User manual | CY1 Series - Magnetic Rodless Cylinder

CAT.E 275-
Magnetic Rodless Cylinder
Series
CY1
High
Accuracy
Series CY1HT
Series CY1H
Series CY1L
Series CY1S
Series CY1R
Allowable moment
Large
Series CY1B
Magnetically coupled cylinders save space and have a wide
range of applications
Magnetically coupled cylinders save spa
Can be used in many diverse environmen
Basic direct mount type (Series CY1R) and high precision guide type (Se
High
Slide bearing type
CY1S
CY1R
Slide bearings installed in guides
Bearing installed between body
and switch rail
Basic type
Accuracy
Direct mount type
CY1B
Bearing installed inside body
Guide type
Bearing type
Basic type
Series
CY1B
Piping
type
Magnetic rodless cylinder
Slide bearing
type
Integrated guide
Ball bushing
type
High precision
guide type
Features 1
CY1R
CY1S
CY1L
CY1H
Standard stroke (mm)
50
100
150
200
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6
10
15
20
25
32
40
50
63
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6
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32
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50
63
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32
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6
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32
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Non-integrated
guide
Basic type
Direct mount
Bore
size
(mm)
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g• •
pin
10
15
20
25
(1 shaft)
25
(2 shafts)
32
pi
ng
ral
ipi
ate ed p
l
i
B
liz
tra ∗The piping type for CY1R6 is bilateral piping only.
en
∗C
250
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350
400
450
500
600
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ce and have a wide range of applications
nts, because there is no external leakage.
ries CY1H) have been added, and variations have been greatly increased.
High precision guide type
CY1HT(2 axes)
Fitted with 2 linear guides (2 axes)
High precision guide type
CY1H (1 axis)
Ball bushing type
CY1L
Ball bushings installed in guides
Fitted with linear guide (1 axis)
Large
Allowable moment
Options
700
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900
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Individual order made products
1000
XB6
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to
Au
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sw
Sh
oc
b
ka
so
XB9 XB11 XB13 XC18 XC24 XC57 X116 X132 X160 X168 X206 X210 X211 X322 X324 X431
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rbe
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Note)
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• The products marked with this symbol are within the applicable series and bore size.
• Contact SMC regarding products marked with this symbol.
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Features 2
Series CY1B/CY1R/CY1S/CY1L/CY1H
Model Selection Criteria
Recommended cylinder
Model Selection Criteria
Appearance
Features
When
used with many
different types of guides.
When
a long stroke is
necessary.
When
used with many
different types of guides.
When auto switches are
added to the basic type.
When
used without a guide
for a light load.
(Application Example 1)
When
Non-integrated guide types
CY1B
Series
Size: ø6, ø10, ø15, ø20, ø25, ø32, ø40,
ø50, ø63
• A long stroke is possible.
CY1R
Series
Size: ø6, ø10, ø15, ø20, ø25, ø32, ø40,
ø50, ø63
• Wide variations from
ø6 to ø63.
space is very limited.
• Cylinder can be directly mounted.
• Auto switches can be mounted, and
there is no lurching from cylinder.
• Turning can be stopped within an
allowable range.
• Piping can be concentrated with the
centralized piping type.
• External dimensions are compact.
• Mounting can be performed on the top
body surface or on one side surface.
CY1S
Series
Size: ø6, ø10, ø15, ø20, ø25, ø32, ø40
To
• Smooth operation is possible
through the use of a special
slide bearing.
ensure a permanent path.
used for general
transporting.
To
ensure a permanent path.
When
smoother operation is
required even with an
eccentric load.
To
ensure a permanent path.
When
a larger load, larger
moment or higher precision
are required.
Integrated guide types
When
• A load can be
carried directly by
the integrated
guide type.
CY1L
Series
Size: ø6, ø10, ø15, ø20, ø25, ø32, ø40
• The centralized
piping type allows
concentration of
piping on one side
plate.
• Auto switches can
be mounted.
CY1H
Series
Size: ø10, ø15, ø20, ø25, ø32
• Stable operation is possible
even with an eccentric load,
through the use of a ball
bushing.
• Impact at the stroke
end is absorbed by
inclusion of a shock • The use of a linear guide makes
possible a large load, large
absorber.
moment and high precision.
• Mounting freedom is improved by
providing T-slots on the
mounting surfaces
When
used for picking and
placing, etc.
(Application Example 2)
• A top cover is mounted over the
sliding section of the cylinder to
prevent scratches and damage,
etc.
Application examples
1 axis type
2 axes type
Transferring
Cutting
Air slide table
Series MXS
Air gripper
Series MHQ2
Features 3
Application Example 1
Application Example 2
Magnetic
Rodless
Cylinder
CY1B
Basic Type
Series
How to Order
Basic type
CY1B 25 H
300
Basic type
Bore size
Standard stroke
6
6mm
10
10mm
15
15mm
20
20mm
Magnetic holding force
25
25mm
Refer to the magnet holding force table below.
32
32mm
40
40mm
50
50mm
63
63mm
Refer to the standard stroke table below.
Standard Stroke Table
Bore size
(mm)
Maximum Note)
available stroke (mm)
Standard stroke (mm)
50, 100, 150, 200
300
10
50, 100, 150, 200, 250, 300
500
15
50, 100, 150, 200, 250, 300, 350
400, 450, 500
6
1000
20
25
2000
100, 150, 200, 250, 300, 350, 400, 450
500, 600, 700, 800
4000
32
5000
40
50
100, 150, 200, 250, 300, 350, 400, 450
500, 600, 700, 800, 900, 1000
6000
63
Note) Contact SMC if the maximum stroke will be exceeded.
Magnetic Holding Force (N)
1N: Approx. 0.102kgf
Bore size (mm)
6
10
Holding force H type
type
L type
19.6
53.9
–
–
15
20
25
32
40
50
63
137
231
363
588
922
1471
2256
154
221
358
569
863
1373
81.4
1
Series
CY1B
Specifications
1MPa: Approx. 10.2kgf/cm²
Fluid
Air
Proof pressure
1.05MPa {10.7kgf/cm²}
Max. operating pressure
0.7MPa {7.1kgf/cm²}
Min. operating pressure
0.18MPa {1.8kgf/cm²}
Ambient & fluid temperature
–10 to 60°C
Piston speed
Strong holding force
Cushion
H type/ø63 --- 2256 N
L type/ø63 --- 1373 N
Lubrication
50 to 400mm/s
Rubber bumpers at both ends
Non-lube
Stroke length tolerance
Available up to 6000mm stroke
(ø50, ø63)
Long life with no external
leakage
0 to 250st:
+1.0
0 ,
+1.8
251 to 1000st: +1.4
0 , 1001st & up: 0
Mounting orientation
Unrestricted
Mounting nuts (2pcs.)
Standard equipment (accessory)
Caution
Theoretical Cylinder Thrust
ø6, ø10
ø15, ø20, ø25, ø32, ø40
1200
100
70
re
ø1
Bo
60
50
40
30
0
øp4
1000
900
p6
ø
20
10
800
e
siz
siz
e
H type
H
L type
L
e
• When mounting a floating bracket to a
Series CY1B body, refer to P.67 for
details, as this will be an order made
product.
0
80
Theoretical thrust (N)
Theoretical thrust (N)
Mounting bracket type
H type
H
1100
90
Bo
r
JIS symbol
When calculating the actual thrust, design should
consider the minimum actuating pressure.
700
2
pø3
600
500
5
p
ø2
400
300
p
ø20
200
ø15
100
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Supply pressure (MPa)
Supply pressure (MPa)
ø50, ø63
3000
Bo
re
3
si
ø6 ze
H type
H
Theoretical thrust (N)
2500
0
pø5
L type
L
2000
1500
1000
500
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Supply pressure (MPa)
Weight Table
Principal Materials
kg
Bore size
(mm)
6
10
15
20
25
32
40
CY1BH
0.075
0.08
0.28
0.37
0.71
1.34
2.15
CY1BL
Additional weight
per 50mm of stroke
–
–
0.22
0.26
0.62
1.19
0.004
0.014
0.02
0.04
0.05
0.07
Magnet holding force
Basic weight
50
2
Material
Note
Aluminum alloy
Kanigen plated
Cylinder tube
Stainless steel
Hard anodized
Body
Aluminum alloy
Description
5.7
Head cover
1.97
3.1
5.2
0.08
0.095
0.12
Calculation method/Example: CY1B32H-500
Basic weight ................ 1.34kg
Additional weight ...... 0.07/50s
Cylinder stroke .............. 500st
63
3.4
Magnet
}
1.34 + 0.07 x 500 ÷ 50 = 2.04kg
Rare earth
Series CY1B
Model Selection Method 1
Operating conditions
E: Kinetic energy of load (J)
(W + WB)
E = ––––––––– x
2
• W: Load weight (kg)
2
( )
V
––––
1000
• P: Operating pressure (MPa)
• WB: Connection fitting weight (kg) • V: Speed (mm/s)
• µ: Guide's coefficient of friction
Es: Allowable kinetic energy for intermediate stop using
an air pressure circuit (J)
Fn: Allowable driving force (N)
Ps: Operating pressure limit for intermediate stop using
an external stopper, etc. (MPa)
Pv: Maximum operating pressure for vertical operation
(MPa)
WBmax: Maximum connection fitting weight (kg)
Wv: Allowable load weight for vertical operation (kg)
• Stroke (mm)
• L0: Distance from cylinder shaft center to work piece point of
application (cm)
• Mode of operation (horizontal, inclined, vertical)
Mode of
operation
Note 1)
Inclined operation
Horizontal operation
Vertical operation
Review of load
weight
and operating
pressure
W
Lo
Guide
First tentative bore size
determination
F1
øD ≥ 1.6 x
––––
P
WB
θ° θ°
First tentative bore size
determination
F2
øD ≥ 1.6 x ––––
P
First tentative bore size
determination
F3
øD ≥ 1.6 x ––––
P
Inclined operation
W + WB ≤ WV
W + W B > WV
Determination
P ≤ PV
P > PV
of allowable load
weight
& pressure
Allowable driving force table (Fn) (n = 1, 2, 3)
Horizontal
Inclined
Vertical
F1 = µ x (W + WB) x 9.8
F2 = (W + WB) x 9.8 x (µcosθ + sinθ)
F3 = (W + WB) x 9.8 x (µ + 1)
(Refer to page 5 for
connection fitting weight.)
Refer to the allowable driving force table for the (Fn) of data .
A
Determination
of
connection fitting
weight (WB)
WB > WBmax
Review of connection fitting
(Refer to page 5 for
vertical operation.)
WB ≤ WBmax
(Refer to page 4 for data A .)
Second tentative determination of bore
size and magnet holding force (H, L)
using the graph of allowable driving
force (Fn) and distance from cylinder
shaft center (Lo)
Review with magnet holding force (H)
Yes
Stop with
external stopper
Stop with
air pressure circuit
Intermediate
stopping
method
(W + WB)
E = ————–– x
2
Determination of
P ≤ Ps
P > Ps
pressure (P) when making
Tentative
intermediate stop
determination
of L type
No
(Refer to page 5
for intermediate stops.)
Determination of
load's kinetic
energy (E)
E > Es
Tentative
determination of L type
Note 1)
Intermediate stop?
Bore size
determination
2
( )
V
——–
1000
E ≤ Es
(Refer to page 5
for intermediate stops.)
E > Es
Note 2)
Review of order made
products based on
operating conditions
Note 1) This cylinder cannot perform
an intermediate stop using an
air pressure circuit in vertical
operation.
In this case, an intermediate
stop can be performed only
by using an external stopper,
etc.
Note 2) Depending on the operating
environment, etc., order
made products should also
be reviewed.
(Refer to pages 64 to 71.)
P > Ps
Tentative determination of H type
Tentative determination of H type
Review of larger bore size
Model determination
3
Series CY1B
Model Selection Method 2
Precautions on Design (1)
Selection Method
<Data A : Distance from cylinder shaft center ---------- Allowable driving capacity>
moving the load horizontally.
2. Find the distance Lo (cm) from the point of the
load where driving force is applied, to the center
of the cylinder shaft.
3. Select the bore size and type of magnet holding
force (types H, L) from Lo and Fn based on
data A.
Work piece
CY1B6
Load
CY1B32
40
30
20
Allowable driving force Fn (N)
1. Find the drive resisting force Fn (N) when
Allowable driving force Fn (N)
Selection procedure
10
5
Usable range
1
0
1
2
3
4
5
6
400
300
200
H type
100
50
40
30
20
10
L type
Usable range
5
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
CY1B10
Distance from cylinder shaft center Lo (cm)
CY1B40
Allowable driving force Fn (N)
50
40
30
20
10
5
Usable range
1
0
1
2
3
4
5
6
7
8
9
100
50
40
30
20
10
CY1B15
1
Distance from cylinder shaft center Lo (cm)
1000
50
40
30
20
H type
L type
10
Usable range
5
1
0
1
2
3
4
5
6
7
8
9 10 11
H type
500
300
L type
200
100
Usable range
50
40
30
20
10
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
CY1B63
200
100
1000
H type
50
L type
10
5
Usable range
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance from cylinder shaft center Lo (cm)
CY1B25
500
300
200
H type
100
50
40
30
20
L type
10
Usable range
5
1
0 1
2 3 4 5 6 7 8 9 10 11 12 13
Distance from cylinder shaft center Lo (cm)
Allowable driving force Fn (N)
Allowable driving force Fn (N)
Usable range
5
CY1B50
CY1B20
Allowable driving force Fn (N)
H type
L type
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
4
300
200
Distance from cylinder shaft center Lo (cm)
Allowable driving force Fn (N)
Given a load drive resisting force of Fn = 100 (N)
and a distance from the cylinder shaft center to
the load application point of Lo = 8cm, find the
intersection point by extending upward from the
horizontal axis of data A where the distance
from the shaft center is 8cm, and then extending
to the side, find the allowable driving force on
the vertical axis.
Models suitable to satisfy the requirement of 100
(N) are CY1B32H or CY1B40H, CY1B40L.
Allowable driving force Fn (N)
Lo
Selection example
Allowable driving force Fn (N)
500
Fn
H type
500
400
300
200
100
50
40
30
20
L type
Usable range
10
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
Series CY1B
Model Selection Method 3
Precautions on Design (2)
Cylinder Dead Weight Deflection
Vertical Operation
Intermediate Stops
When the cylinder is mounted horizontally,
deflection appears due to its own weight as
shown in the data, and the longer the stroke is,
the greater the amount of variation in the shaft
center.
The load should be guided by a ball type
bearing (LM guide, etc.). If a slide bearing is
used, sliding resistance increases due to the
load weight and load moment, which can
cause malfunction.
(1) Intermediate stopping of load with an
external stopper, etc.
Load weight
(Slider bracket weight +
work piece weight)
Guide shaft
Load platform
When stopping a load in mid-stroke using an
external stopper, etc., operate within the
operating pressure limits shown in the table
below. Use caution, as operation at a pressure
exceeding these limits can result in breaking of
the magnetic coupling.
1MPa: Approx. 10.19kgf/cm²
Bore size
(mm)
C
Work piece
Note)
Model
Operating pressure limit for
intermediate stop (Ps)(MPa)
6
CY1B 6H
0.55
10
CY1B10H
0.55
CY1B15H
0.65
CY1B15L
0.40
CY1B20H
0.65
CY1B20L
0.40
CY1B25H
0.65
CY1B25L
0.40
CY1B32H
0.65
CY1B32L
0.40
CY1B40H
0.65
CY1B40L
0.40
CY1B50H
0.65
CY1B50L
0.40
CY1B63H
0.65
CY1B63L
0.40
15
W
20
Note)
Clearance
(0.2 to 0.5mm)
(Note) Referring to the self weight deflection in the
figure below, provide clearance so that the
cylinder does not touch the mounting surface
or the load section, and is able to operate
smoothly within the minimum operating
pressure range for a full stroke.
Rodless cylinder
(CY1B)
1MPa: Approx. 10.19kgf/cm²
Cylinder
bore size
(mm)
6
10
15
20
25
32
CY1B50,63
CY1B40
40
CY1B 25,32
CY1B20
50
CY1B15
CY1B10
63
CY1B
32
CY1B
40
CY1
B50
CY1
B63
CY1B2
0
CY1B
25
15
CY1B
CY1B 6H
CY1B10H
CY1B15H
CY1B15L
CY1B20H
CY1B20L
CY1B25H
CY1B25L
CY1B32H
CY1B32L
CY1B40H
CY1B40L
CY1B50H
CY1B50L
CY1B63H
CY1B63L
Allowable load Max. operating
weight (Wv) pressure (Pv)
(kg)
(MPa)
1.0
2.7
7.0
4.1
11.0
7.0
18.5
11.2
30.0
18.2
47.0
29.0
75.0
44.0
115.0
70.0
0.55
0.55
0.65
0.40
0.65
0.40
0.65
0.40
0.65
0.40
0.65
0.40
0.65
0.40
0.65
0.40
Note) Use caution, as operation above the maximum
operating pressure can result in breaking of the
magnetic coupling.
Max. Connection Fitting Weight
10
The CY1B (basic type) is not directly
connected to the load, and is guided by
another shaft (LM guide, etc.). Load
connection fittings should be designed so that
they do not exceed the weights given in the
table below. (Refer to the separate instruction
manual for the connection method.)
CY1B
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
CY1B6
Amount of deflection (mm)
CY1B6
Model
Maximum connection fitting weight
Model
1000
2000
3000
4000
5000
Cylinder stroke (mm)
∗ The above deflection data indicate values when the
external slider has moved to the middle of the stroke.
CY1B 6H
10H
15
20
25
32
40
50
63
Max. connection fitting weight (WBmax)(kg)
0.2
0.4
1.0
1.1
1.2
1.5
2.0
2.5
3.0
25
32
40
50
63
(2) Intermediate stopping of load with
an air pressure circuit
When performing an intermediate stop of a
load using an air pressure circuit, operate
within the kinetic energy limits shown in the
table below. Use caution, as operation when
exceeding the allowable value can result in
breaking of the magnetic coupling.
(Reference values)
Bore size
(mm)
Model
Allowable kinetic energy
for intermediate stop (Es)(J)
6
CY1B 6H
0.007
10
CY1B10H
0.03
CY1B15H
0.13
CY1B15L
0.076
CY1B20H
0.24
CY1B20L
0.16
CY1B25H
0.45
CY1B25L
0.27
CY1B32H
0.88
CY1B32L
0.53
CY1B40H
1.53
CY1B40L
0.95
CY1B50H
3.12
CY1B50L
1.83
CY1B63H
5.07
CY1B63L
3.09
15
20
25
32
40
50
63
Contact SMC before using fittings which exceed the
above weights.
5
Series
6
CY1B
Magnetic Rodless Cylinder
Basic Type
Series
CY1B
Dimensions
Basic type
CY1B6, 10, 15
(mm)
Model
Port size
M5 x 0.8
M5 x 0.8
M5 x 0.8
CY1B6
CY1B10
CY1B15
D
B
F
G
7.6
12
17
17
25
35
9
9
10
H
K
L
N
NA
MM x J
NN
S
W
X
ZZ
5
5
5.5
14
12.5
13
5
4
11
35
38
57
10
11
11
14
14
17
M3 x 0.5 x 4.5
M3 x 0.5 x 4.5
M4 x 0.7 x 6
M10 x 1.0
M10 x 1.0
M10 x 1.0
63
63
83
25
30
35
10
16
19
81
81
103
CY1B20 to 40
CY1B50, 63
(mm)
CY1B20
CY1B25
CY1B32
CY1B40
CY1B50
CY1B63
Port size
Rc(PT)1/8
Rc(PT)1/8
Rc(PT)1/8
Rc(PT)1/4
Rc(PT)1/4
Rc(PT)1/4
QxR
Model
CY1B20
––
CY1B25
––
CY1B32
––
CY1B40
––
CY1B50 M8 x 1.25 x 16
CY1B63 M10 x 1.5 x 16
CY1B6
CY1B10
CY1B15
CY1B20
CY1B25
CY1B32
CY1B40
CY1B50
CY1B63
B
C
D
E
F
G
H
I
K
L
MM x J
N
NA
NB
NN
36
46
60
70
86
100
–
–
–
–
32
38
22.8
27.8
35
43
53
66
–
–
–
–
13
13
16
16
2
2
8
8
9
11
14
14
20
20.5
22
29
33
33
28
34
40
50
58.2
72.2
8
10
15
16
25
26
66
70
80
92
110
122
M4 x 0.7 x 6
M5 x 0.8 x 8
M6 x 1.0 x 8
M6 x 1.0 x 10
M8 x 1.25 x 12
M8 x 1.25 x 12
15
15
17
21
25
25
24
30
36
46
55
69
13
13
15
19
23
23
M20 x 1.5
M26 x 1.5
M26 x 1.5
M32 x 2.0
––
––
30
32
– 0.007
– 0.037
– 0.007
– 0.043
S
TB
TC x R
W
X
ZZ
106
111
124
150
176
188
––
––
––
––
14
14
––
––
––
––
M12 x 1.25 x 7.5
M14 x 1.5 x 11.5
50
50
50
60
60
70
25
30
40
40
60
70
132
137
156
182
180
192
-------- SCY1B, #1
-------- SCY1B, #2
-------- SCY1B, #3
-------- SCY1B20, #1
-------- SCY1B, #4
-------- SCY1B, #5
-------- SCY1B, #6
-------- SCY1B, #7
-------- SCY1B, #8
Mounting nut/included (2pcs.) (except for ø50 and ø63)
b
C
Model
H
Part No.
SNJ-016B
SN-020B
SN-032B
SN-040B
B
Applicable bore size (mm)
d
H
B
C
6, 10, 15
20
25, 32
40
M10 x 1.0
M20 x 1.5
M26 x 1.5
M32 x 2.0
4
8
8
10
14
26
32
41
16.2
30
37
47.3
7
Series
CY1B
Specific product Precautions
Be sure to read before handling. Refer to pages 72 through 75 for safety instructions and actuator precautions.
Mounting
Disassembly & Maintenance
Warning
Caution
1. Take care to avoid nicks or other damage on
the outside surface of the cylinder tube.
1. Use caution as the attractive power of the
magnets is very strong.
This can lead to damage of the scraper and wear ring, which in
turn can cause malfunction.
When removing the external slider and piston slider from the
cylinder tube for maintenance, etc., handle with caution, since the
magnets installed in each slider have very strong attractive power.
2. Take care regarding rotation of the external
slider.
Rotation should be controlled by connecting it to another shaft
(linear guide, etc.).
3. Do not operate with the magnetic coupling
out of position.
In case the magnetic coupling is out of position, push the external
slider back into the correct position by hand at the end of the
stroke (or correct the piston slider with air pressure).
4. Be sure that both head covers are secured to
a mounting surface before operating the
cylinder.
Avoid operation with the external slider secured to the surface.
5. Do not apply a lateral load to the external
slider.
When a load is mounted directly to the cylinder, variations in the
alignment of each shaft center cannot be assimilated, and this
results in the generation of a lateral load that can cause
malfunction. The cylinder should be operated using a connection
method which allows for assimilation of shaft alignment variations
and deflection due to the cylinder's own weight. A drawing of a
recommended mounting is shown in Figure 2.
Guide rod
Direct connection
with bolts, etc.
Caution
1. When reattaching the head covers after
disassembly, confirm that they are tightened
securely.
When disassembling, hold the wrench flat section of one head
cover with a vise, and remove the other cover using a spanner or
adjustable angle wrench on its wrench flat section. When
retightening, first coat with Locktight (No. 542 red), and retighten
3 to 5° past the original position prior to removal.
2. Use caution when taking off the external
slider, as the piston slider will be directly
attracted to it.
When removing the external slider or piston slider from the
cylinder tube, first force the sliders out of their magnetically
coupled positions and then remove them individually while there is
no longer any holding force. If they are removed when still
magnetically coupled, they will be directly attracted to one another
and will not come apart.
3. Since the magnetic holding force can be
changed (for example, from CY1B25L to
CY1B25H), contact SMC if this is necessary.
4. Do not disassemble the magnetic
components (piston slider, external slider).
This can cause a loss of holding force and malfunction.
Rodless cylinder
Variations in the load and cylinder
shaft alignment cannot be assimilated,
resulting in malfunction.
Shaft alignment variations are assimilated
by providing clearance for the mounting
bracket and cylinder. Moreover, the mounting
bracket is extended above the cylinder shaft
center, so that the cylinder is not subjected
to moment.
Figure 1. Incorrect mounting
Figure 2. Recommended mounting
6. Use caution regarding the allowable load
weight when operating in a vertical direction.
5. When disassembling to replace the seals
and wear ring, refer to the separate
disassembly instructions.
6. Note the direction of the external slider and
piston slider.
Since the external slider and piston slider are directional for ø6,
ø10 and holding force type L, refer to the drawings below when
performing disassembly or maintenance. Put the external slider
and piston slider together, and insert the piston slider into the
cylinder tube so that they will have the correct positional
relationship as shown in Figure 3. If they align as shown in Figure
4, insert the piston slider after turning it around 180°. If the
direction is not correct, it will be impossible to obtain the specified
holding force.
The allowable load weight when operating in a vertical direction
(reference values on page 5) is determined by the model selection
method, however, if a load greater than the allowable value is
applied, the magnetic coupling may break and there is a possibility
of dropping the load. When using this type of application, contact
SMC regarding the operating conditions (pressure, load, speed,
stroke, frequency, etc.).
Figure 3. Correct position
Figure 4. Incorrect position
Example for ø20 to ø63 with holding force type L
8
Magnetic
Rodless
Cylinder
CY1R
Direct Mount Type
Series
How to Order
CY1R
25 H
300
Z73
Direct mount type
Magnetic
Rodless cylinder
Number of auto switches
Nil
2pcs.
S
1pc.
n
"n" pcs.
Piping type
Nil
Standard
G
Centralized piping
Auto switch type
Note) G type is not available for ø6.
Nil
Bore size
6
6mm
10
10mm
15
15mm
20
20mm
25
25mm
32
32mm
40
40mm
50
50mm
63
63mm
Without auto switch
Note 1) Auto switches can be mounted on H type only.
Note 2) In the case of ø20 with switch rail but without
switch, the cylinder construction is for reed switch.
∗ Refer to the table below for auto switch part numbers.
Magnetic holding force
Switch rail
Holding force type Applicable bore size (mm)
H
6 to 63
L
20 to 63
Nil
With switch rail
N
Without switch rail
Note 1) Symbol N is standard type only.
Note 2) With the switch rail, a built-in switch magnet is also included.
Note 3) For ø15, the built-in switch magnet is included even without
the switch rail.
Refer to the magnet holding force table on page 10.
Standard stroke
Refer to the standard stroke table on page 10.
