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Airwell DLF 50 DCI Service manual
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Airwell DLF 50 DCI is a high-tech air conditioning system with a concealed indoor unit, combining a variable cooling and heating capacity with a high COP and low noise levels. It uses the environmentally friendly R410A refrigerant and features an advanced control system with networking connectivity and a dry contact output for alarms. The unit offers flexible installation options, with the ability to be installed horizontally or vertically, and can operate in a wide range of temperatures, making it suitable for various residential and commercial applications.
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DLF DC Inverter Series Indoor Units Outdoor Units DLF 25 DCI ONG3-25 DCI DLF 35 DCI ONG3-35 DCI DLF 50 DCI DCI 50 DLF 60 DCI DCI 60 DLF 72 DCI DCI 72Z REFRIGERANT R410A SM DLF 1-A.1 GB HEAT PUMP AUGUST – 2008 CONTENT LIST OF EFFECTIVE PAGES LIST OF EFFECTIVE PAGES Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page (when none indicates no changes in the relevant page). All pages in the following list represent effected/ non effected pages divided by chapters. Dates of issue for original and changed pages are: Original ....... 0 ........ November 2007 Total number of pages in this publication is 145 consisting of the following: Page No. Revision No. # Page No. Revision No. # Page No. Revision No. # Title .......................1 A ...........................1 i .............................1 1-1 - 1-3 ................1 2-1 - 2-5 ................1 3-1 ........................1 4-1 - 4-3 ................1 5-1 - 5-25 ..............1 6-1 - 6-3 ................1 7-1 - 7-5 ................1 8-1 ........................1 9-1 - 9-3 ................1 10-1 ......................1 11-1 .......................1 12-1 ......................1 13-1-13-26 ............1 14-1-14-7 ..............1 15-1-15-13 ............1 16-1-16-50 ............1 • Zero in this column indicates an original page. * Due to constant improvements please note that the data on this service manual can be modified with out notice. ** Photos are not contractual. A CONTENT SM DLF 1-A.1 GB TABLE OF CONTENTS Table of Contents 1. INTRODUCTION ...................................................................................................1-1 2. PRODUCT DATA SHEET ......................................................................................2-1 3. RATING CONDITIONS ..........................................................................................3-1 4. OUTLINE DIMENSIONS .......................................................................................4-1 5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1 6. AIRFLOW CURVES ..............................................................................................6-1 7. SOUND LEVEL CHARACTERISTICS ..................................................................7-1 8. ELECTRICAL DATA ..............................................................................................8-1 9. WIRING DIAGRAMS .............................................................................................9-1 10. ELECTRICAL CONNECTIONS .............................................................................10-1 11. REFRIGERATION DIAGRAMS .............................................................................11-1 12. TUBING CONNECTIONS......................................................................................12-1 13. CONTROL SYSTEM .............................................................................................13-1 14. TROUBLESHOOTING ..........................................................................................14-1 15. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................15-1 16. APPENDIX A .........................................................................................................16-1 SM DLF 1-A.1 GB i INTRODUCTION 1. INTRODUCTION 1.1 General The new DLF DC INVERTER concealed split unit range comprises the RC (heat pump) models as follow: ● DLF 25 ● DLF 35 ● DLF 50 ● DLF 60 ● DLF 72 Remote control compatibility The DLF unit is compatible with remote controls RC3, RC4, RCW1, RCW2, and RC7. Unlike standard units (fix RPM) that are selected according to their nominal capacity to overcome the maximum required load; DC Inverter units can be selected to a smaller nominal capacity range unit. It made possible due to the ability of inverters to reach a much higher capacity level (indicated as Maximum Capacity) which is around 115-130% of the nominal capacity. 1.2 Main Features High level DC inverter system combined with concealed indoor units. The system consists of high technology DC Brushless compressor, outdoor and indoor fan motors. The system adopts new ODP free refrigerant R410A and other environmental regulations such as RoHS, WEEE, etc. We believe this is the most suitable solution for residential and light commercial air conditioning. The indoor with only 200 mm height and together with the integrated water pump allows best fit into very low ceiling space. The units’ unique feature is the option of install the unit in horizontal or vertical position without any additional work. The unit low noise level (up to 25 DBA) fits perfectly for application as hotels, bed room and small offices. The DLF series benefits from the most advanced technological innovations, namely: Variable cooling and heating capacity from 30% to 115% (of rated capacity) High COP Low noise levels in both indoors and outdoors Extreme low silhouette, only 200mm. Pre-charged system up to 30m Tubing up to 50m length and 30m height difference Networking connectivity Dry contact output – Alarm Ready for base heater and crank case heater installation including software support HMI Display consists of 7-segments shows system diagnostics and setup (in some models only) Monitoring software (PC port for high level service) Operating range cooling: From -10ºC to 46ºC outdoors Operating range heating: From -15ºC to 24ºC outdoors SM DLF 1-A.1 GB CONTENT 1-1 INTRODUCTION 1.3 Indoor Unit The indoor unit can fit easily to many types of residential and commercials applications. It includes: Water-pump drainage build-in. Emergency Water-float to prevent over flow. Horizontal/ Vertical installation build in. 2 options of return air location, on back of the unit or bellow the unit. DC BL motor with maximum fan speed flexibility. High technology plastic fan and fan housing. Advanced electronic control box assembly with 1-meter cable to allow installation at a more accessible area. 1.4 Filtration The air filter can be located in the back side or in the bottom of the unit for easy access. 1.5 Control The microprocessor indoor controller, and an infrared remote control, supplied as standard, provides complete operating function and programming. For further details, please refer to the Operation Manual, Appendix A. 1.6 Outdoor Unit The outdoor units can be installed as floor or wall mounted units by using a wall-supporting bracket. The metal sheets are protected by anti- corrosion paintwork allowing long life resistance. All outdoor units are pre-charged. For further information, please refer to the Product Data Sheet, Chapter 2. It includes: ● Compressor mounted in a soundproofed compartment : Rotary – for DLF 25-35 Scroll – for DLF 50-60-72 ● Improved 3- blades axial fans for noise reduction. ● Outdoor coil with hydrophilic fins for RC units optimised for operation with R 410A refrigerant. ● Fan grill air outlet. ● Service valves” flare” type connection. ● Interconnecting wiring terminal block. 1.7 Tubing Connections Flare type-interconnecting tubing to be produced on site. For further details, please refer to the Installation Manual, Chapter 9. 1-2 CONTENT SM DLF 1-A.1 GB INTRODUCTION 1.8 Accessories RCW Wall Mounted Remote Control The RCW remote control is mounted on the wall, and controls the unit either as an infrared remote control or as a wired controller. The wired controller can control up to 10 Indoor units with the same program settings and adjustments. For further details, please refer to the Technical Service Manual. 1.9 Inbox Documentation Each unit includes its own installation and operation manuals. 1.10 Matching Table INDOOR UNITS OUTDOOR UNITS REFRIGER. DLF 25 DCI 25 (ONG3) R410A √ DCI 35 (ONG3) R410A DCI 50 (ONG3) R410A DCI 60 (GC24) R410A DCI 72Z R410A MODEL (GC30) SM DLF 1-A.1 GB DLF 35 DLF 50 DLF 60 DLF 72 √ √ √ √ DUO DCI R410A √ √ TRIO DCI R410A √ √ √ QUATTRO DCI R410A √ √ √ CONTENT 1-3 PRODUCT DATA SHEET 2. PRODUCT DATA SHEET 2.1 DLF 25 DCI Model Indoor Unit Model Outdoor Unit Installation method of Pipe Characteristics DLF 25 DCI ONG3-25 DCI DUCTED Capacity (1) OUTDOOR INDOOR Power input (1) EER (Cooling) or COP (Heating) (1) Energy efficiency class Power supply Rated current Starting current Circuit breaker rating Fan type & quantity Fan speeds H/ M/ L Air flow (2) H/ M/ L External static pressure Min-Max Sound power level (3) H/ M/ L Sound pressure level (4) H/ M/ L Moisture removal Condensate drain tube I.D Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant control Compressor type, model Fan type & quantity Air flow H/L Sound power level H/L Sound pressure level (4) H/L Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant type Refrigerant charge (standard connecting tubing length) Additional charge per 1 meter Liquid line Connections Suction line between units Max. tubing length Max. height difference Operation control type Heating elements Others (1) (2) (3) (4) Units Btu/hr kW kW W/W V/Ph/Hz A A A RPM m³/hr Pa dB(A) dB(A) L/hr mm mm kg mm kg Units Units m³/hr dB(A) dB(A) mm kg mm kg Units Units Cooling Heating 8500 (4780-12280) 11600 (5120-17060) 2.5 (1.40-3.60) 3.4 (1.50-5.0) 0.625 0.87 4.0 3.9 A A 220-240/1/50 2.7 3.6 10.5 16 Centrifugal & 2 920/810/740 620/560/490 0-30 50/47/44 29/26/23 0.5 19 750x630x200 20 885x695x226 23 14 7 Electronic Expansion Valve DC Inverter single rotary Axial & 1 1780 60 50 795x610x290 38 945x655x395 41 9 3 R410A kg 1.1 g/m In. In. m. m. No need 1/4” 3/8” 20 15 I.R Remote control kW Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units). Airflow without external static pressure. Sound power in ducted units is measured at air discharge. Sound pressure level measured at 1-meter distance from unit. SM DLF 1-A.1 GB CONTENT 2-1 PRODUCT DATA SHEET 2.2 DLF 35 DCI Model Indoor Unit Model Outdoor Unit Installation method of Pipe Characteristics Capacity (1) OUTDOOR INDOOR Power input (1) EER (Cooling) or COP (Heating) (1) Energy efficiency class Power supply Rated current Starting current Circuit breaker rating Fan type & quantity Fan speeds H/ M/ L Air flow (2) H/ M/ L External static pressure Min-Max Sound power level (3) H/ M/ L Sound pressure level (4) H/ M/ L Moisture removal Condensate drain tube I.D Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant control Compressor type, model Fan type & quantity Air flow H/L Sound power level H/L Sound pressure level (4) H/L Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant type Refrigerant charge (standard connecting tubing length) Additional charge per 1 meter Liquid line Suction line Connections between units Max. tubing length Max. height difference Operation control type Heating elements Others (1) (2) (3) (4) 2-2 DLF 35 DCI ONG3-35 DCI DUCTED Units Btu/hr kW kW W/W V/Ph/Hz A A A RPM m³/hr Pa dB(A) dB(A) L/hr mm mm kg mm kg Units Units m³/hr dB(A) dB(A) mm kg mm kg Units Units Cooling Heating 11940 (4780-14670) 14670 (5100-19790) 3.5 (1.40-4.30) 4.3 (1.50-5.80) 0.95 1.16 3.67 3.62 A A 220-240/1/50 3.67 4.8 10.5 16 Centrifugal & 2 980/860/730 650/580/490 0-30 53/49/45 31/27/24 1.0 19 200x750x630 20 885x695x226 23 14 7 Electronic Expansion Valve DC Inverter single rotary Axial & 1 1780 62 52 795x610x290 38 945x655x395 43 9 3 R410A kg 1.2 g/m In. In. m. m. No need 1/4” 3/8” 20 15 I.R Remote control kW Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units). Airflow without external static pressure. Sound power in ducted units is measured at air discharge. Sound pressure level measured at 1-meter distance from unit. CONTENT SM DLF 1-A.1 GB PRODUCT DATA SHEET 2.3 DLF 50 DCI Model Indoor Unit Model Outdoor Unit Installation method of Pipe Characteristics Capacity (1) OUTDOOR INDOOR Power input (1) EER (Cooling) or COP (Heating) (1) Energy efficiency class Power supply Rated current Starting current Circuit breaker rating Fan type & quantity Fan speeds H/ M/ L Air flow (2) H/ M/ L External static pressure Min-Max Sound power level (3) H/ M/ L Sound pressure level (4) H/ M/ L Moisture removal Condensate drain tube I.D Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant control Compressor type, model Fan type & quantity Air flow H/L Sound power level H/L Sound pressure level (4) H/L Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant type Refrigerant charge (standard connecting tubing length) Additional charge per 1 meter Liquid line Connections Suction line between units Max. tubing length Max. height difference Operation control type Heating elements Others (1) (2) (3) (4) DLF 50 DCI DCI 50 DUCTED Units Btu/hr kW kW W/W V/Ph/Hz A A A RPM m³/hr Pa dB(A) dB(A) L/hr mm mm kg mm kg Units Units m³/hr dB(A) dB(A) mm kg mm kg Units Units Cooling Heating 17060 (5120-20470) 20470 (5120-25930) 5.0 (1.50-6.00) 6.0 (1.50-7.60) 1.5 1.73 3.3 3.47 A A 220-240/1/50 6.5 7.6 10.5 20 Centrifugal & 2 1100/980/860 710/600/540 0-40 54/51/48 35/32/29 1.5 19 750x630x200 21 885x695x226 24 14 7 Electronic Expansion Valve Scroll, DC Axial & 1 2160 63 53 795x610x290 39 945x655x395 43 9 3 R410A kg 1.5 g/m In. In. m. m. No need 1/4” 1/2” 30 15 I.R Remote control kW Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units). Airflow without external static pressure. Sound power in ducted units is measured at air discharge. Sound pressure level measured at 1-meter distance from unit. SM DLF 1-A.1 GB CONTENT 2-3 PRODUCT DATA SHEET 2.4 DLF 60 DCI Model Indoor Unit Model Outdoor Unit Installation method of Pipe Characteristics Capacity (1) OUTDOOR INDOOR Power input (1) EER (Cooling) or COP (Heating) (1) Energy efficiency class Power supply Rated current Starting current Circuit breaker rating Fan type & quantity Fan speeds H/ M/ L Air flow (2) H/ M/ L External static pressure Min-Max Sound power level (3) H/ M/ L Sound pressure level (4) H/ M/ L Moisture removal Condensate drain tube I.D Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant control Compressor type, model Fan type & quantity Air flow H/L Sound power level H/L Sound pressure level (4) H/L Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant type Refrigerant charge (standard connecting tubing length) Additional charge per 1 meter Liquid line Suction line Connections between units Max. tubing length Max. height difference Operation control type Heating elements Others (1) (2) (3) (4) 2-4 DLF 60 DCI DCI 60 DUCTED Units Btu/hr kW kW W/W V/Ph/Hz A A A RPM m³/hr Pa dB(A) dB(A) L/hr mm mm kg mm kg Units Units m³/hr dB(A) dB(A) mm kg mm kg Units Units Cooling Heating 20800 (5120-22860) 22520 (5120-26950) 6.1 (1.50-6.70) 6.6 (1.50-7.90) 1.9 1.7 3.25 3.81 A A 220-240/1/50 8.2 7.8 15 20 Centrifugal & 3 1170/1050/960 1100/950/880 0-40 59/55/53 38/34/32 1.7 19 1050x630x200 25 1185x695x226 28 14 7 Electronic Expansion Valve Scroll Axial & 1 2860 65 55 846x690x302 46 990x770x430 50 9 3 R410A kg 1.65 g/m In. In. m. m. No need 1/4” 1/2” 30 15 I.R Remote control kW Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units). Airflow without external static pressure. Sound power in ducted units is measured at air discharge. Sound pressure level measured at 1-meter distance from unit. CONTENT SM DLF 1-A.1 GB PRODUCT DATA SHEET 2.5 DLF 72 DCI Model Indoor Unit Model Outdoor Unit Installation method of Pipe Characteristics Capacity (1) OUTDOOR INDOOR Power input (1) EER (Cooling) or COP (Heating) (1) Energy efficiency class Power supply Rated current Starting current Circuit breaker rating Fan type & quantity Fan speeds H/ M/ L Air flow (2) H/ M/ L External static pressure Min-Max Sound power level (3) H/ M/ L Sound pressure level (4) H/ M/ L Moisture removal Condensate drain tube I.D Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant control Compressor type, model Fan type & quantity Air flow H/L Sound power level H/L Sound pressure level (4) H/L Dimensions WxHxD Weight Package dimensions WxHxD Packaged weight Units per pallet Stacking height Refrigerant type Refrigerant charge (standard connecting tubing length) Additional charge per 1 meter Connections between units Operation control type Heating elements Others (1) (2) (3) (4) Liquid line Suction line Max. tubing length Max. height difference DLF 72 DCI DCI 72Z DUCTED Units Btu/hr kW kW W/W Cooling Heating 23880 (5120-25600) 25420 (5120-30020) 7.0 (1.50-7.50) 7.45 (1.50-8.80) 2.1 2.1 3.4 3.68 A A 220-240/1/50 9.3 9.3 15 20 Centrifugal & 3 1200/1050/980 1150/950/900 0-40 63/59/56 39/35/32 2.0 19 1050x630x200 25 1185x695x226 28 14 7 Electronic Expansion Valve Twin rotary Axial & 1 3600 66 56 950x835x412 65.5 1080x910x477 73 2 2 R410A V/Ph/Hz A A A RPM m³/hr Pa dB(A) dB(A) L/hr mm mm kg mm kg Units Units m³/hr dB(A) dB(A) mm kg mm kg Units Units kg g/m In. In. m. m. 2.3 7.5m<Length≤20m:+0g; 20m<Length≤30m:+300g; 30m<Length≤50m; +1500g 3/8” 5/8” 50 30 I.R Remote control kW Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units). Airflow without external static pressure. Sound power in ducted units is measured at air discharge. Sound pressure level measured at 1-meter distance from unit. SM DLF 1-A.1 GB CONTENT 2-5 RATING CONDITIONS 3. RATING CONDITIONS Standard conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511. Cooling: Indoor: 27oC DB 19oC WB Outdoor: 35 oC DB Heating: Indoor: 20oC DB Outdoor: 7oC DB 6oC WB 3.1 Operating Limits Indoor Cooling Heating Voltage SM DLF 1-A.1 GB Upper limit Lower limit Upper limit Lower limit 1PH CONTENT Outdoor 32oC DB 23oC WB 46oC DB 21oC DB 15oC WB -10oC DB 24oC DB 18oC WB 27oC DB 20oC DB -15oC DB -16oC WB 198 – 264V 3-1 OUTLINE DIMENSIONS OUTLINE DIMENSIONS 4.1 Indoor Unit: DLF 25, 35, 50, 60, 72 B C A 59 4. 565 21 160 200 59 Nominal Capacity 2.5 -5.0 kW 6.0-7.2 kW SM DLF 1-A.1 GB 27 629 (640 With air filter) A B C 750 696 790 1050 996 1090 CONTENT 4-1 OUTLINE DIMENSIONS 4.2 Outdoor Unit: DCI 25, 35, 50 4.3 Outdoor Unit: DCI 60 4-2 CONTENT SM DLF 1-A.1 GB OUTLINE DIMENSIONS 4.4 Outdoor Unit: DCI 72Z SM DLF 1-A.1 GB CONTENT 4-3 PERFORMANCE DATA & PRESSURE CURVES 5. PERFORMANCE DATA & PRESSURE CURVES 5.1 DLF 25 / ONG3-25 DCI 5.1.1 Cooling Capacity (kW) ID COIL ENTERING AIR DB/WB TEMPERATURE [C0] OD COIL ENTERING AIR DB TEMPERATURE [CO] DATA -10 - 20 (protection range) 25 30 35 40 46 22/15 24/17 27/19 29/21 TC 80 - 110 % of nominal SC 80 - 105 % of nominal PI 25 - 50 % of nominal 32/23 TC 2.42 2.57 2.73 2.89 3.05 SC 2.02 2.06 2.10 2.14 2.18 PI 0.49 0.50 0.51 0.52 0.52 TC 2.30 2.46 2.62 2.77 2.93 SC 1.97 2.01 2.05 2.09 2.13 PI 0.54 0.55 0.56 0.57 0.58 TC 2.18 2.34 2.50 2.66 2.82 SC 1.92 1.96 2.00 2.04 2.08 PI 0.60 0.61 0.62 0.63 0.64 TC 2.07 2.23 2.38 2.54 2.70 SC 1.87 1.91 1.95 1.99 2.03 PI 0.66 0.67 0.68 0.69 0.70 TC 1.93 2.09 2.24 2.40 2.56 SC 1.81 1.85 1.89 1.93 1.97 PI 0.73 0.74 0.75 0.75 0.76 LEGEND TC SC PI WB DB ID OD 5.1.2 – – – – – – – Total Cooling Capacity, kW Sensible Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Cooling) Cooling Capacity Ratio Vs.Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 20 25 30 35 40 45 Outdoor Temperature DB [deg C] SM DLF 1-A.1 GB CONTENT 5-1 PERFORMANCE DATA & PRESSURE CURVES 5.1.3 Heating ID COIL ENTERING AIR DB TEMPERATURE [°C] OD COIL ENTERING AIR DB/WB TEMPERATURE [°C] -15/-16 -10/-12 -7/-8 -1/-2 2/1 7/6 10/9 15/12 DATA 15 20 25 TC 2.16 2.01 1.86 PI 0.52 0.58 0.63 TC 2.41 2.26 2.11 PI 0.63 0.68 0.74 TC 2.59 2.44 2.29 PI 0.71 0.76 0.82 TC 2.68 2.53 2.38 PI 0.78 0.83 0.88 TC 2.75 2.59 2.44 PI 0.82 0.87 0.92 TC 3.55 3.40 3.25 PI 0.82 0.87 0.92 TC 3.75 3.60 3.44 PI 0.87 0.92 0.97 TC 3.94 3.79 3.64 PI 0.91 0.97 1.02 15-24 TC 85 - 105 % of nominal (Protection Range) PI 80 - 120 % of nominal LEGEND TH PI WB DB ID OD 5.1.4 – – – – – – Total Heating Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Heating) Heating Capacity Ratio Vs. Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -20 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [deg C] 5-2 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.1.5 Pressure Curves (Cooling – Test Mode) Suction Pressure - Cooling (Technician Mode) 1400 Suction Pressure [KPa(g)] 1300 1200 1100 32/23 29/21 27/19 24/17 22/15 1000 900 800 700 600 500 10 15 20 25 30 35 Outdoor DB Temperature [°C] 40 45 Discharge Pressure - Cooling (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 32/23 29/21 27/19 24/17 22/15 2750 2500 2250 2000 1750 1500 1250 1000 10 SM DLF 1-A.1 GB 15 20 25 30 35 Outdoor DB Temperature [°C] CONTENT 40 45 5-3 PERFORMANCE DATA & PRESSURE CURVES 5.1.6 Pressure Curves (Heating – Test Mode) Suction Pressure - Heating (Technician Mode) 1300 Suction Pressure [KPa(g)] 1200 1100 1000 900 15 20 25 800 700 600 500 400 300 200 -15 -10 -5 0 5 Outdoor WB Temperature [°C] 10 15 Discharge Pressure - Heating (Technician Mode) 4000 Discharge Pressure [KPa(g)] 3750 3500 3250 3000 2750 15 20 25 2500 2250 2000 1750 1500 1250 1000 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [°C] 5-4 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.1.7 Capacity Correction Factor Due to Tubing Length Cooling 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 25 30 25 30 Tubing Lenght [m] Heating 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 Tubing Lenght [m] SM DLF 1-A.1 GB CONTENT 5-5 PERFORMANCE DATA & PRESSURE CURVES 5.2 DLF 35 / ONG3-35 DCI 5.2.1 Cooling Capacity (kW) ID COIL ENTERING AIR DB/WB TEMPERATURE [C0] OD COIL ENTERING AIR DB TEMPERATURE [C0] DATA -10 - 20 (protection range) 25 30 35 40 46 22/15 24/17 27/19 29/21 TC 80 - 110 % of nominal SC 80 - 105 % of nominal PI 25 - 50 % of nominal 32/23 TC 3.38 3.60 3.83 4.05 4.27 SC 2.76 2.81 2.87 2.93 2.98 PI 0.75 0.76 0.78 0.79 0.80 TC 3.22 3.44 3.66 3.88 4.11 SC 2.69 2.74 2.80 2.86 2.91 PI 0.83 0.85 0.86 0.88 0.89 TC 3.06 3.28 3.50 3.72 3.94 SC 2.62 2.67 2.73 2.79 2.84 PI 0.92 0.94 0.95 0.96 0.98 TC 2.89 3.12 3.34 3.56 3.78 SC 2.55 2.60 2.66 2.72 2.77 PI 1.01 1.02 1.04 1.05 1.07 TC 2.70 2.92 3.14 3.36 3.58 SC 2.46 2.52 2.58 2.63 2.69 PI 1.11 1.13 1.14 1.16 1.17 LEGEND TC SC PI WB DB ID OD 5.2.2 – – – – – – – Total Cooling Capacity, kW Sensible Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Cooling) Cooling Capacity Ratio Vs.Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 20 25 30 35 40 45 Outdoor Temperature DB [deg C] 5-6 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.2.3 Heating ID COIL ENTERING AIR DB TEMPERATURE [°C] OD COIL ENTERING AIR DB/WB TEMPERATURE [°C] -15/-16 -10/-12 -7/-8 -1/-2 2/1 7/6 10/9 15/12 DATA 15 20 25 TC 2.67 2.49 2.30 PI 0.70 0.77 0.84 TC 2.98 2.79 2.60 PI 0.84 0.91 0.98 TC 3.20 3.02 2.83 PI 0.95 1.02 1.09 TC 3.32 3.13 2.94 PI 1.00 1.07 1.14 TC 3.39 3.20 3.02 PI 1.04 1.11 1.18 TC 4.39 4.20 4.01 PI 1.09 1.16 1.23 TC 4.63 4.44 4.26 PI 1.15 1.23 1.30 TC 4.87 4.68 4.50 PI 1.22 1.29 1.36 15-24 TC 85 - 105 % of nominal (Protection Range) PI 80 - 120 % of nominal LEGEND TH PI WB DB ID OD 5.2.4 – – – – – – Total Heating Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Heating) Heating Capacity Ratio Vs. Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -20 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [deg C] SM DLF 1-A.1 GB CONTENT 5-7 PERFORMANCE DATA & PRESSURE CURVES 5.2.5 Pressure Curves (Cooling – Test Mode) Suction Pressure - Cooling (Technician Mode) 1400 Suction Pressure [KPa(g)] 1300 1200 1100 32/23 29/21 27/19 24/17 22/15 1000 900 800 700 600 500 10 15 20 25 30 35 Outdoor DB Temperature [°C] 40 45 Discharge Pressure - Cooling (Technician Mode) 4000 Discharge Pressure [KPa(g)] 3750 3500 3250 3000 32/23 29/21 27/19 24/17 22/15 2750 2500 2250 2000 1750 1500 1250 1000 10 5-8 15 20 25 30 35 Outdoor DB Temperature [°C] CONTENT 40 45 SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.2.6 Pressure Curves (Heating – Test Mode) Suction Pressure - Heating (Technician Mode) 1300 Suction Pressure [KPa(g)] 1200 1100 1000 900 15 20 25 800 700 600 500 400 300 200 -15 -10 -5 0 5 Outdoor WB Temperature [°C] 10 15 Discharge Pressure - Heating (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 2750 15 20 25 2500 2250 2000 1750 1500 1250 1000 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [°C] SM DLF 1-A.1 GB CONTENT 5-9 PERFORMANCE DATA & PRESSURE CURVES 5.2.7 Capacity Correction Factor Due to Tubing Length Cooling 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 25 30 25 30 Tubing Lenght [m] Heating 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 Tubing Lenght [m] 5-10 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.3 DLF 50 / ONG3-50 DCI 5.3.1 Cooling Capacity (kW) ID COIL ENTERING AIR DB/WB TEMPERATURE [C0] OD COIL ENTERING AIR DB TEMPERATURE [C0] DATA -10 - 20 (protection range) 30 35 40 46 24/17 27/19 29/21 TC 80 - 110 % of nominal SC 80 - 105 % of nominal PI 25 - 50 % of nominal TC 25 22/15 4.83 5.15 5.47 5.78 32/23 6.10 SC 3.74 3.81 3.89 3.96 4.04 PI 1.18 1.20 1.22 1.25 1.27 TC 4.60 4.92 5.23 5.55 5.86 SC 3.64 3.72 3.79 3.87 3.95 PI 1.32 1.34 1.36 1.38 1.41 TC 4.37 4.68 5.00 5.32 5.63 SC 3.55 3.62 3.70 3.78 3.85 PI 1.46 1.48 1.50 1.52 1.55 TC 4.14 4.45 4.77 5.08 5.40 SC 3.45 3.53 3.61 3.68 3.76 PI 1.59 1.62 1.64 1.66 1.68 TC 3.86 4.17 4.49 4.80 5.12 SC 3.34 3.42 3.49 3.57 3.64 PI 1.76 1.78 1.80 1.83 1.85 LEGEND TC SC PI WB DB ID OD 5.3.2 – – – – – – – Total Cooling Capacity, kW Sensible Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Cooling) Cooling Capacity Ratio Vs.Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 20 25 30 35 40 45 Outdoor Temperature DB [deg C] SM DLF 1-A.1 GB CONTENT 5-11 PERFORMANCE DATA & PRESSURE CURVES 5.3.3 Heating ID COIL ENTERING AIR DB TEMPERATURE [°C] OD COIL ENTERING AIR DB/WB TEMPERATURE [°C] -15/-16 -10/-12 -7/-8 -1/-2 2/1 7/6 10/9 15/12 DATA 15 20 25 TC 3.88 3.61 3.34 PI 1.04 1.14 1.25 TC 4.32 4.05 3.78 PI 1.25 1.36 1.46 TC 4.65 4.38 4.11 PI 1.41 1.52 1.62 TC 4.82 4.54 4.27 PI 1.49 1.60 1.70 TC 4.93 4.65 4.38 PI 1.54 1.65 1.76 TC 6.37 6.00 5.83 PI 1.62 1.73 1.84 TC 6.72 6.45 6.18 PI 1.72 1.83 1.93 TC 7.07 6.80 6.53 PI 1.82 1.92 2.03 15-24 TC 85 - 105 % of nominal (Protection Range) PI 80 - 120 % of nominal LEGEND TH PI WB DB ID OD 5.3.4 – – – – – – Total Heating Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Heating) Heating Capacity Ratio Vs. Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -20 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [deg C] 5-12 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.3.5 Pressure Curves (Cooling – Test Mode) Suction Pressure - Cooling (Technician Mode) 1400 Suction Pressure [KPa(g)] 1300 1200 1100 32/23 29/21 27/19 24/17 22/15 1000 900 800 700 600 500 10 15 20 25 30 35 Outdoor DB Temperature [°C] 40 45 Discharge Pressure - Cooling (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 32/23 29/21 27/19 24/17 22/15 2750 2500 2250 2000 1750 1500 1250 1000 10 15 20 25 30 35 40 45 Outdoor DB Temperature [°C] SM DLF 1-A.1 GB CONTENT 5-13 PERFORMANCE DATA & PRESSURE CURVES 5.3.6 Pressure Curves (Heating – Test Mode) Suction Pressure - Heating (Technician Mode) 1300 Suction Pressure [KPa(g)] 1200 1100 1000 900 15 20 25 800 700 600 500 400 300 200 -15 -10 -5 0 5 Outdoor WB Temperature [°C] 10 15 Discharge Pressure - Heating (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 2750 15 20 25 2500 2250 2000 1750 1500 1250 1000 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [°C] 5-14 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.3.7 Capacity Correction Factor Due to Tubing Length Cooling 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 25 30 25 30 Tubing Lenght [m] Heating 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 Tubing Lenght [m] SM DLF 1-A.1 GB CONTENT 5-15 PERFORMANCE DATA & PRESSURE CURVES 5.4 DLF 60 / DCI 60 (GC24) 5.4.1 Cooling Capacity (kW) ID COIL ENTERING AIR DB/WB TEMPERATURE [C0] OD COIL ENTERING AIR DB TEMPERATURE [C0] DATA -10 - 20 (protection range) 25 30 35 40 46 22/15 24/17 27/19 29/21 TC 80 - 110 % of nominal SC 80 - 105 % of nominal PI 25 - 50 % of nominal 32/23 TC 5.80 6.18 6.56 6.94 7.32 SC 4.73 4.82 4.92 5.02 5.11 PI 1.48 1.51 1.53 1.56 1.59 TC 5.52 5.90 6.28 6.66 7.04 SC 4.61 4.70 4.80 4.90 4.99 PI 1.65 1.68 1.71 1.74 1.76 TC 5.24 5.62 6.10 6.38 6.76 SC 4.49 4.58 4.68 4.78 4.87 PI 1.82 1.85 1.88 1.91 1.94 TC 4.96 5.34 5.72 6.10 6.48 SC 4.37 4.46 4.56 4.66 4.75 PI 2.00 2.02 2.05 2.08 2.11 TC 4.63 5.01 5.39 5.77 6.14 SC 4.22 4.32 4.42 4.51 4.61 PI 2.20 2.23 2.26 2.29 2.32 LEGEND TC SC PI WB DB ID OD 5.4.2 – – – – – – – Total Cooling Capacity, kW Sensible Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Cooling) Cooling Capacity Ratio Vs.Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 20 25 30 35 40 45 Outdoor Temperature DB [deg C] 5-16 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.4.3 Heating ID COIL ENTERING AIR DB TEMPERATURE [°C] OD COIL ENTERING AIR DB/WB TEMPERATURE [°C] -15/-16 -10/-12 -7/-8 -1/-2 2/1 7/6 10/9 15/12 DATA 15 20 25 TC 4.20 3.91 3.61 PI 1.04 1.14 1.26 TC 4.68 4.38 4.09 PI 1.25 1.36 1.46 TC 5.03 4.74 4.45 PI 1.41 1.52 1.62 TC 5.21 4.92 4.62 PI 1.49 1.60 1.70 TC 5.33 5.04 4.74 PI 1.54 1.65 1.76 TC 6.89 6.60 6.31 PI 1.62 1.73 1.84 TC 7.27 6.98 6.69 PI 1.72 1.83 1.93 TC 7.65 7.36 7.07 PI 1.82 1.92 2.03 15-24 TC 85 - 105 % of nominal (Protection Range) PI 80 - 120 % of nominal LEGEND TH PI WB DB ID OD 5.4.4 – – – – – – Total Heating Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Heating) Heating Capacity Ratio Vs. Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -20 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [deg C] SM DLF 1-A.1 GB CONTENT 5-17 PERFORMANCE DATA & PRESSURE CURVES 5.4.5 Pressure Curves (Cooling – Test Mode) Suction Pressure - Cooling (Technician Mode) 1400 Suction Pressure [KPa(g)] 1300 1200 1100 32/23 29/21 27/19 24/17 22/15 1000 900 800 700 600 500 10 15 20 25 30 35 Outdoor DB Temperature [°C] 40 45 Discharge Pressure - Cooling (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 32/23 29/21 27/19 24/17 22/15 2750 2500 2250 2000 1750 1500 1250 1000 10 15 20 25 30 35 40 45 Outdoor DB Temperature [°C] 5-18 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.4.6 Pressure Curves (Heating – Test Mode) Suction Pressure - Heating (Technician Mode) 1300 Suction Pressure [KPa(g)] 1200 1100 1000 900 15 20 25 800 700 600 500 400 300 200 -15 -10 -5 0 5 Outdoor WB Temperature [°C] 10 15 Discharge Pressure - Cooling (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 32/23 29/21 27/19 24/17 22/15 2750 2500 2250 2000 1750 1500 1250 1000 10 15 20 25 30 35 40 45 Outdoor DB Temperature [°C] SM DLF 1-A.1 GB CONTENT 5-19 PERFORMANCE DATA & PRESSURE CURVES 5.4.7 Capacity Correction Factor Due to Tubing Length Cooling 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 25 30 Tubing Lenght [m] Heating 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 5 10 15 20 25 30 Tubing Lenght [m] 5-20 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.5 DLF 72 / DCI 72Z 5.5.1 Cooling Capacity (kW) ID COIL ENTERING AIR DB/WB TEMPERATURE [C0] OD COIL ENTERING AIR DB TEMPERATURE [C0] DATA -10 - 20 (protection range) 25 30 35 40 46 22/15 24/17 27/19 29/21 TC 80 - 110 % of nominal SC 80 - 105 % of nominal PI 25 - 50 % of nominal 32/23 TC 6.77 7.21 7.65 8.09 8.54 SC 5.51 5.63 5.74 5.85 5.96 PI 1.61 1.64 1.67 1.70 1.73 TC 6.44 6.88 7.33 7.77 8.21 SC 5.37 5.49 5.60 5.71 5.82 PI 1.80 1.83 1.86 1.89 1.92 TC 6.12 6.56 7.00 7.44 7.88 SC 5.24 5.35 5.46 5.57 5.68 PI 1.99 2.02 2.05 2.08 2.11 TC 5.79 6.23 6.67 7.12 7.56 SC 5.10 5.21 5.32 5.43 5.55 PI 2.18 2.21 2.24 2.27 2.30 TC 5.40 5.84 6.28 6.73 7.17 SC 4.93 5.04 5.15 5.27 5.38 PI 2.40 2.43 2.46 2.50 2.53 LEGEND TC SC PI WB DB ID OD 5.5.2 – – – – – – – Total Cooling Capacity, kW Sensible Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Cooling) Cooling Capacity Ratio Vs.Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 20 25 30 35 40 45 Outdoor Temperature DB [deg C] SM DLF 1-A.1 GB CONTENT 5-21 PERFORMANCE DATA & PRESSURE CURVES 5.5.3 Heating ID COIL ENTERING AIR DB TEMPERATURE [°C] OD COIL ENTERING AIR DB/WB TEMPERATURE [°C] -15/-16 -10/-12 -7/-8 -1/-2 2/1 7/6 10/9 15/12 DATA 15 20 25 TC 7.74 4.41 4.08 PI 1.21 1.34 1.46 TC 5.28 4.95 4.62 PI 1.46 1.58 1.71 TC 5.68 5.35 5.02 PI 1.65 1.77 1.89 TC 5.88 5.55 5.22 PI 1.74 1.86 1.99 TC 6.02 5.68 5.35 PI 1.80 1.93 2.05 TC 7.78 7.45 7.12 PI 1.90 2.02 2.14 TC 8.21 7.88 7.55 PI 2.01 2.13 2.26 TC 8.64 8.31 7.98 PI 2.12 2.25 2.37 15-24 TC 85 - 105 % of nominal (Protection Range) PI 80 - 120 % of nominal LEGEND TH PI WB DB ID OD 5.5.4 – – – – – – Total Heating Capacity, kW Power Input, kW Wet Bulb Temp., (oC) Dry Bulb Temp., (oC) Indoor Outdoor Capacity Correction Factors (Heating) Heating Capacity Ratio Vs. Outdoor Temperature 1.2 Capacity Factor 1.1 1.0 0.9 0.8 0.7 0.6 0.5 -20 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [deg C] 5-22 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.5.5 Pressure Curves (Cooling – Test Mode) Suction Pressure - Cooling (Technician Mode) 1400 Suction Pressure [KPa(g)] 1300 1200 1100 32/23 29/21 27/19 24/17 22/15 1000 900 800 700 600 500 10 15 20 25 30 35 Outdoor DB Temperature [°C] 40 45 Discharge Pressure - Cooling (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 2750 32/23 29/21 27/19 24/17 22/15 2500 2250 2000 1750 1500 1250 1000 10 15 20 25 30 35 40 45 Outdoor DB Temperature [°C] SM DLF 1-A.1 GB CONTENT 5-23 PERFORMANCE DATA & PRESSURE CURVES 5.5.6 Pressure Curves (Heating – Test Mode) Suction Pressure - Heating (Technician Mode) 1300 Suction Pressure [KPa(g)] 1200 1100 1000 900 15 20 25 800 700 600 500 400 300 200 -15 -10 -5 0 5 Outdoor WB Temperature [°C] 10 15 Discharge Pressure - Heating (Technician Mode) Discharge Pressure [KPa(g)] 4000 3750 3500 3250 3000 2750 15 20 25 2500 2250 2000 1750 1500 1250 1000 -15 -10 -5 0 5 10 15 Outdoor WB Temperature [°C] 5-24 CONTENT SM DLF 1-A.1 GB PERFORMANCE DATA & PRESSURE CURVES 5.5.7 Capacity Correction Factor Due to Tubing Length Cooling 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 0 10 20 30 40 50 40 50 Tubing Lenght [m] Heating 1.05 Capacity Ratio 1.00 0.95 0.90 0.85 0.80 0.75 0 * Pre-charged to 30m. SM DLF 1-A.1 GB 10 20 30 Tubing Lenght [m] CONTENT 5-25 AIRFLOW CURVES 6. AIRFLOW CURVES 6.1 Model: DLF 25 DCI 2.5KW AIR FLOW CHART 48 10PA 44 40 30PA 36 High 32 Med ESP 28 24 Low 20 SHigh 16 12 SMed 8 Slow 4 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 M ³ /HR 6.2 Model: DLF 35 DCI 3.5KW AIR FLOW CHART 48 44 10PA 40 30PA 36 32 High ESP 28 Med 24 20 Low 16 SHigh 12 8 SMed 4 Slow 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 M³ /HR SM DLF 1-A.1 GB CONTENT 6-1 AIRFLOW CURVES 6.3 Model: DLF 50 DCI 5KW AIR FLOW CHART 10PA 48 20Pa 44 40PA 40 36 High 32 Med ESP 28 24 Low 20 SHigh 16 12 SMed 8 4 Slow 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 M³ /HR 6.4 Model: DLF 60 DCI 6KW AIR FLOW CHART 60 56 52 10PA 48 44 20PA 40 40PA 36 ESP High 32 Med 28 Low 24 20 SHigh 16 SMed 12 Slow 8 4 0 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 M³ /HR 6-2 CONTENT SM DLF 1-A.1 GB AIRFLOW CURVES 6.5 Model: DLF 72 DCI 7.2KW AIR FLOW CHART 60 56 52 48 10PA 44 20PA 40 40PA 36 ESP High 32 28 Med 24 Low 20 SHigh 16 12 SMed 8 Slow 4 0 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 M³ /HR 6.6 DLF UNITS RANGE AIR FLOW CORRECTION FACTORS (at nominal rating conditions — Test mode). Cooling Heating TC SC PI PI TC 60% 0.88 0.78 0.95 1.07 0.90 Air Flow Rate [% of nominal] 70% 80% 90% 0.91 0.94 0.97 0.84 0.89 0.95 0.97 0.98 0.99 1.05 1.03 1.02 0.92 0.95 0.97 100% 1 1 1 1 1 * Permissible Air flow Rate - according to model Air Flow Curves SM DLF 1-A.1 GB CONTENT 6-3 SOUND LEVEL CHARACTERISTICS 7. SOUND LEVEL CHARACTERISTICS 7.1 Sound Pressure Level 2m duct in supply air area 2m duct in return air area static pressure test point (2(AB)1/2 ) Unit 1.4m Mic. Figure 1 7.2 Soud Pressure Level Spectrum (Measured as Figure 1) DLF 35 NC-70 NC-60 NC-50 NC-40 NC-30 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR DLF 25 NC-70 NC-60 NC-50 NC-40 NC-30 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 NC-10 BAND CENTER FREQUENCIES, Hz FAN SPEED NC-10 BAND CENTER FREQUENCIES, Hz LINE HI ME LO SM DLF 1-A.1 GB CONTENT 7-1 SOUND LEVEL CHARACTERISTICS DLF 60 NC-70 NC-60 NC-50 NC-40 NC-30 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 NC-10 OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR DLF 50 NC-70 NC-60 NC-50 NC-40 NC-30 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR DLF 72 NC-70 NC-60 NC-50 NC-40 NC-30 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC-20 BAND CENTER FREQUENCIES, Hz FAN SPEED LINE HI ME LO 7-2 CONTENT SM DLF 1-A.1 GB SOUND LEVEL CHARACTERISTICS 7.3 Outdoor units Unit 1m Mic. Ground Figure 2 7.4 Sound Pressure Level Spectrum (Measured as Figure 2) DCI 25 Cooling DCI 25 Heating DCI 35 Cooling DCI 35 Heating SM DLF 1-A.1 GB CONTENT 7-3 SOUND LEVEL CHARACTERISTICS 7-4 DCI 50 Cooling DCI 50 Heating DCI 60 Cooling DCI 60 Heating CONTENT SM DLF 1-A.1 GB SOUND LEVEL CHARACTERISTICS DCI 72Z Cooling SM DLF 1-A.1 GB DCI 72Z Heating CONTENT 7-5 ELECTRICAL DATA 8. ELECTRICAL DATA 8.1 Single Phase Units MODEL DLF 25-35 DLF 50-60 DLF 72 To Indoor To Indoor or Outdoor To Outdoor 1PH – 230V – 50 Hz 1PH – 230V – 50 Hz 1PH – 230V – 50 Hz Max Current, A 10.5 15 15 Circuit Breaker 16 20 20 3 X 1.5 mm2 3 X 2.5 mm2 3 X 2.5 mm2 4 X 1.5 mm2 4 X 2.5 mm2 4 X 2.5 mm2 Power Supply Power Supply Wiring No. X Cross Section mm2 Interconnecting Cable RC Model No. X Cross Section mm2 NOTE: Power wiring cord should comply with local lows and electrical regulations requirements. SM DLF 1-A.1 GB CONTENT 8-1 WIRING DIAGRAMS 9. WIRING DIAGRAMS 9.1 Indoor Unit: DLF 25, 35, 50, 60, 72 DCI Legend To Outdoor unit EARTH L WP N COM Fresh air Water pump TB RED C/5 Connection to Display Display board RED BLU N/3 BLU BRN L/4 BRN 16 pins display connector IR-S disable jumper 15 Y/G Y/G Power supply (by installer): 1PH~220-230VAC / 50Hz Cable between indoor and outdoor units: 4x2.5mm² To RC-W uBMS Y/G BRN L BLU N ECC - External chock coil DP - DIP switch DSP - Display PCB FM - Fan motor MGP - Main ground point PCB - Controller SW - Water level switch TB - Terminal board WP - Water pump BLU - Blue BRN - Brown RED - Red Y/G - Yellow/green Main PCB MGP GND/12V + - Clock Test jumper 230V ~50Hz FM On ON 12345678 } Power supply Alarm Water level Danger!!! High DC voltage! SW Do not touch 1 minute after Power off. Mega tool DP RAT ECC ICTE FAN ON 7 Horizontal ICT sensor RAT sensor 2.5 Kw 3.5 Kw 5.0 Kw 6.0 Kw 7.2 Kw 1 ON ON ON ON ON 2 OFF OFF OFF ON ON 3 4 OFF ON OFF OFF OFF ON OFF OFF OFF ON 5 OFF ON ON OFF OFF 6 OFF OFF OFF OFF OFF 7* ON ON ON ON ON 8 OFF OFF OFF OFF OFF * This is the setting for the water level/water pump activation. For vertical installation jumper shall be OFF. 7 Vertical Dip switch setting ICT Flash programming CAT. No. 418720/02 ON 2.5 kW - 418960 1 2 3 4 5 6 7 8 ON 3.5 kW - 418961 1 2 3 4 5 6 7 8 ON 5.0 kW - 418962 1 2 3 4 5 6 7 8 ON 6.0 kW - 418963 1 2 3 4 5 6 7 8 ON 7.2 kW - 418964 1 2 3 4 5 6 7 8 SM DLF 1-A.1 GB CONTENT 9-1 WIRING DIAGRAMS 9.2 Outdoor Unit: DCI 50/60 9.2.1 DCI 50/60 for Indoor Power Supply OUTDOOR UNIT CIRCUIT DIAGRAM OCT CTT 1 2 1 2 1 2 1 2 P2 P19 P20 P8 BLUE YEL ORG 1 2 P1 P4 BLK 1 2 RED 1 2 3 4 5 6 P14 P13 OAT VSP FG BLUE WHITE BLK RED BRN U V W P3 P9 P11 OFAN BASE HEATER (OPTIONAL) GND VCC REVERSE VALVE COMP VDC CHOKE COIL P16 P17 P18 P21P22 ODU CONTROLLER PCBA P17 P9 1 2 3 4 5 6 P12 EARTH L N COM N-COM P7 6 5 4 3 2 1 Y/G Y/G EEV EMI FILTER PCBA EARTH EARTH NCOM EARTH COM COM RED BLUE BROWN N-F L L-F N To IDU 5/C FERRITE CORE 4/L N FERRITE CORE NOTE: WIRING SCHEME WITHIN DASHED LINE BORDERS ARE RELEVANT FOR SINGLE SPLIT APPLICATIONS ONLY,FOR MULTI SPLIT WIRING REFER TO MSMP WIRING DIAGRAM. 9.2.2 DCI 50/60 for Outdoor Power Supply OUTDOOR UNIT CIRCUIT DIAGRAM VSP FG BLUE P14 BLUE YEL 1 2 P1 P4 BLK ORG 1 2 P13 OAT OCT CTT 1 2 3 4 5 6 RED U V W P3 P9 P11 WHITE BLK R ED BRN COMP OFAN BASE HEATER (OPTIONAL) GND VCC REVERSE VALVE VD C CHOKE COIL P16 P17 P18 P21P22 1 2 1 2 1 2 1 2 P2 P19 P20 P8 ODU CONTROLLER PCBA P17 L N COM N-COM P9 1 2 3 4 5 6 P12 EARTH P7 6 5 4 3 2 1 Y/G Y/G EEV EMI FILTER PCBA POWER SUPPLY EARTH EARTH RED BLUE BROWN NCOM EARTH COM COM N-F L L-F N 5/C FERRITE CORE FERRITE CORE 4/L To IDU N NOTE: WIRING SCHEME WITHIN DASHED LINE BORDERS ARE RELEVANT FOR SINGLE SPLIT APPLICATIONS ONLY,FOR MULTI SPLIT WIRING REFER TO MSMP WIRING DIAGRAM. 9-2 CONTENT SM DLF 1-A.1 GB WIRING DIAGRAMS Outdoor Unit: DCI 72Z CHOKE COIL REVERSE BASE HEATER U V W P13 P3 P9 P11 VALVE BLUE OFAN (OPTIONAL) 1 2 3 4 5 6 1 2 P4 P14 1 2 P1 1 2 1 2 1 2 1 2 1 2 P19 P20 P2 P8 P5 1 P6 ODU CONTROLLER PCBA P10 L N COM N-COM P7 6 5 4 3 2 1 JP9 1 2 3 4 5 6 P12 EARTH Y/G FERRITE CORE OCT CTT OAT OMT HST EEV AC MAINS EMI FILTER PCBA EARTH EARTH BLACK RED BLUE BROWN SM DLF 1-A.1 GB NCOM COM N-F L-F COM N L L FUSE N RED BROWN BLUE RED BROWN BLUE L N C L N BLK BRN RED COMP WHITE 9.2.3 TO IDU FERRITE CORE CONTENT 9-3 ELECTRICAL CONNECTIONS 10. ELECTRICAL CONNECTIONS 10.1 DLF 25, 35, 50 1PH 1 1. Indoor Unit 2. Power Supply Cable 3. Outdoor Unit 4. Interconnecting Cable: 2.5-3.5KW (4x1.5mm2) 5.0-6.0KW (4x2.5mm2) 5. Wireless Remote Control 6. Display Unit 7. Display Connector 7 6 N/3 L/4 C/5 5 2 220/240V~50Hz 4 3 10.2 8 DLF 60, 72 1PH 1 1. Indoor Unit 2. Power Supply Cable 3. Power breaker (by installer) 4. Outdoor Unit 5. Interconnecting Cable (4x2.5mm2) 6. Wireless Remote Control 7. Display Unit 8. Display Connector 7 6 2 3 220/240V~50Hz 5 4 SM DLF 1-A.1 GB CONTENT 10-1 REFRIGERATION DIAGRAMS 11. REFRIGERATION DIAGRAMS 11.1 DLF 25 / 35 / 50 / 60 / 72 DCI Cooling Mode EEV Heating Mode EEV SM DLF 1-A.1 GB CONTENT 11-1 TUBING CONNECTIONS 12. TUBING CONNECTIONS TUBE (Inch) ¼” ⅜” ½” ⅝” ¾” 15-18 13-20 11-13 40-45 13-20 11-13 60-65 18-25 11-13 70-75 18-25 11-13 80-85 40-50 11-13 TORQUE (Nm) Flare Nuts Valve Cap Service Port Cap 1. 2. 3. 4. 5. 6. 7. 8. SM DLF 1-A.1 GB Valve Protection Cap-end Refrigerant Valve Port (use Allen wrench to open/close) Valve Protection Cap Refrigerant Valve Service Port Cap Flare Nut Unit Back Side Copper Tube CONTENT 12-1 CONTROL SYSTEM 13. CONTROL SYSTEM 13.1 General Functions and Operating RulesThe DCI software is fully parametric. All the model dependent parameters are shown in Blue color and with Italic style [parameter]. The parameters values are given in the last section of this control logic chapter of the service manual. 