Thermal Arc ArcMaster 300 ACDC Technical Sales Brochure_(84

Thermal Arc ArcMaster 300 ACDC Technical Sales Brochure_(84
3320 AM300ACDC TSB.qxd
15/5/06
8:53 PM
Page 1
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Tough, Compact, Lightweight . . . and Versatile
ArcMaster®300 ACDC comes with:
• Power cord
• 2 ea dinse 50mm plugs
Quick Specifications
Processes
STICK (SMAW)
TIG (GTAW) Lift, HF & Pulse
MIG (GMAW)**
Flux Cored (FCAW)**
Air Carbon Arc Gouging (CAG)
Industrial Applications
Fabrication
Aerospace
Food/Beverage
Contractors
Installation/Repair
Dairy Industry
Input Voltage
208-230/460 VAC 1/3 Phase
Input Frequency
50/60 Hz
Rated Output @ Duty Cycle
300A @ 32V 25% Duty Cycle
(208-230/460 1/3 phase)
250A @ 30V 40% Duty Cycle
(208-230/460 1/3 phase)
Output Range
5-300A DC Mode
5-300A AC Mode
(60Hz cleaning 50% TIG mode)
Weight
53 lb (24 kg)
Order Information
Part No:
10-3074
Description: ArcMaster 300 ACDC
Excellent Performance!
Embedded microprocessor with digital
controls, delivering perfectly smooth,
stable arc characteristics for E6010
Cellulose and low hydrogen electrodes.
Smart Logic® & Easy Link!
Prevents damage to the internal
components if installed to improper
voltage. Multi voltage 208-230/460
1 or 3 phase providing maximum
flexibility.
Thermal Overload Protection!
Alerts the operator if the duty cycle is
exceeded or airflow is blocked.
Easy to use! Simple, user friendly
set-up and operation.
Twist Lock Output Terminals!
Allow for easy polarity changing and
cable connection.
Remote Receptacle Fitted!
Allows remote devices to be connected
for controlling amperage and output
contactor.
Standards Compliant Integrated
VRD! Voltage Reduction Device
reduces the OCV when the power supply
is not in use. This all but eliminates the
risk of electric shock to the operator from
the secondary welding circuit.
Job Save & Load! Allows operator
to store up to 5 exact optimized
welding parameters then digitally recall
them with perfect repeatability.
5 Year
*
Smart Warning Diagnostics!
Alerts operator to power supply
abnormalities.
True square wave output!
Highly developed balance and cleaning
features deliver an unbeatable welding
performance with extended tungsten
life on aluminum and magnesium alloys
without the need for continuous high
frequency.
Lift Start TIG! Provides TIG arc
starting without use of high frequency.
Hot Start! Adjustable Hot Start for
optimized starting performance.
HF Arc Starting! Non-contact arc
starting that eliminates tungsten or
material contamination.
AC Frequency! Gives the operator
control over weld bead shape.
AC Balance! Allows you to fine tune
the AC welding cycle.
TIG Pulser & Sloper! Provides
complete control of all TIG functions.
Rapid pulse output! Provides
precision control over pulse on/off,
pulse frequency, peak % time,
background and peak amperage, initial
and final slope times, and amperage.
Intelligent heat sensing fan!
Operates as needed to cool
components & reduce airborne
contaminants pulled through the power
source.
* Limited warranty. Refer to warranty schedule.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 2
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Features#
Inbuilt ‘Smart Logic’
prevents damage from
connection to incorrect
voltage.
Integrated VRD.
Simple to use operator
interface.
Digital Display
includes Volt/amp
meter, parameter
setting, thermal
overload protection &
Warning circuitry
indicator.
Process switch:
STICK, Lift-Start &
HF Start TIG
functions.
14 pin remote
receptacle.
Digital Process
Control: Standard,
Slope, Slope with
repeat and spot.
Complete TIG pulse
functions.
Twist lock 50mm
dinse output
terminal.
