DOING OUR BEST TO PROVIDE YOU THE BEST

55 GALLON SKID MOUNT

LAWN AND GARDEN SPRAYER

OPERATORS MANUAL

ASSEMBLY

CALIBRATION

OPERATION

REPLACEMENT PARTS

12-04

AS20008, Rev 3

READ complete manual CAREFULLY

BEFORE attempting operation.

DEMCO

•

Dethmers Mfg. Co.

•

4010 320th St.

•

P.O. Box 189

•

Boyden, IA 51234

PH: (712) 725-2311

•

Toll Free: 1-800-543-3626

•

FAX: 1-800-845-6420 www.demco-products.com

Page 1

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. If you have any questions regarding applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.

WARNING:

TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE

FOLLOWING INSTRUCTIONS:

Chemicals are dangerous. Know exactly what you're going to do and what is going to happen before attempting to work with these products. Improper selection or use can injure people, animals, plants and soil.

Always wear protective clothing such as coveralls, goggles and gloves when working with chemicals or sprayer.

Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

GENERAL INFORMATION

1. Unless otherwise specified, high-strength (grade5)

(3 radial-line head markings) hex head bolts are used throughout assembly of this sprayer.

3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION.

2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind the sprayer and facing forward.

Table of Contents

General information ............................................................................................................. 2

Warranty Registration ........................................................................................................ 3-4

Safety, Signal Words ........................................................................................................... 5

Equipment Safety Guidelines .............................................................................................. 6

Lighting and Marking ........................................................................................................... 6

Safety Sign Locations ......................................................................................................... 7

Safety Sign Care ................................................................................................................ 8

Before Operation ............................................................................................................... 8-9

During Operation ................................................................................................................. 9

Following Operation ........................................................................................................... 10

Highway and Transport Operations ..................................................................................... 10

Performing Maintenance .................................................................................................... 11

Bolt Torque ......................................................................................................................... 12

Frame Assembly Parts Breakdown and List ....................................................................... 13

Gas Engine/Roller Pump Plumbing Parts Breakdown (w/ 12 ’ Boom) .................................. 14

Gas Engine/Roller Pump Plumbing Parts List and Operating Instructions (w/ 12 ’ Boom) .... 15

Gas Engine/Roller Pump Plumbing Parts Breakdown (w/ Truss T Boom) ............................ 16

Gas Engine/Roller Pump Plumbing Parts List and Operating Instructions (w/ Truss-T) ....... 17

Diaphragm Pump Plumbing Parts Breakdown .................................................................... 18

Diaphragm Pump Parts List, Operation and Maintenance Instructions ............................... 19

Electric Pump Plumbing Parts Breakdown and Parts List .................................................. 20

12 ’ Boom (DB12) Assembly Parts Breakdown and List ...................................................... 21

Truss T Boom Mounting Assembly Parts Breakdown and List ............................................ 22

Spray Wand (30L22425 18) Parts Breakdown and List ....................................................... 23

Roller Pump (C4101) Parts Breakdown and List ................................................................. 23

Electric Pump (8000 543 150) Parts Breakdown and List ................................................... 23

Optional Electric Pump (2088 343 135) Parts Breakdown and List ..................................... 23

Optional Electric Pump (10983) Parts Breakdown and List ................................................. 24

Diaphragm Pump (D19GR) Parts Breakdown and List ........................................................ 25

By-Pass Valve (8460) Parts Breakdown and List ................................................................ 26

Direct-o-valve (6B1) Parts Breakdown and List .................................................................. 26

Tee Valve (AA171) Parts Breakdown and List ..................................................................... 26

Sprayer Checklist .............................................................................................................. 27

Page 2

Warranty Registration

Dethmers Manufacturing Company

4010 320th Street • Box 189 • Boyden, Iowa 51234

Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.com

How satisfied are you with our product?

How satisfied are you with the dealership/distributor sales staff?

Dealer/Distributor Name City

Very

Satisfied

❍

❍

How satisfied are you with the company sales staff?

How satisfied are you with the delivery?

❍

❍

Did you have any contact with a Demco Representative?

If YES, how satisfied were you?

YES

❍

I would recommend this product to my family and friends.

Would you purchase again from DEMCO?

YES

YES

Since taking delivery, have you been contacted by the dealer?

Did you have any problems with this DEMCO product?

If YES, are you satisfied with the company’s resolution of your problem?

YES

YES

❍

Why did you purchase this product?

Please list the specific source of information prompting this purchase.

Satisfied

❍

❍

State

Dissatisfied

❍

Ag

RV

❍

❍

Rental

❍

Brakes

❍

Marine

❍

Very

Dissatisfied

❍

❍ ❍

❍

❍

❍

❍

❍

❍

NO

❍ ❍ ❍

NO

NO

NO

NO

❍ ❍ ❍

After purchasing this product, do you see any needed product improvement? If yes, what improvement?

What other products would you like to see DEMCO offer?

Comments

Owner’s Name:

City: State:

Mailing Address:

Zip Code:

Model#:

Serial #:

Purchase Date:

Owner’s Signature:

Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.

Page 3

Dethmers Manufacturing Company

4010 320th Street, Box 189

Boyden, Iowa 51234

Postage

Page 4

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING

YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW

THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION

BECOME ALERT

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS

Note use of the following signal words DANGER,

WARNING, and CAUTION with safety messages.

Appropriate signal word for each has been selected using the following guidelines:

DANGER:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING:

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION:

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com

Page 5

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition.

Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this sprayer under the influence of alcohol or drugs.

Review safety instructions with all users.

Operator should be a responsible adult.

DO NOT ALLOW PERSONS TO OPERATE OR

ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING

OF SAFETY PRECAUTIONS AND HOW IT WORKS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).

Do not paint over, remove, or deface any safety signs or warning decals on your sprayer.

Observe all safety signs and practice instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON'T TRY IT .

LIGHTING AND MARKING

It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain sprayer to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.

Page 6

SAFETY SIGN LOCATIONS

Types of safety sign and locations on equipment are shown in the illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.

This decal is located near the sprayer lid. Replacement part # is AB21014.