13.1.1 System Operation Concept The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system ‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode avoiding it from supplying the requested capacity. The capacity request is transferred via indoor to outdoor communication, and is represented by a parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it represents the heat or cool load felt by the indoor unit. 13.1.2 13.1.2.1 Compressor Frequency Control NLOAD setting The NLOAD setting is done by the indoor unit controller, based on a PI control scheme. The actual NLOAD to be sent to the outdoor unit controller is based on the preliminary LOAD calculation, the indoor fan speed, and the power shedding function. NLOAD limits as a function of indoor fan speed: Indoor Fan Speed Maximum NLOAD Cooling Maximum NLOAD Heating Indoor Fan Speed Low Medium High Turbo Auto Maximum NLOAD Cooling MaxNLOADIF1C MaxNLOADIF2C MaxNLOADIF3C MaxNLOADIF4C MaxNLOADIF5C Maximum NLOAD Heating MaxNLOADIF1H MaxNLOADIF2H MaxNLOADIF3H MaxNLOADIF4H MaxNLOADIF5H NLOAD limits as a function of power shedding: Mode Cooling Heating 13.1.3 13.1.3.1 Power Shedding OFF No limit No limit Power Shedding ON Nominal Cooling Nominal heating Target Frequency Setting Target Frequency Setting for DCI 25/35/50/60/72Z The compressor target frequency is a function of the NLOAD number sent from the indoor controller and the outdoor air temperature. Basic Target Frequency Setting: Up to SW 35V12 NLOAD <10 10 11-126 127 Target Frequency [Hz] 0 MinFreqC in cool OR MinFreqH in heat mode NLOAD (as long it is in the allowed range, if not, the MinFreqC or Max FreqC in cool mode OR MinFreqH or MaxFreqH in heat mode will be selected). MaxFreqC in cool OR MaxFreqH in heat mode. SM DLF 1-A.1 GB CONTENT 13-1 CONTROL SYSTEM SW 35V14 and above NLOAD Target Frequency [Hz] 0 0 0 < NLOAD ≤ MinFreq MinFreq > MinFreq MaxFreq MinFreq {min (NLOAD, LoadDeadZone) MinFreq} MinFreq LoadDeadZone MinFreq Differences between Old and New ODU DCI/DCR software Unit DCI Current software 35V12 New software 35V14 Comment: there is no use for 35V13 software. This software is used in the past for Nordic countries. However, currently it’s stopped completely from being used. Graphical Illustration: Target Frequency MaxFreq LoadDeadZone allowed in this range Minimum Allowed Linearization Maximum Allowed Linearization MinFreq ( MinFreq MaxFreq Mode MaxFreq MinFreq LoadDeadZone # 1 2 3 4 5 6 7 8 Name MinFreqC MaxFreqC MaxFreqCRunPhase MinFreqH MaxFreqH MaxFreqHRunPhase LoadDeadZoneC LoadDeadZoneH 13-2 NLOAD ) LoadDeadZone 127 During initial period (Start Phase) After initial period (Run Phase) MaxFreqC MaxFreqH MaxFreqCRunPhase MaxFreqHRunPhase Cool Heat Cool Heat Cool Heat MinFreqC MinFreqH LoadDeadZoneC LoadDeadZoneH A Single DCI-25 30 64 64 30 81 81 90 127 B Single DCI-35 33 80 80 35 93 93 95 127 C Single DCI-50 20 85 85 20 95 95 95 127 D Single DCI 60 20 95 95 26 94 94 111 127 CONTENT E Duo 50 20 97 97 26 106 106 97 106 F DCR 50 20 77 77 26 79 79 90 127 G Duo Delta38 38 93 85 38 100 90 93 100 H Trio Delta52 20 100 95 25 100 95 127 100 I DCR 50T 20 77 77 26 79 79 90 127 SM DLF 1-A.1 GB CONTROL SYSTEM Target frequency limits as a function of outdoor air temperature (OAT): OAT Range Cooling Mode limits OAT < 6 No limit 6 ≤ OAT < 15 MaxFreqAsOATC 15≤ OAT<28 28≤ OAT 13.1.4 Heating Mode limits MaxFreqAsOAT1H MaxFreqAsOAT2H No limit Frequency Changes Control When the unit is running normally , the compressor frequency change rate is 1 Hz/sec. 13.1.5 13.1.5.1 Compressor Starting Control Compressor starting control for DCI25/35/50/60 Step3 Step2 Step1 1 Minute 13.1.5.2 1 Minute Time Min 10 Minutes Compressor starting control for DCI72Z Step 1 Whenever the compressor starts up, after it has been off for more than 45 minutes, the compressor frequency cannot go below Step1RPS for 3 continuous minutes (this rule comes to ensure oil return to the compressor). Step 2 The compressor speed cannot go above Step2RPS once after each compressor start up for 3 continuous minutes (this rule comes to prevent oil exit from the compressor after its start up). Step 3 The speed cannot go higher than Step3RPS unless it was operating for more than 1 continuous minutes between Step3RPS – 5 and Step3RPS . After passing above Step3RPS, this rule is re-applied when passing below Step3RPS-5. SM DLF 1-A.1 GB CONTENT 13-3 CONTROL SYSTEM 13.1.6 Minimum On and Off Time 3 minutes 13.1.7 Indoor Fan Control 8 Indoor fan speeds are determined for each model. 4 speeds for cool/dry/fan modes and 4speeds for heat mode. When user sets the indoor fan speed to a fixed speed (Low/ Medium/ High), unit will operate constantly at set speed. When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set according to the cool/heat load. 13.1.7.1 Turbo Speed The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is selected and under the following conditions: Difference between set point and actual room temperature is bigger then 3 degrees. Room temperature > 22 for cooling, or < 25 for heating. 13.1.8 Outdoor Fan Control 13.1.8.1 Outdoor Fan Control for DCI25/35/50/60 7 outdoor fan speeds are determined for each model. 3 speeds for cool and dry modes, and 3speeds for heat mode, and a very low speed. Outdoor fan speed is a function of compressor frequency and outdoor air temperature (OAT). 4 routines for fan control are determined. The control routine selection depends on operation mode, compressor speed, outdoor air temperature (OAT) and heat sink temperature (HST). Routine Conditions Heating with OAT < 15ഒ or Cooling with OAT > 20ഒ, or Faulty OAT Cooling with 20ഒ > OAT > 7ഒ Cooling with 7ഒ > OAT Heating with OAT > 15ഒ A B C D OFAN Speed Compressor Target Frequency Freq=0 10 ≤ Freq < OFLowFreq OFLowFreq OFMedFreq ≤ OFMedFreq≤ Freq 13-4 Freq< Routin A OFF Low Routin B OFF Low Routin C OFF VL Routin D OFF Low Medium Low VL Low High Low Low Medium CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM OFAN State at Cool Mode $ HST 3 Degrees Change To Higher OFAN Cool state (*1) 3 Degrees % 50 & 2$7 45 Change To lower OFAN Cool state Note: Periorities A>B>C (*1) If State C, change to B If State B, change to A When compressor is switched to OFF and the heat sink temperature is above 55 degrees, the outdoor fan will remain ON in low speed for up to 3 minutes. 13.1.8.2 Outdoor Fan Control for DCI72Z OFAN operates between OFMinRPM to OFMaxRPM. Min time for speed change of OFAN OFMinTimeReduce (60 seconds). There are 4 defined speeds – High, Med, Low, and Very Low. The actual OFAN speeds in cool mode are defined according to the following table: Freq 0 15 25 35 45 55 65 75 85 95 -10 0 80 130 160 205 250 275 300 325 350 -5 0 100 140 180 230 280 315 350 395 440 0 0 120 160 210 260 310 355 400 445 490 Outdoor air temperature (OAT) 5 10 15 20 25 30 0 0 0 0 0 0 130 220 340 460 580 600 190 250 380 600 610 670 250 330 470 730 730 730 320 440 600 730 730 730 390 550 730 730 730 730 470 640 730 730 730 730 550 730 730 730 730 730 630 730 730 730 730 730 710 730 730 730 730 730 35 0 730 730 730 730 730 730 730 730 730 40 0 730 740 780 800 800 800 800 800 800 46 0 730 750 800 850 850 850 850 850 850 The actual OFAN speeds in heat mode are defined according to the following table Freq 0 15 25 35 45 55 65 75 85 95 -15 0 850 850 850 850 850 850 850 850 850 Outdoor air temperature (OAT) -7 0 7 14 21 24 0 0 0 0 0 0 850 750 750 500 350 300 850 750 750 520 370 320 850 750 750 540 390 340 850 750 750 560 410 360 850 750 750 580 430 380 850 750 750 600 450 400 850 750 750 620 470 420 850 750 750 640 490 440 850 750 750 650 500 450 The fan speed is also related to protections and OMT value. SM DLF 1-A.1 GB CONTENT 13-5 CONTROL SYSTEM 13.1.9 EEV (Electronic Expansion Valve) Control 13.1.9.1 EEV Control for DCI25/35/50/60 EEV opening is defined as EEV = EEVOL + EEVCV EEVOL is the initial EEV opening as a function of the compressor frequency, operation mode, unit model and capacity. EEVCV is a correction value for the EEV opening that is based on the compressor temperature. During the first 5 minutes of compressor operation EEVCV = 0. Once the first 5 minutes are over, the correction value is calculated as follow: EEVCV(n) = EEVCV(n-1) + EEVCTT EEVCTT is the correction based on the compressor temperature. A target compressor temperatureзs set depending on frequency and outdoor air temperature, and the actual compressor temperature is compared to the target temperature to set the required correction to the EEVopening. 13.1.9.2 EEV Control for DCI72Z The target EEV value is the sum of open loop value (OL) and a result of the accumulative correction values (CV). EEV EEVOL EEVCV Initial EEV value is set according to compressor frequency and according to indoor and outdoor model The corrective value is calculate every 30 sec the EEV corrective value is set to keep the discharged super heat temperature between 20º to 30º in cooling and 12º to 20º in heating. 13-6 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.1.10 RV(Reversing Valve) Control Reversing valve is on in heat mode. Switching of RV state is done only after compressor is off for over 3 minutes. 13.1.10.1 Ioniser Control Ioniser is on when unit is on ,AND indoor fan is on ,AND Ioniser power switch (on grille) is on. 13.1.10.2 Base Heater Control The base heater will be working only when RV is “ON” according to the following graph: Base Heater OFF ON 0 2 OAT When OAT is faulty the base heater will be “ON” continuously in HEAT mode. 13.1.11 Fan Mode In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the difference between actual room temperature and user set point temperature. 13.1.12 Cool Mode NLOAD is calculated according to the difference between actual room temperature and user set point temperature by fuzzy control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD. 13.1.13 Heat Mode NLOAD is calculated according to the difference between actual room temperature and user set point temperature by fuzzy control. In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed. In AutoFan user setting, fan speed will be adjusted automatically according to the calculated NLOAD. 13.1.13.1 Temperature Compensation In ducted and cassette models, 3 degrees are reduced from room temperature reading (except when in I-Feel mode), to compensate for temperature difference between high and low areas in the heated room, and for coil heat radiation on room thermistor. The temperature compensation can be enabled/disabled by shortening of J2 on the indoor unit Controller Model Cassette Ducted SM DLF 1-A.1 GB J2 Shorted Compensation Enabled Compensation Enabled CONTENT J2 Opened Compensation Disabled Compensation Disabled 13-7 CONTROL SYSTEM 13.1.13.2 Indoor Fan Control in Heating Mode Indoor fan speed depends on the indoor coil temperature: 13.1.14 Auto Cool/Heat Mode When in auto cool heat mode unit will automatically select between cool and heat mode according to the difference between actual room temperature and user set point temperature (.T). Unit will switch from cool to heat when compressor is off for 3 minutes, and .T < -3. Unit will switch from heat to cool when compressor is off for 5 minutes, and .T < -3. 13.1.15 Dry Mode As long as room temperature is higher then the set point, indoor fan will work in low speed and compressor will work between 0 and MaxNLOADIF1C Hz. When the room temperature is lower than the set point, compressor will be switched OFF and indoor fan will cycle 3 minutes OFF, 1 minute ON. 13.1.16 Protections There are 5 protection codes. Normal (Norm) – unit operate normally. Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased. HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute. HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute. Stop Compressor (SC) – Compressor is stopped. 13.1.16.1 Indoor Coil Defrost Protection — CK Min(ICT,ICTE) < -2 [-2, 0) [0, 2) [2, 4) [4, 6) [6, 8] >8 13-8 Trend Fast Increasing SC D1 SR SR Norm Norm Increasing SC D1 SR SR Norm Norm No Change SC D2 D1 SR SR Norm Norm CONTENT Decreasing SC D2 D2 D1 SR SR Fast Decreasing SC D2 D2 D2 D1 SR SM DLF 1-A.1 GB CONTROL SYSTEM 13.1.16.2 Indoor Coil Defrost Protection — DLF ICT < -2 [-2, 0) [0, 2) [2, 4) [4, 6) [6, 8] >8 Trend Fast Increasing SC D1 SR SR Norm Norm Increasing SC D1 SR SR Norm Norm No Change SC D2 D1 SR SR Norm Norm Decreasing SC D2 D2 D1 SR SR Fast Decreasing SC D2 D2 D2 D1 SR 13.1.16.3 Indoor Coil Overheating Protection ICT ICT Trend Fast Decreasing >62 [60, 62) [55, 60) [52, 55) [48, 52) [45, 48) I<45 13.1.17 SC D1 SR SR Norm Norm Decreasing SC D1 SR SR Norm Norm No Change Increasing Fast Increasing SC D2 D1 SR SR Norm Norm SC D2 D2 D1 SR SR SC D2 D2 D2 D1 SR Compressor Overheating Protection 13.1.17.1 Compressor Overheating Protection for DCI25/35/50/60/72Z Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal), according to the following chart. CTT 105 102 98 94 Stop-Compressor P3 P2 P1 Normal Control Status Compressor Temperature Increases Else P1 P2 P3 Stop Compressor Normal HzDown 1 HzDown 2 Stop Compressor SM DLF 1-A.1 GB CONTENT Stop Rise Stop Rise HzDown 1 13-9 CONTROL SYSTEM 13.1.17.2 Compressor Over Current Protection Only For DCI25/35/50/60/72Z CCR Stop-Compresor CCROC4 HzDown2 CCROC3 HzDown1 CCROC2 Stop-Rise CCROC1 Normal 13.1.18 Heat Sink Overheating Protection 13.1.08.1 Heat Sink Overheating Protection For DCI25/35/50/60/72Z HST Trend HST Fast Decreasing ≥ 90 [85, 90) [82, 85) [80, 82) [78 , 80) < 78 13.1.19 SC D1 SR SR Norm Decreasing SC D1 SR SR Norm No Change SC D2 D1 SR Norm Norm Increasing SC D2 D2 D1 SR Fast Increasing SC D2 D2 D1 SR Outdoor Coil Deicing Protection 13.1.19.1 Outdoor coil Deicing Protection For DCI25/35/50/60/72Z • Entering Deicing Conditions Deicing operation will start when either one of the following conditions exist: Case 1: OCT < OAT – 8 AND TLD > DI Case 2: OCT < OAT – 12 AND TLD > 30 minutes. Case 3: OCT is Invalid AND TLD > DI Case 4: Unit is just switched to STBY AND OCT < OAT – 8 Case 5: NLOAD = 0 AND OCT < OAT -8 Case 6: OCT<-19 AND TLD>60 minutes All this condition will exist during 10 seconds OCT – Outdoor Coil Temperature OAT – Outdoor Air Temperature TLD – Time from Last Deicing DI – Deicing Interval (Time Interval Between Two Deicing) Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and is 40 minutes in other cases. Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be increased. If deicing time is longer then former deicing time, the deicing interval time will be decreased. 13-10 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM • Deicing Operation Procedure OCT 12 0 T h re s h o ld COMP ON T1 T1 T2 DT m a x. 1 2 m in u te s D e ic e F re q C h R V HEAT RV T3 COOL O FAN T3 ON OFF E E V D e ic e rO p e n EEV Any T1=60 secondes;T2=36 secondes;T3=6 secondes T1=50 secondes;T2=36 secondes;T3=6 secondes 13.1.20 Condensate Water Over Flow Protection P1 P2 P3 P4 Level Connector Top View Each of the pins P1, P2, P3 can have two options: 1 – When it is shorted with P4 0 – When it is not shorted to P4 P1 P2 P3 Level Don’t care Don’t care 1 Normal Don’t care Don’t care 0 Overflow (*) 1- Pin P1, P2, or P3 is connected to P4. 0- Pin P1, P2 or P3 is not connected to P4. For DLF unit: In case of vertical installation, change dipswitch 7 to OFF position to cancel Water Pump operation. SM DLF 1-A.1 GB CONTENT 13-11 CONTROL SYSTEM Overflow when unit is ON Overflow Water Level Overflow when unit is OFF Normal ON OPER LED OFF BLINK ANY NLOAD NLOAD is forced to 0 0 ON PUMP OFF 8 min 13.1.21 8 min 8 min Operating the Unit from Mode Button (On display) Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature according to the following table: Forced operation Mode Cooling Heating 13.1.22 Pre-set Temperature 20ഒ 28ഒ On Unit Controls and Indicators 13.1.22.1 Indoor Unit controller Controls and Indicatiors for All Models Except for Floor/Ceiling model During OFF, Fan, Cool, Heat, Dry, and Auto modes (for operation in other modes, see at the relevant spec paragraph): STAND BY/OPERATION INDICATOR ESF/INOIZER INDICATOR TIMER INDICATOR FILTER INDICATOR MODE/RESET BUTTON 13-12 Lights up when the Air Conditioner is connected to power and ready to receive the R/C commands Lights up during operations. Blinks when compressor is stopped as a result of a thermodynamic protection. Lights up during ESF/ ionizer operation. Lights up during Timer and Sleep operation. Lights up when Air Filter needs to be cleaned. Every short pressing , the next operation mode is selected, in this order : SB → Cool Mode → Heat Mode → SB → … Press to turn off the filter indicator and to reset the filter function, after the cleaned filter has been reinstalled. In long pressing the system enters into diagnostic mode. CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.1.22.2 Outdoor Unit controller Indicatiors Unit has three LED’s. SB LED is ON when power is ON (230 VAC, even when no communication). STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions when either fault or protection occurs. FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs. 13.1.23 DIP switch settings Indoor Unit Controller 13.1.23.1 Power PCB - CK PUMP Wire to Main PCB DC Motor Cable 13.1.23.2 Main PCB - CK Self Test Jumper DIP Switch M2L Port MCU Flash Port 12Pin Displayer Cable Alarm Output Unit On Output RC-W RC-W Power PD/PS Safety switch Terminals ICTE Sensor Inoizer ICT Sensor ESF RAT Sensor Swing Motor Water Level SM DLF 1-A.1 GB CONTENT 13-13 CONTROL SYSTEM 13.1.23.3 Main PCB − DLF MCU Flash Port IF Motor ICTE sensor ICT sensor RAT sensor M2L Port DIP Switch WATER level Unit On output ALARM output CLOCK RCW Power RCW 16 Pins Display (not used) To Display Water Pump Fresh Air 13-14 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.1.24 Self Test Jumper(J1)) ● Jumper for production line only, never install jumper on site! 13.1.25 DIP Switch and Jumper Settings ● CK - Dip switch default setting for each model 1 2 3 4 5 6 7 8 J2 J3 J6 J7 J8 J9 J12 J13 2.5 KW ON OFF OFF OFF OFF OFF ON OFF 3.5 KW ON OFF OFF ON OFF OFF ON OFF 5.0 KW ON ON OFF OFF OFF OFF ON OFF 6.0 KW ON ON OFF ON OFF OFF ON OFF 7.0 KW ON ON OFF OFF ON OFF ON OFF DIP MODEL J ● DLF - Dip switch default setting for each model 1 2 3 4 5 6 7* 8** J2 J3 J5 J7 J8 J9 J10 J12 2.5 KW ON OFF OFF ON OFF OFF ON OFF 3.5 KW ON OFF OFF OFF ON OFF ON OFF 5.0 KW ON OFF OFF ON ON OFF ON OFF 6.0 KW ON ON OFF OFF OFF OFF ON OFF 7.0 KW ON ON OFF ON OFF OFF ON OFF DIP MODEL J *Water pump and float switch setting In case of vertical installation, change dipswitch 7 to OFF position to cancel their operation. **High external static pressure There is an option of increasing the airflow if the ESP (external static pressure) is higher than planned. To increase the speed change dipswitch 8 to ON position. ● Compensation setting (Factory setting) This setting activates the compensation to the return air temperature in heating mode. For indoor unit like cassette, the DIP switch J2 should be ON. Compensation Activated(factory setting) Deactivated J2 ON OFF ● Unit model setting (Factory setting) The unit model setting should be in accordance with the unit model on the nameplate. The unit operating parameters will be improper with wrong settings. Unit model(Capacity) 2.5kW model 3.5kW model 5.0kW model 6.0kW model 7.0kW model SM DLF 1-A.1 GB J3 OFF OFF ON ON ON J6 OFF OFF OFF OFF OFF J7 OFF ON OFF ON OFF CONTENT J8 OFF OFF OFF OFF ON 13-15 CONTROL SYSTEM ● Presence Detector/Power Shedding Selection Select the functions of dry contact PD/PS by setting the Dip switch J9 Selection Presence Detector Power Shedding ● J9 OFF ON Installation of height compensation settings (By installer) The compensation settings according to installation height should be set by using the dip switch J12, J13 on the controller PCB Installation Height H0 H1(Factory setting) H2 H3 J12 OFF ON OFF ON J13 OFF OFF ON ON Installation height 2.1-2.7m 2.7-3.3m >3.3m Reserved Compensation data according to the installation height Installation Height H0 H1 H2 H3 13-16 Speed Compensation for Heating Mode Speed Compensation for other Modes Temperature compensation in heating mode CK DLF CK DLF CK DLF -50 0 100 150 0 150 150 150 -50 0 100 150 0 150 150 150 4 4 6 7 2 2 2 2 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM IDU Diagnostic Table. ● Alarm Output The Alarm Output dry contact will be on (closed), when a predefined set faults occur. The fault set is defined under diagnostics section. The alarm output will be off (open), when the predefined fault is cleared. The indoor alarm outputs are defined according to the following IDU Diagnostic Table: No Problem AO 5 4 3 2 1 1 ICT is disconnected Yes 0 0 0 0 1 2 ICT is shorted Yes 0 0 0 1 0 3 RAT is disconnected Yes 0 0 0 1 1 4 RAT is shorted Yes 0 0 1 0 0 5 Reserved (for MSMP used as RGT fault) No 0 0 1 0 1 ICTE shorted/disconnected (when enabled) Yes 0 0 1 1 0 7 Undefined IDU family/model Yes 0 0 1 1 1 8 No Communication Yes 0 1 0 0 0 9 No Encoder No 0 1 0 0 1 10 Reserved No 0 1 0 1 0 11 Outdoor Unit Fault No 0 1 0 1 1 … Reserved No 17 Defrost protection No 1 0 0 0 1 18 Deicing Protection No 1 0 0 1 0 19 Outdoor Unit Protection No 1 0 0 1 1 20 Indoor Coil HP Protection No 1 0 1 0 0 21 Overflow Protection Yes 1 0 1 0 1 22 Reserved No 24 EEPROM Not Updated No 1 1 0 0 0 25 Bad EEPROM No 1 1 0 0 1 26 Bad Communication No 1 1 0 1 0 27 Using EEPROM data No 1 1 0 1 1 28 Model A No 1 1 1 0 0 29 Model B No 1 1 1 0 1 30 Model C No 1 1 1 1 0 31 Model D No 1 1 1 1 1 *6 * CK Unit only SM DLF 1-A.1 GB CONTENT 13-17 CONTROL SYSTEM OUD Diagnostic Table AO - Alarm output No Problem AO 5 4 3 2 1 1 OCT is disconnected Yes 0 0 0 0 1 2 OCT is shorted Yes 0 0 0 1 0 3 CTT is disconnected Yes 0 0 0 1 1 4 CTT is shorted Yes 0 0 1 0 0 5 HST is disconnected (when enabled) Yes 0 0 1 0 1 6 HST is shorted (when enabled) Yes 0 0 1 1 0 7 OAT is disconnected (when enabled) Yes 0 0 1 1 1 8 OAT is shorted (when enabled) Yes 0 1 0 0 0 9 TSUC is disconnected (when enabled) Yes 0 1 0 0 1 10 TSUC is shorted (when enabled) Yes 0 1 0 1 0 11 IPM Fault Yes 0 1 0 1 1 12 Bad EEPROM No 0 1 1 0 0 13 DC under voltage Yes 0 1 1 0 1 14 DC over voltage Yes 0 1 1 1 0 15 AC under voltage Yes 0 1 1 1 1 16 Mismatch IDU & ODU models (*SW 35V14 and above) Yes 1 0 0 0 0 17 No Communication Yes 1 0 0 0 1 18 Reserved No 1 0 0 1 0 20 Heat sink Over Heating No 1 0 1 0 0 21 Deicing No 1 0 1 0 1 22 Compressor Over Heating No 1 0 1 1 0 23 Compressor Over Current No 1 0 1 1 1 24 No OFAN Feedback No 1 1 0 0 0 25 OFAN locked Yes 1 1 0 0 1 26 Compressor Lock Yes 1 1 0 1 0 27 Bad Communication No 1 1 0 1 1 28 Missing ODU configuration (*SW 35V14 and above) Yes 1 1 1 0 0 29 Undefined ODU Model (*SW 35V14 and above) Yes 1 1 1 0 1 30 For future use No 1 1 1 1 0 31 Operation condition is exceeded (*SW 35V14 and above) Yes 1 1 1 1 1 *Alarm Output - is on SW 35V14 and above. There is no alarm on SW 35V12 and below/ ● Unit ON Output The ‘On/Off status’ dry contact will be on (closed), when the indoor mode is not STBY. If the indoor mode is STBY mode, the ‘On/Off status’ will be off (open). ● PD/PS(Presence Detector/Power Shedding) Function J9=open J9=short 13-18 Presence Detector Connection Power Shedding Function Contact=open Contact=short Last Mode No limit Force to STBY Limit NLOAD CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.1.25 Outdoor Unit Controller 13.1.25.1 Outdoor Unit Controller - Jumper setting JP9 Jumper Layout Reserved (PIN 9) ODU3 (PIN 7) ODU2 (PIN 5) ODU1 (PIN 3) ODU0 (PIN 1) GND (PIN 10) GND (PIN 8) GND GND GND 13.1.26 (PIN 6) (PIN 4) (PIN 2) ODU Model Selection ODU3 ODU2 ODU1 ODU0 ODU Model OFF OFF OFF ON A (Single DCI 25) OFF OFF ON OFF B (Single DCI 35) OFF OFF ON (PIN3 & PIN4) ON (PIN1 & PIN2) C (Single DCI 50) OFF ON (PIN5 & PIN6) OFF OFF D (Single DCI 60) ON (PIN7 & PIN8) ON (PIN5 & PIN6) OFF OFF L (Single DCI 72Z) 13.1.27 Outdoor Unit Controller ON 1 N.A. N.A. ODU3 ODU2 ODU1 ODU0 13.1.27.1 Outdoor Unit Controller - DIP Switch setting DIP 2 3 4 5 6 ODU MODEL SETTING ODU3 ODU2 ODU1 ODU0 OFF OFF OFF OFF ON OFF OFF OFF ON ON OFF ON ON OFF OFF ON OFF ON OFF OFF 13.2 Test Mode 13.2.1 Entering Test Mode ODU MODEL DCI 25 DCI 35 DCI 50 DCI 60 DCI 72Z System can enter Test mode in two ways: Automatically when the following conditions exists for 30 minutes continuously: Mode = Cool, Set point = 16, Room temperature = 27(+1/-2), Outdoor temperature = 35(+2/-1) Or Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature = 7±(+1/-2) Manually when entering diagnostics with the following settings: Mode = Cool, Set point = 16 Mode = Heat, Set point = 30 SM DLF 1-A.1 GB CONTENT 13-19 CONTROL SYSTEM 13.2.3 Unit Operation in Test Mode In test mode, the unit will operate in fixed settings according to the indoor fan speed setting: Indoor FAN Speed Setting Unit Setting Low Minimum Capacity Setting Turbo Nominal Capacity Setting Auto Maximum Capacity Setting During test mode, protections are disabled, except for stop compressor status. 