# Subject to change without notification.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 3
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Package Systems#
Part No. 10-3074A-1
Package comes with:
• ArcMaster 300ACDC power source
• 12.5ft 200 Amp air cooled TIG torch with accessory kit
• Work clamp with 15ft cable
• Stick electrode holder with 15ft cable (not shown)
• Argon regulator with 12ft gas hose
• Foot control
# Subject to change without notification.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 4
ArcMaster 300 ACDC
®
GTAW
SMAW
50 Hz
60
1/3
PHASE
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Specifications#
ArcMaster 300 ACDC
Input voltage
208-230/460 1/3 phase
Rated output
300A @ 32V 25% Duty Cycle
@ duty cycle
(208-230/460 1/3 phase)
250A @ 30V 40% Duty Cycle
(208-230/460 1/3 phase)
OCV
65
Output range
5-300A DC Mode
5-300A AC Mode
(60Hz cleaning 50% TIG mode)
Approvals
CSA (pending); IP23S
IEC 60974-1 (CE)
Primary cable length 10ft
Dimensions & Weight
Dimensions HxWxD 16.5 x 8.3 x 17.7 in (420 x 210 x 450 mm)
Weight
53 lb (24 kg)
Input Voltage (VAC)
Duty
Cycle
Output
Amps
OCV
Output
Voltage
No. phase
208 Input
Amps
230 Input
Amps
460 Input
Amps
kVA
kw
Output
25%
300
65
32
3
47
43
21
17
12.8
Output
40%
250
65
30
3
37
33
17
13.3
10
–
–
–
3
1.4
1.1
0.7
0.5
0.13
Output
25%
300
65
32
1
96
87
–
20
12
Output
40%
250
65
30
1
71
64
–
14.8
8.9
–
–
–
1
2.5
1.8
–
0.5
0.13
No Load
No Load
Output Characteristics#
STICK PROCESS
LIFT TIG PROCESS
HF TIG PROCESS
(V)
(V)
(V)
OCV
OCV
OCV
10V
5A
300A
(A)
25A
300A
(A)
5A
300A
(A)
# Subject to change without notification.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 5
ArcMaster 300 ACDC
®
GTAW
50 Hz
60
1/3
PHASE
SMAW
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Control Panel#
1. VRD - (Voltage Reduction Device) lights
indicate on or off.
1
2. Pulse Function - Pressing this button
enables the TIG current pulse functions.
2
3. Scroll buttons – used to select the
parameter to be set. The LED’s show
which function is being adjusted on the
weld sequence graph.
3
4. TIG Mode Functions - Pressing this
button scrolls through the output TIG
function modes (Standard, Slope, Slope
w/repeat, Spot).
5. Digital LED display – welding amperage
and parameter values are displayed in
this window. Internal warnings such as
over temperature, low or high input
voltage applied are signaled to the
operator by a warning sound and error
message on the screen.
4
5
6
7 8 9 10 11
Effect of Wave Balance Adjustment on AC/GTAW-Complete Welding Control
The 300ACDC AC output uses advanced embedded
micro processor technology. This control of the wave
form changes the amount of time spent on DCEP
(cleaning) and DCEN (penetration) parts of each cycle,
increasing arc stability. The DCEP cycle insures that the
aluminum oxide is thoroughly removed, allowing the
DCEN cycle a thorough penetration of the base metal.
Both cycles enhance weld quality and significantly
improve performance.
Figure 1 - Minimum cleaning/Maximum penetration
10%DCEP
Tungsten Tip
Figure 2 - Maximum cleaning/Minimum penetration
65%DCEP
CLEANING
90%DCEN
When a conventional system changes its wave balance,
there can be as much as a 50% increase in amperage
draw. Thermal Arc® 300ACDC amperage draw is
unaffected by any adjustments. The 300ACDC increases
efficiency and eliminates tungsten spitting and enables
the use of a smaller diameter tungsten electrodes to
operate at a higher current levels. Figures 1 & 2 show
the difference in TIG torch electrode and heat and
cleaning variations.
PENETRATION
Tungsten Tip
CLEANING
35%DCEN
Thermal Arc
300 ACDC True Square Wave
Inverter Power Supply
@ 100 amps Output
Amps.