Applicable auto switch types
for ø6, ø10, ø15, ø20
Refer to "Auto Switch Guide" (E274-A) for further details on auto switch units.
Refer to pages 60 and 61 for auto switch circuit diagrams.
Load voltage
Type
Special Electrical Indicator
function
light
entry
No
Reed
switch
Solid
state
switch
–––
Grommet
Yes
Wiring
(output)
DC
2 wire
24V
3 wire (NPN equiv.)
––
AC
5, 12V 100V or less
12V
100V
5V
––
3 wire (NPN)
–––
Grommet
Yes
3 wire (PNP)
24V
12V
––
2 wire
Note 1) Lead wire length symbol
Auto
switch
no.
Lead wire length (m) Note 1)
Applicable load
0.5
(Nil)
3
(L)
5
(Z)
A90
––
IC circuit
A93
––
––
IC circuit
––
––
Relay, PLC
A96
––
F9N
––
F9P
––
F9B
––
Relay, PLC
0.5m ................... Nil (Example) F9N
3m ........................ L
F9NL
for ø25, ø32, ø40, ø50, ø63
Load voltage
Type
Reed
switch
Special Electrical Indicator
function
light
entry
–––
Grommet
Yes
No
Wiring
(output)
3 wire
2 wire
––
24V
3 wire (NPN)
Solid
state
Grommet
switch Diagnostic
indication
(2 color
indicator)
Note 1) Lead wire length symbol
Yes
2 wire
3 wire (NPN)
3 wire (PNP)
2 wire
5V
––
12V
100V
Applicable load
3
(L)
5
(Z)
Z76
––
IC circuit
Z73
––
5, 12V 100V or less Z80
––
IC circuit
Y59A
Y7P
Y59B
Y7NW
Y7PW
Y7BW
5, 12V
24V
Lead wire length (m) Note 1)
0.5
(Nil)
DC
3 wire (PNP)
–––
AC
Auto
switch
no.
12V
––
5, 12V
12V
––
Relay, PLC
IC circuit
––
Relay, PLC
IC circuit
––
0.5m ................... Nil (Example) FY59A
3m ........................ L
Y59AL
5m ........................ Z
Y59AZ
Note 2) Solid state auto switches marked with a "" are produced upon receipt of order.
9
Series
CY1R
Specifications
1MPa: Approx. 10.2kgf/cm²
Fluid
Air
Proof pressure
1.05MPa {10.7kgf/cm²}
Max. operating pressure
0.7MPa {7.1kgf/cm²}
Min. operating pressure
0.18MPa {1.8kgf/cm²}
Ambient & fluid temperature
– 10 to 60°C
Piston speed Note)
50 to 500mm/s
Cushion
Rubber bumpers at both ends
Lubrication
Non-lube
Stroke length tolerance
0 to 250st:
+1.0,
0
+1.8
251 to 1000st: +1.4
0 , 1001st & up: 0
Mounting method
Direct mount type
Note) When an auto switch is placed at an intermediate position, the maximum piston speed should be limited
to no more than 300mm/s due to relays, etc.
Standard Stroke Table
Mounting bracket type
Bore size
(mm)
• When mounting a floating bracket to a
Series CY1R body, refer to page 68 for
details, as this will be an order made
product.
Standard stroke (mm)
Max. available Note)
stroke (mm)
Max. stroke with
switch (mm)
50, 100, 150, 200
300
300
10
50, 100, 150, 200, 250, 300
500
500
15
50, 100, 150, 200, 250, 300
350, 400, 450, 500
1000
750
1500
1000
2000
1500
2000
1500
6
20
25
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
32
40
50
63
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
900, 1000
Note) Contact SMC if the maximum stroke will be exceeded.
Magnetic Holding Force (N)
1N: Approx. 0.102kgf
H
B
si
0
ø1
60
50
40
ø6
30
20
10
Supply pressure (MPa)
20
25
32
40
50
63
Holding H type
force type L type
19.6
53.9
––
––
137
231
363
588
922
1471
2256
––
154
221
358
569
863
1373
1000
900
800
700
600
500
400
300
200
100
L
2
ø3
ø25
ø20
ø15
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Supply pressure (MPa)
3000
H
ø6
3
H
1100
ø4
0
1200
ø50, ø63
Theoretical thrust (holding force) (N)
ze
e
or
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
10
15
When calculating the actual thrust, design should consider the minimum
Theoretical thrust (holding force) (N)
Theoretical thrust (holding force) (N)
90
70
10
ø15, ø20, ø25, ø32, ø40
100
80
6
Caution actuating pressure.
Theoretical Cylinder Thrust
ø6, ø10
Bore size (mm)
2500
2000
L
0
ø5
1500
1000
500
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Supply pressure (MPa)
Magnetic Rodless Cylinder
Direct Mount Type
Series
CY1R
Weight Table
Unit: kg
Bore size (mm)
Basic weight
(for 0st)
Item
CY1RH
CY1RGH (with switch rail)
CY1RL
CY1RGL (with switch rail)
CY1RH
(without switch rail)
CY1RL
(without switch rail)
Additional weight per 50st
(with switch rail)
Additional weight per 50st
(without switch rail)
6
10
15
20
25
0.092
0.111
0.277
0.440
0.660
–
–
–
0.330
0.075
0.080
0.230
–
–
0.016
0.004
32
40
50
63
1.27
2.06
3.59
5.45
0.570
1.12
1.88
3.29
4.95
0.370
0.580
1.15
1.90
3.30
5.10
–
0.260
0.490
1.00
1.72
3.00
4.60
0.034
0.045
0.071
0.083
0.113
0.133
0.177
0.212
0.014
0.020
0.040
0.050
0.070
0.080
0.095
0.120
Calculation method/Example: CY1R25H-500 (with switch rail)
Basic weight...0.660 (kg), Additional weight...0.083 (kg/50st), Cylinder stroke ...500 (st)
0.660 + 0.083 x 500 ÷ 50 = 1.49 (kg)
11
Series CY1R
Model Selection Method 1
Operating conditions
E: Kinetic energy of load (J)
(W+WB)
V ²
E = _______ x ____
2
1000
( )
Es: Allowable kinetic energy for intermediate stop
using an air pressure circuit (J)
Fn: Allowable driving force (N)
MD: Maximum allowable moment (N⋅m) when a
connection fitting, etc. is carried directly
Ps: Operating pressure limit for intermediate stop
using an external stopper, etc. (MPa)
Pv: Maximum operating pressure for vertical operation
(MPa)
WBmax: Maximum load weight (kg) when loaded
directly on the body
• W: Load weight (kg)
• Switches
• WB: Connection fitting weight (kg) • P: Operating pressure (MPa)
• µ: Guide's coefficient of friction
• V: Speed (mm/s)
• L0: Distance from cylinder
• Stroke (mm)
shaft center to work piece point • Mode of operation
of application (cm)
(horizontal, inclined, vertical)
• L1: Distance from cylinder shaft center to connection fitting, etc.
center of gravity (mm)
Mode of
operation
Note 1)
Inclined operation
Horizontal operation
Vertical operation
Review of load weight
and operating pressure
W
Lo
Guide
First tentative bore size
determination
F1
øD≥1.6 x ___
P
WB
θ° θ°
First tentative bore size
determination
F2
øD≥1.6 x ___
P
First tentative bore size
determination
F3
øD≥1.6 x ___
P
Inclined operation
W+WB≤WV
P≤PV
Allowable driving force table (Fn) (n = 1, 2, 3)
Horizontal F1 = µ x (W + WB) x 9.8
Inclined
F2 = (W + WB) x 9.8 x (µcosθ + sinθ)
Vertical
F3 = (W + WB) x 9.8 x (µ + 1)
Refer to the allowable driving force table for the (Fn) of data .
A
Determination
of allowable load
weight &
pressure
(Refer to p. 14 for
vertical operation.)
(Refer to p. 14 for the maximum
load weight when loaded
directly on the body.)
Determination of
WB>WBmax
W+WB>WV
P>PV
connection fitting
weight (WB)
Review of connection fitting
WB≤WBmax
Review of switch use and stroke
Yes
Equipped with
switch rail?
Equipped with
switches?
No
No
NG
Yes
(Refer to
standard stroke
table on p. 10.)
Determination
of stroke with
switch
OK
(Refer to data A on p. 13.)
Second tentative determination of
bore size and magnet holding power
(H, L) using the graph of allowable
driving force (Fn) and distance from
cylinder shaft center (Lo)
Review with magnet holding force (H)
Yes
Equipped
with external guide
system?
No
Yes
Stop with
external stopper
Determination of
load's kinetic
energy (E)
E>Es
( )
Determination of
pressure (P) when making
intermediate
stop
Tentative
determination
of L type
P>Ps
Tentative determination
of H type
Review of larger bore size
12
(Refer to p.15 for body
non-rotating accuracy and
maximum allowable moment.)
Determination
of rotating
moment
WBxL1≤MD
(Refer to p. 15 for
intermediate stops.)
Tentative determination
of L type
(W+WB)
V
E = _______ x ____
2
1000
P>Ps
WBxL1>MD
No
Stop with air pressure circuit
Intermediate
stopping
method
Note 1)
Intermediate stop?
Note 3)
E≤Es
Bore size determination
P≤Ps
(Refer to p. 15 for
intermediate stops.)
Tentative determination
of H type
NG
of allowable
stroke
2
E>Es
(Refer to p.15 for body
non-rotating accuracy and
maximum allowable moment.)
Determination
Note 3)
Note 2)
Review of order made
products based on
operating conditions
OK
Note 1) This cylinder cannot perform an intermediate stop using
an air pressure circuit in vertical operation. In this case,
(Refer to p. 64 to 71.)
an intermediate stop can be performed only by using an
external stopper, etc.
Note 2) Depending on the operating environment, etc., order
made products should also be reviewed.
Model determination
Note 3) An external guide system should be installed when over
specifications.
Series CY1R
Model Selection Method 2
Precautions on Design (1)
<Data A : Distance from cylinder shaft center --------- Allowable driving capacity>
Selection procedure
1. Find the drive resisting force Fn (N) when
the load where driving force is applied, to
the center of the cylinder shaft.
3. Select the bore size and type of magnet
holding force (types H, L) from Lo and Fn
based on data A.
Load
H
10
5
Useable range
1
0
1
2
3
4
5
6
400
300
200
50
40
30
20
10
5
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
H
10
Useable range
1
0 1 2 3 4 5 6 7 8
9
Distance from cylinder shaft center Lo (cm)
10
Useable range
1
2
H
300
200
100
50
40
30
20
10
L
Useable range
5
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
Allowable driving force Fn (N)
Allowable driving force Fn (N)
50
40
30
20
1
0
500
CY1R50
H
5
Allowable driving force Fn (N)
50
40
30
20
5
L
Useable range
CY1R40
CY1R15
3
4
5
6
7
8
9 10 11
CY1R20
1000
H
500
300
200
L
100
50
40
30
20
Useable range
10
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
Distance from cylinder shaft center Lo (cm)
Allowable driving force Fn (N)
Given a load drive resisting force of Fn = 100 (N)
and a distance from the cylinder shaft center to
the load application point of Lo = 8cm, find the
intersection point by extending upward from the
horizontal axis of data A where the distance
from the shaft center is 8cm, and then extending
to the side, find the allowable driving force on the
vertical axis.
Models suitable to satisfy the requirement of 100
(N) are CY1R32H or CY1R40H, CY1R40L.
CY1R63
200
100
1000
H
50
30
L
10
5
Useable range
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance from cylinder shaft center Lo (cm)
H
500
400
300
200
100
50
40
30
20
L
Useable range
10
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Distance from cylinder shaft center Lo (cm)
CY1R25
Allowable driving force Fn (N)
Lo
Selection example
Allowable driving force Fn (N)
CY1R10
Fn
H
100
Distance from cylinder shaft center Lo (cm)
Allowable driving force Fn (N)
Work
piece
CY1R32
40
30
20
Allowable driving force Fn (N)
2. Find the distance Lo (cm) from the point of
Allowable driving force Fn (N)
CY1R6
moving the load horizontally.
500
300
200
H
100
50
40
30
20
10
5
L
Useable range
1
0 1 2 3 4 5 6 7 8 9 10 11 12 13
Distance from cylinder shaft center Lo (cm)
13
Series CY1R
Model Selection Method 3
Precautions on Design (2)
Cylinder Dead Weight Deflection
Vertical Operation
Max. Load Weight when Loaded Directly on Body
When the cylinder is mounted horizontally,
deflection appears due to its own weight as
shown in the data, and the longer the stroke is,
the greater the amount of variation in the shaft
center. Therefore, a connection method should
be considered which can assimilate this
deflection.
The load should be guided by a ball type
bearing (LM guide, etc.). If a slide bearing is
used, sliding resistance increases due to the
load weight and load moment, which can
cause malfunction.
When the load is applied directly to the body, it
should be no greater than the maximum
values shown in the table below.
Load weight
(Slider bracket weight
+work piece weight)
Load platform
C
Guide shaft
Work
piece
Note)
Model
CY1R 6H
10H
15H
20
25
32
40
50
63
Maximum load weight (WBmax)(kg)
0.2
0.4
1.0
1.1
1.2
1.5
2.0
2.5
3.0
Loading direction
W
Clearance Note)
(0.2 to 0.5mm)
Loading
direction
Rodless cylinder
Note) Referring to the self weight deflection in the figure
below, provide clearance so that the cylinder does
not touch the mounting surface or the load, etc.,
and is able to operate smoothly within the
minimum operating pressure range for a full
stroke.
1MPa: Approx. 10.2kgf/cm²
Cylinder
bore
size (mm)
6
10
15
20
25
32
40
CY1R25, 32, 40, 50, 63
CY1R20
50
CY1R15
CY1R10
63
CY1R
32
CY1R
40
CY1
R50
CY1
R63
CY1R2
0
CY1R
25
15
CY1R
10
1000
CY1R
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
CY1R6
Amount of deflection (mm)
CY1R6
2000
3000
4000
5000
Stroke (mm)
∗ The above deflection data indicate values when the
external slider has moved to the middle of the stroke.
14
Model
CY1R 6H
CY1R10H
CY1R15H
CY1R20H
CY1R20L
CY1R25H
CY1R25L
CY1R32H
CY1R32L
CY1R40H
CY1R40L
CY1R50H
CY1R50L
CY1R63H
CY1R63L
Allowable load Max. operating
weight (Wv) pressure (Pv)
(kg)
(MPa)
0.55
1.0
0.55
2.7
0.65
7.0
0.65
11.0
0.40
7.0
0.65
18.5
0.40
11.2
0.65
30.0
0.40
18.2
0.65
47.0
0.40
29.0
0.65
75.0
0.40
44.0
0.65
115.0
0.40
70.0
Note) Use caution, as there is a danger of breaking
the magnetic coupling if operated above the
maximum operating pressure.
Switch rail
Body
Wear ring C
Series CY1R
Model Selection Method 4
Precautions on Design (3)
Body Non-rotating Accuracy and Maximum Allowable Moment
(with Switch Rail) (Reference Values)
Intermediate Stops
(1) Intermediate stopping of load with an
external stopper, etc.
Reference values for non-rotating accuracy and maximum allowable moment at stroke end are
indicated below.
When stopping a load in mid-stroke using an
external stopper, etc., operate within the
operating pressure limits shown in the table
below. Use caution, as operation at a pressure
exceeding these limits can result in breaking of
the magnetic coupling.
Bore size Non-rotating
(mm)
accuracy ( °)
1MPa: Approx. 10.2kgf/cm²
Bore size
(mm)
Model
Operating pressure limit for
intermediate stop (Ps)(MPa)
Note 2)
Max. allowable
moment (MD) Allowable stroke
(N⋅m)
(mm)
6
7.3
0.02
100
10
6.0
0.05
100
15
4.5
0.15
200
20
3.7
0.20
300
25
3.7
0.25
300
3.1
0.40
400
6
CY1R 6H
0.55
32
10
CY1R10H
0.55
40
2.8
0.62
400
CY1R15H
0.65
50
2.4
1.00
500
CY1R20H
0.65
63
2.2
1.37
500
15
20
25
32
40
50
63
CY1R20L
0.40
CY1R25H
0.65
CY1R25L
0.40
CY1R32H
0.65
CY1R32L
0.40
CY1R40H
0.65
CY1R40L
0.40
CY1R50H
0.65
CY1R50L
0.40
CY1R63H
0.65
CY1R63L
0.40
When stopping a load having a large inertial force at the stroke end, tilting of the body and damage to
the bearings and cylinder tube may occur. (Refer to the left hand drawing below.)
As shown in the right hand drawing below, a shock absorber should be used together with the stopper,
and thrust should also be transmitted from the center of the body so that tilting will not occur.
Load
Model
Allowable kinetic energy
for intermediate stop (Es)(J)
6
CY1R 6H
0.007
CY1R10H
0.03
15
CY1R15H
0.13
CY1R20H
0.24
CY1R20L
0.16
CY1R25H
0.45
CY1R25L
0.27
CY1R32H
0.88
CY1R32L
0.53
CY1R40H
1.53
CY1R40L
0.95
CY1R50H
3.12
CY1R50L
1.83
CY1R63H
5.07
CY1R63L
3.09
40
50
63
Load
Slide block
Guide shaft
Cylinder tube
10
32
Shock absorber
Slide block
Guide shaft
(Reference values)
25
Wear ring C
Body
Stroke End Stopping Method
When performing an intermediate stop of a load
using an air pressure circuit, operate at or
below the kinetic energy shown in the table
below. Use caution, as operation when
exceeding the allowable value can result in
breaking of the magnetic coupling.
20
Switch rail
Note 1) Avoid operations where rotational torque (moment) is applied. In such a case, the use of an external guide is
recommended.
Note 2) The above reference values will be satisfied within the allowable stroke ranges, but caution is necessary,
because as the stroke becomes longer, the inclination (rotation angle) within the stroke can be expected to
increase.
Note 3) When a load is applied directly to the body, the loaded weight should be no greater than the allowable load
weights on page 14.
(2) Intermediate stopping of load with
an air pressure circuit
Bore size
(mm)
Non-rotating accuracy
Body
Body tilting
Cylinder tube
Stopper
Body
Thrust transmission area
15
Series
CY1R
Construction/Standard Type
CY1R6H
2a
!9 @2
2a
!9 !8 @0 @2 @7
CY1R15H to 63H
@0 !5 @4 !4 !1 !0 i @6 q @9
r
3a
With switch rail
!6 @3 t !2 y u o @5 @8
2a
3a
With switch rail
!6 @3 !2 @8 t o u y !8
@7
CY1R10H
@0 @4 !5 !4 !0 i @6 q r
@0 !6 @4 !4 !1 @9 @6 !0 i q
r
For CY1R15
For CY1R15, 20
!9 !8
@2
3a
@0 @3 !5 @7 !7 o u y @5 t @8 !2 !3
With switch rail
Parts list
No.
1
Description
Body
Material
Aluminum alloy
Note
Hard anodized
2a
End cover A
Aluminum alloy
Hard anodized
2b
End cover C
Aluminum alloy
3a
End cover B
Aluminum alloy
3b
End cover D
Aluminum alloy
4
Cylinder tube
No.
Material
Description
21
Steel ball
Hard anodized
22
Hexagon socket head screw
Chrome steel
Nickel plated
Hard anodized
23
Hexagon socket head set screw Chrome steel
Nickel plated
Hard anodized
∗ 24
Cylinder tube gasket
∗ 25
Wear ring A
Special resin
∗ 26
Wear ring B
Special resin
∗ 27
Wear ring C
Special resin
∗ 28
Piston seal
NBR
Stainless steel
ø6 to ø15: Kanigen plated
ø6 to ø 15: Brass
ø20 to ø63: Aluminum alloy ø20 to ø63: Chromated
NBR
5
Piston
6
Shaft
7
Piston side yoke
Rolled steel plate
Zinc chromated
∗ 29
Scraper
NBR
8
External slider side yoke
Rolled steel plate
Zinc chromated
∗ 30
Switch rail gasket
NBR
9
Magnet A
Rare earth magnet
10
Magnet B
Rare earth magnet
11
Spacer
Rolled steel plate
12
Bumper
Urethane rubber
13
Piston nut
Carbon steel
14
Snap ring
Carbon tool steel
Nickel plated
15
Attachment ring
Aluminum alloy
Hard anodized
16
ø10, ø25, ø32 Stainless steel
C type snap ring for shaft ø6, ø15, ø20, ø40, ø50, ø63
Hard steel wire
17
Magnetic shielding plate
18
Switch rail
19
Magnet
20
Hexagon socket head plug
16
Stainless steel
∗ Seal kits are sets consisting of items 24 through 30, and can be ordered using the
order number for each bore size.
Nickel plated
Replacement parts: Seal kits
Bore size (mm)
ø 20 to ø63
Rolled steel plate
Chromated
Aluminum alloy
White anodized
Rare earth magnet
Chrome steel
Note
ø40: Hexagon socket head plug
Chrome steel
ø20, ø50, ø63 : None
Nickel plated
6
10
15
20
25
32
40
50
63
Order No.
CY1R 6 -PS
Content
Nos. 24, 26, 27, 28 above
CY1R10-PS
CY1R15-PS
CY1R20-PS
CY1R25-PS
Nos.
CY1R32-PS
24, 25, 26, 27, 28, 29, 30
CY1R40-PS
above
CY1R50-PS
CY1R63-PS
Magnetic Rodless Cylinder
Series
Direct Mount Type
Construction/Centralized Piping Type
!9 !8
CY1RG15H
!9
!8 @2
Note) Centralized piping is not available for ø6.
2b
CY1RG10H
@2 @1
!5 !6 @4 !4 !1 q !0 i @6 @9
!9 !8
@2
r
3b
@3 t !2 y u o @5 @8
CY1RG20H to 63H
@1
CY1R
2b
!5 !6 @4 !4 !1 @9 @6
#0
!0 i q
@1
r
@0 #0 @3 @7 !7 o u y @5 t @8
!2
For CY1RG20
@0
3b
!3
For CY1RG15
Replacement parts: Seal kits
Bore size (mm)
Order No.
10
15
20
25
32
40
50
63
CY1R10-PS
Content
* Seal kits are the same for both the standard
type and the centralized piping type.
CY1R15-PS
CY1R20-PS
Nos.
CY1R25-PS
24, 25, 26, 27, 28, 29, 30
CY1R32-PS
at the left
CY1R40-PS
CY1R50-PS
CY1R63-PS
Switch Rail Accessory Type
Switch rail accessory kits
Bore size (mm)
CYR 15 E
Stroke
20
Bore size
Order No.
Content
6
10
CYR 6E-
Nos.18, 19, 22, 27 at the left
CYR10E-
Nos.18, 19, 20, 22, 27 at the left
15
CYR15E-
Nos.17, 18, 20, 22, 27 at the left
Note 2)
Reed switch
CYR20E-
Solid state switch
CYR20EN-
25
32
40
50
63
CYR25E-
Nos.
CYR32E-
17, 18, 19, 20, 22, 27
CYR40E-
at the left
CYR50E-
CYR63E-
Note 1) indicates the stroke.
Note 2) A magnet is already built in for ø15.
17
Series
CY1R
Standard Type:
ø6 to ø63
Nil
H - Stroke
CY1R Bore size L
N
Note 1) Type L is not available for ø6 through ø15.
Note 2) This drawing shows the version with switch rail (nil).
HT
X
4-Counter bore dia. øB
Counter bore depth C
2 x 4-MM thread depth M
H
2-P
(piping port)
HA
CB
N
A
2-Plug
T
Y
T
L
Plug
HS
K
W
With switch rail
G
Q + Stroke
CR
HR
PW
QW
øD
X
GP
WS
4-øLD
GW
WP
F
HP
TC
4-J x E
(depth)
K
HB
HC
W
Z + Stroke
Area E
(Area E) For CY1R25, 32, 40, 50, 63
(mm)
Model
A
B
C
CB
CR
D
F
G
GP
GW
H
HA
HB
HC
HP
HR
HS
HT
JxE
CY1R 6
9
6.5
3.2
2
0.5
7.6
5.5
4
20
18.5
19
17
10.5
18
9
17
6
7
M4 x 0.7 x 6
CY1R10
9
6.5
3.2
2
0.5
12
6.5
4
27
25.5
26
24
14
25
14
24
5
14
M4 x 0.7 x 6
CY1R15
10.5
8
4.2
2
0.5
17
8
5
33
31.5
32
30
17
31
17
30
8.5
17
M5 x 0.8 x 7
CY1R20
9
9.5
5.2
3
1
22.8
9
6
39
37.5
39
36
21
38
24
36
7.5
24
M6 x 1 x 8
CY1R25
8.5
9.5
5.2
3
1
27.8
8.5
6
44
42.5
44
41
23.5
43
23.5
41
6.5
23.5
CY1R32
10.5
11
6.5
3
1.5
35
10.5
7
55
53.5
55
52
29
54
29
51
7
29
M8 x 1.25 x 10
CY1R40
10
11
6.5
5
2
43
13
7
65
63.5
67
62
36
66
36
62
8
36
M8 x 1.25 x 10
CY1R50
14
14
8.2
5
2
53
17
8.5
83
81.5
85
80
45
84
45
80
9
45
M10 x 1.5 x 15
CY1R63
15
14
8.2
5
3
66
18
8.5
95
93.5
97
92
51
96
51
90
9.5
51
M10 x 1.5 x 15
K
M6 x 1 x 8
L
LD
M
MM
N
P
PW
Q
QW
T
TC
W
WP
WS
X
Y
Z
CY1R 6
7
34
3.5
3.5
M3 x 0.5
3.5
M5 x 0.8
19
64
10
17.5
10.5
20
9 .5
6
10
35.5
72
CY1R10
9
38
3.5
4
M3 x 0.5
4.5
M5 x 0.8
26
68
14
17.5
14
20
13
8
15
39.5
76
CY1R15
14
53
4.3
5
M4 x 0.7
6
32
84
18
19
17
25
16
7
18
54.5
CY1R20
11
62
5.6
5
M4 x 0.7
7
38
95
17
20.5
20
40
19
7
22
64
107
CY1R25
15
70
5.6
6
M5 x 0.8
6.5
43
105
20
21.5
22.5
40
21.5
7
28
72
117
CY1R32
13
76
7
7
M6 x 1
8.5
54
116
26
24
28
50
27
7
35
79
130
CY1R40
15
90
7
8
M6 x 1
11
64
134
34
26
33
60
32
7
40
93
148
CY1R50
25
110
8.6
10
M8 x 1.25
15
82
159
48
30
42
60
41
10
50
113
176
CY1R63
24
118
8.6
10
M8 x 1.25
16
M5 x 0.8
Rc(PT) 1/8
Rc(PT) 1/8
Rc(PT) 1/8
Rc(PT) 1/4
Rc(PT) 1/4
Rc(PT) 1/4
94
171
60
32
48
70
47
10
60
121
188
Model
With auto switch
CY1R6H .................. SCY1R6, #1 (#1 + #2)
For ø10 to ø63
CY1R Bore size ...... SCY1R Bore size , #1 (#1 + #3)
18
94
Magnetic Rodless Cylinder
Centralized Piping Type:
ø10 to ø63
CY1RG Bore size H - Stroke
L
W
Note) Type L is not available for ø10 and ø15.
