advertisement
▼
Scroll to page 2
of 55
OWNER'S MANUAL 30 lb. STACK LAUNDRY DRYER Gas: Natural and LP Steam Electric Technical specifications Installation instructions Operating instructions Maintenance HD30ST MANHD30ST Cissell Manufacturing Co. 831 S. First St. - P.O.Box 32270 - Louisville, Ky. - 40232-2270 Tel: (502) 587-1292 - Fax: (502) 585-2333 Sales Fax: (502) 585-3625 - Service/Parts Fax: (502) 681-1275 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER 05/02 IMPORTANT NOTICESPLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: Purchaser must post the following notice in a prominent location: WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. - Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Clear the room, building or area of all occupants. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING: In the event the user smells gas odor, instructions on what to do must be posted in a prominent location. This information can be obtained from the local gas supplier. WARNING: Wear safety shoes to prevent injuries. WARNING: Purchaser must post the following notice in a prominent location: FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WARNING: A clothes dryer produces combustible lint and should be exhausted outside the building. The dryer and the area around the dryer should be kept free of lint. WARNING: Be safe, before servicing machine, the main power should be shut off. Page 2 ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque dincendie ou dexplosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser dessence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre apparell. __ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ: Ne pas tenter dallumer dapparell. Ne touchez a aucun interrupteur. Ne pas vous servir des telephones se trouvant dans le batiment ou vous vous trouvez. Evacuez la piece, le batiment ou la zone. Appelez immediatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies. __ linstallation et lentretien doivent etre assures par un installateur ou un service dentretien qualifie ou par le fournisseur de gaz. ATTENTION: LACHETEUR DOIT PLACER LAVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: POUR VOTRE SECURITE Ne pas entreposer ni utiliser d essence ni dautres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil. Page 3 WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments, (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire. These items should be air dried. WARNING: Synthetic solvent fumes from drycleaning machines create acids when drawn through the dryer. These fumes cause rusting of painted parts, pitting of bright or plated parts, and completely removes the zinc from galvanized parts, such as the tumbler basket. If drycleaning machines are in the same area as the tumbler, the tumbler's make-up air must come from a source free of solvent fumes. WARNING: Do not operate without guards in place. WARNING: Check the lint trap often and clean as needed but at least a minimum of once per day. WARNING: Alterations to equipment may not be carried out without consulting with the factory and only by a qualified engineer or technician. Only Manufacturers parts may be used. WARNING: Remove clothes from dryer as soon as it stops. This keeps wrinkles from setting in and reduces the possibility of spontaneous combustion. WARNING: Be safe - shut main electrical power and gas supply off externally before attempting service. WARNING: Never use drycleaning solvents, gasoline, kerosene, or other flammable liquids in the dryer. FIRE AND EXPLOSION WILL OCCUR. NEVER PUT FABRICS TREATED WITH THESE LIQUIDS INTO THE DRYER. NEVER USE THESE LIQUIDS NEAR THE DRYER.. WARNING: Do not place items exposed to cooking oils in your dryer. Items contaminated with cooking oils may contribute to a chemical reaction that could cause a load to catch fire. WARNING: Never let children play near or operate the dryer. Serious injury could occur if a child should crawl inside and the dryer is turned on. WARNING: Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer. These fibers cause skin irritation if they become mixed with other fabrics. WARNING: Before operating gas ignition system - purge air from natural gas or propane gas lines per manufacturers instructions. WARNING: To reduce the risk of electric shock, disconnect this appliance from the power supply before attempting any user maintenance other than cleaning the lint trap. Turning the controls to the OFF position does not disconnect this appliance from the power supply. Page 4 CISSELL DRYER WARRANTY The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of three (3) years from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than three (3) years due to normal wear and tear, and with respect to all new repair or replacement parts for Cissell equipment for which the three (3) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced. With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer. Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein. The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed. No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell. CISSELL MAKES NO OTHER EXPRESSED OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS. For warranty service, contact the distributor from whom the Cissell equipment or part was purchased. If the distributor cannot be reached, contact Cissell. IDENTIFICATION NAMEPLATE The identification nameplate is located on the rear wall of the dryer. It contains the dryer serial number, product number, model number, electrical specifications and other important data that may be needed when servicing and ordering parts, wiring diagrams, etc. Do not remove this nameplate. Page 5 TABLE OF CONTENTS 30 LB. STACK LAUNDRY DRYER PAGE PAGE Model Numbers & Company Address ......................................... 1 Basket Shimming Instructions ................................................... 33 Important Notices ...................................................................... 2-4 Air Switch Adjustment .............................................................. 34 Dryer Warranty ............................................................................ 5 Tumbler Assembly .................................................................... 35 Table of Contents ......................................................................... 6 Front Panel ........................................................................... 36-37 Warnings, Cautionary Notes and Symbols ................................. 