13.3 Parameters 13.3.1 General Parameters for all models # Name 1 CVStep 0 2 Cool2Heat 3 3 Heat2Cool 3 4 ICTDef1 8 5 ICTDef2 6 6 ICTDef3 4 7 ICTDef4 2 8 ICTDef5 0 9 ICTDef6 -2 10 ICTDeltaDef1 1 11 ICTDeltaDef2 -1 12 ICTDeltaOH1 -1 13 ICTDeltaOH2 1 14 FLTRTime 1023 15 PITconst 30 16 STARTTIMETURBOH 10 17 IFANOffTimeDry 3 18 IFANOnTimeDry 1 19 ICTLowLimitDry 10 20 ICTHighLimitDry 12 21 ExtraNLOADDry 20 22 IFANMAXTimeH 150 23 IFANOffTimeH 4 24 IFANOnTimeH 3 25 IFANTimeHeat2STBY 30 26 MAXTURBOTIMEF 30 27 MAXTURBOTIMEC 30 28 MAXTURBOTIMEH 30 13-20 Values(Factory Setting) CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.3.2 Family Dependent Parameter # Name CKA CKB 1 BasicCV1 4 4 2 2 2 BasicCV2 4 4 2 2 3 BasicCV3 6 6 2 2 4 BasicCV4 7 7 2 2 5 Max_Swg 40 40 NA NA 6 Min_H_Angle 5 5 NA NA 7 Max_H_Angle 40 40 NA NA 8 Min_C_Angle 5 5 NA NA 9 Max_C_Angle 40 40 NA NA 10 MTR_Cls_Dir C C NA NA 11 MTR_Cls_Dir_V C C NA NA 12 Max_Angle_V NA NA NA NA 13 Min_Angle_V NA NA NA NA 14 Max_Swg_V NA NA NA NA 15 IFSPCHNA 10 10 10 10 16 IFSPCHND 4 4 10 10 17 IFSPCHAA 6 6 6 6 18 IFSPCHAD 4 4 6 6 19 IFSTARTSPEED 670 670 670 670 20 ICTSTSpeed 25 25 25 25 21 ICTVLSpeed 28 28 28 28 22 ICTLSpeed 30 30 30 30 23 ICTHSpeed 32 32 32 32 24 ICTTSpeed 40 40 35 35 25 NLOADHForcedValue 60 60 60 60 26 ICTOH1 45 45 49 49 27 ICTOH2 48 48 51 51 28 ICTOH3 52 52 53 53 29 ICTOH4 55 55 55 55 30 ICTOH5 60 60 60 60 31 ICTOH6 62 62 62 62 32 ICTEEnable 1 1 0 0 SM DLF 1-A.1 GB CONTENT DLFA DLFB 13-21 CONTROL SYSTEM 13.3.3 Indoor Model Parameters: C (CK72) A (DLF25) B (DLF35) C (DLF50) A (DLF60) B (DLF72) DLFB B (CK 60) DLFA A (CK50) CKB B (CK 35) CKA A (CK25) Indoor Family IFVLOWC 250 300 450 500 550 670 690 800 900 900 IFLOWC 450 450 550 600 650 740 730 860 960 980 IFMEDC 500 520 620 660 700 810 860 980 1050 1050 IFHIGHC 550 600 680 720 750 920 980 1100 1170 1200 IFTURBOC 650 700 800 900 1000 960 1060 1170 1240 1280 IFVLOWH 250 300 450 500 550 670 690 800 900 900 IFLOWH 450 450 550 600 650 740 730 860 960 980 IFMEDH 520 550 620 660 700 810 860 980 1050 1050 IFHIGHH 600 650 680 720 750 920 980 1100 1170 1200 IFTURBOH 650 700 850 950 1000 960 1060 1220 1240 1280 Cap .Group 0 1 3 3 4 0 1 3 3 4 NomLoadC 40 62 66 81 62 40 60 64 79 54 NomLoadH 52 67 67 81 57 57 70 73 82 57 MaxNLOADIF1C 47 42 55 56 50 127 127 127 127 127 MaxNLOADIF2C 70 60 78 81 70 127 127 127 127 127 MaxNLOADIF3C 127 127 127 127 127 127 127 127 127 127 MaxNLOADIF4C 127 127 127 127 127 127 127 127 127 127 MaxNLOADIF5C 127 127 127 127 127 127 127 127 127 127 IFAN_SPEED_COMP0_C -50 -50 -50 -50 -50 0 0 0 0 0 IFAN_SPEED_COMP1_C 0 0 0 0 0 150 150 150 150 150 IFAN_SPEED_COMP2_C 100 100 100 100 100 150 150 150 150 150 IFAN_SPEED_COMP3_C 150 150 150 150 150 150 150 150 150 150 IFAN_SPEED_COMP0_H -50 -50 -50 -50 -50 0 0 0 0 0 IFAN_SPEED_COMP1_H 0 0 0 0 0 150 150 150 150 150 IFAN_SPEED_COMP2_H 100 100 100 100 100 150 150 150 150 150 IFAN_SPEED_COMP3_H 150 150 150 150 150 150 150 150 150 150 1 1 1 1 1 1 1 1 1 1 Indoor Model Parameter ModelEnable 13-22 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.3.4 Outdoor Parameters General Parameters ( for every software): # Name Default Value 1 MinOFFTime 3 2 MinONTime 3 3 OFSPCH 4 4 Down1 3 5 Down2 10 6 DImin 30 7 DImax 120 8 TimeD 1 9 DTmin 2 10 DTmax 12 11 DIT 10 12 CTMRUP 15 13 DIF 30 14 TCT 10 15 HSTOH1 78 17 HSTOH2 80 18 HSTOH3 82 19 HSTOH4 85 20 HSTOH5 90 21 HSTOHDelta1 -1 22 HSTOHDelta2 1 23 EEVCVTConst 30 24 BalanceTime 5 25 EEVInitOpen 300 SM DLF 1-A.1 GB CONTENT 13-23 CONTROL SYSTEM 13.3.5 # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 13-24 ODU Model Dependent Parameters ( 35V12 ) Outdoor Model Parameter MinFreqC MaxFreqC MinFreqH MaxFreqH NormAccel NormDecel Step1Freq Step2Freq Step3Freq OFVL OFLOWC OFMEDC OFMAXC OFLOWH OFMEDH OFMAXH OFANTESTMODEC OFANTESTMODEH OFDelTestMode CTTOH1 CTTOH2 CTTOH3 CTTOH4 CCROC1 CCROC2 CCROC3 CCROC4 DEICT1 DEICT2 DEICT3 ProtFreqLimit EEVDecierOpen OptimDeicFreq EEVMinOperOpenC EEVMaxOperOpenC EEVMinOperOpenH EEVMaxOperOpenH EEVNormRate EEVHighRate EEVMaxOpen OFLowFreqC OFMedFreqC OFLowFreqH OFMedFreqH HeaterDisableFlag DeiceFreqChRV OATRefC SUCT Enable HST Enable OAT Enable OATRefH MinTargCTTC MaxTargCTTC MinTargCTTH MaxTargCTTH DST DSTF OATLimitC OATLimit1H OATLimit2H MaxFreqAsOATC MaxFreqAsOAT1H MaxFreqAsOAT2H A Single DCI-25 B Single DCI-35 C Single DCI-50 D Single DCI 60 30 64 30 81 1 1 60 70 90 20 55 70 83 55 70 83 83 83 20 94 98 102 105 7.1 7.5 7.9 8.3 60 36 6 60 180 90 50 380 50 300 33 12 500 45 57 45 57 0 0 35 0 0 1 7 30 95 40 95 8 12 24 6 15 50 65 60 33 80 35 93 1 1 60 70 90 20 55 70 83 55 70 83 83 83 20 94 98 102 105 7.1 7.5 7.9 8.3 60 36 6 60 180 90 50 380 50 300 33 12 500 45 57 45 57 0 0 35 0 0 1 7 30 95 40 95 8 12 24 6 15 50 75 60 20 85 20 95 1 1 60 70 90 20 60 76 92 60 83 100 92 100 28 94 98 102 105 10 10.5 10.8 11.2 60 36 6 60 100 90 50 380 50 380 33 12 500 40 70 40 86 0 0 35 0 1 1 7 30 95 40 95 8 12 28 6 15 64 85 60 20 95 26 94 1 1 60 70 90 20 55 70 79 55 70 79 83 83 28 94 98 102 105 11.4 11.8 12.2 12.6 60 36 6 60 180 90 80 380 60 300 33 12 500 35 55 40 60 0 0 35 0 1 1 7 30 90 45 90 8 12 28 6 15 85 80 60 CONTENT SM DLF 1-A.1 GB CONTROL SYSTEM 13.3.6 # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 68 69 ODU Model Dependent Parameters ( 35V14 ) Outdoor Model Parameter MinFreqC MaxFreqC MaxFreqCRunPhase MinFreqH MaxFreqH MaxFreqHRunPhase LoadDeadZoneC LoadDeadZoneH NormAccel NormDecel Step1Freq Step2Freq Step3Freq OFVL OFLOWC OFMEDC OFMAXC OFLOWH OFMEDH OFMAXH OFANTESTMODEC OFANTESTMODEH OFDelTestMode CTTOH1 CTTOH2 CTTOH3 CTTOH4 CCROC1 CCROC2 CCROC3 CCROC4 DEICT1 DEICT2 DEICT3 ProtFreqLimit EEVDecierOpen OptimDeicFreq OCTExitDeicer MaxDeicerTime EEVMinOperOpenC EEVMaxOperOpenC EEVMinOperOpenH EEVMaxOperOpenH EEVNormRate EEVHighRate EEVMaxOpen OFLowFreqC OFMedFreqC OFLowFreqH OFMedFreqH HeaterDisableFlag DeiceFreqChRV OATRefC SUCT Enable HST Enable OAT Enable OATRefH MinTargCTTC MaxTargCTTC MinTargCTTH MaxTargCTTH DST DSTF OATLimitC OATLimit1H OATLimit2H MaxFreqAsOATC MaxFreqAsOAT1H MaxFreqAsOAT2H EnableExceedCond SM DLF 1-A.1 GB A Single DCI-25 B Single DCI-35 C Single DCI-50 D Single DCI 60 30 64 64 30 81 81 90 127 1 1 60 70 90 20 55 70 83 55 70 83 83 83 20 94 98 102 105 7.1 7.5 7.9 8.3 60 36 6 60 180 90 12 12 50 380 50 300 33 12 500 45 57 45 57 0 0 35 0 1 1 7 30 95 40 95 8 12 24 6 15 50 65 60 0 33 80 80 35 93 93 95 127 1 1 60 70 90 20 55 70 83 55 70 83 83 83 20 94 98 102 105 7.1 7.5 7.9 8.3 60 36 6 60 180 90 12 12 50 380 50 300 33 12 500 45 57 45 57 0 0 35 0 1 1 7 30 95 40 95 8 12 24 6 15 50 75 60 0 20 85 85 20 95 95 95 127 1 1 60 70 90 20 60 76 92 60 83 100 92 100 28 94 98 102 105 10 10.5 10.8 11.2 60 36 6 60 100 90 12 12 50 380 50 380 33 12 500 40 70 40 86 0 0 35 0 1 1 7 30 95 40 95 8 12 28 6 15 64 85 60 0 20 95 95 26 94 94 111 127 1 1 60 70 90 20 55 70 79 55 70 79 83 83 28 94 98 102 105 11.4 11.8 12.2 12.6 60 36 6 60 180 90 12 12 80 380 60 300 33 12 500 35 55 40 60 0 0 35 0 1 1 7 30 90 45 90 8 12 28 6 15 85 80 60 0 CONTENT 13-25 CONTROL SYSTEM 13.3.7 ODU Model Dependent Parameters ( 36V1-S01 ) Outdoor Model # Parameter 13-26 L Single DCI-72Z 1 MinFreqC 15 2 MaxFreqC 70 3 MinFreqH 15 4 MaxFreqH 90 7 Step1Freq 35 8 Step2Freq 55 9 Step3Freq 90 10 OFMinRPM 8 11 OFMaxRPM 90 12 NightRPM 65 13 OFNNoiseMaxRPM 78 14 CTTOH1 90 15 CTTOH2 95 16 CTTOH3 100 17 CTTOH4 105 18 CCROC1 12.5 19 CCROC2 13.3 20 CCROC3 14.1 21 CCROC4 14.9 22 ProtFreqLimit 60 23 EEVMinOperOpenC 50 24 EEVMaxOperOpenC 480 25 EEVMinOperOpenH 50 26 EEVMaxOperOpenH 480 27 HeaterDisableFlag 0 28 HST Enable 1 29 OATLimitC 25 30 OATLimit1H 4 31 OATLimit2H 15 32 MaxFreqAsOATC 60 33 MaxFreqAsOAT1H 68 34 MaxFreqAsOAT2H 57 35 NormAccel 1 36 NormDecel 1 37 38 OCTExitDeicer MaxDeicerTime 12 15 CONTENT SM DLF 1-A.1 GB TROUBLESHOOTING 14. TROUBLESHOOTING WARNING!!! When Power Up – the whole outdoor unit controller, including the wiring, is under HIGH VOLTAGE!!! Never open the Outdoor unit before turning off the Power!!! When turned off, the system is still charged (400V)!!! It takes about 3 Min. to discharge the system. Touching the controller before discharging may cause an electrical shock!!! For safe handling of the controller please refer to section 14.6 below. 14.1 General DCI Single Split System failures and Corrective Actions PROBABLE CAUSE No SYMPTOM 1 Power supply indicator (Red LED) does not light up. No power supply Check power supply. If power supply is OK, check display and display wiring. if OK, replace controller. 2 Unit does not respond to remote control message Remote control message not reached the indoor unit Check remote control batteries, if batteries are OK, check display and display wiring, if OK, replace display PCB. If still not OK replace controller. 3 Unit responds to remote control message but Operate indicator (Green LED) does not light up Problem with display PCB Replace display PCB. If still not OK replace controller. Unit in heat mode and coil is still not warm. Change to cool mode and check. Problem with PCB or capacitor Change to high speed and Check power supply to motor is higher than 130VAC (for triack controlled motor) or higher than 220VAC for fixed speed motors, if OK replace capacitor, if not OK replace controller 5 Indoor fan works when unit is OFF, and indoor fan speed is not changed by remote control command. PCB problem Replace controller 6 Compressor does not start Electronics control problem or protection Perform diagnostics (See 14.3), and follow the actions described. 7 Compressor stops during operation and Green LED remains on Electronic control or power supply problem Perform diagnostics (See 14.3), and follow the actions described. 4 Indoor fan does not start (louvers are opened and Green LED does light up) SM DLF 1-A.1 GB CONTENT CORRECTIVE ACTION 14-1 TROUBLESHOOTING No SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 8 Compressor is on but outdoor fan does not work Problem with outdoor electronics or outdoor fan Check outdoor fan motor according to the procedure in section 14.5.3 , if not OK replace controller 9 Unit works in wrong mode (cool instead of heat or heat instead of cool) Electronics or power connection to RV Check RV power connections, if OK, Check RV operation with direct 230VAC power supply, if OK, Replace outdoor controller. 10 All components are operating properly but no cooling or no heating Refrigerant leak Check refrigeration system. 11 Compressor is over heated and unit does not generate capacity EEV problem Check EEV 12 Units goes into protections and compressor is stopped with no clear reason Control problem or refrigeration system problem Perform diagnostics (See 14.3), and follow the actions described. 13 Compressor motor generating noise and suction occurs Phase order to compressor is wrong Check compressor phase order. 14 Water leakage from indoor unit Indoor unit drainage tube is blocked Check and open drainage tube. 15 Freezing of outdoor unit in heat mode and outdoor unit base is blocked with ice 16 Unit operates with wrong fan speeds or wrong frequency 14.2 is no Connect base heater. Wrong jumper settings Perform diagnostics (See 14.3), and check if units is operating by EEPROM parameters. Checking the refrigeration system Checking system pressures and other thermodynamic measures should be done when system is in Test Mode (in Test mode, system operates in fixed settings). The performance curves given in this manual are given for unit performance in test mode when high indoor fan speed is selected. Entering test mode: Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High indoor fan speed, and enter diagnostics. 14.3 Judgment by Indoor/Outdoor Unit Diagnostics Enter diagnostics mode - press for five seconds Mode button in any operation mode. Acknowledgment is by 3 short beeps and lights of COOL and HEAT LED’s. Then, every short pressing of Mode button will scroll between Indoor and Outdoor unit diagnostic modes by the acknowledgment of 3 short beeps and lighting of COOL and HEAT LED’s. During the Outdoor unit diagnostics all four Indoor LED’s (STBY, Operate, Filter and Timer) are blinking. When Indoor diagnostics is displayed, all four LED’s (STBY, Operate, Filter and Timer) are ON. 14-2 CONTENT SM DLF 1-A.1 GB TROUBLESHOOTING When system enters diagnostics mode, only one fault code is shown. Order of priority is from the lower to the higher number. Diagnostics is continuously ON as long as power is ON. The current system operation mode will not be changed. If no fault occurred in the system, no fault code will be displayed during normal operation mode. The last fault code will be displayed even if the system has recovered from that fault. The last fault will be deleted from the EEPROM after the system has exit diagnostics mode. In diagnostics mode, system fault / status will be indicated by blinking of Heat & Cool LEDs. The coding method will be as follows: Heat LED will blink 5 times in 5 seconds, and then will be shut off for the next 5 seconds. Cool LED will blink during the same 5 seconds according to the following Indoor / Outdoor unit tables: Note: 0 – OFF, 1-ON 14.3.1 Indoor Unit Diagnostics ● Alarm Output The Alarm Output dry contact will be on (closed), when a predefined set faults occur. The fault set is defined under diagnostics section. The alarm output will be off (open), when the predefined fault is cleared. The indoor alarm outputs are defined according to the following table: No Problem AO 5 4 3 2 1 1 ICT is disconnected Yes 0 0 0 0 1 2 ICT is shorted Yes 0 0 0 1 0 3 RAT is disconnected Yes 0 0 0 1 1 4 RAT is shorted Yes 0 0 1 0 0 5 Reserved (for MSMP used as RGT fault) No 0 0 1 0 1 ICTE shorted/disconnected (when enabled) Yes 0 0 1 1 0 Undefined IDU family/model Yes 0 0 1 1 1 8 No Communication Yes 0 1 0 0 0 9 No Encoder No 0 1 0 0 1 10 Reserved No 0 1 0 1 0 11 Outdoor Unit Fault No 0 1 0 1 1 … Reserved No 17 Defrost protection No 1 0 0 0 1 18 Deicing Protection No 1 0 0 1 0 19 Outdoor Unit Protection No 1 0 0 1 1 20 Indoor Coil HP Protection No 1 0 1 0 0 21 Overflow Protection Yes 1 0 1 0 1 22 Reserved No 24 EEPROM Not Updated No 1 1 0 0 0 25 Bad EEPROM No 1 1 0 0 1 26 Bad Communication No 1 1 0 1 0 27 Using EEPROM data No 1 1 0 1 1 *6 *7 SM DLF 1-A.1 GB CONTENT 14-3 TROUBLESHOOTING No Problem AO 5 4 3 2 1 28 Model A No 1 1 1 0 0 29 Model B No 1 1 1 0 1 30 Model C No 1 1 1 1 0 31 Model D No 1 1 1 1 1 * CN / LSN Units only 14.3.2 Indoor Unit Diagnostics and Corrective Actions No. Fault Probable Cause Corrective Action 1 Sensor failures of all types Check sensor connections or replace sensor 2 Communication mismatch Indoor and Outdoor controllers are with different versions Replace Indoor controller 3 No Communication Communication or grounding wiring is not good. Check Indoor to Outdoor wiring and grounding 4 No Encoder Indoor electronics or motor Check motor wiring, if ok, replace motor, if still not ok, replace Indoor controller. 5 Outdoor Unit Fault Outdoor controller problem Switch to Outdoor diagnostics. 6 EEPROM Not Updated System is using ROM parameters and not EEPROM parameters No action, unless special parameters are required for unit operation. 7 Bad EEPROM 8 Bad Communication Communication quality is low reliability 9 Using EEPROM data No problem. System is using EEPRRRROM parameters No action, unless special parameters are required for unit operation. Check Indoor to Outdoor wiring and grounding 14.3.3 Outdoor Unit Diagnostics The outdoor alarm outputs are defined in the following way: No Problem AO 5 4 3 2 1 1 OCT is disconnected Yes 0 0 0 0 1 2 OCT is shorted Yes 0 0 0 1 0 3 CTT is disconnected Yes 0 0 0 1 1 4 CTT is shorted Yes 0 0 1 0 0 5 HST is disconnected (when enabled) Yes 0 0 1 0 1 6 HST is shorted (when enabled) Yes 0 0 1 1 0 7 OAT is disconnected (when enabled) Yes 0 0 1 1 1 8 OAT is shorted (when enabled) Yes 0 1 0 0 0 9 OMT is disconnected (DCI72 / 72Z / 80) Yes 0 1 0 0 1 14-4 CONTENT SM DLF 1-A.1 GB TROUBLESHOOTING No Problem AO 5 4 3 2 1 10 OMT is shorted (DCI72 / 72Z / 80) Yes 0 1 0 1 0 11 IPM Fault Yes 0 1 0 1 1 12 Bad EEPROM No 0 1 1 0 0 13 DC under voltage Yes 0 1 1 0 1 14 DC over voltage Yes 0 1 1 1 0 15 AC under voltage Yes 0 1 1 1 1 16 Mismatch IDU & ODU models (*SW 35V14 and above) Yes 1 0 0 0 0 17 No Communication Yes 1 0 0 0 1 18 Reserved No 1 0 0 1 0 20 Heat sink Over Heating No 1 0 1 0 0 21 Deicing No 1 0 1 0 1 22 Compressor Over Heating No 1 0 1 1 0 23 Compressor Over Current No 1 0 1 1 1 24 No OFAN Feedback No 1 1 0 0 0 25 OFAN locked Yes 1 1 0 0 1 26 Compressor Lock Yes 1 1 0 1 0 27 Bad Communication No 1 1 0 1 1 28 Missing ODU configuration (*SW 35V14 and above) Yes 1 1 1 0 0 29 Undefined ODU Model (*SW 35V14 and above) Yes 1 1 1 0 1 30 For future use No 1 1 1 1 0 31 Operation condition is exceeded (*SW 35V14 and above) Yes 1 1 1 1 1 *Alarm Output - is on SW 35V14 and above. There is no alarm on SW 35V12 and below/ 14.3.4 Outdoor Unit Diagnostics and Corrective Actions No. Fault 1 Sensors failures of all types Check sensors connections or replace sensors. 2 IPM Fault Check all wiring and jumper settings, if OK, replace electronics. 3 Bad EEPROM 4 DC under/over Voltage 5 AC under Voltage 6 Indoor / Outdoor unit Communication mismatch Indoor and Outdoor controllers are with different versions Replace Indoor controller No Communication Communication or grounding wiring is not good. Check Indoor to Outdoor wiring and grounding 7 SM DLF 1-A.1 GB Probable Cause Electronics HW problem Corrective Action No action, unless special parameters are required for unit operation. Electronics HW problem Check outdoor unit power supply voltage Check outdoor unit power supply voltage CONTENT 14-5 TROUBLESHOOTING No. Fault 8 Compressor Lock 9 Bad Communication 14.4 Probable Cause Corrective Action Switch unit to STBY and restart If still not ok check compressor (14.5.4) If comp is ok replace OU controller If compressor is not ok replace compressor Communication quality is low reliability Check Indoor to Outdoor wiring and grounding Judgment by MegaTool MegaTool is a special tool to monitor the system states. Using MegaTool requires: • • • A computer with RS232C port. • • Setup MegaTool software: copy the software to the computer. • Run the software and choose the COM port, you can monitor the A/C system state in monitor tab. A connection wire for MegaTool. A special MegaTool software. Use MegaTool according to following procedure: Connect RS232C port in computer with MegaTool port in Indoor/Outdoor unit controller by the connection wire. 14.5 Simple procedures for checking the Main Parts 14.5.1 Checking Mains Voltage. Confirm that the Mains voltage is between 198 and 264 VAC. If Mains voltage is out of this range, abnormal operation of the system is expected. If in range check the Power (Circuit) Breaker and look for broken or loosed cable lugs or wiring mistake(s). 