Lexium 28 Motion Control
Lexium 28
Motion control
Catalog
March
2015
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General contents
Lexium 28 motion control
bb General overview
-- Maximize your business and machine performance
with MachineStruxure...................................................................................... 2
-- Lexium 28 & BCH2: optimized servo bundles
for compact machines..................................................................................... 3
-- Easy to select.................................................................................................. 4
-- Intuitive commissioning & programming.......................................................... 4
Lexium 28 servo drive
bb Lexium 28 servo drive
-- Application....................................................................................................... 6
-- Functions......................................................................................................... 7
-- Embedded safety function STO....................................................................... 7
-- Combinations: Lexium 28 servo drives and BCH2 servo motors..................... 8
-- Description, references, dimensions............................................................... 9
bb Configuration tools
vv SoMove Setup software
-- Presentation.................................................................................................. 10
-- References.................................................................................................... 10
vv Multi-loader configuration tool
-- Presentation.................................................................................................. 10
-- References.................................................................................................... 10
bb Connection accessories, accessories
-- References.................................................................................................... 11
bb Communication: CANopen and CANmotion fieldbus
-- Presentation.................................................................................................. 12
-- References: cordsets and cables.................................................................. 13
bb Internal and external braking resistors
-- Presentation.................................................................................................. 14
-- References.................................................................................................... 14
bb Additional EMC input filters for servo drives
-- Presentation.................................................................................................. 15
-- References.................................................................................................... 15
Motor starters
-- Presentation.................................................................................................. 16
-- Combination.................................................................................................. 1
6
Protection using fuses
-- Combination.................................................................................................. 16
BCH2 servo motors
bb BCH2 servo motors
-- Presentation, description............................................................................... 17
-- References, dimensions, weight.................................................................... 18
bb Options for BCH2 servo motors
vv Integrated holding brake
-- Presentation.................................................................................................. 19
-- References.................................................................................................... 19
vv Integrated encoder
-- Presentation.................................................................................................. 19
bb Connection components
-- References: power cordsets, connector kits.................................................. 20
-- References: encoder cordsets, connector kits............................................... 21
-- Selection of connector kit according to BCH2 motor type.............................. 21
bb GBXpppppK planetary gearboxes
-- Presentation.................................................................................................. 22
-- References.................................................................................................... 22
-- Combinations: BCH2 servo motor and GBX gearbox.................................... 23
-- References: adaptation kits for planetary gearbox......................................... 23
Index
-- Product reference index............................................................................... 24
1
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Lexium 28 motion control
Presentation
General overview
Machine builders like you are constantly looking for new ways to design and
build more innovative machines in less time and at lower cost.
MachineStruxureTM can help.
The NEXT generation of MachineStruxure is a complete machine automation
solution that provides flexible and scalable machine control, ready-to-use
architectures, efficient engineering solutions, and comprehensive customization
and engineering support services. It can help you meet your challenges for
improved efficiency and greater productivity, as well as allow you to deliver higher
added value to your customers throughout the entire machine life cycle.
ures & engine
ect
e
hit intelligence rin
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a
Cu
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om
Ready-to-use architectures and function blocks
l
>> Tested, Validated, and Documented Architectures (TVDAs) are just one of the
ways we help you reduce design time.
>> Whether your machines are simple or complex, Application Function Blocks
(AFBs) make system design fast and easy.
ro
m
ch
le
ab
Fle
x
g
A
Maximize your business and machine
performance with MachineStruxure
in e c o n
t
i za t i o n & s e r v
ic e
s
Lexium 28 is part of MachineStruxure
17
1
9
8
10
2
10
5
4
3
6
7
10
12
11
18
19
19
19
19
20
13
13
14
14
16
18
Application Function Blocks (AFB)
15
14
14
11
15
Compact / Hardwired / Logic Controller Modicon M241
Solution Breakdown
1 Compact NSX circuit breaker
2 IEM32 energy meter
3 Phaseo switch mode power supply
4 Modicon TM4 Ethernet switch module
5 Modicon M241 logic controller
6 Modicon TM3 functional safety module
7 Modicon TM3 I/O expansion module
8 Harmony XALK emergency stop
9 Magelis STO/STU HMI
10 Harmony XB5R wireless and batteryless
pushbutton, configurable access point
11 Harmony XB4/XB5 Control & signaling
units
12 Preventa XCS safety switch
13 Altivar 32 variable speed drive
14 Servo Drive Lexium 28, servo motor BCH2
15 OsiSense proximity & photoelectric
sensors, limit switch, encoder
16 Zelio Relay solid-state relay
17 ConneXium wireless Ethernet access
18 TeSys D switch connector fuse
19 TeSys GV2L magnetic circuit breaker
20 TeSys GV2M/3P D.O.L. / reversing starter
2
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Presentation
Lexium 28 & BCH2: optimized servo
bundles for compact machines
Lexium 28 motion control
General overview
Servo range with best-in-class performance
The predefined servo bundles of Lexium 28 servo drive & BCH2 servo motor
are optimized for easy integration & commissioning in your machine. It
includes standard interfaces, embedded safety function and DC-bus sharing.
> CANopen / CANmotion
> Pulse Train
Reduce your time to market
>> Automatic tuning and motor identification
>> PLC open motion library
Increase profitability
>> Designed for optimized & cost effective solutions
>> Drive embedded safety function: Safe-Torque-Off
Improve efficiency
>> Energy efficient because of DC-bus sharing
>> Predefined servo bundles to fit each machine type
Simplify integration & maintenance
>> Standard fieldbus interface CANopen / CANmotion
>> Pulse-train-input (PTI) and Pulse-train-output (PTO) interfaces
>> Digital input interface to control simple movements directly by the servo drive:
Position sequence mode
>> Analog input interface +/-10 V for speed control mode
3
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Presentation
Easy to select
Lexium 28 motion control
General overview
Online configurator for intuitive product selection
Predefined servo drives and motors bundles include accessories, easy to select
because of online configurator... You can get this also as App for mobile devices, see
Lexium configurator in App store or Google Play.
Lexium configurator app
Intuitive commissioning &
programming
SoMachine ®- One software for commissioning and programming
SoMachine® is the universal programming software for machines automated by
MachineStruxure controllers. Simple navigation that requires only fewer clicks
delivers a more efficient engineering process. The programming, visualization, and
commissioning are handled in just one intuitive tool that is available as a free
download.
SoMachine programming software
SoMove Setup software
SoMove Setup software
In addition to SoMachine the SoMove Setup software can be used for the
commissioning of Lexium 28. This could be done in just the same way as it is on
other Schneider Electric drives and starters, to configure, adjust, debug, and
maintain the drive.
4
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Presentation
Lexium 28 motion control
General overview
Achieve benchmark performance
while increasing profitability
Lexium 28 and Lexium BCH2,
the optimized servo bundle for motion control solutions
> Cost effective
> Energy efficient
> Embedded safety
Make the most of your energySM
5
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Lexium 28 motion control
Presentation
Servo drives and servo motors
Presentation
The Lexium 28 range is defined by AC-servo drives LXM28 for combination
with AC-servo motors BCH2.
bb The Lexium 28 range offers predeterminated combinations to suit the
requirements of motion control applications, and optimize installation’s performance.
vv The combinations of servo motors with servo drives are based on the power
class: both servo motor and servo drive have the same power class.
vv The bundle of a servo drive with its related servo motor is designed to cover a
nominal power from 0.05 kW up to 4.5 kW (0.067 up to 6.03 hp) with 200..240 V
mains supply voltage
bb The Lexium 28 servo drives are delivered without EMC filter, the EMC immunity
is reached with additional EMC filter.
bb The Lexium 28 servo drives have degree of protection IP 20.
bb BCH2 motors provide a nominal torque from 0.16 Nm to 28.6 Nm and a nominal
speed of from 1,500 to 3,000 rpm, depending on the model. They are suitable for a
wide variety of applications due to the different levels of motor inertia offered.
Compact range
The compact dimensions of Lexium 28 servo drives mean they fit very easily into
small spaces, thus reducing the size of the installation and the cost of the equipment.
Material working application
Applications
bb
bb
bb
bb
bb
bb
Material handling application
Material working (multi-axis machines, cutting machines, etc.)
Material handling (conveying, palletizers, warehousing, etc.)
Assembly line (clamping, etc.)
Packaging
Printing
Winding and unwinding
SoMove Setup software
SoMove Setup software is used for commissioning, parameter setting, diagnostics
and maintenance.
The drives can be configured
vv via their integrated HMI interface
vv using the SoMove Setup software.
It can also be used for fast device replacement in existing machine installations.