K
X
HC
HB
CY1RG20 to 63
4-J x E
(depth)
N
H
CB
HA
4-Counter bore dia. øB
Counter bore depth C
2-P
(piping port)
HT
CY1R
Series
Direct Mount Type
T
HP
2 x 4-MM thread depth M
Y
T
W
K
With switch rail
Q + Stroke
HR
PW
øD
QW
TC
X
GP
WS
Plug
HS
CR
GW
4-øLD
WP
F
L
G
Z + Stroke
(Area E) for CY1RG25, 32, 40, 50, 63
2-P
(piping port)
22
8
30
13
19.5
12.5
14
Plug
2-P
(piping port)
12.5
CY1RG10
CY1RG15
(mm)
Model
B
C
CB
CR
D
GP
GW
H
HA
HB
HC
HP
HR
HS
HT
JxE
CY1RG10
6.5
3.2
2
0.5
12
6.5
4
27
25.5
26
24
14
25
–
24
5
–
M4 x 0.7 x 6
9
CY1RG15
8
4.2
2
0.5
17
8
5
33
31.5
32
30
17
31
–
30
8.5
–
M5 x 0.8 x 7
14
CY1RG20
9.5
5.2
3
1
22.8
9
6
39
37.5
39
36
21
38
11
36
7.5
28
M6 x 1x 8
11
CY1RG25
9.5
5.2
3
1
27.8
8.5
6
44
42.5
44
41
23.5
43
14.5
41
6.5
33.5
M6 x 1 x 8
15
CY1RG32
11
6.5
3
1.5
35
10.5
7
55
53.5
55
52
29
54
20
51
7
41
M8 x 1.25 x 10
13
CY1RG40
11
6.5
5
2
43
13
7
65
63.5
67
62
36
66
25
62
8
50
M8 x 1.25 x 10
15
CY1RG50
14
8.2
5
2
53
17
8.5
83
81.5
85
80
45
84
32
80
9
56
M10 x 1.5 x 15
25
CY1RG63
14
8.2
5
3
66
18
8.5
95
93.5
97
92
51
96
35
90
9.5
63.5
M10 x 1.5 x 15
24
F
G
Model
L
LD
M
MM
N
P
PW
Q
QW
T
TC
W
WP
WS
X
Y
Z
CY1RG10
38
3.5
4
M3 x 0.5
4.5
M5 x 0.8
26
68
14
17.5
14
20
13
8
15
39.5
76
CY1RG15
53
4.3
5
M4 x 0.7
6
M5 x 0.8
32
84
18
19
17
25
16
7
18
54.5
CY1RG20
62
5.6
5
M4 x 0.7
7
38
95
17
20.5
20
40
19
7
22
64
107
CY1RG25
70
5.6
6
M5 x 0.8
6.5
43
105
20
21.5
22.5
40
21.5
7
28
72
117
CY1RG32
76
7
7
M6 x 1
8.5
54
116
26
24
28
50
27
7
35
79
130
CY1RG40
90
7
8
M6 x 1
11
64
134
34
26
33
60
32
7
40
93
148
CY1RG50
110
8.6
10
M8 x 1.25
15
82
159
48
30
42
60
41
10
50
113
176
CY1RG63
118
8.6
10
M8 x 1.25
16
Rc(PT) 1/8
Rc(PT) 1/8
Rc(PT) 1/8
Rc(PT) 1/4
Rc(PT) 1/4
Rc(PT) 1/4
94
171
60
32
48
70
47
10
60
121
188
With auto switch
CY1RG Bore size
.... SCY1R
K
94
Bore size , #2 (#2 + #3)
19
Series
CY1R
Auto Switches/Proper Mounting Position for Stroke End Detection
Auto Switch Operation Range
Bore size
(mm)
Auto switch
model
6
A
B
C
D
ø6 to ø20
Auto switch
Bore
model
size (mm)
A
B
D-F9
D-A9
D-A9
C
D-F9
D-A9
D
D-F9
D-A9
D-F9
6
26
30
46
42
46
42
26
10
28
32
48
44
48
44
28
32
15
17.5
21.5
76.5
72.5
—
—
56.5
60.5
20
19.5
23.5
87.5
83.5
39.5
35.5
67.5
71.5
D-Y5
D-Y7
D-Y7W
D-Z7
D-Z8
30
Note) Auto switches cannot be installed in Area C in the case of ø15.
ø25 to ø63
Auto switch
model
Bore
size (mm)
A
D-Z7
D-Z8
B
D-Y5
D-Y7
D-Y7W
D-Z7
D-Z8
C
D-Y5
D-Y7
D-Y7W
D-Z7
D-Z8
D
D-Y5
D-Y7
D-Y7W
25
18
18
97
99
43
43
74
74
32
21.5
21.5
108.5
108.5
46.5
46.5
83.5
83.5
40
23.5
23.5
124.5
124.5
48.5
48.5
99.5
99.5
50
27.5
27.5
148.5
148.5
52.5
52.5
123.5
123.5
63
29.5
29.5
158.5
158.5
54.5
54.5
133.5
133.5
Note) 50mm is the minimum stroke available with 2 auto switces mounted.
Auto Switch Mounting
1N⋅m: Approx.10.2kgf⋅cm
When mounting auto switches, they
should be inserted into the cylinder's
switch groove from the direction
shown in the drawing on the right.
After setting in the mounting position,
use a flat head watchmakers screw
driver to tighten the mounting
screw which is included.
Note) When tightening the auto switch mounting screw, use a
watchmakers screw driver with a handle about 5 to 6mm in
diameter.
Furthermore, the tightening torque should be approximately 0.05
to 0.1N⋅m (0.51 to 1.02kgf⋅cm). As a rule, it can be turned about
90° past the point at which tightening can be felt.
Flat head watchmakers screw driver
ø5 to ø6
Auto switch
Switch mounting screw (M2.5 x 4l)
(included)
Auto Switch Specifications
(1) Switches (switch rail) can be added to the standard type (without switch rail). The switch rail
accessory type is mentioned on page 17, and can be ordered together with auto switches.
(2) Refer to the separate disassembly instructions for switch magnet installation procedures.
20
D-Y5
D-A9 D-F9 D-Z7 D-Y7
D-Z8 D-Y7W
–
–
5
9
10
13
7
–
–
15
8
5
–
–
20
6
4
–
–
25
–
–
9
7
32
–
–
9
6
40
–
–
11
6
50
–
–
11
7
63
–
–
11
6
Note 1) Switches cannot be mounted in some cases.
Note 2) Operating ranges are standards including
hysteresis, and are not guaranteed. Large
variations may occur depending on the
surrounding environment (variation on the
order of ±30%).
Magnetic Rodless Cylinder
Series
Direct Mount Type
CY1R
Specific product Precautions
Be sure to read before handling. Refer to pages 72 through 75 for safety instructions and actuator precautions.
Mounting
Disassembly & Maintenance
Warning
Caution
1. Take care to avoid nicks or other damage on the
outside surface of the cylinder tube.
1. Use caution as the attractive power of the magnets
is very strong.
This can lead to damage of the scraper and wear ring, which
in turn can cause malfunction.
When removing the external slider and piston slider from the
cylinder tube for maintenance, etc., handle with caution, since
the magnets installed in each slider have very strong attractive
power.
2. Take care regarding rotation of the external slider.
Rotation should be controlled by connecting it to another shaft
(linear guide, etc.).
3. Do not operate with the magnetic coupling out of
position.
Caution
1. Special tools are necessary for disassembly.
In case the magnetic coupling is out of position, push the
external slider back into the correct position by hand at the end
of the stroke (or correct the piston slider with air pressure).
4. The cylinder is mounted with bolts through the
mounting holes in the end covers. Be sure they are
tightened securely.
5. If gaps occur between the mounting surface and the
end covers when mounting with bolts, perform shim
adjustment using spacers, etc. so that there is no
unreasonable stress.
6. Be sure that both end covers are secured to the
mounting surface before operating the cylinder.
Avoid operation with the external slider secured to the surface.
7. Do not apply a lateral load to the external slider.
When a load is mounted directly to the cylinder, variations in
the alignment of each shaft center cannot be assimilated,
which results in the generation of a lateral load that can cause
malfunction. The cylinder should be operated using a
connection method which allows for assimilation of shaft
alignment variations and deflection due to the cylinder's own
weight. A drawing of a recommended mounting is shown in
Figure 2.
Guide rod
Direct connection
with bolts, etc.
Mounting bracket
Guide rod
Clearance
Rodless cylinder
Rodless cylinder
Variations in the load and cylinder
shaft alignment cannot be assimilated,
resulting in malfunction.
Shaft alignment variations are assimilated
by providing clearance for the mounting
bracket and cylinder. Moreover, the
mounting bracket is extended above the
cylinder shaft center, so that the cylinder
is not subjected to moment.
Figure 1. Incorrect mounting
Figure 2. Recommended mounting
8. Use caution regarding the allowable load weight
when operating in a vertical direction.
The allowable load weight when operating in a vertical
direction (reference values on page 14) is determined by the
model selection method, however, if a load greater than the
allowable value is applied, the magnetic coupling may break
and there is a possibility of dropping the load. When using this
type of application, contact SMC regarding the operating
conditions (pressure, load, speed, stroke, frequency, etc.).
F
Special tool
Special tool number list
No.
CYRZ-V
CYRZ-W
CYRZ-X
CYRZ-Y
Applicable bore size (mm)
6, 10, 15, 20
25, 32, 40
50
63
2. Use caution when taking off the external slider, as
the piston slider will be directly attracted to it.
When removing the external slider or piston slider from the
cylinder tube, first force the sliders out of their magnetically
coupled positions and then remove them individually when
there is no longer any holding force. If they are removed when
still magnetically coupled, they will be directly attracted to one
another and will not come apart.
3. Since the magnetic holding force can be changed
(for example, from CY1R25L to CY1R25H), contact
SMC if this is necessary.
4. Do not disassemble the magnetic components
(piston slider, external slider).
This can cause a loss of holding force and malfunction.
5. When disassembling to replace the seals and wear
ring, refer to the separate disassembly instructions.
6. Note the direction of the external slider and piston
slider.
Since the external slider and piston slider are directional for
ø6, ø10 and holding force type L, refer to the drawings below
when performing disassembly or maintenance. Put the
external slider and piston slider together, and insert the piston
slider into the cylinder tube so that they will have the correct
positional relationship as shown in Figure 3. If they align as
shown in Figure 4, insert the piston slider after turning it
around 180°. If the direction is not correct, it will be impossible
to obtain the specified holding force.
Figure 3. Correct position
Figure 4. Incorrect position
Example for ø20 to ø63 with holding force type L
21
Magnetic
Rodless
Cylinder
CY1S
Slider Type/Slide Bearing
Series
How to Order
Slide bearing
CY1S 25 H
300
With auto switch
CDY1S 25 H
300
A72
With switch rail
Number of auto switches
Nil
Slider type
(slide bearing)
2pcs.
S
1pc.
n
"n" pcs.
Bore size
6
6mm
25
25mm
10
10mm
32
32mm
15
15mm
40
40mm
20
20mm
Auto switch type
Without auto switch
Nil
∗ Refer to the table below for applicable
auto switch types.
Magnetic holding force
Adjustment type
Refer to the magnet holding force table on page 23.
Standard stroke
Nil
With adjustment bolt
B
With shock absorber (2pcs.)
BS
Refer to the standard stroke table on page 23.
With shock absorber (with plate A)
∗ Installed on Side A at time of shipment.
Refer to "Auto Switch Guide" (E274-A) for further details on auto switch units.
Reed switch
Type
Special function
Electrical
entry
Indicator light
Applicable auto switch types / Refer to pages 60 and 61 for auto switch circuit diagrams.
Yes
Load voltage
Wiring
(output)
3 wire
(NPN equiv.)
Grommet
Connector
2 wire
Yes
AC
DC
5V
–
–
A76H
–
– IC circuit
–
–
200V
A72
A72H
–
–
12V
100V
A73
A73H
–
A80
A80H
–
A73C
–
Relay
– IC circuit
PLC
–
A80C
–
IC circuit
F7NV
F79
–
F7PV
F7P
–
F7BV
J79
–
J79C
–
F7NWV F79W
–
F7PW
–
F7BWV J79W
–
F7BA
–
–
–
24V
5V, 12V 100V or less
12V
–
5V, 12V 24Vor less
No
3 wire (NPN)
Solid state switch
–
5V, 12V
3 wire (PNP)
Grommet
2 wire
Connector
12V
3 wire (NPN)
Diagnostic indication
(2 color indicator)
Water resistant (2 color indicator) Grommet
Yes
3 wire (PNP)
2 wire
With timer
With diagnostic output (2 color indicator)
3 wire (NPN)
Latch type with diagnostic output
(2 color indicator)
4 wire (NPN)
5V, 12V
24V
–
12V
5V, 12V
–
–
–
F7NT
–
–
F79F
–
–
F7LF
–
–
–
IC circuit
–
IC circuit
–
IC circuit
Note 3)
–
Note 1) Lead wire length symbol 0.5m ..... Nil (Example) A 80C
3m .......... L (Example) A80CL
5m .......... Z (Example) A80CZ
None ...... N (Example) A80CN
Note 2) Solid state auto switches marked with a "" are produced upon receipt of order.
Note 3) Type D-F7LF cannot be mounted on bore sizes ø6 and ø10.
22
Lead wire length (m) Note 1)
–
–
No
Auto switch no.
Electrical entry direction 0.5 3 5 None Applicable load
Vertical Lateral (Nil) (L) (Z) (N)
–
Relay
PLC
Magnetic Rodless Cylinder
Slider Type/Slide Bearing
Series
CY1S
Models
Type
Bearing type Model
Bore size (mm)
Auto switch model
Slider type Slide bearing CY1S 6, 10, 15, 20, D-A7, A8
25, 32, 40
D-F7, J7
Adjustable type
With adjustment bolt
With shock absorber
Specifications
1MPa: Approx.10.2kgf/cm²
Air
Fluid
Load can be directly mounted
Strokes available up to
1500mm
Long life with
no external leakage
With auto switches
and shock absorbers
1.05MPa {10.7kgf/cm²}
Proof pressure
Max. operating pressure
0.7MPa {7.1kgf/cm²}
Min. operating pressure
0.18MPa {1.8kgf/cm²}
Ambient & fluid temperature
−10 to 60°C
∗ Piston speed
50 to 400mm/s
Rubber bumpers at both ends
Cushion
Non-lube
+
1.0,
0 to 250st:
251 to 1000st: +1.4, 1001st to: +1.8
Lubrication
Stroke length tolerance
0
0
0
Unrestricted
Mounting orientation
∗ In the case of a model with auto switch (CDY1S) where an auto switch is mounted at an intermediate position,
the maximum detectable piston speed is controlled by the response time of the load (relays, sequence
controller, etc.).
Standard Stroke Table
Bore size
(mm)
Maximum available
stroke (mm)
Standard stroke (mm)
50, 100, 150, 200
300
10
50, 100, 150, 200, 250, 300
500
15
50, 100, 150, 200, 250, 300, 350
400, 450, 500
750
6
20
25
1000
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
1500
32
Principle Materials
40
Description
Material
Note
Plate A, B
Aluminum alloy
Hard anodized
Cylinder tube
Stainless steel
–
Carbon steel
Hard chrome plated
Rare earth magnet
–
Aluminum alloy
Hard anodized
Guide shaft A, B
Magnet
Slide block
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
900, 1000
1500
Magnetic Holding Force (N)
1N: Approx. 0.102kgf
6
Bore size (mm)
Holding force type
Amount of Adjustment for Adjustment Bolt and Shock Absorber
H type 19.6
L type
–
10
53.9
–
15
20
25
32
40
137
231
363
588
922
154
221
358
569
81.4
Weight Table
(kg)
Bore size
(mm)
6
10
15
20
25
32
40
Adjustment bolt amount of Shock absorber amount of adjustment (mm)
adjustment (both sides) (mm) Plate A side Plate B side
12
17
11
11
14
6
7
14
4
11
36
27
10
12
3
11
33
23
9
32
17
* Since the cylinder is in an intermediate stop condition when stroke adjustment is
performed, use caution regarding the operating pressure and the kinetic energy of
the load.
Bore size
(mm)
Number of magnets
Basic
CY1SH
CY1SL
Additional weight
per 50mm of stroke
6
10
15
20
25
32
40
0.27
0.48
0.91
1.48
1.84
3.63
4.02
–
–
0.85
1.37
1.75
3.48
3.84
0.044 0.074 0.104 0.138 0.172 0.267 0.406
Calculation method/Example: CY1S32H-500
Basic weight ... 3.63kg Additional weight .... 0.267/50st Cylinder stroke .... 500
3.63 + 0.267 x 500 ÷ 50 = 6.3kg
With shock absorber
Refer to page 30 for details regarding Series CY1S
with shock absorber.
23
Series CY1S
Model Selection Method 1
Operating conditions
E: Kinetic energy of load (J)
W
E = ––––––––– x
2
2
( )
V
––––
1000
• V: Speed (mm/s)
• W: Load weight (kg)
• Stroke (mm)
• P: Operating pressure (MPa)
• L0: Distance from slide block mounting surface to work
piece center of gravity (cm)
• Mode of operation (horizontal, inclined, vertical)
Es: Allowable kinetic energy for intermediate stop using an air
pressure circuit (J)
Ps: Operating pressure limit for intermediate stop using an external
stopper, etc. (MPa)
Pv: Maximum operating pressure for vertical operation (MPa)
WA: Allowable load weight based on these operating conditions (kg)
Wv: Allowable load weight for vertical operation (kg)
σ: Stroke coefficient
σ=
Mode
of operation
Load weight within stroke
––––––––––––––––––––––––––––––––
Maximum load weight
Note 1)
Horizontal operation
Vertical operation
Inclined operation
Review of load weight
and operating pressure
First tentative bore size
determination
W
øD≥2.8 x ––––
P
First tentative bore size
determination
0.3 x W + W
øD≥5.0 x ––––––––––––
P
First tentative bore size
determination
0.3 x Wcosθ + Wsinθ
øD≥5.0 x –––––––––––––––––––––
P
W
Determination of
allowable load weight
& pressure
θ° θ°
Inclined operation
W≤Wv
P≤Pv
W>Wv
P>Pv
(Refer to p. 27 for
vertical operation.)
(Refer to p. 25 for method to find σ.)
Calculate stroke coefficient (σ) with stroke
and tentatively determined bore size
Load weight within stroke
σ = –––––––––––––––––––––––
Maximum load weight
Select an example calculation
for allowable weight based on
cylinder mounting orientation
(Refer to p. 25 & 26.)
Review of bore size, stroke and L0
Calculate (WA) from the
formula for the tentatively
determined bore size
W>WA
Review with magnet holding force (H)
Stop with
external stopper
Yes
Intermediate
stopping
method
Stop with
air pressure circuit
E>Es
Tentative
determination of L type
W
V
E = ––––––– x ––––
2
1000
Determination of
P≤Ps
(Refer to p. 27 for
intermediate stops.)
Determination of
load's kinetic
energy (E)
pressure (P) when making
intermediate
Tentative
stop
determination
(Refer to p. 27 for
of L type
intermediate stops.)
P>Ps
Tentative determination of H type
Review of larger bore size
24
E≤Es
Note 1)
Intermediate stop?
No
Bore size determination
2
( )
P>Ps
W≤WA
Tentative
determination of H type
E>Es
Note 1) This cylinder cannot perform an
intermediate stop using an air
pressure circuit in vertical operation.
In this case, an intermediate stop
can be performed only by using an
external stopper, etc.
Note 2) Depending on the operating
environment, etc., order made
products should also be reviewed.
Note 2)
Review of order made products
based on operating conditions
(Refer to p. 64 to 71.)
Model determination
Series CY1S
Model Selection Method 2
Precautions on Design (1)
Examples of Allowable Load Weight Calculation
Based on Cylinder Mounting Orientation
How to Find σ when Selecting
the Allowable Load Weight
Since the maximum load weight with respect to the cylinder stroke
changes as shown in the table below, σ should be considered as a
1. Horizontal operation (floor mounting)
coefficient determined in accordance with each stroke.
Example) for CY1S25 –650
(1) Maximum load weight = 20kg
(2) Load weight for 650st = 13.6kg
(3) σ
13.6
= –––
= 0.68 is the result.
20
Calculation formula for σ (σ≤1)
CY1S6
Model
σ=
1
Model
CY1S20
ST: Stroke (mm)
CY1S10
10
CY1S15
(0.86–1.3x10–3xST)
10
3
σ=
7
(1.71–1.3x10–3xST)
(1.98–1.3x10–3xST)
10
10
12
20
(kg)
Bore size
(mm)
6
Max. load
weight (kg)
Stroke
(max)
1.8
3
7
12
20
30
50
to 300st
to 300st
to 500st
to 500st
to 500st
to 600st
to 600st
10
15
20
25
32
40
The above maximum load weight values will change with the stroke length for each cylinder
size, due to limitation from warping of the guide shafts. (Take note of the coefficient .)
Moreover, depending on the operating direction, the allowable load weight may be different
from the maximum load weight.
σ
CY1S32
CY1S25
10
(1.5–1.3x10–3xST)
Maximum load weight (center of slide block)
(2.26–1.3x10–3xST)
30
2. Horizontal operation (wall mounting)
CY1S40
Model
σ=
10
(2.48–1.3x10–3xST)
50
Note) Calculate with σ=1 for all applications up to ø10–300mmST, ø15–500mmST,
ø20–500mmST, ø25–500mmST, ø32–600mmST and ø40–600mmST.
Bore size
(mm)
50
Lo: Distance from mounting surface to
load center of gravity (cm)
30
CY
20
Load weight (kg)
15
20
7+2Lo
8.4+2Lo
σ⋅36.4
10.6+2Lo
σ⋅74.4
12+2Lo
σ⋅140
13.8+2Lo
σ⋅258
17+2Lo
σ⋅520
20.6+2Lo
25
32
1S
10
2
σ⋅12.0
20
CY
3
10
15
25
1S
σ⋅5.44
32
1S
CY
1S
5
4
40
1S
CY
CY
6
1S
CY
(13.6)
10
Allowable load weight (WA)(kg)
40
CY1S6
3. Vertical operation
1
0
500 (650) 750
1000
Cylinder stroke (mm)
1500
Bore size
(mm)
Allowable load weight (WA)(kg)
6
10
15
20
25
32
40
σ⋅1.33
1.9+Lo
σ⋅4.16
2.2+Lo
σ⋅13.23
2.7+Lo
σ⋅26.8
2.9+Lo
σ⋅44.0
3.4+Lo
σ⋅88.2
4.2+Lo
σ⋅167.8
5.1+Lo
Lo: Distance from mounting surface to load center of gravity (cm)
Note) A safety factor should be considered to prevent dropping.
25
Series CY1S
Model Selection Method 3
Precautions on Design (2)
Examples of Allowable Load Weight Calculation Based on Cylinder Mounting Orientation
4. Inclined operation (in direction of operation)
Bore size
(mm)
6
10
15
20
25
Angle to 45° to 60° to 75° to 90°
k
1
0.9
0.8
0.7
32
7. Horizontal operation (pushing load, pusher)
Allowable load weight (WA)(kg)
σ⋅5.1⋅K
3cos θ+2(1.9+Lo)sin θ
σ⋅10.5⋅K
3.5cos θ + 2 (2.2+Lo)sin θ
σ⋅35⋅K
5cos θ + 2 (2.7+Lo)sin θ
σ⋅72⋅K
6cos θ +2(2.9+Lo)sin θ
σ⋅120⋅K
6cos θ + 2 (3.4+Lo)sin θ
σ⋅210⋅K
7cos θ + 2(4.2+Lo)sin θ
σ⋅400⋅K
8cos θ + 2 (5.1+Lo) sin θ
Angle coefficient (k) k = [to 45°(=θ)] = 1,
40
[to 60°] = 0.9,
[to 75°] = 0.8,
[to 90°] = 0.7
Lo: Distance from mounting surface to load center of gravity (cm)
F: Drive (from slide block to position Lo) resistance force (kg)
Lo: Distance from mounting surface to load center of gravity (cm)
Bore size (mm)
Allowable load weight
(WA)(kg)
Bore size (mm)
5. Inclined operation (at right angle to direction of operation)
Allowable load weight
(WA)(kg)
6
10
15
20
σ⋅2.55
1.9+Lo
σ⋅5.25
2.2+Lo
σ⋅17.5
2.7+Lo
σ⋅36
2.9+L o
25
32
40
σ⋅60
3.4+L o
σ⋅105
4.2+L o
σ⋅200
5.1+Lo
8. Horizontal operation (load, lateral offset Lo)
Bore size
(mm)
6
Lo: Distance from mounting surface to load
center of gravity (cm)
10
15
20
25
32
40
Allowable load weight (WA)(kg)
σ⋅5.44
3.2+2(1.9+Lo)sin θ
σ⋅12.0
4+2(2.2+Lo)sin θ
σ⋅36.4
5.2+2(2.7+Lo)sin θ
σ⋅74.4
6.2+2(2.9+Lo)sin θ
σ⋅140
7+2(3.4+Lo)sin θ
σ⋅258
8.6+2(4.2+Lo)sin θ
σ⋅520
10.4+2(5.1+Lo)sin θ
6. Load center offset in operating direction (Lo)
Lo: Distance from mounting surface to load center of gravity (cm)
Bore size (mm)
Allowable load weight
(WA)(kg)
Bore size (mm)
Allowable load weight
(WA)(kg)
Bore size
(mm)
Lo: Distance from slide block center to load
center of gravity (cm)
6
σ⋅2.55
10
σ⋅5.25
15
20
25
32
40
26
Allowable load weight (WA)(kg)
Lo+3
Lo+3.5
σ⋅17.5
Lo+5.0
σ⋅36
Lo+6.0
σ⋅60
Lo+6.0
σ⋅105
Lo+7.0
σ⋅200
Lo+8.0
6
10
15
20
σ⋅3.80
σ⋅8.40
σ⋅25.48
σ⋅52.1
3.2+Lo
4+Lo
5.2+Lo
6.2+Lo
25
32
40
σ⋅98
σ⋅180
σ⋅364
7.0+Lo
8.6+Lo
10.4+Lo
Series CY1S
Model Selection Method 4
Precautions on Design (3)
Vertical Operation
Intermediate Stops
When operating a load vertically, it should be operated within the
allowable load weight and maximum operating pressure shown in the
table below.