14.5.2 Checking Power Input. If Indoor unit power LED is unlighted, power down the system and check the fuse of the Indoor unit. If the fuse is OK replace the Indoor unit controller. If the fuse has blown, replace the fuse and power up again. Checking Power Input procedure for the Outdoor unit is the same as with the Indoor unit. 14.5.3 Checking the Outdoor Fan Motor. Enter Test Mode (where the OFAN speed is high) Check the voltage between lead wires according to the normal value as following: • • • 14-6 Between red wire and black wire: 310VDC +/- 20V Between orange wire and black wire: 15VDC +/- 1V Between yellow wire and black wire: 2-6VDC CONTENT SM DLF 1-A.1 GB TROUBLESHOOTING 14.5.4 Checking the Compressor. The compressor is brushless permanence magnetic DC motor. Three coil resistance is same. Check the resistance between three poles. The normal value should be below 0.5 ohm (TBD). 14.5.5 Checking the Reverse Valve (RV). Running in heating mode, check the voltage between two pins of reverse valve connector, normal voltage is 220VAC. 14.5.6 Checking the electrical expansion valve (EEV). The EEV has two parts, drive part and valve. The drive part is a step motor; it is ringed on the valve. Check the drive voltage (12VDC). When Outdoor unit is power on, EEV shall run and have click and vibration. 14.6 Precaution, Advise and Notice Items 14.6.1 High voltage in Outdoor unit controller. Whole controller, including the wires that are connected to the Outdoor unit controller may have the potential hazard voltage when power is on. Touching the Outdoor unit controller may cause an electrical shock. Advise: Don’t touch the naked lead wire and don’t insert finger, conductor or anything else into the controller when power is on. 14.6.2 Charged Capacitors Three large-capacity electrolytic capacitors are used in the Outdoor unit controller. Therefore, charging voltage (380VDC) remains after power down. Discharging takes about four minutes after power is off. Touching the Outdoor unit controller before discharging may cause an electrical shock. 14.6.3 • • w • Additional advises When disassemble the controller or the front panel, turn off the power supply. When connecting or disconnecting the connectors on the PCB, hold the whole housing, don’t pull the wire. There are sharp fringes and sting on shell. Use gloves when disassemble the A/C units. SM DLF 1-A.1 GB CONTENT 14-7 EXPLODED VIEWS AND SPARE PARTS LISTS EXPLODED VIEWS AND SPARE PARTS LISTS 15.1 Indoor Unit: DLF 25/35/50 G F SM DLF 1-A.1 GB CONTENT E D D D E D E 15. 15-1 EXPLODED VIEWS AND SPARE PARTS LISTS 15.2 Indoor Unit: DLF 25 DCI No. 15-2 Item Description 1 418400 Coil 7mm 2r 3c R410 DLF35 1 2 418214 Float support 1 3 418951 Air filter AL 750 1 4 418910 Condensat drainag basin small 1 5 418716 Over floe float sensor 1 7 418700 Controller DCI ECP 1 7a 404020 CABLE 8 WIRES 7M WTH CONNECTOR 1 8 438778 WIRED DISPLAY BOX EMD/ELD (RoH) 1 9a 418300 Motor AC 16w DLF 1 9b 418902 Fan D140x150 DLF 2 9c 418901 Fan housing 150 lower DLF 2 9d 418900 Fan housing 150 upper DLF 2 11 407038 MOTOR BRACKET FCR/FCX/EBS 2 12 418202 Fan deck small DLF 1 16 438783 REMOTE CONTROL RC4/RC (RoHS) 1 17 418717 Terminal Block 7P Hoppy 1 19a 400275 THERMISTOR+CAP WTH CONNECTOR L 1 19b 402701 THERMISTOR WTH CONNECTORS L180 1 20 418223 Front panel small 1 21 418227 Bottom panel small 1 22 418216 Nippels cover 1 23 418215 Water pump service cover 1 25a 418219 Air filter trail L 1 25b 418220 Air filter trail R 1 26 418302 WATER PUMP DLF 1 27 418206 Motor support DLF 1 28 418232 Controller cover DCI 1 29 418213 Water pump support 1 30 418916 External water pump nozzle 1 31 418908 Drain tube plug D20 1 32 418953 Drain flexible tub ID26 1 53 433316 BRACKET DNC 4 64 416906 P.C SPACER RS-10 5 65 416910 CABLE HOLDER KWS-1 1 70 418934 Controller DCI ECP assy 1 71 418935 Water pump assy DLF 1 CONTENT Quantity SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS 15.3 Indoor Unit: DLF 35 DCI No. Item 1 418400 Coil 7mm 2r 3c R410 DLF35 1 2 418214 Float support 1 3 418951 Air filter AL 750 1 4 418910 Condensat drainag basin small 1 5 418716 Over floe float sensor 1 7 418700 Controller DCI ECP 1 8 438778 WIRED DISPLAY BOX EMD/ELD (RoH) 1 11 407038 MOTOR BRACKET FCR/FCX/EBS 2 12 418202 Fan deck small DLF 1 16 438783 REMOTE CONTROL RC4/RC (RoHS) 1 17 418717 Terminal Block 7P Hoppy 1 20 418223 Front panel small 1 21 418227 Bottom panel small 1 22 418216 Nippels cover 1 23 418215 Water pump service cover 1 26 418302 WATER PUMP DLF 1 27 418206 Motor support DLF 1 28 418232 Controller cover DCI 1 29 418213 Water pump support 1 30 418916 External water pump nozzle 1 31 418908 Drain tube plug D20 1 32 418953 Drain flexible tub ID26 1 53 433316 BRACKET DNC 4 64 416906 P.C SPACER RS-10 5 65 416910 CABLE HOLDER KWS-1 1 70 418934 Controller DCI ECP assy 1 71 418935 Water pump assy DLF 1 19a 400275 THERMISTOR+CAP WTH CONNECTOR L 1 19b 402701 THERMISTOR WTH CONNECTORS L180 1 25a 418219 Air filter trail L 1 25b 418220 Air filter trail R 1 7a 404020 CABLE 8 WIRES 7M WTH CONNECTOR 1 9a 418300 Motor AC 16w DLF 1 9b 418902 Fan D140x150 DLF 2 9c 418901 Fan housing 150 lower DLF 2 9d 418900 Fan housing 150 upper DLF 2 SM DLF 1-A.1 GB Description CONTENT Quantity 15-3 EXPLODED VIEWS AND SPARE PARTS LISTS 15.4 Indoor Unit: DLF 50 DCI No. 15-4 Item Description 1 418401 Coil 7mm 3r 4c R410 DLF50 1 2 418214 Float support 1 3 418951 Air filter AL 750 1 4 418910 Condensat drainag basin small 1 5 418716 Over floe float sensor 1 7 418700 Controller DCI ECP 1 8 438778 WIRED DISPLAY BOX EMD/ELD (RoH) 1 11 407038 MOTOR BRACKET FCR/FCX/EBS 2 12 418202 Fan deck small DLF 1 16 438783 REMOTE CONTROL RC4/RC (RoHS) 1 17 418717 Terminal Block 7P Hoppy 1 20 418223 Front panel small 1 21 418227 Bottom panel small 1 22 418216 Nippels cover 1 23 418215 Water pump service cover 1 26 418302 WATER PUMP DLF 1 27 418206 Motor support DLF 1 28 418232 Controller cover DCI 1 29 418213 Water pump support 1 30 418916 External water pump nozzle 1 31 418908 Drain tube plug D20 1 32 418953 Drain flexible tub ID26 1 53 433316 BRACKET DNC 4 64 416906 P.C SPACER RS-10 5 65 416910 CABLE HOLDER KWS-1 1 70 418934 Controller DCI ECP assy 1 71 418935 Water pump assy DLF 1 19a 400275 THERMISTOR+CAP WTH CONNECTOR L 1 19b 402701 THERMISTOR WTH CONNECTORS L180 1 25a 418219 Air filter trail L 1 25b 418220 Air filter trail R 1 7a 404020 CABLE 8 WIRES 7M WTH CONNECTOR 1 9a 418300 Motor AC 16w DLF 1 9b 418902 Fan D140x150 DLF 2 9c 418901 Fan housing 150 lower DLF 2 9d 418900 Fan housing 150 upper DLF 2 CONTENT Quantity SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS E D SM DLF 1-A.1 GB E D D F D G E Indoor Unit: DLF 60 / 72 DCI 15.5 CONTENT 15-5 EXPLODED VIEWS AND SPARE PARTS LISTS 15.6 Indoor Unit: DLF 60 DCI No. 15-6 Item Description 1 418402 Coil 7mm 3r 5c R410 DLF60 1 2 418214 Float support 1 3 418952 Air filter AL 1050 1 4 418912 Condensat drainag basin large 1 5 418716 Over floe float sensor 1 7 418700 Controller DCI ECP 1 8 438778 WIRED DISPLAY BOX EMD/ELD (RoH) 1 11 407038 MOTOR BRACKET FCR/FCX/EBS 2 12 418203 Fan deck large DLF 1 16 438783 REMOTE CONTROL RC4/RC (RoHS) 1 17 418717 Terminal Block 7P Hoppy 1 20 418224 Front panel large 1 21 418228 Bottom panel large 1 22 418216 Nippels cover 1 23 418215 Water pump service cover 1 24 442650 FAN BEARING I.D6-O.D14 1 26 418302 WATER PUMP DLF 1 27 418206 Motor support DLF 1 28 418232 Controller cover DCI 1 29 418213 Water pump support 1 30 418916 External water pump nozzle 1 31 418908 Drain tube plug D20 1 32 418953 Drain flexible tub ID26 1 35 430253 MIDDLE FAN BEARING RUBBER SUPP 1 40 418907 Motor axis adaptor DLF 1 41 418906 Motor axis extantion DLF 1 53 433316 BRACKET DNC 4 64 416906 P.C SPACER RS-10 5 65 416910 CABLE HOLDER KWS-1 1 70 418934 Controller DCI ECP assy 1 71 418935 Water pump assy DLF 1 19a 400275 THERMISTOR+CAP WTH CONNECTOR L 1 19b 402701 THERMISTOR WTH CONNECTORS L180 1 25a 418219 Air filter trail L 1 25b 418220 Air filter trail R 1 7a 404020 CABLE 8 WIRES 7M WTH CONNECTOR 1 9a 418301 Motor AC 76w DLF 1 9b 418902 Fan D140x150 DLF 3 9c 418901 Fan housing 150 lower DLF 3 9d 418900 Fan housing 150 upper DLF 3 CONTENT Quantity SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS 15.7 Indoor Unit: DLF 72 DCI No. Item Description 1 418403 Coil 7mm 3r 6c R410 DLF72 1 2 418214 Float support 1 3 418952 Air filter AL 1050 1 4 418912 Condensat drainag basin large 1 5 418716 Over floe float sensor 1 7 418700 Controller DCI ECP 1 8 438778 WIRED DISPLAY BOX EMD/ELD (RoH) 1 11 407038 MOTOR BRACKET FCR/FCX/EBS 2 12 418203 Fan deck large DLF 1 16 438783 REMOTE CONTROL RC4/RC (RoHS) 1 17 418717 Terminal Block 7P Hoppy 1 20 418224 Front panel large 1 21 418228 Bottom panel large 1 22 418216 Nippels cover 1 23 418215 Water pump service cover 1 24 442650 FAN BEARING I.D6-O.D14 1 26 418302 WATER PUMP DLF 1 27 418206 Motor support DLF 1 28 418232 Controller cover DCI 1 29 418213 Water pump support 1 30 418916 External water pump nozzle 1 31 418908 Drain tube plug D20 1 32 418953 Drain flexible tub ID26 1 35 430253 MIDDLE FAN BEARING RUBBER SUPP 1 40 418907 Motor axis adaptor DLF 1 41 418906 Motor axis extantion DLF 1 53 433316 BRACKET DNC 4 64 416906 P.C SPACER RS-10 5 65 416910 CABLE HOLDER KWS-1 1 70 418934 Controller DCI ECP assy 1 71 418935 Water pump assy DLF 1 19a 400275 THERMISTOR+CAP WTH CONNECTOR L 1 19b 402701 THERMISTOR WTH CONNECTORS L180 1 25a 418219 Air filter trail L 1 25b 418220 Air filter trail R 1 7a 404020 CABLE 8 WIRES 7M WTH CONNECTOR 1 9a 418301 Motor AC 76w DLF 1 9b 418902 Fan D140x150 DLF 3 9c 418901 Fan housing 150 lower DLF 3 9d 418900 Fan housing 150 upper DLF 3 SM DLF 1-A.1 GB CONTENT Quantity 15-7 EXPLODED VIEWS AND SPARE PARTS LISTS 15.8 15-8 Outdoor Unit: DCI 50 CONTENT SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS 15.9 Outdoor Unit: DCI 50 No. Part No. Description Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 433218 4526340 433223 4526476 4526475 4526457 4527363 4526459 4526203 4524595 4524176 4526224 4526396 4526223 Front panel A Air inlet ring-420 Painting insulation plate Axial fan OD=401 DC motor for DCI 50 Motor support Base painting Assy. Partition Outdoor DC inverter controller (English) Gas valve (R410A) Liquid valve(R410A) EMI filter board 901-098-00 Chock Assy. 167-021-01 AC-IN connected wire 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 16 17 18 19 20 21 22 4526968 4526222 4526300 4526220 4526533 204107 4519188 433229 Earthing wire for DCI Fuse connecting wire Therminal sheet Fuse stand JEF-511B(EHK P/N:150-038-00) Fuse 65TS(20A,230)150-031-00 Cable clip nylon 4 poles terminal block Value cover 1 1 1 1 1 1 1 1 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 4522509 4527327 4518952 4526221 4523446 4526775 4526774 4526776 4526969 4526215 4526216 4519606 433228 4526459 4526298 4519614 4526480 4519300 433225 4519607 4-Way valve coil 4-way valve welding Assy. 4-way valve Compressor wire DC Inverter compressor Assy. 5CS130XCC03 Compressor top thermistor(CTT) Outside air thermistor(OAT) Outside coil thermistor(OCT) Suction coil thermistor(SUCT) Electronic expansion valve ZDPF(L)-1.6C-01-RK for R410A EEV COIL QA(L)12-HR-01A-RK Right side panel Back side net Condenser soldering assy Bridge Painting top cover Gasket for axial fan Nut M5 L Handle Left side panel painting plate 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SM DLF 1-A.1 GB CONTENT 15-9 EXPLODED VIEWS AND SPARE PARTS LISTS 15.10 15-10 Outdoor Unit: DCI 60 CONTENT SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS 15.11 No.. Outdoor Unit: DCI 60 Item Description 1 4517144 FAN COVER PP+UV 1 2 452795700 PAINTED LEFT CABINET ASSY 1 3 4521642 Painted Right Cabinet and Isolation Assy. 1 4 4523141 M10 Hexagon locked nut M10 1 5 4526841 cusion for fan 1 6 4526510 FAN D=460mm (3 blade) 1 7 453026500 DC Motor SIC-71FW-F170-2 1 8 453036400 Motor Support 1 9 453238900 Sensor/OAT 1 10 4526775 Compressor top thermistor(CTT) 1 11 4526776 Outdoor coil thermistor(OCT) 1 12 453035800 Partition Plate 1 13 453036100 Base Plate Paint Assy. 1 14 4526221 Compressor wire 1 15 453041900 Liquid Accumulator 1 16 452882900 Condenser and distributor welding assy. 1 17 4523446 Liquid Accumulator 1 18 453034000 4-way Valve System Assy. 1 19 4522509 4-Way valve coil 1 20 4516766 PAINTED VALVE PLATE ASSY 1 21 4526301 High pressure stop valve R410a 1 22 4524595 1/2” Gas Valve for ONG R410A 1 23 4526215 Electronic expansion valve ZDPF(L)-1.6C-01-RK for R410A 1 24 4526216 EEV COIL QA(L)12-MD-02 1 25 4518952 4-W valve SHF-7H for R410A 1 26 4525938 PAINTED RIGHT-BACK CABINET ASSY 1 27 4523145 R.lifter 1 28 4517028 PAINTED LEFT-BACK GRILL 1 29 4516758 SMALL HANDLE 1 30 452841100 Earth wire 3 31 453238800 Ground Wire 1 32 453238700 Wire UL1007 16AWG/COM 1 33 4519188 4 poles terminal block 1 34 453238600 Wire 1015 16#/Power Input 1 35 204107 Cable clip Nylon 1 36 453048500 DCI 2.8kW EMI Filter Board 901-107-00 1 37 453052900 Therminal Plate Assy. 1 38 4526585 connect for motor backet 1 39 453030500 Outdoor DCI Controller/2.8kW(English) 906-105-00 1 40 4516788 PAINTED TOP COVER ASSY 1 SM DLF 1-A.1 GB Quantity CONTENT 15-11 EXPLODED VIEWS AND SPARE PARTS LISTS 15.12 15-12 Outdoor Unit: DCI 72Z CONTENT SM DLF 1-A.1 GB EXPLODED VIEWS AND SPARE PARTS LISTS 15.13 Outdoor Unit: DCI 72Z No. Item Description 1 465100000 Grill/ DCI Trio 2 4523652 PAINTED LEFT CABINET ASSY 1 3 4523758 Nut M8 left 1 4 452960400 Outdoor Fan 1 5 461600023 4-Way Valve Assy. 1 6 4522509 4-way Valve Coil 1 7 4526522 FOUR-WAY VALVE R410A 1 8 466130002R DC Motor 70W 8P 1 9 4522601 Right Handle 1 10 4523653 PAINTED RIGHT CABINET ASSY 1 11 4526775 Compressor Top Thermistor(CTT) 1 12 452956500 OMT Thermistor(OMT) 1 13 452677601 Outdoor Coil Thermistor(OCT) 1 14 452809900 Base Plate Painting Assy. 1 15 460080000R Compressor Assy./ C-7RVN153H0W SANYO ShenYang) 1 16 452783600 Oil Separator Assy. 1 17 452783200 Liquid-gas Separator 1 18 453256100 Support Painting Support Assy./Gas-Liquid Separator 1 19 4526080 Valve plate paint assy 1 20 4526513 LOW PRESS VALVE (R410A) 1 21 4526514 Hight press valve(R410A) 1 22 4523654 PAINTED RIGHT BACK CABINET ASSY 1 23 4522602 Valve Cover 1 24 4518950 Filter Drier BFK-053S 1 26 204107 Cable clip Nylon 2 27 467420003 7 Poles Terminal Block 1 28 464280001 Terminal Plate/ DCI 72Z 1 29 4526215 Electronic expansion valve ZDPF(L)-1.6C-01-RK for R410A 1 30 4526216 EEV COIL QA(L)12-MD-02 1 31 462300002 Condenser Assy. 1 32 453175500 Guard Net Painting Assy. 1 33 453083800 Support/OAT 1 34 4526396 Choke Assy.167-021-01 1 35 464730006 Partition Plate Assy./DCI 72Z 1 36 467300082R Controller/Outdoor Unit DCI 3.0KW(English) 906A-361-00 1 37 452888500 Motor Support 1 38 464250044 Connect Plate/Controller DCI 72Z 1 39 452841100 Earth wire 3 39 4516540 Earth wire 2 40 453238900 Sensor/OAT 1 41 4523657 PAINTED TOP COVER ASSY 1 42 4522600 Left Handle 1 43 467300114R DCI 3.0KW EMI Fillter Board 901A-574-00 1 SM DLF 1-A.1 GB Quan. 1 CONTENT 15-13 APPENDIX A APPENDIX A INSTALLATION AND OPERATION MANUAL ► REMOTE CONTROL RC3 ► REMOTE CONTROL RC4 ► REMOTE CONTROL RC7 ► INSTALLATION AND OPERATION MANUAL DLF 25, 35, 50, 60, 72 SM DLF 1-A.1 GB CONTENT 16-1 REMOTE CONTROL MANUAL ENGLISH APPENDIX A CONTENT PRECAUTIONS ...................1-2 USING THE REMOTE CONTROL UNIT .....................3 MODE ROOM IFEEL SLEEP TEMP TIMER SET CLEAR HOUR OPERATION ........................4-8 Thank you for purchasing our Room Air Conditioner. Before using your air-conditioner, please read this operating instruction carefully and keep it for future reference. 468040071/01 16-2 CONTENT SM DLF 1-A.1 GB APPENDIX A PRECAUTIONS DISPLAY Information are displayed when the remote control unit is switched on. Operation Mode Automatic Heating Cooling Dehumidification (dry) Fan only Displayed when data trasmitted Or remote control unit lock Displayed when the timer is set and activated. Clock (hours and minutes) Displayed when the timer on is set and activated Displayed when the timer off is set and activated Set temperature or room temperature Displayed when the temperature is the room temperature Displayed in Sleep Mode Operation Indicate that the air conditioner is operating in I FEEL mode Automatic supply air flap oscillation switched on Fan speed indication Automatic fan speed Low speed Medium speed High speed MODE SELECTOR BUTTON Press this button to modify the air conditioner mode. (automatic) When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the "cool" or "heat" mode. (heating) The air conditioner makes the room warmer. ROOM TEMPERATURE dehumidification (dry) The air conditioner reduces the humidity in the room. (cooling) The air conditioner makes the room cooler. Push the ROOM button to show the actual room temperature around the remote control. (fan) The air conditioner circulate the air. COOL / DRY / HEAT / FAN Models SLEEP BUTTON For details, see "Sleep mode". When you press this button in the COOL, HEAT or DRY mode, the mark appears on the display and the microcomputer in the remote control unit will adjust the set temperature to save energy. SM DLF 1-A.1 GB CONTENT 16-3 APPENDIX A TRANSMITTER When you press the buttons of the remote control unit, the mark appears on the display to transmit the setting changes to the receiver in the air conditioner. SENSOR Atemperature sensor inside the remote control unit detects the room temperature. FAN SPEED SELECTOR BUTTON Fan speed is automatically selected by the microcomputer. High speed. Medium speed. Low speed. TEMPERATURE SETTING BUTTONS - (cooler) Press this button to decrease the set temperature. + (warmer) Press this button to increase the set temperature. TIMER BUTTON (timer setting) Push the TIMER on the display starts the timer ON and OFF setting procedure. For detail see "SETTING THE TIMER". SET BUTTON Push this button to select the functions: set the present time set the ON-OFF timer For detail see "HOW TO SET THE PRESENT TIME" and "SETTING THE TIMER". TIMER AND PRESENT TIME SETTING BUTTONS Pushing + or - buttons the setting of the time and timer can be activated. For detail see "HOW TO SET THE PRESENT TIME" and "SETTING THE TIMER". MODE TEMP TIMER RESET Push the CLEAR button to cancel all timer setting. ROOM TIMER FLAP SPEED SELECTORS IFEEL SET HOUR SLEEP CLEAR Press this button to select the desidered flap sweep function. : The flap moves up and down automatically. : Every time you push the button the flap moves one step. TEMPERATURE SENSOR SELECTOR Push IFEEL button to activate the temperature control in the remote control unit. This function provides a more confortable temperature control. ON/OFF OPERATION BUTTON This button turns the air conditioner ON and OFF. LOCKING THE REMOTE CONTROL Pushing this button freezes the last operation setting. When is activated the remote control will not be able to control the air conditioner. To release the lock status push again. 16-4 CONTENT SM DLF 1-A.1 GB APPENDIX A USING THE REMOTE CONTROL UNIT HOW TO INSTALL BATTERIES OPERATION WITH THE REMOTE CONTROL UNIT Remove the lid in the rear part of the remote control unit. Insert two AAA alkaline batteries of 1,5 V-DC. Make sure the batteries point in the direction marked in the battery compartment. The batteries last about six months. Depending on how much you use the remote control unit. Remove the batteries if you do not use the remote control unit for more than one month. Press the +, -, SET and CLEAR buttons together after batteries replacement. (This operation allows you to reset correctly all the programs. The remote control unit is to be set up again). Replace the batteries when the remote control unit lamp fails to light, or when the air conditioner does not receive the remote control unit signals. The batteries of the remote control contain polluted substances exhausted batteries must be disposed according to the laws in force. Check that the circuit breaker on the power panel is turned ON and the STANDBY lamp is light up. When using the remote control unit, always point the unit transmitter head directly at the air conditioner receiver. HOW TO TURN ON THE AIR CONDITIONER Press the ON/OFF button to turn the air conditioner on. The indicator OPERATION will light up, indicating the unit is in operation. TEMPERATURE SENSOR SELECTOR Under normal conditions the room temperature is detected and checked by the temperature sensor placed in the air conditioner. Press the remote control I FEEL button to activate the temperature sensor placed in the remote control. This function is designed to provide a personalised environment by transmitting the temperature control command from the location next to you. Therefore, in using this function, the remote control should always be aimed, without obstruction, at the air conditioner. NOTE The remote control unit sends the temperature signal to the air conditioner regularly at two minute intervals. If the signal from he remote control unit stops for more than five minutes due to some troubles, the air conditioner will switch to the temperature ensor which is built into the indoor unit and controls the room temperature. In these cases, the temperature around the remote control unit may differ from the temperature detected in the air conditioner position. REMOTE CONTROL UNIT DISPLAY SM DLF 1-A.1 GB CONTENT 16-5 APPENDIX A OPERATION HOW TO SET THE PRESENT TIME THE DISPLAY SHOWS THE SELECTED TEMPERATURE. 1. Press the SET button for five seconds. The time indication alone flashes. 2. Press the + or - buttons until the present time is displayed. 3. Press the SET button to stop the indication flashing. 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. COOLING Ve r i f y t h a t t h e u n i t i s connected to the main power and the STANDBY lamp is light up. 1. Set the MODE selector to COOL . 