WARNING

To prevent serious injury or death

ï Refer to chemical supplier and manufacturer recommendations as well as all

licensing restrictions or regulations.

ï Always wear recommended protective clothing when working with chemicals or

sprayer.

ï Be sure to dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.

04/99 AB21014

Page 7

SAFETY SIGN CARE

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

•

Replacement parts that displayed a safety sign should also display current sign.

• Safety signs are available from your distributor, dealer parts department, or factory.

How to install safety signs:

• Be sure that installation area is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper.

• Align decal over specified area and carefully press small portion with exposed sticky backing in place.

•

Slowly peel back remaining paper and carefully smooth decal into place.

• Air pockets can be pierced with a pin and smoothed out using piece of backing paper.

BEFORE OPERATION:

•

Carefully study and understand this manual.

• Do not wear loose-fitting clothing which may catch in moving parts.

• Always wear protective clothing and substantial shoes.

• It is recommended that suitable protective hearing and eye protection be worn.

• The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)

• Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.

•

Be sure there are no tools lying on or in equipment

• Do not use sprayer until you are sure that area is clear, especially around children and animals.

• Don't hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment.

•

Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.

• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine.

• Manufacturer does not recommend usage of a tractor with ROPS removed.

Page 8

•

Move tractor wheels to widest recommended settings to increase stability.

• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to sprayer.

DURING OPERATION

• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.

• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer.

• Keep hands and clothing clear of moving parts.

•

Do not clean, lubricate, or adjust your sprayer while it is moving.

• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage

PTO, shut off engine, and remove ignition key.

• Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.

- DO NOT operate near edge of drop-offs or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.

• Be extra careful when working on inclines.

•

Periodically clear sprayer of brush, twigs, or other materials to prevent buildup of dry combustible materials.

• Maneuver tractor or towing vehicle at safe speeds.

• Avoid overhead wires. Contact with overhead lines could cause serious injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for sprayer operation or movement.

• Allow for unit length when making turns.

• Do not walk or work under raised components or attachments unless securely supported.

• Keep all bystanders, pets, and livestock clear of work area.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.

• Never leave running equipment attachments unattended.

• As a precaution, always recheck hardware on equipment following every 100 hours of operation.

Correct all problems. Follow maintenance safety procedures.

Page 9

FOLLOWING OPERATION

• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key.

• Store unit in an area away from human activity.

• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.

• Do not permit children to play on or around stored unit.

• Make sure all parked machines are on a hard, level surface and engage all safety devices.

HIGHWAY AND TRANSPORT OPERATIONS

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING

WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.

- Always drive at a safe speed relative to local conditions and ensure that your speed is low

enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing vehicle in gear to provide engine braking when going

downhill. Do not coast.

- Do not drink and drive!

• Comply with state and local laws governing highway safety and movement of farm machinery.

• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer.

• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.

• When driving a tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.

• Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.

• Be observant of bridge loading ratings. Do not cross bridges rated lower than gross weight at which you are operating.

•

Watch for obstructions overhead and side to side while transporting.

• Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, stopping, etc.

Page 10

REMEMBER

Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

PERFORMING MAINTENANCE

• Good Maintenance is your responsibility. Poor maintenance is an invitation to trouble.

• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.

• Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key.

• Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance.

• Always use a safety support and block wheels. Never use a jack to support machine.

• Always use proper tools or equipment for job at hand.

• Use extreme caution when making adjustments.

•

Follow torque chart on page 12 in this manual when tightening bolts and nuts.

• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.

• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.

Without immediate medical treatment, serious infection and reactions can occur.

• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

•

Replace all shields and guards after servicing and before moving.

• After servicing, be sure all tools, parts and service equipment are removed.

• Do not allow grease or oil to build up on any step or platform.

• When replacing bolts refer to owners manual.

• Refer to bolt torque chart on page 10 for head identification marking.

•

Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.

• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.

•

A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this sprayer.

Page 11

BOLT TORQUE

TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Bolt Torque for Standard bolts *

Torque Specifications

GRADE 2 GRADE 5 GRADE 8

“ A ” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4 ” 6

5/16

”

10

3/8 ” 20

7/16 ” 30

(8)

(13)

(27)

9

18

30

(12)

(25)

(40)

12

25

45

(16)

(35)

(60)

1/2 ” 45

9/16 ” 70

(40)

(60)

(95)

50

75

(70)

(100)

80

115

(110)

(155)

115 (155) 165 (220)

5/8

”

95 (130) 150 (200) 225 (300)

3/4 ” 165 (225) 290 (390) 400 (540)

7/8 ” 170 (230) 420 (570) 650 (880)

1 ” 225 (300) 630 (850) 970 (1310)

Bolt Torque for Metric bolts *

Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified.

Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are identified by their head markings.

CLASS 8.8

CLASS 9.8

CLASS 10.9

“ A ” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

6 9 (13) 10 (14) 13 (17)

18

20

22

24

7

8

10

12

14

16

15

23

45

78

125

194

268

378

516

654

(21)

(31)

(61)

(106)

(169)

(263)

(363)

(513)

(699)

(886)

--

--

--

--

18

25

50

88

140

216

(24)

(34)

(68)

(118)

(189)

(293)

--

--

--

--

21

31

61

106

170

263

(29)

(42)

(83)

(144)

(230)

(357)

364

515

(493)

(689)

702 (952)

890 (1206)

GRADE-2 GRADE-5 GRADE-8

CLASS 8.8

CLASS 9.8

CLASS 10.9

8.8

9.8

10.9

Page 12

FRAME ASSEMBLY PARTS BREAKDOWN AND PARTS LIST

17

3

15

19

5

3

5

5

16

19

14

12

4

10

3

18

3

18

18 6

3

11.

12.

13.

14.

15.

7.

-

8.

9.

10.

1.

2.

3.

4.

5.

6.

16.

17.

18.

19.