SoMove Setup software is used in just the same way as it is on other Schneider
Electric drives, for configuring and optimizing control loops in automatic or manual
mode using the Oscilloscope function and for maintenance of the Lexium 28 drive.
See page 10.
Multi-loader tool
The Multi-loader tool enables configurations to be copied from a PC or a servo drive
and loaded onto another servo drive. The servo drives do not need to be powered-up
(see page 10).
Packaging application
Flexibility
Lexium 28 servo drives have digital and analog I/O as standard, an interface for
CANopen/CANmotion fieldbus and an encoder interface for BCH2 servo motors.
The servo drives incorporate numerous functions, including auto-tuning, position,
speed, torque control, and the position sequence mode.
This open communication concept enables integration into numerous different
control system architectures.
Mounting and maintenance
Connecting the servo drives is simplified by identified plug-in connectors, which are
easily accessed, mainly on the front panel and also on top of the drive (see Description
page 9).
Textile application
SoMove Setup software
Multi-loader tool
6
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Presentation
Lexium 28 motion control
Servo drives and servo motors
Main functions of Lexium 28 servo drives
bb Automatic motor identification by the servo drive: the technical data related to the
motor is provided from the motor to the drive via the encoder connection cable.
bb Filtering: Anti-vibration function for suppression of resonance frequencies of the
power train connected with the moving mass of the application
bb Monitoring functions:
vv Status monitoring, I/O monitoring
vv Log function to memorize alarm and warning messages (in the drive)
vv Reset function of alarms and warnings
vv Monitoring of drive variables related to motor control and closed loop control
Additional main functions of Lexium 28 servo drives
bb Movement control with digital input interface directly in the servo drive:
vv Relative or absolute positioning mode
vv Velocity mode
vv Torque control mode
vv Position sequence mode: a sequence of up to 32 movements, controlled by a
digital input interface
Control via I/O interface or CANopen/CANmotion fieldbus
The Lexium 28 servo drive is controlled through “CN4 CAN” interface with a
CANopen/CANmotion fieldbus control interface.
It can also be controlled through numerous digital and analog signals, accessible by
“CN1 I/O” interface:
vv 2 digital inputs for high performance position capture
vv 8 digital inputs
vv 5 digital outputs
vv 2 analog inputs
vv 2 analog outputs
vv 1 digital input for the safety function “Safe-Torque-Off”
Modicon M221
logic controller
2 Pulse-train-ouputs
Lexium 28
Lexium 28
Example of architecture with control by Modicon M221 logic
controller
Drive functions activated by commissioning software or directly by the HMI interface
bb Jog mode: Velocity movement
bb “Easy tuning” one-button tuning mode: this function is used to optimize
application performance.
bb 2 additional tuning functions, which can be activated by the SoMove Setup
commissioning software or by the HMI interface:
vv “Comfort tuning” with predefined settings for different mechanical systems such
as spindle axes (e.g. portal axes), transportation belt, vertical axes (e.g. cantilever
axes)
vv “Auto-adaptive tuning”
Operating modes for the Lexium 28 via PTI / PTO interface
Lexium 28 drives movement can be managed by a machine controller (Modicon
M221 logic controller) with pulse-train-output (PTO) interface or the PTO interface
from another (Lexium28) servo drive.
The corresponding pulse-train-input (PTI) of the Lexium 28 drive is then electrically
connected to CN1 I/O interface.
Operating modes for the Lexium 28 via the CANopen and CANmotion fieldbus
Lexium 28
Lexium 28
Example of a Lexium28 drive controlling another Lexium 28
drive with PTO/PTI interface
The following operating modes are available:
bb Homing (in accordance with functional profile CiA DSP 402)
bb Point-to-point mode (in accordance with functional profile CiA DSP 402)
bb Position gear mode
bb Cyclic synchronous position mode, cyclic synchronous velocity mode, cyclic
synchronous torque mode (with CANmotion interface)
For more details of each integrated function, please consult our web site: www.
schneider-electric.com.
Embedded safety function STO
Guard monitoring safety function held by Lexium 28.
More details on our web site: www.schneider-electric.com
> Solutions > Process Systems, Machine Control >
Machine Safety
The Lexium 28 range of servo drives is an integral part of the MachineStruxure™
safety system “Preventa solutions for efficient machine safety” with its drive
embedded Safe-Torque-Off (STO) function.
This STO function meets the requirements of SIL 2 according IEC 61800-5-2 / IEC62061 /
IEC 61508 as well as up to category 3 and PL d according to EN ISO 13849-1. It simplifies
the setup of installations requiring complex safety equipment and improves performance
during maintenance operations.
7
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Lexium 28 motion control
Combinations
Combinations: Lexium 28 servo drive and BCH2
servo motor
BCH2 servo motor/Lexium 28 servo drive combinations
Available
power
output
kW
hp
Nominal
speed of
rotation
Nominal
torque
rpm
Nm
ft lbf
Maximum
peak torque
Nm
Servo drive
ft lbf
Servo motor
Inertia
Motor
(without inertia
holding type
brake)
kgcm²
Single-phase supply voltage: 200/240 VAC
Lexium 28
50 W, 100 W, 200 W,
400 W and 750 W
Lexium 28
1 kW and 1.5 kW
Lexium 28
2 kW
0.05
0.067
3,000
0.16
0.11
0.48
0.35
LXM28AUA5M3X
BCH2MBA53pCp5C 0.054
Medium
0.1
0.13
3,000
0.32
0.23
0.96
0.70
LXM28AU01M3X
BCH2MB013pCp5C 0.075
Medium
0.2
0.26
3,000
0.64
0.47
1.92
1.41
LXM28AU02M3X
BCH2LD023pCp5C 0.16
Low
0.3
0.41
1,000
2.86
2.10
8.59
6.33
LXM28AU04M3X
BCH2MM031pCp6C 6.63
Medium
0.4
0.53
3,000
1.27
0.93
3.81
2.81
LXM28AU04M3X
BCH2LD043pCp5C 0.27
Low
0.4
0.53
3,000
1.27
0.93
3.81
2.81
LXM28AU04M3X
BCH2LF043pCp5C 0.67
Low
0.5
0.67
2,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2MM052pCp6C 6.63
Medium
0.6
0.80
1,000
5.73
4.22
17.19
12.67
LXM28AU07M3X
BCH2MM061pCp6C 6.63
Medium
0.75
1.00
3,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2HF073pCp5C 1.54
High
0.75
1.00
3,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2LF073pCp5C 1.19
Low
0.85
1.13
1,500
5.39
3.97
13.8
10.17
LXM28AU10M3X
BCH2MM081pCp6C 13.5
Medium
0.9
1.21
1,000
8.59
6.33
25.77
19.01
LXM28AU10M3X
BCH2MM091pCp6C 9.7
Medium
1
1.34
3,000
3.18
2.34
9.54
7.03
LXM28AU10M3X
BCH2LH103pCp6C 2.4
Low
1
1.34
2,000
4.77
3.51
14.3
10.54
LXM28AU10M3X
BCH2MM102pCp6C 6.63
Medium
1.5
2.01
2,000
7.16
5.28
21.48
15.84
LXM28AU15M3X
BCH2MM152pCp6C 9.7
Medium
3 phase supply voltage: 200/240 VAC
0.05
0.067
3,000
0.16
0.11
0.48
0.35
LXM28AUA5M3X
BCH2MBA53pCp5C 0.054
Medium
0.1
0.13
3,000
0.32
0.23
0.96
0.70
LXM28AU01M3X
BCH2MB013pCp5C 0.075
Medium
0.2
0.26
3,000
0.64
0.47
1.92
1.41
LXM28AU02M3X
BCH2LD023pCp5C 0.16
Low
0.3
0.41
1,000
2.86
2.10
8.59
6.33
LXM28AU04M3X
BCH2MM031pCp6C 6.63
Medium
0.4
0.53
3,000
1.27
0.93
3.81
2.81
LXM28AU04M3X
BCH2LD043pCp5C 0.27
Low
0.4
0.53
3,000
1.27
0.93
3.81
2.81
LXM28AU04M3X
BCH2LF043pCp5C 0.67
Low
0.5
0.67
2,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2MM052pCp6C 6.63
Medium
0.6
0.80
1,000
5.73
4.22
17.19
12.67
LXM28AU07M3X
BCH2MM061pCp6C 6.63
Medium
0.75
1.00
3,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2HF073pCp5C 1.54
High
0.75
1.00
3,000
2.39
1.76
7.16
5.28
LXM28AU07M3X
BCH2LF073pCp5C 1.19
