Breckwell SW180 Installation instructions

MODEL: SW180

CAUTION!

Please read this entire manual before you install or use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.

Improper Installation Could Void Your Warranty!

SAFETY NOTICE:

If this heater is not properly installed, a house fire may result. For your safety, follow the installation instructions.

Never use make-shift compromises during the installation of this heater. Contact local building or fi re offi cials about permits, restrictions and installation requirements in your area.

Approved for installation in the USA and Canada

CONFORMS TO UL 1482, AND CERTIFIED TO ULC-S627 AND ULC-S628

US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE

Also suitable for use in a Mobile or Manufactured home. (USA Only)

French version is available for download from the Breckwell website: http://www.breckwell.com/

La version française est disponible pour téléchargement à partir du site Breckwell: http://www.breckwell.com/

SAVE THESE INSTRUCTIONS

THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU

TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

Breckwell

227 Industrial Park Rd.

P.O. Box 151

South Pittsburg, TN 37380

Phone#: 800-750-2723

Web: www.BRECKWELL.com

852197 A

2

CONGRATULATIONS!

You’ve purchased a heater from North America’s oldest manufacturer of wood burning products.

By heating with wood you’re helping to CONSERVE ENERGY!

Wood is our only Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year.

Future generations will thank you.

Combustible :

Colors :

Flue Pipe Diameter :

Flue Pipe Type: (Standard Single Wall or Double Wall):

Minimum Chimney Height :

Maximum Log Length :

Electrical

Dimensions

Overall : (without Pedestal, Legs or Facade)

Depth x Width x Height :

Combustion Chamber :

Width x Depth :

Volume :

Cubic Feet:

Door Opening : Width x Height:

Pyroceramic Glass Door : (Viewing) Width x Height:

Weight (lbs):

Wood

Metallic Black

6” (153cm)

Black or Blued Steel 2100°F (650°C)

12’ (3.7m)

12” (304mm)

110 Volt, 60 Hz, 31 Watt

25.5” x 29.5” x 27” (655mm x 749mm x 685mm)

12.7” x 11.9” (322mm x 302mm)

0.75 cubic feet

16.8” x 9” (406mm x 228mm)

17” x 10” (431mm x 254mm)

433

CAUTIONS:

HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT

MAY CAUSE SKIN BURNS.

DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE.

DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED.

DO NOT BURN GARBAGE, FLAMMABLE FLUID SUCH AS GASOLINE, NAPHTHA OR MOTOR OIL.

DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK

UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.

ALWAYS CLOSE THE DOOR AFTER THE IGNITION.

CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE OFFICIALS ABOUT PERMITS,

RESTRICTIONS AND INSTALLATIONS REQUIREMENTS IN YOUR AREA.

2.1 UNPACK AND INSPECT

Remove the packing from the appliance and inspect for any damage. Ensure that the bricks are positioned correctly and not broken

(see illustration for proper brick arrangement). Make sure that the baffl e board, above the air tubes, is in place and undamaged. DO

NOT remove the baffl e board.

BRICK CONFIGURATION

2.2 TOOLS AND MATERIALS NEEDED FOR INSTALLATION

You must choose one of the three offered kits:

A) Pedestal Kit (SA180P)

B) Leg Kit (SA180L)

C) Fireplace Insert (SA180i)

Refer to the instructions found inside each kit for proper assembly.

A 7/16” socket wrench

A 5/16” socket (Best if using a power drill and a socket bit)

A pair of pliers or channel-locks

A power drill with an 1/8” drill bit to install sheet metal screws into connector pipe.

Sheet metal screws

A non-combustible fl oor protector as specifi ed in this manual

All chimney and chimney connector components required for your particular venting installation.

3

3.1 ASSEMBLY INSTRUCTIONS

This appliance is offered in three different confi gurations of which you get to choose. You have the option to install your new heater as a freestanding heater on a pedestal,on legs or as a fi replace insert. You must purchase the desired kit separately from your

appliance dealer. Read and follow the directions in this manual and inside the chosen kit to ensure proper assembly, installation and operation of your new wood heater.

While installing the desired kit you must install the primary air damper. The damper is shipped in place. Simply secure the damper limit screw through the damper’s slot and into the pre-threaded hole.

Caution! The appliance is very heavy.

The assistance from a second person is strongly suggested. Please use proper lifting technic when positioning the appliance for assembly and installation. Several methods may be used to attach the legs and pedestal to the appliance. The safest method is to roll the appliance on its back, then attach the chosen assembly. When using this method, you should fi rst remove the fi rebrick from the unit so as to reduce weight and possible breakage. It will be required to raise the bottom of the unit up to attach two of the legs or the pedestal. It is recommended that you use cardboard or other means of padding to protect the fi nish on your new stove.

3.2 FREESTANDING LEG ASSEMBLY

1) Unpack the kit and ensure all components are present:

4

8

Qty Description

Cast Iron Legs

Part

40566

1/4-20 UNC Bolts 83339

#

2) Position the unit for assembly.

3) Using the Eight(8) 1/4-20 bolts and washers provided, attach the legs.

4) Rotate the appliance onto the legs, being careful not to damage the legs while doing so.

5) Make sure that the baffl e board, above the air tubes, is in place and undamaged. DO NOT remove the baffl e board.

3.3 FREESTANDING PEDESTAL ASSEMBLY

The pedestal should come assembled to the base, ready to install on your appliance. You can either roll the appliance onto its back as above or locate the pedestal assembly in the approximate fi nal location, then set the appliance atop the pedestal.

