WOLF130-Manual

WOLF130-Manual
CONGRATULATIONS on your purchase of a Viper product,
and welcome to the V.I.P. family. We appreciate your business
and will do everything in our power to keep you happy with
your purchase for many years to come.
As part of the V.I.P. family, you are entitled to the best protection
by one of the most comprehensive warranties in the industry.
Thank-you for purchasing Viper products!
Tom Vander Bie, CEO
TABLE OF CONTENTS
Machine Components
Safety Precautions
Machine Set Up
Machine Operation
Machine Maintenance & Storage
Troubleshooting
Technical Specifications
Parts Lists
Wiring Diagram
1
2
3
3-4
5
6
7
8-13
14
MACHINE COMPONENTS
3
2
6
7
8
9
11
1
4
5
10
1) Solution Tank
2) Recovery Tank
3) Handle
4) Transport Wheels
5) Front Caster
6) Vacuum Intake
7) Solution Coupler
8) Vacuum Hose
9) Solution Hose
10) Hand Tool
11) Clamp
1
SAFETY PRECAUTIONS
GROUNDING INSTRUCTIONS
General – This carpet spotting machine shall be
grounded while in use to protect the operator from
electric shock. The machine is provided with a
three-contact grounding type attachment plug to fit
the proper grounding type receptacle. The green
(or green & yellow) conductor in the cord is the
grounding wire. Never connect this wire to other
than the grounding pin of the attachment plug.
This machine is for use on a nominal 120-volt
circuit and has a grounding plug that resembles the
plug illustrated in figure below. Make sure that the
machine is connected to an outlet having the same
configuration as the plug. No adapter should be
used with this machine.
Grounded
3 Hole Outlet
1) Do not operate machine:
- Unless trained and authorized
- Unless you have read and understand operators
manual
- In flammable or explosive areas.
- With damaged or modified cord or plug.
- If not in proper operating condition.
- In outdoor areas.
- In standing water.
- Without filters in place.
- With the use of unapproved extension cords.
2) Before operating machine:
- Make sure all safety devices are in place and
operate properly.
3) When using machine:
- Mix and handle any chemicals according to
manufacturer’s recommendations
- Do not run machine over cord.
- Do not pull machine by cord or plug.
- Do not pull cord around sharp edges or corners.
- Do not unplug by pulling on the cord.
- Do not stretch cord.
- Do not handle plug with wet hands.
- Keep cord away from heated surfaces.
- Do not pick up flammable materials or reactive
metals.
- Report machine damage or faulty operation
immediately.
4) Before leaving or servicing machine:
- Turn off machine.
- Unplug power cord from outlet.
Ground Pin
(120V)
This machine is intended for commercial use. It is
constructed for use in an indoor environment and is
not intended for any other use. Use only
recommended accessories.
All operators shall read, understand and exercise
the following safety precautions:
2
5) When servicing machine:
- Unplug cord from outlet.
- Use manufacturer supplied or approved
replacement parts.
- Avoid moving parts. Don’t wear
loose clothing.
2) Connect the solution hose and vacuum hose to
the machine.
3) Connect the power cable to a grounded wall
outlet. (see grounding instructions)
WOLF CARPET SPOTTER - SETUP
!!! Read operators manual thoroughly
prior to operating or servicing this
machine!!!
MACHINE OPERATION
Carefully check the shipping carton for signs of
damage. Report any carton damage to carrier
immediately.
PRIOR TO REMOVING SPOTS
Check carton contents to ensure carton is complete.
Contact your Viper distributor if anything is
missing.
Contents:
z
z
z
z
Wolf Carpet Spotter
Vacuum & Solution hoses
Hand tool
1) Inspect power cable for damage.
Replace cable if damage is found.
2) Vacuum carpet to remove debris prior to
extracting the spot.
SPOT REMOVAL
1) Turn on vacuum / pump switch.
NOTE: Solution will only spray when the spray
handle(on the hand tool) is pulled.
2) To start cleaning, pull the spray handle (hand
tool) and begin to pull the tool backwards
over the spot.
!!! Read operators manual
thoroughly prior to operating or
servicing this machine!!!
1) Using a hose or bucket, fill tank with a
maximum of 1 gallon of water.
NOTE: For best cleaning results, use
the built-in agitation brush on the hand
tool to help loosen stain.
3) Release spray handle when you have reached
the end of the spot. Continue to pull hand tool
back for another 4 inches to pick up excess
solution.
4) Continue until spot is removed.
!!! Do not use flammable liquids or
operate machine in or near
flammable liquids or vapors!!!
3
DRAINING TANKS
OPERATING HINTS
DRAINING SOLUTION TANK
1) Use cool water only. Hot water may set a stain.
2) Use the built-in agitation brush to help free up
stain.