+150
+100
+50
0
-50
-100
-150
0
10
20
30
+200
+150
11. Remote contactor function - pressing
this button enables remote contactor on
or off.
+100
Amps.
+200
+50
0
-50
-100
-150
40
0
m.sec
8. AC/DC Button - Selects between AC or
DC welding output.
10. Remote current function - pressing this
button enables remote current.
ArcMaster - The Leader in Technology and Service!
Conventional Square
AC Wave
@ 100 amps Output
7. Control knob – allows the operator to
adjust the output amperage within the
entire range of the power source, also
used to set each parameter value.
9. Process functions – pressing this button
scrolls through the output process
modes (Stick, Lift & HF Start TIG).
PENETRATION
Base Metal
Base Metal
6. Save/Load Buttons - By using the Save
& Load buttons the operator can easily
save up to 5 welding parameter
programs.
10
20
30
40
m.sec
# Subject to change without notification.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 6
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Options & Accessories#
Stick Kit
Part No. 10-4082A
Work clamp with 25' cable and stick
electrode holder with 25' cable.
TIG Kit
Part No. 10-4081
Includes regulator/flowmeter with 12’ gas
hose, 12.5’ 200 Amp TIG torch, accessory kit
includes 1 ea of 0040”x7”, 1/16”x7”, 3/32”x7”
2% Tungsten with collet & collet bodies, 1 ea
1/4”, 5/16”, 3/8” alumina cup, 15’ cable with
clamp & T50 dinse plug
Dinse Connector
Part No. 10-2020
T-50mm dinse style male plug.
Torch Switch On/Off
Part No. 10-2001 25ft
Torch mounted with 14-pin male plug.
Hand Held Pendant
Part No. 10-2005
Includes contactor On/Off switch & current
control with 25ft cable and 14-pin male plug.
Foot Control
Part No. 10-2008 15ft
Part No. 10-2007 25ft
Contactor On/Off & current control
with cable & 14-pin.
Torch Mounted Rotary control
Part No. 600298 RACCV-5-1-TD14 Rotary
Amperage Control 5k 15' Velcro for TD14
Part No. 600299 RACCV-5-2-TD14 Rotary
Amperage Control 5k 25' Velcro for TD14
Torch Switch On/Off w/current control
Part No. 10-2002 25ft 5/8”-7/8” Torch
Part No. 10-2003 25ft 7/8”-1-1/8” Torch
Part No. 10-2004 25ft 1-1/8”-1-3/8” Torch
Torch mounted with 14-pin male plug.
Extension Cable
Part No. 10-2030 3ft
Part No. 10-2031 15ft
Part No. 10-2032 25ft
Part No. 10-2033 50ft
Part No. 10-2034 75ft
With 14-pin male plug and 14-pin female
cable receptacle.
# Subject to change without notification.
Running Gear/Cylinder Cart
Part No. 205199
For welding power source and/or gas cylinders.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 7
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
ArcMaster® Racks are
the ideal solution for
onsite applications
including construction
and shipbuilding.
Quick Specifications#
Processes
MIG (GMAW)*
Stick (SMAW)
TIG and Lift-Arc TIG (GTAW)
Pulse TIG (GTAW-P)
Flux Cored (FCAW)*
Air Carbon Arc Gouging (CAG)
Industrial Applications
Construction
Fabrication
Shipbuilding
Rental Fleets
Input Voltage
208-230/460 VAC 3 Phase^^
Rack Capacity
Accommodates ArcMaster 300A
& 400A inverter power sources
Weight & Dimensions^
4 pack w/electrical
250lb H55.5” x W26” x D41”
6 pack w/electrical
400lb H55.5” x W26” x D51”
8 pack w/electrical
470lb H55.5” x W26” x D61”
Order Information
Part No: 10-4029
Description: ArcMaster 4 pack**
Part No: 10-4031
Description: ArcMaster 6 pack**
Part No: 10-4033
Description: ArcMaster 8 pack**
# Subject to change without notification.
*Requires Portafeed VS 212 set to CC mode.
^Weight does not include power supplies.
^^ArcMaster racks electrics are rated for 3 phase power only.