Caution! The appliance is very heavy.

1) Unpack the Pedestal Assembly and ensure all components are present:

1

8

Qty Description

Pedestal Assembly

#10x1/2 Hex Head Screw

Part #

83343

2) Position the appliance for assembly.

3) Attach the pedestal to the bottom of the unit using Two (2) bolts provided.

4) Attach the pedestal back to the pedestal using four(4) sheetmetal screws provided.

5) Make sure that the baffle board, above the air tubes, is in place and undamaged. DO NOT remove the baffl e board.

6) If an outside combustion air source is needed see the “5.1 Combustion

Air Assembly Instructions” section in this manual.

4

3.4 INSERT FIREPLACE FACADE ASSEMBLY

Breckwell Room Heaters are available as an insert into existing masonry or factory-built fi replaces.

Do not alter the existing fi replace in any way either by removing bricks or mortar which could weaken the structural integrity of the fi replace.

1) Position stove in fi replace. Align facade panels with fi replace and top of stove. The panels should be fl at against the fi replace and standing vertical.

Notes: The side facade pieces go behind the top piece.

The facade must be installed before unit is set into its fi nal position.

2) Mark the location of the facade panels along the top of the stove with a pencil. The mark will be used to realign the panels later.

3) Slide stove out of fi replace far enough to be able to work behind facade panels.

4) Realign the fi rst side panel with the mark made previously.

5) Using the predrilled holes in the facade panel as a guide; mark and drill holes for the self tapping screws used to mount the facade panel. See illustration on right below.

Note: Align the mounting screws with the center of the predrilled holes to allow for adjustment.

6) Repeat steps 4 and 5 for the other side panel.

7) Attach side panel trim as shown. See illustration on left below.

8) Attach top panel retainer with two self tapping screws.

9) Ensure venting is attached properly.

10) Align the top panel with the retainer and side panels

11) Attach top panel trim.

Note: Stove and facade panels should realign with fi replace to allow the panels to be fl at against fi replace and standing vertically

12) Attach self adhesive insulation to back of facade and realign stove in fi replace.

ATTACH

FACADE TRIM.

Self-adhesive insulation

Top Panel Retainer

ALIGN MOUNTING

SCREW WITH

CENTER OF

PREDRILLED

MOUNTING HOLE.

5

SAFETY NOTICE

 IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF

FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.

 CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE OFFICIALS ABOUT PERMITS,

RESTRICTIONS AND INSTALLATIONS REQUIREMENTS IN YOUR AREA.

 USE SMOKE DETECTORS IN THE ROOM WHERE YOUR STOVE IS INSTALLED.

 SMOKE EXPELLED FROM THE UNIT, BY EITHER PAINT CURING, OPENING THE FUEL LOADING DOOR,

OR A NEGATIVE PRESSURE INSIDE THE HOME, COULD TRIGGER THE SMOKE DETECTORS. MOUNT

SMOKE DETECTORS AT LEAST 10’ FROM STOVE

 NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID,

OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS

WELL AWAY FROM THE HEATER WHILE IT IS IN USE.

 IN THE EVENT OF A CHIMNEY FIRE, PUSH THE AIR CONTROL FULL CLOSED TO DEPRIVE THE FIRE OF

OXYGEN. CALL THE FIRE DEPARTMENT.

 A SOURCE OF FRESH AIR INTO THE ROOM OR SPACE HEATED SHALL BE PROVIDED WHEN REQUIRED.

 ROOM HEATER, SOLID FUEL TYPE, ALSO FOR USE IN MOBILE HOMES.

4.1 POSITIONING THE STOVE

It is very important to position the stove as close as possible to the chimney, and in an area that will favor the most effi cient heat distribution possible throughout the house. The stove must therefore be installed in the room where the most time is spent, and in the most spacious room possible. Recall that stoves produce radiating heat, the heat we feel when we are close to a stove. A stove also functions by convection, that is through the displacement of hot air accelerated upwards and its replacement with cooler air. If necessary, the hot air distribution from the stove may be facilitated by the use of a fan or blower.

4.2 FREE STANDING STOVE INSTALLATION

A stove must never be installed in a hallway or near a staircase, since it may block the way in case of fi re or fail to respect required clearances. It is of the utmost importance that the clearances to combustible materials be strictly adhered to during installation of the stove. Refer to the table and diagrams below for minimum required clearances.

Back wall / Arrière Mur

A

C

Back wall / Arrière Mur

D E

E

G

F

D

B

Dimension

A Backwall to Stove

Inch

12

6

B Sidewall to Stove

C Sidewall to Flue

D Wall to Stove (Angled Installation) 8

E Wall to Flue (Angled Installation) 8

12

13

F Ceiling Height

G Backwall to Flue

84

13 mm

305

305

330

203

203

2133

330

Floor Protector / Protection de Plancher

• Do not place any combustible material within 4’ (1.2m) of the front of the unit.

• The clearance between the fl ue pipe and a wall are valid only for vertical walls and for vertical fl ue pipe.

• The chimney connector must not pass through an attic or roof space, closet or similar concealed space, a fl oor, or a ceiling.

• For Canadian installations, where passage through a wall, or partition of combustible construction is desired, the installation must conform to CAN/CSA-B365.

• A fl ue pipe crossing a combustible wall must have a minimum clearance of 18” (457.2mm).