Use caution, as operating above the prescribed values may lead to
dropping of the load.
Bore size
(mm)
Model
Allowable load weight (Wv) Max. operating pressure (Pv)
(kg)
(MPa)
1) Intermediate stopping of load with an external stopper, etc.
When stopping a load in mid-stroke using an external stopper
(adjustment bolt, etc.), operate within the operating pressure limits
shown in the table below. Use caution, as operation at a pressure
exceeding these limits can result in breaking of the magnetic coupling.
(1MPa: Approx.10.2kgf/cm²)
Bore size
(mm)
Model
Operating pressure limit for intermediate stop (Ps)
(MPa)
6
CY1S 6H
1.0
0.55
10
CY1S10H
2.7
0.55
6
CY1S 6H
0.55
CY1S15H
7.0
0.65
10
CY1S10H
0.55
CY1S15L
4.1
0.40
CY1S15H
0.65
CY1S20H
11.0
0.65
CY1S15L
0.40
CY1S20L
7.0
0.40
CY1S20H
0.65
CY1S20L
0.40
15
20
25
32
40
CY1S25H
18.5
0.65
15
20
CY1S25L
11.2
0.40
CY1S25H
0.65
CY1S32H
30.0
0.65
CY1S25L
0.40
CY1S32L
18.2
0.40
CY1S32H
0.65
CY1S40H
47.0
0.65
CY1S32L
0.40
CY1S40L
29.0
0.40
CY1S40H
0.65
CY1S40L
0.40
25
32
40
Note) Use caution, as there is a possibility of breaking the magnetic coupling if
operated above the maximum operating pressure.
2) Intermediate stopping of load with an air pressure circuit
When stopping a load using an air pressure circuit, operate at or below
the kinetic energy shown in the table below. Use caution, as operation
when exceeding the allowable value can result in breaking of the
magnetic coupling.
(Reference values)
Bore size
(mm)
Model
Allowable kinetic energy for intermediate stop (Es)
(J)
6
CY1S 6H
0.007
10
CY1S10H
0.03
CY1S15H
0.13
15
20
25
32
40
CY1S15L
0.076
CY1S20H
0.24
CY1S20L
0.16
CY1S25H
0.45
CY1S25L
0.27
CY1S32H
0.88
CY1S32L
0.53
CY1S40H
1.53
CY1S40L
0.95
27
Series
CY1S
Construction
Slider type/Slide bearing
CY1S6 to 40
!7Hollow shaft for piping
!6 @4 @7 @8 !1 !3 !4
@9 @5 u y t r w @6 #0 !2 o e i !0
q !8 !5 @0 !9
@3 @2 @1
Port
Parts list
No.
Parts list
No.
1
Description
Cylinder tube
Material
Stainless steel
2
External slider tube
Aluminum alloy
3
Shaft
Stainless steel
4
Piston side yoke
Rolled steel plate
Zinc chromated
∗
5
External slider side yoke
Rolled steel plate
Zinc chromated
∗
6
Magnet A
Rare earth magnet
7
Magnet B
Rare earth magnet
8
Piston nut
Carbon steel
Zinc chromated
9
Piston
Aluminum alloy Note)
Chromated
10
Slide block
Aluminum alloy
Hard anodized
11
Slider spacer
Rolled steel plate
Nickel plated
12
Snap ring
Carbon tool steel
Nickel plated
13
Spacer
Rolled steel plate
Nickel plated
14
Bushing
Oil retaining bearing material
15
Plate A
Aluminum alloy
16
Plate B
Aluminum alloy
Material
––
23
Description
Auto switch
24
Plug
25
Wear ring A
Special resin
26
Wear ring B
Special resin
27
Cylinder tube gasket
NBR
∗
28
Guide shaft gasket
NBR
∗
29
Piston seal
NBR
∗
30
Scraper
NBR
Note
∗
Brass
Replacement parts: Seal kits
Bore size (mm)
Order No.
Content
6
CY1S6-PS-N
Nos. 26, 27, 28, 29 above
Hard anodized
10
CY1S10-PS-N
Hard anodized
15
CY1S15-PS-N
CY1S20-PS-N
17
Guide shaft A
Carbon steel
Hard chrome plated
20
18
Guide shaft B
Carbon steel
Hard chrome plated
25
CY1S25-PS-N
32
CY1S32-PS-N
40
CY1S40-PS-N
19
Adjustment bolt
Chrome molybdenum steel
Carbon steel
20
Hexagon nut
21
Hexagon socket head screw Chrome molybdenum steel
22
Switch mounting rail
Note) Brass for ø6, ø10, ø15
28
Aluminum alloy
Note
Nickel plated
Nos.
25, 26, 27, 28, 29, 30
above
∗ Seal kits are sets consisting of items 25 through 30, and can be ordered using the
order number for each bore size.
Magnetic Rodless Cylinder
CY1S
Series
Slider Type/Slide Bearing
Dimensions
Slider type/Slide bearing
CY1S6, 10
(mm)
B
C
D
d
EA
EB
FA
FB
6
6.5
3
7.6
8
–
–
–
7.5
8
4
10
6
12
∗PA
A
Model
CY1S6
CDY1S6
CY1S10
CDY1S10
JxK
L
LD
(N)
M4 x 0.7 x 6.5
40
3.5
10
M5 x 0.8 x 9.5
45
4.3
Model
CY1S6
CDY1S6
CY1S10
CDY1S10
12
9.5
∗HB
HG
HP
HS
HT
4
8
26
8
17
25.5
10
12
33
14
18
TT
ta
tb
W
Z
–
–
46
68
0.5
1.0
58
80
G
GP
H
HA
–
5
32
27
19
3
5
6.5
40
34
PB
PW
Q
QW
S
T
25
25
50
52
16
42
10
16
25
38
60
60
24
47
12.5
20.5
∗ PA dimensions are for split from center. HB dimensions are for CDY1S.
CY1S15, ø20 to ø40
(mm)
Model
CY1S15
CDY1S15
CY1S20
CDY1S20
CY1S25
CDY1S25
CY1S32
CDY1S32
CY1S40
CDY1S40
Model
CY1S15
CDY1S15
CY1S20
CDY1S20
CY1S25
CDY1S25
CY1S32
CDY1S32
CY1S40
CDY1S40
A
B
7.5
9.5
9.5
10
D
d
EA
EB
FA
FB
G
GP
H
HA
∗HB
HG
HP
5
16.6
12
6
13
3
6
6.5
52
40
29
1
13
39
5.2
21.6
16
–
–
–
–
8.5
62
46
36
4.5
17
C
HT
JxK
L
15
21
M6 x 1.0 x 9.5
60
45
25.5
20
M6 x 1.0 x 9.5
70
HS
10
11
6.5
26.4
16
8
14
4
7
8.5
70
54
40
9
20
53
23
20
M8 x 1.25 x 10
70
12.5
14
8
33.6
20
8
16
5
7
9.5
86
66
46
13
24
64
27
24
M10 x 1.5 x 15
85
12.5
14
8
41.6
25
10
20
5
10
10.5
104
76
57
17
25
74
31
25
M10 x 1.5 x 15
95
LD
M
MM
(N)
NN
P
∗PA
PB
PW
Q
QW
S
T
TT
ta
tb
W
Z
5.6
8
M5 x 0.8
7.5
M8 x 1.0
M5 x 0.8
30
50
75
75
30
62
12.5
22.5
0.5
1
72
97
5.6
10
M6 x 1.0
M10 x 1
Rc(PT)1/8
40
70
90
90
38
73
16.5
25.5
–
–
87
115
7
10
M6 x 1.0
11
M14 x 1.5
Rc(PT)1/8
40
70
100
90
42
73
16.5
25.5
0.5
1
97
115
8.7
12
M8 x 1.25
11.5
M20 x 1.5
Rc(PT)1/8
40
75
122
110
50
91
18.5
28.5
0.5
1
119
138
8.7
12
M8 x 1.25
10.5
M20 x 1.5
Rc(PT)1/4
65
105
145
120
64
99
20.5
35.5
1
1
142
155
CDY1S6 ........ SCY1S, #1
CDY1S10 ...... SCY1S, #2
CDY1S15 ..... SCY1S, #3
CDY1S20 ...... SCY1S20, #1
9.5
CDY1S25 ....... SCY1S, #4
CDY1S32 ....... SCY1S, #5
CDY1S40 ....... SCY1S, #6
∗ PA dimensions are for split from center. HB dimensions are for CDY1S.
29
Series
CY1S
Shock Absorber Specifications/Series RB
6
CY1S10
15
RB0805
CY1S20
CY1S25
RB1006
RB1411
RB2015
0.98 {0.1}
3.92 {0.4}
14.7 {1.5}
58.8 {6}
5
6
11
15
80
70
45
25
When extended
1.96 { 0.2}
4.22 {0.43}
6.86 {0.7}
8.34 {0.85}
When compressed
3.83 {0.39}
6.18 {0.63}
15.3 {1.56}
20.50 {2.09}
Applicable rodless cylinder
Shock absorber model
Maximum energy absorption: J {kgf⋅m}
Stroke absorption: mm
32
40
0.05 to 5
Impact speed: m/s
Max. operating frequency: cycle/min Note)
–10 to 80°C
Ambient temperature range
Spring force: N {kgf}
CY1S
Note) Indicates time of maximum energy absorption per cycle. Therefore, the operating frequency can be increased according to the energy
absorption.
With Shock Absorber/Dimensions
(mm)
Model
Applicable shock absorber
CY1S 6
CY1S10
RB0805
CY1S15
NB
30
24
27
19
27
17
CY1S20
RB1006
29
20
CY1S25
RB1411
49
40
CY1S32
CY1S40
30
NA
RB2015
52
42
51
36
Magnetic Rodless Cylinder
Slider Type/Slide Bearing
Series
CY1S
Auto Switches/Proper Mounting Position for Stroke End Detection
B
A
(mm)
Dimension A
Auto switch
model
D-A73/A80
Bore size
(mm)
6
D-A72
D-A7H/A80H
D-A73C/A80C
D-F7/J79
D-J79C
D-F7V
Dimension B
D-F7W/J79W
D-F7WV
D-F7LF Note 2)
D-F79F
D-F7BAL
D-A73/A80
D-F7NTL
D-A72
D-A7H/A80H
D-A73C/A80C
D-F7/J79
D-J79C
D-F7V
D-F7W/J79W
D-F7WV
D-F7LF Note 2)
D-F79F
D-F7BAL
D-F7NTL
27.5
28
32
33
40.5
40
36
35
10
35
35.5
39.5
40.5
45
44.5
40.5
39.5
15
34.5
35
39
40
62.5
62
58
57
20
64
64.5
68.5
69.5
50
49.5
45.5
44.5
25
44
44.5
48.5
49.5
71
70.5
66.5
65.5
32
55
55.5
59.5
60.5
83
82.5
78.5
77.5
40
61
61.5
65.5
66.5
94
93.5
89.5
88.5
Note 1) 50mm is the minimum stroke available with 2 auto switches mounted. In case of a stroke less than this, contact SMC.
Note 2) Model D-F7LF cannot be mounted on bore sizes ø6 and ø10.
Auto switch operating range
Auto switch
model
Bore size
(mm)
(mm)
D-F7/J79
D-J79C
D-A7/A80
D-F7V
D-A7H/A80H D-F7NTL
D-A73C/A80C D-F7W/J79W
D-F7WV
D-F7BAL
D-F7LF
D-F79F
6
6
3
4.5
10
6
3
4.5
15
6
4
4.5
20
6
3
4.5
25
6
3
4.5
32
6
3
4.5
40
6
3.5
4.5
Note) Operating ranges are standards including hysteresis, and are not
guaranteed. Large variations may occur depending on the surrounding
environment. (variations on the order of ±30%)
Auto Switch Mounting
1N⋅m: Approx. 10.2kgf⋅cm
When mounting an auto switch, the switch mounting screw should be
screwed into a hexagon nut (M3 x 0.5) which has been inserted into
the groove of the switch rail. (Tightening torque should be about 0.05
to 0.1N⋅m {0.51 to 1.02kgf⋅cm}.)
Auto switch
Phillips head screw driver
Hexagon nut (M3)
(included)
Switch mounting screw (M3 x 8)
(included)
31
Series
CY1S
Specific product Precautions
Be sure to read before handling. Refer to pages 72 through 75 for safety instructions and actuator precautions.
Operation
Warning
Disassembly & Maintenance
Warning
1. Use caution in the space between the plates
and the slide block.
1. Use caution as the attractive power of the
magnets is very strong.
Take sufficient care as fingers and hands, etc. may be injured
if caught while the cylinder is in operation.
When removing the external slider and piston slider from the
cylinder tube for maintenance, etc., handle with caution, since
the magnets installed in each slider have very strong
attractive power.
2. Do not apply a load to a cylinder which is
greater than the allowable value in the
selection data.
Mounting
Caution
1. Avoid operation with the external slider fixed
to a mounting surface.
The cylinder should be operated with the plates fixed to a
mounting surface.
2. Perform mounting so that the external slider
will operate through the entire stroke at the
minimum operating pressure.
If the mounting surface is not flat, the guides will be warped,
increasing the minimum operating pressure and causing
premature wear of the bearings. Therefore, mounting should
be performed so that the external slider will operate through
the entire stroke at the minimum operating pressure. A
mounting surface with a high degree of flatness is desired, but
in cases where this cannot be adaquately confirmed, shim
adjustment, etc. should be performed.
Caution
1. Use caution when taking off the external
slider, as the piston slider will be directly
attracted to it.
When removing the external slider or piston slider from the
cylinder tube, first force the sliders out of their magnetically
coupled positions and then remove them individually when
there is no longer any holding force. If they are removed when
still magnetically coupled, they will be directly attracted to one
another and will not come apart.
2. Since the magnetic holding force can be
changed (for example, from CY1S25L to
CY1S25H), contact SMC if this is necessary.
3. Do not disassemble the magnetic components
(piston slider, external slider).
This can cause a loss of holding force and malfunction.
4. When disassembling to replace the seals
and wear ring, refer to the separate
disassembly instructions.
5. Note the direction of the external slider and
piston slider.
Since the external slider and piston slider are directional for
ø6, ø10 and holding force type L, refer to the drawings below
when performing disassembly or maintenance. Put the
external slider and piston slider together, and insert the piston
slider into the cylinder tube so that they will have the correct
positional relationship as shown in Figure 1. If they align as
shown in Figure 2, insert the piston slider after turning it
around 180°. If the direction is not correct, it will be impossible
to obtain the specified holding force.
Figure 1. Correct position
Example for ø15 with holding power type L
32
Figure 2. Incorrect position
33
Magnetic
Rodless
Cylinder
CY1L
Slider Type/Ball Bushing
Series
How to Order
Ball bushing
CY1L 25 H
300
A72
Number of auto switches
Nil
Slider type
(ball bushing)
2pcs.
S
1pc.
n
"n" pcs.
Bore size
6
6mm
25
25mm
10
10mm
32
32mm
15
15mm
40
40mm
20
20mm
Auto switch type
Nil
Without auto switch
∗ Refer to the table below for
applicable auto switch types.
Magnetic holding force
Adjustment type
Refer to the magnet holding force table on p. 35.
Standard stroke
Nil
With adjustment bolt
B
With shock absorber (2pcs.)
BS
Refer to the standard stroke table on p. 35.
With shock absorber (with plate A)
∗ Installed on Side A at time of shipment.
Refer to "Auto Switch Guide" (E274-A) for further details on auto switch units.
Reed switch
Type
Special function
Electrical
entry
Indicator light
Applicable auto switch types / Refer to pages 60 and 61 for auto switch circuit diagrams.
Yes
Load voltage
Wiring
(output)
3 wire
(NPN equiv.)
–
Grommet
––
No
Connector
2 wire
Yes
AC
DC
–
24V
No
Auto switch no.
–
–
A76H
–
200V
A72
A72H
12V
100V
A73
A73H
A80
A80H
A73C
5V, 12V 24V or less A80C
5V, 12V 100V or less
12V
–
5V, 12V
3 wire (PNP)
Solid state switch
––
2 wire
Connector
12V
3 wire (NPN)
Diagnostic indication
(2 color indicator)
Water resistant (2 color indicator) Grommet
With timer
Yes
3 wire (PNP)
2 wire
3 wire (NPN)
With diagnostic output (2 color indicator)
Latch type with diagnostic output
(2 color indicator)
5V, 12V
24V
–
12V
5V, 12V
–
– IC circuit
–
–
–
–
–
Relay
– IC circuit
PLC
–
–
IC circuit
F7NV
F79
–
F7PV
F7P
–
F7BV
J79
–
J79C
–
F7NWV F79W
–
F7PW
–
F7BWV J79W
–
–
F7BA
–
–
–
F7NT
–
–
–
F79F
–
–
F7LF
–
–
4 wire (NPN)
Note 3)
–
Note 1) Lead wire length symbol 0.5m .... Nil (Example) A80C
3m ....... L (Example) A80CL
5m ....... Z (Example) A80CZ
None ... N (Example) A80CN
Note 2) Solid state auto switches marked with a "" are produced upon receipt of order.
Note 3) Type D-F7LF cannot be mounted on bore sizes ø6 and ø10.
34
Electrical entry direction 0.5 3 5 None Applicable load
Vertical Lateral (Nil) (L) (Z) (N)
5V
3 wire (NPN)
Grommet
Lead wire length (m) Note 1)
–
–
IC circuit
–
IC circuit
–
IC circuit
–
Relay
PLC
Magnetic Rodless Cylinder
Slider Type/ Ball Bushing
Series
CY1L
Models
Type
Bearing type Model
Slider type
Bore size (mm)
With auto switch
Ball bushing CY1L 6, 10, 15, 20
25, 32, 40
Adjustable type
Adjustment bolt
Shock absorber
D-A7/A8
D-F7/J7
Specifications
1MPa: Approx.10.2kgf/cm²
Fluid
Air
Proof pressure
1.05MPa {10.7kgf/cm²}
Long life design
Maximum operating pressure
0.7MPa {7.1kgf/cm²}
Ball bushings having excellent trafficability
are used in the guides.
Ball bushing: With grease cup
Minimum operating pressure
0.18MPa {1.8kgf/cm²}
Easy piping and wiring
Ambient and fluid temperature
–10 to 60°C
Piston speed Note)
50 to 1000mm/s
Cushion
Hollow shafts are used, and centralization
of ports on one side makes piping easy .
Auto switches can be mounted through the
use of special switch rails.
Shock absorbers and
adjustment bolt are standard
equipment
Impacts at stroke end due to high speed
use can be absorbed, and fine adjustment
of the stroke is possible.
Shock absorber/Rubber bumper
Lubrication
Non-lube
Stroke length tolerance
0 to 250st:
+1.0
0 ,
+1.8
251 to 1000st: +1.4
0 , 1001st to : 0
Mounting orientation
Unrestricted
Standard equipment
Auto switch mounting rail
Note) In the case of a model with auto switch where an auto switch is mounted at an intermediate position, the
maximum detectable piston speed is controlled by the response time of the load (relays, sequence
controller, etc.).
Standard Stroke Table
Bore size
(mm)
Maximum available
stroke (mm)
Standard stroke (mm)
50, 100, 150, 200
300
10
50, 100, 150, 200, 250, 300
500
15
50, 100, 150, 200, 250, 300, 350
400, 450, 500
750
6
20
Adjustment bolt amount of adjustment
Bore size
(mm)
Adjustment bolt amount of adjustment
(both sides) (mm)
6
10
15
20
25
32
40
12
1500
32
40
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
900, 1000
1500
7
Magnetic Holding Force (N)
11
1N: Approx. 0.102kgf
10
6
10
H type
19.6
53.9
L type
–
–
Bore size (mm)
11
9
Principle Materials
Holding
force type
15
137
81.4
20
25
32
40
231
363
588
922
154
221
358
569
Weight Table
(kg)
Description
Material
Note
Cylinder tube
Stainless steel
–
Slide block
1000
100, 150, 200, 250, 300, 350
400, 450, 500, 600, 700, 800
11
∗ Since the cylinder is in an intermediate stop condition
when stroke adjustment is performed, use caution
regarding the operating pressure and the kinetic energy
of the load.
Magnet
25
Rare earth magnet
–
Aluminum alloy
Hard anodized
Bore size (mm)
Number of magnets
Basic weight
6
10
15
20
25
32
40
CY1LH
0.324
0.580
1.10
1.85
2.21
4.36
4.83
CY1LL
–
–
1.02
1.66
2.04
4.18
4.61
0.044
0.077
0.104
0.138
0.172
0.267
0.406
Additional weight
per 50mm of stroke
Calculation method/Example: CY1L32H-500
Basic weight ..... 4.36kg Additional weight ..... 0.267/50st Cylinder stroke .... 500st
4.36 + 0.267 x 500 ÷ 50 = 7.03kg
35
Series CY1L
Model Selection Method 1
Operating conditions
E: Kinetic energy of load (J)
( )
W
V
E= ______ x ____
2
1000
2
Es: Allowable kinetic energy for intermediate stop using an air
pressure circuit (J)
Ps: Operating pressure limit for intermediate stop using an external
stopper, etc. (MPa)
Pv: Maximum operating pressure for vertical operation (MPa)
WA: Allowable load weight based on these operating conditions (kg)
WV: Allowable load weight for vertical operation (kg)
σ: Stroke coefficient
σ
• V: Speed (mm/s)
• W: Load weight (kg)
• P: Operating pressure (MPa) • Stroke (mm)
• L0: Distance from slide block mounting surface
to work piece center of gravity (cm)
• Mode of operation (horizontal, inclined, vertical)
Mode
of operation
Load weight within stroke
= –––––––––––––––––––––––––––––––––
Maximum load weight
Note 1)
Inclined operation
Horizontal operation
Vertical operation
Review of load weight
and operating pressure
First tentative bore size
determination
W
øD≥1.6x ––––
P
First tentative bore size
determination
0.1xWcosθ+Wsinθ
øD≥5.0x ––––––––––––––––––
P
First tentative bore size
determination
0.1xW+W
øD≥5.0x ––––––––––
P
W
Determination
of allowable load weight
& pressure
θ° θ°
Inclined operation
W≤WV
P≤PV
W>WV
P>PV
(Refer to p. 39 for
vertical operation.)
(Refer to p. 37 for method to find σ.)
Calculate stroke coefficient (σ) with stroke
and tentatively determined bore size
Load weight within stroke
σ = –––––––––––––––––
Maximum load weight
Select an example calculation
for allowable weight based on
cylinder mounting orientation
(Refer to P. 37 & 38.)
Review of bore size, stroke and L0
W>WA
Calculate
(WA) from the
formula for the tentatively
determined
bore size
Review with magnet holding force (H)
Stop with
external stopper
W≤WA
Yes
Note 1)
Intermediate stop?
Note 1) This cylinder cannot perform an
intermediate stop using an air
pressure circuit in vertical operation.
No
(Refer to p. 39 for
In this case, an intermediate stop can
intermediate stops.)
be performed only by using an
Determination
E>Es
E≤Es
external stopper, etc.
of load's kinetic
Bore size determination
Note 2) Depending on the operating environment,
Tentative determination
energy (E)
of L type
etc., order made products should also be
2
W
V
reviewed.
Note 2)
E= ______ x ____
E>Es
2
1000
Determination
P>Ps
P≤Ps
Review of order made products
of pressure (P) when
based on operating conditions
making
Tentative
intermediate
determination
(Refer to p. 39 for
stop
(Refer to p. 64 to 71.)
Intermediate
stopping
method
Stop with air pressure circuit
( )
of L type
intermediate stops.)
P>Ps
Tentative determination of H type
Review of larger bore size
36
Tentative
determination of H type
Model determination
Series CY1L
Model Selection Method 2
Precautions on Design (1)
How to Find σ when Selecting
the Allowable Load Weight
Examples of Allowable Load Weight Calculation
Based on Cylinder Mounting Orientation
Since the maximum load weight with respect to the cylinder stroke
changes as shown in the table below, σ should be considered as a
1. Horizontal operation (floor mounting)
coefficient determined in accordance with to each stroke.
Example) for CY1L25 –650
(1) Maximum load weight = 20kg
(2) Load weight for 650st = 13.6kg
(3) σ
13.6
= ––––
= 0.68 is the result.
20
Calculation formula for s (σ≤1)
Model
CY1L6
σ=
1
Model
CY1L20
ST: Stroke (mm)
CY1L10
10
CY1L15
(0.86–1.3x10–3xST)
10
3
σ=
7
CY1L25
(1.71–1.3x10–3xST)
10
10
12
20
Bore size
(mm)
Max. load weight
(kg)
Stroke
(max)
6
10
15
(kg)
20
25
32
40
1.8
3
7
12
20
30
50
to 300st
to 300st
to 500st
to 500st
to 500st
to 600st
to 600st
The above maximum load weight values will change with the stroke length for each cylinder
size, due to limitation from warping of the guide shafts. (Take note of the coefficient .)
Moreover, depending on the operating direction, the allowable load weight may be different
from the maximum load weight.
σ
CY1L32
(1.98–1.3x10–3xST)
10
(1.5–1.3x10–3xST)
Maximum load weight (center of slide block)
(2.26–1.3x10–3xST)
30
2. Horizontal operation (wall mounting)
CY1L40
Model
σ=
10
(2.48–1.3x10–3xST)
50
Note) Calculate with σ=1 for all applications up to ø10–300mmST, ø15–500mmST,
ø20–500mmST, ø25–500mmST, ø32–600mmST and ø40–600mmST.
Bore size
(mm)
50
Lo: Distance from mounting surface to
load center of gravity (cm)
30
CY
1L
CY
40
1L
32
CY
1L
CY
25
CY
1L
1L
20
15
20
Load weight (kg)
(13.6)
10
5
4
2
10
20
25
32
40
CY1L6
3. Vertical operation
1
0
σ⋅⋅6.48
6.8+2Lo
σ⋅15.0
8.9+2Lo
σ⋅45.5
11.3+2Lo
σ⋅101
13.6+2Lo
σ⋅180
15.2+2Lo
σ⋅330
18.9+2Lo
σ⋅624
22.5+2Lo
6
15
CY
1L
10
3
Allowable load weight (WA)(kg)
500 (650) 750
1000
Cylinder stroke (mm)
1500
Bore size
(mm)
Allowable load weight (WA)(kg)
6
10
15
20
25
32
40
σ⋅1.53
1.6+Lo
σ⋅5.00
1.95+Lo
σ⋅15.96
2.4+Lo
σ⋅31.1
2.8+Lo
σ⋅54.48
3.1+Lo
σ⋅112.57
3.95+Lo
σ⋅212.09
4.75+Lo
Lo: Distance from mounting surface to load center of gravity (cm)
Note) A safety factor should be considered to prevent dropping.