7-8 Door Assembly ......................................................................... 38 Unpacking and General Installation .............................................. 9 Control Panel Cover Assembly ................................................. 40 Dryer Outline Dimensions (Illustration) ...................................... 10 Lint Drawer Assembly .............................................................. 41 Specifications ............................................................................. 11 DMP Thermostat Assembly ..................................................... 42 General Information and Motor List ........................................... 12 Mechnical Coin Thermostat Assembly ..................................... 43 Grounding Instructions ................................................................ 13 DMP Coin Control ................................................................... 44 Gas Piping and Gas Loop Piping Installation .......................... 14-16 DMP OPL Control .................................................................... 45 Gas Pipe Size Chart .................................................................... 17 Mechnical Coin Control ............................................................ 46 Exhaust Installation-Multiple Manifold Duct ............................... 18 Basket Assembly ....................................................................... 47 Exhaust Installation with Separate Exhaust ................................ 19 Rear View .................................................................................. 48 Dryer Make-Up Air Requirements ............................................. 20 Power Connection Assembly .................................................... 49 Exhaust and Venting ................................................................... 21 Basket Support .......................................................................... 50 Rules for Safe Operation ............................................................ 22 Motor Assembly ....................................................................... 51 Operating Instructions-Coin Meter ........................................ 23-24 Air Switch Assembly ................................................................ 52 Service Savers ............................................................................ 25 Idler Pulley Assembly ............................................................... 53 Troubleshooting .................................................................... 26-28 Rear Control Assembly ............................................................. 54 Spark Ignition System .......................................................... 29-30 Bonnet Assembly ...................................................................... 55 General Maintenance ................................................................. 31 Basket Alignment ...................................................................... 32 Page 6 SYMBOLS The following symbols are used in this manual and/or on the machine. Symbol Description NOTE! Hot! Do Not Touch Heib! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar Heet! Niet Aanraken dangerous voltage tension dangereuse Gafahrliche elektrische Spannung tension peligrosa on marche Ein conectado off arrêt Aus desconectado start demarrage Start arranque de un movimiento emission of heat in general êmission de chaleur en general Warmeabgabe allgemein emisión de calor cooling refroidissement Kuhlen enfriamiento Page 7 SYMBOLS The following symbols are used in this manual and/or on the machine. Symbol Description rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha End of Cycle caution attention Achtung atencion; precaucion Page 8 UNPACKING Unpacking/General Installation (All Dryers) Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment. See outline clearance diagrams for correct dimensions. Remove all packing material such as: tape, manuals, skid, etc. Leveling: Use spirit level on top of dryer. Adjust leveling bolts on dryer (see adjustable leveling bolts in maintenance section). Check voltage and amperes on rating plate before installing the dryer. The construction of the dryers permits installation side-by-side to save space or to provide a wall arrangement. Position dryer for the least amount of exhaust piping and elbows, and allow free access to the rear of dryer for future servicing of belts, pulleys and motors. Installation clearance from all combustable material is 0" ceiling clearance for the first 4" (102 mm) from the front of the dryer. After the first 4" (102 mm), the ceiling clearance required is 6" (153 mm). The rear clearance required is 6" (153 mm), and the side clearance is 0". GENERAL INSTALLATION (ALL DRYERS) Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc. IMPORTANT Opening the clothes loading door deactivates the door switch to shut off the motors, fan, gas, steam, or electric element. To restart the dryer, close the door and press in the push to start button and hold briefly. IMPORTANT This dryer is designed for a capacity maximum load. Overloading it will result in long drying times and damp spots on some clothes. IMPORTANT Maximum operating efficiency is dependent upon proper air circulation. The lint screen must be kept cleaned daily to insure proper air circulation throughout the dryer. IMPORTANT Provide adequate clearance for air opening into the combustion chamber. Page 9 Outline Dimensions Page 10 General Specifications GENERAL SPECIFICATIONS Motor Size......................................................1/2 Hp (0.38 kW) per pocket Basket Load Capacity ..................................... 30 lb (14 kg) Dryweight per pocket Basket Size ................................................... 27 (712 mm) Diameter x 30" (762 mm) Deep (per pocket) Door Opening ............................................... 22 5/8" (575 mm) Total Amps, Voltage, Cycle ................................. Refer to rating plate on dryer Cabinet Dimensions ..................................... 29" (737 mm) W x 77 3/8" (1965 mm) H x 46-1/8" (1172 mm) D Exhaust Air Duct Size .................................. 6" Diameter (152 mm) per pocket Exaust Air Flow ............................................ 450 cfm (765 m³/h) per pocket *Btu Input ..................................................... 80,000 Btu per hour per pocket (20,160 kcal/h) (Natural or LP gases) Gas Pressure ................................................ 