• To reduce fl ue clearances from combustible materials, contact your local safety department.

4.3 INSERT STOVE INSTALLATION

The installer must attach a metal tag as required by UL1482 Clause 5.1.11 using screws or nails to the fi replace, in a location readily visible should the fi replace insert be removed, if the fi replace has been modifi ed to accommodate the fi replace insert.

E

F G

D

A

A

I

H H

C

B

A

9

B

48

C

32

Thermal Protection Requirements

D E F

1/2 9 16

G

21

H

8

I

12

4.4 FLOOR PROTECTOR

The stove must be placed on solid concrete, solid masonry, or when installed on a combustible fl oor, on a Type 2 fl oor protector listed to standard UL 1618 with a minimum R value of 1.03 and a minimum thickness of 1/2” or equivalent. The fl oor protector is required to provide heat, live ember, and ash protection and must be of a non-combustible, continuous solid surface to protect against infi ltration of live embers and ash. For UL Listed fl oor protectors, refer to manufacturers instructions for installation directions.

Manufacturers of listed fl oor protectors include Imperial Metal Products and Hy-C among others. To calculate R-Values for alternative methods, see Alternate Floor Protector Calculation Methods in the back of this manual.

M

J

M

K L

Dimension

H*

J

K**

L**

M

Front

Flue rear

Left

Right

Inch

9

2

8

8

2 mm

229

51

203

203

Flue Side 51

⃰ Canadian installations require 18” (457mm)

⃰ ⃰ Canadian installations require 8” (203mm)

H

7

4.5 SPECIAL MOBILE HOME REQUIREMENTS



WARNING! - Do not install in a sleeping room

 CAUTION! - The structural integrity of the mobile home fl oor, wall, and ceiling/roof must be maintained .

In addition to the previously detailed installation requirements, mobile home installations must meet the following requirements:

• The heater must be permanently attached to the fl oor.

1. There are two holes in the pedestal base, use 3/8” bolts through the fl oor.

2. To attach the leg model use two 3/8-16 UNC bolts through the fl oor.

• The heater must be electrically grounded to the steel chassis of the mobile home with 8 GA copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding.

• When moving your mobile home, all exterior venting must be removed while the mobile home is being relocated. After relocation, all venting must be reinstalled and securely fastened.

• Outside Air is mandatory for mobile home installation. See your dealer for purchasing.

• Check with your local building offi cials as other codes may apply.

8

MOBILE HOME ATTACHEMENT

5.1 COMBUSTION AIR ASSEMBLY INSTRUCTIONS

This appliance requires a source of combustion air. If your home is of tight construction or has negative pressure problems, you will need an outside source of air. Below is a list of possible indicators that a source of outside combustion air may be required.

1. Your stove does not draw steadily, smoke rollout occurs, wood burns poorly, or back-drafts occur whether or not there is combustion present.

smoke roll-out when opened, or back-drafts occur whether or not there is combustion present.

3. Opening a window slightly on a calm (windless) day alleviates any of the above symptoms.

4. The house is equipped with a well-sealed vapor barrier and tight fi tting windows and/or has any powered devices that exhaust house air.

5. There is excessive condensation on windows in the winter.

6. A ventilation system is installed in the house.

If an outside air intake is required. You have two options. You may cut a rectangular hole in the fl oor of your home and the fl oor protector, or purchase a standard 4” Dryer Vent kit from your local hardware supply store and install it on the rear of the pedestal.

“INTAKE VENTING KIT”

INSTALLATION

If using a Intake venting kit, the outlet cover must be of a design that DOES NOT close by means of a fl ap or trap door.

You must purchase a style that allows a continuous in-fl ow of air and that has a rodent screen.

“INTAKE VENTING KIT” INSTALLATION:

First using a pair of pliers or other means, remove the metal plate from the back of the pedestal and bend the tabs out. Follow the manufacturer’s installation instructions for attaching the dryer vent kit to the home. Then attach it to the appliance.

9

5.2 CHIMNEY

Your wood stove may be hooked up with a factory built or masonry chimney, matching the diameter of the stove exhaust. If you are using a factory built chimney, it must comply with UL 103 or CSA-B365 standard; therefore it must be a Type HT (2100°F). It is extremely important that it be installed according to the manufacturer’s specifi cations.

If you are using a masonry chimney, it is important that it be built in compliance with the specifi cations of the National Building

Code. It must be lined with fi re clay bricks, metal or clay tiles sealed together with fi re cement. (Round fl ues are the most effi cient).

The interior diameter of the chimney fl ue must be identical to the stove smoke exhaust. A fl ue which is too small may cause draft problems, while a large fl ue favors rapid cooling of the gas, and hence the build-up of creosote and the risk of chimney fi res. Note that it is the chimney and not the stove which creates the draft effect; your stove’s performance is directly dependent on an adequate draft from your chimney.

Do not connect this unit to a chimney fl ue serving another appliance.

The following recommendations may be useful for the installation of your chimney:

• It must rise above the roof at least 3’ (0.9m) from the uppermost point of contact.

• The exterior portion should be double or triple wall pipe to ensure proper draft.

• The chimney must exceed any part of the building or other obstruction within a 10’ (3.04m) distance by a height of 2’ (0.6m).