37
Series CY1L
Model Selection Method 3
Precautions on Design 2
Examples of Allowable Load Weight Calculation Based on Cylinder Mounting Orientation
4. Inclined operation (in direction of operation)
Bore size
(mm)
6
10
15
20
25
Angle to 45° to 60° to 75° to 90°
k
1
0.9
0.8
0.7
32
40
7. Horizontal operation (pushing load, pusher)
Allowable load weight (WA)(kg)
σ⋅4.05⋅K
1.7cos θ+2(1.6+Lo)sin θ
σ⋅10.2⋅K
2.8cos θ+2(1.95+Lo)sin θ
σ⋅31.1⋅K
2.9cos θ+2(2.4+Lo)sin θ
σ⋅86.4⋅K
6cos θ+2(2.8+L o)sin θ
σ⋅105.4⋅K
3.55cos θ+2(3.1+Lo)sin θ
σ⋅178⋅K
4cos θ+2(3.95+L o)sin θ
σ⋅361.9⋅⋅K
5.7cos θ+2(4.75+Lo)sin θ
Angle coefficient (k)k = [to 45°(= θ)] = 1,
[to 60°] = 0.9, [to 75°] = 0.8,
[to 90°] = 0.7
Lo: Distance from mounting surface to load center of gravity (cm)
F: Drive (from slide block to position Lo) resistance force (kg)
Lo: Distance from mounting surface to load center of gravity (cm)
Bore size (mm)
Allowable load weight
(WA)(kg)
5. Inclined operation (at right angle to direction of operation)
Bore size (mm)
Allowable load weight
(WA)(kg)
6
10
15
20
σ⋅2.72
σ⋅5.55
σ⋅15.96
σ⋅41.7
1.6+L o
1.95+L o
2.4+L o
2.8+L o
25
32
40
σ⋅58.9
σ⋅106.65
σ⋅228
3.1+L o
3.95+L o
4.75+L o
8. Horizontal operation (load, lateral offset Lo)
Bore size
(mm)
Lo: Distance from slide block center to load
center of gravity (cm)
6
10
15
20
25
32
40
Allowable load weight (WA)(kg)
σ⋅6.48
3.6+2(1.6+L o)sin θ
σ⋅15
5+2(1.95+L o)sin θ
σ⋅45.5
6.5+2(2.4+Lo)sin θ
σ⋅115
8+2(2.8+Lo)sin θ
σ⋅180
9+2(3.1+L o)sin θ
σ⋅330
11+2(3.95+Lo)sin θ
σ⋅624
13+2(4.75+Lo)sin θ
6. Load center offset in operating direction (Lo)
Lo: Distance from center of slide bolck to load center of gravity (cm)
Bore size (mm)
Allowable load weight
(WA)(kg)
Bore size (mm)
Allowable load weight
(WA)(kg)
Bore size
(mm)
6
Lo: Distance from slide block center to load
center of gravity (cm)
10
15
20
25
32
40
38
Allowable load weight (WA)(kg)
σ⋅2
Lo+1.7
σ⋅5.6
Lo+2.8
σ⋅13.34
Lo+2.9
σ⋅43.2
Lo+6
σ⋅46.15
Lo+3.55
σ⋅80
Lo+4
σ⋅188.1
Lo+5.7
6
10
15
20
σ⋅6.48
σ⋅15
σ⋅45.5
σ⋅80.7
3.6+Lo
5+L o
6.5+Lo
8+Lo
25
32
40
σ⋅144
σ⋅275
σ⋅520
9+Lo
11+Lo
13+Lo
Series CY1L
Model Selection Method 4
Precautions on Design (3)
Vertical Operation
Intermediate Stops
When operating a load vertically, it should be operated within the
allowable load weight and maximum operating pressure shown in the
table below.
Use caution, as operating above the prescribed values may lead to
dropping of the load.
1) Intermediate stopping of load with an external stopper, etc.
Bore size
(mm)
Model
6
CY1L 6H
1.0
0.55
10
CY1L10H
2.7
0.55
7.0
0.65
15
20
25
32
40
CY1L15H
Allowable load weight (Wv) Max. operating pressure (Pv)
(MPa)
(kg)
When stopping a load in mid-stroke using an external stopper
(adjustment bolt, etc.), operate within the operating pressure limits
shown in the table below. Use caution, as operation at a pressure
exceeding these limits can result in breaking of the magnetic coupling.
(1MPa: Approx. 10.2kgf/cm²)
Cylinder
Bore size
(mm)
Model
Operating pressure limit for intermediate stop (Ps)
(MPa)
6
CY1L 6H
0.55
10
CY1L10H
0.55
CY1L15L
4.1
0.40
CY1L15H
0.65
CY1L20H
11.0
0.65
CY1L15L
0.40
CY1L20L
7.0
0.40
CY1L20H
0.65
CY1L25H
18.5
0.65
CY1L20L
0.40
CY1L25H
0.65
15
20
CY1L25L
11.2
0.40
CY1L32H
30.0
0.65
CY1L25L
0.40
CY1L32L
18.2
0.40
CY1L32H
0.65
CY1L40H
47.0
0.65
CY1L32L
0.40
CY1L40L
29.0
0.40
CY1L40H
0.65
CY1L40L
0.40
Note) Use caution, as there is a possibility of breaking the magnetic coupling if
operated above the maximum operating pressure.
25
32
40
2) Intermediate stopping of load with an air pressure circuit
When stopping a load using an air pressure circuit, operate at or below
the kinetic energy shown in the table below. Use caution, as operation
when exceeding the allowable value can result in breaking of the
magnetic coupling.
(Reference values)
Bore size
(mm)
Model
Allowable kinetic energy for intermediate stop (Es)
(J)
6
CY1L 6H
0.007
10
CY1L10H
0.03
CY1L15H
0.13
CY1L15L
0.076
CY1L20H
0.24
CY1L20L
0.16
CY1L25H
0.45
15
20
25
32
40
CY1L25L
0.27
CY1L32H
0.88
CY1L32L
0.53
CY1L40H
1.53
CY1L40L
0.95
39
Series
CY1L
Construction
Slider type/Ball bushing
CY1L6
@2 #3 #9 $0 t
@3 @5 @6 e y r
CY1L10 to 40
!9 #8 !0 !2 !6
#4
@4 @1
@8
u q o !1 #2 i @9 w $1
@2 #9 @0 $0 t !4 !5
#1 #0 @7
!9 #5 $2 #8 !2 !0 !6 !7 @4 @1 !8
$1 #6 #7
@8
F
Enlarged view F
ø10,15
$1
@3 @5 @6 e y r !3 q #2
Parts list
No.
!1 o i u w
#1 @7 #0
ø10
Parts list
Description
Slide block
Material
Aluminum alloy
Note
Hard anodized
No.
1
29
Hexagon socket head screw Chrome molybdenum steel
2
Plate A
Aluminum alloy
Hard anodized
30
Switch mounting rail
3
Plate B
Aluminum alloy
Hard anodized
31
Auto switch
4
Cylinder tube
Stainless steel
32
Magnet for auto switch
5
Guide shaft A
Carbon steel
Hard chrome plated
33
Steel ball
6
Guide shaft B
Carbon steel
Hard chrome plated
34
Side cover
Carbon steel
ø6 only
7
Piston
Aluminum alloy Note 1)
Chromated
35
Grease cup
Carbon steel
ø15 or larger
8
Shaft
Stainless steel
36
Wear ring A
Special resin
9
Piston side yoke
Rolled steel plate
Zinc chromated
∗
37
Wear ring
Special resin
10
External slider side yoke
Rolled steel plate
Zinc chromated
∗
38
Wear ring B
Special resin
11
Magnet A
Rare earth magnet
∗
39
Cylinder tube gasket
NBR
12
Magnet B
Rare earth magnet
∗
40
Guide shaft gasket
NBR
13
Piston nut
Carbon steel
Zinc chromated ø25 to ø40
∗
41
Piston seal
NBR
14
Snap ring
Carbon tool steel
Nickel plated
∗
42
Scraper
NBR
15
Snap ring
Carbon tool steel
Nickel plated
16
External slider tube
17
Slider spacer
Rolled steel plate
Nickel plated
18
Spacer
Rolled steel plate
Nickel plated
19
Ball bushing
20
Plug
∗
Aluminum alloy
Aluminum alloy
–
Rare earth magnet
–
Bore size (mm)
Order No.
Content
CY1L6-PS-N
Nos. 38, 39, 40, 41 above
ø25, ø32, ø40 only
10
CY1L10-PS-N
CY1L15-PS-N
Nos. 36, 38, 39, 40, 41, 42
above
21
Adjustment bolt A
Chrome molybdenum steel
Nickel plated
22
Adjustment bolt B
Chrome molybdenum steel
Nickel plated
20
CY1L20-PS-N
25
CY1L25-PS-N
23
Shock absorber
24
Hexagon nut
Carbon steel
Nickel plated
32
CY1L32-PS-N
25
Hexagon nut
Carbon steel
Nickel plated
40
CY1L40-PS-N
26
Hexagon socket head screw Chrome molybdenum steel
Nickel plated
27
Hexagon socket head screw Chrome molybdenum steel
Nickel plated
28
Hexagon socket head screw Chrome molybdenum steel
Nickel plated
40
ø6,ø10,ø15 only
Replacement parts: Seal kits
15
Note 1) Brass for ø6, ø10, ø15
Note
Nickel plated
6
–
Brass
Material
Description
–
Nos.
36, 37, 38, 39, 40, 41, 42
above
∗ Seal kits are sets consisting of items 36 through 42, and can be ordered using the
order number for each bore size.
Magnetic Rodless Cylinder
Series
Slider Type/ Ball Bushing
CY1L
Dimensions
Slider type/Ball bushing
CY1L6, 10
(mm)
Model
A
B
C
D
d
EA
EB
FA
FB
G
GP
H
CY1L6
CY1L10
7
6.5
3
7.6
8
–
–
–
–
6
36
27
6
8.5
8
4
10
6
12
3
5
7.5
50
34
6
Model
L
LD
M
MM
CY1L6
CY1L10
40
3.5
6
M4 x 0.7
10
68
4.3
8
M4 x 0.7
12
(N) (NA) (NB)
9.5
HA HB HG
HI
HO HP
10
9
25
26
14
33
33
11
17.5 14.5 13.5
∗PA PB PW
NN
Q
QW RW
T
J
JK
16
M4 x 0.7
6.5
21.5 18
M5 x 0.8
9.5
HS HT
TT
ta
tb
W
16
–
–
56
68
0.5
1.0
77
103
30
24
M8 x 1.0
24
40
60
54
20
12
27
19
M8 x 1.0
30
60
80
85
26
17.5 12.5 20.5
10
Z
∗PA dimensions are for split from center.
CY1L15, 20, 25, 32, 40
(mm)
Model
A
CY1L15
CY1L20
CY1L25
CY1L32
CY1L40
7.5
B
C
D
9.5 5
16.6
9.5 9.5 5.2 21.6
9.5 11
6.5 26.4
d EA EB FA FB G
39 25
16
10
18
16
44
45 31
20
M6 x 1.0
10
18
23
21
52
53 39
20
M8 x 1.25
10
64
64 47.5 25
M10 x 1.5
15
76
74 56
M10 x 1.5
15
86 7
100 9.2
136 9.2
Z
Shock absorber
16
–
–
–
–
8.5
80
16
8 14
4
7 8.5
90
54
9
7 9.5 110
10 10.5 130
66
12
78
12
11.5 14
8
41.6
25 10 20
5
(N) (NA) (NB)
NN
P
7.5
27
17
M8 x 1.0
M5x0.8
10 M6 x 1.0 10
10 M6 x 1.0 11
12 M8 x 1.25 11.5
29
20
49
40
M10 x 1.0 Rc(PT)1/8
M14 x 1.5 Rc(PT)1/8
52
42
12 M8 x 1.25 10.5
51
36
M20 x 1.5 Rc(PT)1/8
M20 x 1.5 Rc(PT)1/4
CY1L6 ........... SCY1L, #1 (#1 + #7)
CY1L10 .......... SCY1L, #2 (#2 + #7)
CY1L15 .......... SCY1L, #3 (#3 + #7)
CY1L25 .......... SCY1L, #4 (#4 + #7)
38
40 6.5
46 9
5
MM
14
65
8 16
M5 x 0.8
16
6 6.5
20
8
4
3
33.6
M
HI HO HP HS HT
6 13
8
Model
H HA HB HG
12
10.5 14
CY1L15
CY1L20
CY1L25
CY1L32
CY1L40
GP
26.5 26.5 24.5
35 30.5 28.5
∗PA PB
M6 x 1.0
9.5
L
LD
75 5.6
86 5.6
ta
tb
TT
W
1.0
22.5
92
–
25.5
117
112 RB0805
130 RB1006
1.0
25.5
127
130 RB1411
33
16.5 0.5
18.5 0.5
1.0
28.5
157
149
35
20.5 1.0
1.0
35.5
187
194
Q
95
90
30
15
50
90
120
105
40
28
60
100
130
105
50
22
70
120
160
121
60
90
140
190
159
84
CY1L32 ......... SCY1L, #5 (#5 + #7)
CY1L40 ......... SCY1L, #6 (#6 + #7)
JK
12.5 0.5
16.5 –
PW
70
45
30
J
QW RW
T
RB2015
∗PA dimensions are for split from center.
41
Series
CY1L
Shock Absorber Specifications/Series RB
CY1L20
CY1L25
CY1L
Shock absorber model
6
CY1L10
15
RB0805
RB1006
RB1411
RB2015
Maximum energy absorption: J {kgf⋅m}
0.98 {0.1}
3.92 {0.4}
14.7 {1.5}
58.8 {6}
5
6
11
15
80
70
45
25
When extended
1.96 {0.2}
4.22 {0.43}
6.86 {0.7}
8.34 {0.85}
When compressed
3.83 {0.39}
6.18 {0.63}
15.3 {1.56}
20.50 {2.09}
Applicable rodless cylinder
Stroke absorption: mm
0.05 to 5
Impact speed: m/s
Max. operating frequency: cycle/min Note)
–10 to 80°C
Ambient temperature range
Spring force: N {kgf}
32
40
Note) Indicates time of maximum energy absorption per cycle. Therefore, the operating frequency can be increased according to the energy absorption.
Auto Switches/Proper Mounting Position for Stroke End Detection
B
A
(mm)
Dimension A
Auto switch
model
D-A73/A80
Bore size
(mm)
D-A72
D-A7H/A80H
D-A73C/A80C
D-F7/J79
D-J79C
D-F7V
Dimension B
D-F7W/J79W
D-F7WV
D-F7LF Note 2)
D-F79F
D-F7BAL
D-F7NTL
D-A73/A80
D-A72
D-A7H/A80H
D-A73C/A80C
D-F7/J79
D-J79C
D-F7V
D-F7W/J79W
D-F7WV
D-F7LF Note 2)
D-F79F
D-F7BAL
D-F7NTL
6
23
23.5
27.5
28.5
45
44.5
40.5
39.5
10
58
58.5
62.5
63.5
45
44.5
40.5
39.5
15
65
65.5
69.5
70.5
47
46.5
42.5
41.5
20
76
76.5
80.5
81.5
54
53.5
49.5
48.5
25
76
76.5
80.5
81.5
54
53.5
49.5
48.5
32
92
92.5
96.5
97.5
57
56.5
52.5
51.5
40
130
130.5
134.5
135.5
64
63.5
59.5
58.5
Note 1) 50mm is the minimum stroke available with 2 auto switches mounted. In case of a stroke less than this, contact SMC.
Note 2) Model D-F7LF cannot be mounted on bore sizes ø6 and ø10.
Auto switch operating range
(mm)
D-F7/J79
Auto switch
D-J79C
model
D-A7/A80
D-F7V
D-A7H/A80H D-F7NTL
D-A73C/A80C D-F7W/J79W
Bore size
(mm)
D-F7WV
D-F7BAL
D-F7LF
D-F79F
6
6
3
4.5
10
6
3
4.5
15
6
4
4.5
20
6
3
4.5
25
6
3
4.5
32
6
3
4.5
40
6
3.5
4.5
Note) Operating ranges are standards including hysteresis, and are not
guaranteed. Large variations may occur depending on the surrounding
environment. (variations on the order of ±30%)
42
Auto Switch Mounting
IN m: Approx.10.2kgf⋅cm
When mounting an auto switch, the switch mounting screw should be screwed into a
hexagon nut (M3 x 0.5) which has been inserted into the groove of the switch rail.
(Tightening torque should be about 0.05 to 0.1N⋅m {0.51 to 1.02kgf⋅cm}.)
Auto switch
Phillips head
screw driver
Hexagon nut (M3)
(included)
Switch mounting screw (M3 x 8)
(included)
Magnetic Rodless Cylinder
Slider Type/Ball Bushing
Series
CY1L
Specific product Precautions
Be sure to read before handling. Refer to pages 72 through 75 for safety instructions and actuator precautions.
Operation
Warning
Disassembly & Maintenance
Warning
1. Use caution in the space between the plates
and the slide block.
1. Use caution as the attractive power of the
magnets is very strong.
Take sufficient care as fingers and hands, etc. may be injured
if caught while the cylinder is in operation.
When removing the external slider and piston slider from the
cylinder tube for maintenance, etc., handle with caution, since
the magnets installed in each slider have very strong
attractive power.
2. Do not apply a load to a cylinder which is
greater than the allowable value in the
selection data.
Mounting
Caution
1. Avoid operation with the external slider fixed
to a mounting surface.
The cylinder should be operated with the plates fixed to a
mounting surface.
2. Perform mounting so that the external slider
will operate through the entire stroke at the
minimum operating pressure.
If the mounting surface is not flat, the guides will be warped,
increasing the minimum operating pressure and causing
premature wear of the bearings. Therefore, mounting should
be performed so that the external slider will operate through
the entire stroke at the minimum operating pressure. A
mounting surface with a high degree of flatness is desired, but
in cases where this cannot be adequately confirmed, shim
adjustment, etc. should be performed.
Caution
1. Use caution when taking off the external
slider, as the piston slider will be directly
attracted to it.
When removing the external slider or piston slider from the
cylinder tube, first force the sliders out of their magnetically
coupled positions and then remove them individually when
there is no longer any holding force. If they are removed when
still magnetically coupled, they will be directly attracted to one
another and will not come apart.
2. Since the magnetic holding force can be
changed (for example, from CY1S25L to
CY1S25H), contact SMC if this is necessary.
3. Do not disassemble the magnetic components
(piston slider, external slider).
This can cause a loss of holding force and malfunction.
4. When disassembling to replace the seals
and wear ring, refer to the separate
disassembly instructions.
5. Note the direction of the external slider and
piston slider.
Since the external slider and piston slider are directional for
ø6, ø10 and holding force type L, refer to the drawings below
when performing disassembly or maintenance. Put the
external slider and piston slider together, and insert the piston
slider into the cylinder tube so that they will have the correct
positional relationship as shown in Figure 1. If they align as
shown in Figure 2, insert the piston slider after turning it
around 180°. If the direction is not correct, it will be impossible
to obtain the specified holding force.
Figure 1. Correct position
Figure 2. Incorrect position
Example for ø15 with holding force type L
43
Magnetic
Rodless
Cylinder
CY1H
High Precision Guide Type
Series
How to Order
CY1H
25
300
Z73
High precision guide type
Number of auto switches
Nil
S
n
Guide
Bore size
(mm)
Symbol
Nil
T
1 axis
2 axes
10
15
20
25
32
–
–
–
–
2pcs.
1pc.
"n" pcs.
Bore size
10
15
20
25
32
10mm
15mm
20mm
25mm
32mm
Auto switch type
Nil
Without auto switch
∗ Refer to the table below for auto switch part numbers.
Adjustment type
Standard stroke (mm)
Refer to the standard stroke table on page 45.
With adjustment bolt
With shock absorbers (2pcs.)
With shock absorber (1pc. on port side)
Nil
B
BS
∗ The adjustment bolt is installed even when B or BS is selected.
(except for ø10)
Solid state switch
Reed switch
Type Special Electrical
entry
function
–
Grommet
Indicator
light
Applicable auto switch types
Refer to "Auto Switch Guide" (E274-A) for further details on auto switch units.
Refer to pages 60 and 61 for auto switch circuit diagrams.
Load voltage
Wiring
(output))
DC
3 wire
–
Yes (NPN equiv.)
No
2 wire
24V
5V
AC
–
12V
100V
5V, 12V 100V or less
3 wire (NPN)
5V, 12V
3 wire (PNP)
2 wire
12V
Grommet Yes
24V
Diagnostic
3 wire (NPN)
5V,
12V
indication
3 wire (PNP)
(2 color
indicator)
2 wire
12V
–
–
Auto switch no.
Lead wire length (m) Note 1)
Electrical entry direction 0.5
3
5 Applicable load
Vertical Lateral (Nil) (L) (Z)
Z76
–
–
Z73
Y69A
Y59A
–
Z80
Y7PV
Y7P
Y69B
Y59B
Y7NWV
Y7NW
Y7PWV
Y7PW
Y7BWV
Y7BW
Note 1) Lead wire length symbol 0.5m ...... Nil (Example) Y59A
3m ......... L (Example) Y59AL
5m ......... Z (Example) Y59AZ
Note 2) Solid state auto switches marked with a "" are produced upon receipt of order.
44
–
–
Relay
– IC circuit PLC
IC circuit
Relay
–
PLC
IC circuit
–
IC circuit
–
Magnetic Rodless Cylinder
Series
High Precision Guide Type
CY1H
Specifications
1MPa: Approx. 10.2kgf/cm²
10
Bore size mm
15
20
25
32
Air
Fluid
Double acting
Action
0.7MPa{7.1kgf/cm²}
Maximum operating pressure
0.2MPa{2.0kgf/cm²}
Minimum operating pressure
1.05MPa{10.7kgf/cm²}
Proof pressure
-10 to 60°C
Ambient and fluid temperature
70 to 1000mm/s
Piston speed
Cushion (external stopper)
Urethane bumpers on both sides (standard), Shock absorbers (optional)
Non-lube
Lubrication
0 to 1.8mm
Stroke length tolerance
Centralized piping
Piping type
Rc(PT)1/8
M5x0.8
Piping port size
Standard Stroke Table
Bore size
(mm)
Number
of axes
10
15
1 axis
500
100, 200, 300
100, 200, 300, 400, 500
750
20
100, 200, 300, 400, 500, 600
25
100, 200, 300, 400, 500, 600, 800
25
2 axes
32
Maximum Note)
available stroke (mm)
Standard stroke (mm)
1000
1200
100, 200, 300, 400, 500,
600, 800, 1000
1500
Note) Contact SMC if the maximum stroke is exceeded.
Magnetic Holding Force
Weight Table
1N: Approx. 0.102kgf
Bore size
(mm)
10
15
Holding force N 53.9 137
25
32
Model
231 363
588
20
Theoretical Output Table
(N)
Bore size Piston
area
(mm)
(mm²)
(kg)
Operating pressure (MPa)
0.2 0.3 0.4 0.5 0.6 0.7
10
78
15
23
31
39
15
176
35
52
70
88 105 123
20
314
62
94 125 157 188 219
25
490
98 147 196 245 294 343
32
804
161 241 322 402 483 563
46
Note)
Theoretical
= Pressure (MPa)x Piston area (mm²).
output (N)
54
Standard stroke mm
100
200
300
CY1H10
1.0
1.3
1.6
CY1H15
2.2
2.7
3.2
CY1H20
3.0
3.5
4.0
CY1H25
4.6
5.3
CY1HT25
5.1
CY1HT32
8.4
400
500
600
800
1000
–
–
–
–
–
3.6
4.1
–
–
–
4.4
4.9
5.4
–
–
6.0
6.6
7.3
8.0
9.4
–
6.2
7.3
8.3
9.4
10.4
12.5
14.6
9.6
10.7
11.9
13.0
14.2
16.5
18.8
Shock Absorber Specifications
1J: Approx. 0.102kgf⋅m
Applicable cylinder size mm
Shock absorber model
Maximum energy absorption J
Stroke absorption mm
10
15
20
25
32
RB0805
RB0806
RB1006
RB1411
RB2015
0.98
2.94
3.92
14.7
58.8
5
6
6
11
15
Impact speed m/s
∗Max.
0.05 to 5
operating frequency cycle/min
Spring force N
When extended
When compressed
Weight g
80
70
45
25
1.96
4.22
6.86
8.34
6.18
15.30
20.50
25
65
150
3.83
4.22
15
∗ Indicates the time of maximum energy absorption per cycle. Therefore, the operating frequency can be
increased according to the energy absorption.
45
Series
CY1H
Stroke Adjustment
Loosen the round head Phillips Screws, and remove the top cover
and dust covers (4pcs.).
Round head Phillips screw
Hexagon nut
Top cover
Dust cover
Shock absorber
Caution
If the effective stroke of the shock absorber is shortened by the stroke
adjustment, its absorption capacity will be drastically reduced. Therefore,
the adjustment bolt should be secured at a position where it projects about
0.5mm farther than the shock absorber.
Lock nut tightening torque
Hexagon nut
Adjustment bolt
Loosen the hexagon nut, adjust the stroke with a hexagon wrench from
the plate side, and secure by retightening the hexagon nut. When there is
a shock absorber, loosen the hexagon nut, adjust the stroke, and then
retighten the hexagon nut. Adjustment should be performed to make
effective use of the shock absorber's absorption capacity, with its position
relative to the adjustment bolt as shown in the drawing to the right.
46
N⋅m {kgf⋅m}
For shock absorber For adjustment bolt
Model
CY1H10
1.67{0.17}
1.67
CY1H15
{0.17}
3.14{0.32}
CY1H20
CY1H25
10.8{1.1}
3.14
CY1HT25
{0.32}
23.5{2.4}
CY1HT32
Shock absorber
0.5
Adjustment bolt
After completing the above adjustment, replace the top cover and dust
covers back into place. The round head Phillips screws for securing the
top cover should be tightened with a torque of 0.58N⋅m{0.06 k g f⋅m}.
Series CY1H
Order Made Specifications 1
Contact SMC for detailed specifications, lead times and prices, etc.