5" (12 mbar)-12" (30 mbar) WC input (nat. gas) 3.5" (8.7 mbar) WC manifold press. (nat. gas) 11" (27.4 mbar) WC manifold press. (LP gas) Gas Supply .................................................... 1/2" NPT ( DN15 ) 2 pipe connections Electronic Ignition ....................................... Direct spark ignition system Net Weight (approx.) ................................... 965 lb (438 kg) Domestic Shipping Weight ......................... 908 lb (454 kg) (1 carton) (approx.) Export Shipping Dimensions ....................... 31" (787 mm) W x 48 1/8" (1222 mm) D x 82 3/8" (2092 mm) H Export Cube ................................................. 71 ft³ (2 m³) * Input ratings as shown are for elevations up to 2000 ft. (610 m). For elevations above 2000 ft. (610 m), ratings should be reduced 4% for each 1000 ft. (305 m) above sea level. Page 11 General Information GENERAL INFORMATION The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stops. You can expect fast drying from a laundry dryer. Hot, dry air is properly and effectively moved through the basket and exhausted through a lint trap to the atmosphere. The dryer comes equipped with a front accessable, easy cleaning lint drawer. Permanent press, durable press and other modern day fabrics require the care that your laundry dryers now provide. DRYER COOL-DOWN At the end of the drying cycle, a timed cool-down control automatically takes over and continues the rotation of the fan and basket without heat until the garment load reaches a safe cool temperature. This function is performed at the end of each drying cycle and continues for two minutes. Main Drive Motors Motor No. Voltage Hz. Phase HP kW Amps RPM DA-00428-0 115/208-230 50 1 1/2 .38 9.2/4.6 1425 DA-00428-0 115/208-230 60 1 1/2 .38 8.0/4.0 1725 DA-00447-0 220-240/380-415 50 3 1/2 .38 2.2/1.1 1425 DA-00447-0 208-230/460 60 3 1/2 .38 1.9/1/0 1725 Page 12 Grounding Instructions (Illustration) Grounding Terminal Green Grounding Wire ELECTRICAL CONNECTIONS Dryers must be electrically grounded by a separate #14 or larger green wire from the grounding terminal within the service connection box to a cold water pipe, or through the fourth green wire properly grounded and connected to the grounding terminal. In all cases, the grounding method must comply with local electrical code requirements; or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CA C22.1. See wiring diagram furnished with dryer. Your Cissell dryer is completely wired at the factory and it is only necessary for the electrician to connect the power leads to the wire connectors within the service connection box on the rear of the dryer. Do not change wiring without consulting factory as you may void the factory warranty. Do not connect the dryer to any voltage or current other than that specified on the dryer rating plate. (Wiring diagram is located on rear wall of dryer.) ELECTRICAL CONTROLS SERVICING CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operations. Verify proper operation after servicing. «Attention. Lors des opérations dentretien des commandes, ètiqueter tous les fils avant de les dèconnecter. Toute erreur de câblage peut être une source de danger et de panne» Page 13 Gas Piping Installation GAS PIPING INSTALLATION 1. The installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1 or the CAN/CGA-B149, Installation Codes. 2. Check identification nameplate for type of gas for dryer. 3. Check the altitude of dryer. 4. Check with utilities company for proper gas pressure and gas supply line. 5. Natural gas onlycheck the gas pressure inlet supply to dryer, 10.5 inches water column (26.2 mbar) maximum. Manifold pressure3.5 inches water column (8.8 mbar) pressure. 6. L.P. gas onlycheck the gas pressure inlet supply to dryer, 13 inches water column (32.4 mbar) maximun. Manifold pressure10.2 inches water column (25.4 mbar) pressure. 7. A minimum 1/8 - inch NPT plugged tapping, accessible for tests gage connection, must be installed immediately upstream of the gas supply connection to the dryer. CAUTION: Low gas pressure and intermittent gas will cause gas ignition problems and inadequate drying of laundry. Page 14 Gas Piping Installation (Illustration) Gas Valve Gas Supply The dryer and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). The dryer must be isolated from the gas supply piping system by closing it's individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa). Page 15 Gas Service Installation Instructions GAS SERVICE INSTALLATION INSTRUCTIONS The size of the gas service pipe is dependant upon many variables, such as tees, lengths, etc. Specific pipe size should be obtained from the gas supplier. Refer to the Gas Pipe Size chart in this manual for general gas pipe size information. CAUTION: Gas loop piping must be installed as illustrated to maintain equal gas pressure for all dryers connected to a single gas service Other gas-using appliances should be connected upstream from the loop. WARNING: LIQUIFIED PETROLEUM GASES ONLY ! GAS PRESSURE REGULATOR FOR LIQUIFIED PETROLEUM GASES A gas pressure regulator for liquified petroleum gases is not furnished on the gas heated clothes dryers. This regulator is normally furnished by the installer. In accordance with American Gas Association (AGA) and Canadian Gas Association (CGA) standards, a gas pressure regulator, when installed indoors, must be equipped with a vent limiter or a vent line must be installed from the gas pressure regulator vent to the outdoors. Page 16 Gas Pipe Size Chart TOTAL BTU/HR (for LP Gas correct total BTU/HR below by multiplying by .6) GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS AT 7 W.C. (17.5 MBAR) PRESSURE TOTAL KCAL In figuring total length of pipe, make allowance for tees and elbows. (50 ft.) (75 ft.) (100 ft.) (125 ft.) 15,24 m 22,86 m 30,48 m 38,1 m HOUR (25 ft.) 7,62 m (150 ft.) 45,72 m 60,000 15000 3/4 3/4 3/4 3/4 3/4 3/4 80,000 20000 3/4 3/4 3/4 1 1 1 100,000 25200 3/4 3/4 1 1 1 1 120,000 30200 3/4 1 1 1 1 1 140,000 35200 3/4 1 1 1 1 1 1/4 160,000 40300 3/4 1 1 1 1/4 1 1/4 1 1/4 180,000 45300 1 1 1 1 1/4 1 1/4 1 1/4 200,000 50400 1 1 1 1/4 1 1/4 1 1/4 1 1/2 300,000 75600 1 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 400,000 100800 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 2 500,000 126000 1 1/4 1 1/2 1 1/2 2 2 2 600,000 151200 1 1/2 1 1/2 2 2 2 2 700,000 176400 1 1/2 2 2 2 2 2 1/2 800,000 202000 1 1/2 2 2 2 2 1/2 2 1/2 900,000 230000 2 2 2 2 1/2 2 1/2 2 1/2 1,000,000 250000 2 2 2 2 1/2 2 1/2 2 1/2 1,100,000 270000 2 2 2 1/2 2 1/2 2 1/2 2 1/2 1,200,000 300000 2 2 2 1/2 2 1/2 2 1/2 2 1/2 1,300,000 330000 2 2 1/2 2 1/2 2 1/2 2 