**Power supplies not included.
Easily Moved & Transported!
All 4, 6 and 8 pack racks are available
with two lifting eyes, Lift truck fork
pockets in base and rugged skid for
ease of transportation and moving.
Quick Connect! Electrical
disconnect allows for easy connection
with one primary power input cord.
Circuit Breaker Fitted! All racks
factory equipped with environmentally
protected circuit breaker panel to
provide primary power line protection
for each inverter power supply.
Rack Packages! Available in 400S
and 400MST packages with power
supplies installed and commonly used
with the Thermal Arc Portafeed VS212
suitcase feeder to provide a reliable
and durable solution to construction
MIG (GMAW) and Flux Cored (FCAW)
welding.
Approvals Compliant! Meets
IP23S and NEC requirements when
properly installed.
Compact size! Small foot print
makes it ideal for easy transportation in
pickup trucks or through doorways.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 8
ArcMaster 300 ACDC
®
GTAW
SMAW
50 Hz
60
1/3
PHASE
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
EasyFind Guide - build your own package#
ArcMaster 300 ACDC is capable of
Ordering Information
• GMAW (Gas Metal Arc Welding)*
• FCAW (Flux Cored Arc Welding)*
• GTAW (Gas Tungsten Arc Welding)
• SMAW (Shielded Metal Arc Welding)
• CAG (Carbon Arc Gouging)
•ArcMaster 300 ACDC Power Source 10-3074
*Gas Metal Arc Welding
*Flux Cored Arc Welding
GMAW
FCAW
Shielded Metal
Arc Welding
GTAW
Wirefeeder
Description
Portafeed VS212
Part No.
W3512002
Description
TIG Kit
Part No.
10-4081
Gas Regulator
Description
On/Off Switch 25ft
Slider Control CK9 Handle
Slider Control CK17 Handle
Slider Control CK26 Handle
Foot Control 15ft
Foot Control 25ft
CAG
Electrode Work Lead Kit
Description
Stick Kit 25ft
Remote Control Device
Part No.
MS312-3545
MS315-3545
MS312-116
MS315-116
Carbon Arc Gouging
- Air
SMAW
26 TIG Torch Kit - Air Cooled
MIG Gun
Description
Tweco® Spraymaster 12ft
Tweco® Spraymaster 15ft
Tweco® Spraymaster 12ft
Tweco® Spraymaster 15ft
Gas Tungsten
Arc Welding
Part No.
10-4082A
Gouging Torch
Description
Arcair K3000 Torch Assy 7ft
Part No.
61065006
Work Lead
Remote Control Device
Description
Part No.
Work Lead, 1 AWG cable, 10ft P001912810
Part No.
10-2001
10-2002
10-2003
10-2004
10-2008
10-2007
Description
Hand Pendant 25ft
Part No.
10-2005
For detailed accessory descriptions see ordering information
Description
Part No.
Victor Reg/flowmeter (mixed) 0781-3873
Victor Reg/flowmeter (CO2) 0781-0353
4,6 & 8 Rack Systems
Running Gear
Work Lead
Description
Part No.
Work Lead, 1 AWG cable, 10ft P001912810
Description
ArcMaster 4 Rack**
ArcMaster 6 Rack**
Arcmaster 8 Rack**
# Subject to change without notification.
*Requires Portafeed VS 212 in CC mode.
**Power supplies not included.
Part No.
10-4029
10-4031
10-4033
Part No. 205199
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
3320 AM300ACDC TSB.qxd
15/05/06
8:50 AM
Page 9
ArcMaster 300 ACDC
®
GTAW
SMAW
1/3
PHASE
50 Hz
60
INVERTER
208 230 460
V
V
V
CC
AC
DC
300
AMP
Ordering Information
PRODUCT
ArcMaster® 300 ACDC
PART NO.