• Installation of an interior chimney is always preferable to an exterior chimney. The interior chimney will be hotter than an exterior chimney that is being cooled by the ambient air outside the house. Therefore the gas which circulates will cool slower, thus reducing the build-up of creosote and the risk of chimney fi res.

• The draft caused by the tendency for hot air to rise will be increased with an interior chimney.

blocking the draft, and it should be cleaned when used regularly.

10

5.3 INSTALLATION INTO A MASONRY FIREPLACE:

Breckwell recommends the use of a full liner where a stainless steel rigid or fl exible linear pipe is routed from the insert outlet collar to the top of the chimney.

Multiple installation methods may be available in your area. Check with local building offi cials for any permits required for installation of this unit and notify your insurance company before proceeding with installation.

1) Clean the fi replace opening properly disposing of any ashes in a closed metal container. See Safety Instructions.

2) Install a continuous stainless steel chimney liner into the existing chimney. Follow liner manufacturer installation instructions.

• The liner must extend to the top of the existing chimney.

• The interior diameter of the chimney fl ue must be identical to the stove smoke exhaust.

• Use only listed chimney liners that meet UL1777 standards.

3) Remove or lock the fi replace damper in the open position. Note: Masonry or damper plate may be removed to accommodate the chimney liner provided this does not weaken any structural components of the existing fi replace or chimney nor reduces protection of combustible materials required by national building codes. Consult with your local building or fi re authority before doing this.

WARNING: Any fi replace which has had parts removed or modifi ed to accommodate the installation of this appliance

MUST have a warning plate permanently installed in a visible location stating that the fi replace is unfi t for use with solid fuel. Permanently attach the warning plate to a visible location in the fi replace.

4) Uncrate the appliance, remove all packing materials, and any items stored in the fi rebox.

5) Position the appliance into the fi replace opening.

6) If necessary 1/4-20 leveling bolts can be inserted into the base and used as levelers for uneven fi replaces.

7) Connect the chimney liner to the appliance using a stainless steel adapter and securing with a minimum of three (3) sheet metal screws. The liner MUST be attached with the male (or crimped) end of the adapter inside the fl ue collar of the appliance to allow condensation and/or creosote to drain back into the fi rebox.

8) Assemble the facade. See “3.4 INSERT FIREPLACE FACADE ASSEMBLY” section for instruction on facade assembly and installation.

11

5.4 MASONRY CHIMNEY :

Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA) by having it inspected by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. Have the chimney cleaned before the stove is installed and operated. When connecting the stove through a combustible wall to a masonry chimney, special methods are needed as explained in the “5.5 Combustible Wall Chimney Connector Pass-Throughs” Section.

12

5.5 COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS

Method A. 12” (304.8 mm) Clearance to Combustible Wall Member:

Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall pass-through. The clay liner must conform to ASTM C315 (Standard Specifi cation for Clay Fire

Linings) or its equivalent. Keep a minimum of 12” (304.8 mm) of brick masonry between the clay liner and wall combustibles. The clay liner shall run from the brick masonry outer surface to the inner surface of the chimney fl ue liner but not past the inner surface. Firmly grout or cement the clay liner in place to the chimney fl ue liner.

Method B. 9” (228.6 mm) Clearance to Combustible Wall Member: Using a 6” (152.4 mm) inside diameter, listed, factory-built Solid-Pak chimney section with insulation of 1” (25.4 mm) or more, build a wall pass-through with a minimum 9” (228.6 mm) air space between the outer wall of the chimney length and wall combustibles. Use sheet metal supports fastened securely to wall surfaces on all sides, to maintain the 9” (228.6 mm) air space. When fastening supports to chimney length, do not penetrate the chimney liner (the inside wall of the Solid-Pak chimney). The inner end of the Solid-Pak chimney section shall be fl ush with the inside of the masonry chimney fl ue, and sealed with a non-water soluble refractory cement. Use this cement to also seal to the brick masonry penetration.

Method C. 6” (152.4 mm) Clearance to Combustible Wall Member:

Starting with a minimum 24 gauge (.024” [.61 mm]) 6” (152.4 mm) metal chimney connector, and a minimum 24 gauge ventilated wall thimble which has two air channels of 1” (25.4 mm) each, construct a wall pass-through.

There shall be a minimum 6” (152.4) mm separation area containing fi berglass insulation, from the outer surface of the wall thimble to wall combustibles. Support the wall thimble, and cover its opening with a

24-gauge minimum sheet metal support. Maintain the 6” (152.4 mm) space.

There should also be a support sized to fi t and hold the metal chimney connector. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure the metal chimney connector do not penetrate chimney fl ue liner.

Method D. 2” (50.8 mm) Clearance to Combustible Wall Member: Start with a solid-pak listed factory built chimney section at least 12” (304 mm) long, with insulation of 1” (25.4 mm) or more, and an inside diameter of 8”

(2 inches [51 mm] larger than the 6” [152.4 mm] chimney connector). Use this as a pass-through for a minimum 24-gauge single wall steel chimney connector. Keep solid-pak section concentric with and spaced 1” (25.4 mm) off the chimney connector by way of sheet metal support plates at both ends of chimney section. Cover opening with and support chimney section on both sides with 24 gauge minimum sheet metal supports. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure chimney fl ue do not penetrate fl ue liner.

NOTES:

Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through the wall pass-through system and the chimney wall, to but not past the inner fl ue liner face.

A chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a fl oor, or ceiling.