-

-

04340

04341

00907

00004

02592

04339

04346

04348

04347

02645

-

00095

04352

02802

04342

04344

04345

05034

00059

5316

04353

05785

FRAME ASSEMBLY PARTS LIST

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

2 Frame Side Channel

1 Engine/Pump Mount Plate

20 3/8"-16 UNC x 1" Hex Head Bolt gr. 5

4 5/16" Flatwasher

20 3/8"-16 UNC Nylon Insert Locknut

2 Frame Mounting Bracket

1 Left Hand Boom Mount

1 Right Hand Boom Mount (not shown)

2 Boom Mounting Arms

2 23" Saddle

1 55 gal. tank

2 3/8 ” x 3/4 ” Square Head Set Screw

4 5/16"-18 UNC x 4" Hex Head Bolt

4 5/16"-18 UNC Nylon Insert Locknut

1 Tank Top Mount

1 Hand Wand Mount

1 Valve Mount

1 Valve Mount Plate

6 3/8 ” Flatwasher

2 Strap Assembly

1 Strap

2 "L" Bracket

3

7

Please order replacement parts by PART NO. and DESCRIPTION.

Page 13

11

5

9

5

3

5

1

8

9

13

3

5

2

5

55 GALLON SPRAYER with GAS ENGINE DRIVEN ROLLER PUMP

PLUMBING BREAKDOWN for 12' BOOM

1

38

16

15

12

44

C

D

36

37

26

35

15

34

27

12

13

42

6

40

10

9

39

6

2

13

41

6

40

43

12

15

14

12

3

4

10

19

16

10

20

30

21

23

25

24

12

10

A

11

12

15

12

13

17

10

18

13

29

32

31

12

28

15

45

NOTE: USE THREAD SEALANT ON

ALL THREADED FITTINGS

B

9

8

6

5

6

33

22

7

Page 14

GAS ENGINE DRIVEN ROLLER PUMP PLUMBING PARTS LIST

PARTS LIST

REF.

PART

NO.

NO.

QTY DESCRIPTION

1.

P55 23A 1 55 gallon Tank (incl. lid, agitation and outlet fittings).

2.

PL5A 1 5î cover for tank

3.

5044 - 1 1 Single Agitation Wand Assembly

4.

M1200 1 1/2" MPT Short Nipple

5.

BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow

6.

B6H 6 3/8" Hose Clamp

7.

120RB 1/2" I.D Rubber Hose

8.

BEL3412 1 3/4" MPT x 1/2" Hose Barb Fitting

9.

UV075FP 3 3/4" Poly Ball Valve

10.

BM3400 6 3/4" Short Nipple

11.

T34F 1 3/4" FPT x 3/4" Hose Barb Tee

12.

B12H 8 3/4" Hose Clamp

13.

340RB 3/4" I.D Rubber Hose

14.

EL114 34 1 1-1/4" MPT x 3/4" Hose Barb Elbow

15.

BEL3434 5 3/4" MPT x 3/4" Hose Barb Elbow

16.

BTT34 2 3/4" FPT Tee

RVF34 80 3/4" Line Strainer w/80 mesh screen

17.

RVF34C 1 3/4" Strainer Cup

18.

RVF34GV 1 Viton O-ring for 3/4" Strainer

19.

RVF380 1 80 Mesh Screen for 3/4" Strainer

20.

RVF34B 1 Strainer Bowl

Please order replacement parts by PART NO. and DESCRIPTION.

30.

31.

32.

33.

34.

25.

26.

27.

28.

29.

REF.

PART

NO.

NO.

QTY DESCRIPTION

C4101GE 1 Roller Pump w/3.5 HP Gas Engine

21.

C4101 1 Roller Pump

22.

GE3HP 1 3.5 HP Gas Engine (Horizontal Shaft)

23.

02660 1 Roller Pump Mounting Bracket

24.

04305 2 5/16"-18 UNC x 1/2" Hex Head Bolt

00036

04055

02772

02653

02990

02802

04880

07174

00372

05034

2

4

4

1

1

5/16" Lockwasher

1/4"-20 UNC x 1" Hex Head Bolt

1/4"-20 UNC Nylon Insert Locknuts

Pump Shaft Shield

5/16"-18 UNC x 1" Hex Head Bolt

5 5/16"-18 UNC Nylon Insert Locknut

1 Pump/Engine Coupler

4 1/4"-20 UNC x 3/4" Sq. Head Set Screw

4 5/16"-18 UNC x 1-1/2" Hex Head Bolt

1 6B1 Valve Mounting Plate

35.

36.

8460

6B1

1 3/4" MPT Pressure Relief Valve

1 3/4" FPT Direct - o - valve

AB6B1 Direct - o - valve Repair Kit (see pg. 23)

37.

160GB 1 160 lb. Brass Pressure Gauge

38.

00214 4 1/4" Flatwasher

39.

A3438

40.

380RB

41.

A1438

42.

A1238

1

-

1

1

3/4" MPT x 3/8" Hose Barb Fitting

3/8" I.D Rubber Hose

1/4" MGHT x 3/8" Hose Barb Fittinig

1/2" MPT x 3/8" Hose Barb Fitting

43. 30L22425 18 1 Spray Wand

44.

5500 18PP 1 Adjustable Tip (ordered separate)

45.

01872 2 Rubber Bumper

OPERATING INSTRUCTIONS

1. Fill tank with water.

2. Open the valve in the pump intake line. (A)

3. Open the pressure relief valve. (C)

4. Open Direct - o - valve. (D)

5. Open the agitation valve. (B)

6. Start engine and run pump.

7. Slowly close the pressure relief valve (C) until the desired spraying pressure is reached with the boom spraying.

8. If adequate spraying pressure cannot be reached, slowly close the agitation valve until the desired spraying pressure is reached.

9. Check for leaks.

10. Follow recommendation for chemical mixing and handling.

NOTE: Contact local authorized Briggs and Stratton dealer for replacement gas engines and parts.

Model no. and type no. of engine required to order parts from your Briggs and Stratton dealer.

Page 15

1

D

36

GAS DRIVEN ROLLER PUMP PLUMBING PARTS

BREAKDOWN FOR TRUSS-T BOOM

37

15

39

12

44

12

43

39

13

C

35

15

38

12

40

13

45

41

6

12

6

42

34

41

13

9

2

41

6 to boom

13

26

6

42

5

6

12

15

14

12

3

12

4

10

19

16

10

20

30

21

10

A

11

12

15

12

13

17

10

18

13

29

32

31

28

12

15

23

25

24

27

NOTE: USE THREAD SEALANT ON

ALL THREADED FITTINGS

B

9

8

6

33

22

7

Page 16

GAS ENGINE DRIVEN ROLLER PUMP PLUMBING PARTS LIST

REF.