1/2 3 1,400,000 350000 2 2 1/2 2 1/2 2 1/2 3 3 1,500,000 380000 2 2 1/2 2 1/2 2 1/2 3 3 1,600,000 400000 2 2 1/2 2 1/2 3 3 3 1,700,000 430000 2 2 1/2 2 1/2 3 3 3 1,800,000 450000 2 1/2 2 1/2 3 3 3 3 1,900,000 480000 2 1/2 2 1/2 3 3 3 3 2,000,000 504000 2 1/2 2 1/2 3 3 3 3 1/2 2,200,000 550000 2 1/2 3 3 3 3 1/2 3 1/2 2,400,000 605000 2 1/2 3 3 3 3 1/2 3 1/2 2,600,000 650000 2 1/2 3 3 3 1/2 3 1/2 3 1/2 2,800,000 705000 2 1/2 3 3 3 1/2 3 1/2 3 1/2 3,000,000 750000 2 1/2 3 3 1/2 3 1/2 3 1/2 4 3,200,000 806000 3 3 3 1/2 3 1/2 3 1/2 4 3,400,000 850000 3 3 1/2 3 1/2 3 1/2 4 4 3,600,000 907000 3 3 1/2 3 1/2 3 1/2 4 4 3,800,000 960000 3 3 1/2 3 1/2 4 4 4 4,000,000 1000000 3 3 1/2 3 1/2 4 4 4 Page 17 Multiple Vented Installation Single dryer Multiple dryers Whenever possible, each stack dryer tumbler should have an individual short straight exhaust duct. Whenever possible, each dryer tumbler in multiple installations should have individual short straight exhaust ducts. If an individual or dual duct is not possible, install a long tapered main connector duct. A duct exceeding 20 (508 mm) should be a custom duct designed by a professional heating and air conditioner (HVAC) contractor. Individual tumbler ducts should enter the main connector duct at a 45º angle in the direction of exhaust air flow. The diameter of the main connector duct progressively increases as more dryers are added. (refer to illustration). Testing Back pressure of ducting system should not exceed 0.3 inch water column (.75 mbar) when all dryers are operating. Use a manometer for tests. More detailed ducting information can be obtained directly from your heating and air conditioning (HVAC) contractor or dealer. Multiple vents Page 18 Dryer Installation With Separate Exhaust (Preferred) DRYER INSTALLATION WITH SEPARATE EXHAUST (PREFERRED) For ductwork less than 14 feet (5) and 2 elbows equivalent and less than 0.3 inches (7.7 mm) static pressure: NEVER exhaust the dryer into a chimney. NEVER install wire mesh screen over the exhaust or make-up air area. NEVER exhaust into a wall, ceiling, or concealed space. 1. 2. 3. 4. Make-up air opening from outside the building may enter the enclosure from the top or side walls. (See Dryer Make-Up Air Requirements Chart) Enclosure (plenum) with service door. This separates the dryer air from the room comfort air. If dryers use room air instead of outside air, additional heat loss can be another 25 Btu/h (6.3 kcal/h) for each cubic foot per minute (cfm) (.03m³/min.) used. The installation clearance from all combustible material is 0" ceiling clearance for the first 4" (102 mm) from the front of the dryer. After the first 4" (102 mm), the ceiling clearance required is 6" (153 mm). The rear clearance required is 6" (153 mm) and the side clearance is 0". Heat loss into laundry room from dryer front panels is about 60 Btu/h per square foot (15 kcal/h per 0.1m²). Page 19 Suggested Minimum Dryer Make-up Air Requirements Dryer Model C 30 ST C 75 ST C 110 C 110 E/S C 125 C 150 HD175 HD190 HD20.1 HD30SL HD30.1 HD50.1 HD75.1 HD80.1 Dryer Pocket Capacity lb kg 30 13.6 75 34 110 50 110 50 125 56.7 150 68 175 79.4 190 86.2 20 9.1 30 13.6 30 13.6 50 22.7 75 34 80 36.3 Maximum Air Flow Duct Size For Required Make-up Rate per Pocket Service Connection Air Area per Pocket cfm m3/h inch mm sq. inch cm2 450 765 6 153 87 561 1000 1700 12 305 192 1240 2200 3740 12 305 422 2723 850 1445 8 203 163 1052 2000 3400 12 305 384 2477 2250 3825 12 305 432 2787 2780 4726 12 305 534 3445 3000 5100 12 305 576 3716 450 765 6 153 87 561 600 1020 8 203 116 748 625 1063 8 203 120 774 850 1445 8 203 164 1058 1000 1700 8 203 192 1240 1000 1700 10 254 192 1240 Notes: 1) The Model C 30 ST has 2 pockets per dryer, each pocket has the above listed characteristics; each pocket is exhausted separately with a 6" (153mm) duct. 2) The Model C 75 ST has 2 pockets per dryer, each pocket has the above listed characteristics; both pockets have one 8" (203mm) exhaust manifolded into one 12" (305mm) exhaust duct for exhaust connection. 3) For the C 30 ST and the C 75 ST Models, the Required Make-up Air Area shown in the table should be doubled since it is shown per pocket,only. Page 20 Exhaust and Venting DRYER AIR FLOW INSTALLATION Nothing is more important than air flow for the proper operation of a clothes dryer. A dryer is a pump which draws make-up air from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of-doors. Just as in a fluid water pump, there must be a fluid air flow to the inlet of the dryer, if there is to be the proper fluid air flow out of the exhaust duct. In summary, there must be the proper size out-of-doors inlet air opening (4-6 times the combined areas of the air outlet) and an exhaust duct, size and length of which allows flow through the dryer with no more than 0.3 inches water column (.75 mbar) static pressure in the exhaust duct. In some instances, special fans are required to supply make-up air, and/or boost exhaust fans are required for both regular and energy saving models. EXHAUST DUCT FOR BEST DRYING: 1. Exhaust duct maximum length 14 feet (5 m) of straight duct and maximum of two 90° bends. 2. Use 45° and 30° elbows wherever possible. 3. Exhaust each dryer separately. 4. Use 2 feet (0.6 m) of straight duct on dryer before installing an elbow on energy-saver models only. 5. Do not install wire mesh or other restrictions in the exhaust duct. 6. Use clean-outs in the exhaust duct and clean periodically when needed. Examine the exhaust system at least once every three months, and more frequently if indicated. 7. Never exceed 0.3 inches water column (.75 mbar) static pressure in the exhaust duct. 8. Inside surface of the duct must be smooth. 9. Recommend pop rivets for duct assembly. MAKE-UP AIR FOR BEST DRYING: 1. Provide opening to the out-of-doors in accordance with the following: For each dryer 6 inches (153 mm) diameter exhaust requires a 1 square feet (0.1 m²) opening for make-up air. 8 inches (204 mm) diameter exhaust requires a 2 square feet (0.2 m2) opening for make-up air. 12 inches (305 mm) diameter exhaust requires a 4 square feet (0.4 m2) opening for make-up air. 2. Use barometric shutters in the inlet air opening to control air when dryers are not running. OTHER RECOMMENDATIONS Other Recommendations To assure compliance, consult local building code requirements. TROUBLESHOOTING Troubleshooting Hot dryer surfaces, scorched clothes, slow drying, lint accumulations, or air switch malfunction are indicators of exhaust duct and/or make-up air problems. Page 21 Rules for Safe Operation of Dryer RULES FOR SAFE OPERATION OF DRYER 1. 