3) Continually check for foam buildup in recovery
tank. Use a distributor recommended foam
control solution.
1) Turn machine off and unplug from power
source.
2) Disconnect solution and vacuum hoses from
front of machine.
3) Unhook clamps on recovery tank and
remove recovery tank from machine.
4) Carry solution tank to an approved drain,
and dump out contents.
NOTE: Excessive foam buildup will cause
damage to the vacuum motor.
DRAINING RECOVERY TANK
4) Repeat extraction path on heavily soiled areas.
5) When recovery of the dirty solution ends, or the
solution tank is empty, you must drain the
recovery tank. (see TANK DRAINING)
1) Turn off machine and unplug from
power source.
2) Unhook clamps on recovery tank and
remove recovery tank from machine.
3) Carry recovery tank to an approved
drain and dump out contents.
4) Rinse recovery tank with clean water.
5) Reattach recovery tank to the solution
tank.
4
MONTHLY MAINTENANCE
1) Flush pump & plumbing with an acetic acid
solution to dissolve any chemical buildup.
Mixing Instructions:
a) Premix 8 oz. of an acetic acid solution
with 1 gallon of water and pour into
solution tank.
b) Turn vacuum / pump switch on
c) Put floor tool head over floor drain and
pull solution trigger for one (1) minute.
d) Turn machine off and allow remaining
solution to sit in machine overnight.
e) The following day, spray out remaining
solution and flush system again with 1
gallon of clean water.
2) Inspect machine for water leaks.
3) Check machine for loose or missing nuts,
screw and bolts and replace as necessary.
MACHINE MAINTENANCE
To keep the machine performing well
for many years, please follow the
following maintenance procedures.
!!! Always confirm that the machine
is unplugged prior to performing
any maintenance or repairs!!!
DAILY MAINTENANCE
1) When cleaning operation is complete
for the day, drain and rinse the
recovery tank thoroughly with clean
water.
2) Remove remaining solution from
solution tank.
3) Remove vacuum filter and rinse with
clean water.
4) Replace filter when dry.
MACHINE STORAGE
1) Prior to storing the machine, ensure the
solution and recovery tanks are clean and
empty of any solution.
2) Store machine in upright position in a dry area,
with the vacuum hose removed for air
circulation.
NOTE: If you are storing the machine in an area
which can freeze, be sure both tanks and the
solution plumbing are empty of all water and dry!
5) Remove and inspect spray jet. If
necessary, clean jet.
NOTE: Do not clean jet with a pointed
object, as it will damage the jets.
6) Check brush strip & remove any debris
or carpet fibers.
7) Check pick up head on hand tool and
remove any debris or carpet fibers.
8) Clean machine with a nonabrasive cleaner.
9) Inspect power cable for any damage.
Replace if necessary.
5
BASIC TROUBLESHOOTING
PROBLEM
Machine
doesn't work
Solution
pump not
working
CAUSE
SOLUTION
Not plugged in to power source
Faulty power cable
Faulty extension power cable
Building circuit breaker tripped
Vacuum / pump switch not on
Vacuum / pump switch faulty
Faulty solenoid
Faulty solution pump
Pump overheated
Loose or broken wiring
Vacuum / pump switch not on
Vacuum / pump switch faulty
Vacuum motor thermal overload
Vacuum
tripped
motor not
working
Faulty vacuum motor
Worn carbon brushes
Loose or broken wiring
Air leaking around recovery gasket
Vacuum gasket damaged or worn
Loose vacuum hose connections
Poor pick up
Defective vacuum hose
Loose vacuum hose cuffs
Vacuum hose clogged
Solution tank is empty or low
Vacuum / pump switch not on
Dirty or plugged spray tips
Improper spray tip size or spray
Uneven or no angle
solution spray Worn spray tips
Faulty solution pump
Clogged solution tank filter
Pinched or kinked solution hose
6
Plug into a grounded outlet
Contact Viper Distributor
Replace with new extension power cable
Reset circuit breaker
Turn on switch
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Determine cause and allow 30 minutes for
pump to cool
Contact Viper Distributor
Turn on switch
Contact Viper Distributor
Check for obstruction and allow 30
minutes to cool
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Ensure recovery lid is firmly tightened
Replace gasket
Ensure vacuum hose connections are tight
Replace vacuum hose
Ensure cuffs are secure to the housing
Remove obstruction from vacuum hose
Fill solution tank
Turn on switch
Clean or replace spray tips
Contact Viper Distributor
Contact Viper Distributor
Contact Viper Distributor
Clean or replace filter
Check for obstructions and kinks and
reroute or replace if needed
Technical Specifications:
Gallon Capacity
1 Gal (3.79Ltr)
Cleaning Path
4" (10.2cm)
Pump
30PSI
Vac Motor
2-Stage
Voltage
110V
Waterlift
85" (215.9cm)
Cable
21.5ft./Safety Yellow
Wheels
8" (203.2 m m)
Vacuum Hose
8.2ft.
