking fibers allow space-saving installation and detection even
in hard-to-reach places, such as on the underside of an IC.
HIGH RESOLUTION MODE
FLAT PANEL DETECTION
Model number: KLR–C09–1.125–2.0–K76
Model number: HPF–D028
Description: Gold bonding wire detection
Description: A thin side-view fiber for detection of clear glass panels
Advantage: H
igh resolution mode allows reliable
detection of gold wire down to 25 μm
in wire bonding machines.
Advantage: Flat profile allows installation in tight spaces. Convergent
beam principle allows confident detection of clear glass.
SPECIAL APPLICATION IN SOLAR INDUSTRY: SOLAR PANEL DETECTION
Model number: HPF–D028 (convergent beam type)
Description: Detection of presence of solar panels
Advantage: A flat profile and the convergent beam principle allow installation in tight
spaces and reliable detection of shiny surfaces of the panels.
8
Model number: KHR–C02–1.0–2.0–K129 (sensing range: 5~10 mm)
FIBERS FOR IC DETECTION
Model number: HPF–T028
Description: Flat thru-beam type fiber for detection of ICs
Advantage: Flat profile, side-looking fibers and special mounting holes allow easy
alignment and installation. The fine thru-beam light spot in combination with
the high resolution mode of the amplifier allow detection of small parts.
9
APPLICATIONS
NEW GLASS FIBERS
Pepperl+Fuchs introduces a new line of fiber optic cables for harsh environments. These new glass fibers are compatible with all of the SU Series (SU14-SU19)
and the ML17-LL Series fiber amplifiers. Each fiber is protected with a stainless steel sheath and can withstand temperatures up to 450 °F with one
high-temperature model that withstands tempertures up to 662 °F.
COUNTING BOTTLES
n Glass optics
Model number: HPF–T023
n Stainless steel sheathing
Description: Counting bottles by detecting the bottle caps
n No adapters needed
arrow active light beam allows precise detection of bottle caps.
Advantage: N
n High-temperature rated
Diffuse Mode Glass Fiber Optic Cables
Cylindrical Sensing Head
Model
Number
Cable
Length
Dimensions (mm)
990
190.5
REGISTRATION MARK DETECTION ON A PACKAGING FILM
12.7
Model number: KLE–C02–1.25–2.0–K134 (slot width: 5 mm)
13.2
HPF-D048-H 990 mm
Description: Detection of a print mark on a continuous web of clear or translucent
material for accurate control of cut-off. The fiber senses the difference
between the amount of light transmitted through the web and through
a registration mark printed on the edge of the web.
2.2
Ø 3.3 STAINLESS STEEL (3X)
M3 X 0.5
(STAINLESS STEEL)
Advantage: The slot sensor with the thru-beam principle allows very accurate and
reliable detection of the marks.
Model number: HPF–T003
Description: D
etection of clear glass in the thru-beam mode
o need to worry about tilting of the object, a common
Advantage: N
problem with glass detection using the reflective mode.
2m
3
Thru-Beam Mode Glass Fiber Optic Cables
17
-76 °F to +662 °F
-76 °F to +230 °F
L
HPF-D050-H
30
30
1m
3x ø5.97
2x ø2.16
Model number: HPF–D010 and HPF–LU01
2x ø 5.97 collar
M2.6 x P0.45
HPF-D052-H
ø 2.16 tube
M6 x P0.75
2m
ø 2.29 glass fiber bundle
ø 1.02 glass fiber bundle
Description: Three fibers used to detect presence or absence of tablets
Bendable Sensing Tip
Cable
Length
Model
Number
Dimensions (mm)
Cable
Length
Dimensions (mm)
1143
990
DETECTING PERFORATIONS ON PHARMACEUTICAL PACKAGING
88.9
12.7
HPF-D056-H 1143 mm
M4 X 0.7
(STAINLESS STEEL)
ø 1.8
2.2
ø3
ø 2.2
Ø 3.3 STAINLESS STEEL (3X)
M6 X 0.75
(STAINLESS STEEL)
Right Angle Sensing Head
Right Angle Sensing Head
Model
Number
12.7
17
12.7
ø 3.3 STAINLESS STEEL
igh switching frequency, array detection, and small fiber
Advantage: H
head allows reliable detection of only the perforations.
190.5
89
HPF-T056-H 990 mm
Description: D
etection of perforations on pill packaging machines
Cable
Length
Model
Number
Dimensions (mm)
Cable
Length
Dimensions (mm)
990
990
49
PARTS DETECTION OR COUNTING IN BOWL FEEDER
26.2
190.5
12.7
12.7
12.7
40.1
Model number: HPF–D010
Description: Count bolts dispensed from a bowl feeder
Advantage: F ast response time ensures each and every part is detected.
17.8
ø 5 armour clad
30
Bendable Sensing Tip
22.9
Model number: HPF–T021
152.4
3
3
1m
50.8
20.3
17.8
ø 5 armour clad
M4 x P0.7
Model
Number
13
Dimensions (mm)
28
Advantage: Small light spot allows precise and reliable detection of the tablets.
10
-22 °F to +158 °F
Nut and washer: M6 x 0.75
Cable
Length
17.8
HPF-T052-H
60
2000
1016
DETECTING MISSING TABLETS
Connector (plastic)
10 dia.
30
25
Cylindrical Sensing Head
Model
Number
Relay bracket
(stainless steel)
2.2 dia. (2)
5 dia. (2)
HPF-D015
5 dia.
GLASS DETECTION
Stainless
steel tube
Stainless steel
4 dia.
M6 x 0.75
HPF-T055-H 990 mm
12.7 R
ø 3.3
31.8
15.2
M4 X 0.7
(STAINLESS STEEL)
ø 3.3 STAINLESS STEEL
ø 2.2
2.2
HPF-D055-H 990 mm
36.6
Ø 3.3 STAINLESS STEEL (3X)
20
12.5 R
3.3
10
M2.6 X 0.45
ø 4.1
3
M6 X 0.75
(STAINLESS STEEL)
11
proCess automation
automation ––
Factory
protecting
your
process
sensing
your
needs
Pepperl+Fuchs sets the standard in quality and innovative technology for the world of automation. Our expertise, dedication,
and heritage of innovation have driven us to develop the largest and most versatile line of industrial sensor technologies and
interface components in the world. With our global presence, reliable service, and flexible production facilities, Pepperl+Fuchs
delivers complete solutions for your automation requirements—wherever you need us.
Contact
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087 · USA
Tel. +1 330 486-0001 · Fax +1 330 405-4710
E-mail: fa-info@us.pepperl-fuchs.com
Worldwide Headquarters
Pepperl+Fuchs GmbH · Mannheim · Germany
E-mail: fa-info@de.pepperl-fuchs.com
USA Headquarters
Pepperl+Fuchs Inc. · Twinsburg · USA
E-mail: fa-info@us.pepperl-fuchs.com
Asia Pacific Headquarters
Pepperl+Fuchs Pte Ltd · Singapore
Company Registration no. 199003130E
E-mail: fa-info@sg.pepperl-fuchs.com
www.pepperl-fuchs.com
Subject to modifications • © 2008 PEPPERL+FUCHS, INC. • Printed in USA • Part No. 912194 11/08 00
Download PDF