2.Press the ON/OFF button and switch the airconditioner ON. 3 . P r e s s t h e T E M P. buttons to set the desired temperature (the temperature range is between 30°C max. and 16°C min.). NOTE For several minutes after the start of heating operation, the indoor fan will not run until the indoor heat exchanger coil has warmed up sufficiently. This is because the COLD DRAFT PREVENTION SYSTEM is operating. DEFROSTING OF HEAT EXCHANGE OUT DOOR UNIT “STANDBY” MODE TEMP ROOM TIMER IFEEL SET When the outdoor temperature is low, frost or ice may appear on the heat exchanger coil, reducing the heating performance. When this happens, a microcomputer defrosting system operates. At the same time, the fan in the indoor unit stops and the OPERATION lamp is flashing until defrosting is completed. Heating operation restarts after several minutes. (This interval will vary slightly depending on the room and outdoor temperature). HOUR SLEEP CLEAR THE DISPLAY SHOWS THE SELECTED TEMPERATURE. 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. HEATING PERFORMANCE A heat pump conditioner heats a room by taking heat from outside air. The heating efficiency will fall off when the outdoor temperature is very low. If enough heat is not obtained with this air conditioner, use another heating appliance in conjunction with it. HEATING 1. Set the MODE selector to HEAT . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). 16-6 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION AUTOMATIC OPERATION DEHUMIDIFYING (DRY) 1. Set the MODE selector to AUTO . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). 1. Set the MODE selector switch to “DRY” . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. THE DISPLAY SHOWS THE SELECTED TEMPERATURE. When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the COOL or HEAT mode as appropriate. 4. Switch the FAN SPEED selector button to the setting you want. Example of operation diagram in the (Auto) mode with the set room temperature at 23°C. NOTE Use DRY operation when you want to reduce the humidity in the room. Once the room temperature reaches the set level, the unit repeats the cycle of turning on and off automatically. During DRY operation, the fan speed is automatically set to low or stops to prevent overcooling. Dry operation is not possible if the indoor temperature is 15 °C or less. FAN ONLY If you want to make air circulate without any temperature control, follow these steps: . 1. Set the MODE selector switch to “FAN” 2. Press the ON/OFF button and switch the air conditioner ON. NOTE The air conditioner changes the operation mode (from cool to heat), if one of the following conditions occurs: - ZONE A: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 3°C.. - ZONE B: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 1°C, one hour after the compressor stop. - ZONE C: never changes if the difference between the room temperature and the temperature set on the remote control unit is no more than 1°C. SM DLF 1-A.1 GB CONTENT 16-7 APPENDIX A OPERATION ADJUSTING THE FAN SPEED SLEEP MODE AUTOMATIC The SLEEP mode enables you to save energy. 1. Set the MODE selector to cool, dry or heat. 2. Press the SLEEP button. 3. The mark appears on the display. Press the SLEEP button again to release the SLEEP function. Simply set the FAN SPEED selector to the position . A microcomputer automatically controls the fan speed when the AUTO mode is selected. When the air conditioner starts operating, the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level. What does the SLEEP mode mean? In this mode, the air conditioner will cool or heat the room to the set temperature, and then the thermostat will make the unit pause. After about 1 hour, the air conditioner will automatically reset the set temperature as follows (also refer to graphs). NOTE In FAN Only mode the fan speed is adjusted automatically as in cooling mode. WHEN DIFFERENCE BETWEEN ROOM TEMPERATURE AND SET FAN SPEED TEMPERATURE IS 2 °C and over High Cooling and dehumidifying Between 2 and 1 °C Medium modes: Below 1 °C Low 2 °C and over High Heating mode: Below 2 °C Medium OPERATING MODE SET TEMPERATURE CHANGE Heating Lowered by 1 °C Cooling and Dehumidifying Raised by 1 °C When the room temperature reaches the new set value, the thermostat will cause the unit to pause. After about 1 hour the temperature will be raised by 1 °C in cooling, or lowered by 1 °C in heating. This enables you to save energy without sacrificing your comfort. The above mentioned data make reference to the conditioner operating when the sensor on the remote control unit is ON. If the sensor on the indoor unit is being used then actual operation will slightly differ from that described in the above tables. COOLING AND DEHUMIDIFYING Setting temperature Room temperature MANUAL If you want to manually adjust speed just set the FAN SPEED selector as desired. Each time the button is pressed, the fan speed is changed in sequence: (Lo) (Med) (Hi) 1 hour (AUTO) 1 hour TIME HEATING Setting temperature 1 hour Room temperature 1 hour TIME 16-8 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION A) HOW TO SET THE ON TIME I FEEL TEMP FUNCTION OPERATION 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. Press button IFEEL to activate the IFEEL function. Thermometer sign will appear on the . Select suitable LCD operation display temperature setting. Make sure that the remote control unit is aimed at the air conditioner, with the IFEEL sensor in front. Prevent the IFEEL sensor from being affected by heat sources such as lamps, heaters, direct sun, etc. or from being directly affected by the air conditioner air flow. These may cause the sensor to transmit the wrong temperature data, thereby disturbing the performance of the IFEEL function. MODE TEMP ROOM TIMER IFEEL SET HOUR SLEEP CLEAR ROOM TEMP FUNCTION OPERATION Press the ROOM button to show the actual room temperature around the remote control unit. The measured room temperature and the room temperature sign will be displayed. To cancel the ROOM Temperature display press on one of the following: B) HOW TO SET THE OFF TIME 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the OFF sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. Press again on ROOM Temperature button. Change of MODE button. NOTE Room temperature range is between 6 and 36 in 1 increments. Display should show "HI" or "LO" to represent temperature that is above 36 or below 6. C) HOW TO SET A PROGRAM FOR DAILY ON/ OFF OPERATION 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button again, the OFF sign blinks. 5. Press the + or - (HOUR) button until the desired value is displayed. 6. Press the SET button to activate the timer. LOCK FUNCTION By pressing LOCK button, the remote control will lock the last operation program. All the function buttons will be inoperative, including START/STOP button. By pressing LOCK button again the remote control will be released from its locked position. When lock mode is functioning, the transmission sign will be on. SETTING THE TIMER Press button TIMER to activate the timer operation mode. Each time the TIMER button is pressed, one of the three types of operation modes will appear on the LCD display. Timer setting will not change until new setting is input. SM DLF 1-A.1 GB CONTENT 16-9 APPENDIX A OPERATION D) HOW TO CLEAR THE TIMER 1. Press the TIMER button to select the timer. 2. Press the CLEAR button if you want that every timer operation will be cleared. NOTE If the procedure to set the timer is not completed, by pushing the SET button, within 15 seconds the timer operation will be cancelled and the last set-up is restored. ADJUSTING THE AIR FLOW DIRECTION HORIZONTAL (manual) The horizontal air flow can be adjusted by moving the vertical vanes to the left or right, as indicated in the following figures. VERTICAL (with remote control unit) The remote control gives you the possibility to control the flap in two way: button to start the flap sweep. If 1. Push the you push again the flap stops immediately. 2. Push the button to move the flap step by step. NOTES The flap automatically closes when the unit is off. During the heating operation, the fan speed will be very low and the flap will be in the horizontal position until the air being blown out of the unit begins to warm. Once the air warms up, the flap position and fan speed change to the settings specified with the remote control. Set vertical vanes to the front position during COOLING/DRY operation if humidity is high. If the vertical vanes are set to the left-most or right-most position, condensation will form around the air outlet and drip off. Use the FLAP button on the remote control to adjust the position of the flap. If you move the flap by hand, the factual flap position and the flap position on the remote control may no longer match. If this should happen, shut off the unit, wait for the flap to close, and then turn on the unit again; the flap position will now be normal again. Do not have the flap pointed down during cooling operation. Condensation may begin to form around the air vent and drip down. Do not move the flap with your hands when the air conditioner is running. 16-10 CONTENT SM DLF 1-A.1 GB REMOTE CONTROL MANUAL ENGLISH APPENDIX A CONTENT PRECAUTIONS ...................1-2 USING THE REMOTE CONTROL UNIT .....................3 OPERATION ......................4-10 Thank you for purchasing our Room Air Conditioner. Before using your air-conditioner, please read this operating instruction carefully and keep it for future reference. 468040125/01 SM DLF 1-A.1 GB CONTENT 16-11 APPENDIX A PRECAUTIONS DISPLAY Information are displayed when the remote control unit is switched on. Operation Mode Automatic Heating Fan only Dehumidification (dry) Cooling Displayed when data trasmitted Or remote control unit lock Clock (hours and minutes) Shows the type of timer Displayed when the timer on is set and activated Displayed when the timer off is set and activated Displayed in Sleep Mode Operation Set temperature or room temperature Displayed when the temperature is the room temperature Indicate that the air conditioner is operating in I FEEL mode Automatic horizontal air flow oscillation switched on (option) Automatic flap oscillation switched on Fan speed indication Automatic fan speed Low speed Medium speed High speed ON/OFF OPERATION BUTTON This button turns the air conditioner ON and OFF. MODE SELECTOR BUTTON Press this button to modify the air conditioner mode. (automatic) When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the "cool" or "heat" mode. (heating) The air conditioner makes the room warmer. dehumidification (dry) The air conditioner reduces the humidity in the room. (cooling) The air conditioner makes the room cooler. (fan) The air conditioner circulate the air. COOL / DRY / HEAT / FAN Models TEMPERATURE SENSOR SELECTOR Push IFEEL button to activate the temperature control in the remote control unit. This function provides a more confortable temperature control. ROOM TEMPERATURE Push the ROOM button to show the actual room temperature around the remote control. 16-12 CONTENT SM DLF 1-A.1 GB APPENDIX A FAN SPEED SELECTOR BUTTON TRANSMITTER SENSOR When you press the buttons of the remote control unit, the mark appears on the display to transmit the setting changes to the receiver in the air conditioner. Atemperature sensor inside the remote control unit detects the room temperature. Fan speed is automatically selected by the microcomputer. Low speed. Medium speed. High speed. TEMPERATURE SETTING BUTTONS - (cooler) + (warmer) Press this button to decrease the set temperature. Press this button to increase the set temperature. SET BUTTON Push this button to select the functions: set the present time set the ON-OFF timer For detail see "HOW TO SET THE PRESENT TIME"and "SETTING THE TIMER". TIMER BUTTON (timer setting) Push the TIMER on the display starts the timer ON and OFF setting procedure. For detail see "SETTING THE TIMER". TIMER AND PRESENT TIME SETTING BUTTONS Pushing + or - buttons the setting of the time and timer can be activated. For detail see "HOW TO SET THE PRESENT TIME" and "SETTING THE TIMER". LOCKING THE REMOTE CONTROL Pushing this button freezes the last operation is activated the remote control setting.When will not be able to control the air conditioner. To release the lock status push again. TIMER RESET Push the CLEAR button to cancel all timer setting. SLEEP BUTTON FLAP SPEED SELECTORS For details, see "Sleep mode". When you press this button in the COOL, HEAT or DRY mode, the appears on the display mark and the microcomputer in the remote control unit will adjust the set temperature to save energy. Press this button to select the desidered flap sweep function. : The flap moves up and down automatically. : Every time you push the button the flap moves one step. SM DLF 1-A.1 GB CONTENT 16-13 APPENDIX A USING THE REMOTE CONTROL UNIT HOW TO INSTALL BATTERIES OPERATION WITH THE REMOTE CONTROL UNIT Remove the lid in the rear part of the remote control unit. Insert two AAA alkaline batteries of 1,5 V-DC. Make sure the batteries point in the direction marked in the battery compartment. The batteries last about six months. Depending on how much you use the remote control unit. Remove the batteries if you do not use the remote control unit for more than one month. Press the +, -, SET and CLEAR buttons together after batteries replacement. (This operation allows you to reset correctly all the programs. The remote control unit is to be set up again). Replace the batteries when the remote control unit lamp fails to light, or when the air conditioner does not receive the remote control unit signals. The batteries of the remote control contain polluted substances exhausted batteries must be disposed according to the laws in force. Check that the circuit breaker on the power panel is turned ON and the STANDBY lamp is light up. When using the remote control unit, always point the unit transmitter head directly at the air conditioner receiver. HOW TO TURN ON THE AIR CONDITIONER Press the ON/OFF button to turn the air conditioner on. The indicator OPERATION will light up, indicating the unit is in operation. TEMPERATURE SENSOR SELECTOR Under normal conditions the room temperature is detected and checked by the temperature sensor placed in the air conditioner. Press the remote control I FEEL button to activate the temperature sensor placed in the remote control. This function is designed to provide a personalised environment by transmitting the temperature control command from the location next to you. Therefore, in using this function, the remote control should always be aimed, without obstruction, at the air conditioner. NOTE The remote control unit sends the temperature signal to the air conditioner regularly at two minute intervals. If the signal from he remote control unit stops for more than five minutes due to some troubles, the air conditioner will switch to the temperature ensor which is built into the indoor unit and controls the room temperature. In these cases, the temperature around the remote control unit may differ from the temperature detected in the air conditioner position. REMOTE CONTROL UNIT DISPLAY 16-14 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION HOW TO SET THE PRESENT TIME HEATING 1. Press the SET button for five seconds. The time indication alone flashes. 2. Press the + or - buttons until the present time is displayed. 3. Press the SET button to stop the indication flashing. 1. Set the MODE selector to HEAT . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). COOLING THE DISPLAY SHOWS THE SELECTED TEMPERATURE. Verify that the unit is connected to the main power and the STANDBY lamp is light up. . 1. Set the MODE selector to COOL 2. Press the ON/OFF button and switch the airconditioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30°C max. and 16°C min.). 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. NOTE For several minutes after the start of heating operation, the indoor fan will not run until the indoor heat exchanger coil has warmed up sufficiently. This is because the COLD DRAFT PREVENTION SYSTEM is operating. DEFROSTING OF HEAT EXCHANGE OUT DOOR UNIT “STANDBY” When the outdoor temperature is low, frost or ice may appear on the heat exchanger coil, reducing the heating performance. When this happens, a microcomputer defrosting system operates. At the same time, the fan in the indoor unit stops and the OPERATION lamp is flashing until defrosting is completed. Heating operation restarts after several minutes. (This interval will vary slightly depending on the room and outdoor temperature). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. HEATING PERFORMANCE A heat pump conditioner heats a room by taking heat from outside air. The heating efficiency will fall off when the outdoor temperature is very low. If enough heat is not obtained with this air conditioner, use another heating appliance in conjunction with it. SM DLF 1-A.1 GB CONTENT 16-15 APPENDIX A OPERATION AUTOMATIC OPERATION DEHUMIDIFYING (DRY) 1. Set the MODE selector to AUTO . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). 1. Set the MODE selector switch to “DRY” . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. THE DISPLAY SHOWS THE SELECTED TEMPERATURE. When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the COOL or HEAT mode as appropriate. 4. Switch the FAN SPEED selector button to the setting you want. Example of operation diagram in the (Auto) mode with the set room temperature at 23°C. NOTE Use DRY operation when you want to reduce the humidity in the room. Once the room temperature reaches the set level, the unit repeats the cycle of turning on and off automatically. During DRY operation, the fan speed is automatically set to low or stops to prevent overcooling. Dry operation is not possible if the indoor temperature is 15 °C or less. FAN ONLY If you want to make air circulate without any temperature control, follow these steps: . 1. Set the MODE selector switch to “FAN” 2. Press the ON/OFF button and switch the air conditioner ON. NOTE The air conditioner changes the operation mode (from cool to heat), if one of the following conditions occurs: - ZONE A: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 3°C.. - ZONE B: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 1°C, one hour after the compressor stop. - ZONE C: never changes if the difference between the room temperature and the temperature set on the remote control unit is no more than 1°C. 16-16 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION ADJUSTING THE FAN SPEED SLEEP MODE AUTOMATIC The SLEEP mode enables you to save energy. 1. Set the MODE selector to cool, dry or heat. 2. Press the SLEEP button. mark appears on the display. Press 3. The the SLEEP button again to release the SLEEP function. Simply set the FAN SPEED selector to the position . A microcomputer automatically controls the fan speed when the AUTO mode is selected. When the air conditioner starts operating, the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level. What does the SLEEP mode mean? In this mode, the air conditioner will cool or heat the room to the set temperature, and then the thermostat will make the unit pause. After about 1 hour, the air conditioner will automatically reset the set temperature as follows (also refer to graphs). NOTE In FAN Only mode the fan speed is adjusted automatically as in cooling mode. WHEN DIFFERENCE BETWEEN ROOM TEMPERATURE AND SET FAN SPEED TEMPERATURE IS 2 °C and over High Cooling and dehumidifying Between 2 and 1 °C Medium modes: Below 1 °C Low 2 °C and over High Heating mode: Below 2 °C Medium OPERATING MODE SET TEMPERATURE CHANGE Heating Lowered by 1 °C Cooling and Dehumidifying Raised by 1 °C When the room temperature reaches the new set value, the thermostat will cause the unit to pause. After about 1 hour the temperature will be raised by 1 °C in cooling, or lowered by 1 °C in heating. This enables you to save energy without sacrificing your comfort. The above mentioned data make reference to the conditioner operating when the sensor on the remote control unit is ON. If the sensor on the indoor unit is being used then actual operation will slightly differ from that described in the above tables. COOLING AND DEHUMIDIFYING Setting temperature Room temperature MANUAL If you want to manually adjust speed just set the FAN SPEED selector as desired. Each time the button is pressed, the fan speed is changed in sequence: (Lo) (Med) (Hi) 1 hour (AUTO) 1 hour TIME HEATING Setting temperature 1 hour Room temperature 1 hour TIME SM DLF 1-A.1 GB CONTENT 16-17 APPENDIX A OPERATION I FEEL TEMP FUNCTION OPERATION SETTING THE TIMER Press button IFEEL to activate the IFEEL function. Thermometer sign will appear on the . Select suitable LCD operation display temperature setting. Make sure that the remote control unit is aimed at the air conditioner, with the IFEEL sensor in front. Prevent the IFEEL sensor from being affected by heat sources such as lamps, heaters, direct sun, etc. or from being directly affected by the air conditioner air flow. These may cause the sensor to transmit the wrong temperature data, thereby disturbing the performance of the IFEEL function. There are four timers that can be selected on the remote control.Two daily timers (designated as T1,T2) ,and two optional weekend timers (designated as WKTI, WKT2) .Each timer can be selected by pressing TIMER button. The daily timers T1 and T2 can be set for ON and OFF separately for two different time periods. Timer setting will not change until new setting is input. The weekend timers WKT1 and WKT2 can be set for ON and OFF separately for two different time periods and they are effective two days only. These timers will be effective on the day of setting and on the day after only. At 24:00 on the second day, the WK timer will not be effective anymore and the daily timer will be effective again. WKTI - effective on the setting day WKT2 - effective one day after the setting day. ROOM TEMP FUNCTION OPERATION Press the ROOM button to show the actual room temperature around the remote control unit. The measured room temperature and the room will be displayed. temperature sign To cancel the ROOM Temperature display press on one of the following: NOTE: 1. During the weekend timer operation, the daily timers will be disabled. 