Operating conditions
E: Kinetic energy of load (J)
( )
W
V
E= ______ x ____
2
1000
2
Es: Allowable kinetic energy for intermediate stop using an air pressure
circuit (J)
Ps: Operating pressure limit for intermediate stop using an external
stopper, etc. (MPa)
Pv: Maximum operating pressure for vertical operation (MPa)
Wv: Allowable load weight for vertical operation (kg)
α: Load factor
• W: Load weight (kg)
• V: Speed (mm/s)
• P: Operating pressure (MPa) • Stroke (mm)
• Position of work piece center of gravity (m)
• Mode of operation (horizontal, inclined, vertical)
Σα = –––––––––––––––––––––– + ––––––––––––––––––––––––––– + ––––––––––––––––––––––––––––––
Load weight (W)
Max. load weight (Wmax)
Static moment (M)
Allowable static moment (Mmax)
Dynamic moment (Me)
Allowable dynamic moment (Memax)
Mode of
operation
Note 1)
Inclined operation
Horizontal operation
Vertical operation
Review of load
weight and
operating pressure
First tentative bore size
determination
0.1 xWcosθ+Wsinθ
øD≥5.0 x –––––––––––––––
P
First tentative bore size
determination
W
øD≥1.6 x –––
P
W
First tentative bore size
determination
0.1 xW+W
øD≥5.0 x –––––––––
P
Determination
of allowable load
weight & pressure
θ° θ°
W>WV
P>PV
(Refer to p. 50 for
vertical operation.)
Inclined operation
W≤WV
P≤PV
(Refer to p. 49.)
Σα>1
Determination
of load factor
Load weight (W)
Static moment (M)
Dynamic moment (Me)
= –––––––––––––––––––––– + ––––––––––––––––––––––––––– + ––––––––––––––––––––––––––––– (Σα)
Review of operating conditions
Σα
Max. load weight (Wmax)
Allowable static moment (Mmax)
Allowable dynamic moment (Memax)
Σα≤1
Yes
Stop with external stopper
No
Stop with air pressure circuit
Intermediate
stopping method
Note 1)
Intermediate stop?
(Refer to p. 50 for
intermediate stops.)
Review of larger bore size
( )
W
V
E = ______ x ____
2
1000
P>Ps
Determination of
load's kinetic
energy (E)
E>Es
Determination of
P≤Ps
pressure (P) when making
intermediate stop (Refer to p. 50 for
intermediate stops.)
Review of larger
bore size and operating pressure
2
E≤Es
Note 1) This cylinder cannot perform
an intermediate stop using an
air pressure circuit in vertical
Bore size determination
operation. In this case, an
intermediate stop can be
Note 2)
performed only by using an
external stopper, etc.
Review of order made products
Note 2) Depending on the operating
based on operating conditions
environment, etc., order made
products should also be
(Refer to p. 64 to 71.)
reviewed.
Model determination
47
Series CY1H
Model Selection Method 2
Precautions on Design (1)
The maximum load weight and allowable moment will differ depending on the work piece mounting method , cylinder mounting orientation and
piston speed.
A determination of suitability for use is performed based on the operating limit values in the graphs with respect to operating conditions, but the
total (Σ αn ) of the load factors ( αn ) for each weight and moment should not exceed 1.
Σα n=
Load weight (W)
Max. load weight (Wmax)
+
Static moment (M)
Allowable static moment (Mmax)
+
Dynamic moment (Me)
≤1
Allowable dynamic moment (Memax)
Each of the values Wmax, Mmax and Me max are found in Graphs 1, 2 and 3 below.
Load weight
Model
Wmax
CY1H10
4.0
CY1H15
9.0
CY1H20
16.0
CY1H25
W
50
W
(kg)
Load weight kg
Max. load weight
25.0
CY1HT25
40
30
25
20
16
10
9
5
CY1H25,CY1HT25
CY1H20
CY1H15
CY1H10
3
2
1
W
CY1HT32
4
CY1HT32
0.5
40.0
70
W
100
300
1000
<Graph 1>
Moment
M1, M3
Allowable moment
M3
5
4
3
2
100 96
85
50
40
30
26
20
16
CY1HT32
CY1HT25
CY1H25
64
50 56
40
30 28
20
13
10
CY1H20
CY1H15
Moment N⋅m
(N⋅m)
Model M1 M2 M3
CY1H25 28 26 28
CY1HT25 56 85 56
CY1HT32 64 96 64
Moment N⋅m
Model M1 M2 M3
CY1H10 1.5 2.5 1.5
CY1H15 10 16 10
CY1H20 13 16 13
M2
100
(Static moment/Dynamic moment)
CY1H10
1.5
1
0.5
Static moment
CY1HT32
CY1HT25
CY1H25
CY1H20
CY1H15
10
5
4
3
2.5
2
CY1H10
1
0.5
70
M1
100
M2
300
500
70
1000
100
300
Piston speed mm/s
Piston speed mm/s
<Graph 2>
<Graph 3>
Roll moment
M2 = W⋅L
Yaw moment
M3 = W(L–A)
L
L
Model
CY1H10
CY1H15
CY1H20
CY1H25
CY1HT25
CY1HT32
A
L
M2
M1
M3
1000
W
Moment generated by the load equivalent to the impact at the stroke end
Yaw moment
Me3 = ∗1/3⋅We (L–A)
Pitch moment
Me1 = ∗1/3⋅We⋅L
∗ Average load coefficient
Me3
Guide central axis
Me1
We
We
L
We: Load equivalent to impact [N]
δ : Bumper coefficient
With adjustment bolt (standard) =4/100
With shock absorber =1/100
W : Load weight [kg]
V : Impact speed [mm/s]
Va: Average speed [mm/s]
Guide central axis
L
A
We = δ⋅W⋅V
V = 1.4Va
V
V
(mm)
A
15
17.5
19.5
23.5
∗ 0
∗ 0
∗ Since there are 2 guides,
the guides' central axis
and the cylinder's central
axis are the same.
W
W
Dynamic moment
500
Moment generated by the dead weight of the load even when the cylinder is stopped
Pitch moment
M1 = W⋅L
48
500
Piston speed mm/s
Model
CY1H10
CY1H15
CY1H20
CY1H25
CY1HT25
CY1HT32
(mm)
A
15
17.5
19.5
23.5
∗ 0
∗ 0
∗ Since there are 2 guides,
the guides' central axis
and the cylinder's central
axis are the same.
Series CY1H
Model Selection Method 3
Selection calculation
The selection calculation finds the load factors (αn) of the items below, where the total (Σαn) does not exceed 1.
Σαn=α1+α2 +α3≤1
Item
Load factor αn
Note
1. Max. load weight
α1 = W/Wmax
Investigate W
Wmax is the max. load weight for Va
2. Static moment
α2 = M/Mmax
Investigate M1, M2, M3
Mmax is the allowable moment for Va
α3 = Me/Memax
Investigate Me1, Me3
Memax is the allowable moment for V
3. Dynamic moment
V: Impact speed
Va: Average speed
Va
Calculation examples
W
Operating conditions
L1
Load factor αn
Item
W
L2
1. Maximum
load weight
L2
Cylinder: CY1H15
Cushion: Standard (adjustment bolt)
Mounting: Horizontal wall mounting
Speed (average): Va = 300 [mm/s]
Load weight: W = 1 [kg] (excluding weight of arm section)
L1 = 50 [mm]
L2 = 50 [mm]
α1 = W/Wmax
Note
Investigate W.
Find the value of Wmax when Va = 300mm/s
from <Graph 1>.
= 1/9
= 0.111
L1
2. Static moment
W
M
L1
3. Dynamic moment
Guide central axis
A
W
We
L2
Me3
Me1
W
L1
We
M2 = W⋅L1
= 10⋅0.05
= 0.5 [N⋅m]
α2 = M2/M2max
= 0.5/16
= 0.031
W = 1 [kg]
=10 [N]
From V = 1.4Va
We = δ⋅W⋅V
= 4/100⋅10⋅1.4⋅300
= 168 [N]
Me3 = 1/3⋅We(L2-A)
= 1/3⋅168⋅0.032
= 1.8 [N⋅m]
α3 = Me3/Me3max
= 1.8/7.2
= 0.250
Me1 = 1/3⋅We⋅L1
= 1/3⋅168⋅0.05
= 2.8 [N⋅m]
α4 = Me1/Me1max
= 2.8/7.2
= 0.389
Investigate M2.
Since M1 & M3 are not generated,
investigation is unnecessary.
Find the value of M2max when Va = 300mm/s
from <Graph 3>.
Investigate Me3.
Find the load equivalent to impact We.
Bumper coefficient δ = 4/100
(urethane bumper)
Find the value of Me3max when
V = 1.4 and Va = 420mm/s from <Graph 2>.
Investigate Me1.
From above, We = 168
Find the value of Me3max when
V = 1.4 and Va = 420mm/s from <Graph 2>.
Σαn = α1 + α2 + α3 + α4
= 0.111 + 0.031 + 0.250 + 0.389
= 0.781
Can be used based on Σαn = 0.781 ≤ 1
49
Series CY1H
Model Selection Method 4
Precautions on Design (2)
Table Deflection
Displacement of table due to pitch moment load
Displacement of Section A when force acts on Section F
M1 = F x L
Displacement of table due to roll moment load
Displacement of Section A when force acts on Section F
M2 = F x L
A
F
F ∗For the dual axis type,
this is the cylinder's central axis.
L
L
F
Displacement of table due to yaw moment load
Displacement of Section A when force acts on Section F
Guide central axis (single axis type)
M3 = F x L
A
L
Opposite port side
Guide central axis (single axis type)
∗For the dual axis type, this is the cylinder's central axis.
CY1H10
0.02
0.01
A
CY1H10
0.08
Deflection (mm)
Deflection (mm)
Deflection (mm)
CY1H10
Port side
0.06
0.04
1.0
0
1.5
0.5
2.5
2.0
0
Deflection (mm)
0.02
0.01
CY1H15,20
0.08
CY1H25
0.06
0.04
15
0
25
20
5
Moment ( N⋅m)
CY1HT25, 32
10
15
20
0.02
0
25
5
10
0.01
20
25
CY1HT25, 32
CY1HT25
0.05
Deflection (mm)
0.02
15
Moment ( N⋅m)
CY1HT25, 32
CY1HT25 CY1HT32
Deflection (mm)
0.03
Moment ( N⋅m)
0.04
0.03
CY1HT32
0.02
CY1HT25 CY1HT32
Deflection (mm)
10
CY1H25
0.01
0.02
5
1.5
CY1H15, 20, 25
CY1H15,20
CY1H25
1.0
Moment ( N⋅m)
CY1H15, 20, 25
CY1H15,20
0
0.5
Moment ( N⋅m)
CY1H15, 20, 25
Deflection (mm)
1.5
1.0
Moment ( N⋅m)
Deflection (mm)
0.5
0.02
0.01
0.02
0
0.03
0.03
0.02
0.01
0.01
0
20
40
60
0
Allowable load weight Max. operating pressure
Pv(MPa)
Wv(kg)
2.7
0.55
CY1H10
7.0
0.65
CY1H15
11.0
0.65
CY1H20
18.5
0.65
CY1H25
18.5
0.65
CY1HT25
30.0
0.65
CY1HT32
Model
50
40
60
80
0
20
40
60
Moment ( N⋅m)
Intermediate Stops
Vertical operation
When using in vertical operation, prevention of
work piece dropping due to breaking of the
magnetic coupling should be considered. The
allowable load weight and maximum operating
pressure should be as shown in the table
below.
20
Moment ( N⋅m)
Moment ( N⋅m)
1) Intermediate stopping of load with an
external stopper, etc.
2) Intermediate stopping of load with an air
pressure circuit
When stopping a load in mid-stroke using an
external stopper, etc., operate within the
operating pressure limits shown in the table
below. The magnetic coupling will break if
operated at a pressure exceeding these limits.
When stopping a load using an air pressure
circuit, operate at or below the kinetic energy
shown in the table below. The magnetic
coupling will break if the allowable value is
exceeded.
Model
CY1H10
CY1H15
CY1H20
CY1H25
CY1HT25
CY1HT32
Operating pressure limit
for intermediate stop Ps (MPa)
0.55
0.65
0.65
0.65
0.65
0.65
Model
Allowable kinetic energy
for intermediate stop Es (J)
CY1H10
CY1H15
CY1H20
CY1H25
CY1HT25
CY1HT32
0.03
0.13
0.24
0.45
0.45
0.88
Magnetic Rodless Cylinder
CY1H
Series
High Precision Guide Type
Construction
Single axis type/CY1H
w !9
#3
@5
q
@0
#4
@1 @2
@7
@4
!5 u i !0
!6
r
o !1 #0
t #1 @9 !2
#0
@8
Parts list
No.
#2 !3
!8
CY1H10-B
CY1H10-BS
t
CY1H10-
Parts list
Description
1
2
3
4
Body
Plate A
Plate B
Cylinder tube
5
Piston
6
7
8
9
10
11
12
13
14
15
16
17
!4
e
@6
CY1H10
@3
!7
y
Piston nut
Shaft
Piston side yoke
External slider side yoke
Magnet A
Magnet B
External slider tube
Spacer
Space ring
Slide table
Side plate A
Side plate B
Material
Note
Hard anodized
Aluminum alloy
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
Stainless steel
Brass
Kanigen plated (CY1H10,15)
Aluminum alloy
Chromated (CY1H20, 25)
Carbon steel
Zinc chromated (except CY1H10, 15)
Stainless steel
Rolled steel plate
Zinc chromated {( ) for CY1H10}
Rolled steel plate
Zinc chromated {( ) for CY1H10}
Rare earth magnet
( ) for CY1H10
Rare earth magnet
( ) for CY1H10
Aluminum alloy
Rolled steel plate
Nickel plated
Aluminum alloy Chromated (except CY1H10)
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
No.
18
19
20
21
22
23
24
25
26
27
28
∗ 29
∗ 30
∗ 31
∗ 32
∗ 33
∗ 34
Material
Description
Aluminum alloy
Internal stopper
Aluminum alloy
Stopper
–
Shock absorber
Chrome molybdenum steel
Adjustment bolt
Urethane rubber
Adjustment bumper
–
Linear guide
Aluminum alloy
Top cover
Special resin
Dust cover
Rare earth magnet
Magnet (for auto switch)
Carbon steel
Parallel pin
Carbon steel
Square nut for body mounting
Special resin
Wear ring A
Wear ring B
Special resin
Piston seal
NBR
Scraper
NBR
O-ring
NBR
O-ring
NBR
Note
Anodized
Anodized
Series RB
Nickel plated
Hard anodized
Nickel plated
Nickel plated
(
) for CY1H10
Replacement parts: Seal kits
Bore size (mm)
10
15
20
25
Order No.
CY1H10-PS
CY1H15-PS
CY1H20-PS
CY1H25-PS
Content
Above Nos.
29, 30, 31, 32, 33, 34
∗Seal kits are sets consisting of items 29 through 34, and can be ordered using
the order number for each bore size.
51
Series
CY1H
Construction
Dual axis type/CY1HT
!9
#3
@0
!8
q
e
!6
!5
#1 @9 #0 i
#2
r
@1
@2
@5
!7
!4
@8 u
!3 !1 !2
!0
o
w
@7
t
y
@4 @3
CY1HT32
@6
Parts list
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Parts list
Qty.
Material
Note
1
Hard anodized
Aluminum alloy
Body
Aluminum alloy
2
Hard anodized
Plate
Stainless steel
1
Cylinder tube
Aluminum alloy
Piston
2
Chromated
Carbon steel
Piston nut
2
Zinc chromated
Stainless steel
Shaft
1
Rolled steel plate
Piston side yoke
5
Zinc chromated
External slider side yoke Rolled steel plate
5
Zinc chromated
Rare earth magnet 4
Magnet A
Rare earth magnet 4
Magnet B
Aluminum alloy
External slider tube
1
Rolled steel plate
Spacer
2
Nickel plated
Aluminum alloy
Space ring
2 Chromated (except CY1HT32)
Aluminum alloy
Slide table
1
Hard anodized
Aluminum alloy
Side plate
2 Hard anodized (except CY1HT32)
Aluminum alloy
Internal stopper
2
Anodized
Aluminum alloy
Stopper
2
Anodized
Description
Replacement parts: Seal kits
Bore size (mm)
25
32
Order No.
CY1HT25-PS
CY1HT32-PS
Content
Above Nos.
28, 29, 30, 31, 32, 33
∗Seal kits are sets consisting of items 28 through 33, and can be ordered using
the order number for each bore size.
52
No.
18
19
20
21
22
23
24
25
26
27
∗ 28
∗ 29
∗ 30
∗ 31
∗ 32
∗ 33
Qty.
Description
Material
2
–
Shock absorber
Chrome molybdenum steel 2
Adjustment bolt
Urethane rubber
2
Adjustment bumper
–
2
Linear guide
Aluminum alloy
Top cover
1
Special resin
Dust cover
4
Rare earth magnet 2(4)
Magnet (for auto switch)
Stainless steel
Parallel pin
2
Carbon steel
Square nut for body mounting
4
Carbon steel
Hexagon socket taper plug
2
Special resin
Wear ring A
2
Wear ring B
Special resin
4(2)
Piston seal
NBR
1
Scraper
NBR
2
O-ring
NBR
4
O-ring
NBR
2
Note
Series RB
Nickel plated
Hard anodized
( ) for CY1HT32
Nickel plated
Nickel plated
( ) for CY1HT32
Magnetic Rodless Cylinder
High Precision Guide Type
Series
CY1H
Dimensions
Single axis type/ø10
CY1H10
4-M4 x 0.7 thread depth 6
39.5
23
1
CY1H10-B
46
15
Guide central axis
46
1.3
Piping port surface
95 + Stroke
17
36
39.5
17
20.5
17.5
27
7
15
7.5
69
62.5
125 + Stroke
54
12
Square nut for body
mounting M4 x 0.7
39
2-M5 x 0.8
54
53
Series
CY1H
Dimensions
Single axis type/ø15,
ø20, ø25
CY1H15, 20, 25
L
4-M thread depth MM
15
CY1H 20 -B
25
LL
PA
PB
ZZ
Guide central axis
XA
XB
Piping port surface
S + Stroke
LW
2-P
Square nut for
body mounting J
PP
HP
HC
H
HA
HT
HG
EB
NT
HB
EA
8
A
N
W
Z + Stroke
NL
TW
(mm)
Model
CY1H15
CY1H20
CY1H25
Model
CY1H15
CY1H20
CY1H25
54
A
97
102.5
125
EA
26.5
26.5
29
P
M5 x 0.8
Rc(PT)1/8
Rc(PT)1/8
EB
21
22
24
PA
50
50
65
H
46
54
63
PB
62
65
75
HA
33.5
42.5
46
PP
21
23
27
HB
33.5
41.5
46
S
161
169
209
HC
45
53
61.5
TW
65
70
75
HG
17
16
25
HP
42
50
58.5
XA
W
–
88.5
–
92.5
11.3
103
HT
19
23.5
28
XB
–
–
9.5
J
M5 x 0.8
M5 x 0.8
M6 x 1.0
Z
194
205
250
ZZ
17.5
19.5
23.5
L
106
108
138
LL
44
48.5
56
LW
71.5
75.5
86
M
M5 x 0.8
M5 x 0.8
M6 x 1.0
MM
8
8
10
N
16.5
18
20.5
NL
15
15
18
NT
8
8
9
Magnetic Rodless Cylinder
Series
High Precision Guide Type
Dual axis type/ ø25,
CY1H
ø32
CY1HT25, 32
138
25
CY1HT 32 -B
4-M thread depth MM
LL
PA
PB
XB
XA
S + Stroke
2-Rc(PT)1/8
LW
HP
H
HT
HA
HG
HB
NT
PP
HC
EA
EB
N
PS
A
W
Z + Stroke
Square nut for
body mounting J
NL
TW
(mm)
Model
CY1HT25
CY1HT32
Model
CY1HT25
CY1HT32
A
125
132.5
EA
28.5
30
EB
79
90
H
63
75
HA
46
52.5
HB
46
57.5
HC
61.5
72.5
HG
19.5
25
HP
58.5
69.5
PB
108
115
PP
18
14
PS
51
61
S
209
219
TW
110
124
W
136
150
XA
11.3
9.7
XB
9.5
2
Z
250
265
HT
35
43
J
M6 x 1.0
M8 x 1.25
LL
56
63.5
LW
119
130
M
M6 x 1.0
M8 x 1.25
MM
10
12
N
20.5
23
NL
18
22.5
NT
9
12
PA
65
66
55
Series
CY1H
Auto Switches/Proper Mounting Position for Stroke End Detection
Auto switch operating range
Piping port surface
D-Z7
D-Z80
D-Y7W
D-Y7WV
D-Y5
D-Y6
D-Y7P
D-Y7PV
CY1H10
8
6
CY1H15
6
5
CY1H20
6
5
CY1H25
6
5
CY1HT25
6
5
CY1HT32
9
6
Auto switch
model
Cylinder model
A
B
Proper auto switch mounting position
A
Auto switch
model
D-Z7
D-Z80
Cylinder model
B
D-Y5
D-Y7W D-Y6
D-Y7WV D-Y7P
D-Y7PV
D-Z7
D-Z80
D-Y7W
D-Y7WV
D-Y5
D-Y6
D-Y7P
D-Y7PV
CY1H10
65.5
65.5
65.5
CY1H15
72
72
72
122
122
122
CY1H20
77.5
77.5
77.5
127.5
127.5
127.5
CY1H25
86
86
86
164
164
164
CY1HT25
86
86
86
164
164
164
CY1HT32
82
82
82
183
183
183
59.5
59.5
Note) Operating ranges are standards including
hysteresis, and are not guaranteed. Large
variations may occur depending on the
surrounding environment. (variations on the
order of ±30%)
59.5
Note) 50mm is the minimum stroke available with 2 auto switches mounted.
In case of a stroke less than this, contact SMC.
Auto Switches Mounting
1N⋅m: Approx.10.2kgf⋅cm
ø5
t
oø
6
When mounting auto switches,
they should be inserted into the
cylinder's switch groove from the
direction shown in the drawing on
the right. After setting in the
mounting position, use a flat head
watchmakers screw driver to
tighten the set screw which is
included.
Auto switch
Note) When tightening the auto switch set screw
(included with the auto switch), use a
watchmakers screw driver with a handle
about 5 to 6mm in diameter. The tightening
torque should be approximately 0.05 to
0.1N⋅m (0.51 to 1.02kgf⋅cm).
Set screw
(included with auto switch)
Watchmakers screw driver
Auto Switch Lead Wire Containment Groove
On models CY1H20 and CY1H25 a groove is provided on the side of the body (one side only) to
contain auto switch lead wires. This should be used for management of wiring.
Lead wire containment groove
56
Magnetic Rodless Cylinder
High Precision Guide
Series
CY1H
Specific Product Precautions
Be sure to read before handling. Refer to pages 72 through 75 for safety instructions and actuator precautions.
Operation
Mounting
Caution
Caution
1. The interior is protected to a certain extent
by the top cover, however, when performing
maintenance, etc., take care not to cause
scratches or other damage to the cylinder
tube, slide table or linear guide by striking
them or placing objects on them.
The bore and exterior of tubes are manufactured to precise
tolerances, so that even a slight deformation can cause
malfunction.
2. Since the slide table is supported by
precision bearings, strong impacts or large
moment, etc. should not be applied when
mounting work pieces.
3. Mounting of the cylinder body
The body is mounted using the square nuts, which are
included, in the two T-grooves on the bottom of the body.
Refer to the table below for mounting bolt dimensions and
fastening torque.
Model
CY1H10 CY1H15 CY1H20 CY1H25 CY1HT25 CY1HT32
Screw size M4 x 0.7
Bolt
dimensions Dimension t
N⋅m
Fastening
torque
{kgf⋅m}
l-7
M6 x 1.0
M5 x 0.8
l-8
l-8
M8 x 1.25
l-9
l-12
13.2
1.37
2.65
4.4
0.14
0.27
0.45
1.35
1. The unit can be used with a direct load
within the allowable range, but when
connecting to a load which has an external
guide mechanism, careful alignment is
necessary.
Since variation of the shaft center increases as the stoke
becomes longer, a connection method should be devised
which can assimilate this displacement.
2. Since the guide is adjusted at the time of
shipment, unintentional movement of the
adjustment setting should be avoided.
3. This unit can be operated without
lubrication. If lubrication is performed, use
class 1 turbine oil (without additives) ISO
VG32. (Machine oil and spindle oil cannot be
used.)
4. Contact SMC before operating in an
environment where there will be contact
with cutting chips, dust (paper scraps,
thread scraps, etc.) or cutting oil (gas oil,
water, salt water, etc.).
5. Do not operate with the magnetic coupling
out of position.
In case the magnetic coupling is out of position, push the
external slider back into the correct position by hand at the
end of the stroke (or correct the piston slider with air
pressure).
Square nut
6. Do not disassemble the magnetic components
(piston slider, external slider).
t
l
This can cause a loss of holding power and malfunction.
4. Stroke adjustment
Stroke adjustment on one side of 15mm ( CY1H10,15, 20) or
30mm (CY1H25, CY1HT25, CY1HT32) can be performed with
the adjustment bolt, but when the amount of adjustment
exceeds 3mm, the magnetic coupling may be broken
depending on the operating conditions. Therefore, operation
should confirm to the intermediate stop conditions on page 50.
Moreover, the stroke should not be adjusted by moving the
stopper, as this can cause damage to the cylinder.
Stopper
Adjustment bolt
L
(mm)
Model
CY1H10, CY1H15,
CY1H20
CY1H25, CY1HT25,
CY1HT32
Stroke adjustment range L
0 to 15
0 to 30
57
58
Series CY1
Auto Switch Specifications
Auto switch application table
Cylinder model
Auto switch part number
Reed switches
CY1R
CDY1S
CY1L
D-A72, D-A73, D-A80
D-A72H, D-A73H, D-A76H, D-A80H
D-A73C, D-A80C
D-A90, D-A93, D-A96
Solid state switches
D-Z73, D-Z76, D-Z80
Note 1)
Note 2)
D-F79, D-F7P, D-J79
D-F7NV, D-F7PV, D-F7BV
D-J79C
D-F79W, D-F7PW, D-J79W
D-F7NWV, D-F7BWV
D-F9N, D-F9P, D-F9B
D-Y59A, D-Y7P, D-Y59B
Note 1)
Note 2)
D-Y69A, D-Y7PV, D-Y69B
D-Y7NW, D-Y7PW, D-Y7BW
CY1H
Note 2)
D-Y7NWV, D-Y7PWV, D-Y7BWV
D-F7BA
D-F7NT
D-F79F
D-F7LF
Note 1) Indicates auto switches for CY1R6 to 20.
Note 2) Indicates auto switches for CY1R25 to 63.
Note 3) Refer to "Auto Switch Guide" (E274-A) for detailed
specifications (specifications, dimensions, etc.) of
switch units.