Low
0.85
1.13
1,500
5.39
3.97
13.8
10.17
LXM28AU10M3X
BCH2MM081pCp6C 13.5
Medium
0.9
1.21
1,000
8.59
6.33
25.77
19.01
LXM28AU10M3X
BCH2MM091pCp6C 9.7
Medium
1
1.34
3,000
3.18
2.34
9.54
7.03
LXM28AU10M3X
BCH2LH103pCp6C 2.4
Low
1
1.34
2,000
4.77
3.51
14.3
10.54
LXM28AU10M3X
BCH2MM102pCp6C 6.63
Medium
1.5
2.01
2,000
7.16
5.28
21.48
15.84
LXM28AU15M3X
BCH2MM152pCp6C 9.7
Medium
2.0
2.68
3,000
6.37
4.69
19.1
14.08
LXM28AU20M3X
BCH2LH203pCp6C 4.28
Low
2.0
2.68
2,000
9.55
7.04
28.65
21.13
LXM28AU20M3X
BCH2MM202pCp6C 13.5
Medium
2.0
2.68
2,000
9.55
7.04
28.65
21.13
LXM28AU20M3X
BCH2MR202pCp6C 26.5
Medium
3.0
4.02
1,500
19.1
14.08
57.29
42.25
LXM28AU30M3X
BCH2MR301pCp6C 53.56
Medium
3.0
4.02
2,000
14.32
10.56
42.97
31.69
LXM28AU30M3X
BCH2MR302pCp6C 53.56
Medium
3.5
4.69
2,000
16.7
12.31
50.3
37.09
LXM28AU45M3X
BCH2MR352pCp6C 53.56
Medium
4.5
6.03
1,500
28.65
21.13
71.62
52.82
LXM28AU45M3X
BCH2MR451pCp6C 73.32
Medium
Lexium 28
3 kW and 4.5 kW
8
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Lexium 28 motion control
Description,
references,
dimensions,
weight
Lexium 28 servo drive
Lexium 28 servo drive
Description
1
2
3
On the drive top side:
1 QR code for access to detailed technical data, wiring guide, and installation guide
2 Removable terminal (1) for STO function (marked CN9)
3 Slot for application name plate
3
4
13
5
12
6
11
7
8
10
On the drive front side:
4 HMI interface, 7-segment display, 5 buttons (OK, mode, set, value up, value
down) and servo drive status LED
5 Removable terminal (1) for motor connection (marked CN8 Motor)
6 Removable terminal (1) for braking resistor connection (marked CN7)
7 DC-bus connector with status LED “DC-bus charged” (marked CN6 DC-bus)
8 Removable terminal (1), 5 terminals (R, S, T, L1, L2) for connecting the 220 V a
power supply (marked CN5 a 220 V)
9 Protected earth connector (marked )
10 Input/output interface connector (marked CN1 I/O)
11 2x RJ 45 connectors for CANopen/CANmotion fieldbus connection
(marked CN4 CAN)
12 Connector for motor encoder: 20-bit single-turn absolute encoder, type
ServoSense R (marked CN2 )
13 RJ 45 connector for Modbus serial link (marked CN3 Modbus)
9
(1) Removable spring terminals are supplied with each Lexium 28 servo drive.
References
To order a Lexium 28 servo drive, make up the reference as follows:
Example
Lexium 28 AC servo drive
L
X
M
2
8
L
X
M
2
8
A
U
A
5
Interface
CANopen and CANmotion fieldbus
Power
50 W (0.067 hp)
U
A
5
100 W (0.13 hp)
U
0
1
200 W (0.26 hp)
U
0
2
400 W (0.53 hp)
U
0
4
750 W (1.00 hp)
U
0
7
1 kW (1.34 hp)
U
1
0
1.5 kW (2.01 hp)
U
1
5
2 kW (2.68 hp)
U
2
0
3 kW (4.02 hp)
U
3
0
4.5 kW (6.03 hp)
U
4
5
M
3
X
M
3
X
A
Supply voltage 200…240 V a, no EMC filter
Dimensions and weight
Dimensions (overall)
Servo drives
Weight
Width x Height x Depth (W x H x D)
mm
in.
kg
lb
LXM28AUA5M3X
LXM28AU01M3X
LXM28AU02M3X
LXM28AU04M3X
LXM28AU07M3X
55 x 150 x 146
2.17 x 5.91 x 5.75
1.300
2.866
LXM28AU10M3X
LXM28AU15M3X
55 x 150 x 170
2.17 x 5.91 x 6.69
1.400
3.086
LXM28AU20M3X
62 x 170 x 184
2.44 x 6.69 x 7.24
1.800
3.968
LXM28AU30M3X
LXM28AU45M3X
116 x 234 x 186
4.56 x 9.21 x 7.32
4.000
8.818
9
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Presentation,
references
Lexium 28 motion control
Lexium 28 servo drive
Configuration tools
SoMove Setup software
Presentation
TCSMCNAM3M002P
Configuration with the SoMove Setup software
SoMove Setup software is used on Lexium 28 servo drives in just the same way as
it is on other Schneider Electric drives and starters, to configure, adjust, debug, and
maintain the drive.
The configuration of Lexium 28 servo drives can be done using the USB/RJ 45
cordset TCSMCNAM3M002P (used between the PC and the Lexium 28, on CN3
interface).
SoMove Setup software can be downloaded from our web site: www.schneiderelectric.com
More information: see catalog “SoMove Setup software” (DIA2ED2140801EN) on our
web site: www.schneider-electric.com
References
Designation
USB/RJ 45 cordset
Description
Reference
bb For connecting a PC to the
device (Lexium 28)
bb Length: 2.5 m (8.2 ft.)
bb Equipped with a USB connector
(PC end), and an RJ 45 connector
(Device end)
TCSMCNAM3M002P
Weight
kg/lb
0.160 /
0,353
TCSMCNAM3M002P
Multi-loader configuration tool
Presentation
The Multi-loader tool enables several configurations to be copied from a PC or a
Lexium 28 servo drive and loaded onto another servo drive.
The Lexium 28 servo drives do not need to be powered up.
Configuration of a Lexium 28 in its packaging with the
VW3A8121 Multi-loader tool + VW3A8126 cordset
References
Designation
Description
Reference
Weight
kg/lb
Multi-loader
configuration tool
Supplied with:
VW3A8121
vv 1 cordset equipped with
two RJ 45 connectors
vv 1 cordset equipped with one
type A USB connector and
one mini B USB connector
vv 1 x 2 GB SD memory card
vv 1 x female/female RJ 45 adapter
vv 4 AA 1.5 V LR6 round batteries
0.910/
2.006
Cordset for multiloader tool
For connecting the multi-loader tool VW3A8126
to the Lexium 28
servo drive in its packaging.
Equipped with:
vv A non-locking RJ 45 connector
with special mechanical catch on
the drive end
vv An RJ 45 connector on the
Multi-loader end
0.065 /
0.143
VW3A8126
10
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Lexium 28 motion control
References
Lexium 28 servo drive
Connection accessories, Accessories
Connection accessories
Cordsets
Designation
VW3M7101R01
Daisy chain
connection of the
DC-bus
(sold in lots of 5)
Use
Description
Length
m/ft
Unit
reference
Between LXM28AppppM3X Equipped with 2
and LXM28AppppM3X
connectors
drives
0.1 / 0.33
VW3M7101R01
Use
Length
m/ft
Reference
15 / 49.21
VW3M7102R150
Weight
kg/lb
0.150/
0.220
Cable
VW3M2207
Designation
Shielded cable
for Daisy chain
connection of the
DC-bus
VW3M4C21
VW3M4C22
Description
Between LXM28AppppM3X This cable can be
and LXM28AppppM3X
used with DC-bus
drives
connector kit
VW3M2207
Weight
kg/lb
3.650/
8.047
Connectors
Designation
Use
Description
Unit reference
DC-bus connector
kit
Lexium 28
10 connectors for creating
extension cordsets
for the CN6 DC-bus interface
VW3M2207
0.050/
0.110
Replacement
connector sets
50 W (0.067 hp),
3 connectors: 1 for CN5, 1 for CN7, VW3M4C21
100 W (0.13 hp),
and 1 for CN8 interfaces
200 W (0.26 hp),
400 W (0.53 hp),
750 W (1.00 hp),
1 kW (1.34 hp),
and 1.5 kW (2.01 hp) drives
(sold in lots of 3)
0.100/
0.220
2 kW (2.68 hp),
3 connectors: 1 for CN5, 1 for CN7, VW3M4C22
3 kW (4.02 hp),
and 1 for CN8 interfaces
and 4.5 kW (6.03 hp) drives
(sold in lots of 2)
0.100/
0.220
VW3M1C12
VW3M1C13
2
I/O connector
(sold in lots of 3)
Lexium 28
SUB-D 50-pin connector for CN1
I/O interface
VW3M1C12
0.100/
0.220
I/O terminal block
module
Lexium 28
Terminal block + Cordset
Composed with 2x SUB-D 50-pin
connectors type VW3M1C12, and
one 0.5 m /1.640 ft. cable,
for CN1 I/O interface connection
VW3M1C13
0.380/
0.838
Length
m/ft
Reference
1 / 3.28
VW3M1C10R10
0.100/
0.220
2 / 6.56
VW3M1C10R20
0.200/
0.441
3 / 9.84
VW3M1C10R30
0.300/
0.661
1 / 3.28
VW3M1C20R10
0.100/
0.220
2 / 6.56
VW3M1C20R20
0.200/
0.441
3 / 9.84
VW3M1C20R30
0.300/
0.661
1
VW3M1C10Rpp
VW3M1C20Rpp
Weight
kg/lb
I/O PTI connection cordsets
Description
Equipped with one SUB-D 50-pin connector
for connection on CN1 interface (drive side),
and open end (controller side)
(item 1)
VW3M2501
Weight
kg/lb
STO connection cordsets
Equipped with one Molex 4-pin connector for
connection on CN9 interface (drive side), and
open end (controller side)
(item 2)
Accessories
Designation
Application name
plate
(sold in lots of 50)
Use
Dimensions Unit reference
mm /in.
