BMW | 2005 525i | Intake kit Installation Instructions: 2004

™
Intake kit Installation Instructions: 2004-2005 BMW E60 525i/530i L6-2.5L/3.0L
Kit Part51/54-11572
#
™
Make
BMW
Model
E60 525i
E60 530i
Year
Engine
04-L6-2.5L
05
04-L6-3.0L
05
Tools Required
5/16 nut driver
1/4 nut driver
Flat head screwdriver
10mm socket or wrench
Ratchet w/extension
T25 torx bit
T30 torx bit
252 Granite St.
Corona, CA 92879
Support: 951-493-7100
aFepower.com
Step 1
Step 2
Parts List
1
Air filter
(P/N: 24-91054 Pro-5R™ or 21-91054 Pro-Dry S™)
1
Housing
1
Tube
1
7/16 trim seal @ 23 L
1
Adaptor, 6 filter
4
Screw, M6 x1 x 25
4
Washer, flat M6
1
Gasket, MAS
2
Screw, #8-32 x 5/8 L
1
Gasket, tube
Step 3
Step 4
A
Complete Kit w/ Parts
Step 5
B
A) Loosen bolt with 10mm socket or wrench and save for Carefully
later use remove MAF sensor using T25 torx bit.
Disconnect MAF sensor. Loosen clamp on air box.Unclip upper half of airbox to remove lid and filter.
Complete Stock Intake.
(See step 11).
B) Loosen Torx bolt with T30 torx bit.
- Remove air
box out of vehicle.
Step 6
Housing
Step 7
Step 8
Step 9
Step 10
Tube
Gasket
Adaptor
Using the 4 hex screws w/washers provided, attach- tube Install
with gas MAF sensor using gasket and #8-32- screws
Loosen
pro and remove bolt holding in washer reservoir
Attach trim seal to housing. Install housing into
Secure
vehicle
housing using bolt from step 8 and tighten
ket and adaptor through housing.
Make sure gasket is between vided. Tighten using flat head screwdriver.
with 10mm socket or wrench. Save bolt for laterand
install
position.
10mm socket or wrench.
tube and housing.
Tighten using 10mm socket or wrench.
(See step 10).
Step 11
Step 12
Step 13
Attach stock tube to Pull
intake.
stock tube, hold, and
Install air filter and tighten using 5/16
With bolt from step 4A, tighten down housing using
tighten clamp using 1/4 nut
Connect
driver.
MAF sensor
10mm socket or wrench.
harness.
Step 14
nut Your
driver.
installation is now complete. Please check all
clamps and hoses periodically and tighten. Thank you
for choosing aFe!
Note: Filter Cleaning and Re-oiling:
When cleaning your aFe filter, be sure to use only aFe s Restore Kit (aFe P/N: 90-50001 blue oil aerosol or aFe P/N: 90-50501 blue squeeze
).Filter
bottleReplacement:
oil or aFe P/N: 90-50999
P/N: 24-60505 (black w/blue media) or P/N: 21-60505 (black w/white. media)
cleaning: see cleaning instruction sheet 06-00074.
06-80262
Last Updated: 5/2012
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