59
Series CY1
Auto Switch Specifications 1
Contact Protection Box/CD-P11, CD-P12
Auto Switch Internal Circuits
Reed switches
D-A72, D-A72H
AC100V
25mA
Zener
diode
Surge
absorber
OUT
Blue [Black]
D-A73, D-A73H, D-A93
LED
Resistor Brown [Red]
Zener
diode
OUT (+)
Brown [Red]
Contact
protection
box
CD-P11
CD-P12
DC24V
50mA
OUT (–)
Blue [Black]
Blue [Black]
CD-P12
AC200V
12.5mA
OUT
Brown [Red]
Choke
coil
D-A76H, D-A96
DC (+)
Brown [Red]
LED
Reed switch
∗Lead wire length––––Switch connection side 0.5m
Load connection side 0.5m
(+)
Resistor
DC power
CD-P11
Resistor Brown [Red]
Blue [Black]
Contact protection box specifications
Part No.
Load voltage
Max. load current
Contact protection box
CD-P11
LED
Reed switch
<Applicable switches>
D-A7/A8, D-A7H/A80H, D-A73C, A80C, D-Z7/Z8, D-A9
The above auto switches do not have built-in contact protection circuits.
1. The operating load is an induction load.
2. The length of wiring to the load is 5m or more.
3. The load voltage is 100V or 200VAC.
A contact protection box should be used in any of the above cases,
as the life of the contacts may be reduced. (They may stay on
continuously.)
Since this effect is especially strong in the case of type D-A72(H), a
contact protection box should always be used, regardless of the type
of load or length of wiring.
Reed switch
1.
Load
Diode to
prevent
reverse
current
OUT
Black [White]
(–)
DC (–)
Blue [Black]
D-A80, D-A80H, D-A90
Reed switch
Contact
protection
box
CD-P11
±
Contact protection box internal circuits
OUT ( )
Blue [Black]
CD-P12
CD-P11
D-A73C
LED
Reed switch
OUT Blue [Black]
CD-P12
OUT(+)
Brown [Red]
Choke
coil
Zener diode
Contact protection box
CD-P12
Resistor Brown [Red] Choke coil
OUT (+)
Brown [Red]
Zener
diodes
Zener
diode
OUT (–)
Blue [Black]
Blue [Black]
D-A80C
Contact
protection
box
Reed switch
OUT(-)
Blue [Black]
Contact protection box/Dimensions
OUT (±)
Brown [Red]
CD-P11
±
Surge absorber
OUT Brown [Red]
Choke
coil
OUT (±)
Brown [Red]
OUT ( )
Blue [Black]
CD-P12
D-Z73
LED
Reed switch
SWITCH
VOLT
18
CD-P
9
3.4
4.4
Resistor Brown [Red]
OUT (+)
Brown [Red]
Contact
protection
box
Zener
diode
CD-P11
OUT (–)
Blue [Black]
CD-P12
Blue [Black]
D-Z76
Contact protection box/Connection
To connect a switch unit to a contact protection box, connect the lead wire
from the side of the contact protection box marked SWITCH to the lead
wire coming out of the switch unit.
Moreover, the switch unit should be kept as close as possible to the
contact protection box, with a lead wire length of no more than 1m.
60
DC (+)
Resistor Brown [Red]
Diode to
prevent
reverse
current
Load
OUT
Black [White]
DC (–)
Blue [Black]
(+)
DC power
LED
Reed switch
15.5
(–)
D-Z80
Reed switch
3.4
46
Contact
protection
box
OUT (±)
Brown [Red]
CD-P11
CD-P12
±
38
OUT ( )
Blue [Black]
Series CY1
Auto Switch Specifications
Auto Switch Internal Circuits
Solid state switches
D-F79, D-F7NV
OUT
Black [White]
D-F7PW
D-J79W
DC (+)
Brown [Red]
OUT
Black [White]
OUT (+)
Brown [Red]
Main switch
circuit
Main switch
circuit
OUT
Black [White]
DC (–)
Blue [Black]
OUT (–)
Blue [Black]
DC (–)
Blue [Black]
D-F79F
D-F7LF
DC (+)
Brown [Red]
Main switch
circuit
DC (+)
Brown [Red]
OUT (Normal output)
Black [White]
Diagnosis OUT
(Diagnostic output)
Orange [Blue]
OUT
Black [White]
DC (–)
Blue [Black]
DC (–)
Blue [Black]
D-F9N
D-F9P
DC (+)
Brown [Red]
OUT (Normal output)
Black [White]
Main switch
circuit
D-F7NT
Diagnosis OUT
(Diagnostic output)
Orange [Yellow]
DC (–)
Blue [Black]
D-F9B
DC (+)
Brown [Red]
OUT
Black [White]
OUT
Black [White]
OUT (+)
Brown [Red]
Main switch
circuit
Main switch
circuit
DC (+)
Brown [Red]
DC (–)
Blue [Black]
DC (–)
Blue [Black]
D-Y59A, D-Y69A
D-Y7P(V)
OUT (–)
Blue [Black]
D-Y59B, D-Y69B
DC (+)
Brown [Red]
Main switch
circuit
DC (+)
Brown [Red]
OUT
Black [White]
OUT
Black [White]
OUT (+)
Brown [Red]
Main switch
circuit
Main switch
circuit
OUT (–)
Blue [Black]
DC (–)
Blue [Black]
DC (+)
Brown [Red]
Main switch
circuit
Main switch
circuit
Main switch
circuit
Main switch
circuit
OUT
Black [White]
D-F79W
Main switch
circuit
OUT (+)
Brown [Red]
DC (+)
Brown [Red]
DC (–)
Blue [Black]
Main switch
circuit
D-J79, D-J79C, D-F7BV
D-F7P, D-F7PV
DC (+)
Brown [Red]
DC (–)
Blue [Black]
DC (–)
Blue [Black]
OUT (–)
Blue [Black]
D-Y7PW(V)
D-Y7NW(V)
OUT
Black [White]
DC (–)
Blue [Black]
DC (–)
Blue [Black]
D-F7NWV
Indicator lights/Method of indication
OUT
Black [White]
DC (–)
Blue [Black]
ON
OUT (+)
Brown [Red]
Operating range
Main switch
circuit
Main switch
circuit
Main switch
circuit
OUT (–)
Blue [Black]
D-F7BWV
DC (+)
Brown [Red]
OUT (+)
Brown [Red]
OUT (–)
Blue [Black]
OUT (+)
Brown [Red]
Main switch
circuit
Main switch
circuit
Main switch
circuit
OUT
Black [White]
D-F7BA
D-Y7BW(V)
DC (+)
Brown [Red]
DC (+)
Brown [Red]
OFF
Indicator
Red
Green
OUT (–)
Blue [Black]
Red
Optimum operating position
61
Series CY1
Auto Switches Connections and Examples
Basic Wiring
Solid state 3 wire, PNP
Solid state 3 wire, NPN
(Power supply for switch and load
are the same.)
Brown
[Red]
Main
switch
circuit
2 wire
<Reed switch>
Brown
[Red]
Load
Black
[White]
2 wire
<Solid state>
Main
switch
circuit
Blue
[Black]
Load
Brown
[Red]
Main
switch
circuit
Black
[White]
Indicator
light
protection
circuit
etc.
Load
Blue
[Black]
Blue
[Black]
Blue
[Black]
Brown
[Red]
(Power supply for switch and load
are separate.)
Brown
Brown
[Red]
[Red]
Main
switch
circuit
Indicator
light
protection
circuit
etc.
Main
switch
circuit
Load
Black
[White]
Brown
[Red]
Load
Load
Load
Blue
[Black]
Blue
[Black]
Blue
[Black]
Examples of Connection to PLC (Sequence Controller)
Specification for sink input
3 wire, NPN Black
Specification for source input
3 wire, PNP Black
[White] Input
[White] Input
Brown
[Red]
Switch
Blue
[Black]
2 wire
Switch
Brown
[Red]
Blue
[Black]
COM
PLC internal circuit
Brown
[Red]
Connect
according
to
the
applicable PLC input specifications,
as the connection method will vary
depending on the PLC input
specifications.
2 wire
Input
Switch
COM
PLC internal circuit
Blue
[Black] Input
Switch
Blue
[Black]
Brown
[Red]
COM
PLC internal circuit
COM
PLC internal circuit
Connection Examples for AND (Series) and OR (Parallel)
3 wire
AND connection for NPN output
(Performed with switches only)
AND connection for NPN output
(Using relays)
Brown
[Red]
Switch 1
Blue
[Black]
Switch 2
Blue
[Black]
Black
[White]
Load
Relay
Relay
contact
Brown [Red]
Black
[White]
Relay
OR connection for NPN output
Brown
[Red]
Brown
[Red]
Black
Switch 1
[White] Load
Blue
[Black]
Brown
[Red] Black
Switch 2
[White]
Blue
[Black]
Switch 1
Black
[White]
Blue
[Black] Brown
[Red]
Switch 2
Load
Black
[White]
Blue
[Black]
The indicator lights will light up when
both switches are turned ON.
2 wire with 2 switch AND connection
Brown
[Red]
2 wire with 2 switch OR connection
Brown
[Red]
<Solid state>
When two switches
are connected in
parallel, malfunction
may occur because
the load voltage will
increase when in
the OFF state.
When two switches are
connected in series, a
Switch 1
load may malfunction
Blue
[Black]
because the load voltage
will decline when in the
Brown
ON state.
[Red]
Switch 2
The indicator lights will
Blue
light up if both of the
[Black]
switches are in the ON
state.
Residual
Power
supply
Load voltage at ON =
– voltage
x 2 pcs.
voltage
load
Load voltage at OFF = leakage
current x 2 pcs. x impedance
= 24V – 4V x 2 pcs.
= 16V
Example: Power supply is 24VDC
Voltage decline in switch is 4V
= 1mA x 2 pcs. x 3kΩ
= 6V
Example: Load impedance is 3kΩ
Leakage current from switch is 1mA
62
Load
Switch 1
Blue
[Black]
Switch 2
Brown
[Red]
Blue
[Black]
Load
<Reed switch>
Because there is no current
leakage, the load voltage
will not increase when
turned OFF, but due to the
number of switches in the
ON state, the indicator
lights will sometimes get
dark or not light up,
because of dispersion and
reduction of the current
flowing to the switches.
Series CY1
Auto Switches Specifications
Specific Product Precautions
Before handling auto switches, be sure to read "Auto Switch Precautions" on pages 76 to 78.
Auto Switch Common Specifications
Reed switch
Solid state switch
Leakage
current
None
3 wire: 10µA or less
2 wire: 1mA or less
Actuation time
1.2ms
1ms or less Note2)
Impact
resistance
300m/s²{30.6G}
1000m/s²{102G}
Insulation
resistance
50MΩ or more with a 500VDC megohmmeter
(between lead wire & case)
Withstand
voltage
1000VAC for 1 minute
1500VAC for 1 minute Note 1)
(between lead wire & case) (between lead wire & case)
Type
Ambient
temperature
Auto Switch Hysteresis
The distance from the position at which movement of the external slider
turns on an auto switch, to the point at which reverse movement turns off
the switch is called hysteresis. This hysteresis is included in part (one
side) of the operating range.
Switch operating
position
(ON)
Hysteresis
–10 to 60°C
Note 1) Electrical entry: Connector type (A73C, A80C, C73C) and A9 are 1000VAC
for 1 minute (between lead wire and case).
Note 2) Except for solid state auto switch with timer (F7NTL).
Switch operating
position
(OFF)
Lead Wire length
The difference between the switch operating position (ON) and the return
position (OFF) is usually 2mm or less for reed switches and 1mm or less for
solid state switches. Contact SMC regarding applications in which hysteresis
becomes a problem.
Lead wire length indication
(Example)
D–A73 L
Lead wire length
Nil
L
Z
∗N
0.5m
3m
5m
None
∗Applicable only to connector
type switch D-C.
Recommended Relays
Fuji Electric Co., Ltd. ........................................................................... HH5
OMRON Corporation ............................................................................ MY
Matsushita Electric Works, Ltd. ............................................................. HC
IDEC IZUMI CORPORATION ............................................................... RM
Mitsubishi Electric Corporation .............................................................. RD
Note 1) Lead wire length Z: 5m applicable auto switches
Reed switch: D-A73(C)(H)/A80C, D-Z73
Solid state switch: All models are produced upon receipt of order (standard
procedure). Except for D-F9/F7WV.
Note 2) The standard lead wire length is 3m for solid state switches with timer and
water resistant solid state switches with 2 color indication. (0.5m length is not
available.)
Note 3) The standard lead wire lengths are 3m and 5m for strong magnetic field
resistant 2 color indicator type solid state switches. (0.5m length is not
available.)
Part Nos. for lead wires with connector
(applicable only to connector type switches)
Model
Lead wire length
D-LC05
0.5m
D-LC30
3m
D-LC50
5m
63
Series CY1
Individual Order Made Specifications 1
Contact SMC for detailed specifications, lead times and prices, etc.
Order made product application table
Specifications
Model
1 XB6 (Heat resistant specifications) P.66
Bore size (mm)
6
10
15
20
25
32
40
50
63
CY1B
CY1R
CY1S
CY1L
CY1H
CY1B
(Note 2)
2 XB9 (Low speed specifications)
3 XB11 (Long stroke)
P.66
P.66
4 XB13 (Very low speed specifications)
P.66
CY1B
CY1B
CY1R
CY1S
CY1L
CY1B
CY1R
CY1S
CY1L
CY1H
CY1H
5 XC18 (NPT port specifications)
6 XC24 (With magnetic shield)
7 XC57 (With floating joint)
P.66
P.66
CY1B
CY1B
CY1R
CY1B
CY1R
CY1S
CY1L
CY1H
P.67, 68
8 X116 (Air-hydro specifications)
P.69
Note 1) The applicable series and bore sizes of products with the symbol. Contact SMC regarding products with the symbol.
64
Note 2) ø6 and ø10 are standard products which can be used at low speed.
Series CY1
Individual Order Made Specifications 2
Contact SMC for detailed specifications, lead times and prices, etc.
Order made product application table
Specifications
Model
9 X132 (Axial ports)
P.69
10 X160 (High speed specifications)
12 X206 (Body mounting surface, 2 sides)
P.70
13 X210 (Oil-free exterior specifications)
P.70
14 X211 (CY dimension specifications)
(
Outside of cylinder tube
with hard chrome plating
)
6
10
15
20
25
32
40
50
63
CY1B
CY1R
CY1B
CY1R
CY1S
CY1L
CY1H
CY1B
P.69
11 X168 (Helical insert screw specifications) P.69
15 X322
Bore size (mm)
CY1B
CY1B
CY1S
CY1B
CY1S
CY1B
CY1R
CY1S
CY1L
CY1H
P.70
P.71
CY1B
CY1S
16 X324 (With felt, oil-free exterior specifications) P.71
17 X431 (With 2 switch rails)
CY1S
CY1L
P.71
Note 1) The applicable series and bore sizes of the products with the symbol. Contact SMC regarding products with the symbol.
65
Series CY1
Order Made Specifications 1
Contact SMC for detailed specifications, lead times and prices, etc.
1
Symbol
Heat resistant (–10 to 150°C) specifications -XB6
CY1B Bore H
Very low speed (7 to 50mm/s) specifications -XB13
CY1B
CY1S Bore
CY1L
XB6
Stroke
Symbol
4
Heat resistant specifications
1. Basic specifications
Bore size
ø6 to ø63
–10°C to 80°C
Magnet holding force (N) ∗
Over 80°C to 110°C Over 110°C to 150°C
Specifications
0.7
0.6
0.5
ø6
19.8
17.2
14.4
Applicable series
ø10
55.7
47.9
40.0
Bore size
ø15
125.4
107.7
90.1
Max. operating pressure
0.7MPa{7.1kgf/cm2}
ø20
222.9
191.5
160.1
Min. operating pressure
0.18MPa{1.8kgf/cm2}
ø25
348.3
299.3
250.2
Piston speed
ø32
570.7
490.3
410.0
ø40
891.8
766.2
640.6
ø50
1393.4
1197.1
1000.9
ø63
2212.1
1900.6
1589.0
5
CY1B/CY1S/CY1L
CY1B: ø6 to ø63/CY1S,CY1L: ø6 to ø40
7 to 50mm/s
Symbol
CY1B Bore
CY1S
2. Maximum operating pressure for
intermediate stop & vertical operation
Specifications
80°C or less
2
0.5
Magnetic
holding force
XC18
Stroke
NPT piping port specifications
CY1B/CY1S
Applicable series
Over 80°C to 110°C Over 110°C to 150°C
0.6
Max. operating pressure (MPa)
-XC18
NPT piping port specifications
∗) Use caution, as once an initial setting is made in a high temperature range,
the cylinder's holding force will remain at the initial value even if the ambient
temperature is reduced.
Since there are no bumpers, an external shock absorber should be installed.
Ambient temperature
XB13
There is no sticking and slipping even at very low drive speeds of 7 to
50mm/s. Furthermore, there is no lurching at start up, allowing smooth
drive through the entire stroke.
CY1B
Max. operating pressure (MPa)
Stroke
Very low speed (7 to 50mm/s) specifications
Applicable series
Ambient temperature
Magnetic
holding force
CY1B: ø20 to ø63/CY1S: ø20 to ø40
Port size
0.4
Symbol
Low speed (15 to 50mm/s) specifications -XB9
CY1B
CY1S Bore
CY1L
Magnetic
holding force
Stroke
Symbol
6
-XC24
With magnetic shielding plate
XB9
Low speed (15 to 50mm/s) rodless cylinder
Magnetic
holding force
CY1B Bore
XC24
Stroke
Even at a low drive speed of 15 to 50mm/s there is no sticking and
slipping. Furthermore, there is no lurching at start up, allowing smooth low
speed drive through the entire stroke.
Shields against leakage of magnetic flux from the external slider.
Specifications
Specifications
With magnetic shielding plate
CY1B/CY1S/CY1L
Applicable series
Bore size
Max. operating pressure
0.7MPa{7.1kgf/cm2}
Min. operating pressure
0.18MPa{1.8kgf/cm2}
Ø6 to Ø63
Bore size
Dimensions
15 to 50mm/s
Piston speed
CY1B
Applicable series
CY1B: ø15 to ø63/CY1S, CY1L: ø15 to ø40
Note 1) Use caution with the slider type, as the piston speed may vary depending on
the load conditions.
Note 2) ø6 and ø10 are standard products which can be used at low speed.
Symbol
3
Long stroke (2001mm and up)
CY1B Bore
Magnetic
holding force
Stroke
-XB11
XB11
Long stroke (2001mm and up)
When the stroke exceeds 2000mm (2001mm and up)
(mm)
Specifications
Applicable series
Bore size
Applicable stroke
66
Bore size
(mm)
6
10
15
20
25
32
40
50
63
B
19
27
37
38
48
62
72
88
102
Standard dimension (B)
17
25
35
36
46
60
70
86
100
CY1B
ø20 to ø63
2001st and up
∗Dimensions other than those in the table above are the same as the basic type.
Refer to page 7.
Series CY1
Order Made Specifications 2
Contact SMC for detailed specifications, lead times and prices, etc.
7
Symbol
Rodless cylinder with floating joint (CY1B)
CY1B Bore
Magnetic
holding force
XC57
Stroke
-XC57
Specifications
Fluid
Air
Cylinder bore size
With floating joint
A special floating joint is added to the Series CY1B, and the number of
connections to the guide on the other axis (the load side) is reduced.
The attachment of the bolt to the floating joint and the load is not limited to
the top or bottom. (ø6, ø10 are attached from the top.)
ø6, ø10, ø15, ø20, ø25, ø32, ø40, ø50, ø63
Max. operating pressure
0.7MPa{7.1kgf/cm2}
Min. operating pressure
0.18MPa{1.8kgf/cm2}
Piston speed
50 to 400mm/s
Mounting orientation
Unrestricted
Auto switch
Not mountable
Note) Since the body of this cylinder is designed for connection with a floating joint,
and cannot be connected to the bodies of standard products, contact SMC if
necessary.
Construction/Dimensions
(mm)
A
B
C
F Note 1)
HA
HB
L
LA
MM
MD
M
PA
R Note 2)
W
CY1B 6
10
17
–
2.5
6.3
11
35
15
M3 x 0.5 x 3l
–
–
12
–
18
CY1B10
10
25
–
2.5
9.5
15
38
18
M3 x 0.5 x 3l
–
–
17
–
26
CY1B15
16
35
6.5
5.5
16.5
23
57
25
M4 x 0.7
M3
4
25
6
36
CY1B20
18
36
6.5
5.5
17
23.5
66
30
M4 x 0.7
M3
4
27
6
37
CY1B25
20
46
8.0
5.5
21
28.5
70
30
M5 x 0.8
M4
5
36
7
47
CY1B32
22.5
60
9.5
6.0
27.5
36
80
35
M6 x 1.0
M5
6
47
8
61
CY1B40
26
70
9.5
6.0
28.5
41
92
40
M6 x 1.0
M5
6
55
8
71
CY1B50
35
86
11
6.0
35
49
110
40
M8 x 1.25
M6
8
65
11
87
CY1B63
36
100
18
7.0
42
57
122
50
M8 x 1.25
M6
10
80
11
101
Model
Note 1) Dimension F provides a clearance of 1mm between the body and the floating joint, but does not consider dead weight deflection of the cylinder tube, etc. When put into
operation, an appropriate value should be set which considers dead weight deflection and alignment variations with respect to the other axis. (Refer to the dead weight
deflection table on page 5.)
Note 2) Use caution when attached from the top and operated at or above dimension R (3mm or more for ø6, ø10), because the end of the screw will contact the body, and floating
cannot be maintained in some cases.
67
Series CY1
Order Made Specifications 3
Contact SMC for detailed specifications, lead times and prices, etc.
Symbol
7
Rodless cylinder with floating joint (CY1R)
Magnetic
holding force
CY1R Bore
-XC57
Specifications
XC57
Stroke
Fluid
Air
Cylinder bore size
With floating joint
ø6, ø10, ø15, ø20, ø25, ø32, ø40, ø50, ø63
Max. operating pressure
0.7MPa{7.1kgf/cm2}
Min. operating pressure
0.18MPa{1.8kgf/cm2}
Piston speed
A special floating joint is added to the Series CY1R, and the number of
connections to the guide on the other axis (the load side) is reduced.
The attachment of the bolt to the floating joint and the load is not limited to
the top or bottom.
50 to 500mm/s
Mounting
Direct mount type
Auto switch
Mountable
Note) Since the body of this cylinder is designed for connection with a floating joint,
and cannot be connected to the bodies of standard products, contact SMC if
necessary.
Construction/Dimensions
ø6, ø10, ø15
Attached from bottom with CAP bolt
XA
Bolt size: MD
D
4-SS thread depth S
(helical insert screw)
HL
FH
L
Attached from top with CAP bolt
X A FG
4- Counter bore dia. øBB
LA
4-øBA
A
4- Counter bore depth CC
LF
Body
FF Note 1)
HB Note 1)
FH
HL
XA
X A FG
Switch rail
FE Note 1)
D'
Floating block
Section D-D'
D
ø20, ø25, ø32, ø40, ø50, ø63
Attached from top with CAP bolt
Attached from bottom with CAP bolt
FG
2-SS
(helical insert screw)
XA
A
LF
Body
Switch rail
FF Note 1)
HB Note 1)
R Note 2)
HL
S
Bolt size: MD
Floating block
L
LA
XB
WF
FC
D'
Section D-D'
(mm)
FC FE Note 1) FF Note 1) FG
FH
HBNote 1) HL
A
BA
BB
CC
9.5
3.4
6.5
3.3
–
5
7
5.5
10.5
26
CY1R10
11.5
3.4
6.5
3.3
–
5
7
7
13
33
CY1R15
18
4.5
8
4.4
–
4.5
6.5
7.5
14.5
CY1R20
16.5
–
–
–
6.5
–
6
4
CY1R25
20.5
–
–
–
8
–
7
CY1R32
21
–
–
–
9.5
–
CY1R40
25.5
–
–
–
9.5
CY1R50
35.5
–
–
–
CY1R63
34.5
–
–
–
Model
CY1R6
Note 1)
S
SS
WF
XA
XB
M3
–
3.5
M3 x 0.5
–
10
–
7.5
M3
–
3.5
M3 x 0.5
–
12
–
17
8.5
M4
–
4.5
M4 x 0.7
–
14
–
62
29
14.5
M3
7
4.5
M4 x 0.7
34
26
3
17
70
29
14.5
M4
8
5.5
M5 x 0.8
39
31
3
–
62.5 22
76
34
17
M5
10
6.5
M6 x 1
50
41
3
7.5
–
74.5 28
90
39
19.5
M5
10
6.5
M6 x 1
60
45
3
7.5
9
–
92.5 38
110
39
19.5
M6
15
10
M8 x 1.25
78
60
3
7.5
10
–
104.5 39
118
49
24.5
M6
15
10
M8 x 1.25
90
70
3
L
LA
LF
MD
23
34
15
7.5
30
38
15
38.5 35.5
53
–
45
14
4
–
51
7.5
4.5
–
7.5
11
–
18
–
R
Note 1) FE, FF and HB provide a clearance of 1mm between the body and the floating joint, but do not consider dead weight deflection of the cylinder tube, etc. When put into
operation, an appropriate value should be set which considers dead weight deflection and alignment variations with respect to the other axis. (Refer to the dead weight
deflection table on page 14.)
Note 2) Use caution when attached from the top and operated at or above dimension R, because the end of the screw will contact the body, and floating cannot be maintained in
some cases.
68
Series CY1
Order Made Specifications 4
Contact SMC for detailed specifications, lead times and prices, etc.
8
Symbol
Hydro specification rodless cylinder -X116
CY1B
CY1S Bore
CY1L
Magnetic
holding force
Stroke
X116
9
Symbol
Modified to axial air supply port -X132
Magnetic
holding force
CY1B Bore
Stroke
X132
Modified to axial air supply port
Hydro specifications
Suitable for precision low speed feeding, intermediate stopping
and skip feeding of the cylinder.
The air supply port has been changed to an axial position on the head
cover.
Specifications
CY1B
Applicable series
Specifications
Bore size
ø6 to ø63
CY1B/CY1S/CY1L
Applicable series
CY1B: ø25 to ø63
CY1S/CY1L: ø25 to ø40
Bore size
Fluid
2- Port size
Turbine oil
Piston speed
15 to 300mm/s
Note 1) Piping is possible from the plates on both sides (double side piping).
Note 2) When performing intermediate stops with an air-hydro circuit, set the kinetic
energy of the load so that it does not exceed the allowable value. (Regarding
the allowable value, refer to the section "Intermediate stops" for each series.)
The port size is the same as the standard type.
Dimensions (Port positions are modified on CY1S and CY1L.)
Model
Aperture dia.