This contains information about the servo drive.
To be inserted onto a dedicated slot on the top of
the servo drive
38.5 x 13 /
VW3M2501
1.516 x 0.512
Weight
kg/lb
0.100/
0.220
Servo drive with application
name plate VW3M2501
11
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Lexium 28 motion control
Presentation
Lexium 28 servo drive
Communication on CANopen/CANmotion fieldbus
CANopen and CANmotion fieldbus
Presentation
Lexium 28 servo drives integrate the CANopen communication protocol as
standard.
Magelis SCU
Modicon M251
logic controller
Modicon M241
logic controller
CANopen fieldbus
Lexium 28
Lexium 32M/32A
Altivar 32
Altivar 71
TeSys Quickfit
The CANopen fieldbus is specifically designed for integration in control system
architectures. It provides openness and interoperability for various devices (drives,
motor starters, smart sensors, etc.).
A tiered CANopen connectivity solution reduces costs and optimizes the creation of
the control system architecture, providing:
bb Reduced cabling time
bb Greater reliability of the load
bb Flexibility should you need to add or remove equipment
This facilitates the set up.
Connection
Lexium 28 servo drives are connected to CANopen/CANmotion fieldbus via 2
RJ 45 connectors, providing an optimized solution for daisy chain connection to the
CANopen fieldbus.
The same communication port provides access to either the CANopen or
CANmotion fieldbus.
2x RJ 45 connectors,
marked CN4 CAN
12
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Lexium 28 motion control
References
Lexium 28 servo drive
Communication on CANopen/CANmotion fieldbus
CANopen/CANmotion fieldbus for Lexium 28 servo drives
Lexium 28 servo drives can be directly connected to CANopen/CANmotion fieldbus
using the RJ 45 connectors.
To simplify daisy chain connection, each servo drive is equipped with two RJ 45
connectors (marked CN4 CAN).
The communication function provides access to the servo drive’s configuration,
adjustment, control, and monitoring functions.
Modicon M241
logic controller
Cordsets and cables (1)
Description
CANopen
1
4
Lexium 28
Lexium 28
4
Lexium 28
Lexium 28
Modicon M251
logic controller
kg/lb
0.320/
0.705
1/
3.28
VW3CANCARR1
0.500/
1.102
1/
3.28
VW3M3805R010
0.080/
0.176
3/
9.843
VW3M3805R030
0.139/
0.306
50/
164.04
TSXCANCA50
4.930/
10.869
100/
328.08
TSXCANCA100
8.800/
19.401
300/
984.25
TSXCANCA300
24.560/
54.145
50/
164.04
TSXCANCB50
3.580/
7.893
100/
328.08
TSXCANCB100
7.840/
17.284
300/
984.25
TSXCANCB300
21.870/
48.215
50/
164.04
TSXCANCD50
3.510/
7.738
100/
328.08
TSXCANCD100
7.770/
17.130
300/
984.25
TSXCANCD300
21.700/
47.840
Item
no.
Use
Reference
CANopen line terminator for
RJ 45 connector
120 W
4
Lexium28
TCSCAR013M120
0.009/
0.020
IP 20 CANopen connectors
9-way female SUB-D
Line end adapter switch
Right-angle
5
M251 logic
controller
TSXCANKCDF90T
0.046/
0.101
CANopen cordsets (1)
2
Equipped with one 9-way female
SUB-D connector with integrated
line terminator and one RJ 45
connector
CANopen cables (1)
Standard cables,
e marking, Low smoke,
zero halogen,
Flame retardant (IEC 60332-1)
3
CANopen cables (1)
UL certification, e marking,
Flame retardant (IEC 60332-2)
3
3
Description
A PC or a
TSXCANKCDF90TP
diagnostic tool
Weight
kg/lb
0.051/
0.112
(1) For other CANopen fieldbus connection accessories, please consult our web site: www.
schneider-electric.com
(2) Harsh environment:
- Resistance to hydrocarbons, industrial oils, detergents, solder splashes
- Relative humidity up to 100%
- Saline atmosphere
- Significant temperature variations
- Operating temperature between - 10 °C/+ 14 °F and + 70 °C/+ 158 °F
5
CANopen
Weight
Connection accessories (1)
1
2
1
Lexium 28
Reference
VW3CANCARR03
CANopen cables (1)
Cables for harsh environments
(2)
or mobile installation,
e marking, Low smoke,
zero halogen,
Flame retardant (IEC 60332-1)
2
CANopen
CANmotion
Modicon LMC058
motion controller
1
Length
m/ft
0.3/
0.98
CANopen cordsets (1)
Equipped with 2 RJ 45
connectors
3
Item
no.
4
Lexium 28
Example of architectures with control by Modicon M241/M251
logic controllers or LMC058 motion controller
13
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Presentation,
references
Lexium 28 motion control
Lexium 28 servo drive
Options: braking resistors for servo drives
Options: braking resistors for servo drives
Presentation
Internal braking resistor
A braking resistor is built into the servo drive to absorb the braking energy. If the
DC-bus voltage in the servo drive exceeds a specified value, this braking resistor is
activated. The restored energy is converted into heat by the braking resistor.
It enables maximum transient braking torque.
External braking resistor
When the servo motor has to be braked frequently, an external braking resistor is
required to dissipate the excess braking energy. In this case, the internal braking
resistor must be deactivated.
Several external braking resistors can be connected in parallel. The servo drive
monitors the power dissipated in the braking resistor.
The casing degree of protection is IP 65 for VW3A7601Rpp to VW3A7607Rpp
braking resistors and IP 20 for VW3A770p braking resistors.
The operating temperature around the unit can be between 0 and + 50 °C (+ 32 and
+ 122 °F).
To optimize the size of the braking resistor, the DC-buses on Lexium 28 servo drives
in the same installation can be connected in parallel.
Applications:
Machines with high inertia, driving loads, and machines with fast cycles.
PF106005
References
External braking resistor
Ohmic value
PF105659
VW3A760pRpp
W
10
Continuous
power
W
hp
400 0.53
Peak energy
230 V
Ws
13,300
Length of
Reference
connection cable
m
ft
0.75 2.46
VW3A7601R07
Weight
kg/lb
1.420/
3.131
2
6.56
VW3A7601R20
1.470/
3.241
3
9.84
VW3A7601R30
1.620/
3.571
10
1,000 1.34
36,500
–
–
VW3A7705
11.000/
24.251
15
1,000 1.34
43,100
–
–
VW3A7704
11.000/
24.251
27
100
3,800
0.75
2.46
VW3A7602R07
0.630/
1.389
2
6.56
VW3A7602R20
0.780/
1.720
3
9.84
VW3A7602R30
0.900/
1.984
0.75
2.46
VW3A7603R07
0.930/
2.050
2
6.56
VW3A7603R20
1.080/
2.381
3
9.84
VW3A7603R30
1.200/
2.646
0.75
2.46
VW3A7604R07
1.420/
3.131
2
6.56
VW3A7604R20
1.470/
3.241
3
9.84
VW3A7604R30
1.620/
3.571
0.75
2.46
VW3A7606R07
0.930/
2.050
2
6.56
VW3A7606R20
1.080/
2.381
3
9.84
VW3A7606R30
1.200/
2.646
0.75
2.46
VW3A7607R07
1.420/
3.131
2
6.56
VW3A7607R20
1.470/
3.241
3
9.84
VW3A7607R30
1.620/
3.571
200
400
0.13
0.26
0.53
7,400
18,100
VW3A770p
72
200
400
0.26
0.53
9,600
24,700
Note: The total continuous power dissipated in the external braking resistor(s) must be less
than or equal to the nominal power of the Lexium 28 servo drive.