10-3074
10-3074A-1
DESCRIPTION
QTY
PRICE
Power supply only: includes 200 ACDC with power cord and
2 each dinse 50mm plugs
Includes 300 ACDC with power cord, 12.5’ 200 Amp air cooled TIG torch with
accessory kit, work clamp with 15’ cable, stick electrode holder with 15’ cable
Argon regulator with 12’ gas hose & foot control
ACCESSORIES
Stick Kit
TIG Kit
TWECO® TC900 Water Cooler^
10-4082A
10-4081
Work clamp with 25’ #1 cable, and stick electrode with 25’ #1cable
Includes regulator/flowmeter with 12’ gas hose, 12.5’ 200 Amp TIG torch,
accessory kit includes 1 ea of 0040”x7”, 1/16”x7”, 3/32”x7”
2% Tungsten with collet & collet bodies, 1 ea 1/4”, 5/16”, 3/8” alumina cup,
15’ cable with clamp & T50 dinse plug
4010-1010
TC900-G cooler w/gear pump
4010-1011
TC900-V cooler w/vane pump
Dinse Connector
10-2020
T50mm Dinse style male plug
Hand Held Pendant
10-2005
Includes contactor On/Off switch and current control with 25ft cable
and 14-pin male plug
Foot Control
10-2008
Contactor On/Off and current control with 15ft cable and 14-pin male plug
10-2007
Contactor On/Off and current control with 25ft cable and 14-pin male plug
Extension Cable
10-2030
3ft with 14-pin male plug and 14-pin female cable receptacle
10-2031
15ft with 14-pin male plug and 14-pin female cable receptacle
10-2032
25ft with 14-pin male plug and 14-pin female cable receptacle
10-2033
50ft with 14-pin male plug and 14-pin female cable receptacle
10-2034
75ft with 14-pin male plug and 14-pin female cable receptacle
Torch Switch On/Off
10-2001
25ft torch mounted with 14-pin male plug
Torch Switch On/Off w/current control
10-2002
25ft torch mounted with 14-pin male plug - adapts to CK 9 torch handle
10-2003
25ft torch mounted with 14-pin male plug - adapts to CK 17 torch handle
10-2004
25ft torch mounted with 14-pin male plug - adapts to CK 26 torch handle
600298
RACCV-5-1-TD14 Rotary Amperage Control 5k 15' Velcro for TD14
600299
RACCV-5-2-TD14 Rotary Amperage Control 5k 25' Velcro for TD14
Running Gear/Cylinder Cart
205199
For welding power source and/or gas cylinders
Rack Systems##
10-4029
4 pack w/electrical
10-4031
6 pack w/electrical
10-4033
8 pack w/electrical
Portafeed VS 212*
W3512002
15-100V DC, heavy duty, CC/CV operation, 2 roll wirefeeder
Tweco® Spraymaster 12ft
MS312-3545
Gun assembly with 12ft cable, 350 Amp @ 80%, suits .035” - .045” wire
Tweco® Spraymaster 15ft
MS315-3545
Gun assembly with 15ft cable, 350 Amp @ 80%, suits .035” - .045” wire
Tweco® Spraymaster 12ft
MS312-116
Gun assembly with 12ft cable, 350 Amp @ 80%, suits 1/16” wire
Tweco® Spraymaster 15ft
MS315-116
Gun assembly with 15ft cable, 350 Amp @ 80%, suits 1/16” wire
Victor® Regulator/Flowmeter mixed gases
0781-3873
HSR regulator/flowmeter, Argon-Argon/CO2 mixed gases
Victor® Regulator/Flowmeter CO2
0781-0353
SR 311 Regulator/flowmeter, CO2 gas
Arcair® K3000 Gouging Torch
61065006
K3000 torch and 7ft cable, 600 Amp @ 100%
TOTAL QUOTE PRICE
# Subject to change without notification.
*Used in CC mode for GMAW & FCAW welding.
##Power supplies not included. See Rack Systems brochure for details.
^Note: for detailed information see Tweco MIG Water cooler product information.
Customer Care - USA
Thermadyne Canada
International Customer Care
www.thermalarc.com
Tel: 800 255 5846
Tel: 905 827 1111
Tel: 905 827 9777
ArcMaster 300 ACDC
Fax: 800 332 0946
Fax: 905 827 0813
Fax: 905 827 9797
Form No.: 84-2647 C
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