13

5.6 CHIMNEY CONNECTOR (STOVE PIPE)

Your chimney connector and chimney must have the same diameter as the stove outlet. If this is not the case, we recommend you contact your dealer in order to insure there will be no problem with the draft.

The stove pipe must be made of aluminized or cold roll steel with a minimum thickness of 0.021” or 0.53 mm. It is strictly forbidden to use galvanized steel.

Your stove pipe should be assembled in such a way that the male section (crimped end) of the pipe faces down. Attach each of the sections to one another with three equidistant metal screws. Seal the joints with furnace cement. The stove pipe must be fastened to the stove by at least two screws or other equivalent mechanical methods.

The pipe must be short and straight. All sections installed horizontally must slope at least 1/4 inch per foot, with the upper end of the section toward the chimney. Any installation with a horizontal run of stove pipe must conform to NFPA 211. You may contact

NFPA (National Fire Protection Association) and request the latest edition of the NFPA Standard 211.

To insure a good draft, the total length of the stove pipe should never exceed 8’ to 10’ (2.4m to 3.04 m). (Except for cases of vertical installation, cathedral-roof style where the smoke exhaust system can be much longer and connected without problem to the chimney at the ceiling of the room).

There should never be more than two 90 degrees elbows in the smoke exhaust system.

Installation of a “barometric draft stabilizer” (fi replace register) on a smoke exhaust system is prohibited.

Furthermore, installation of a draft damper is not recommended. With a controlled combustion wood stoves the draft is regulated upon intake of the combustion air in the stove and not at the exhaust.

14

To

Appliance

5.7 FACTORY BUILT CHIMNEY :

When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be followed. You must also purchase

(from the same manufacturer) and install the ceiling support package or wall pass-through and “T” section package, fi restops (where needed), insulation shield, roof fl ashing, chimney cap, etc. Maintain proper clearance to the structure as recommended by the manufacturer. The chimney must be the required height above the roof or other obstructions for safety and proper draft operation.

15

Your oven was designed to burn wood only; no other materials should be burned. Waste and other fl ammable materials should not be burned in your oven. Any type of wood may be used in your oven, but specifi c varieties have better energy yields than others.

Please consult the following table in order to make the best possible choice.

SPLITS TYPE

Hickory

White Oak

Red Oak

Beech

Sugar Maple

Black Oak

Ash

Yellow Birch 40

Red Maple 38

Paper Birch 37

Elm/Sycamore 34

Red Spruce 29

45

44

43

42

WEIGHT

(LBS. CU. FT., DRY)

63

48

46

PER CORD

4500

4100

3900

3800

3700

3700

3600

3400

3200

3100

2900

1800

.3

.2

.1

.4

.3

.6

.5

.7

.6

.9

.8

EFFICIENCY

RANKING

1.0

Well

Fair

Fair

Hard

Fair

Fair

Well

Hard

Fair

Easy

Very Diffi cult

Easy

23.8

22.6

22.1

20.1

16.1

26.8

26.2

25.6

25.0

MILLIONS

BTU’s/CORD

31.5

28.6

27.4

It is EXTREMELY IMPORTANT that you use DRY WOOD only in your wood oven. The wood should have dried for 9 to 15 months, such that the humidity content (in weight) is reduced below 20% of the weight of the log. It is very important to keep in mind that even if the wood has been cut for one, two or even more years, it is not necessarily dry, if it has been stored in poor conditions.

Under extreme conditions it may rot, instead of drying. This point cannot be over stressed; the vast majority of the problems related to the operation of a wood oven is caused by the fact that the wood used was too damp or has dried in poor conditions.

These problems can be:

• Ignition problems

• Creosote build-up causing chimney fi res

• Low energy yield

• Blackened windows

• Incomplete log combustion

Smaller pieces of wood will dry faster. All logs exceeding 6” in diameter should be split. The wood should not be stored directly on the ground. Air should circulate through the cord. A 24” to 48” air space should be left between each row of logs, which should be placed in the sunniest location possible. The upper layer of wood should be protected from the elements but not the sides.

6.1 TESTING YOUR WOOD

When the oven is thoroughly warmed, place one piece of split wood (about fi ve inches in diameter) parallel to the door on the bed of red embers.

Keep the air control full open by pulling on it and close the door. If ignition of the piece is accomplished within 90 seconds from the time if was placed in the oven, your wood is correctly dried. If ignition takes longer, your wood is damp.

If your wood hisses and water or vapor escapes at the ends of the piece, your wood is soaked or freshly cut. Do not use this wood in your oven. Large amounts of creosote could be deposited in your chimney, creating potential conditions for a chimney fi re.

16

CAUTIONS:

 ASHES COULD CONTAIN HOT EMBERS EVEN AFTER TWO DAYS WITHOUT OPERATING THE STOVE.

 THE ASH PAN CAN BECOME VERY HOT. WEAR GLOVES TO PREVENT INJURY.

 NEVER BURN THE STOVE WITH THE STOVE DOOR OR ASH CLEAN OUT OPENING UNSEALED . THIS

WOULD RESULT IN OVER FIRING THE STOVE. DAMAGE TO THE STOVE AND EVEN HOUSE FIRE MAY

RESULT.

6.2 THE FIRST FIRES

The fresh paint on your stove needs to be cured to preserve its quality. Once the fuel charge is properly ignited, only burn small fi res in your stove for the fi rst four hours of operation. Never open the air control more than necessary to achieve a medium burn rate.