14
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Lexium 28 motion control
Presentation,
references
Lexium 28 servo drive
Additional EMC input filters for servo drives
Additional EMC input filters for servo drives
Presentation
R
L1
L2
L3
Additional
EMC filter
S
Lexium 28
T
M
Lexium 28 servo drives require external input filters to comply with the EMC standard
for variable speed electrical power drive “products” IEC/EN 61800-3, edition 2,
category C3 in environment 2, and to comply with the European directive on EMC
(electromagnetic compatibility).
Applications
Lexium 28 servo drive with additional EMC filter
Additional EMC filters are mounted next to the device. They have tapped holes for
mounting in an enclosure.
The maximum servo motor cable length conforming to IEC/EN 61800-3 category C3
(1) in environment 2 is 20 m (65.62 ft).
Use according to the type of line supply
Integrated or additional EMC filters can only be used on TN (neutral connection) or
TT (neutral to ground) systems.
Lexium 28 servo drives cannot be used on IT (impedance grounded or isolated
neutral) systems. Standard IEC/EN 61800-3, appendix D2.1, states that on IT
systems, filters can cause permanent insulation monitors to operate in a random
manner.
If a machine has to be installed on an IT system, an isolation transformer must be
inserted in order to re-create a TT system on the secondary side.
References
Designation
Max. nominal power
Combination
Line
Reference
current
(A)
Weight
kg/lb
Single-phase supply voltage
Additional EMC input 50 W to 750 W (0.067 to 1.00 hp) servo
drives
filters for Lexium 28
1x EMC filter and a single Lexium 28
servo drives
servo drive
VW3A4420 EMC filter and Lexium 28 servo drive
9
VW3A4420
0.600/
1.323
1 kW and 1.5 kW (1.34 hp and 2.01 hp)
servo drives
1x EMC filter and a single Lexium 28
servo drive
16
VW3A4421
0.775/
1.709
7.5 kW max (10.05 hp max) servo
drives
1x common EMC filter and several
Lexium 28 servo drives
24
VW3A4426
1.130/
2.491
Additional EMC input 50 W to 1.5 kW (0.067 hp to 2.01 hp),
15
filters for Lexium 28
2kW (2.68 hp), and 3kW (4.02 hp) servo
servo drives
drives
1x EMC filter and a single Lexium 28
servo drive
VW3A4422
0.900/
1.984
Three-phase supply voltage
VW3A4422
VW3A4424
4.5 kW (6.03 hp) servo drives
1x EMC filter and a single Lexium 28
servo drive
25
VW3A4423
1.350/
2.976
Up to 10 kW (up to13.40 hp) servo
drives
1x common EMC filter and several
Lexium 28 servo drives
47
VW3A4424
3.150/
6.945
(1) Standard IEC/EN 61800-3: EMC immunity and conducted and radiated EMC emissions:
- Category C3 in environment 2: industrial premises.
15
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Combinations
Lexium 28 motion control
Motor starters
Protection using fuses
Motor starters
Presentation
The combinations listed below can be used to create a complete motor starter
unit comprising a circuit breaker, a contactor, and a Lexium 28 servo drive.
bb GV2P circuit-breaker provides protection against accidental short-circuits,
disconnection and, if necessary, isolation.
bb LC1 contactor turns on and manages any safety functions, as well as isolating the
servo motor on stopping.
bb Lexium 28 servo drive controls the servo motor, provides protection against
short-circuits between the servo drive and the servo motor, and protects the motor
cable against overloads. Overload protection is provided by the servo drive’s motor
thermal protection.
GV2Ppp
Combinations
Servo drive
LC1ppp
Reference
Nominal
power
kW hp
Mains
number
of phases
Circuit-breaker (1)
Contactor
Reference
Reference
(2) (3)
Rating
A
Mains supply voltage: 200…240 V a 50/60Hz
LXM28AUppM3X
LXM28AUA5M3X 0.05 0.067 1 or 3 phases GV2P14
10
LC1K0610pp
LXM28AU01M3X
0.1
0.13
1 or 3 phases GV2P14
10
LC1K0610pp
LXM28AU02M3X
0.2
0.26
1 or 3 phases GV2P14
10
LC1K0610pp
LXM28AU04M3X
0.4
0.53
1 or 3 phases GV2P14
10
LC1K09pp
LXM28AU07M3X
0.75 1.00
1 or 3 phases GV2P14
10
LC1K09pp
LXM28AU10M3X
1
1.34
1 or 3 phases GV2P14
10
LC1K12pp
LXM28AU15M3X
1.5
2.01
1 or 3 phases GV2P16
14
LC1D18pp
LXM28AU20M3X
2
2.68
3 phases
GV2P20
18
LC1D32pp
LXM28AU30M3X
3
4.02
3 phases
GV2P20
18
LC1D32pp
LXM28AU45M3X
4.5
6.03
3 phases
GV2P21
23
LC1D65pp
(1) Circuit-breakers for single drive installation according to IEC 60364-5-52
(2) Composition of the contactors:
LC1 K06: 3 poles + 1 N/O auxiliary contact
LC1 Dpp: 3 poles + 1 N/O auxiliary contact + 1 N/C auxiliary contact
(3) Replace pp with the control circuit voltage reference given in the table below:
Volts a
220
230
240
LC1K
50/60 Hz
M7
P7
U7
Volts a
220/230
230
230/240
LC1D
50 Hz
M5
P5
U5
60 Hz
M6
–
U6
50/60 Hz
M7
P7
U7
For other available voltages between 24 V and 660 V, or a DC control circuit, please contact our
Customer Care Centre.
Please refer to the “Control and protection components” catalog or consult our web site: www.
schneider-electric.com.
Protection using class J fuses (UL certification)
Servo drive
Reference
Nominal power (kW/hp)
Fuse to be placed upstream
(A)
S
R
T
W
V
PE
U
PE
Mains supply voltage: 200…240 V a 50/60Hz
M
Lexium 28 servo drive, BCH2 servo motor with fuse protection
LXM28AUA5M3X
0.05
0.067
5
LXM28AU01M3X
0.1
0.13
5
LXM28AU02M3X
0.2
0.26
5
LXM28AU04M3X
0.4
0.53
20
LXM28AU07M3X
0.75
1.00
20
LXM28AU10M3X
1
1.34
25
LXM28AU15M3X
1.5
2.01
40
LXM28AU20M3X
2
2.68
60
LXM28AU30M3X
3
4.02
80
LXM28AU45M3X
4.5
6.03
160
16
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Presentation,
description
Motion control Lexium 28
BCH2 servo motors
BCH2 servo motors
Presentation
BCH2 with free leads connection
BCH2 motors are synchronous AC servo motors.
bb They are equipped as standard with a high resolution (20-bit) single-turn absolute
encoder. They are therefore ideal for high performance applications such as material
working, machine tools, etc.
bb BCH2 motors are available in six flange sizes: 40 mm (1.58 in.), 60 mm (2.36 in.),
80 mm (3.15 in.), 100 mm (3.94 in.), 130 mm (5.12 in.), and 180 mm (7.08 in.).
bb Depending on flange size, the BCH2 motors are supplied with:
-- free leads with connectors
-- or MIL connectors
bb BCH2 motors are available with holding brake.
bb With the three available types of motor inertia, ranging from low to high inertia,
the servo motors can be used in a very wide variety of installations:
-- low inertia: power between 0.2 kW and 1 kW (0.26 hp and 1.34 hp), suitable for
textile and packaging applications.
-- medium inertia: power between 0.05 kW and 4.5 kW (0.067 hp and 6.03 hp),
suitable for material working and machine tool applications.
-- high inertia: 0.75 kW (1.00 hp) power, suitable for metal working and printing
applications.
Examples of applications according to motor inertia type:
Type of machine
Inertia
Low
Medium
High
Conveyors
Packaging machines
Printers
Loaders/unloaders
BCH2 servo motor with MIL connectors
Presses
PCB drilling machines
Electronic card testers
Labelling machines
Knitting and embroidery machines
Special machines
Winders/unwinders
Holding brake
BCH2 servo motors can be equipped with an electromagnetic holding brake.