2. 3. 4. 5. 6. 7. 8. 9. ENERGY-SAVING TIPS 1. 2. 3. 4. 5. 6. Be sure your dryer is installed properly in accordance with the recommended instructions. CAUTION Be safeshut main electrical power supply and gas supply off externally before attempting service. CAUTION Never use drycleaning solvents: gasoline, kerosene, or other flammable liquids in the dryer. Fire and explosion will occur. Never put fabrics treated with these liquids into the dryer. Never use these liquids near the dryer. Always keep the lint screen clean. Never use heat to dry items that contain plastic, foam or sponge rubber, or rags coated with oils, waxes or paints. The heat may damage the material or create a fire hazard. Rubber easily oxidizes, causing excessive heat and possible fire. Never dry the above items in the dryer. Never let children play near or operate the dryer. Serious injury will occur if a child should crawl inside and the dryer is turned on. Never use dryer door opening and top as a step stool. Read and follow manufacturers instructions on packages of laundry and cleaning aids. Heed any warnings or precautions. Never tumble fiberglass materials in the dryer unless the labels say they are machine dryable. Glass fibers break and can remain in the dryer and could cause skin irritation if they become mixed into other fabrics. Reference: Lighting and shut-down instructions and wiring diagrams are located on the rear wall of the dryer cabinet. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather. Install dryer so that you can use short, straight venting. Turned elbows and long vent tubing tend to increase drying time. Longer drying time means the use of more energy and higher operating costs. Operate dryer using full-size loads. Very large loads use extra energy. Very small loads waste energy. Dry light-weight fabrics separately from heavy fabrics. You will use less energy and get more even drying results by drying fabrics of similar weight together. Clean the lint screen area daily. A clean lint screen helps give faster, more economical drying. Do not open the dryer door while drying. You let warm air escape from the dryer into the room. Unload the dryer as soon as it stops. This saves having to re-start your dryer to remove wrinkles. Page 22 Operating InstructionsCoin Meter Models OPERATING INSTRUCTIONSCOIN METER MODELS OPERATING INSTRUCTIONSCOIN METER MODELS 1. After loading the dryer with water washed clothes, close the loading door. 2. ELECTRO-MECHANICAL COIN METER: Insert proper coin(s) in slot and turn knob until it stops. COMPUTERIZED COIN METER: Insert coin. Amount of drying time will appear on the digital display. Maximum time is 99 minutes. Additional coins may be vended any time during the cycle. 3. Turn temperature fabric selection dial to desired setting: HIGH185° F (85° C) exhaust temperature, heavy fabrics and hard to dry, (cottons and linens). MEDIUM150°F (66° C) exhaust temperature, permanent press, synthetic blends. LOW135°F (58° C) exhaust temperature, delicate, sheer fabrics. 4. Press the Start button to start the drying and cooling cycles. ELECTRO-MECHANICAL COIN METER DMP SIMPLE MICROPROCESSOR WHAT IS HAPPENING AFTER STEP 4: 1. Digital display will count down time remaining in cycle (computerized coin meter). 2. The fan motor and basket will revolve. 3. The heat source will be energized. 4. The heated air will mix with the wet clothes and evaporate the moisture. 5. The thermostats will operate at a safe temperature. 6. The heat will shut off and the cooling cycle will begin. Page 23 Operating InstructionsCoin Meter Models IMPORTANT IMPORTANT If the dryer door is opened during the drying cycle, the fan and heat will shut off. Press START button to resume the cycle. This dryer is designed for a capacity maximum load. Overloading it will result in longer drying time and damp spots on some of the load. Maximum operating efficiency depends on proper air flow. The lint screen must be kept clean daily to ensure proper circulation of air throughout the dryer. This commercial dryer has keys for the lint door and access door to burners and controls. This is for the safety of the user. Page 24 Service Savers TROUBLESHOOTING DRYER WONT START DRYER WONT HEAT CLOTHES ARE NOT SATISFACTORILY DRY GAS DRYER IGNITION VERY IMPORTANT To help you troubleshoot the dryer, listed below are the most common reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WONT START 1. Is the door completely closed? 2. Are the controls set to the on position? 3. Did you push the start control? 4. Has a fuse blown or a circuit breaker tripped? 5. Are the fuses tight? 6. Check for low voltage. DRYER WONT HEAT 1. Is the dryer set for cooling time rather than drying time? 2. Are the gas valves in the dryer and in the main gas line turned on? 3. Check for low or intermittant gas pressure. 4. Check spark ignition module diagnostic light. 5. Has the bonnet thermostat or safety thermostat tripped. If so, push to reset. CLOTHES ARE NOT SATISFACTORILY DRY 1. Timed cycleDid you allow enough heating time before the cool-down part of the cycle? 2. Is the lint screen blocked? 3. Is the exhaust duct to the outside clean and not blocked? (A blocked exhaust will cause slow drying and other problems.) GAS DRYER IGNITION Refer to the page on Instructions for the Direct Ignition System Operation. Check to see if the manual gas valve is open. Then reset the dryer controls. All panels, covers, and doors must be in place and closed before starting the dryer. VERY IMPORTANT When calling the factory for service, always refer to the model number and serial number. Page 25 Troubleshooting Chart Troubleshooting Chart TROUBLE Motor will not start. CAUSE REMEDY No power. Defective loading door switch. Defective basket motor contactor. Lint drawer open. Check fuses on circuit breakers. Make sure main control switch is on. Check bonnet thermostat (gas only). Check power source; voltage, phase and frequency must be the same as specified on electrical rating plate. Check timer for proper setting or check coin meter for properly vending. Check wire connections in electrical box on rear of dryer. Close door. Adjust switch by removing front panel and bend actuator lever to clear switch button 3/8" with front panel in place. Replace switch. Replace contractor. Close lint drawer. Defective lint drawer switch Replace switch. Low voltage. Poor housekeeping. Check voltage at motor terminals. Voltage must be within + 10% of voltage shown on motor rating plate. If not, check with local power company for