Make sure that there’s enough air circulation while curing the stove. The odors could be smelled during the 3 or 4 fi rst fi res. Never start your stove outside. You will not be able to see if you are over heating.

6.3 IGNITION

After making sure that the stove air intake controls are fully open (completely pull-out towards you), place several rumpled sheets of paper in the center of the combustion chamber. Place 8 to 10 pieces of small dry kindling wood over the paper in the form of a tent.

You may also place a few pieces of heating wood, but choose the smaller ones. No chemical product should be used to light the fi re.

Before igniting the paper and kindling wood, it is recommended that you warm up the chimney. This is done in order to avoid back draft problems often due to negative pressure in the house. If such is the case, open a window slightly near the stove and twist together a few sheets of newspaper into a torch. Light up this paper torch and hold it as close as possible to the mouth of the pipe inside the combustion chamber to warm up the chimney. Once the updraft movement is initiated, you are ready to ignite the stove by lighting the paper and kindling wood inside the combustion chamber.

When you have achieved a good bed of hot embers, we recommend the following burn procedures:

Burn Rate

Low

Medium - Low

Medium - High

High

Adjust Damper from fully closed

3/16” (4.7mm)

1/4” (6.4mm)

9/32” (7.1mm)

3/4” (19mm)

SW180

Primary Air Settings

(Slide Damper is located in center of stove under hearth plate)

(Damper Adjustment: Pulling out on damper decreases air)

Electric Blower Speed Setting (Variable)

(Blower is on High when turned “ON”,

Rotate clockwise until stop for “LOW”.)

Burn Time Blower Speed

@ 30 minutes

@ 30 minutes

@ 30 minutes all minutes

Low

Low

Low

High

CAUTION: Never alter the damper slide or the adjustment range to increase fi ring for any reason. Doing so could result in heater damage and will void your warranty.

6.4 OPERATION

Controlled combustion is the most effi cient technique for wood heating because it enables you to select the type of combustion you want for each given situation. The wood will burn slowly if the wood stove air intake control is adjusted to reduce the oxygen supply in the combustion chamber to a minimum. On the other hand, wood will burn quickly if the air control is adjusted to admit a larger quantity of oxygen in the combustion chamber. The air intake control on your stove is very simple. If you pull on it out completely towards you, it is fully open. If you push on it until it stops the combustion air is reduced to a minimum. Real operating conditions may give very different results than those obtained during testing according to the species of wood used, its moisture content, the size and density of the pieces, the length of the chimney, altitude and outside temperature.

17

WARNINGS

 NEVER OVERFIRE YOUR STOVE. IF ANY PART OF THE STOVE STARTS TO GLOW RED, OVER FIRING IS

HAPPENING. READJUST THE AIR INTAKE CONTROL AT A LOWER SETTING.

 THE INSTALLATION OF A LOG CRADLE OR GRATES IS NOT RECOMMENDED IN YOUR WOOD STOVE.

BUILD FIRE DIRECTLY ON FIREBRICK.

 NEVER PUT WOOD ABOVE THE FIREBRICK LINING OF THE FIREBOX.

6.5 RELOADING

Once you have obtained a good bed of embers, you should reload the unit. In order to do so, open the air controls to maximum a few seconds prior to opening the stove’s door. Then proceed by opening the door very slowly; open it one or two inches for 5 to 10 seconds, before opening it completely to increase the draft and thus eliminate the smoke which is stagnant in a state of slow combustion in the stove. Then bring the red embers to the front of the stove and reload the unit.

For optimal operation of your wood stove, we recommend you to operate it with a wood load approximately equivalent to the height of fi re bricks.

It is important to note that wood combustion consumes ambient oxygen in the room. In the case of negative pressure, it is a good idea to allow fresh air in the room, either by opening a window slightly or by installing a fresh air intake system on an outside wall.

Creosote - Formation and Need for Removal when wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney fl ue of a slow-burning fi re.

As a result, creosote residue accumulates on the fl ue lining. When ignited, this creosote makes an extremely hot fi re. The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If creosote has accumulated (3mm or more), it should be removed to reduce the risk of a chimney fi re.

We strongly recommend that you install a magnetic thermometer on your smoke exhaust pipe, approximately 18” above the stove.

This thermometer will indicate the temperature of your gas exhaust fumes within the smoke exhaust system. The ideal temperature for these gases is somewhere between 275°F and 500°F. Below these temperatures, the build-up of creosote is promoted. Above 500 degrees, heat is wasted since a too large quantity is lost into the atmosphere.

 To Prevent Creosote Build Up: Always Burn Dry Wood. This Allows Clean Burns And Higher Chimney Temperatures,

Therefore Less Creosote Deposit.

Leave the air control full open for about 5 min. every time you reload the stove to bring it back to proper operating temperatures.

The secondary combustion can only take place if the fi rebox is hot enough.

Always check for creosote deposit once every two months and have your chimney cleaned at least once a year.

If a chimney or creosote fi re occurs, close all dampers immediately. Wait for the fi re to go out and the heater to cool, then inspect the chimney for damage. If no damage results, perform a chimney cleaning to ensure there is no more creosote deposits remaining in the chimney.

6.6 ASH DISPOSAL

Ashes should be removed from the stove every few days or when ashes get to 2 to 3 inches deep. Always empty the stove when it is cold, such as in the morning. Disposal of Ashes: Ashes should be placed in a metal container with a tight fi tting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste shall not be placed in this container.