Do not use the holding brake as a dynamic brake for deceleration, as this
will quickly damage the brake.
Integrated encoder
BCH2 servo motors are equipped with an absolute encoder.
This encoder performs the following functions:
vv provides the absolute position of the motor so that flows can be synchronized
vv measures the servo motor speed via the associated Lexium 28 servo drive (this
information is used by the servo drive’s position and speed controller)
vv sends data from the servo motor to the servo drive, which provides automatic
identification of the motor when the servo drive starts
This encoder measures the motor angular position with a precision of ± 2.6 arc minutes.
1
2
3
4
5
Description
BCH2 servo motors, with a 3-phase stator and a rotor with rare earth based
permanent magnets, consist of:
1 Connector for the power cable
2 Connector for the encoder cable
3 Casing with RAL 9005 opaque black paint coating
4 Smooth or keyed shaft end (depending on the model)
5 4-point axial mounting flange (Flange is mechanically compatible for mounting
with Asian style servo motors).
Cables and connectors to be ordered separately, for connection to Lexium 28 servo
drives. Schneider Electric has taken particular care over the compatibility of BCH2
servo motors and Lexium 28 servo drives. This compatibility is only possible when
using cables and connectors sold by Schneider Electric (see page 18).
17
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Lexium 28 motion control
References,
dimensions
BCH2 servo motors
BCH2 servo motors
References
To order a BCH2 servo motor, make up the reference as follows:
Brushless servo motor
B
C
H
2
Inertia
Low inertia
Medium inertia
High inertia
Flange size
40 mm (1.58 in.)
60 mm (2.36 in.)
80 mm (3.15 in.)
100 mm (3.94 in.)
130 mm (5.12 in.)
180 mm (7.08 in.)
Rated output
50 W (0.067 hp)
100 W (0.13 hp)
200 W (0.26 hp)
300 W (0.41 hp)
400 W (0.53 hp)
500 W (0.67 hp)
600 W (0.80 hp)
750 W (1.00 hp)
850 W (1.13 hp)
1 kW (1.34 hp)
1.5 kW (2.01 hp)
2 kW (2.68 hp)
3 kW (4.02 hp)
3.5 kW (4.69 hp)
4.5 kW (6.03 hp)
Power supply a 220 V
1000/1500 rpm
Winding type
2000 rpm
3000 rpm
Shaft end
Smooth shaft (shaft IP 54; housing IP 65)
Keyed shaft (shaft IP 54; housing IP 65)
Smooth shaft (shaft & housing IP 65)
Keyed shaft (shaft & housing IP 65)
Encoder
High resolution single-turn absolute encoder, 20-bit resolution
Holding brake
Without brake
With brake (option)
Connections
Free leads with connectors (BCH2pB/pD/pF motors only)
MIL connectors (BCH2pH/pM/pR motors only)
Mechanical motor design Motor compatible with Asian style mounting standards
Dimensions and weight
Servo motor
BCH2MBA53pCp5C
BCH2MB013pCp5C
BCH2LD023pCp5C
BCH2LD043pCp5C
BCH2LF043pCp5C
BCH2HF073pCp5C
BCH2LF073pCp5C
BCH2LH103pCp6C
BCH2LH203pCp6C
BCH2MM031pCp6C
BCH2MM052pCp6C
BCH2MM061pCp6C
BCH2MM081pCp6C
BCH2MM091pCp6C
BCH2MM102pCp6C
BCH2MM152pCp6C
BCH2MM202pCp6C
BCH2MR202pCp6C
BCH2MR301pCp6C
BCH2MR302pCp6C
BCH2MR352pCp6C
BCH2MR451pCp6C
Pn
Flange
W
50
100
200
400
400
750
750
1000
2000
300
500
600
850
900
1000
1500
2000
2000
3000
3000
3500
4500
mm
40
40
60
60
80
80
80
100
100
130
130
130
130
130
130
130
130
180
180
180
180
180
in.
1.57
1.57
2.36
2.36
3.15
3.15
3.15
3.94
3.94
5.12
5.12
5.12
5.12
5.12
5.12
5.12
5.12
7.09
7.09
7.09
7.09
7.09
Dimensions (overall)
Servo motor without brake
Width x Height x Depth (W x H x D)
mm
in.
40 x 58.5 x 82
1.57 x 2.30 x 3.23
40 x 58.5 x 100
1.57 x 2.30 x 3.94
60 x 78.5 x 104
2.36 x 3.09 x 4.09
60 x 78.5 x 129
2.36 x 3.09 x 5.08
80 x 98.5 x 112
3.15 x 3.88 x 4.41
80 x 98.5 x 138
3.15 x 3.88 x 5.43
80 x 98.5 x 138
3.15 x 3.88 x 5.43
100 x 145.6 x 153.5 3.94 x 5.73 x 6.04
100 x 145.6 x 198.5 3.94 x 5.73 x 7.81
130 x 175.6 x 147 5.12 x 6.91 x 5.79
130 x 175.6 x 147 5.12 x 6.91 x 5.79
130 x 175.6 x 147 5.12 x 6.91 x 5.79
130 x 175.6 x 187 5.12 x 6.91 x 7.36
130 x 175.6 x 163 5.12 x 6.91 x 6.42
130 x 175.6 x 147 5.12 x 6.91 x 5.79
130 x 175.6 x 167 5.12 x 6.91 x 6.57
130 x 175.6 x 187 5.12 x 6.91 x 7.36
180 x 245.1 x 169 7.09 x 9.65 x 6.65
180 x 245.1 x 202 7.09 x 9.65 x 7.95
180 x 245.1 x 202 7.09 x 9.65 x 7.95
180 x 245.1 x 202 7.09 x 9.65 x 7.95
180 x 245.1 x 235 7.09 x 9.65 x 9.25
p
L
M
H
p
pp
p
p
C
p
C
p
B
D
F
H
M
R
A5
01
02
03
04
05
06
07
08
10
15
20
30
35
45
1
2
3
Servo motor with brake
Width x Height x Depth (W x H x D)
mm
in.
40 x 58.5 x 112
1.57 x 2.30 x 4.41
40 x 58.5 x 130
1.57 x 2.30 x 5.12
60 x 78.5 x 140
2.36 x 3.09 x 5.51
60 x 78.5 x 165
2.36 x 3.09 x 6.50
80 x 98.5 x 152
3.15 x 3.88 x 4.41
80 x 98.5 x 178
3.15 x 3.88 x 7.01
80 x 98.5 x 178
3.15 x 3.88 x 7.01
100 x 145.6 x 180.5 3.94 x 5.73 x 7.11
100 x 145.6 x 225.5 3.94 x 5.73 x 8.88
130 x 175.6 x 183 5.12 x 6.91 x 7.20
130 x 175.6 x 183 5.12 x 6.91 x 7.20
130 x 175.6 x 183 5.12 x 6.91 x 7.20
130 x 175.6 x 216 5.12 x 6.91 x 8.50
130 x 175.6 x 198 5.12 x 6.91 x 7.80
130 x 175.6 x 183 5.12 x 6.91 x 7.20
130 x 175.6 x 202 5.12 x 6.91 x 7.95
130 x 175.6 x 216 5.12 x 6.91 x 8.50
180 x 245.1 x 203 7.09 x 9.65 x 7.99
180 x 245.1 x 235 7.09 x 9.65 x 9.25
180 x 245.1 x 235 7.09 x 9.65 x 9.25
180 x 245.1 x 235 7.09 x 9.65 x 9.25
180 x 245.1 x 279 7.09 x 9.65 x 10.98
0
1
2
3
C
A
F
5
6
C
Weight
without brake with brake
kg
0.640
0.780
1.700
2.100
2.500
3.500
3.500
6.500
8.500
7.900
7.900
8.100
10.000
8.600
8.100
8.600
8.900
15.200
20.200
20.200
20.200
25.200
lb
1.411
1.720
3.748
4.630
5.512
7.716
7.716
14.330
18.739
17.417
17.417
17.857
22.046
18.960
17.857
18.960
19.621
33.510
44.533
44.533
44.533
55.556
kg
0.790
0.930
2.100
2.500
3.200
4.200
4.200
7.200
9.200
9.200
9.200
9.400
11.500
9.800
9.200
9.400
9.800
19.600
24.600
24.600
24.600
29.600
18
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lb
1.742
2.050
4.630
5.512
7.055
9.259
9.259
15.873
20.283
20.283
20.283
20.723
25.353
21.605
20.283
20.723
21.605
43.211
54.234
54.234
54.234
65.257
Presentation,
references
R
S
T
Lexium 28 motion control
BCH2 servo motors
Options: Integrated holding brake, Integrated encoder
Holding brake controller
Presentation
If a servo motor has a holding brake, it is necessary to give an appropriate control logic
(HBC, Holding Brake Controller), which releases the brake when power is supplied to
the servo motor and immobilizes the servo motor shaft when it is stationary.