PART

NO.

NO.

QTY DESCRIPTION

1.

P55 23A 1 55 gallon Tank (incl. lid, agitation and outlet fittings).

2.

3.

PL5A

5044 -1

1 5î cover for tank

1 Single Agitation Wand Assembly

4.

M1200 1 1/2" MPT Short Nipple

5.

BEL1212 1 1/2" MPT x 1/2" Hose Barb Elbow

6.

B6H 6 3/8" Hose Clamp

7.

120RB 1/2" I.D Rubber Hose

8.

BEL3412 1 3/4" MPT x 1/2" Hose Barb

9.

UV075FP 3 3/4" Poly Ball Valve

10.

BM3400 4 3/4" Short Nipple

11.

T34F 1 3/4" FPT x 3/4" Hose Barb Tee

12.

B12H

13.

340RB

14 3/4" Hose Clamp

3/4" I.D Rubber Hose

14.

EL114 34 1 1-1/4" MPT x 3/4" Hose Barb Elbow

15.

BEL3434 5 3/4" MPT x 3/4" Hose Barb Elbow

16.

BTT34 1 3/4" FPT Tee

RVF34 80 3/4" Line Strainer w/80 mesh screen

17.

RVF34C 1 3/4" Strainer Cup

18.

RVF34GV 1 Viton O-ring for 3/4" Strainer

19.

RVF380 1 80 Mesh Screen for 3/4" Strainer

20.

RVF34B 1 Strainer Bowl

21.

C4101 1 Roller Pump

Please order replacement parts by PART NO. and DESCRIPTION.

REF.

PART

NO.

NO.

QTY DESCRIPTION

C4101GE 1 Roller Pump w/3.5 HP Gas Engine

22.

GE3HP 1 3.5 HP Gas Engine (Horizontal Shaft)

23.

24.

02660

04305

25.

00036

26.

A1438

27.

01872

1

2

2

1

2

Roller Pump Mounting Bracket

5/16"-18 UNC x 1/2" Hex Head Bolt

5/16" Lockwasher

1/4" MGHT x 3/8" Hose Barb

Rubber Bumper

28.

29.

30.

31.

32.

02653

02990

02802

04880

07174

33.

34.

00372

04345

35.

8460

36.

AA17 I

37.

160GB

1

1

5

1

4

Pump Shaft Shield

5/16"-18 UNC x 1" Hex Head Bolt

5/16"-18 UNC Nylon Insert Locknut

Pump/Engine Coupler

1/4"-20 UNC x 3/4" Sq. Head Set Screw

4 5/16"-18 UNC x 1-1/2" Hex Head Bolt

1 Valve Mounting Plate

1 3/4" MPT Pressure Relief Valve

1 3/4" FPT Tee Valve

1 160 lb. Brass Pressure Gauge

38.

00523 2 3/8"-16 UNC x 1-1/4" Hex Head Bolt

39.

BA1234 3 1/2" MPT x 3/4" Hose Barb

40.

02592

41.

A3438

42.

380RB

2

3

-

3/8"-16 UNC Nylon Insert Locknut

3/4" MPT x 3/8" Hose Barb

3/8" I.D Rubber Hose

43. 30L22425 18 1 Spray Wand

44. 5500 18PP 1 Adjustable Tip (ordered separate)

45.

46.

00059

F3400

2

1

3/8î washer

FTG, Plug, .75î MPT, Poly Hex

OPERATING INSTRUCTIONS

1. Fill tank with water.

2. Open the valve in the pump intake line. (A)

3. Open the pressure relief valve. (C)

4. Open Tee-valve. (D)

5. Open the agitation valve. (B)

6. Start engine and run pump.

7. Slowly close the pressure relief valve (C) until the desired spraying pressure is reached with the boom spraying.

8. If adequate spraying pressure cannot be reached, slowly close the agitation valve until the desired spraying pressure is reached.

9. Check for leaks.

10. Follow recommendation for chemical mixing and handling.

NOTE: Contact local authorized Briggs and Stratton dealer for replacement gas engines and parts.

Need model no. and type no. of engine to order parts from your Briggs and Stratton dealer.

Page 17

1

DIAPHRAGM PUMP PLUMBING PARTS BREAKDOWN

28

35

27

29

30

20

31

15 to boom

15

33

34

32

9

10

7

9

38

8

9

37

36

9

10

2 5

9

10

9

3

4

11

12

13

20

13

21

40

41

15

17

18

26

42

19

13

25

39

16

14

15

14

7

6

13

12

22

10

8

7

10

23

8

9

24

NOTE: USE THREAD SEALANT ON

ALL THREADED FITTINGS

Page 18

DIAPHRAGM PUMP PLUMBING PARTS LIST

REF.

PART

NO.

NO.

QTY DESCRIPTION

1.

P55 23A 1 55 gallon Tank (incl. lid, agitation and outlet fittings).

2.

3.

PL5A 1 5î cover for tank

5044 -1 1 Single Agitation Wand Assembly

4.

M1200 1 1/2" MPT Short Nipple

5.

EL1238 1 1/2" MPT x 3/8" Hose Barb Elbow

6.

580RB 5/8" I.D Rubber Hose

7.

UV075FP 3 3/4" Poly Ball Valve

8.

9.

A3438

B6H

10.

380RB

3

10

-

3/4" MPT x 3/8" Hose Barb

3/8" Hose Clamp

3/8" I.D Rubber Hose

11.

EL114 34 1 1-1/4" MPT x 3/4" Hose Barb Elbow

12.

BEL3434 3 3/4" MPT x 3/4" Hose Barb Elbow

13.

B12H

14.

340RB

4

-

3/4" Hose Clamp

3/4" I.D Rubber Hose

15.

BM3400 4 3/4" Short Nipple

RVF34 80 3/4" Line Strainer w/80 mesh screen

16.

RVF34C 1 3/4" Strainer Cup

17.