recommended corrective measures. Check with local power company to insure that wiring is adequately sized for load. Check all electrical connections and tighten any loose connections. Check installation sheet for recommended make-up air openings. Clean lint accumulation on and around motors. Defective timer. Replace timer. V-belt broken. V-belt loose. Motor pulley loose. Basket overloaded. Replace V-belt. Adjust belt tension. Tighten set screw. Remove load. Incorrect power. Time off. Loose wiring connections. Loading door open. Door switch out of adjustment. Motor tripping on thermal. Inadequate wiring. Loose connections. Inadequate air. Dryer does not stop at end of time period. Motor runs but basket will not revolve. Page 26 Troubleshooting Chart Troubleshooting Chart TROUBLE CAUSE Dryer noisy or vibrating. Not leveled. Fan out of balance. Basket rubbing. V-belt sheaves. Belt. Foreign objects. Dryer runs, but no heat. REMEDY Check manual for proper leveling procedures. Accidental damage to the fan blade can change the dynamic balance. Damaged fans should be replaced. Adjust basket clearance. Tighten set screws. Make sure sheaves are in proper alignment. Adjust belt tension. Occasionally screws, nails, etc, will hang in the basket perforations and drag against the sweep sheets surrounding the basket. Such foreign objects should be removed immediately. Incorrect voltage. No voltage. Check for correct control voltage - 120V. Check power supply, check secondary voltage on transformer and check wiring and wiring diagram. Direct spark ignition module defective. Defective gas valve. Gas turned off. Air switch not operating. Replace direct spark ignition module. Replace coil assembly. Turn manual gas valve on. Clean out lint compartment daily. Check back draft damper for foreign objects, lint accumulation or other causes that may prevent damper from opening. Check duct work for lint build-up. Check installation sheet to insure that duct work and make-up air openings are adequately sized. Check exhaust outlet. If a screen has been improperly installed on the outlet, it may be clogged with lint or frozen over in winter. NEVER install a screen on the exhaust outlet. Vacuum within dryer drops to .09 inches of water column (.23 mbar), or less, for normal operation of dryer. Vacuum reading (in inches of water) should range between .15 (.38 mbar) and .3 inches (.75 mbar). Vacuum reading can be made with a vacuum U-gauge by removing a sheet metal screw in the front panel of dryer and inserting the rubber tube of the vacuum gauge into screw opening. Page 27 Troubleshooting Chart Troubleshooting Chart TROUBLE Dryer runs, but no heat. (continued) Main burners burning improperly. Main burner cycles on and off. Low or high gas flame. Dryer too hot. CAUSE REMEDY Air switch out of adjustment. Air switch defective. Gas pressure too low. See air switch adjustment sheet. Replace air switch. Check manifold pressure and adjust to pressure specified on rating plate. If this pressure cannot be obtained, have gas supplier check main pressure. Improper orifices. Orifices have been sized for type of gas specified on rating plate. Check with gas supplier to determine specifications for gas being used. If different from rating plate, contact factory and obtain proper orifices. Replace thermostat. Reset/ Replace safety gas bonnet thermostat. Defective thermostat. Tripped/ Defective safety gas bonnet thermostat. Defective timer. Orifice location incorrect Dirt in burner. High gas pressure. Orifice too large. Restricted or blocked exhaust. Direct spark ignition defective. Incorrect main burner orifices. Incorrect main burner orifices. Inadequate make-up air. Lint accumulated. Exhaust duct dampers. High gas pressure. Partially restricted or inadequately sized exhaust system. Defective thermostat. Page 28 Replace timer. Space 1/4" (7 mm) from burner opening Blow out. Adjust gas pressure per rating plate. Send to factory for correct orifices. Clean exhaust. Replace direct spark igniter. Replace orifices. Check factory for correct size. Replace orifices. Check factory for correct size. Make-up air must be 4 to 6 times the exhaust area of the dryer. Remove lint. Must be full open- replace if not. Adjust gas pressure per rating plate. Check service section for recommended sizes. Remove obstructions or lint build up from duct work. NEVER use smaller size exhaust duct. ALWAYS use larger size. Replace thermostat. Direct-Spark Ignition Operation DIRECT SPARK IGNITION OPERATION NOTE: Some models are equipped with a dual ignition system. The dual ignition system contains two direct spark ignition modules in parallel. Each module has its own flame sense circuit and acts independently of the other. If either bonnet limit thermostat opens because of high heat or flame impingement, the entire ignition system will shut down. 1. When a call for heat is received from the control supplying 24VAC to the ignition control module, the pre-purge delay timer begins. This delay time allows any air/sediment to be ejected prior to burner ignition. Following the pre-purge delay period, the gas valve is energized and the spark ignitor sparks for the trial ignition period. 2. When a flame is detected during the trial for ignition period, the spark ignitor shuts off and the gas valve remains energized. 3. If no flame is detected by the flame sense circuit, the ignition control module will go into safety lockout. The valve will be turned off immediately. If the module has multiple retries and no flame is detected, the gas valve is de-energized and the module goes into an interpurge delay. After this delay, the module will attempt another trial for the ignition period. This will continue until the number of retries has been used up. At the time, the module will go into safety lockout. 4. Recovery from safety lockout requires one of the following: a. A manual reset by opening and closing the loading door. b. After one hour if the control thermostat is still calling for heat, the module will automatically reset and the trial for ignition period will start over. 5. Opening the loading door will cause the flame to extinguish. Closing the door and starting the dryer will restart the trial for ignition period. 6. Once the control thermostat has been satisfied and/or the drying timer has been timed out, the ignition control module(s) will be de-energized, the gas valve(s) will be deenergized and the flames will extinguish. 