HBC
Lexium 28
Holding brake controller (HBC)
The holding brake controller amplifies the braking control signal (Digital output)
transmitted by the Lexium 28 servo drive, so that the brake is deactivated quickly. It
then reduces this control signal so as to decrease the power dissipated by the holding
brake.
Servo motor with integrated holding brake
536284
References
Designation
Holding brake controller
Description
Reference
vv 24 V c power supply
VW3M3103
vv Max. power 50 W (0.06 hp)
vv IP 20
vv for mounting on 55 mm (2.17 in) 5 rail
Weight
kg/lb
0.600/
1.323
VW3M3103
R
S
T
Integrated encoder in BCH2 servo motors
Presentation
The standard measurement device is a 20-bit single-turn absolute encoder
integrated in BCH2 servo motors. This measurement device is particularly suited to
the Lexium 28 range of servo drives.
Lexium 28
Use of this interface enables:
bb Automatic identification of BCH2 servo motor data by the servo drive
bb Automatic initialization of the servo drive control loops, thus simplifying
installation and drive commissionning at the machine
E
Servo motor with 20-bit single-turn absolute
encoder
19
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Lexium 28 motion control
References
BCH2 servo motors
Connection components:
Motor power cordsets, connector kits
Connection components for BCH2 servo motors
Power cable type
Connector
1
AWG
mm²
Length
m/ft
Reference
Weight
kg/lb
1.5 / 4.92
VW3M5D1AR15
0.200/
0.441
3 / 9.84
VW3M5D1AR30
0.300/
0.661
5 / 16.40
VW3M5D1AR50
0.450/
0.992
3 / 9.84
VW3M5D2AR30
0.450/
0.992
5 / 16.40
VW3M5D2AR50
0.700/
1.543
3 / 9.84
VW3M5D4AR30
0.750/
1.653
5 / 16.40
VW3M5D4AR50
1.250/
2.756
3 / 9.84
VW3M5D6AR30
2.100/
4.630
5 / 16.40
VW3M5D6AR50
3.400/
7.496
3 / 9.84
VW3M5D1FR30
0.300/
0.661
5 / 16.40
VW3M5D1FR50
0.450/
0.992
3 / 9.84
VW3M5D2FR30
0.650/
1.433
5 / 16.40
VW3M5D2FR50
0.900/
1.984
3 / 9.84
VW3M5D4FR30
0.950/
2.094
5 / 16.40
VW3M5D4FR50
1.450/
3.197
3 / 9.84
VW3M5D6FR30
3.000/
6.614
5 / 16.40
VW3M5D6FR50
5.000/
11.023
Shielded power cordsets for BCH2 motors without brake
Equipped with one quick
connector (servo motor
side), and open end (servo
drive side)
(item 1)
AWG18
Equipped with one MIL
connector (servo motor
side), and open end (servo
drive side)
(item 2)
AWG16
4x 0.82..1.0
VW3M5D1pRpp
2
AWG12
AWG10
VW3M5D2pRpp
VW3M5D4pRpp
VW3M5D6pRpp
4x 1.3..1.5
4x 3.3..4.0
4x 6.0
Shielded power cordsets for BCH2 motors with brake
Equipped with one quick
connector (servo motor
side), and open end (servo
drive side)
(item 1)
AWG18
Equipped with one MIL
connector (servo motor
side), and a free lead (servo
drive side)
(item 2)
AWG16
AWG12
AWG10
6x 0.82..1.0
6x 1.3..1.5
6x 3.3..4.0
6x 6.0
Motor power connectors kits
Description
Motor power connector kits
(sold in lots of 3)
(item 3)
3
Use
Unit reference
Weight
kg/lb
BCH2pB/pD/pF motors (flange size: 40/60/80 mm)
with free leads connection,
without brake
VW3M5D1A
0.150/
0.331
BCH2pB/pD/pF motors (flange size: 40/60/80 mm)
with free leads connection,
with brake
VW3M5D1F
0.150/
0.331
BCH2pH/pM motors (flange size: 100/130 mm)
with or without brake
VW3M5D2A
0.300/
0.661
BCH2pR motors (flange size:180mm)
with or without brake
VW3M5D2B
0.300/
0.661
VW3M5D1p
Power MIL connector kits
(item 4)
4
VW3M5D2p
20
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References (continued),
selection
Lexium 28 motion control
BCH2 servo motors
Connection components:
Encoder cordsets, connector kits,
Connection components for BCH2 servo motors
Description
2
1
VW3M8D1ARpp
VW3M8D2ARpp
Use
Composition Length Reference
m/ft
Weight
kg/lb
Shielded encoder cordsets
Equipped with a
connector at both
ends
(item 1)
1.5 /
4.92
VW3M8D1AR15
0.500/
1.102
3/
9.84
VW3M8D1AR30
1.000/
2.205
5/
16.40
VW3M8D1AR50
1.200/
2.646
3/
9.84
VW3M8D2AR30
1.300/
2.866
5/
16.40
VW3M8D2AR50
1.500/
3.307
For BCH2pB/pD/pF motors
(flange: 40/60/80 mm)
with free leads connection
(item 3) (sold in lots of 3)
VW3M8D1A
0.150/
0.331
For BCH2pH/pM/pR motors
(flange: 100/130/180 mm)
with MIL connector
(item 4) (sold in lots of 1)
VW3M8D2A
0.150/
0.331
For BCH2pB/pD/pF
10x 0.13 mm²
motors,
for connection on CN2
interface
Equipped with one For BCH2pH/pM/pR, 10x 0.13 mm²
MIL connector
for connection on CN2
(servo motor
interface
side), and a
firewire connector
(servo drive side)
(item 2)
Encoder connector kits
Encoder
connector kits
3
VW3M8D1A
4
VW3M8D2A
Selection of motor connector kit, or encoder connector kit, according to BCH2 motor type
Motor
Motor power cable connector
kit
Without brake
Encoder
connector kit
With brake
Motor power cable
Without brake
Encoder cable
With brake
BCH2MBA53pCp5C
BCH2MB013pCp5C
BCH2LD023pCp5C
BCH2LD043pCp5C
VW3M5D1A
VW3M5D1F
VW3M5D2A
VW3M5D2A
VW3M8D1A
VW3M5D1ARpp VW3M5D1FRpp VW3M8D1ARpp
BCH2LF043pCp5C
BCH2HF073pCp5C
BCH2LF073pCp5C
BCH2LH103pCp6C
BCH2LH203pCp6C
BCH2MM081pCp6C
BCH2MM031pCp6C
BCH2MM052pCp6C
BCH2MM061pCp6C
VW3M5D2ARpp VW3M5D2FRpp
BCH2MM102pCp6C
BCH2MM091pCp6C
VW3M8D2A
VW3M8D2ARpp
BCH2MM152pCp6C
BCH2MM202pCp6C
BCH2MR202pCp6C
VW3M5D4ARpp VW3M5D4FRpp
BCH2MR301pCp6C
BCH2MR302pCp6C
BCH2MR352pCp6C
VW3M5D2B
VW3M5D2B
VW3M5D6ARpp VW3M5D6FRpp
BCH2MR451pCp6C
21
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Presentation,
references
Lexium 28 motion control
BCH2 servo motors
Option: GBXpppppK planetary gearboxes
GBXpppppK planetary gearboxes
Presentation
Schneider Electric proposes the use of GBXppppppK planetary gearboxes with the
BCH2 range of servo motors.
Motion control typically requires the use of planetary gearboxes to adapt speeds and
torques, while providing the precision demanded by the application.
GBXppppppK planetary gearbox
+
GBKppppppC adapter kit
bb The combination of BCH2 servo motors with the most suitable GBXppppppK
planetary gearboxes makes them very easy to mount and set up.
bb The planetary gearboxes are designed for applications that are not susceptible to
mechanical backlash. They have a keyed shaft, are lubricated for life, and conform to
IP 54 degree of protection.
bb Planetary gearboxes offer is available:
-- in four sizes (40 mm (1.58 in), 60 mm (2.36 in), 80 mm (3.15 in.), and 120 mm
(4.72 in.)),
-- offered with ten reduction ratios (3:1, 5:1, 8:1, 10:1, 12:1, 15:1, 20:1, 25:1,
32:1, and 40:1).
The tables on next page shows the most suitable combinations of servo motor and
GBXppppppK planetary gearbox.