RVF34GV 1 Viton O-ring for 3/4" Strainer

18.

RVF380 1 80 Mesh Screen for 3/4" Strainer

19.

RVF34B 1 Strainer Bowl

20.

BTT34 2 3/4" FPT Tee

REF.

PART

NO.

21.

NO.

A3458

QTY DESCRIPTION

1 3/4" MPT x 5/8" Hose Barb

22.

9910D19GRG I 1 Diaphragm Pump w/Gear Reducer

23.

GE3HP 1 3.5 HP Gas Engine (Horizontal Shaft)

-

24.

GH4HP

00372

1

4

4 HP Gas Engine (Horizontal Shaft)

5/16"-18 UNC x 1-1/2" Hex Head Bolt

25.

02802

26.

05596

5 5/16"-18 UNC Nylon Insert Locknut

1 Tee Mount Bracket

27.

02772

28.

6B1

4 1/4"-20 UNC Nylon Insert Locknuts

1 Direct - o - Valve

29.

160GBF 1 160 lb. Brass Pressure Gauge

30.

04055 4 1/4"-20 UNC x 1" Hex Head Bolt

31.

00214 4 1/4" Flatwasher

32.

A1238 1 1/2" MPT x 3/8" Hose Barb Reducer

33.

EL3438 1 3/4" MPT x 3/8" Hose Barb Elbow

34.

05034

35.

F3400

36.

A1438

1

1

1

6B1 Valve Mounting Plate

3/4" MPT Plug

1/4" MGHT x 3/8" Hose Barb

37.

30L22425 18 1 Spray Wand

38. 5500 18PP 1 Adjustable Tip (ordered separate)

39.

40.

41.

B24H

02990

02801

2

1

1

1-1/4" Hose Clamp

.313 NC x 1 GR5 Hex bolt

Nut .313 NC Lock, Nylon Insert

Please order replacement parts by PART NO. and DESCRIPTION.

OPERATION INSTRUCTIONS

1.

Be sure oil is halfway up the clear oil sight tube. If necessary, fill to correct level with 30 weight nondetergent motor oil.

2.

Make sure the suction hose barb is tightly screwed onto the suction union, and that there are no air leaks on the inlet side of the pump.

3.

Check the charge pressure on the pulsation damper before starting the pump. The pressure is checked with a standard automotive air gauge. The pressure should be at approximately 20% of the maximum operating pressure with a minimum charge of 10 PSI.

4.

Allow the pump to start under low pressure by removing restrictions on the outlet of the pump. The restriction on the pump is removed by rotating the red knob on the control unit so that the letter A on the knob is in the 12 o'clock position.

5.

Start pump and let run for approximately one minute at low pressure. Stop pump and check the oil level in sight glass. Add 30 weight non-detergent oil if necessary.

6.

Adjust pump to desired pressure by changing the relief valve setting on the control unit, relief valve or unloader.

First back out relief valve adjustment knob to zero. Then rotate red bypass selector knob so that the letter C is in the 12 o'clock position. Adjust pressure by rotating relief valve adjustment knob to desired pressure.

MAINTENANCE INSTRUCTIONS

1.

After use, flush pump with clean water.

2.

Change oil and diaphragms every 500 hours. To drain oil from the pump, remove cap from oil sight tube, turn pump upside down and rotate the shaft until oil stops flowing out. To fill pump with oil, slowly pour oil into sight tube while turning the pump shaft. Turning the pump shaft purges all the air out of the crankcase. Always change oil when replacing diaphragms.

3.

For winter storage or if a freezing condition will be encountered, flush pump with a 50/50 mixture of water and antifreeze.

NOTE: Contact local authorized Briggs and Stratton dealer for replacement gas engines and parts.

Need model no. and type no. of engine to order parts from your Briggs and Stratton dealer.

Page 19

ELECTRIC PUMP PLUMBING PARTS BREAKDOWN

32

18

19

17

16

21

4

20

13

14

22

23

4

25

4

22

26

2

24

FASTEN SWITCH (#30) AND

MOUNT (#31) TO PLATE # 26

OR TO A CONVIENIENT

LOCATION NEAR THE

TRACTOR SEAT

28

30

29

31

30

14

27

4

22

5 to boom

1

3

4

5

14

4

6

7

8

10

9

11

33

12

13

15

4

REF.

NO.

1.

2.

-

12.

13.

14.

15.

PART

NO.

P55 23

PL5A

3.

BEL3412 1 3/4" MPT x 1/2" Hose Barb Elbow

4.

B6H 8 3/8" Hose Clamp SS

5.

6.

120RB

8027

-

1

1/2" I.D Rubber Hose

Swivel Nut

7.

K8400 1/2 1 1/2" Hose Barb

8.

9.

8079NY 1 50 Mesh Poly Strainer

NB1614 1 1/4" MPT x 11/16" Nozzle Thread

10.

RB3814 1 3/8" MPT x 1/4" FPT Reducer Fitting

11. 8000 543 150 12 Volt Electric Pump

- 2088 343 135 12 Volt Electric 3gpm Pump

10983

00336

00214

02772

EL3812

ELECTRIC PUMP PLUMBING PARTS LIST

DESCRIPTION

REF.

NO.

PART

NO.

QTY.

QTY.

1 55gal. Poly Tank

1 5î cover for tank

1 12 Volt Electric 5gpm Pump

4 1/4"-20 UNC x 1-1/4" Hex Head Bolt

4 1/4" Flatwasher

7 1/4"-20 UNC Nylon Insert Locknut

1 3/8" MPT x 1/2" Hose Barb

17.

18.

19.

60GB

00955

M1238

20.

03900

21.

EL3838

1 60 lb. Pressure Gauge

1

1

1

1

1/4"-20 UNC x 1" x 2 ” Round U-bolt

1/2" MPT x 3/8" Reducer Nipple

3/8" FPT x 3/8" FPT Valve

3/8" MPT x 3/8" Hose Barb

22.

380RB 3/8" I.D. Rubber Hose

23.

BEL1212 1 1/2 ” MPT x 1/2 ” Hose Barb Elbow

24.

5500 6 PP 1 Adj. Tip for Spray Wand (ordered separate)

25.