2. The WK timers must be reactivated before every weekend. Press again on ROOM Temperature button. Change of MODE button. NOTE A) HOW TO SET THE ON TIME Room temperature range is between 6 and 36 in 1 increments. Display should show "HI" or "LO" to represent temperature that is above 36 or below 6. 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. LOCK FUNCTION By pressing LOCK button, the remote control will lock the last operation program. All the function buttons will be inoperative, including START/STOP button. By pressing LOCK button again the remote control will be released from its locked position. When lock mode is functioning, will be on. the transmission sign 16-18 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION B) HOW TO SET THE OFF TIME ADJUSTING THE AIR FLOW DIRECTION 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the OFF sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. HORIZONTAL (manual) The horizontal air flow can be adjusted by moving the vertical vanes to the left or right, as indicated in the following figures. VERTICAL (with remote control unit) The remote control gives you the possibility to control the flap in two way: button to start the flap sweep. If 1. Push the you push again the flap stops immediately. 2. Push the button to move the flap step by step.Or activate the horizontal air flow option is selectable via switch. C) HOW TO SET APROGRAM FOR DAILY ON/ OFF OPERATION 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button again, the OFF sign blinks. 5. Press the + or - (HOUR) button until the desired value is displayed. 6. Press the SET button to activate the timer. Set vertical vanes to the front position during COOLING/DRY operation if humidity is high. If the vertical vanes are set to the left-most or right-most position, condensation will form around the air outlet and drip off. Do not move the flap with your hands when the air conditioner is running. D) HOW TO CLEAR THE TIMER 1. Press the TIMER button to select the timer. 2. Press the CLEAR button if you want that every timer operation will be cleared. NOTE If the procedure to set the timer is not completed, by pushing the SET button, within 15 seconds the timer operation will be cancelled and the last set-up is restored. SM DLF 1-A.1 GB CONTENT 16-19 REMOTE CONTROL MANUAL ENGLISH APPENDIX A CONTENT PRECAUTIONS ...................1-2 USING THE REMOTE CONTROL UNIT .....................3 OPERATION ........................4-9 Thank you for purchasing our Room Air Conditioner. Before using your air-conditioner, please read this operating instruction carefully and keep it for future reference. 468040197/01 16-20 CONTENT SM DLF 1-A.1 GB APPENDIX A PRECAUTIONS DISPLAY Information are displayed when the remote control unit is switched on. Operation Mode Automatic Heating Fan only Dehumidification (dry) Cooling Displayed when data trasmitted Or remote control unit lock Shows the type of timer Clock (hours and minutes) Displayed when the timer on is set and activated Displayed when the timer off is set and activated Displayed in Sleep Mode Operation Set temperature or room temperature Displayed when the temperature is the room temperature Indicate that the air conditioner is operating in I FEEL mode Automatic horizontal air flow oscillation switched on (option) Automatic flap oscillation switched on Fan speed indication Automatic fan speed Low speed Medium speed High speed ON/OFF OPERATION BUTTON This button turns the air conditioner ON and OFF. MODE SELECTOR BUTTON Press this button to modify the air conditioner mode. (automatic) When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the "cool" or "heat" mode. (heating) The air conditioner makes the room warmer. dehumidification (dry) The air conditioner reduces the humidity in the room. (cooling) The air conditioner makes the room cooler. (fan) The air conditioner circulate the air. COOL / DRY / HEAT / FAN Models SLEEP BUTTON For details, see "Sleep mode". When you press this button in the COOL, HEAT or DRY mode, appears the mark on the display and the microcomputer in the remote control unit will adjust the set temperature to save energy. SM DLF 1-A.1 GB CONTENT 16-21 APPENDIX A TRANSMITTER SENSOR TEMPERATURE SETTING BUTTONS When you press the buttons of the remote control unit, the mark appears on the display to transmit the setting changes to the receiver in the air conditioner. Atemperature sensor inside the remote control unit detects the room temperature. + (warmer) - (cooler) Press this button to decrease the set temperature. Press this button to increase the set temperature. FAN SPEED SELECTOR BUTTON Fan speed is automatically selected by the microcomputer. Low speed. Medium speed. High speed. SET BUTTON Push this button to select the functions: set the present time set the ON-OFF timer For detail see "HOW TO SET THE PRESENT TIME"and "SETTING THE TIMER". TIMER AND PRESENT TIME SETTING BUTTONS Pushing + or - buttons the setting of the time and timer can be activated. For detail see "HOW TO SET THE PRESENT TIME" and "SETTING THE TIMER". TIMER BUTTON (timer setting) Push the TIMER on the display starts the timer ON and OFF setting procedure. For detail see "SETTING THE TIMER". LOCKING THE REMOTE CONTROL Pushing this button freezes the last operation setting.When is activated the remote control will not be able to control the air conditioner. To release the lock status push again. FLAP SPEED SELECTORS Press this button to select the desidered flap sweep function. : The flap moves up and down automatically. : Every time you push the button the flap moves one step. TEMPERATURE SENSOR SELECTOR Push IFEEL button to activate the temperature control in the remote control unit. This function provides a more confortable temperature control. ROOM TEMPERATURE Push the ROOM button to show the actual room temperature around the remote control. TIMER RESET Push the CLEAR button to cancel all timer setting. 16-22 CONTENT SM DLF 1-A.1 GB APPENDIX A USING THE REMOTE CONTROL UNIT HOW TO INSTALL BATTERIES OPERATION WITH THE REMOTE CONTROL UNIT Remove the lid in the rear part of the remote control unit. Insert two AAA alkaline batteries of 1,5 V-DC. Make sure the batteries point in the direction marked in the battery compartment. The batteries last about six months. Depending on how much you use the remote control unit. Remove the batteries if you do not use the remote control unit for more than one month. Press the +, -, SET and CLEAR buttons together after batteries replacement. (This operation allows you to reset correctly all the programs. The remote control unit is to be set up again). Replace the batteries when the remote control unit lamp fails to light, or when the air conditioner does not receive the remote control unit signals. The batteries of the remote control contain polluted substances exhausted batteries must be disposed according to the laws in force. Check that the circuit breaker on the power panel is turned ON and the STANDBY lamp is light up. When using the remote control unit, always point the unit transmitter head directly at the air conditioner receiver. HOW TO TURN ON THE AIR CONDITIONER Press the ON/OFF button to turn the air conditioner on. The indicator OPERATION will light up, indicating the unit is in operation. TEMPERATURE SENSOR SELECTOR Under normal conditions the room temperature is detected and checked by the temperature sensor placed in the air conditioner. Press the remote control I FEEL button to activate the temperature sensor placed in the remote control. This function is designed to provide a personalised environment by transmitting the temperature control command from the location next to you. Therefore, in using this function, the remote control should always be aimed, without obstruction, at the air conditioner. NOTE The remote control unit sends the temperature signal to the air conditioner regularly at two minute intervals. If the signal from he remote control unit stops for more than five minutes due to some troubles, the air conditioner will switch to the temperature ensor which is built into the indoor unit and controls the room temperature. In these cases, the temperature around the remote control unit may differ from the temperature detected in the air conditioner position. REMOTE CONTROL UNIT DISPLAY SM DLF 1-A.1 GB CONTENT 16-23 APPENDIX A OPERATION 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. HOW TO SET THE PRESENT TIME 1. Press the SET button for five seconds. The time indication alone flashes. 2. Press the + or - buttons until the present time is displayed. 3. Press the SET button to stop the indication flashing. NOTE For several minutes after the start of heating operation, the indoor fan will not run until the indoor heat exchanger coil has warmed up sufficiently. This is because the COLD DRAFT PREVENTION SYSTEM is operating. COOLING Verify that the unit is connected to the main power and the STANDBY lamp is light up. 1. Set the MODE selector to . COOL 2. Press the ON/OFF button and switch the airconditioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30°C max. and 16° C min.). DEFROSTING OF HEAT EXCHANGE OUT DOOR UNIT “STANDBY” When the outdoor temperature is low, frost or ice may appear on the heat exchanger coil, reducing the heating performance. When this happens, a microcomputer defrosting system operates. At the same time, the fan in the indoor unit stops and the OPERATION lamp is flashing until defrosting is completed. Heating operation restarts after several minutes. (This interval will vary slightly depending on the room and outdoor temperature). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. HEATING PERFORMANCE 4. Press the FAN SPEED button to select the fan speed. 5. Press the FLAP buttons and adjust the air flow direction as desired(see adjustment of air flow). Make sure that the remote control is switched on. A heat pump conditioner heats a room by taking heat from outside air. The heating efficiency will fall off when the outdoor temperature is very low. If enough heat is not obtained with this air conditioner, use another heating appliance in conjunction with it. HEATING 1. Set the MODE selector to HEAT . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. 16-24 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION AUTOMATIC OPERATION DEHUMIDIFYING (DRY) 1. Set the MODE selector to AUTO . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). 1. Set the MODE selector switch to “DRY” . 2. Press the ON/OFF button and switch the air condioner ON. 3. Press the TEMP. buttons to set the desired temperature (the temperature range is between 30 °C max. and 16 °C min.). THE DISPLAY SHOWS THE SELECTED TEMPERATURE. THE DISPLAY SHOWS THE SELECTED TEMPERATURE. When this setting is selected, the air conditioner calculates the difference between the thermostat setting and the room temperature and automatically switches to the COOL or HEAT mode as appropriate. 4. Switch the FAN SPEED selector button to the setting you want. Example of operation diagram in the (Auto) mode with the set room temperature at 23°C. NOTE Use DRY operation when you want to reduce the humidity in the room. Once the room temperature reaches the set level, the unit repeats the cycle of turning on and off automatically. During DRY operation, the fan speed is automatically set to low or stops to prevent overcooling. Dry operation is not possible if the indoor temperature is 15 °C or less. FAN ONLY If you want to make air circulate without any temperature control, follow these steps: . 1. Set the MODE selector switch to “FAN” 2. Press the ON/OFF button and switch the air conditioner ON. NOTE The air conditioner changes the operation mode (from cool to heat), if one of the following conditions occurs: - ZONE A: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 3°C.. - ZONE B: changes if the difference between the room temperature and the temperature set on the remote control unit is at least 1°C, one hour after the compressor stop. - ZONE C: never changes if the difference between the room temperature and the temperature set on the remote control unit is no more than 1°C. SM DLF 1-A.1 GB CONTENT 16-25 APPENDIX A OPERATION ADJUSTING THE FAN SPEED SLEEP MODE AUTOMATIC The SLEEP mode enables you to save energy. 1. Set the MODE selector to cool, dry or heat. 2. Press the SLEEP button. 3. The mark appears on the display. Press the SLEEP button again to release the SLEEP function. Simply set the FAN SPEED selector to the position . A microcomputer automatically controls the fan speed when the AUTO mode is selected. When the air conditioner starts operating, the difference between the room temperature and the set temperature is detected by the microcomputer which then automatically switches the fan speed to the most suitable level. What does the SLEEP mode mean? In this mode, the air conditioner will cool or heat the room to the set temperature, and then the thermostat will make the unit pause. After about 1 hour, the air conditioner will automatically reset the set temperature as follows (also refer to graphs). NOTE In FAN Only mode the fan speed is adjusted automatically as in cooling mode. WHEN DIFFERENCE BETWEEN ROOM TEMPERATURE AND SET FAN SPEED TEMPERATURE IS 2 °C and over High Cooling and dehumidifying Between 2 and 1 °C Medium modes: Below 1 °C Low 2 °C and over High Heating mode: Below 2 °C Medium OPERATING MODE SET TEMPERATURE CHANGE Heating Lowered by 1 °C Cooling and Dehumidifying Raised by 1 °C When the room temperature reaches the new set value, the thermostat will cause the unit to pause. After about 1 hour the temperature will be raised by 1 °C in cooling, or lowered by 1 °C in heating. This enables you to save energy without sacrificing your comfort. The above mentioned data make reference to the conditioner operating when the sensor on the remote control unit is ON. If the sensor on the indoor unit is being used then actual operation will slightly differ from that described in the above tables. COOLING AND DEHUMIDIFYING Setting temperature Room temperature MANUAL If you want to manually adjust speed just set the FAN SPEED selector as desired. Each time the button is pressed, the fan speed is changed in sequence: (Lo) (Med) (Hi) 1 hour 1 hour TIME HEATING (AUTO) Setting temperature 1 hour Room temperature 1 hour TIME 16-26 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION SETTING THE TIMER I FEEL TEMP FUNCTION OPERATION There are four timers that can be selected on the remote control.Two daily timers (designated as T1,T2) ,and two optional weekend timers (designated as WKTI, WKT2) .Each timer can be selected by pressing TIMER button. The daily timers T1 and T2 can be set for ON and OFF separately for two different time periods. Timer setting will not change until new setting is input. The weekend timers WKT1 and WKT2 can be set for ON and OFF separately for two different time periods and they are effective two days only. These timers will be effective on the day of setting and on the day after only. At 24:00 on the second day, the WK timer will not be effective anymore and the daily timer will be effective again. WKTI - effective on the setting day WKT2 - effective one day after the setting day. Press button IFEEL to activate the IFEEL function. Thermometer sign will appear on the . Select suitable LCD operation display temperature setting. Make sure that the remote control unit is aimed at the air conditioner, with the IFEEL sensor in front. Prevent the IFEEL sensor from being affected by heat sources such as lamps, heaters, direct sun, etc. or from being directly affected by the air conditioner air flow. These may cause the sensor to transmit the wrong temperature data, thereby disturbing the performance of the IFEEL function. ROOM TEMP FUNCTION OPERATION Press the ROOM button to show the actual room temperature around the remote control unit. The measured room temperature and the room will be displayed. temperature sign To cancel the ROOM Temperature display press on one of the following: NOTE: 1. During the weekend timer operation, the daily timers will be disabled. 2. The WK timers must be reactivated before every weekend. Press again on ROOM Temperature button. Change of MODE button. NOTE A) HOW TO SET THE ON TIME Room temperature range is between 6 and 36 in 1 increments. Display should show "HI" or "LO" to represent temperature that is above 36 or below 6. 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. LOCK FUNCTION By pressing LOCK button, the remote control will lock the last operation program. All the function buttons will be inoperative, including START/STOP button. By pressing LOCK button again the remote control will be released from its locked position. When lock mode is functioning, the transmission sign will be on. B) HOW TO SET THE OFF TIME 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the OFF sign blinks. SM DLF 1-A.1 GB CONTENT 16-27 APPENDIX A OPERATION 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button to activate the timer. ADJUSTING THE AIR FLOW DIRECTION HORIZONTAL (manual) The horizontal air flow can be adjusted by moving the vertical vanes to the left or right, as indicated in the following figures. VERTICAL (with remote control unit) The remote control gives you the possibility to control the flap in two way: button to start the flap sweep. If 1. Push the you push again the flap stops immediately. button to move the flap step by 2. push the step. Or activate the horizontal air flow option is selectable via switch. C) HOW TO SET A PROGRAM FOR DAILY ON/ OFF OPERATION 1. Press the TIMER button to select the desired timer. 2. Press the SET button till the ON sign blinks. 3. Press the + or - (HOUR) button until the desired value is displayed. 4. Press the SET button again, the OFF sign blinks. 5. Press the + or - (HOUR) button until the desired value is displayed. 6. Press the SET button to activate the timer. Set vertical vanes to the front position during COOLING/DRY operation if humidity is high. If the vertical vanes are set to the left-most or right-most position, condensation will form around the air outlet and drip off. D) HOW TO CLEAR THE TIMER 1. Press the TIMER button to select the timer. 2. Press the CLEAR button if you want that every timer operation will be cleared. Do not move the flap with your hands when the air conditioner is running. NOTE If the procedure to set the timer is not completed, by pushing the SET button, within 15 seconds the timer operation will be cancelled and the last set-up is restored. 16-28 CONTENT SM DLF 1-A.1 GB APPENDIX A OPERATION Use the FLAP button on the remote control to adjust the position of the flap. If you move the flap by hand, the factual flap position and the flap position on the remote control may no longer match. If this should happen, shut off the unit, wait for the flap to close, and then turn on the unit again; the flap position will now be normal again. Do not have the flap pointed down during cooling operation. Condensation may begin to form around the air vent and drip down. NOTES The flap automatically closes when the unit is off. During the heating operation, the fan speed will be very low and the flap will be in the horizontal position until the air being blown out of the unit begins to warm. Once the air warms up, the flap position and fan speed change to the settings specified with the remote control. SM DLF 1-A.1 GB CONTENT 16-29 APPENDIX A CONCEALED AIR CONDITIONER WITH ELECTRONIC CONTROL SERIES LSN DCI INSTALLATION INSTRUCTIONS 16-30 CONTENT SM DLF 1-A.1 GB APPENDIX A Getting Started… REQUIRED TOOLS LIST 1. Screw driver 2. Electric drill, hole core drill (60 mm) 3. Hexagonal wrench 4. Spanner 5. Pipe cutter 6. Reamer 7. Knife 8. Gas leak detector 9 Measuring tape 10. Thermometer 11. Megameter 12. Multimeter 13. Vacuum pump 14. Gauge manifold (for R-410A) 15. Torque wrench 18 Nm (1.8 kgf.m) 45 Nm (4.5 kgf.m) 65 Nm (6.5 kgf.m) 75 Nm (7.5 kgf.m) 85 Nm (8.5 kgf.m) ATTENTION 1. Selection of the units location. Select a location, which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance. 2. Do not release refrigerant during piping work for installation, reinstallation and during repairing a refrigeration parts. Take care of the liquid refrigerant, it may cause frostbite. 