Solution Hose
8.5ft.
DIA
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
PART
NUMBER
VV68104
VV68201-2
VF83109-7
VV20291
VV13667
VF13614
VV13607
VF14200
VV68201-1
VV68136
VV68115
VV68301-2
VV68130
VV20274A
VV68135
VF46400
VV68141
VV68301-1
VV68113
VV68114
VV68111
VV68127
VV68105
68 05
VF14301
VV68101
VV68119
VF13525
VV13665
VV68143
VF14005
VF13518
VF13537
VV68118
VV20501
VV13601
VV13662
VV68133
VV13635
VV68132
VV68128
RD60128
VF13634
RD10461
VV68142
VV80208
VF83109
VV68308
VV68145
VV68201-3
VF13533
VV60220S1
DESCRIPTION
HANDLE / CORD WRAP
COVER, RECOVERY TANK
HOOK
WASHER, LOCK, M4
SCREW, PH, M4 X 8
WASHER, PLAIN, M6
WASHER, LOCK, M6
SCREW, PH, M6 X 16
RECOVERY TANK
VIPER LOGO
GASKET, RECOVERY TANK
COVER, SOLUTION TANK
WASHER, SEAL
WASHER, PLAIN, M14
BARB, HOSE
CLAMP
HOSE
SOLUTION TANK
FILTER, VAC MOTOR
SCREEN
GASKET, SOLUTION TANK, 4"
COVER
WHEEL,, 8"
8
SCREW, M4 X 12
HOUSING
COLLAR
SCREW, M6 X 8
NUT, M10 X 1
HOSE
NUT, M10
WASHER, LOCK, M10
WASHER, PLAIN,M10
AXLE
SCREW, PH, M5 X 14
WASHER, LOCK, M5
WASHER, PLAIN, M5
DECAL, SERIAL
SCREW, PH, M5 X 20
WASHER, SEAL
HOSE BARB
ELBOW, HOSE BARB
BOLT, M10 x 30
SCREEN
HOSE
COUPLER,QUICK CONNECT
CATCH
LABEL, DRAINING
SEALER
ELBOW, HOSE BARB
WASHER, PLAIN, M6
SCREW,M6 X 16
9
NO.
REQ'D
1
1
2
6
6
10
12
10
1
2
1
1
1
1
1
4
1
1
1
1
1
2
2
2
1
2
2
2
2
1
1
5
1
7
7
7
1
4
3
2
2
1
1
1
1
1
1
1
1
2
2
DIA
NO.
PART
NUMBER
DESCRIPTION
NO.
REQ'D
1
VV68112
GASKET, VAC MOTOR, 5.75"
1
2
ZD49000A
VACUUM MOTOR, 110V
1
3
VV68116
SPACER, VAC MOTOR
4
4
VV68110
GASKET, VAC MOTOR
1
5
VV68109
MOUNTING PLATE, VAC MOTOR
1
6
VV68117
SPACER, VAC PLATFORM
4
7
VV68120
GASKET, BAFFLE
1
8
YQ60504
RING
1
9
VV13662
WASHER, PLAIN, M5
32
10
VV13601
WASHER, LOCK, M5
28
11
VF14214
SCREW, PH, M5 X 8
12
12
VF83109
CATCH
1
13
VF13666
SCREW, PH, M4 X 6
2
14
VV20291
WASHER, LOCK, M4
2
15
VV68107
BAFFLE & REAR PANEL
1
16
VV20501
SCREW, PH, M5 X 14
16
17
RD60128
BARB, HOSE
2
18
RD50258
DIODE ASSEMBLY
1
19
RD50264
PUMP, 110V
1
20
VV13633
NUT, M5
8
21
VV68126
BRACKET, PUMP MOUNTING
2
22
VV68108-2
CONNECTOR
2
23
VV68108-1
BOTTOM MOUNT PLATE
1
24
VV68106
MOUNTING PLATE, SWITCH ASSEMBLY
1
25
VA91346
SWITCH ASSEMBLY
1
26
VV30183
POWER CORD
1
27
VF99008B
CORD STRAIN RELIEF
1
28
VV20509
PH SCREW, M5X10
4
29
VV68123
CASTER, 1.5"
1
30
VV68183
SPONGE
1
11
DIA
NO.
PART
NUMBER
DESCRIPTION
NO.
REQ'D
1
*******
HAND TOOL
1
2
VV68148
SOLUTION HOSE
1
3
RD20652
CABLE TIE
8
4
RD11177
CLAMP, HOSE
2
5
RD80784
COUPLER, MALE END
1
6
RD60388
HOSE END
2
7
VV68147
HOSE
1
******* Contact distributor
13
14
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