It is strongly recommended that ashes in the metal container are taken outside immediately, and are not stored within your home.

18

Your wood stove is a high effi ciency stove and therefore requires little maintenance. It is important to perform a visual inspection of the stove every time it is emptied, in order to insure that no parts have been damaged, in which case repairs must be performed immediately. Inspect and clean the chimney and connector pipe periodically for creosote buildup or obstructions.

7.1 GLASS

• Inspect and clean the glass regularly in order to detect any cracks. If you spot one, turn the stove off immediately. Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken.

• If the glass on your stove breaks, replace only with the glass supplied from your heater dealer. Never substitute other materials for the glass.

• To replace the glass, remove the screws retaining the glass mouldings inside the door. Remove the mouldings and replace the damaged piece with a new one. Perform the procedure backwards after replacing. When replacing the glass, you should change the glass gasket to make sure you keep it sealed.

• Never wash the glass with a product that may scratch. Use a specialized product, available in the stores where wood stoves are sold. The glass should be washed only when cold.

7.2 GASKETING

It is recommended that you change the door gasket (which makes your stove door air tight) once a year, in order to insure good control over the combustion, maximum effi ciency and security. To change the door gasket, simply remove the damaged one. Carefully clean the available gasket groove, apply a high temperature silicone sold for this purpose and install the new gasket. You may light up your stove again approximately 24 hours after having completed this operation.

WARNING:

NEVER OPERATE THE STOVE WITHOUT A GASKET OR WITH A BROKEN ONE. DAMAGE TO THE STOVE OR

EVEN HOUSE FIRE MAY RESULT.

7.3 PAINT

Only clean your stove with a dry soft cloth that will not harm the paint fi nish. If the paint becomes scratched or damaged, it is possible to give your wood stove a brand new look by repainting it with a 1200° F heat resistant paint. For this purpose, simply scrub the surface to be repainted with fi ne sand paper, clean it properly, and apply thin coats (2) of paint successively.

7.4 BLOWER (IF EQUIPPED)

The blower needs to be removed and air blown clean. Make sure the blades do not have build up.

7.5 SECONDARY AIR TUBES

The secondary air tubes must be cleaned with a wire brush. If debris remains in holes lightly tap with a wooden stick to remove.

7.6 FIREBRICK

The fi rebrick should be cleaned and inspected as necessary. Replace any damaged or broken brick.

19

Possible Cause

High Fuel Consumption

Possible Remedies (Unplug blower first if equipped)

Improper regulation of draft or air inlet Close air inlet control as much as possible to maintain desired heat output.

Improper door fitting

Check all gaskets, reinstall if necessary (see maintenance for gasket replacement procedure).

Check door gasket, reinstall if necessary (see maintenance for gasket replacement procedure).

Check door latch adjustment. Readjust if necessary.

Possible Cause

Gusts of wind.

2-10-3 rule not properly maintained.

Chimney Blockage.

Back Puffing

Possible Remedies (Unplug blower first if equipped)

Chimney may need wind diverter.

Raise chimney to appropriate height.

Smoke shelf in chimney is filled with creosote, soot and ash.

Tree limb or other obstruction too close.

Possible Cause

Smoke rolls out when feed or ash doors are opened

Possible Remedies (Unplug blower first if equipped)

Wind Gusts blowing down the chimney.

Smoke shelf in chimney is filled with creosote, soot and ash.

Chimney may need wind diverter.

Opening heater door too soon.

Open air control, crack door for 5-10 seconds before fully opening door.

Possible Cause

Obstruction in chimney.

Improperly sealed venting.

Low Heat Output

Possible Remedies (Unplug blower first if equipped)

Check for blockage in chimney, remove if necessary.

Check all gasketing, replace if necessary.

Check exhaust venting seals, reseal if necessary.

Wet or unseasoned wood being burned.

Burn dry, seasoned hard wood.

Improper wood loading.

Poor chimney draft.

Load wood according to directions under utilization.

Improper chimney height or wrong size flue in use.

Inspect chimney for soot, creosote and ash buildup, clean if necessary.

Possible Cause

Cool exhaust flue gasses.

Persistent soot, creosote or ash build up in chimney

Possible Remedies (Unplug blower first if equipped)

Use double or triple wall external chimney.

Burning unseasoned / wet wood Use dry, seasoned hardwood.

20

88198

891135

80232

26707

89784

891530

891783

26706

26705

69952

Part No.

80442

26699

89066

26410

26708

892260

86727

86726

26683

892334

88199

26703

69953

80610

891086

40585

892204

26312

26311

26310

26314

88082

88087

892333

17

18

19

20

21

12

13

14

15

16

7

8

9

10

11

5

6

Key

1

2

3

4

27

28

29

30

31

32

33

34

22

23

24

25

26

Description

80 CFM BLOWER

COVER PLATE, ACCESS PANEL

FIREBRICK (4-1/2 x 9)

TENSIONER, DAMPER ROD

DAMPER ROD

TRIM, STAINLESS (21")

TUBE (Ø3/16) , SECONDARY AIR

TUBE (Ø5/32) , SECONDARY AIR

WINDOW COVER

10.00 x 3.50 GLASS

ACCESS PANEL INSULATION

CERAMIC FIBER BOARD_TOP

HANDLE, SPRING (LG-NICKEL)

SUPPLY CORD

BLOWER BRACKET

FIREBRICK (1-1/4 X 5-15/16 X 8-1/4)