3. Installation work. It may need two people to carry out the installation work. 4. Do not install this appliance in a laundry room or humid ambient where water may drip from the ceiling, etc. Contents: Installation/Service Tooling .......................4 Attached Accessories................................6 General information ................................7 General precautions ...............................9 Indoor unit .............................................10 Access to the unit....................................10 Unit Installation........................................11 Drainage installation................................12 Air filtre location.......................................13 Pipes connections ...............................15 Cutting and flaring..................................15 Pipe insulation .......................................15 Pipe connections to the unit...................16 Evacuation of pipes and indoor unit.......16 Electrical connections.........................17 Display Control Unit ............................20 Check list before operation.................21 Outdoor unit ..........................................14 Unit dimensions.......................................14 Several outdoors installation ...................14 Disposal of outdoor unit condensed water .......................................................15 SM DLF 1-A.1 GB CONTENT 16-31 APPENDIX A SAFETY PRECAUTIONS Read the following "SAFETY PRECAUTIONS" carefully before installation. Electrical work must be installed by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model to be installed. The caution items stated here must be followed because these important contents are related to safety. The meaning of each indication used is as below. Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications. Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation, care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference. The items to be followed are classified by the symbols: WARNING This indication shows the possibility of causing death or serious injury. Symbol with background white denotes item that is PROHIBITED from doing. WARNING 1. Use qualified installer and follow careful this instructions, otherwise it will cause electrical shock, water leakage, or aesthetic problem. 2. Install at a strong and firm location, which is able to withstand the set's weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury. 3. For electrical work, follow the local national wiring standard, regulation and this installation instruction. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough it will cause electrical shock or fire. 4. Use the specified cable and connect tightly for indoor/outdoor connection. Connect tightly and clamp the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection. 5. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up at connection point of terminal, fire or electrical shock. 6. Before obtaining access to terminals, all supply circuits must be disconnected. 16-32 7. 8. 9. 10. 11. 12. 13. When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle, otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury. Do not damage or use unspecified power supply cord. Otherwise, it will cause fire or electrical shock. Do not modify the length of the power supply cord or use of the extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock. This equipment must be earthed. It may cause electrical shock if grounding is not perfect. Do not install the unit at place where leakage of flammable gas may occur. Incase of gas leaks and accumulates at surrounding of the unit, it may cause fire. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture. If supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. CONTENT SM DLF 1-A.1 GB APPENDIX A Installation/Service Tooling for R410A Changes Gauge manifold As the working pressure is high, it is impossible to measure the working pressure using conventional gauges. In order to prevent any other refrigerant from being charged, the port diameters have been changed. Charge hose In order to increase pressure resisting strength, hose materials and port sizes have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size. Electronic scale for refrigerant charging As working pressure is high and gasification speed is fast, it is difficult to read the indicated value by means of charging cylinder, as air bubbles occur. Torque wrench (nominal dia. 1/2, 5/8) The size of opposing flare nuts has been increased. Incidentally, a common wrench is used for nominal diameters 1/4 and 3/8. Flare tool (clutch type) By increasing the clamp bar's receiving hole size, strength of spring in the tool has been improved. Gauge for projection adjustment Used when flare is made by conventional flare tool. Vacuum pump adapter & check valve Connected to a conventional vacuum pump. It is necessary to use an adapter to prevent vacuum pump oil from flowing back into the charge hose. The charge hose connecting part has two ports - one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral) mixes with R410A a sludge may occur and damage the equipment. Gas leakage detector Exclusive for HFC refrigerant. Incidentally, the "refrigerant cylinder" comes with the refrigerant designation (R410A) and protector coating in the U.S's ARI specified rose color (ARI color code: PMS 507). Also, the "charge port and packing for refrigerant cylinder" requires 1/2 UNF 20 threads per inch corresponding to the charge hose's port size. SM DLF 1-A.1 GB CONTENT 16-33 APPENDIX A CAUTION R410A Air Conditioner Installation THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER. R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit. To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units. Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping. Changes in the product and components In air conditioners using R410A, in order to prevent any other refrigerant from being accidentally charged, the service port diameter size of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch). In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and opposing flare nuts sizes have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8). In case of pipes welding please make sure to use dry Nitrogen inside the pipes. Use copper tube of special thickness for R410A: 1/4”-1/2” 0.8 mm 5/8”-3/4” 1 mm Do not vent R410A into atmosphere: R410A is a fluorinated greenhouse gas, covered by Kyoto Protocol, with a Global Warming Potential (GWP) = 1730 16-34 CONTENT SM DLF 1-A.1 GB APPENDIX A ATTACHED ACCESSORIES Description Amount Name Technician’s installation 1 manual Instruction manual for 1 remote control Instruction manual for unit 1 display Remote control including 1 batteries 1 Remote control bracket 1 Central control display 4 Rubber mounting pads 4 Tie-Wraps Installation instructions Operation instructions for remote Operation instructions Operating the air-conditioner Hanging the remote control on the wall Operating and main working display Padding of the outdoor unit 1 Drain elbow Tightening the indoor and the outdoor units electrical cables Installing bracket for remote control and central control display Connecting drain hose to outdoor 1 Drain tube + clips Connecting drain hose to indoor Gas tubing insulation Additional insulation on both gas connections 4 each 1+1 SM DLF 1-A.1 GB Use Dibbles - Screws - Washers CONTENT 16-35 APPENDIX A GENERAL INFORMATION Indoor Unit The unit can be installed as concealed unit above a false ceiling or as vertical floor mounted. Since the unit is a concealed and not a ducted unit, it is very important that the ducts length will fit the maximum external static pressure allowed in the table in page 9. For vertical installation, refer to the special instructions in drainage and electrical connection chapters. Horizontal Installation 16-36 Vertical Installation CONTENT SM DLF 1-A.1 GB APPENDIX A MAXIMUM PIPES LENGTH & HEIGHT NOMINAL TUBES O.D LENGTH (A) HEIGHT (B) CAPACITY 2.5kW 1/4"-3/8" 20 10 3.5kW 1/4"-3/8" 20 10 5kW 1/4"-1/2" 30 15 6kW 1/4"-1/2" 30 15 7.2kW 3/8"-5/8" 50 25 EXTERNAL STATIC PRESSURE NOMINAL CAPACITY 2.5kW 3.5kW 5kW 6kW 7.2kW NOMINAL MAX 10 10 10 10 10 30 30 40 40 40 SM DLF 1-A.1 GB CONTENT 16-37 APPENDIX A GENERAL PRECAUTIONS Always use the support of a large radius cylinder for banding the tubes, using pipe bending tools Do not leave nuts of gas tubes uncovered. Isolate the connections with the supplied tube insulation Do not untie gas tubes after installation Avoid placing the indoor unit near water or oily mist Avoid pipes bending and keep pipes as short as possible, minimum 3 meters Making of a water trap (Siphon) will prevent bad odors Tighten electrical circuits cables Insulate drainage tube Drill the hole at an angle to prevent condensed or rain water from penetrating back into the room 16-38 CONTENT SM DLF 1-A.1 GB APPENDIX A INDOOR UNIT UNIT LOCATION UNIT DIMENSIONS While selecting a place for the indoor unit: a. Allow max. air flow to the desired space. b. Allow max return air flow. c. Ensure adequate drainage of condensed water. d. Ensure noise reduction near bedrooms. e. Leave a minimum 200 mm free space in the rear side of the unit. f. Allow a free service access to electrical box. h. Allow easy access to the base of the indoor unit while providing enough space from the ceiling. i. Use serrated rubber under the unit and flexible joints to avoid resonance vibrations. UNIT DIMENSIONS NOMINAL CAPACITY 2.5-5kW 6-7.2kW A B C 750 1050 696 996 790 1090 CLEARENS AROUND THE UNIT AND SERVICE ACCESS SM DLF 1-A.1 GB CONTENT 16-39 APPENDIX A UNIT INSTALLATION a. Insert 4 M10 or 3/8" threads rods into the ceiling. b. Introduce the rods through the slots of unit suspension brackets. c. Position the shock absorbers, add washers and screw the nuts until the unit is firmly supported. d. In case of a gap between the unit and the ceiling, put a rubber or a neoprene sheet. IMPORTANT The unit must be perfectly leveled HOLES DRILLING LOCATION ON THE CEILLING FOR INDOOR UNIT NOMINAL CAPACITY 2.5-5kW 6.72kW A 790 1090 B 565 565 Horizontal position Vertical position 16-40 CONTENT SM DLF 1-A.1 GB APPENDIX A DRAINAGE INSTALLATION General For an efficient functioning of the drainage system, please take care of the following: Always balance the unit with 2° downward to the drainage side of the unit. Use 19 mm tube drainage. It is recommended to prepare a drainage point by professional plumber close to the unit. For proper drainage, the passage must be planned with 1° down slope. Prevent any upwards or reverse flow in any part. For preventing of unpleasant smells in the room, install a siphon in the installation. Install the draining tube with 6 mm thickness thermal insulation sleeve. 30 cm 1m Horizontal drainage The unit includes a drain pump, which can elevate condensate water up to 120 cm from the unit lowest level. The drainage tube is connected to the upper drainage nozzle. The lower drainage nozzle role is to empty the drain pan before servicing the unit. Install on the drain tube with 5-10 mm thickness thermal insulation sleeve to prevent drippings. Drainage in vertical installation For vertical installation the water pump and float switch operation must be canceled, refer to instructions in electrical connection chapter. Replace the drain tube location with the rubber plug. SM DLF 1-A.1 GB CONTENT 16-41 APPENDIX A AIR FILTER LOCATION The air filter is located in the rear side of the unit (default from factory) but can be easily relocated in the bottom of the unit if it is required. For vertical installation, it is recommended to relocate the filter in front of the unit. AIR FILTER CLEANING For cleaning the filter remove it by pushing up toward the back of the unit and pull it out as described bellow. AIR FILTER RELOCATION 1. Remove air filter from the unit. 2. Remove panel 4. 3. Remove filter trails 2-3. 2 4 3 16-42 4. Insert filter trails 2-3 on the opposite side of the unit. 5. Close panel 4 in the rear side of the unit. 6. Insert the filter into the trails. 2 1 1 3 4 CONTENT SM DLF 1-A.1 GB APPENDIX A OUTDOOR UNIT UNIT DIMENSIONS NOMINAL A CAPACITY 2.5-5.0kW 610 6kW 690 7.2kW 864 CLEARENS AROUND THE UNIT B C D E F 795 846 950 500 545 527 148 152 212 290 302 340 293 330 378 SEVERAL OUTDOORS INSTALATION When installing several outdoors units please take into account the air flow around the units and follow the minimum distance suggestions as shown in the diagrams bellow. Row Installation Back to Back Front to Front Front to Back SM DLF 1-A.1 GB CONTENT 16-43 APPENDIX A DISPOSAL OF OUTDOOR UNIT CONDENSED WATER In case of using a drain elbow, the unit should be placed on a stand at least 3 cm high. Install the hose with a downward to allow smooth flow of draining water. Use 16mm I.D. tube for drainage. PIPES CONNECTIONS CUTTING AND FLARING THE PIPES 1. Please use the pipe cutter for cutting the pipes. 2. Remove all burrs by using reamer. Gas leakage might happen If burrs are not removed ! Turn pipes edge down to avoid metal powder from entering down the pipes. 3. After inserting the flare nut into the cooper pipes, please make a flare. PIPE INSULATION 1. Please carry out insulation at pipe connection portion as mentioned in Indoor/ Outdoor Unit Installation Diagram. Please wrap the insulated piping end to prevent water from going inside the piping. 2. If drain hose or connecting pipes is in the room (where dew may form). Please increase the insulation by using POLY-E FOAM with thickness of 9 mm or more. 16-44 CONTENT SM DLF 1-A.1 GB APPENDIX A PIPE CONECTIONS TO THE UNIT Connecting to the indoor unit 1. Align the center of the pipes and finger tight the flare nut. 2. Use the torque wrench to tighten the nut firmly. Connecting to the outdoor unit 1. Align the center of the pipes to the valves. 2. Use the torque wrench to tighten the valves firmly according to table: Tube (Inch)/ Torque(N.m) Flare Nuts Valve Cap Service Port Cap 1/4 3/8 1/2 5/8 3/4 13-18 40-45 60-65 70-75 80-85 13-20 13-20 18-25 18-25 40-50 11-13 11-13 11-13 11-13 11-13 EVACUATION OF PIPES AND INDOOR UNIT After connection the unions of the indoor and outdoor units, evacuate the air from the tubes and from the indoor unit as follows: 1. Connect the charging hoses with a push pin to the low and high sides of the charging set and the service port of the suction and liquid valves. Be sure to connect the end of the charging hose with the push pin to the service port. 2. Connect the center hose of the charging set to a vacuum pump. 3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0MPa (0cm Hg) to - 0.1 Mpa (-76cm Hg). Let the pump run for fifteen minutes. 4. Close the valves of both the low and high sides of the charging set and turn off the vacuum pump. Note that the needle in the gauge should not move after approximately five minutes. 5. Disconnect the charging hose from the vacuum pump and from the service ports of the suction and liquid valves. 6. Tighten the service port caps from both valves, and open them using a hexagonal Allen wrench. 7. Remove the valve caps from both valves, and open them using a hexagonal Allen wrench. 8. Remount valve caps onto both of the valves. 9. Check for gas leaks from the four unions and from the valve caps. Test with electronic leak detector or with a sponge immersed in soapy water for bubbles. SM DLF 1-A.1 GB 1. Charging set 2. Vacuum pump 3. OUTDOOR UNIT 4. Service valve 5. Cap 6. Suction valve 7. Service valve* 8. Cap 9. Liquid valve 10. INDOOR UNIT 11. Suction flare connection 12. Liquid flare connection NOTE: For additional charge of various tubing lengths, refer to outdoor unit table. CONTENT 16-45 APPENDIX A ELECTRICAL CONNECTIONS POWER SUPPLY NOMINAL 1PH ELECRICAL SPECIFICATIONS 1PH UNITS VOLTAGE LIMITS 230/50/1 198-264V POWER SUPPLY TO OUTDOOR UNIT NOMINAL CAPACITY CIRCUIT BRAKER POWER SUPPLY CABLE 2.5-3.5kW 5.0-6.0kW 7.2kW NOT APPLICABLE 2 20A 3x2.5mm 20A 3x2.5mm2 POWER SUPPLY TO INDOOR UNIT CIRCUIT BRAKER POWER SUPPLY CABLE 2 16A 3x1.5mm 2 20A 3x2.5mm NOT APPLICABLE Electrical wiring and connections should be made by qualified electricians in accordance with local electrical codes and regulation. The air conditioner units must be grounded. The air conditioner units must be connected to an adequate power outlet from a separate branch circuit protected by a time delay circuit breaker, as specified on unit's nameplate. Voltage should not vary beyond ± 10% of the rated voltage. 1. Prepare the multiple wire cable ends for connection. 2. Take away the Indoor/outdoor cover and open the terminals, take away the cable clamp screw and turn over the cable clamp. 3. Connect the cable ends to the terminals of the indoor and outdoor units. 4. Connect the other end of the twin wire cable to the outdoor unit twin wire terminal. 5. Secure the multiple wire power cable with the cable clamps. 16-46 CONTENT SM DLF 1-A.1 GB APPENDIX A 1PH Units Power supply to indoor (2.5, 3.5, 5.0, 6.0 kW units) 1. 2. 3. 4. Indoor unit Power supply cable Outdoor unit Interconnecting cable 2 (2.5÷3.5 kW : 4x1.5 mm ) 2 (5.0÷6 kW: 4x2.5 mm ) 5. Wireless remote control 6. Display unit 7. Display connector SM DLF 1-A.1 GB 1PH Units Power supply to outdoor (5.0, 6.0, 7.2 kW units) 1. Indoor unit 2. Power supply cable 3. Power breaker (*by installer) 4. Outdoor unit 5. Interconnecting cable (4x2.5mm2) 6. Wireless remote control 7. Display unit 8. Display connector * The power breaker must be of type that disconnects all points with 3mm contact opening CONTENT 16-47 APPENDIX A DIPSWITCH SETTING Each model has his dipswitch setting. It is very important verifying the setting according to the table below during installation for avoiding malfunctioning of the unit. 2.5kW 3.5kW 5.0kW 6.0kW 7.2kW 1 ON ON ON ON ON 2 OFF OFF OFF ON ON Dipswitch setting 3 4 5 OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF ON OFF 6 OFF OFF OFF OFF OFF 7 ON ON ON ON ON 8 OFF OFF OFF OFF OFF Water pump and float switch setting In case of vertical installation, change dipswitch 7 to OFF position to cancel their operation. High external static pressure There is an option of increasing the airflow if the ESP (external static pressure) is higher than planned. To increase the speed change dipswitch 8 to ON position. 16-48 CONTENT SM DLF 1-A.1 GB APPENDIX A DISPLAY CONTROL UNIT LOCATION CRITERIA It is recommended to install the Display Control Unit close to a ceiling in a central and neutral zone at typical conditions. In addition, the aesthetic aspect should be considered. The Display Control Unit is connected to the main control board on the air conditioner (the indoor unit) by a communication cable. The cable is connected to the Display Control Unit by a quick-connector. (8 pin plug) INSTALLATION OF DISPLAY CONTROL UNIT ON WALL Drill a 12 mm diameter hole on the wall, for routing the communication cable. Open the unit cover, drill 3 holes in the wall to match the holes in the Display Control Unit, install the inserts and fasten the unit to the wall with 3 screws. The Display Control Unit is provided of a special communication cable, 7 meters long, terminated by a plug, connected in the housing itself to a distribution box, which enables the control of the air conditioner from several different rooms, each one from its own Display Control Unit. Connect the quick connector to the appropriate socket on the main control board in the indoor unit electrical box. WARNING The plug should not be cut off the communication cable if the cable length is insufficient. In such case, a 5-meter extension cable may be added. CONSIDERATIONS IN LOCATING THE REMOTE CONTROL UNIT a) Locate the Remote Control Unit in such a way that when mounted on its support on the wall, it will be in line sight with the Display Control Unit (at less than 8 m). b) It is recommended to establish the final location of the Remote Control Unit only after the first operation, assuring proper transmission and reception between the Remote Control Unit and the Display Control Unit. SM DLF 1-A.1 GB CONTENT 16-49 APPENDIX A Connection of several Displays in parallel units 1. Main Control Board on Indoor Unit 2. Distribution Board, Cat N. 402729 3. Communication cable Cat. N. 402730 4. Display Control Unit Cat. N. 402713 Check list before operation CHECK THE DRAINAGE EVALUATION OF THE PERFORMANCE Pour water into the drain tray-styrofoam. Ensure that water flows out from drain hose of the indoor unit. Operate the unit at cooling mode and high fan speed for fifteen minutes or more. Measure the temperature of the intake and discharge air. Ensure the difference between the intake temperature and the discharge is more than 8 ºC CHECK ITEMS Is there any gas leakage at flare nut connections? Has the heat insulation been carried out at flare nut connection? Is the connecting cable being fixed to terminal board firmly? Is the connecting cable being clamped firmly? Is the drainage OK? (Refer to "Check the drainage" section) Is the earth wire connection properly done? 16-50 CONTENT Is the indoor unit properly mounted to the ceiling? Is the power supply voltage complied with rated value? Is there any abnormal sound? Is the cooling operation normal? Is the thermostat operation normal? Is the remote control's LCD operation normal? SM DLF 1-A.1 GB
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Key Features
- Variable cooling and heating capacity (30% to 115%)
- High COP for energy efficiency
- Low noise levels (up to 25 DBA)
- Pre-charged system up to 30m
- Tubing up to 50m length and 30m height difference
- Networking connectivity
- Dry contact output for alarms
- Horizontal/vertical installation option
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Frequently Answers and Questions
What is the operating temperature range of the Airwell DLF 50 DCI?
Cooling: -10ºC to 46ºC outdoors; Heating: -15ºC to 24ºC outdoors
Does the indoor unit have a built-in water pump?
Yes, the indoor unit has a built-in water pump for drainage.
Can the Airwell DLF 50 DCI be installed vertically?
Yes, the unit can be installed either horizontally or vertically.
What is the maximum tubing length and height difference for the Airwell DLF 50 DCI?
The maximum tubing length is 50m, and the maximum height difference is 30m.