7. The machine will continue to run in a cooldown mode without heat. This process will cool the load to the touch and help to eliminate wrinkling. Page 29 DIRECT SPARK IGNITION OPERATION FLOW CHART The DSI module is powered by a 24 volt AC supplied by a step-down transformer in series with eight safety interlocks: A. B. C. D. E. F. Timer Switching Device (1) Main Door and Lint Door Switches (2) Sail Switch (1) Under Basket and Burner Housing Thermal Safety Switches (2) Variable Thermostat (1) Push to Start Switch (1) THERMOSTAT CALLS FOR HEAT IGNITION CYCLE BEGINS, GAS VALVE ON MAIN BURNER FLAME DETECTED NO CONTROL LOCK-OUT RESET POWER YES SPARK IGNITION OFF FLAME MONITOR ON GAS VALVE ON YES FLAME IS LOST DUE TO POWER OUTAGE, DOOR OPEN NO FLAME IS ON UNTIL THERMOSTAT OR TIMER IS SATISFIED Page 30 REQUIRES A MANUAL RESET (Opening/closing door, power switch ON/ OFF) General Maintenance GENERAL MAINTENANCE 1. Clean lint trap daily. Remove lint before or after each day of operation. A clean lint trap will increase the efficiency of the dryer and the moisture-laden air will be exhausted outside more quickly. 2. Keep basket and sweep sheets clean. Clean as often as needed. The basket and sweep sheets are accessible by removing the front panel of the dryer. 3. Gas burners. Check and clean often. 4. Pulleys and belts. Keep clean as oil and dirt will shorten the life of a belt. Check periodically for alignment. Pulley shafts must be parallel and the grooves must be aligned. Check belt tension periodically. Adjust tension by movement of idler bracket. Lubricate idler pulley once every two months using six grams of high temperature grease. Do not over-grease. 5. Electric motor. Keep motor clean and dry. Motors are packed with sufficient grease for 10 years normal service. After that, bearings and housing should be cleaned and repacked one third full with Chevron grease No. SR1-2. See label on motor for further information. If motor overheats, check voltage and wiring. Low voltage, inadequate wiring and loose connections are the main cause of motor failures. 6. Adjustable leveling bolts. One at each corner permits accurate alignment of dryer. To adjust: Block one corner of dryer up off the floor, loosen hex nut. With wrench, turn bolt clockwise to raise dryer, opposite to lower. Rear bolts are outside of dryer and front bolts are inside lint trap compartment. 7. Periodically clean and examine exhaust system. 8. Keep dryer area clean and free of gasoline, combustible materials and other flammable liquids or vapors. 9. Do not obstruct the flow of combustion (make-up) air and ventilating air. 10. Check gas pressure periodically. 11. Main Basket Bearings. Lubricate once every six months using six grams of high temperature grease. Do not over-grease. Page 31 INSTRUCTIONS FOR ALIGNING BASKET ON CISSELL DRYER Rear of Dryer Fig. 3 1. Loosen the 4 cast iron bearing bolts (1, 2, 3 & 4) on rear of dryer, and 2 adjusting bolts #5, on gear reducer housing. (Fig. 3). 2. Place one A and two B diameter pins inside the drying compartment between the rim of the basket opening and the rim of the door opening in the positions shown in Figure 1 and Figure 2. Check the two B pins for equal clearance. 3. With the pins in position, tighten the two No. 5 bolts until flush against back of dryer. Retighten cast iron bearing mounting bolts in the numerical order indicated in Figure 3. Tighten lock nuts No. 6 to secure bolts No. 5 in position. Then remove pins. 4. Check the space between basket and door opening at A pin and B pin positions (Figure 2). If the gap is not approximately the same on both sides, repeat steps 1, 2 & 3. NOTE: Use short sections of round steel rod for pins or drill bits may be used in place of round rod. Page 32 Basket Shimming Instructions BASKET SHIMMING INSTRUCTIONS This procedure is normally necessary when replacing either the basket or the spider assembly on any dryer. Proper shimming is crucial to obtain a true running basket. A. Align the basket as per instructions in the manual. B. Rotate the basket to determine where the most out-of-round point is (where the basket scrapes or comes closest to scraping the sweep sheet). C. Mark this position and the nearest rib to this position. D. Remove the basket (do not loosen the alignment bolts). E. With the basket on the floor (spider up), place one or two shims between the spider leg and the back of the basket at the marked rib position. (See drawing.) F. Re-insert spider and basket assembly and re-check cylinder. G. If at this point, basket is still out-of-round, procedure must be repeated starting with Step B. H. Upon completion of shimming process, realignment of basket is necessary. NOTE If the point mentioned in Step B is between two ribs, both ribs might have to be shimmed. Page 33 Air Switch Adjustment (Illustration) (20 mm) AIR SWITCH ADJUSTMENT 1. Shut off current; disconnect leads and remove air switch. 2. Lay air switch assembly on flat surface. Adjust air blade at A (FIGURE 1) so that air blade lays flat and surface B is parallel to the flat surface. 3. Place 3/8" (10 mm) x 5/8" (16 mm) spacer bar or equivalent C (FIGURE 2) under air blade in position shown; hold switch mounting bracket firmly and adjust switch actuator D with needle nose pliers at E by twisting actuator right or left whichever is needed so that switch closes when end of air blade engages bar C. 4. Maximum opening of air switch must be no greater than 3/4" (20 mm) (FIGURE 3). Bend tab F in or out to maintain this dimension. 5. Re-install air switch assembly on rear of dryer. 6. Re-check operation of air blade. Switch must close before air blade engages face of opening and re-open before stop F engages. Page 34 Ref. No. 1 2 3 4 5 6 7 8 9 Part No. Description TUD0528 TUD0283 TUD0375 TU7733 TUD0258 EA-00650-0 TUD0241 TUD0239 TUD0240 TUD0134 TUD0282 JACKET WELDED ASSY INSULATION, TOP COIN CHUTE SCREW SELF TAP SPRING RETAINER SWITCH, LINT DRAWER SWEEP SHEET LR SWEEP SHEET UR SWEEP SHEET LL SWEEP SHEET UL INSULATION SIDE Page 35 FRONT PANEL ASSEMBLY (See next page) Page 36 FRONT PANEL ASSEMBLY (See previous page) * TUD0480WH - Front panel assembly complete -Upper * TUD0481WH - Front panel assembly complete - Lower coin * TUD0482WH - Front panel assembly complete - Lower opl Ref. No. Part No. * * Description 1 SB-00915-0 Screw, #10-16 self drilling 2 TUD0476WH TUD0477WH TU3213 TU2876 TU14992 TU7733 SB-00852-0 CA-00699-0 ESA-00862-0 SB-00975-0 TUD0475WH SB-00836-0 Front panel - Lower coin Front panel - Lower opl Pop rivet Door catch Insulation ( 3 pcs) Screw #8 Self tapping Washer star Coin box bezel (some models) Reed switch Screw #6-32 Front panel - Upper Screw #10 pancake 3 4 5 6 7 8 9 10 11 12 * Please specify color Page 37 DOOR ASSEMBLY Ref. No. Part No. 1 2 3 4 5 6 7 8 9 10 Description TU15110 Complete door assy (Indicate color) CA-13218 TU15536 MD-00360-0 SB-00852-0 SB-00921-0 TU15073 TU15076 TU15107 TU15108 TU4840 Catch pin Magnet - read switch Gasket - door rim gasket Washer 1/4" external starluck Screw 1/4"-20 round head Door hinge spacer Door rim w/a Door glass Door glass gasket #10-32 Crown nut Page 38 CONTROL PANEL PARTS - TUMBLER ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 Part No. Description LA-00121-0 CA-00748-0 TUD0234WH SB-00951-0 TU2853 TUD00366 TU7858 CA-00749-0 LOCK AND KEY CONTROL TRIM, BOTTOM ALM COVER PLT W/A SCREW #8 LINT DRAWER GASKET MAGNET SNAP CATCH LABEL, INSTRUCTIONS TOP TRIM, ALM Page 39 LINT DRAWER ASSY PARTS - TUMBLER ASSEMBLY Ref. No. Part No. Description 1 2 3 3A 4 5 6 7 8 9 SB-00951-00 TUD0547 TUD0412 LA-00121-0 TUD0544WH TUD0198 TUD0249WH TU2853 TUD00366 TU7858 SCREW, #8 MESH SCREEN PLUG-DOUBLE-D(NO LOCK) LOCK FRAME, DRAWER KICK PLATE COVER PLT W/A GASKET MAGNET SNAP CATCH LABEL, INSTRUCTIONS Page 40 DMP THERMOSTAT ASSEMBLY Ref. No. Part No. Description TUD0517 DMP THERMOSTAT COMPLETE ASSEMBLY 1 2 3 4 5 TUD0516 EA-00411-0 TU11991 TU3624 TU3400 THERMOSTAT BRACKET SWITCH, 220 DEGREE THERMISTOR SCREW, MACHINE R.H. #6-32 NUT, HEX #6-32 Page 41 MECHNICAL COIN THERMOSTAT Ref. No. Part No. Description TUD0513 COMPLETE MCM THERMOSTAT ASSEMBLY 1 2 3 4 5 6 TUD0259 EA-00606-0 EA-00608-0 EA-00411-0 M262 TU3266 BRACKET, THERMOSTAT THERMOSTAT GROMMET, RUBBER SWITCH, 220 DEGREE SCREW, #8-32 MACHINE NUT, #8-32 HEX Page 42 DMP CONTROL-COIN Ref. No. Part No. Description TUD0505 COMPLETE ASSEMBLY (UPPER) TUD0506 COMPLETE ASSEMBLY (LOWER) 1 2 3 4 5 6 7 8 M270 TU12253 TU14404 TU14451 TU14406 TU3400 TUD0336 TUD0367 TUD0452 TUD0453 #6 LOCK WASHER STUD, #6-32 CONTROL (DMP) OVERLAY, DMP COIN (UPPER) OVERLAY, DMP COIN (LOWER) NUT, #6-32 COIN DROP, 25 C. #5-40 NUT ASM, DMPC PANEL W/A (UPPER) ASM, DMPC PANEL W/A (LOWER) Page 43 DMP CONTROL -OPL Ref. No. Part No. Description TUD0509 COMPLETE ASSEMBLY (UPPER) TUD0510 COMPLETE ASSEMBLY (LOWER) 1 2 3 4 5 6 TU12253 TU14404 M270 TU3400 TU15185 TU15184 TUD0458BLK TUD0459BLK STUD #6-32 DMP CONTROL #6 LOCK WASHER NUT, #6-32 OVERLAY, DMP OPL (UPPER) OVERLAY, DMP OPL (LOWER) LFT DMP PANEL W/A (UPPER) RHT DMP PANEL W/A (LOWER) Page 44 MECHANICAL COIN - CONTROL Ref. No. Part No. Description TUD0503 COMPLETE ASSEMBLY (UPPER) TUD0504 COMPLETE ASSEMBLY (LOWER) 1 2 3 4 5 6 7 8 CM7366 EA-00619-0 TUD0354 TUD0355 TUT316 TU4958 P104 TU3266 TUD0348BLK TUD0349BLK COIN METER 24V, 25 C. F/ 10 Minutes SWITCH, START SMALL LABEL, CNTRL ROTARY LEFT (UPPER) LABLE, CNTRL ROTARY RIGHT (LOWER) LIGHT, LED 24V W/ 1/4 Q.C. SCREW, CARRIAGE BOLT #8-32 X 1/2 WASHER, FLAT BRASS #8-32 NUT, HEX-BRASS #8-32 LFT DMP PANEL W/A (UPPER) RHT DMP PANEL W/A (LOWER) Page 45 BASKET & SPIDER ASSEMBLY Ref. No. Part No. 1 1 2 3 4 5 6 7 8 Description TUS15105 TU15105 Basket & Spyder Asm. - S.S. Basket & Spyder Asm. - Galv. TUS15068 TU15068 TU15087 SB-00965-0 TU7006 VSB130 TU2814 TU15140 C249 Stainless steel basket assy. Galvanized basket assy. Spider assy. Screw-button cap 5/16 - 18 Shim Washer cut 5/16 5/16 Lock washer Tie rod, 5/16-18 31-3/4 Nut 5/16" - 18 Page 46 REAR VIEW Ref. No. 1 2 3 Part No. Description TUD0083 TU7733 TUD0246 JACKET WELDED ASSY SCREW SELF TAP BELT GUARD COVER Page 47 POWER CONNECTION ASSEMBLY Ref. No. Part No. Description TUD0532 COMPLETE POWER BOX ASSEMBLY 1 2 3 4 5 6 7 TUD0487 TU7733 TU14985 TU15007 TU14958 TU14959 TUD0489 Page 48 POWER BOX, W/A SCREW, #8-32 MACHINE RAIL, DIN 3 1/4 LG. TERM. BLK END/GRND TERMINAL BLOCK/70A/600V TERM. BLK. END/ RETAINER COVER, POWER BOX BASKET SUPPORT PARTS - TUMBLER ASSEMBLY Ref No. Part No. Description Ref No. 1 2 3 4 5 6 7 TU15173 TU15304 TU15612 TU10644 TU15588 TU14414 TU1851 18 Dia. Sheave (Non-reversing) 1/4 Key 1 1/4 Cast Iron Bearing Set screw Rotation Bracket Rotation sensor 1/2 Flat washer 8 9 10 11 12 13 14 Page 49 Part No. Description RC347 1/2-13 x 1 1/4 H.H. Screw TU2831 1/2 Lock washer RC349 1/4 Internal tooth washer TU15698 1/4-20 Low head socket bolt TU4787 3/8-16 hex nut TU3243 3/8 Internal tooth washer TU15686 #10-32 x 3/4 lg Set screw (One required for rotation sensor ONLY) MOTOR ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Description IB140 VSB134 TU4787 DA-00460-0 FB124 EA-00648-0 EA-00211-0 DA-00510-0 DA-00516-0 DA-00428-0 DA-00447-0 VSB130 C249 TUD0180 FG364 TUD0531 SB-00813-0 SB-00847-0 TU2853 3/8 FLAT WASHER 3/8 LOCK WASHER NUT, 3/8-16 FELT SEAL WASHER 5/16-18 BRACKET CLIP CONNECTOR 3/8 STRT PULLEY, 2.5 (50HZ) PULLEY, 2 (60HZ) MOTOR 1/2HP-115/230V/ 50-60/ 1PH MOTOR 1/2HP-220/380V/50, 230/460/60, 1PH 5/16 WASHER NUT MOTOR MOUNT W/A FAN SPACER FAN LOCK NUT WASHER 1 FOAM GASKET Page 50 AIR SWITCH ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 Part No. Description TU8206 F888 TU1770 TU1771 TU2463 TU3219 TU8155 TU8171 TU3476 Sail switch assembly complete E Ring Insulator #6 Tinnerman nut Actuator arm #6 x 1 Round head screw Air switch Air switch bracket Air switch decal Page 51 IDLER ASSY PARTS - TUMBLER ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Description TUD0174 VSB130 FB124 TUD0171 DA-11711-0 TUD0187 TU14691 TUD0197 TU15168 DA-00522-0 TU5439 PT539 TU3212 C249 IDLER ADJUSTING PLATE 5/16 WASHER 5/16 BOLT BEARING HOUSING ASSY SHAFT KEY PULLEY 2.5 AX60 BELT (60 cycle) 9 PULLEY AX62 BELT (50 cycle) BOLT 5/16-8 1/4-20 CAP SCREW WASHER 5/16 TOOTH NUT 5/16 Page 52 REAR CONTROL BOX PARTS - TUMBLER ASSEMBLY Ref. No. 1 2 3 4 5 6 7 8 9 Part No. Description TU7733 GA-00765-0 TU14675 GA-11007-0 GA-00803-0 TU2372 TU2490 TU15138 TU13516 TUD0243 TUD0315 SCREW SELF TAP SPARK MODULE 24V (US) SPARK MODULE 24V(AUST) SPARK MODULE 24 (CE) HI-VOLT CABLE SNAP BUSHING PLUG TRANSFORMER 120V/200-240V CONTACTOR/24V /12AMP COVER, REAR CTL/BOX PLATE-CONTROL PNL Page 53 BONNET ASSEMBLY PARTS - TUMBLER ASSEMBLY Ref. No. Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 TUD0162 TUD0242 GA-00764-0 TU7733 GA-00803-0 TU4934 TU2846 TU2847 CB36 TU3539 GA-00774-0 TU14178 TU14177 OP290 390501053 390401013 FB185 TU1815 TU3486 TUD0173 EA-00243-0 TU13502 BONNET WELDED ASSY IGNITOR MOUNTING BRACKET IGNITOR ELECTRODE SCREW SELF TAP HI-VOLTAGE CABLE NUT 1/4-20 LOCK WASHER 1/4 WASHER 1/4 HEX HD SCREW 1/4-20 ORIFICE PIPE MANIFOLD GAS VALVE NG GAS VALVE LP NIPPLE PIPE-1/2X2 90 DEG ELBOW NIPPLE PIPE 1/2-7 NUT #10 PIPE CLAMP BOLT #10 HI LIMIT MOUNTING BRKT HI-LIMIT THERMOSTAT BURNER 50mm 13 14 15 16 17 18 19 20 21 Page 54 Page 55
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project