FIREBRICK (4.5 x 7.5 x 1.25)

FIREBRICK (3 x 4-1/2)

RIGHT BRICK RETAINER

LEFT BRICK RETAINER

HEAT SHIELD

WINDOW CLAMP

DOOR ASSEMBLY

THERMODISC, SURF MT, LOW LIMIT POF 1

4

1

HANDLE CLEVIS PIN

LARGE VIEWING GLASS DOOR

1

1

GLASS

GLASS CLAMP, SIDE

GLASS CLAMP, BOTTOM

GLASS CLAMP, TOP

GASKET CLAMP

3/4 ROUND ROPE GASKET-BLK

GLASS GASKET (1 x 1/8)

4" HANDLE

1

1

1

1

4

1

1

1

2

3

1

1

1

1

1

1

1

3

1

2

2

2

1

1

1

Qty .

1

1

5

2

21

26

32

33

31

34

13

25

30

29

27

28

6

9 22 10

WIRING SCHEMATIC

2

11

21

21

1

15

24

14

23

5

4

12

7

3

18

8

8

20

16

19

17

22

23

24

NOTES

FLOOR PROTECTOR

The stove must be placed on solid concrete, solid masonry, or when installed on a combustible fl oor, on a Type 2 fl oor protector listed to standard

UL 1618 with a minimum R value of 3.0 and a minimum thickness of 1” or equivalent. The fl oor protector is required to provide heat, live ember, and ash protection and must be of a non-combustible, continuous solid surface to protect against infi ltration of live embers and ash. For UL Listed fl oor protectors, refer to manufacturers instructions for installation directions. Manufacturers of listed fl oor protectors include Imperial Metal Products and

Hy-C among others. To calculate R-Values for alternative methods, see below for calculation methods.

Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings which must be converted to R-value to determine if the alternate material meets the tested requirements. The following instructions provide the proper information and formulas for conversion to R-value.

To determine if alternate materials are acceptable follow this sequence.

1. Convert material specifi cations to R-value: a. R-value given — no conversion necessary b. k-factor is given with a required thickness (T) in inches: R = 1/k x T c. C-factor is given: R = 1/C

2. Determine the R-value of proposed alternate fl oor protector: a. Use formulas in step 1 above to calculate R-value of proposed material(s).

b. For multiple layers, add R-values of each layer to determine overall R-value.

3. If the overall R-value of the fl oor protector system is equal to or greater than the fl oor protector specifi cations given, the alternate is acceptable.

Defi nitions:

Thermal conductance (C) =

BTU

(hr)(ft²)(°F)

=

W

(m²)(°K)

Thermal conductivity (k) =

(Btu)(inch)

(hr)(ft²)(°F)

=

W

(m²)(°K)

=

BTU

(hr)(ft²)(°F)

Thermal resistance (R) =

(hr)(ft²)(°F)

BTU

=

(m²)(°K)

W

Example:

The specs of fl oor protector material should be 3/4-inch thick material with a k-factor of 0.84. The proposed alternative material is 4” brick with a

C-factor of 1.25 over 1/8-inch mineral board with a k-factor of 0.29.

Step 1: Convert specs to R-value.

R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs

Step 2: Calculate R-value of individual components

4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick

1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.

Step 3: Add R-values of components to get total R-value of system

Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem

Step 4: Compare Rsystem to Rspecs

Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required specifi cations and therefore is an acceptable alternative.

25

26

10.0 HOW TO ORDER REPAIR PARTS

This manual will help you obtain effi cient, dependable service from your stove, and enable you to order repair parts correctly.

Keep this manual in a safe place for future reference.

When writing, always give the full model number which is on the nameplate attached to the stove.

When ordering repair parts, always give the following information as shown in this list:

1. The part number SW180

2. The part description ___________________________________________

3. The model number: ___________________________________________

4. The serial number:___________________________________________

Breckwell

227 Industrial Park Rd.

P.O. Box 151

South Pittsburg, TN 37380

Phone#: 800-750-2723

Web: www.BRECKWELL.com

WARRANTY INFORMATION CARD

Name__________________________________________ Telephone #: (_____)_____________

City____________________________________________ State_______ Zip_________________

Email Address __________________________________________________________________

Model # of Unit________________________________ Serial #___________________________

Fuel Type: Wood Coal Pellet Gas Other _________________________

Place of Purchase (Retailer)______________________________________________________

City____________________________________________ State_______ Zip_________________

If internet purchase, please list website address___________________________________

Date of Purchase _______________________________________________________________

Reason for Purchase: Alternative Heat

Decoration Cost

Main Heat Source

Other _________________________

What was the determining factor for purchasing your new appliance?_______

I have read the owner’s manual that accompanies this unit and fully understand the: of my new appliance.

Print Name Signature Date

Please attach a copy of your purchase receipt.

Warranty not valid without a Proof of Purchase.

Warranty information must be received within 30 days of original purchase.

Detach this page from this manual, fold in half with this page to the inside and tape together. Apply a stamp and mail to the address provided. You may use an envelope if you choose.

You may register online by going to www.

breckwell .com

All information submitted will be kept strictly confi dential. Information provided will not be sold for advertising purposes.

Contact information will be used solely for the purpose of product notifi cations.

27



28

Breckwell

227 Industrial Park Road

South Pittsburg, TN 37380

USA

Fold Here



PLACE

STAMP

HERE