CY1B25
6
CY1B32
7.5
CY1B40
8.5
CY1B50
9
CY1B63
9
Symbol
10 High speed specification rodless cylinder -X160
Magnetic
holding force
CY1B Bore
∗ CY1B dimensions are the same as the standard type.
Stroke
X160
High speed specification rodless cylinder
Makes possible high speed piston drive of 1500mm/s (without load).
Hexagon socket plug
P
Specifications
P
CY1B
Applicable series
HTB
HTA
Bore size
ø20 to ø63
Piston speed (without load)
1500mm/s
Note 1) When operating this cylinder at high speed, a shock absorber must be
provided.
Note 2) CY1S and CY1L with standard specifications are capable of a maximum
piston speed of 1000mm/s.
(mm)
Model
HTA
HTB
CY1S25
20
20
CY1L25
20
23
CY1S32
24
24
CY1L32
25
26.5
CY1S40
25
25
CY1L40
30
30.5
P
Rc(PT)1/8
Rc(PT)1/8
Rc(PT)1/4
Aperture dia.
11
Symbol
Helical insert screw specifications -X168
7.5
8.2
7.5
8.2
8
11
∗ Dimensions other than the above are the same as the standard type.
CY1B
CY1R
CY1S Bore
CY1L
CY1H
Magnetic
holding force
Stroke
X168
Helical insert screw specifications
The standard mounting screws have been changed to helical insert screw
specifications.
Specifications
Applicable series
Bore size
CY1B/CY1R/CY1S/CY1L/CY1H
CY1B/CY1R: ø20 to ø63
CY1S/CY1L: ø20 to ø40
CY1H: ø20 to ø32
69
Series CY1
Order Made Specifications 5
Contact SMC for detailed specifications, lead times and prices, etc.
Symbol
12 Added mounting tap positions for slider -X206
CY1B Bore
Magnetic
holding force
Stroke
X206
13
Symbol
Oil-free exterior specifications
CY1B
CY1S Bore
Magnetic
holding force
Added mounting tap positions for slider
Mounting taps have been added on the surface opposite the
standard positions.
Specifications
Applicable series
Bore size
X210
Stroke
Oil-free exterior specifications
Suitable for environments where oils are not tolerated. A scraper is not
installed. A separate version -X324 (with felt) has been prepared for cases
in which dust, etc. is scattered throughout the environment.
CY1B
ø6 to ø63
Specifications
CY1B/CY1S
Applicable series
Mounting taps
Additional positions
-X210
Bore size
Standard surface
CY1B
ø6 to ø63
CY1S
ø6 to ø40
Construction
CY1B (basic type)
Special bearing
∗ Dimensions are the same as the standard product.
CY1S (slider type)
Special bearing
Symbol
14 CY series mounting dimensions -X211
CY1B Bore
CY1S
Magnetic
holding force
Stroke
X211
CY series mounting dimensions
Mounting dimensions have been matched to those of the CY series for
maintenance applications.
Specifications
Applicable series
Bore size
CY1B/CY1S
ø15, ø25, ø32, ø40
∗The magnet holding force is the same value as the CY series.
70
Series CY1
Order Made Specifications 6
Contact SMC for detailed specifications, lead times and prices, etc.
Symbol
15 Outside of cylinder tube with hard chrome plating -X322
CY1B Bore
CY1S
Magnetic
holding force
Stroke
X322
Symbol
16
Oil-free exterior specifications (with dust seal) -X324
CY1B Bore
CY1S
Specifications
Applicable series
Bore size
∗CY1B
X324
This unit has oil-free exterior specifications, with a felt dust seal provided
on the cylinder body.
Specifications
Applicable series
Stroke
Oil-free exterior specifications (with dust seal)
Outside of cylinder tube with hard chrome plating
The outside of the cylinder tube has been plated with hard chromium,
reducing wear on the bearings.
Furthermore, the piston bearing (wear ring A) has been lengthened, and a
grease filling hole has been provided on the CY1S (slide block).
Magnetic
holding force
Bore size
CY1B/CY1S
CY1B
ø10 to ø63
CY1S
ø10 to ø40
ø15 to ø63
CY1S
ø15 to ø40
∗ Since a piston bumper is not installed on the CY1B (basic type), a shock absorber must be
provided.
Construction/Dimensions
CY1B (basic type)
Construction/Dimensions
CY1B (basic type)
CY1S (slider type)
CY1S (slider type)
Symbol
(mm)
Bore size
(mm)
NA
HW
15
12.5
30
20
10.0
35
25
17.0
21
32
25.5
28
40
32.5
30
17 Switch rail mounting on both sides (with 2pcs.) -X431
CDY1S Bore
Magnetic
holding force
Stroke
X431
Switch rail mounting on both sides (with 2pcs.)
Effective in cases with switches when the stroke is short.
Specifications
Applicable series
Bore size
CY1S
ø6 to ø40
Switch rail
Switch rail
71
Series CY1
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by a
label of "Caution", "Warning" or "Danger". To ensure safety, be sure to
observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.
Caution : Operator error could result in injury or equipment damage.
Warning :
Operator error could result in serious injury or loss of life.
Danger :
In extreme conditions, there is a possible result of serious injury or loss of life.
Note 1) ISO 4414 : Pneumatic fluid power -- Recommendations for the application of equipment to transmission and
control systems.
Note 2) JIS B 8370 : Pneumatic system axiom.
Warning
1 The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements.
2 Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of
pneumatic systems should be performed by trained and experienced operators.
3 Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
1.Inspection and maintenance of machinery/equipment should only be performed after confirmation of
safe locked-out control positions.
2.When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply
pressure for this equipment and exhaust all residual compressed air in the system.
3.Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod,
etc. (Bleed air into the system gradually to create back-pressure.)
4 Contact SMC if the product is to be used in any of the following conditions:
1.Conditions and environments beyond the given specifications, or if product is used outdoors.
2.Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical
equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or
safety equipment.
3.An application which has the possibility of having negative effects on people, property, or animals,
requiring special safety analysis.
72
CY1
Actuator Precautions 1
Series
Be sure to read before handling.
Precautions on design
Warning
1. There is a possibility of dangerous sudden
action by air cylinders if sliding parts of
machinery are twisted due to external
forces, etc.
In such cases, human injury may occur; e.g., by catching hands or
feet in the machinery, or damage to the machinery itself may occur.
Therefore, the machine should be designed to avoid such dangers.
2. A protective cover is recommended to minimize the risk of personal injury.
If a stationary object and moving parts of a cylinder are in close
proximity, personal injury may occur. Design the structure to avoid
contact with the human body.
3. Securely tighten all stationary parts and
connected parts so that they will not
become loose.
When a cylinder operates with high frequency or a cylinder is
installed where there is a lot of vibration, ensure that all parts
remain secure.
Selection
Warning
1. Check the specifications.
The products advertised in this catalog are designed according to
use in industrial compressed air systems. If the products are used
in conditions where pressure, temperature, etc., are out of specification, damage and/or malfunction may be caused. Do not use
in these conditions.
Consult SMC if you use a fluid other than compressed air.
2. Intermediate stops.
When intermediate stopping of a cylinder piston is performed with
a 3 position closed center type directional control valve, it is difficult to achieve stopping positions as accurate and minute as with
hydraulic pressure, due to the compressibility of air.
Furthermore, since valves and cylinders, etc. are not guaranteed
for zero air leakage, it may not be possible to hold a stopped position for an extended period of time. Contact SMC in case it is necessary to hold a stopped position for an extended period.
Caution
4. A deceleration circuit or shock absorber,
etc., may be required.
1. Operate within the limits of the maximum
usable stroke.
When a driven object is operated at high speed or the load is
heavy, a cylinder’s cushion will not be sufficient to absorb the
shock. Install a deceleration circuit to reduce the speed before
cushioning, or install an external shock absorber to relieve the
shock. In this case, the rigidity of the machinery should also be
examined.
Refer to the selection procedures for the type of air cylinder to be
used for the maximum usable stroke.
5. Consider a possible drop in operating pressure due to a power outage, etc.
When a cylinder is used in a clamping mechanism, there is a danger of work dropping if there is a decrease in clamping force due
to a drop in circuit pressure caused by a power outage, etc.
Therefore, safety equipment should be installed to prevent damage to machinery and human injury. Suspension mechanisms and
lifting devices also require consideration for drop prevention.
2. Operate the piston within a range such that
collision damage will not occur at the end of
the stroke.
Operate within a range such that damage will not occur when the
piston having inertial force stops by striking the cover at the stroke
end. Refer to the cylinder type selection procedure for the range
within which damage will not occur.
3. Use a speed controller to adjust the cylinder
drive speed, gradually increasing from a low
speed to the desired speed setting.
6. Consider a possible loss of power source.
Measures should be taken to protect against human injury and
equipment damage in the event that there is a loss of power to
equipment controlled by air pressure, electricity or hydraulics, etc.
7. Design circuitry to prevent sudden lurching
of driven objects.
When a cylinder is driven by an exhaust center type directional
control valve or when starting up after residual pressure is
exhausted from the circuit, etc., the piston and its driven object will
lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder.
Therefore, equipment should be selected and circuits designed to
prevent sudden lurching, because there is a danger of human
injury and/or damage to equipment when this occurs.
8. Consider emergency stops.
Design so that human injury and/or damage to machinery and
equipment will not be caused when machinery is stopped by a
safety device under abnormal conditions, a power outage or a
manual emergency stop.
9. Consider the action when operation is
restarted after an emergency stop or abnormal stop.
Design the machinery so that human injury or equipment damage
will not occur upon restart of operation. When the cylinder has to
be reset at the starting position, install manual safety equipment.
73
CY1
Actuator Precautions 2
Series
Be sure to read before handling.
Mounting
Caution
Caution
1. Align carefully when connecting to a load
having an external guide mechanism.
Since variation of the shaft center becomes greater as the stroke
becomes longer, a connection method (floating mechanism)
should be considered which can assimilate this variation.
Moreover, consideration should be given to the exclusive floating
joint (XC 57), which has been created for series CY1B and CY1R.
2. When an external guide is used, connect the
external slider and the load in such a way
that there is no interference at any point
within the stroke.
3. Do not scratch or dent the sliding parts of
the cylinder tube by striking or grasping
them with other objects.
Cylinder bores are manufactured to precise tolerances, so that
even a slight deformation may cause faulty operation.
4. Do not use until you verify that the equipment can operate properly.
After mounting, repair or modification, etc., connect the air supply
and electric power, and then confirm proper mounting by means
of appropriate function and leak inspections.
5. Instruction manual.
The product should be mounted and operated after thoroughly
reading the manual and understanding its contents.
Keep the instruction manual where it can be referred to as needed.
Piping
Caution
1. Preparation before piping.
Before piping is connected, it should be thoroughly blown out with
air (flushing) or washed to remove cutting chips, cutting oil and
other debris from inside the pipe.
2. Wrapping of pipe tape.
When connecting pipes and fittings, etc., be certain that cutting
chips from the pipe threads and sealing material do not get inside
the piping.
Also, when pipe tape is used, leave 1.5 to 2 thread ridges exposed
at the end of the pipe/fitting.
Wrapping
direction
Ex
po
se
Pipe tape
ap
pr
ox
.2
thr
ea
74
Lubrication
ds
1. Lubrication of cylinder.
The cylinder has been lubricated for life at the factory and can be
used without any further lubrication.
However, in the event that it will be lubricated, use class 1 turbine
oil (with no additives) ISO VG32.
Stopping lubrication later may lead to malfunction due to the loss
of the original lubricant. Therefore, lubrication must be continued
once it has been started.
Air Supply
Warning
1. Use clean air.
If compressed air includes chemicals, synthetic oils containing
organic solvents, salt or corrosive gases, etc., it can cause damage or malfunction.
Caution
1. Install air filters.
Install air filters at the upstream side of valves. The filtration
degree should be 5µm or less.
2. Install an air dryer, after cooler, etc.
Air that includes excessive condensate may cause malfunction of
valves and other pneumatic equipment. To prevent this, install an
air dryer, after cooler, etc.
3. Use the product within the specified range
of fluid and ambient temperature.
Take measures to prevent freezing, since moisture in circuits will
be frozen under 5°C, and this may cause damage to seals and
lead to malfunction.
Refer to SMC’s “Air Cleaning Equipment” catalog for further
details on compressed air quality.
CY1
Actuator Precautions 3
Series
Be sure to read before handling.
Operating Environment
Warning
1. Do not use in environments where there is a
danger of corrosion.
Refer to the construction drawings regarding cylinder materials.
2. In dirty areas, such as dusty locations or
where water, oil, etc. splash on the equipment, take suitable protective measures.
Contact SMC in cases where dust or water, etc. will be scattered
throughout the area.
Maintenance
Warning
1. Maintenance should be done according to
the procedure indicated in the operating
manual.
If handled improperly, malfunction and damage of machinery or
equipment may occur.
2. Machine maintenance, and supply and
exhaust of compressed air.
When machinery is serviced, first check measures to prevent
dropping of driven objects and run-away of equipment, etc. Then
cut off the supply pressure and electric power, and exhaust all
compressed air from the system.
When machinery is restarted, check that operation is normal with
actuators in the proper positions.
Caution
1. Drain flushing.
Remove condensate from air filters regularly. (Refer to specifications.)
75
CY1
Auto Switch Precautions 1
Series
Be sure to read before handling.
Design & Selection
Warning
Warning
1. Confirm the specifications.
Read the specifications carefully and use this product appropriately. The product may be damaged or malfunction if it is used
outside the range of specifications of current load, voltage, temperature or impact.
2. Take precautions when multiple cylinders
are used close together.
When multiple auto switch cylinders are used in close proximity,
magnetic field interference may cause the switches to malfunction. Maintain a minimum cylinder separation of 40mm. (When the
allowable separation is indicated for each cylinder series, use the
specified value.)
3. Pay attention to the length of time that a
switch is ON at an intermediate stroke position.
When an auto switch is placed at an intermediate position of the
stroke and a load is driven at the time the piston passes, the auto
switch will operate, but if the speed is too great the operating time
will be shortened and the load may not operate properly. The maximum detectable piston speed is:
Auto switch operating range (mm)
V(mm/s) = ____________________________ x 1000
Time load applied (ms)
In cases of high piston speed, the use of an auto switch (F7NT)
with a built-in OFF delay timer (approx. 200ms) makes it possible
to extend the load operating time.
• In the same way, when operating under a specified voltage,
although an auto switch may operate normally, the load may not
operate. Therefore, the formula below should be satisfied after
confirming the minimum operating voltage of the load.
Supply
Minimum operating
– Internal voltage >
voltage
voltage of load
drop of switch
2) If the internal resistance of a light emitting diode causes a problem, select a switch without an indicator light (Model A80, A80H,
A90 and Z80).
<Solid state switch>
3) Generally, the internal voltage drop will be greater with a 2 wire
solid state auto switch than with a reed switch. Take the same precautions as in 1).
Also, note that a 12VDC relay is not applicable.
6. Pay attention to leakage current.
<Solid state switch>
With a 2 wire solid state auto switch, current (leakage current)
flows to the load to operate the internal circuit even when in the
OFF state.
Operating current of load (OFF condition) > Leakage current
If the criteria given in the above formula are not met, it will not
reset correctly (stays ON). Use a 3 wire switch if this specification
will not be satisfied.
Moreover, leakage current flow to the load will be “n” times larger
when “n” auto switches are connected in parallel.
4. Wiring should be kept as short as possible.
<Reed switch>
As the length of the wiring to a load gets longer, the rush current
at switching ON becomes greater, and this may shorten the product’s life. (The switch will stay ON all the time.)
1) For an auto switch without a contact protection circuit, use a contact protection box when the wire length is 5m or longer.
2) Even if an auto switch has a built-in contact protection circuit,
when the wiring is more than 30m long, it is not able to adequately
absorb the rush current and its life may be reduced. It is again
necessary to connect a contact protection box in order to extend
its life. Please contact SMC in this case.
<Solid state switch>
3) Although wire length should not affect switch function, use a wire
100m or shorter.
5. Take precautions for the internal voltage
drop of the switch.
<Reed switch>
1) Switches with an indicator light (Except A76H, A96 and Z76)
• If auto switches are connected in series as shown below, take note
that there will be a large voltage drop because of internal resistance in the light emitting diode. (Refer to internal voltage drop in
the auto switch specifications.)
[The voltage drop will be “n” times larger when “n” auto switches
are connected.]
Even though an auto switch operates normally, the load may not
operate.
Load
76
7. Do not use a load that generates surge voltage.
<Reed switch>
If driving a load such as a relay that generates a surge voltage,
use a switch with a built-in contact protection circuit or use a contact protection box.
<Solid state switch>
Although a zener diode for surge protection is connected at the
output side of a solid state auto switch, damage may still occur if
the surge is applied repeatedly. When a load, such as a relay or
solenoid, which generates surge is directly driven, use a type of
switch with a built-in surge absorbing element.
8. Cautions for use in an interlock circuit.
When an auto switch is used for an interlock signal requiring high
reliability, devise a double interlock system to avoid trouble by providing a mechanical protection function, or by also using another
switch (sensor) together with the auto switch. Also perform periodic maintenance and confirm proper operation.
9. Ensure sufficient clearance for maintenance
activities.
When designing an application, be sure to allow sufficient clearance for maintenance and inspections.
CY1
Auto Switch Precautions 2
Series
Be sure to read before handling.
Mounting & Adjustment
Wiring
Warning
Warning
1. Do not drop or bump.
Do not drop, bump or apply excessive impacts (300m/s² or more
for reed switches and 1000m/s² or more for solid state switches)
while handling.
Although the body of the switch may not be damaged, the inside
of the switch could be damaged and cause a malfunction.
2. Do not carry a cylinder by the auto switch
lead wires.
Never carry a cylinder by its lead wires. This may not only cause
broken lead wires, but it may cause internal elements of the
switch to be damaged by the stress.
3. Mount switches using the proper fastening
torque.
When a switch is tightened beyond the range of fastening torque,
the mounting screws, mounting bracket or switch may be damaged. On the other hand, tightening below the range of fastening
torque may allow the switch to slip out of position. ( Refer to switch
mounting for each series regarding switch mounting, moving, and
fastening torque, etc. .)
4. Mount a switch at the center of the operating
range.
Adjust the mounting position of an auto switch so that the piston
stops at the center of the operating range (the range in which a
switch is ON).
(The mounting position shown in a catalog indicates the optimum
position at stroke end.) If mounted at the end of the operating
range (around the borderline of ON and OFF), operation will be
unstable.
Wiring
Warning
5. Do not allow short circuit of loads.
<Reed switch>
If the power is turned ON with a load in a short circuit condition,
the switch will be instantly damaged because of excess current
flow into the switch.
<Solid state switch>
Model D-F9, F-9W and all models of PNP output type switches do not have built-in short circuit prevention circuits. If loads are
short circuited, the switches will be instantly damaged.
Take special care to avoid reverse wiring with the brown (red)
power supply line and the black (white) output line on 3 wire type
switches.
6. Avoid incorrect wiring.
<Reed switch>
A 24VDC switch with indicator light has polarity. The brown lead
wire or terminal No. 1 is (+), and the blue lead wire or terminal No.
2 is (–).
[In the case of model D-97, the side without indicator is (+), and
the black line side is (–).]
1) If connections are reversed, a switch will operate, however, the
light emitting diode will not light up.
Also note that a current greater than that specified will damage a
light emitting diode and it will no longer operate.
Applicable models: D-A73, A73H, A73C, Z73, D-A93
<Solid state switch>
1) If connections are reversed on a 2 wire type switch, the switch will
not be damaged if protected by a protection circuit, but the switch
will always stay in an ON state. However, it is still necessary to
avoid reversed connections, since the switch could be damaged
by a load short circuit in this condition.
2) If connections are reversed (power supply line + and power supply line –) on a 3 wire type switch, the switch will be protected by
a protection circuit. However, if the power supply line (+) is connected to the blue (black) wire and the power supply line (–) is
connected to the black (white) wire, the switch will be damaged.
1. Avoid repeatedly bending or stretching lead
wires.
Broken lead wires will result from applying bending stress or
stretching force to the lead wires.
2. Be sure to connect the load before power is
applied.
<2 wire type>
If the power is turned ON when an auto switch is not connected to
a load, the switch will be instantly damaged because of excess
current.
3. Confirm proper insulation of wiring.
Be certain that there is no faulty wiring insulation (contact with
other circuits, ground fault, improper insulation between terminals,
etc.). Damage may occur due to excess current flow into a switch.
4. Do not wire with power lines or high voltage
lines.
Wire separately from power lines or high voltage lines, avoiding
parallel wiring or wiring in the same conduit with these lines.
Control circuits, including auto switches, may malfunction due to
noise from these other lines.
∗ Lead wire color changes
Lead wire colors of SMC switches and related products have been
changed in order to meet NECA (Nippon Electric Control
Equipment Industries Association) Standard 0402 for production
beginning September, 1996 and thereafter. Please refer to the
tables provided.
Special care should be taken regarding wire polarity during the
time that the old colors still coexist with the new colors.
2 wire
3 wire
Old
Output (+)
Output (–)
Red
Black
New
Brown
Blue
GND
Output
Solid state
with diagnostic output
Old
Power supply
GND
Output
Diagnostic Output
Red
Black
White
Yellow
New
Brown
Blue
Black
Orange
New
Brown
Blue
Black
Old
Power supply
Red
Black
White
Solid state with latch
type diagnostic output
Old
Power supply
GND
Output
Latch type
diagnostic Output
Red
Black
White
Yellow
New
Brown
Blue
Black
Orange
77
CY1
Auto Switch Precautions 3
Series
Be sure to read before handling.
Operating Environment
Warning
1. Never use in an atmosphere of explosive
gases.
The structure of auto switches is not intended to prevent explosion. Never use in an atmosphere with an explosive gas since this
may cause a serious explosion.
2. Do not use in an area where a magnetic field
is generated.
Auto switches will malfunction or magnets inside cylinders will
become demagnetized. (Consult SMC regarding the availability of
a magnetic field resistant auto switch.)
3. Do not use in an environment where the
auto switch will be continually exposed to
water.
Although switches satisfy the IEC standard IP67 structure (JIS C
0920: anti-immersion structure), do not use switches in applications where continually exposed to water splash or spray. Poor
insulation or swelling of the potting resin inside switches may
cause malfunction.
4. Do not use in an environment with oil or
chemicals.
Consult SMC if auto switches will be used in an environment with
coolant, cleaning solvent, various oils or chemicals. If auto switches are used under these conditions for even a short time, they
may be adversely affected by improper insulation, malfunction
due to swelling of the potting resin, or hardening of the lead wires.
5. Do not use in an environment with temperature cycles.
Consult SMC if switches are used where there are temperature
cycles other than normal temperature changes, as they may be
adversely affected.
6. Do not use in an environment where there is
excessive impact shock.
<Reed switch>
When excessive impact (300m/s2 or more) is applied to a reed
switch during operation, the contact point will malfunction and
generate or cut off a signal momentarily (1ms or less). Consult
SMC regarding the need to use a solid state switch depending
upon the environment.
7. Do not use in an area where surges are generated.
<Solid state switch>
When there are units (solenoid type lifter, high frequency induction furnace, motor, etc.) which generate a large amount of surge
in the area around cylinders with solid state auto switches, this
may cause deterioration or damage to the switch. Avoid sources
of surge generation and disorganized lines.
8. Avoid accumulation of iron powder or close
contact with magnetic substances.
When a large amount of ferrous powder such as machining chips
or spatter is accumulated, or a magnetic substance (something
attracted by a magnet) is brought into close proximity with an auto
switch cylinder, it may cause the auto switch to malfunction due to
a loss of the magnetic force inside the cylinder.
78
Maintenance
Warning
1. Perform the following maintenance periodically in order to prevent possible danger
due to unexpected auto switch malfunction.
1) Secure and tighten switch mounting screws.
If screws become loose or the mounting position is dislocated,
retighten them after readjusting the mounting position.
2) Confirm that there is no damage to lead wires.
To prevent faulty insulation, replace switches or repair lead wires,
etc., if damage is discovered.
3) Confirm the lighting of the green light on the 2 color indicator type
switch.
Confirm that the green LED is on when stopped at the established position. If the red LED is on, the mounting position is not
appropriate. Readjust the mounting position until the green LED
lights up.
Other
Warning
1. Consult SMC concerning water resistance,
elasticity of lead wires, and usage at welding
sites, etc.
SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK
EUROPE
ASIA
NORTH AMERICA
AUSTRIA
SMC Pneumatik GmbH.
CZECH
SMC Czech s.r.o.
FRANCE
SMC Pneumatique SA
GERMANY
SMC Pneumatik GmbH
HUNGARY
SMC Hungary Kft.
IRELAND
SMC Pneumatics (Ireland) Ltd.
ITALY/ROMANIA
SMC Italia S.p.A.
NETHERLANDS
~
SMC Controls BV.
SLOVAKIA
SMC Slovakia s.r.o.
SLOVENIA
SMC Slovenia d.o.c.
SPAIN/PORTUGAL
SMC Espana, S.A.
SWEDEN
SMC Pneumatics Sweden AB
SWITZERLAND
SMC Pneumatik AG.
UK
SMC Pneumatics (U.K.) Ltd.
CHINA
SMC (China) Co., Ltd.
HONG KONG
SMC Pneumatics (Hong kong) Ltd.
INDIA
SMC Pneumatics (India) Pvt. Ltd.
MALAYSIA
SMC Pneumatics (S.E.A.) Sdn. Bhd.
PHILIPPINES
SMC Pneumatics (Philippines), Inc.
SINGAPORE
SMC Pneumatics (S.E.A.) Pte. Ltd.
SOUTH KOREA
SMC Pneumatics Korea Co., Ltd.
TAIWAN
SMC Pneumatics (Taiwan) Co., Ltd.
THAILAND
SMC Thailand Ltd.
CANADA
SMC Pneumatics (Canada) Ltd.
MEXICO
SMC Corporation (Mexico) S.A. de C.V.
USA
SMC Pneumatics Inc.
SOUTH AMERICA
ARGENTINA
SMC Argentina S.A.
BOLIVIA
SMC Pneumatics Bolivia S.R.L.
CHILE
SMC Pneumatics (Chile) S.A.
VENEZUELA
SMC Neumatica Venezuela S.A.
OCEANIA
AUSTRALIA
SMC Pneumatics (Australia) Pty. Ltd.
NEW ZEALAND
SMC Pneumatics (N.Z.) Ltd.
1-16-4 Shimbashi, Minato-ku, Tokyo 105 JAPAN
Tel: 03-3502-2740 Fax: 03-3508-2480
1st printing March, 1998
D-SMC.L.A.
P-44 (JT)
Specifications are subject to change without prior notice
and any obligation on the part of the manufacturer.
Printed in Japan.

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