26.

27.

A1238

05034

A1438

1

1

1

1/2" MPT x 3/8" Hose Barb

Valve Mounting Plate

1/4" MGHT x 3/8" Hose Barb Fitting

28. 30L22425 18 1 18" Hand Spray Wand

29.

04055 1 1/4 ” -20 UNC x 1 ” Hex Head Bolt Gr.5

30.

01013 1 Toggle Switch/ Nut

31.

32.

04755

04764

1

1

Switch Mount

10í Wiring Harness for electric pump

33.

05020

DESCRIPTION

2 Bullet conector F/ 16-18 Ga x .180î male

16.

BTT12G 1 1/2" FPT Tee (Tapped for Gauge)

Please order replacement parts by PART NO. and DESCRIPTION.

Page 20

5

12 FOOT BOOM PARTS BREAKDOWN

16

27

22

12

10

17

18

21

20

24

23

25

26

4 3

29

14

16

19

16

13 8

1 6

4

3

11

5

1

7

2

28

6

16

17

9

16

6.

7.

8.

9.

2.

3.

4.

5.

12 FOOT BOOM PARTS LIST

REF.

PART

NO.

1.

NO.

02678

QTY.

DESCRIPTION

2 Boom Mounting Plate

00909

00004

02802

02529

02592

02636

02637

02638

2 5/16"-18 UNC x 1-3/8" Sq. U-bolt

4 5/16" Flatwasher

4 5/16"-18 UNC Nylon Insert Locknut

2 3/8"-16 UNC x 1-1/2" Round U-bolt

6 3/8"-16 UNC Nylon Insert Locknut

1 Center Boom Section

1 Right Boom Section

1 Left Boom Section

18

15

REF.

PART

NO.

NO.

10.

00340

11.

12.

13.

14.

15.

00009

01564

00357

00640

T38

25.

26.

27.

28.

29.

QTY.

DESCRIPTION

2 Wing Hinge Pin

2 Cotter Pin (1/8" x 1")

2 Spring

2 3/8"-16 UNC X 4-1/2" Tension Bolt

2 1/2 ” -13 UNC Jam Nut

1 3/8" Insert Tee

16.

17.

18.

19.

20

B6H

380RB

NHT11

NTT38

B12H

9 3/8" Gear Clamp

3/8" I.D Rubber Hose

3 Hose Tie

2 3/8" Tee Nozzle Fitting w/nut

Nozzle Nut (Included with item #19)

-

21.

22.

23.

B11 114

00337

00068

00062

4

2

1

1

1-1/4" Boom Clamp Assy. (#21-#23)

1-1/4" Boom Clamp

1/4"-20 UNC x 3/4" Hex Head Bolt

1/4"-20 UNC Nut

24.

4193APP50 4 5 PSI Ball Check Valve

AN1.5

8027

NTL38

00059

00967

4 Flood Jet Spray Tip

4 11/16" FPS Swivel Nut

2 3/8" Elbow Spray Nozzle Fitting (w/nut)

4 3/8" Flatwasher

2 1/2 ” -13 x 1-1/4 ” Hex Head Bolt Gr.5

Please order replacement parts by PART NO. and DESCRIPTION.

TRUSS-T BOOM PARTS BREAKDOWN

1

2

1

8

7

3

2

2

2

3

4

3

5

6

6

3

Page 21

6

6

1.

2.

3.

4.

5.

6.

7.

8.

TRUSS T BOOM PARTS LIST

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

04347

00909

02678

00059

02592

05678

00004

02802

2 Boom Mounting Brackets

4 3/8"-16 UNC x 1-3/8" Round U-bolt

4 Boom Mounting Plate

8 3/8" Flatwasher

8 3/8"-16 UNC Nylon Insert Locknut

4 5/16"-18 UNC x 1-1/2" Sq. U-bolt

8 5/16" Flatwasher

8 5/16"-18 UNC Nylon Insert Locknut

SPRAY WAND PARTS BREAKDOWN

2

1

1

3

4

2

5 6

7

8

11

13

12

14

15

16

17

18

19

20 21 22 23

24 24 25 26

9

10

REF.

NO.

1.

2.

3.

4.

PART

NO.

19684 1NYB

17013 1ZP

19818 1ZP

19819SS

5.

6.

7.

8.

9.

19816

22138 302SS

19815

19810

19805DEL

10.

11.

19806FRP

17703FRP

12.

19820 420SS

13.

17720 420SS

14.

7622INP

30L 22425 18

SPRAY WAND PARTS BREAKDOWN

DESCRIPTION

REF.

NO.

PART

NO.

DESCRIPTION

Housing Assembly

Screw

Screw

Washer

Spring Retainer

Spring

Spring Guide

Trigger Guide

Lock Spring Ring

Trigger Lock

Trigger

Roll Pin

Roll Pin

#6 Burr

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

7489 302SS

7484INP

19811

*19812AL

*14255 1BU

22427 18SS

7679 1

*7678

22136

7715 18

*7490BRTF

5500 6PP

Trigger Stop Spring

Stem Nut

Packing Screw

Gasket

Packing Cup

Stem 18"

Stem Guide Nut

Stem End

Inlet Body

18" Wand Extension

Valve Seat Sub Assembly

Adjustable Tip (ordered separately)

Not included with wand above.

AB30L Parts Kit (includes all items with *)

Please order replacement parts by PART NO. and DESCRIPTION.

(C4101) ROLLER PUMP PARTS LIST

3

4

1

2

3

4

5

7

6

9

10

8

11

REF.

PART

NO.

NO.

QTY.

DESCRIPTION

1.

1800 0001 1 Bearing Retainer Ring

2.

3.

0600

BAC 37

1

2

Name Plate (specify pump model #.)

Sealed Ball Bearing

4.

*2107 0002 2 Viton Seal (standard)

5.

0200 4101C 1 End Plate (cast iron)w/standard seal

6.

*1720 0104 1 O-ring Gasket for End Plate

7.

2200 0009 4 End Plate Screw

8.

0300 4101C 1 Rotor (cast iron)and Shaft Assembly

0500 6600 1 Shaft ONLY

9.

2230 0002 1 Rotor Set Screw

10.