For other combinations or any additional information about planetary gearbox
characteristics, refer to the servo motor data sheets or visit our web site:
www.schneider-electric.com.
A GBKppppppC adapter kit is available for mounting the BCH2 servo motors with
GBX040pppK to GBX120pppK planetary gearboxes (see page 23).
The adapter kit comprises:
-- an adapter plate
-- a shaft end adapter, depending on the model (depends on the servo motor/
planetary gearbox combination)
-- accessories for mounting the plate on the planetary gearbox
-- accessories for mounting the servo motor
References
Size
Reduction ratio
Reference
GBX040
3:1, 5:1 and 8:1
GBX040pppK
0.900/
1.984
GBX60
3:1, 5:1, 8:1 and 10:1
GBX060pppK
2.100/
4.630
12:1, 15:1, 20:1, 25:1, 32:1 and 40:1
GBX060pppK
2.600/
5.732
3:1, 5:1, 8:1 and 10:1
GBX080pppK
6.000/
13.228
12:1, 15:1, 20:1, 25:1, 32:1 and 40:1
GBX080pppK
8.000/
17.637
8:1
GBX120pppK
18.000/
39.683
12:1, 15:1, 20:1, 25:1, 32:1 and 40:1
GBX120pppK
22.000/
48.502
GBX80
GBX120
Weight
kg/lb
22
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Lexium 28 motion control
References,
combinations
BCH2 servo motors
Option: GBXpppppK planetary gearboxes
GBXpppppK planetary gearboxes
References
To order a GBX040 pppK…GBX120pppK planetary gearbox, complete each reference as follows:
GBX
Gearbox size
Casing diameter
Reduction ratio
ppp
40 mm (1.58 in.)
040
60 mm (2.36 in.)
060
80 mm (3.15 in.)
080
120 mm (4.72 in.)
120
K
ppp
3:1
003
5:1
005
8:1
008
10:1
010
12:1
012
15:1
015
20:1
020
25:1
025
32:1
032
40:1
040
Mounting with GBK adaptation kit (see table below)
K
BCH2 servo motor and GBX gearbox combinations
Reduction ratio from 3:1 to 40:1
Servo motor
Reduction ratio
3:1
5:1
BCH2MBA53pCp5C
GBX
GBX
BCH2MB013pCp5C
040
040
8:1
GBX
040
10:1
12:1
15:1
20:1
25:1
32:1
40:1
-
-
-
-
-
-
-
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
-
-
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
-
-
-
GBX
GBX
-
-
BCH2LD023pCp5C
GBX
GBX
GBX
BCH2LD043pCp5C
GBX
GBX
GBX
BCH2LF043pCp5C
GBX
GBX
GBX
BCH2LF073pCp5C
GBX
GBX
GBX
BCH2LH103pCp6C
GBX
GBX
GBX
BCH2LH203pCp6C
GBX
GBX
GBX
BCH2MM031pCp6C
BCH2MM052pCp6C
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
BCH2MM061pCp6C
BCH2MM102pCp6C
GBX
GBX
GBX
GBX
GBX
GBX
GBX
GBX
BCH2MM091pCp6C
BCH2MM152pCp6C
GBX
GBX
GBX
GBX
GBX
-
-
-
-
BCH2MM202pCp6C
GBX
GBX
GBX
GBX
GBX
-
-
-
-
060
060
080
080
080
080
080
080
080
080
060
060
080
080
080
080
080
080
080
080
060
060
080
080
080
080
080
120
120
120
060
-
GBX
080
-
GBX
120
-
080
120
-
060
060
080
080
080
120
080
080
120
120
060
060
080
080
080
120
080
120
120
120
060
-
080
080
080
120
080
120
060
060
080
080
120
120
120
060
060
080
120
120
080
120
120
Adaptation kits for planetary gearbox
For mounting a GBXppppppK planetary gearbox on a BCH2 servo motors, an adapter kit GBKppppppC is required.
References
Gearbox size
Motor flange Number
size
of motor
(mm / in.)
stacks
Reference
Size 40
Gearbox
external
diameter
(mm / in.)
BCH2MBpppppppp 40 / 1.58
40 / 1.58
1 and 2
GBK0400400C
Size 60
BCH2LDpppppppp 60 / 2.36
60 / 2.36
1 and 2
GBK0600600C
Size 80
BCH2LF04pppppp 80 / 3.15
80 / 3.15
1
GBK0800801C
BCH2LF07pppppp 80 / 3.15
80 / 3.15
2 and 3
GBK0800803C
BCH2LHpppppppp 80 / 3.15
100 / 3.94
1 and 2
GBK0801000C
BCH2MMpppppppp 80 / 3.15
130 / 5.12
1…4
GBK0801300C
BCH2LHpppppppp 120 / 4.72
100 / 3.94
1 and 2
GBK1201000C
BCH2MMpppppppp 120 / 4.72
130 / 5.12
1…4
GBK1201300C
Size 120
For servo motor
Weight
kg/lb
0.140
0.31
0.240
0.53
0.460
1.01
0.440
0.97
0.900
1.98
1.300
2.87
0.900
1.98
1.350
2.98
23
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Lexium 28 motion control
Index
Product reference index
VW3A7603R20
14
VW3M3103
19
GBK0400400C
23
VW3A7603R30
14
VW3M3805R010
13
GBK0600600C
23
VW3A7604R07
14
VW3M3805R030
13
GBK0800801C
23
VW3A7604R20
14
VW3M7101R01
11
GBK0800803C
23
VW3A7604R30
14
VW3M7102R150
11
GBK0801000C
23
VW3A7606R07
14
GBK0801300C
23
VW3A7606R20
14
GBK1201000C
23
VW3A7606R30
14
GBK1201300C
23
VW3A7607R07
14
VW3A7607R20
14
VW3A7607R30
14
8
16
VW3A7704
14
LXM28AU02M3X
8
16
VW3A7705
14
VW3A8121
10
LXM28AU04M3X
8
16
VW3A8126
10
VW3CANCARR1
13
8
16
VW3CANCARR03
13
LXM28AU10M3X
8
16
VW3M1C10R10
11
VW3M1C10R20
11
LXM28AU15M3X
8
16
VW3M1C10R30
11
VW3M1C12
11
8
16
VW3M1C13
11
LXM28AU30M3X
8
16
VW3M1C20R10
11
VW3M1C20R20
11
LXM28AU45M3X
8
16
VW3M1C20R30
11
VW3M4C21
11
8
16
VW3M4C22
11
VW3M5D1A
20
G
1
2
L
LXM28AU01M3X
3
LXM28AU07M3X
4
LXM28AU20M3X
5
LXM28AUA5M3X
T
6
7
8
VW3M5D1AR15
20
TCSCAR013M120
13
VW3M5D1AR30
20
TCSMCNAM3M002P
10
VW3M5D1AR50
20
TSXCANCA50
13
VW3M5D1F
20
TSXCANCA100
13
VW3M5D1FR30
20
TSXCANCA300
13
VW3M5D1FR50
20
TSXCANCB50
13
VW3M5D2A
20
TSXCANCB100
13
VW3M5D2AR30
20
TSXCANCB300
13
VW3M5D2AR50
20
TSXCANCD50
13
VW3M5D2B
20
TSXCANCD100
13
VW3M5D2FR30
20
TSXCANCD300
13
VW3M5D2FR50
20
TSXCANKCDF90T
13
VW3M5D4AR30
20
13
VW3M5D4AR50
20
VW3M5D4FR30
20
VW3M5D4FR50
20
TSXCANKCDF90TP
V
9
10
VW3A4420
15
VW3M5D6AR30
20
VW3A4421
15
VW3M5D6AR50
20
VW3A4422
15
VW3M5D6FR30
20
VW3A4423
15
VW3M5D6FR50
20
VW3A4424
15
VW3M8D1A
21
VW3A4426
15
VW3M8D1AR15
21
VW3A7601R07
14
VW3M8D1AR30
21
VW3A7601R20
14
VW3M8D1AR50
21
VW3A7601R30
14
VW3M8D2A
21
VW3A7602R07
14
VW3M8D2AR30
21
VW3A7602R20
14
VW3M8D2AR50
21
VW3A7602R30
14
VW3M2207
11
VW3A7603R07
14
VW3M2501
11
24
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
Head Office
35, rue Joseph Monier
F-92500 Rueil-Malmaison
France
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric
Photos: Schneider Electric
March 2015 - V1.0
Courtesy of Steven Engineering, Inc. - (800) 258-9200 - [email protected] - www.stevenengineering.com
DIA7ED2150401EN
www.schneider-electric.com/msx
Schneider Electric Industries SAS
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