*1002 0002 4 Polypropylene Rollers (standard)

11.

0100 4101 1 Body (cast iron) w/standard seal

3430 0158 1 Repair Kit: contains items marked (*)

Please order replacement parts by PART NO. and DESCRIPTION.

Page 22

STANDARD ELECTRIC PUMP (8000 543 150) PARTS BREAKDOWN

2

3

4

1

5

REF.

NO.

ELECTRIC PUMP (8000 543 150) PARTS LIST

PART

NO.

DESCRIPTION

1.

2.

3.

4.

5.

6.

94 382 09 Pumphead complete w/viton parts

94 378 00 Upper Housing Kit

94 391 09 Viton Valve Kit

94 395 06 Santoprene Diaphragm Kit

94 385 03 Lower Housing Drive assembly

94 370 03

3.0 degree Cam

Motor and Base Assembly

Please order replacement parts by PART NO. and DESCRIPTION.

6

OPTIONAL 3 G.P.M. ELECTRIC PUMP (2088 343 135) PARTS BREAKDOWN

OPT. ELECTRIC PUMP (2088 343 135) PARTS LIST

REF.

NO.

PART

NO.

DESCRIPTION

1.

94 230 36 Switch / Check valve and Upper Housing Kit

2.

94 232 05 Valve Plate assembly

3.

94 238 04 Diaphragm / Drive assembly

4.

94 370 03 Motor

5.

94 231 30 Complete Pump Head assembly (includes parts #1,2,3) (Replaces all previous switch designs)

6.

RVB12 80 1/2" FPT x 1/2" Hose Barb Bowl Filter

Please order replacement parts by PART NO. and DESCRIPTION.

6

2

5

1

3

4

Page 23

5 G.P.M. ELECTRIC PUMP (10983) PARTS BREAKDOWN

REF.

NO.

OPT. ELECTRIC PUMP (10983) PARTS LIST

PART

NO.

DESCRIPTION

1.

2.

3.

4.

5.

120RB

11055

11056

B6H

11054

1/2î I.D. Rubber Hose

Valve Housing Assembly

Lower Housing Assembly

3/8î Hose Clamp

Upper Housing Assembly

6.

RVB12 80 1/2" MPT x 1/2" Hose Barb Bowl Filter

7.

BA1212 1/2" MPT x 3/8" Hose Barb

8.

9.

BEL1212

11984

1/2" MPT x 1/2" Hose Barb Elbow

Micro Switch (Inside Case)

Please order replacement parts by PART NO. and DESCRIPTION.

6

4

3

1

2

4

7

5

8

9

Page 24

DIAPHRAGM PUMP (D19GR) PARTS BREAKDOWN

76

73

74

77

75

70 71

72 1

2

8

9

3

6

58

68

69

63

55

54

49

48

13

47

5

56

66

68

10

67

11

12

65

13

66

64

57

18

14

17

13

53

52

50

21

22

46

51

23

45

44

13

30

42 41

40

43

34 37

24

29

26

31

25

27

32

39

38

28

15

16

61

35

36

DIAPHRAGM PUMP (D19GR) PARTS LIST

REF.

NO.

PART

NO.

QTY.

1.

9910 800380 2 O-ring

DESCRIPTION

2.

3.

8.

9.

10.

9910 800140 2 Connecting Rod

11.

9910 800130 2 Connecting Rod Pin

12.

13.

14.

17.

18.

21.

22.

9910 800110 2 Piston Sleeve

23.

9910 740290 1 O-ring

24.

9910 800320 1 Oil Sight Glass

25.

26.

9910 800020

9910 800171

9910 800180

9910 800120

9910 480370

9910 480440

9910 680360

9910 800090

9910 800350

9910 800085

9910 800520

9910 390180

1

1

1

2

1

7

1

2

2

2

2

1

Front Housing

Crankshaft for G.R. Version

4.

9910 800160 1 Spacer Washer

5.

9910 800150 2 Spring Locking Clip

6.

9910 800370 2 Retainer Knob

7.

9910 800200 1 Seal

Roller Bearing

Piston

Roller Bearing

O-ring

Oil Tube Bolt

15.

9910 800220 7 Head Bolt

16.

9910 800100 2 Head

Diaphragm Retaining Bolt

Diaphragm Supporting Washer

Diaphragm

Barb Nut

O-ring

27.

9910 550450 1 Barb Nut

28.

9910 800340 1 5/8" Inlet Elbow Hose Barb

29.

9910 800540 1 1/2" Outlet Hose Barb

30.

9910 800400 1 Relief Valve Body (w/Valve Seat)

31.

9910 550331 2 Lockwasher

REF.

NO.

PART

NO.

QTY.

DESCRIPTION

41.

9910 800670 1 5/8" Bypass Barb

42.

9910 800680 1 Barb Nut

43.

9910 770140 1 O-ring

44.

45.

46.

9910 800480

9910 800440

9910 800450

1

1

1

Indicator Scale

Relief Valve Seat Holder

Tension Spring

47.

9910 800460 1 Relief Valve Plunger

48.

9910 800470 1 Adjustment Cap (Relief Valve)

49.

9910 480550 1 Retainer Ring

50.

51.

9910 800010

9910 800330

1

1

Pump Body

Cap for Oil Sight Glass

52.

9910 800190 1 Accumulator Diaphragm

53.

9910 800230 1 Accumulator Head

54.

9910 800650 1 Air Valve Assembly

55.

56.

9910 390340

9910 540290

1

4

O-ring

Bolt (8MA x 35)

57.

9910 800210 2 O-ring

58.

9910 800360 2 Valve Cap

59.

9910 800590 1 Key

60.

61.

9910 800311

9910 809060

1

1

Base Plate

Complete Relief Valve Assembly

63.

9910 809050 2 Complete Valve Assembly

64.

2 Check Valve Cage (Inlet)

65.

9910 800060 4 Poppet

66.

67.

68.

69.

-

-

9910 200540

-

4

2

4

2

Tension Spring

Check Valve Seat

O-ring

Check Valve Cage (Outlet)

32.

9910 800410 2 Bolt (6MA x 40)

34.

35.

36.

37.

9910 800430

9910 800500

9910 800510

9910 390330

1

1

1

1

Floating Valve

Locking Bolt

Locking Bolt Cap

Locking Pin

70.

9910 620301 2 Plug

71.

9910 390440 4 Nut

72.

9910 800280 1 Gear

73.

9910 800810 1 Driver Gear

74.

9910 800820 1 Body

75.

9910 800800 1 Locating Bolt 38.

9910 800560 1 O-ring

39.

40.

9910 800490

9910 800530

1

1

Positioning Rod

3/8" Outlet Hose Barb

76.

9910 480820 1 Seal

77.

9910 620440 4 Bolt

Please order replacement parts by PART NO. and DESCRIPTION.

Page 25

1

2

9

1

6

4

5

3

7

8

3

17

4

18

5

6

7

(8460) BYPASS VALVE PARTS BREAKDOWN

8

16

9

15

8

14

10

13

12

11

(8460) BYPASS VALVE PARTS LIST

REF.

PART

NO.

1.

* 2.

* 3.

4.

NO.

8367AL

8373SS

8374SS

8371AL

DESCRIPTION

Guide Sleeve, aluminum

Outside Spring, stainless steel

Inside Spring, stainless steel

Spring Retainer, aluminum

* 5.

6.

7.

8369NY

8368SS

8362AL

Washer, nylon

Adjusting Nut, stainless steel

Bonnet, aluminum

8.

9.

10.

* 11.

7688ICP

5898AL

5896ALSS

8366FA

Screw, steel cadium plated (4 req'd.)

Lock Nut, aluminum

Adjusting Stem (sub. assembly)

Diaphragm, fairprene

12.

8365 304SS Stop Spring, stainless steel, type 304

* 13.

14.

8364NY

8477SS

Back-up seat, nylon

Screw, stainless steel

15.

8389 304SS Chamber Insert, ss, type 304

16.

8361 3/4NY Body, nylon (for 8460 3/4)

17.

18.

9017IZP

8400 1/4

Clamp Plate, steel, zinc plated

Pipe Plug, nylon

AB8460 Repair Kit (includes items with *)

Please order replacement parts by PART NO. and DESCRIPTION.

2

(6B1) DIRECT-O-VALVE PARTS BREAKDOWN

(6B1) DIRECT-O- VALVE PARTS LIST

REF.

NO.

PART

NO.

DESCRIPTION

1.

*2.

36301NY

36308SS

Handle (Nylon)

Groove Pin (Stainless Steel)

3.

36302PP Body Insert (Polypropylene)

*4.

7717 2 108VI O-ring (Viton)

5.

36307SS Washer (Type 316, Stainless Steel)

*6.

7717 2 209VI O-ring (Viton)

7.

36306SS Spring (Type 316, Stainless Steel)

*8.

36305 Stem (Stainless Steel & Polyethylene)

9.

10.

36303PP

36309SS

Body (Polypropylene)

Retaining Clip (Stainless Steel)

AB6B1 Spare Parts Kit (includes items with *)

Please order replacement parts by PART NO. and DESCRIPTION.

10

2

1

3

4

5

7

PARTS BREAKDOWN

6

(AA17

8

9

I

) TEE VALVE

9 10 11

18

19

12

13 14 15

16

17

20

21

22

(AA17I) TEE VALVE PARTS LIST

REF.

PART

NO.

1.

2.

2.A

* 3.

* 4.

5.

* 6.

7.

8.

* 9.

10.

* 11.

NO.

DESCRIPTION

8012 1/2SS 1/16" x 1/2" Cotter Pin, stainless steel

6849IZP Handle, steel & zinc plated

15490SS

7206IZP

6976IZP

Rivet, stainless steel

Rivet, steel, zinc plated

Handle Washer, steel, zinc plated

12128IZP

12127CE

12129CE

6972SS

7980IZP

12126AL

6975BU

Selector Shield, steel, zinc plated

Selector Shield Tip, celcon

Spacer, celcon

Main Stem, stainless steel

Screw, steel, zinc plated (8 required)

Cover Plate, aluminum

Gasket, buna-N

* 12.

5809LEA

13.

12130SS

14.

15.

16.

7254SS

7987SS

6971AL

17.

18.

19.

6973SS

6959SS

6956CE

20.

6934 6AL

* 21.

6958POL

22.

7262AL

AB17

Packing, thermo-leather (5 required)

Packing Gland, stainless steel

Main Spring, stainless steel

Washer, stainless steel

Selector Cam, aluminum

Guide Nut, stainless steel

Valve Spring, stainless steel (3 reqíd.)

Valve Stem, celcon (3 required)

Body, aluminum

Seat Plate, polyethylene (3 required)

Outer Adapters, aluminum ( required)

Spare Parts Kit (includes items with *)

Please order replacement parts by PART NO. and DESCRIPTION.

Page 26

SPRAYER CHECKLIST:

Downtime in fields caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little time running over this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later on.

!

WARNING:

To Prevent Serious Injury Or Death

• Keep hands, feet, and loose clothing away from rotating parts.

• Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.

Check Before Going To The Field :

1.

NOZZLES

Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height.

2.

HOSES

Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines.

3.

TANK

Remove and clean agitator orifices. Check orifices for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition.

4.

CONTROLS

Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material.

5.

PUMP

Check to be sure pump turns freely.

6.

FRAME

Be sure all bolts are tightened.

7.

REPLACEMENT PARTS

Replace all worn or damaged parts.

After Season Care:

NOTE: It is important that when cleaning sprayer you wear proper safety equipment. See your chemical or fertilizer package for this information.

1.

After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.

2.

When cleaned, tank should have all openings closed or covered to keep dirt from blowing in.

3.

Pump should be flushed with soluble oil and pump ports plugged to keep out moisture and air.

4.

Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed).

5.

Clean tip opening with a wooden toothpick. Never use wire or a hard object that could distort opening.

6.

Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

6.

Water rinse and dry tips before storing.

NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning the application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations.

Page 27

DETHMERS MFG. COMPANY

P.O. BOX 189

4010 320th St., BOYDEN, IA. 51234

PH: (712) 725-2311

FAX: (712) 725-2380

TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com

Page 28